HANLA IMS CO., LTD.

MT-TLP-100S-R
115, HWAJEONSANDAN 1(il)-RO, GANGSEO-GU BUSAN KOREA
-Tel: 82-51-601-7000 Rev.0
-Fax: 82-51-831-1850 2018-07-10
-Email: hanla@hanlaims.com Page 1/36

RADAR TYPE CARGO MONITORING SYSTEM

TECHNICAL MANUAL
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CONTENTS
1. GENERAL DESCRIPTION ..............................................................................................................5
1.1. SYSTEMS DESCRIPTION ........................................................................................................................................ 5
1.2. APPLICATION ........................................................................................................................................................... 6
1.3. GENERAL VIEW ....................................................................................................................................................... 7
1.4. STORAGE.................................................................................................................................................................... 7

2. TECHNICAL SPECIFICATIONS ...................................................................................................8

2.1. TLP-100S ...................................................................................................................................................................... 8
2.1.1. DETECTION UNIT ................................................................................................................................................. 8
2.1.2. RANGE...................................................................................................................................................................... 8
2.1.3. ACCURACY ............................................................................................................................................................. 8
2.1.4. ELECTRICAL SPECIFICATION ENVIRONMENT .......................................................................................... 8
2.1.5. LOCAL INDICATOR .............................................................................................................................................. 8
2.1.6. OPERATING CONDITION .................................................................................................................................... 8
2.1.7. STORAGE CONDITION ........................................................................................................................................ 8
2.1.8. EX. PARAMETER ................................................................................................................................................... 9
2.2. TLP-100T ................................................................................................................................................................... 10
2.2.1. DETECTION UNIT ............................................................................................................................................... 10
2.2.2. RANGE.................................................................................................................................................................... 10
2.2.3. ACCURACY ........................................................................................................................................................... 10
2.2.4. INSTALLATION ................................................................................................................................................... 10
2.2.5. OPERATING CONDITION .................................................................................................................................. 10
2.2.6. STORAGE CONDITION ...................................................................................................................................... 10
2.2.7. EX. PARAMETER ................................................................................................................................................. 10

3. MECHANICAL INSTALLATION .................................................................................................11

3.1. TLP-100S .................................................................................................................................................................... 11
3.2. TLP-100T ................................................................................................................................................................... 14

4. ELECTRICAL CONNECTION ......................................................................................................17

4.1. TLP-100S .................................................................................................................................................................... 17
4.1.1. CABLE CONNECTION PROCEDURE .............................................................................................................. 17
4.1.2. PCB TO PCB CONNECTION PROCEDURE ..................................................................................................... 19
4.1.3. INSTALLATION CHECK POINT ....................................................................................................................... 20
4.2. TLP-100T ..................................................................................................................................................................... 21
4.2.1. CABLE CONNECTION PROCEDURE .............................................................................................................. 21
4.2.2. INSTALLATION CHECK POINT ....................................................................................................................... 23
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5. MECHANICAL REMOVAL ..........................................................................................................24

5.1. TLP-100S .................................................................................................................................................................... 24
5.2. TLP-100T ................................................................................................................................................................... 24

6. METHOD OF OPERATION...........................................................................................................25
6.1. LCD DISPLAY DESCRIPTION .............................................................................................................................. 25
6.2. INITIAL LCD DISPLAY .......................................................................................................................................... 26
6.3. SETTING MODE LCD DISPLAY ........................................................................................................................... 27
6.3.1. USER SETTING MODE ........................................................................................................................................ 27
6.3.2. MAKER SETTING MODE ................................................................................................................................... 31

7. OPERATION ....................................................................................................................................33

8. SETTING ...........................................................................................................................................34

9. ORDERING INFORMATION ........................................................................................................36

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CAUTION:
No modifications are permitted without permission from the Notified Body and/or approval of the IECEx’s
authorized person.

WARNING:
Do not install and/or repair while energized.
Do not repair and/or change the electrical and mechanical assembly which may effect on intrinsically safety.

Ex applications: Ex-type TLP-100S was designed and manufactured to ˝product of intrinsic safety i˝ on the
basis of international standards of <IEC 60079-0:2011> electrical apparatus for explosion gas atmospheres part
0 : General requirements and < IEC 60079-11:2011> explosive atmospheres part 11 : equipment protection by
intrinsic safety “i” and Ex-marking used for this product is ˝Ex ia IIC T6-T4 Ga(TLP-100S)˝.
It means, the product is suitable for use in ”Zone0 or Zone1 or Zone 2” areas as specified in the international
standards of IEC 60079-0 and IEC 60079-11 as ˝grade IIC of Explosion gas atmospheres˝.
Ex-type TLP-100S which controls and/or monitors actual liquid level in tank shall be used for Zone0 or Zone1
or Zone 2 area in order to transmit signal generated from TLP-100S to Zener barrier in Safe Area.
All the required Ex-tests for Ex-type TLP-100S was fulfilled with Ex rules based on sample test product,
product drawing and technical data. As the result of testing, these has passed all the required Ex-test items for
Ex ia IIC T6-T4 Ga(TLP-100S) and certified KTL IECEx certificate for Ex-type TLP-100S, Temperature,
Pressure Transmitter which is “IECEx KTL 18.0015X”

※ The meaning of the marking for TLP-100S(For example).

<Required by IEC 60079-0>
No 1 No 2 No 3 No 4
Ex ia IIC T6-T4 Ga

- No 1 : Types of ignition protection, ˝Ex ia˝ means Intrinsic Safety of grade ‘a’ for using in Zone 0.
- No 2 : Gas group, ˝IIC˝ means that this apparatus can be used in the area of ethylene and propane.
- No 3 : Temperature class, ˝T6˝ means that the maximum surface temperature of the equipment is 85℃, ˝T5˝
means that the maximum surface temperature of the equipment is 100℃, ˝T4˝ means that the maximum
surface temperature of the equipment is 135℃.
- No 4 : Protection level, “Ga” means that this apparatus can be used in Zone 0, 1 and 2.
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1. GENERAL DESCRIPTION
1.1. SYSTEMS DESCRIPTION
The radar type level, pressure and temperature transmitters(TLP-100S series) of radar type cargo monitoring
system(TLP-100 system) are intrinsically safe apparatus that are applied in hazardous area, which are used for
measurement of level, pressure and temperature in cargo tanks..
The radar type level sensing part is not included in the equipment and a separate radar level transmitter is
used to measures level. Terminals for only connection between the radar level transmitter and other
intrinsically safe circuits are provided in the equipment. The pressure sensing part measures pressure by using
a pressure sensor. The temperature sensing part measures temperature by using separate RTD sensors(TLP-
100T). TLP-100S, the separate radar level transmitter and TLP-100T can be installed independently. But,
normally, the separate radar level transmitter and TLP-100T are connected optionally to TLP-100S according
to configuration of system and transfer the measured values to TLP-100S. TLP-100S relays the values of
level without any conversion to external equipment and converts the values of pressure and temperature to
digital serial binary code pulses for communication with external equipment. TLP-100S contains three
printed circuit boards such as a display board, a signal processing board and a terminal board for external
connection, and a pressure sensing module, which are housed within a stainless steel enclosures with a glass
window. Internal wiring for connections to the boards in the transmitter are made by using plugs and sockets.
The terminal board for external connection is provided for power supply, the separate radar level transmitter
and TLP-100T. TLP-100T contains one printed circuit board and maximum three temperature
sensors(PT1000Ω), housed in stainless steel enclosures. TLP-100S, the separate radar level transmitter and
TLP-100T are made by using cables via a cable gland.
Acquired The input to TLP-100S shall be limited within maximum electrical input parameters (Ui, Ii, Pi) by
connecting to certified intrinsically safe circuits or through safety barriers, and the output limited within
maximum electrical output parameters (Uo, Io, Po) shall be connected to the separate radar level transmitter
not affecting intrinsic safety adversely.

<System Diagram>
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1.2. APPLICATION
The TLP-100 system is specially developed for tanker applications such as chemical, products and etc. It
also covers temperature measuring and pressure measuring in cargo tanks.
TLP-100 system is consist of the radar level transmitter, pressure transmitter, temperature transmitter(TLP-
100T), TLP-100B(Barrier for TLP-100) and RADAR barrier.
Radar is level transmitter for measuring cargo tank level, measurable product is gasoline, diesel oil, heavy
oil, kerosene and etc.. The pressure transmitter is a transmitter that measures the pressure of the inert gas in
the cargo tank. TLP-100T is a transmitter for measuring the temperature of a product in the cargo tank,
generally maximum measurement point is 3(tank top, tank middle, tank bottom). TLP-100B and radar barrier
is safety module for power supply and communication to the sensor in hazardous area.

<Sensor installation in hazardous area>

TLP-100S is composed of two PCBs, Pressure transmitter is composed of one PCB and one pressure sensor,
TLP-100T is composed of one PCB and temperature sensor(maximum 3 point).
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1.3. GENERAL VIEW

● RADAR Type Cargo Monitoring System

1.4. STORAGE
Cargo monitoring system should be stored in factory shipments. The packages must be stored only under the
following conditions:
● Not exposed to corrosive media.
● Dry and dust free.
● Avoiding mechanical shock and vibration.
● Avoiding any shocks or scratches to the transmitter body
● Avoiding any shocks or scratches to the pressure sensor cell surface
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2. TECHNICAL SPECIFICATIONS
2.1. TLP-100S
2.1.1. DETECTION UNIT
● Detection unit:
Pressure : Ceramic sensor (UC2)
Level : Radar

2.1.2. RANGE
● Detection Range:
Pressure : 800 ~ 2000mbar

2.1.3. ACCURACY
● Sensor Accuracy:
Pressure : 0.3% of full scale

2.1.4. ELECTRICAL SPECIFICATION ENVIRONMENT

● Power Supply:
8~10VDC
● Communication:
Digital serial binary code pulse

2.1.5. LOCAL INDICATOR

● LCD Indicator:
7 Segment

2.1.6. OPERATING CONDITION

● Operating Temperature:
-35 °C to +85 °C

2.1.7. STORAGE CONDITION

● Storage Temperature:
-40 °C to +85 °C
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2.1.8. EX. PARAMETER

● Protection Class:
IP56
● Intrinsic safety for use in hazardous area:
Ex ia IIC T6..T4 Ga
- 35 °C Tamb 55 °C (for T6)
- 35 °C Tamb 70 °C (for T5)
- 35 °C Tamb 85 °C (for T4)
◆ Main Power Input Terminals
- Ui=16.68VDC, Ii=179.3mA, Pi=747.4mW, Ci=4.7 nF, Li=0 uH
◆ RADAR Power Input Terminals
- Ui=30.00VDC, Ii=100.0mA, Pi=750.0mW, Ci=0 uF, Li=0 uH
◆ RADAR Power Output Terminals
- Uo=30.00VDC, Io=100.0mA, Po=750.0mW, Ci=0 uF, Li=0 uH
Permissible load parameters (Co, Lo) of the radar power output terminal are not defined separately because they
depend on permissible load parameters of the intrinsically safe circuit or the safety barrier connected to the radar
power input terminal. Thus, where the equipment is installed, the values of the permissible load parameters (Co,
Lo) shall be considered additionally according to IEC 60079-25.
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2.2. TLP-100T
2.2.1. DETECTION UNIT
● Detection unit:
Temp : PT-1000RTD

2.2.2. RANGE
● Detection Range:
Temp : -35°C to +120°C(Ex),
-50°C to +150°C(Non. Ex)

2.2.3. ACCURACY
● Sensor Accuracy:
Temp : IEC 751 class B

2.2.4. INSTALLATION
● Installation Position:
Top / Middle / Bottom

2.2.5. OPERATING CONDITION

● Operating Temperature:
-35 °C to +85 °C

2.2.6. STORAGE CONDITION

● Storage Temperature:
-40 °C to +85 °C

2.2.7. EX. PARAMETER

● Protection Class:
IP67
● Intrinsic safety for use in hazardous area:
Ex ia IIC T6..T4 Ga
- 35 °C Tamb 70 °C (for T6)
- 35 °C Tamb 85 °C (for T5)
- 35 °C Tamb 120 °C (for T4)
Uo=5.880VDC, Io=106.8mA, Po=280.4mW, Co=14.24uF, Lo=175.9uH
Related Standards : IEC 60079-0:2011, IEC 60079-11:2011
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3. MECHANICAL INSTALLATION

CAUTION:
It is necessary to protect the diaphragm and surface while any kinds of work are carried out near the
transmitter. Be careful to avoid any shocks to the surface.

3.1. TLP-100S

[1] Clean the flange surface.(Socket)

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[2] Install the new flat gasket on the flange.

[3] Place the TLP-100S I.G Pressure transmitter on the flange.

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[4] Fix the TLP-100S I.G Pressure transmitter on the socket with bolts.

[5] Carry out the ELECTRICAL CONNECTION.

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3.2. TLP-100T

[1] Clean the flange surface.(Socket)

[2] Install the new flat gasket on the flange.

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[3] Place the temperature transmitter on the flange.

[4] Fix the temperature transmitter on the socket with nuts.

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[5] Carry out the ELECTRICAL CONNECTION

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4. ELECTRICAL CONNECTION
4.1. TLP-100S
4.1.1. CABLE CONNECTION PROCEDURE
[1] Remove the fixing screws from the box.

[2] Check the Connector name on PCB. Connect to each cable line using a 3mm minus screwdriver.

<PCB of the TLP100ST>

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CAUTION:
Power OFF the system before any connecting work.
Check the number of the terminal PCB and the cable. Correspond to the number.

● The TLP-100S is standard fitted with 3 cable entries:

◊ Left side connection, connect the cable coming from the TLP-100B safety unit and Radar safety
unit the power supply.
◊ Center side connection, connect the cable to the RADAR level transmitter.
◊ Right side connection, connect the cable from the temperature transmitter.

● [TLP-100S] Terminal block(For Input)

No Description Remark
1 Power supply + for TLP-100S Supply by TLP-100B
2 Power supply - for TLP-100S Supply by TLP-100B
3 Power supply + for RADAR level transmitter Supply by RADAR Barrier
4 Power supply - for RADAR level transmitter Supply by RADAR Barrier
E Earth Cable

● [RADAR] Terminal block(For RADAR level transmitter)

No Description Remark
1 Power supply + for RADAR level transmitter
2 Power supply - for RADAR level transmitter
E Earth

● [TEMP. TRANSMITTER] Terminal block(For TLP-100T)

No Description Remark
1 Temp1_A
2 Temp1_B
3 Temp2_A
4 Temp2_B
5 Temp3_A
6 Temp4_B
7 Temp Common
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4.1.2. PCB TO PCB CONNECTION PROCEDURE

[1] Check the Connector name on PCB

<PCB of the TLP100SM>

● POWER
TLP100SM(J1) TLP100ST(J2)
1: + (red ) 1 1: + (red)
2: - (black) 2 2: - (black)
3: EARTH (green ) 3 3: EARTH (green )

3P connector

● TEMPEPATURE

TLP100SM(J6) TLP-100ST(J5)

1 : TOP 1 (white) 1 1 : TOP1 (white)

2 : TOP 2 (grey ) 2 2 : TOP2 (grey )
3 : MIDDLE1 (white) 3 3 : MIDDLE1 (white)
4 : MIDDLE2 (grey ) 4 4 : MIDDLE2 (grey )
5 : BOTTOM1 (white) 5 5 : BOTTOM1 (white)
6 : BOTTOM2 (grey ) 6 6 : BOTTOM2 (grey )
7 : COMMON (purple ) 7 7 : COMMON (purple )
7P connector
● PRESSURE

TLP100SM(J5) PRESSURE SENSOR

1 : AVCC 1 1 : AVCC (white)
2 : VIN 2 2 : VIN (grey )
3 : AGND 3 3 : AGND (purple )
4 : EARTH 4 4 : EARTH (black)
4P connector
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4.1.3. INSTALLATION CHECK POINT

CHECK POINT DESCRIPTION CHECK
GASKET Install the new gasket on the flange

Power cable connector connection

CABLE CONNECTOR Level cable connector connection

CONNECTION Temperature cable connector connection

Pressure cable connector connection

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4.2. TLP-100T
4.2.1. CABLE CONNECTION PROCEDURE
[1] Unscrew the housing cover.

INFORMATION:
Standard entry spec. is M28-20b. Optional spec. is seen “8. MODEL NUMBER CODE SYSTEM".

[2] Check the connector name on the PCB. Connect to each cable line, using 3mm minus screwdriver.

<PCB of the TLP-100T)

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CAUTION:
Check the number of the terminal PCB and the cable. Correspond to the number.

● The temperature transmitter is standard fitted with 1 cable entries:

◊ Connect the cable from the TLP-100S I.G Pressure transmitter.

[Cable Connection(continue)]

[Cable Connection(finish)]
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4.2.2. INSTALLATION CHECK POINT

CHECK POINT DESCRIPTION CHECK
GASKET Install the new Gasket on the flange

CABLE CONNECTION Center side connection, connect the cable coming from the TLP-100S

CABLE-PACKING CONNECTION Cable-packing connected to black rubber line of the cable

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5. MECHANICAL REMOVAL

CAUTION:
It is necessary to protect the diaphragm surface while any kinds of work are carried out near the
transmitter. Be careful to avoid any shocks to the surface.

5.1. TLP-100S
[1] Carry out the ELECTRICAL DISCONNECTION.

[2] Unscrew the bolts and washers fixing the TLP-100S on its flange.

[3] Keep the bolts and washers they will be used to fix the TLP-100S.

[4] Put the TLP-100S off out of the socket’s flange.

5.2. TLP-100T
[1] Carry out the ELECTRICAL DISCONNECTION.

[2] Unscrew the nuts and washers fixing the TLP-100T on its flange.

[3] Keep the nuts and washers, they will be used to fix the TLP-100T.

[4] Put the TLP-100T off out of the socket’s flange.

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6. METHOD OF OPERATION
6.1. LCD DISPLAY DESCRIPTION
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6.2. INITIAL LCD DISPLAY

TLP-100S

Loading

TLP-100S

Name/Version

TLP-100S

Level data
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6.3. SETTING MODE LCD DISPLAY

6.3.1. USER SETTING MODE
B switch (3 second)  Parameter Mode
[1] A switch (up key)

TLP-100S

A switch (Up Key)

TLP-100S

TLP-100S

A switch (Up key)

TLP-100S
Next code number
＂C04",＂C05",＂C06",＂C07",＂C08"

TLP-100S

A switch (Up key)

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[2] C switch (down key)

TLP-100S

C switch (Down Key)

TLP-100S

TLP-100S

C switch (Down Key)

TLP-100S Next code number

＂C06",＂C05",＂C04",＂C03",
＂C02",＂C01"

TLP-100S

C switch (Down Key)

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[3] B switch (3 second)  Parameter Mode : ex) Code number “C02”

① Code number “C00”

TLP-100S

[Code number “C00”]

② Select Code number “C02” (use the “A switch” or “C switch”)

TLP-100S

[Code number “C02”]

③ D switch (3 second)

TLP-100S

[Data change -> Use the switch (“A switch”, “C switch”, “B switch”)]
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④ D switch (3 second) -> Data change is finished

TLP-100S

[Return Code number “C02”]

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6.3.2. MAKER SETTING MODE

① Parameter Mode -> Code number “C09”

TLP-100S

② D switch (3 second)

TLP-100S

③ “1234” setting

TLP-100S
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④ D switch

TLP-100S

A switch C switch

TLP-100S TLP-100S
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7. OPERATION

TLP-100S

Figure.1. Level display

When TLP-100S is turned on, the Level value is displayed as figure 1.(ex, 12.345). When “A” button
is inputted, Temp Upper(ex, 1 25.1), Temp Middle(ex, 2 25.2), Temp Lower(ex, 3 25.3) values
are display sequentially. Button “C” is displayed reversely compared to “A” button.
When the sensor errors occurs, Level Error is displayed as “E01, E02, E03, E06”, and Temp Upper
Error as “E11, E12”, Temp Middle as “E21, E22”, Temp Lower is “E31, E32”. Error messages are
shown as below [Table 1].

[Table. 1]
TLP-100S
Function
Error Message
E01 No Hall IC detection by float(magnet).
E02 Detect many HALL IC.
E03 Detect 2 FLOAT(magnet).
E06 OUTPUT signal is different from CONTROL signal (When SIC signal is "0").
E11 Less than -50℃
E12 Upper than 150℃
E21 Less than -50℃
E22 Upper than 150℃
E31 Less than -50℃
E32 Upper than 150℃
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8. SETTING
When the button “B” is pressed during 3 sec, them menu of TLP-100 enters to setting mode. The
each code of setting is shown as following Table 2. The password in C08 enables to set C09 and later
codes.
[Table 2] TLP-100S setting code
Setting contents Limit range for setting Data
C00 Level adjustment -99.9 ~ +99.9[mbar] 0.00

C01 Level adjustment -1.000~20.000[m] 05.000

C02 Average calculation time for level 1~50[times] 01

C03 Upper temperature correction range -29.9~+29.9[℃]or[℉] +00.0

C04 Middle temperature correction range -29.9~+29.9[℃]or[℉] +00.0

C05 Lower temperature correction range -29.9~+29.9[℃]or[℉] +00.0

C06 Setting for zero pressure value of the pressure sensor 0 ~ 99999 [ 1/10 mbar] 8000

C07 Setting for full pressure value of the pressure sensor 0 ~ 99999 [ 1/10 mbar] 20000

Display current pressure value

display mode
C08 range of the displayed value :(<C06> value - 50.0mbar)
(not available for the modification)
~ (<C07> value + 50.0mbar)

C09 For confirmation ------------------- --------

C10 Pich of HALL IC for level sensor 0:10[mm], 1:20[mm] 0

C11 Tank height for level sensor 0.250~20.000[M] 20.000

C12 Level readout 0:LEVEL, 1:ULLAGE 0

C13 Scale of level sensor * Only display 00000

C14 Offset of level adjustment data * Only display 00000

C16 Coefficient of level data 0.9000~1.1000 1.0000

C17 Type of level data 0:standard, 1:LPG 0

C42 Select of temperature sensor <U,M,L,Press> 0000~1111 0:dis, 1:ena 1111

C43 Unit of temperature data 0:[℃], 1:[℉] 0

0:bar,1:mbar,2:kPa,3:Kgf/㎠
C56 Unit of pressure data 0
4:atm,5:mmHg,6:Kgf/㎡

C61 Registered of HALL IC error 0:reset, else:invalidity 00

C62 Position of HALL IC error - 1 * Only display 0000

C63 Position of HALL IC error - 2 * Only display 0000

C64 Position of HALL IC error - 3 * Only display 0000

C65 Position of HALL IC error - 4 * Only display 0000

C66 Position of HALL IC error - 5 * Only display 0000

C67 Position of HALL IC error - 6 * Only display 0000

C68 Position of HALL IC error - 7 * Only display 0000

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C69 Position of HALL IC error - 8 * Only display 0000

C70 Position of HALL IC error - 9 * Only display 0000

C71 Position of HALL IC error -10 * Only display 0000

C72 Condition of system error 0:EEPROM error, 1:normal 0

C73 Type of data display for LCD 0:Manual, 1:Auto 0

Select Enable / Disable 0: Disable

C74 1
for the display of the level value 1: Enable

Select Enable / Disable 0: Disable

C75 1
for the display of the upper temperature value 1: Enable

Select Enable / Disable 0: Disable

C76 1
for the display of the middle temperature value 1: Enable

Select Enable / Disable 0: Disable

C77 1
for the display of the lower temperature value 1: Enable

Select Enable / Disable 0: Disable

C78 0
for the display of the pressure value 1: Enable

Type 0: TLP-100MUX
C79 0
(TLP-100MUX or TLP-80MUX) 1: TLP-80MUX
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9. ORDERING INFORMATION

● Contact us when the problems happened except above troubles.(Checked by local LCD of the TLP-100S)
- Company : HANLA IMS CO., LTD
- Address : 595-4, HWAJEON-DONG, GANGSEO-GU, BUSAN, KOREA
(115, HWAJEONSANDAN1(il)-RO, GANGSEO-GU, BUSAN, KOREA)
- Tel. : 82-51-601-7000
- Fax. : 82-51-831-1850
- E-mail : hanla@hanlaims.com
- Homepage : http://www.hanlaims.com