1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed!

A A

B B

PROJECT : EN 1990
C C
CLIENT : DPW

LOCATION : JACT 1

D D

E E
Created with

F F
Date 14-Sep-19
Man Cage Cicuit Diagram
Drawn John Jose
Checked Rajesh Ommi Manufactured Products Manufactured Projects
Rev. Change Date Name Approved Ravi Behara Orig. Replaces Sheet 0 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
Row Part of Designation Comment Description Material Catalog Number Manufacturer Circuit Diagram Reference
Copyright as per ISO 16016 to be observed! 1 +C1 -A01 Actuator Top Left Cicuit Diagram 4.2D ,Cicuit Dia…
2 +C1 -A02 Actuator Top Right Cicuit Diagram 4.3D ,Cicuit Dia…
A 3 +C1 -A03 Auto Plug Actuator Cicuit Diagram 3.8C ,Cicuit Dia… A
4 +C1 -A04 Actuator Corner 1 Cicuit Diagram 4.4D ,Cicuit Dia…
5 +C1 -A05 Actuator Corner 2 Cicuit Diagram 4.5D ,Cicuit Dia…
6 +C1 -A06 Actuator Corner 3 Cicuit Diagram 4.6D ,Cicuit Dia…
7 +C1 -A07 Actuator Corner 4 Cicuit Diagram 4.7D ,Cicuit Dia…
8 +C1 -CB01 Secondary Attachment Left Actuator SIEMENS Cicuit Diagram 4.2B
9 +C1 -CB02 Secondary Attachment Right Actu… SIEMENS Cicuit Diagram 4.3B
10 +C1 -CB03 Secondary Attachment Corner 1 … SIEMENS Cicuit Diagram 4.4B
B 11 +C1 -CB04 Secondary Attachment Corner 2 … SIEMENS Cicuit Diagram 4.5B B
12 +C1 -CB05 Secondary Attachment Corner 3 … SIEMENS Cicuit Diagram 4.6B
13 +C1 -CB06 Secondary Attachment Corner 4 … SIEMENS Cicuit Diagram 4.7B
14 +C1 -CB07 Lamp Unlock Power Supply SIEMENS Cicuit Diagram 5.2B
15 +C1 -CB08 Lamp Lock Power Supply SIEMENS Cicuit Diagram 5.4B
16 +C1 -CB09 Sensor Supply SIEMENS Cicuit Diagram 6.2A
17 +C1 -CB10 PLC Supply SIEMENS Cicuit Diagram 9.3A
18 +C1 -CB11 Main Power SIEMENS Cicuit Diagram 2.2B
19 +C1 -CB12 Auto Plug Supply SIEMENS Cicuit Diagram 10.7A
C C
20 +C1 -CD6
21 +C1 -K1.1 PS Cicuit Diagram 9.3B
22 +C1 -K1.2 CPU S7 300 CPU 315-2DP Master/Slave,MPI SIE_315-001 6ES7 315-2AG10-0AB0 SIEMENS Cicuit Diagram 9.4B
23 +C1 -K1.3 Input Module S7 300 SM 321 32 x DI 24VDC SIE_321-001 6ES7 321-1BL80-0AA0 SIEMENS Cicuit Diagram 9.4B
24 +C1 -K1.4 Output Module S7 300 SM 322 32 x DO 24VDC 0,5A SIE_322-001 6ES7 322-1BL00-0AA0 SIEMENS Cicuit Diagram 9.5B
25 +C1 -K1.5 Input Module S7 300 SM 321 16 x DI 24VDC SIE_321-002 6ES7 321-1BH01-0AA0 SIEMENS Cicuit Diagram 9.6B
26 +C1 -K01 Unlock Lamp Contactor Cicuit Diagram 5.6D
27 +C1 -K02 Lock Lamp Contactor Cicuit Diagram 5.7D
D D
28 +C1 -L1 Unlock Cicuit Diagram 5.2F
29 +C1 -L4 Lock Cicuit Diagram 5.4F
30 +C1 -L7 Power On C1 Cicuit Diagram 5.2F
31 +C1 -P1 Power On Cicuit Diagram 2.3B
32 +C1 -P2 Lock Illuminated Pushbutton, clear SIE_S22MM-002 3SB1000-0AH01 SIEMENS Cicuit Diagram 3.2C
33 +C1 -Q01 Main Contactor Cicuit Diagram 2.4D
34 +C1 -R1 Main Power On Contactor Cicuit Diagram 2.3D
35 +C1 -R2 Main Power Off Contactor Cicuit Diagram 2.5D
E 36 +C1 -RR1 Reversing Relay Siemens Cicuit Diagram 4.2B E
37 +C1 -RR2 Reversing Relay Siemens Cicuit Diagram 4.3B
38 +C1 -RR3 Reversing Relay Siemens Cicuit Diagram 10.8B
39 +C1 -RR4 Reversing Relay Siemens Cicuit Diagram 4.4B
40 +C1 -RR5 Reversing Relay Siemens Cicuit Diagram 4.5B
Created with

41 +C1 -RR6 Reversing Relay Siemens Cicuit Diagram 4.6B

42 +C1 -RR7 Reversing Relay Siemens Cicuit Diagram 4.7B

F F
Date
Man Cage Cicuit Diagram
Drawn Page 1 of 2
Checked Manufactured Products Bill of Material
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 0.1 of

1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
Row Part of Designation Comment Description Material Catalog Number Manufacturer Circuit Diagram Reference
Copyright as per ISO 16016 to be observed! 43 +C1 -S1 Main Coner Casting Corner 1 - 20Ft IFM Cicuit Diagram 6.2D
44 +C1 -S2 Main Coner Casting Corner 2 - 20Ft Cicuit Diagram 6.2D
A 45 +C1 -S3 Main Coner Casting Corner 3 - 20Ft Cicuit Diagram 6.3D A
46 +C1 -S4 Main Coner Casting Corner 4 - 20Ft Cicuit Diagram 6.4D
47 +C1 -S5 Main Coner Casting Corner 1 - 40Ft Cicuit Diagram 6.5D
48 +C1 -S6 Main Coner Casting Corner 2 - 40Ft Cicuit Diagram 6.6D
49 +C1 -S7 Main Coner Casting Corner 3 - 40Ft Cicuit Diagram 6.7D
50 +C1 -S8 Main Coner Casting Corner 4 - 40Ft Cicuit Diagram 6.8D
51 +C1 -S22 Optical Sensor Cicuit Diagram 3.6C
52 +C1 -W1 Fault Warning Buzzer Cicuit Diagram 5.8C
B 53 +C1 CD1 B
54 +C1 CD2
55 +C1 CD3
56 +C1 CD4
57 +C1 CD5
58 +C1 X
59 +C1 X1
60 +C1 X2
61 +C1 X3
C C
62 +C1 X4
63 +C2 -L2 Unlock Cicuit Diagram 5.3F
64 +C2 -L5 Lock Cicuit Diagram 5.5F
65 +C2 -L8 Power On C2 Cicuit Diagram 5.2F
66 +C2 -P3 Unlock Illuminated Pushbutton, clear SIE_S22MM-002 3SB1000-0AH01 SIEMENS Cicuit Diagram 3.3C
67 +C2 -P4 Power OFF Illuminated Pushbutton, clear SIE_S22MM-002 3SB1000-0AH01 SIEMENS Cicuit Diagram 3.4C
68 +C2 -W2 Cicuit Diagram 5.8C
69 +C2 X3
D D
70 +PLG Female
71 +PLG Male
72 +S -B1 Battery Deep Cycle Cicuit Diagram 1.2C
73 +S SOL DS3660, 36 CELLS Cicuit Diagram 1.2A
74 -JB1 -X
75 -JB2 -X
76 -JB3 -X
77 -L3 Unlock Cicuit Diagram 5.3F
E 78 -L6 Lock Cicuit Diagram 5.5F E
79 -W3 Fault Light Cicuit Diagram 5.7C
80 PE Cicuit Diagram 1.2D
Created with

F F
Date
Man Cage Cicuit Diagram
Drawn Page 2 of 2
Checked Manufactured Products Bill of Material
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 0.1 of

1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed!

A A

SOL
DS3660, 36 CELLS SOLAR PANEL
60WATTS

2
1

2
-W01

B B

-B1
Battery
C 55Ahr
C

D D
PE

PE
1

-W02

E L+ E
/2.2A

L-
/2.2A
Created with

F F
Date 21-Jun-19 .PS
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +S
REV A Checked Rajesh Ommi Manufactured Products Supply 2
Rev. Change Date Name Approved Orig. Replaces Sheet 1 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed!

A A
L+
/1.8E

L-
/1.8E

X X3

1
B B

13

13

23
-CB11
1

-P1 -R1 -R1

.3D .3D

14

14

24
Power On 1-NO 2-NO
-K1.4 /9.5B
I> 1
2

Main Power
Q0.0
System Power
OFF Command
X3

2
SYSPWOFFCMD

11

2
-R2
C .5D C
1

12
-Q01 1-NC

.4D
2

Main
A1

A1

A1
-R1 -Q01 -R2
A2

A2

A2
D Main Power On Main Contactor Main Power Off
D
Contactor Contactor

-M
/9.6A

E E
13 14 1 2 11 12
.4B .4C
23 24 3 4
.4B .2C
5 6

+24V
/3.1A
Created with

0V
/3.1A

F F
Date 21-Jun-19 .PS
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +C1
REV A Checked Rajesh Ommi Manufactured Products Distribution 13
Rev. Change Date Name Approved Orig. Replaces Sheet 2 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed!

+24V +24V
/2.8E /4.1A
A A
0V 0V
/2.8F /4.1A

10

11

13
X3 X4 X4

3
1

3
W100
W111

4
B W104 B

2
+C2
Cabinet

+24V
X3

0V

FWD
-A03
Auto Plug
Actuator

BWD
13

13
C -P2 -P3 -P4

3
C

End Stop BWD

End Stop FWD
14

14
Lock Unlock Power OFF -S22
Optical Sensor
O8P204

4
X3
2

4
W104 W111 D

6
D
2

4
W100

12
X3 X4 X4
4

7
26

27

37

28
4

2
-K1.3 I2.4 -K1.3 I2.5 -K1.5 I4.2 -K1.3 I3.5 -K1.3 I2.6 -K1.5 I4.0
Request LOCK All Request UNLOCK All System Power OFF 40ft Detected Auto Plug Auto Plug Engaged
Secondary Attachments Secondary Attachments Request Disengaged
E E

21 22 3 30 23 1
/9.4B /9.4B /9.6B /9.4B /9.4B /9.6B
Created with

F F
Date 21-Jun-19 Requests
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +C1
REV A Checked Rajesh Ommi Manufactured Products 297 x 420mm, for Circuit Diagram 24
Rev. Change Date Name Approved Orig. Replaces Sheet 3 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed!

+24V +24V
/3.8A /5.1A

A A
0V 0V
/3.8A /5.1A

-M
/9.6A

-CB01 -CB02 -CB03 -CB04 -CB05 -CB06

1
Secondary I> Secondary I> Secondary I> Secondary I> Secondary I> Secondary I>
Attachment Attachment Attachment Attachment Attachment Attachment
B 2 B

2
Left Actuator Right Actuator Corner 1 Corner 2 Corner 3 Corner 4
Actuator Actuator Actuator Actuator

AC Top Left Ac Top Right Ac dwn C1 Ac dwn C2 Ac dwn C3 Ac dwn C4

/10.4C /10.5B /10.1C /10.2B /10.3C /10.3B
1

3
A2

A2

A2

A2

A2

A2
-RR1 -RR2 -RR4 -RR5 -RR6 -RR7
1A1

2A1

1A1

2A1

1A1

2A1

1A1

2A1

1A1

2A1

1A1

2A1
C C
1 2
2 4

3 2
4 4

5 2
6 4

7 2
8 4

9 2
10 4

11 2
12 4
X2

W109 W102 W101 W103 W105 W107

1
2

1
2

1
2

1
2

1
2

1
2
BWD
FWD

BWD

BWD

BWD

BWD

BWD
FWD

FWD

FWD

FWD

FWD
-A01 -A02 -A04 -A05 -A06 -A07
Actuator Actuator Actuator Actuator Actuator Actuator
D Top Left Top Right Corner 1 Corner 2 Corner 3 Corner 4
D

-K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B
4 6 8 10 12 14
Q0.3 Q0.5 Q0.7 Q1.1 Q1.3 Q1.5
Secondary Attachement Top Secondary Attachment Top Secondary Attachment Down Secondary Attachement Down Secondary Attachment Down Secondary Attachment Down
Left LOCK Command Right LOCK Command Corner 1 LOCK Command Corner 2 LOCK Command Corner 3 LOCK Command Corner 4 LOCK Command
SATPLFLKCMD SATPRTLKCMD SADNC1LKCMD SADNC2 LKCMD SADNC3LKCMD SADNC4LKCMD
5

13

15

17
E E

-K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B
5 7 9 11 13 15
Created with

Q0.4 Q0.6 Q1.0 Q1.2 Q1.4 Q1.6

Secondary Attachement Top Secondary Attachment Top Secondary Attachment Down Secondary Attachment Down Secondary Attachment Down Secondary Attachment Down
Left UNLOCK Command Right UNLOCK Command Corner 1 UNLOCK Command Corner 2 UNLOCK Command Corner 3 UNLOCK Command Corner 4 UNLOCK Command
SATPLFULCMD SATPRTULCMD SADNC1ULCMD SADNC2ULCMD SADNC3ULCMD SADNC4ULCMD
6

12

14

16

18
F F
Date 21-Jun-19 .TWL
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +C1
REV A Checked Rajesh Ommi Manufactured Products 297 x 420mm, for Circuit Diagram 35
Rev. Change Date Name Approved Orig. Replaces Sheet 4 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed!

+24V +24V
A /4.8A /6.1A
A
0V 0V
/4.8A /6.1A

-CB07 -CB08 -K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B

1
2 3 16
B Q0.1 Q0.2 Q1.7 B
UNLOCK LOCK Light and Buzzer
Indication Lamp Indication Lamp Fault Warning
I> I> ULINDLMP LKINDLMP

2
Lamp Unlock Lamp Lock

19
Power Supply Power Supply

X4

5
W100

9
+C2

36
C C

3
-K1.5 I4.1 -K1.3 I3.4 Fault
Cabinet
Fault Light
Power Supply Unlock Power Supply LOCK Warning X3

9
Lamp OK LAMP OK Buzzer

1
-W3 -W1
13

23

13

23
-K01 -K02

1
2 29
.6D

2
.6D
/9.6B
.7D
.7D /9.4B
-W2
14

24

14

24
1-NO 1-NO
2-NO

2
10
X3

D D
Lock Lamp
X3 -K01 Unlock Lamp -K02

6 10
W100
5

9
Contactor Contactor

10

A1

A1
X4
6

A2

A2
11
12

5
6

7
8
W100
-M
/9.6A

13 14 13 14
.2C .4C
E +C2 +C2 +C2 23 24 23 24 E
.2C .4C
Cabinet Cabinet Cabinet
11
12

X3 X3 X3
5
6

7
8
Created with

-L7 -L8 -L1 -L2 -L3 -L4 -L5 -L6

X1 X2 X1 X2 X1 X2 X1 X2 X1 X2 X1 X2 X1 X2 X1 X2

Power On C1 Power On C2 Unlock Unlock Unlock Lock Lock Lock

F F
Date 21-Jun-19 .IND
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +C1
REV A Checked Rajesh Ommi Manufactured Products 297 x 420mm, for Circuit Diagram 46
Rev. Change Date Name Approved Orig. Replaces Sheet 5 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed!

+24V +24V
/5.8A /9.1A

0V 0V
A /5.8A /9.1A
A

-CB09

1
I>

2
Sensor Supply
+24V CB 09
/7.1B

0V
/7.1B

B B

10

11

13

14

16

17

19

20

22

23
X1
1

8
W113

2
+PLG -JB1
1
2 -X

1
1
2
2
W115 BLU
W114 BRN

W115 BRN
W114 BLU
W106 W108 W110 W112 -JB2
1
2

1
2

1
2

1
2
C C
-JB3
-X -X

1
1
2
2

1
1
2
2
S

S
+

1
2

1
2
-

S
1
2

1
2

1
2

1
2
-S1 -S2 -S3 -S4
-S5 -S6 -S7 -S8
Main Coner Casting Corner 1 - Main Coner Casting Corner 2 - 20Ft Main Coner Casting Corner 3 - 20Ft Main Coner Casting Corner 4 - 20Ft Main Coner Casting Corner 1 - 40Ft Main Coner Casting Corner 2 - 40Ft Main Coner Casting Corner 3 - 40Ft Main Coner Casting Corner 4 - 40Ft
20Ft
D

GRY

GRY
BLK

BLK
D
W114 W114 W115 W115

-JB3
W106 W108 W110 W112 -JB2 -X -X

4
3

3
-JB1 -X

6
3

6
Male
+PLG
Female

6
E E

6
W113
12

15

18

21

24
X1
3

9
2

9
-K1.3 I0.0 -K1.3 I0.1 -K1.3 I0.2 -K1.3 I0.3 -K1.3 I0.4 -K1.3 I0.5 -K1.3 I0.6 -K1.3 I0.7
Created with

Main Corner Casting Main Corner Casting Main Corner Casting Main Corner Casting Main Corner Casting Main Corner Casting Main Corner Casting Main Corner Casting
20ft Corner 1 LOCKED 20ft Corner 2 LOCKED 20ft Corner 3 LOCKED 20ft Corner 4 LOCKED 40ft Corner 1 LOCKED 40ft Corner 2 LOCKED 40ft Corner 3 LOCKED 40ft Corner 4 LOCKED

1 2 3 4 5 6 7 8
/9.4B /9.4B /9.4B /9.4B /9.4B /9.4B /9.4B /9.4B

F F
Date 21-Jun-19 .TWL
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +C1
REV A Checked Rajesh Ommi Manufactured Products 297 x 420mm, for Circuit Diagram 57
Rev. Change Date Name Approved Orig. Replaces Sheet 6 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed!

A A

+24V CB 09 +24V CB 09
/6.8B /8.2B

0V 0V
/6.8B /8.2B

B B
25

26

28

29

31

32

34

35

37

38

40

41

43

44

46

47
X1

W101 W103 W105 W107

3

4
C
+24V

+24V

+24V

+24V
C
0V

0V

0V

0V
FWD

FWD

FWD

FWD
-A04 -A05 -A06 -A07
Actuator Corner 1 Actuator Corner 2 Actuator Corner 3 Actuator Corner 4
BWD

BWD

BWD

BWD
End Stop FWD

End Stop FWD

End Stop FWD

End Stop FWD

End Stop BWD

End Stop BWD

End Stop BWD

End Stop BWD

D D

W101 W103 W105 W107

5

6
27

30

33

36

39

42

45

48
X1

ND
E E
12

13

14

15

17

18

19
-K1.3 I1.0 -K1.3 I1.1 -K1.3 I1.2 -K1.3 I1.3 -K1.3 I1.4 -K1.3 I1.5 -K1.3 I1.6 -K1.3 I1.7
Secondary Attachement Down Secondary Attachement Down Secondary Attachement Down Secondary Attachement Down Secondary Attachment Down Secondary Attachement Down Secondary Attachement Down Secondary Attachement Down
Corner 1 UNLOCKED Corner 1 LOCKED Corner 2 UNLOCKED Corner 2 LOCKED Corner 3 UNLOCKED Corner 3 LOCKED Corner 4 UNLOCKED Corner 4 LOCKED

9 10 11 12 13 14 15 16
Created with

/9.4B /9.4B /9.4B /9.4B /9.4B /9.4B /9.4B /9.4B

F F
Date 21-Jun-19 .TWL
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +C1
REV A Checked Rajesh Ommi Manufactured Products 297 x 420mm, for Circuit Diagram 68
Rev. Change Date Name Approved Orig. Replaces Sheet 7 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed!

A A

+24V CB 09
/7.8B

0V
/7.8B

B B

49

50

52

53

55

56

58

59
X1

W109 W102

4
+24V

+24V
0V

0V
C C

FWD

FWD
-A01 -A02
Actuator Top Left Actuator Top Right

BWD

BWD
End Stop BWD

End Stop BWD

End Stop FWD

End Stop FWD

D D

W109 W102
5

6
51

54

57

60
X1

E E
22

23

24

25

29
-K1.3 I2.0 -K1.3 I2.1 -K1.3 I2.2 -K1.3 I2.3 -K1.3 I2.7
Secondary Attachement Top Secondary Attachement Top Secondary Attachement Top Secondary Attachement Top Power Supply Actuator
Left UNLOCKED Left LOCKED Right ULOCKED Right LOCKED Down Corner 1 OK

17 18 19 20 24
Created with

/9.4B /9.4B /9.4B /9.4B /9.4B

F F
Date 21-Jun-19 .TWL
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +C1
REV A Checked Rajesh Ommi Manufactured Products 297 x 420mm, for Circuit Diagram 79
Rev. Change Date Name Approved Orig. Replaces Sheet 8 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

+24V +24V
/6.8A /10.1A

0V 0V
/6.8A
A A

-M
/2.6E
/4.8A
/5.8E
/10.1A
-CB10

1
I>

2
PLC Supply

X0.1
X0.2
X0.3
X0.4

1L+

4L+
B

3M
10
11

20

40

30

31

40

20
1
2
3
4
5
6
7
8
9

N
1

1
PE
M
L+
M
-K1.1 -K1.2 -K1.3 -K1.4 -K1.5
PS CPU Input Module Output Module Input Module
2 Main Corner Casting /6.2E 2 System Power /2.5C 2 Auto Plug Engaged /3.8E
I0.0 20ft Corner 1 LOCKED Q0.0 OFF Command I4.0
SF
3 Main Corner Casting /6.3E 3 UNLOCK /5.6B 3 Power Supply Unlock /5.3C
I0.1 20ft Corner 2 LOCKED Q0.1 Indication Lamp I4.1 Lamp OK
24V DC BATF
4 Main Corner Casting /6.4E 4 LOCK /5.7B 4 System Power OFF /3.4E
I0.2 20ft Corner 3 LOCKED Q0.2 Indication Lamp I4.2 Request
DCSV
5 Main Corner Casting /6.4E 5 Secondary Attachement Top
/4.2E 5 Power Supply OK /10.6D
I0.3 20ft Corner 4 LOCKED Q0.3 Left LOCK Command I4.3 AUTOPLUG
FRCE
6 Main Corner Casting /6.5E 6 Secondary Attachement Top
/4.2F 6
220 V I0.4 40ft Corner 1 LOCKED Q0.4 Left UNLOCK Command
RUN
7 Main Corner Casting /6.6E 7 Secondary Attachment Top
/4.3E 7
I0.5 40ft Corner 2 LOCKED Q0.5 Right LOCK Command
RUN
C STOP
C
8 Main Corner Casting /6.7E 8 Secondary Attachment Top
/4.3F 8
I0.6 40ft Corner 3 LOCKED Q0.6 Right UNLOCK Command
STOP
1 9 Main Corner Casting /6.8E 9 Secondary Attachment Down
/4.4E 9
I0.7 40ft Corner 4 LOCKED Q0.7 Corner 1 LOCK Command
MRES
0 12 Secondary Attachement Down
/7.2E 12 Secondary Attachment Down
/4.4F 12
I1.0 Corner 1 UNLOCKED Q1.0 Corner 1 UNLOCK Command
13 Secondary Attachement Down
/7.3E 13 Secondary Attachement Down
/4.5E 13
I1.1 Corner 1 LOCKED Q1.1 Corner 2 LOCK Command
14 Secondary Attachement Down
/7.4E 14 Secondary Attachment Down
/4.5F 14
I1.2 Corner 2 UNLOCKED Q1.2 Corner 2 UNLOCK Command
15 Secondary Attachement Down
/7.4E 15 Secondary Attachment Down
/4.6E 15
I1.3 Corner 2 LOCKED Q1.3 Corner 3 LOCK Command
Copyright as per ISO 16016 to be observed!

16 Secondary Attachment Down

/7.5E 16 Secondary Attachment Down
/4.6F 16
I1.4 Corner 3 UNLOCKED Q1.4 Corner 3 UNLOCK Command
17 Secondary Attachement Down
/7.6E 17 Secondary Attachment Down
/4.7E 17
SIEMENS I1.5 Corner 3 LOCKED Q1.5 Corner 4 LOCK Command
S7 300 CPU 315-2DP Master/Slave,MPI 18 Secondary Attachement Down
/7.7E 18 Secondary Attachment Down
/4.7F 18
6ES7 315-2AG10-0AB0 I1.6 Corner 4 UNLOCKED Q1.6 Corner 4 UNLOCK Command D
D 19 Secondary Attachement Down
/7.8E 19 Light and Buzzer /5.8B 19
I1.7 Corner 4 LOCKED Q1.7
22 Secondary Attachement Top
/8.3E 22 Auto Plug Extend /10.8D
I2.0 Left UNLOCKED Q2.0 COMMAND
23 Secondary Attachement Top
/8.4E 23 Auto Plug Retract /10.8E
I2.1 Left LOCKED Q2.1 COMMAND
24 Secondary Attachement Top
/8.5E 24
I2.2 Right ULOCKED Q2.2
25 Secondary Attachement Top
/8.6E 25
I2.3 Right LOCKED Q2.3
26 Request LOCK All /3.2E 26
I2.4 Secondary Attachments Q2.4
27 Request UNLOCK All /3.3E 27
I2.5 Secondary Attachments Q2.5
28 Auto Plug /3.7E 28
I2.6 Disengaged Q2.6
29 Power Supply Actuator /8.7E 29
E
I2.7 Down Corner 1 OK Q2.7 E
32 Power Supply Actuator /10.2D 32
I3.0 Down Corner 1 OK Q3.0
33 Power Supply Actuator /10.2D 33
I3.1 Down Corner 2 OK Q3.1
34 Power Supply Actuator /10.3D 34
I3.2 Down Corner 3 OK Q3.2
35 Power Supply Actuator 35
I3.3 Down Corner 4 OK Q3.3
36 Power Supply LOCK /5.5C 36
I3.4 LAMP OK Q3.4
37 40ft Detected /3.6E 37
I3.5 Q3.5
38 Power Supply Actuator /10.5D 38 .PLC
I3.6 TOP LEFT OK Q3.6
+C1
39 Power Supply Actuator /10.5D 39
I3.7 TOP RIGHT OK Q3.7
Date Name
Drawn 21-Jun-19 John Jose
F Man Cage
Checked Rajesh Ommi
Created with

Manufactured Products
Approved

8 10
16/7/2019 Cicuit Diagram
REV A Sheet 9 of

1 2 3 4 5 Rev. Change Date Name Orig. Replaces Replaced by

 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed!

+24V
/9.6A

-M
A /9.6A
A

-CB12

1
I>

2
Auto Plug Supply

B B

3
Ac dwn C2 Ac dwn C4 Ac Top Right
/4.5B /4.7B /4.3B

A2
-RR3

1A1

2A1
2
4
W111

1
2
C C

BWD
FWD
Ac dwn C1 Ac dwn C3 AC Top Left
/4.4B /4.6B /4.1B

-A03
Auto Plug
Actuator
33

35

39
-K1.3 26 -K1.3 28 -K1.3 32
Power Supply Actuator Power Supply Actuator Power Supply Actuator -K1.4 /9.5B
Down Corner 2 OK Down Corner 4 OK TOP RIGHT OK
17
D D
Q2.0
Auto Plug Extend
COMMAND
/9.4B /9.4B /9.4B

22
32

34

38

5
-K1.3 25 -K1.3 27 -K1.3 31 -K1.5 I4.3
Power Supply Actuator Power Supply Actuator Power Supply Actuator Power Supply OK
Down Corner 1 OK Down Corner 3 OK TOP LEFT OK AUTOPLUG

-K1.4 /9.5B
4 18
/9.4B /9.4B /9.4B /9.6B Q2.1
E Auto Plug Retract E
COMMAND

23
Created with

F F
Date 21-Jun-19 .PLC
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +C1
REV A Checked Rajesh Ommi Manufactured Products 297 x 420mm, for Circuit Diagram 9
Rev. Change Date Name Approved Orig. Replaces Sheet 10 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed! Terminal Block General Remarks

External Cable

Internal Cable
A

Terminal Segment
A

Terminal Number
+S -W02

Representation
Comment
Jumper
Type

Wire
External Destination Internal Destination

Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:X
Number of Terminals:2

B Battery 2 .PS +S -B1 1 /2.2B -CB11 1 Main Power B

X3 1
Battery 1 .PS +S -B1 2 /2.2B -Q01 3 Main
-R1 A2 Main Power On Contactor

C C

D D

E E
Created with

F F
Date X
Man Cage Layout Drawing
Drawn +C1X Page 1 of 1
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 1 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed! Terminal Block General Remarks

External Cable

Internal Cable
A

Terminal Segment
A

Terminal Number

Representation
W103

W101

W113

W112

W110

W108

W106

W108

W110

W112

W101

W103
Comment
Jumper
Type

Wire
External Destination Internal Destination

Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:X1
Number of Terminals:60

B Main Coner Casting Corner 1 - 20Ft 1 -S1 + 1 /6.2B -CB09 2 Sensor Supply B
Main Coner Casting Corner 1 - 20Ft 2 -S1 - 2 /6.2B -K1.1 3 PS
-K02 23 2-NO
Main Coner Casting Corner 1 - 20Ft 3 -S1 S 3 /6.2E -K1.3 1 2
4 /6.3B -S2 + 1 Main Coner Casting Corner 2 - 20Ft
5 /6.3B -S2 - 2 Main Coner Casting Corner 2 - 20Ft
Main Coner Casting Corner 2 - 20Ft 3 -S2 S 6 /6.3E -K1.3 2 3
7 /6.4B -S3 1 1 Main Coner Casting Corner 3 - 20Ft
8 /6.4B -S3 2 2 Main Coner Casting Corner 3 - 20Ft
Main Coner Casting Corner 3 - 20Ft 3 -S3 S 9 /6.4E -K1.3 3 4
10 /6.4B -S4 1 1 Main Coner Casting Corner 4 - 20Ft
11 /6.5B -S4 2 2 Main Coner Casting Corner 4 - 20Ft

C Main Coner Casting Corner 4 - 20Ft 3 -S4 S 12 /6.4E -K1.3 4 5

C
1 +PLG Female 1 13 /6.5B
2 +PLG Female 2 14 /6.5B
3 +PLG Female 3 15 /6.5E -K1.3 5 6
16 /6.6B
17 /6.6B
4 +PLG Female 4 18 /6.6E -K1.3 6 7
19 /6.7B
20 /6.7B
5 +PLG Female 5 21 /6.7E -K1.3 7 8
22 /6.8B
23 /6.8B
6 +PLG Female 6 24 /6.8E -K1.3 8 9
D
D 25 /7.2B .TWL -A04 +24V 3 Actuator Corner 1
26 /7.2B .TWL -A04 0V 4 Actuator Corner 1
Actuator Corner 1 5 .TWL -A04 End Stop FWD 27 /7.2E -K1.3 9 12
28 /7.3B
29 /7.3B
Actuator Corner 1 6 .TWL -A04 End Stop BWD 30 /7.3E -K1.3 10 13
31 /7.4B .TWL -A05 +24V 3 Actuator Corner 2
32 /7.4B .TWL -A05 0V 4 Actuator Corner 2
Actuator Corner 2 5 .TWL -A05 End Stop FWD 33 /7.4E -K1.3 11 14
34 /7.4B
35 /7.5B
Actuator Corner 2 6 .TWL -A05 End Stop BWD 36 /7.4E -K1.3 12 15
E E
Created with

F F
Date X1
Man Cage Layout Drawing
Drawn +C1X1 Page 1 of 2
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 2 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed! Terminal Block General Remarks

External Cable

Internal Cable
A

Terminal Segment
A

Terminal Number

Representation
W102

W109

W107

W105

W105

W107

W109

W102
Comment
Jumper
Type

Wire
External Destination Internal Destination

Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:X1
Number of Terminals:60

B 37 /7.5B .TWL -A06 +24V 3 Actuator Corner 3 B

38 /7.5B .TWL -A06 0V 4 Actuator Corner 3
Actuator Corner 3 5 .TWL -A06 End Stop FWD 39 /7.5E -K1.3 13 ND
40 /7.6B
41 /7.6B
Actuator Corner 3 6 .TWL -A06 End Stop BWD 42 /7.6E -K1.3 14 17
43 /7.7B .TWL -A07 +24V 3 Actuator Corner 4
44 /7.7B .TWL -A07 0V 4 Actuator Corner 4
Actuator Corner 4 5 .TWL -A07 End Stop FWD 45 /7.7E -K1.3 15 18
46 /7.8B
47 /7.8B
Actuator Corner 4 6 .TWL -A07 End Stop BWD 48 /7.8E -K1.3 16 19

C 49 /8.3B .TWL -A01 +24V 3 Actuator Top Left

C
50 /8.4B .TWL -A01 0V 4 Actuator Top Left
Actuator Top Left 5 .TWL -A01 End Stop FWD 51 /8.3E -K1.3 17 22
52 /8.4B
53 /8.4B
Actuator Top Left 6 .TWL -A01 End Stop BWD 54 /8.4E -K1.3 18 23
55 /8.5B .TWL -A02 +24V 3 Actuator Top Right
56 /8.5B .TWL -A02 0V 4 Actuator Top Right
Actuator Top Right 5 .TWL -A02 End Stop FWD 57 /8.5E -K1.3 19 24
58 /8.6B -K1.3 24 29
59 /8.6B
Actuator Top Right 6 .TWL -A02 End Stop BWD 60 /8.6E -K1.3 20 25

D D

E E
Created with

F F
Date X1
Man Cage Layout Drawing
Drawn +C1X1 Page 2 of 2
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 2 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed! Terminal Block General Remarks

External Cable

Internal Cable
A

Terminal Segment
A

Terminal Number

Representation
Comment
Jumper
Type

Wire
External Destination Internal Destination

Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:X2
Number of Terminals:12

B 1 /4.2C .TWL -RR1 2 Reversing Relay B

2 /4.2C .TWL -RR1 4 Reversing Relay
3 /4.3C .TWL -RR2 2 Reversing Relay
4 /4.3C .TWL -RR2 4 Reversing Relay
5 /4.4C .TWL -RR4 2 Reversing Relay
6 /4.4C .TWL -RR4 4 Reversing Relay
7 /4.5C .TWL -RR5 2 Reversing Relay
8 /4.5C .TWL -RR5 4 Reversing Relay
9 /4.6C .TWL -RR6 2 Reversing Relay
10 /4.6C .TWL -RR6 4 Reversing Relay
11 /4.7C .TWL -RR7 2 Reversing Relay
12 /4.8C .TWL -RR7 4 Reversing Relay

C C

D D

E E
Created with

F F
Date X2
Man Cage Layout Drawing
Drawn +C1X2 Page 1 of 1
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 3 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed! Terminal Block General Remarks

External Cable

Internal Cable
A

Terminal Segment
A

Terminal Number

Representation
W100

Comment
Jumper
Type

Wire
External Destination Internal Destination

Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:X3
Number of Terminals:10

B X 1 1 /2.3B -P1 13 Power On B

-R1 13 1-NO
1-NC -R2 12 2 /2.3C -P1 14 Power On
X4 1 3 /3.2A -Q01 2 Main
4 /3.2D -K1.3 21 26
Power On C1 -L7 X1 5 /5.2D -CB06 1 Secondary Attachment Corner 4 Actuator
11 +C2 X3 11 -CB07 1 Lamp Unlock Power Supply
X4 13 6 /5.2D -K01 23 2-NO
12 +C2 X3 12 -L7 X2 Power On C1
Unlock -L1 X1 7 /5.2D -K01 14 1-NO
Unlock -L1 X2 8 /5.2D -K01 24 2-NO
Lock -L4 X1 9 /5.4D -K02 14 1-NO

C Lock -L4 X2 10 /5.4D -K02 24 2-NO

C

D D

E E
Created with

F F
Date X3
Man Cage Layout Drawing
Drawn +C1X3 Page 1 of 1
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 4 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed! Terminal Block General Remarks

External Cable

Internal Cable
A

Terminal Segment
A

Terminal Number

Representation
W104

W111

W100

W104
Comment
Jumper
Type

Wire
External Destination Internal Destination

Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:X4
Number of Terminals:15

B 1 +C2 X3 1 1 /3.3A X3 3 B
2 +C2 X3 2 2 /3.3D -K1.3 22 27
Auto Plug Actuator 3 .TWL -A03 +24V 3 /3.7A -CB01 1 Secondary Attachment Left Actuator
Auto Plug Actuator 5 .TWL -A03 End Stop FWD 4 /3.7D -K1.3 23 28
9 +C2 X3 9 5 /5.8C .IND -W1 1 Fault Warning Buzzer
10 +C2 X3 10 6 /5.8D -R2 A2 Main Power Off Contactor
Auto Plug Actuator 6 .TWL -A03 End Stop BWD 7 /3.8D -K1.5 1 2
3 +C2 X3 3 8 /3.4A
4 +C2 X3 4 9 /3.4D -K1.5 3 4
10 /3.5A -S22 1 1 Optical Sensor
Optical Sensor 2 -S22 3 11 /3.6A -Q01 6 Main
Optical Sensor 3 -S22 4 12 /3.6D -K1.3 30 37

C Auto Plug Actuator 4 .TWL -A03 0V 13 /3.7A X3 6

C
14
15

D D

E E
Created with

F F
Date X4
Man Cage Layout Drawing
Drawn +C1X4 Page 1 of 1
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 5 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed! Terminal Block General Remarks

External Cable

Internal Cable
A

Terminal Segment
A

Terminal Number

Representation
W100

Comment
Jumper
Type

Wire
External Destination Internal Destination

Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:X3
Number of Terminals:12

B 1 +C1 X4 1 1 /3.3C -P3 13 Unlock B

2 +C1 X4 2 2 /3.3D -P3 14 Unlock
3 +C1 X4 8 3 /3.4C -P4 13 Power OFF
4 +C1 X4 9 4 /3.4D -P4 14 Power OFF
5 /5.3E -L2 X1 Unlock
6 /5.3E -L2 X2 Unlock
7 /5.5E -L5 X1 Lock
8 /5.5E -L5 X2 Lock
9 +C1 X4 5 9 /5.8C .IND -W2 1
10 +C1 X4 6 10 /5.8D .IND -W2 2
11 +C1 X3 5 11 /5.2E -L8 X1 Power On C2
12 +C1 X3 6 12 /5.2E -L8 X2 Power On C2

C C

D D

E E
Created with

F F
Date X3
Man Cage Layout Drawing
Drawn +C2X3 Page 1 of 1
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 6 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed! Terminal Block General Remarks

External Cable

Internal Cable
A

Terminal Segment
A

Terminal Number

Representation
Comment
Jumper
Type

Wire
External Destination Internal Destination

Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:Female
Number of Terminals:6

B 1 B
2
3
4
5
6

C C

D D

E E
Created with

F F
Date Female
Man Cage Layout Drawing
Drawn +PLGFemale Page 1 of 1
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 7 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed! Terminal Block General Remarks

External Cable

Internal Cable
A

Terminal Segment
A

Terminal Number

Representation
Comment
Jumper
Type

Wire
External Destination Internal Destination

Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:Male
Number of Terminals:6

B 1 B
2
3
4
5
6

C C

D D

E E
Created with

F F
Date Male
Man Cage Layout Drawing
Drawn +PLGMale Page 1 of 1
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 8 of
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Copyright as per ISO 16016 to be observed! Terminal Block General Remarks

External Cable

Internal Cable
A

Terminal Segment
A

Terminal Number

Representation
Comment
Jumper
Type

Wire
External Destination Internal Destination

Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:
Number of Terminals:

B B

C C

D D

E E
Created with

F F
Date
Man Cage Layout Drawing
Drawn Page 1 of 1
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 9 of
1 2 3 4 5 6 7 8
 E

F
A

D
B

C
Created with Copyright as per ISO 16016 to be observed!

Rev.
1

1
Change
Date
Date
Drawn
Checked
Name Approved

2
2

Orig.
Man Cage
700.00

Manufactured Products
3

3
-L1

-P1

Replaces
-L4
-L7

-P2
-W1
4

4
100.83

Replaced by
125.00 135.00 175.00

-CD6
1
2
X +C1
1
2
3
X1 4 +C1 +C1 -K1.1
5
6
7
8 +C1
9 -RR5 -RR1
10
11
12
-K1.2
13
14
15
16 +C1
17
18
19 -K1.3
20
21 +C1 +C1
22
23
24
+C1
25
26 -RR6 -RR2
27 -K1.4
28
29
30
31
32
33
+C1
34 -CB01
35
36 +C1
37
38 -CB11
39
+C1 +C1
CD4
CD3
CD2
CD1

40 +C1
41
42 -CB10
43
410.00
500.00

44 +C1
45
-RR7 -RR4
46
-CB09
47
48 +C1

5
49
-CB08
5

50
51
52
+C1 +C1
53
54
+C1 -CB07
55
56
+C1
57
58
-Q01 -R1 -CB06
59 +C1
60 +C1 +C1 -CB05
1
2 +C1
3 X3
4
-R2 -CB04
5 1
X2 6 2
-K01 +C1
7 3
8
-CB03
4
9
10 65
+C1 +C1
11 7
12
-CB02
8
9
10
-K02
CD5

297 x 420mm, for Cabinet Layout

6

6
Layout Drawing
7

7
8

8
Sheet Layoutof
1 mm : 10 mm
Scale
F
E
B
A

D
C