Application Guide

Vitodens 100-W B1HA/B1KA

Residential Boiler
APPLICATION GUIDE
The application examples contained in this document serve as a guideline only. These are not
engineered drawings and are not intended to replace project designs provided by a professional
engineer. It is the responsibility of the installing contractor to ensure all aspects of the system
comply with the local authorities having jurisdiction.

© 2017 by Viessmann. All rights reserved.

No part of this book may be used or reproduced in any
manner whatsoever without prior written permission.
For information, contact:
Viessmann Manufacturing Company Inc.
750 McMurray Road
Waterloo ON, N2V 2G5, Canada
Phone: 519-885-6300
Toll Free: 800-387-7373
www.viessmann.ca
PRE-FACE / OVERVIEW
Each day Viessmann heating systems face a wide variety of requirements and challenges here
in North America, and around the world. Whether in historically protected homes, modern
commercial buildings, or in large facilities, Viessmann products meet every demand and offer
solutions for all your needs: wood, oil, or gas fired boilers for both residential and commercial
use, from 12,000 BTU to 100,000 MBH (4 kW to 29,307 kW), domestic hot water storage tanks,
solar collectors, Biogas technologies, and much more.

Viessmann also sets the standard for operational reliability, operating comfort, environmental
friendliness and a long service life. All Viessmann products have one thing in common: they are
based on a modular technology strategy with one common platform. This way, different product
versions can be created to fulfill each customer’s specific requirements. In short, Viessmann
takes care of all your needs, from start to finish.

Part of that is a comprehensive support program: A knowledgeable Viessmann sales

representative network, technical training academy, and technical support personnel assist you
right from the planning stage through to the installation and start-up phase of a project.

With Viessmann you are witnessing intelligent, high-tech boiler technology at work. We have
selected some of the most interesting Viessmann applications from across North America for
your reference.

1
 IDENTIFYING BOILER NOMENCLATURE

B 2 H A ... ... ...

Consecutive Number

Generation of Boiler
Fuel Types
Gas Oil

A B C ...
Efficiency

„ Low Temperature A F
„ Condensing B J
„ CHP C

Series P

Segment 100 1

200 2

300 3

Heat Only Circuit Combi Combi Comfort Coiled Tubing Tank Stratified Loading Tank Solar Heating For DHW Solar Heating

Wall-Mounted G H J K - L - -

Floor Standing - R - - S T U V

2
IDENTIFYING APPLICATION CODES

2 VD 2 X 1I HC 1I T 2 ZP 01

Number of boilers in system Number of heating circuits

1, 2, 3 ...
Boiler Segment

VD Vitodens Number of supply water temperatures in the system.

CU
CM Vitocrossal
Number of zones in the system
CT
VR Vitorond
How system is zoned

Segment / Series
1 100 Series
2 200 Series
3 300 Series
ZP Pumps
ZV Zone Valves
TV Thermostatic Radiator Valves
C Combination

Drawing version

Domestic Capability

X No DHW
I With indirect DHW
C On demand DHW
T Stratified Loading Tank

3
 RECOMMENDED PRODUCT APPLICATIONS

Application Typical Supply Vitodens Vitodens Vitocrossal Vitorond

Temperature 100 200/222-F 300 CU3A 100
Baseboard / Fan Coil

High 1 1
160 -190 °F

Cast Iron Radiator

Medium 2
140 -160 °F

Panel Radiator

Medium 2
120 -160 °F

Radiant Floor Heating

Low
80 -120 °F

Indirect DHW

High 1 1
160 -190 °F

Air Handlers

Medium
180 -120 °F

Best Choice 1- Limited maximum boiler supply water temperature.

Possible with limitations 2- Ensure boiler protection to prevent against low return water temperature
Not recommended

Refer to Technical Data Manual of each product for applicable certifications. Technical information subject to change without notice.
T

4
 COMPONENT INDEX

Hydronic Components Electrical Components

Vitodens 100 accessories kit with Ball valve Circulator with isolation flanges Aquastat Secondary low water cut-off
pressure relief and purge valves.

Low loss header Thermostatic mixing valve Radiant infloor manifold Motorized mixing valve Outdoor temperature sensor

Panel radiator Flow check valve Hot water baseboard radiator Thermostat Temperature sensor

Boiler water feed with double back Air eliminator Expansion tank Viessmann vitotrol Multi-zone control
check valve

Purge assembly: Zone valve Hyfronic air handler 24V Zone valve Circulator
(sediment faucet and ball valve)

Towel radiator Viessmann 3-way mixing valve Plate and frame heat exchanger 120 Volt power
with actuator motor

5
6
VITODENS 100

Application # Application Code Page

Application 1 - VD2T 1HC1T1ZP.01 18

Application 2 - VD2T 1HC1T4ZV.01 22

Application 3 - VD2T 1HC1T4ZP.01 26

Application 4 - VD2T 2HC2T2ZP.01 30

Application 5 - VD2T 3HC3T3ZP.01 34

7
 Vitodens 100-W, B1HA/B1KA Technical Data

PRODUCT INFORMATION

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 Vitodens 100-W, B1HA/B1KA Technical Data

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Vitodens 100-W, B1HA/B1KA Technical Data

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 Vitodens 100-W, B1HA/B1KA Technical Data
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 Vitodens 100-W, B1HA/B1KA Technical Data
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18
Vitodens 100-W APPLICATION 1

Low Loss Header Closely Spaced Tees

P3 P3

Notes/Comments Pressure Drop B1HA

1. Hydraulically separating the flow of the boiler and

system with closely spaced tees or a low loss
header, ensures that the boiler and system flows
do not affect each other.
2. Refer to component index on Page 5.
3. Since the primary circulator is integrated into boiler,
field installation of a boiler circulator is not required.
Application Code
4. If not using the DHW ports on the boiler, installer is
required to cap before filling boiler.
VD1X 1HC1T1ZP.01
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Notes/Comments

1. Items to the left of the dotted vertical line are factory

wired connections. Items wired to the right of the line
are field wired. Application Code
2. If outdoor weather compensation is not being used,
installation of the outdoor temperature sensor is not
necessary. VD1X 1HC1T1ZP.01

19
 B1HA Boiler Setup

This particular application represents a low mass boiler with a single system
loop. Because the system flow requirements may vary, or fall outside of the
parameters of the boiler flow, it is recommended to hydraulically separate the
system flow from the boiler flow. This can be achieved by using a low loss Application Code
header or closely spaced tees on the system loop. Upon a call for heat from
an external demand such as a thermostat the boiler circulator and the system
circulator will be initiated. To program the boiler for this type of application, VD1X 1HC1T1ZP.01
please complete the following procedure:

Function Step # Description

Adjust the Boiler

Setpoint Temperature:
(No Outdoor Sensor
Connected)
1 Tap the x/y button until the
begins flashing.
2 Press OK.

Press the x/yuntil the required boiler

3 water temperature is displayed.

4 Press OK to confirm.

OR

Set and Outdoor Tap the x/y button until the

Reset Curve: 1 begins flashing.
(With Outdoor
Sensor Connected)
2 Press OK.

3 Using the chart below, select the

number of the desired reset curve for
your application.
(value shown on the boiler display will depend
on whether the boiler is set to °F or °C)
/
% 0   /33%.  3

F/    3 /

Press the x/yuntil the required curve

4 is selected and press OK.

*For more informaiton on how to reconfigure the boiler, please reference page 40.

20
B1HA Boiler Setup

Notes/Comments

21
22
Vitodens 100 APPLICATION 2

P4
P3

Notes/Comments Pressure Drop B1HA

1. A thermostatic mixing valve should be installed

to protect the radiant floor heating from receiving
excessive hot water.
2. Component Index on pages 5.
3. Since the boiler circulator is integrated, field
installation of a circulator is not required for the
boiler or indirect DHW.
Application Code
4. When using a Viessmann AirflowPLUS, the P3
circulator is integrated and controlled by the
air handler. VD1I 2HC2T2ZP.01
 Vitodens 100 APPLICATION 2
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ĞŵĂŶĚŽŶƚĂĐƚ
  

KƵƚĚŽŽƌ


^ĞŶƐŽƌ
ĞŶƐ
sŝƚŽĚĞŶƐ
Notes/Comments ůůŽĐŬ
dĞƌŵŝŶĂůůŽĐŬ

1. If an aquastat is being used instead of a DHW sensor, Application Code

reconfiguration of the control will be necessary. Refer to page 40
2. If outdoor weather compensation is not being used, installation of
the outdoor temperature sensor is not necessary. VD1l 2HC2T2ZP.01

23
 B1HA Boiler Setup

In this application, you can see a Vitodens 100 paired with an indirect water
heater and 2 zones. A safety device such as a thermostatic mixing valve
should be added to the infloor circuit to protect the radiant heating from the Application Code
higher supply water temperatures required for the air handler. This application
will prioritize the DHW by diverting flow from the system to the indirect DHW
using the diverting valve integrated into the boiler. To set up the boiler for this VD1X 1HC1T1ZP.01
application you will need to complete the following:

Function Step # Description

Adjust the Boiler

Setpoint Temperature:
(No Outdoor Sensor
Connected)
1 Tap the x/y button until the
begins flashing.
2 Press OK.

Press the x/yuntil the required boiler

3 water temperature is displayed.

4 Press OK to confirm.

OR
Set and Outdoor
Reset Curve: 1 Tap the x/y button until the
begins flashing.
(With Outdoor
Sensor Connected)
2 Press OK.

3 Using the chart below, select the

number of the desired reset curve for
your application.
(value shown on the boiler display will depend
on whether the boiler is set to °F or °C)
/
% 0   /33%.  3

F/    3 /

Press the x/yuntil the required curve

4 is selected and press OK.

Set DHW Temperature:

(Not available if using 1 Tap the x/y button until the
begins flashing.
an aquastat)

2 Press OK.

Press the x/yuntil the required

3 DHW temperature is displayed.

4 Press OK to confirm.

*For more informaiton on how to reconfigure the boiler, please reference page 40.

24
B1HA Boiler Setup

Notes/Comments

25
26
Vitodens 100 APPLICATION 3

P3
P4

Notes/Comments Pressure Drop B1HA

1. A thermostatic mixing valve should be installed

to protect the radiant floor heating from receiving
excessive hot water.
2. Component Index on pages 5.
3. Since the boiler circulator is integrated, field
installation of a circulator is not required for the
boiler or indirect DHW.
4. The B1KA has an integrated expansion vessel built Application Code
into the boiler that will be sufficient for most systems.
If your system requires a larger expansion tank, a
secondary tank can be installed on the system.(*) VD1C 2HC2T2ZP.01
 Vitodens 100 APPLICATION 3
)LHOG:LULQJ ,Ϯ
Pre-Wired Field Wiring dŚĞƌŵŽƐƚĂƚ

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KƵƚĚŽŽƌ


^ĞŶƐŽƌ
ŶƐ
sŝƚŽĚĞŶƐ
Notes/Comments ůŽĐŬ
dĞƌŵŝŶĂůůŽĐŬ

1. When using a Viessmann Airflow Plus, the P4 pump is Application Code

integrated and controlled by the air handler.
2. If outdoor weather compensation is not being used, installation
of the outdoor temperature sensor is not necessary. VD1C 2HC2T2ZP.01

27
 B1HA Boiler Setup

Similar to the previous application, this system incorporates a Vitodens 100

Combi boiler. With on demand domestic hot water, this offers an alternative Application Code
solution to installing a storage type indirect water heater. The integrated
circulator and diverting valve allow the boiler to switch from heating and
provide up to 3.7GPM of on-demand DHW. To set up the boiler for this VD1C 2HC2T2ZP.01
application, you will need to complete the following steps:

Function Step # Description

Adjust the Boiler

Setpoint Temperature:
(No Outdoor Sensor
Connected)
1 Tap the x/y button until the
begins flashing.
2 Press OK.

Press the x/yuntil the required boiler

3 water temperature is displayed.

4 Press OK to confirm.

OR
Set and Outdoor
Reset Curve: 1 Tap the x/y button until the
begins flashing.
(With Outdoor
Sensor Connected)
2 Press OK.

3 Using the chart below, select the

number of the desired reset curve for
your application.
(value shown on the boiler display will depend
on whether the boiler is set to °F or °C)
/
% 0   /33%.  3

F/    3 /

Press the x/yuntil the required curve

4 is selected and press OK.

Set DHW Temperature:

(Not available if using 1 Tap the x/y button until the
begins flashing.
an aquastat)

2 Press OK.

Press the x/yuntil the required

3 DHW temperature is displayed.

4 Press OK to confirm.

*For more informaiton on how to reconfigure the boiler, please reference page 40.

28
B1HA Boiler Setup

Notes/Comments

29
30
Vitodens 100 APPLICATION 4

P3

Z4 Z3 Z2 Z1

Notes/Comments Pressure Drop B1HA

1. Component Index on pages 5.

2. A variable speed circulator will automatically adjust
to opening and closing zones. This ensures proper
flow regardless of how many zones are open.
3. If a fixed speed circulator is being used in this
application, it would be necessary to install a
differential pressure bypass valve. This ensures
a correct flow through a zone under changing loads.
Application Code

VD1l 1HC1T4ZV.01
 Vitodens 100 APPLICATION 4
Pre-Wired
Field Wiring

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sŝƚŽĚĞŶƐ KƵƚĚŽŽƌ
Notes/Comments dĞƌŵŝŶĂůůŽĐŬ ^ĞŶƐŽƌ

1. If using a fixed speed pump, it is recommended that a zone

control relay be installed to control the operation of the pump
Application Code
and zone valves.
2. If outdoor weather compensation is not being used, installation
of the outdoor temperature sensor is not necessary. VD1l 1HC1T4ZV.01

31
 B1HA Boiler Setup

In this system you have a Vitodens 100 with indirect water heater and a four zone
system controlled via zone valves. Upon a call for heat a zone valve opens, closing
the end switch on the valve, and initiates the boiler. In the event there is a call for
DHW, the boilers internal pump and diverting valve, will redirect the water to the Application Code
indirect water heater. This allows the boiler to commit all energy produced to the
production of domestic hot water. Once satisfied, the diverting valve will return to
its home position and continue supplying heat to the heating system until satisfied. VD1I 1HC1T4ZV.01
To set up the boiler for this application you will need to complete the following:

Function Step # Description

Adjust the Boiler

Setpoint Temperature:
(No Outdoor Sensor
Connected)
1 Tap the x/y button until the
begins flashing.
2 Press OK.

Press the x/yuntil the required boiler

3 water temperature is displayed.

4 Press OK to confirm.

OR
Set and Outdoor
Reset Curve: 1 Tap the x/y button until the
begins flashing.
(With Outdoor
Sensor Connected)
2 Press OK.

3 Using the chart below, select the

number of the desired reset curve for
your application.
(value shown on the boiler display will depend
on whether the boiler is set to °F or °C)
/
% 0   /33%.  3

F/    3 /

Press the x/yuntil the required curve

4 is selected and press OK.

Set DHW Temperature:

(Not available if using 1 Tap the x/y button until the
begins flashing.
an aquastat)

2 Press OK.

Press the x/yuntil the required

3 DHW temperature is displayed.

4 Press OK to confirm.

*For more informaiton on how to reconfigure the boiler, please reference page 40.

32
B1HA Boiler Setup

Notes/Comments

33
34
Vitodens 100 APPLICATION 5

P5 P3

P6 P4

Notes/Comments Pressure Drop B1HA

1. Component Index on pages 5.

2. Always consider the electrical consumption
associated with zoning a system with circulators.
Often there are more efficient alternatives which
could be considered when designing a system.
3. Since the primary circulator is integrated into boiler,
field installation of a boiler circulator is not required
for the boiler and indirect DHW.
Application Code

VD1l 1HC1T4ZP.01
 Vitodens 100 APPLICATION 5
Pre-Wired
Field Wiring

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+ + 1 + 1 + 1 + 1 + 1 + 1 +

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sŝƚŽĚĞŶƐ
ĚĞŶƐ
Notes/Comments dĞƌŵŝŶĂůůŽĐŬ
ĂůůŽĐŬ KƵƚĚŽŽƌ^ĞŶƐŽƌ Wϯ Wϰ Wϲ WŽǁĞƌ
Wϱ
1. If an aquastat is being used instead of a DHW
sensor, reconfiguration of the control will be
necessary. Refer to page 40 Application Code
2. If outdoor weather compensation is not being used,
installation of the outdoor temperature sensor is
VD1l 1HC1T4ZP.01
not necessary.

35
 B1HA Boiler Setup

Similar to the previous application, this system utilizes circulators instead of zone
valves. Upon a call for heat, the multizone control initiates the associated circulator
and sends a signal to the boiler's. Once the boiler has received this signal, the
integrated boiler pump starts and the boiler fires. If there is a call for DHW during a Application Code
heating cycle, the boiler's integrated diverting valve will transition into DHW mode
and a new target setpoint will be established. Once the DHW tank is satisfied, the
diverting valve will switch back into heating mode and supply heat to the low loss VD1I 1HC1T4ZP.01
header. To set up the boiler for this application you will need to complete the following:

Function Step # Description

Adjust the Boiler

Setpoint Temperature:
(No Outdoor Sensor
Connected)
1 Tap the x/y button until the
begins flashing.
2 Press OK.

Press the x/yuntil the required boiler

3 water temperature is displayed.

4 Press OK to confirm.

OR
Set and Outdoor
Reset Curve: 1 Tap the x/y button until the
begins flashing.
(With Outdoor
Sensor Connected)
2 Press OK.

3 Using the chart below, select the

number of the desired reset curve for
your application.
(value shown on the boiler display will depend
on whether the boiler is set to °F or °C)
/
% 0   /33%.  3

F/    3 /

Press the x/yuntil the required curve

4 is selected and press OK.

Set DHW Temperature:

(Not available if using 1 Tap the x/y button until the
begins flashing.
an aquastat)

2 Press OK.

Press the x/yuntil the required

3 DHW temperature is displayed.

4 Press OK to confirm.

*For more informaiton on how to reconfigure the boiler, please reference page 40.

36
B1HA Boiler Setup

Notes/Comments

37
38
Vitodens 100 MICROLOAD

Application Code

Microload

Notes/Comments

1. Component Index on pages 5.

2. To ensure correct operation, install
flow check valves according to this
diagramheating and DHW.

What is a Microload?
A Microload is typically considered a zone that has
an output substantially less than the boiler's lowest
firing rate. Even when firing at its lowest input, the
boiler will short cycle putting added stress on all the
components and decreasing efficiency.
 Vitodens 100 MICROLOAD

Application Code

Microload

Solution
Piping a “Microload” in this manner, prevents
the boiler from short cycling. Upon a call for heat,
the circulator starts up and draws heat out of the
indirect water heater. As the temperature in the
water heater decreases, the boiler senses this
drop in temperature and proceeds to heat the tank
back up. Because of the larger volume of water,
this extends the boiler's run cycle and allows it to
operate at a more efficient state.

39
 How-To Guide

/HJHQG
 Pressure gage
" LCD display unit
Š Power switch ON/OFF
/HJHQG
A Display value or fault code
B Temperature in °F/°C (with the display value)
C Heating mode
D DHW heating
E Display value or fault code
F Fault indicator
G Burner fault reset
H Temperature in °F/°C (with the display value)
I On-screen buttons
J Commissioning setting active (only for contractors)
K DHW comfort function active (only for B1KA)
L Current burner output (each bar = 20%)
M DHW comfort function not active (only for B1KA)
N Service setting active (only for B1HA)
O Burner in operation

Operation Step # Description

Put Boiler into

Emissions Test/ Service 1 Tap the MODE button until the SERV
begins flashing.
Mode:

2 Press OK.

Press the x/yuntil the required firing

3 rate is displayed.

4 Press OK to confirm.

OR
Access 14 Press the MODE button until CONFI
Parameter Options: 1 begins flashing.

2 Press OK ,and P will appear in the left

hand display.

3 Press the x/yuntil the display reaches

12 and press OK.

This now gives the user access to the

various functional changes below.

40
 How-To Guide

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41
The Viessmann Group
The Viessmann Group is one of the
leading international manufacturers
of heating, industrial and refrigeration
systems. Founded in 1917, the family
business employs approximately
12,000 employees worldwide and
generates 2.25 billion Euro in annual
group sales.
Viessmann has a strong international
outlook – it maintains 22 production
companies in 11 countries,
subsidiaries and representatives in
74 countries, and a total of 120 sales
offices worldwide. Exports account
for 54 percent of sales.
For three generations, Viessmann
has been providing comfortable,
efficient and environmentally-
responsible heating solutions,
tailored to the needs of the
market. With ongoing research and
development and a focus on product
innovation, Viessmann has pioneered
technologies that have continuously
set standards and made the company
into a technological innovator and
pacesetter of the entire industry.
With the current comprehensive
product range, Viessmann is offering
a multi-level program of high-tech,
state-of-the-art heating products.
Wall-mounted gas-fired condensing
boilers, floor-standing oil – or gas-
fired hot water heating boilers, solar
thermal systems, control technology
42
and DHW storage tanks – all designed
to achieve superior performance,
reliability and energy savings.
Accountability for the environment
and society, fairness when dealing
with business partners as well as the
pursuit of perfection and maximum
efficiency in all business transactions
are key values for Viessmann – as
a company, and as individuals. This,
together with the products and
services we offer, allows us to offer
our customers the benefit and added
value of a strong brand.
Viessmann Manufacturing Company Inc.
750 McMurray Rd.
Waterloo, ON N2V 2G5, Canada
1-800-387-7373
info@viessmann.ca
www.viessmann.ca
Viessmann Manufacturing Company Inc.
6350 204th St.
Langley, BC V2Y 2V1, Canada
1-877-853-3288
info-bc@viessmann.ca
www.viessmann.ca
Viessmann Manufacturing Company Inc.
USA
45 Access Rd.
Warwick, RI 02886, USA
1-800-288-0667
info@viessmann-us.com
www.viessmann.com
Global presence, local commitment.

43
 Viessmann Manufacturing
Company Inc.
Waterloo, ON Canada
1-800-387-7373
www.viessmann.ca

Viessmann Manufacturing
Company Inc. USA
Warwick, RI 02886, USA
1-800-288-0667
info@viessmann-us.com
www.viessmann.com

Technical information subject to change without notice.

Printed in Canada 579 5123 - 01 03/2017