5.01 Front Axle Assy.

   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
 5.01 Front Axle Assy.

       
  Part Name
No. Part No. Qty Remark

Front axle assy

1 AH40HG091.S1100   1  

           

           

Main Configurations

1     Drum brake    

2     Rated payload 9 tons    

3     Without ABS    

           
 5.02 Front Axle

   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
 5.02 Front Axle
       
  Part Name
No. Part No. Qty Remark
1 AZ9719410109   9t Front axle ass. 1  
5 WG9700410049   Thrust bearing 2  
7 199112410057  WG9719410067 Knuckle ass.- left 1 Incl.(8-15)
8 AZ9112410055   Knuckle -left 1  
9 WG9100410129   King pin bushing 1  
11 WG880 410075   Stud 4  
13 WG880 410100   Cover 1  
15 Q43056   Snap ring 1  
16 199112410058   Knuckle ass.- right 1 Incl.(17-24)
17 AZ9112410056  WG9719410068 Knuckle - right 1  
18 WG9100410129   King pin bushing 1  
20 WG880 410075   Stud 4  
22 WG880 410100   Cover 1  
24 Q43056   Snap ring 1  
25 WG9100410060   Protect sleeve 2  
27 199112410010   Front hub ass. 2 Incl.(28,30)
28 WG9112410009   Front hub 1  
30 WG9100410104   Wheel Nut 10  
32 190003326543  32314 Inner roller bearing 2  
33 190003326531  32310 Outer roller bearing 2  
 5.02 Front Axle

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

           
 5.02 Front Axle
       
  Part Name
No. Part No. Qty Remark
34 WG9900410114   Front knuckle sleeve spacer 2  
36 WG295420033   O-ring 2  
40 WG9003074387  140X160X11 Front hub oil seal 2  
42 WG9100410062   Front spindle spacer 2  
44 AZ9100411140   Front spindle nut 2  
45 Q5006370   Split pin 2  
46 WG9100410043   Front hub cover 2  
48 Q150B0816   Screw 16  
49 Q40308   Spring washer 16  
50 WG880 410060   Stud 2  
52 AZ9719410005   DRAG LINK arm 1  
53 190003888626   Nut 2  
54 AZ9719410041  AZ9731410041 Tie rod arm -left 1  
55 AZ9719410040  AZ9731410040 Tie rod arm -right 1  
56 190003872377   Nut 4  
57 Q5005050   Split pin 4  
58 WG880410038   Brake shoe pin 4  
60 WG9100410032   Chamber Bracket ass.-left 1  
62 WG9100410036   Chamber Bracket ass.-right 1  
64 Q5211016   Cylinder pin 2  
 5.02 Front Axle

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

           
 5.02 Front Axle
       
  Part Name
No. Part No. Qty Remark
65 WG880 410052   O-ring 2  
68 190003888458   Nut 8  
69 WG880 410094   Thrust washer 1  
71 1880 410095   Washer 1  
72 1880 410096   Washer 1  
73 WG880 410097   Washer 1  
75 WG880 410059   Adjusting Screw 2  
77 Q351B14T15   Nut 2  
78 Q151C1220   Screw 4  
79 1880 410104   Washer 1  
80 1880 410105   Washer 1  
81 1880 410106   Washer 1  
82 1880 410107   Washer 1  
83 1880 410108   Washer 1  
86 AZ9100410085   Washer 1  
87 AZ9100410086   Washer 1  
88 AZ9100410087   Washer 1  
89 AZ9100410088   Washer 1  
90 AZ9100410089   Washer 1  
91 AZ9100410090   Washer 1  
 5.02 Front Axle

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

   
 5.02 Front Axle
       
  Part Name
No. Part No. Qty Remark

92 AZ9100410091   Washer 1  

93 AZ9100410092   Washer 1  

94 AZ9100410093   Washer 1  

95 WG9003884160   Nut 20  

97 AZ9003963004   Grease nozzle ass. 2 Incl.(98,99)

98 AZ9003963010   Cap 1  

99 Q701B70   Grease nozzle 1  

100 WG9719410031   King pin 2  

103 WG9719410028   Nameplate 1  

 5.03 Tie Rod Ass.
   

   

   

   

   

   

   

   

   

   

   

   

   

   

   

           
    Part Name  

 No. Part No. Qty   Remark

   

  1 AZ9700430050   Tie rod ass. 1  

           
 5.04 Front axle Brake System
   

   

   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
 5.04 Front axle Brake System
       
  Part Name
No. Part No. Qty Remark
1 WG9112440001   Brake drum 2  
2 Q2541025   Screw 4  
3 Q5005045   Split pin 4  
4 190003872369   Brake shoe shaft nut 4  
5 WG880440008   Plate 2  
6 WG880440006   Brake shoe shaft bushing 4  
7 AZ9100440061   Return spring 2  
8 WG880340037   Brake clearance window seal 4  
9 WG9100440001   S-shaft -left 1  
10 WG9100440002   S-shaft -right 1  
11 WG880440010   washer 4  
12 WG9100440011   Washer 4  
13 WG9100440012   Washer 4  
14 WG880340023   O-ring 4  
15 WG880440015   Sleeve 2  
16 WG880340022   Washer 2  
17 WG80 320028   Adjusting washer 1  
18 WG80 320029   Adjusting washer 1  
19 WG80 320030   Adjusting washer 1  
20 WG80 320046   Adjusting washer 1  
 5.04 Brake System
       
  Part Name
No. Part No. Qty Remark
21 190003933116   Snap ring 2  
22 WG9100440023   front slack adjuster 2  
23 WG9112440006   Back plate 2  
24 WG9100440021   Brake shoe roller 4  
25 WG9100440030  WG9100440029(8 HOLES) Brake shoe ass. 4  WG9100440027(6 HOLES)
26 WG1218G85   Spring pin 4  
27 Q150B0818   Screw 2  
28 Q33408   Nut 2  
29 Q40308   Washer 8  
30 Q150B0812   Screw 8  
31 WG9100349994   Front bracket -left 1  
32 WG9100349995   Front bracket right 1  
 5.05 Drag link Ass.
   
   
   
   
   
   
   
   
   
   
   
   
         
  Part Name
  No. Part No. Qty Remark
  1 AZ9719430010   drag link ass. 1  
   

       
  Part Name
No. Part No. Qty Remark

1 AZ9719430010   drag link ass. 1  

 5.06 Steering System
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
 5.06 Steering System
       
  Part Name
No. Part No. Qty Remark
0 AZ9725478050  regular Steering shaft assembly 1  WG9925470081(A7)
 WG9925470064
1 WG9719470100   Steering wheel 1 (A7)
1a WG9130583018   Return ring 1  AZ9925470085(A7)
3 AZ9100470436   Hexagon thin nut 1  
4 Q41822   Spring washer 1  
6 Q43125   Snap ring 1  
7 AZ9003320012  Regular/A7 Steering shaft ball bearing 1  
8 WG9130583024   Flex wire ring 1  WG9925470070(A7)
9 WG9725580098   Ignition switch 1  WG9925580103(A7)
10 Q150B0530   Screw 1  
11 Q340B05   Nut 1  
12 81.95801.0071   Roller 1  
13 WG9725470005   Clip 1  
14 AZ9719470051   Sleeve 1  
15 AZ9123470129   Spring 1  
17 AZ9719470424   Support seat 1  
16 AZ9123470130   Washer 1  
        
  Part Name
No. Part No. Qty Remark
18 Q150B0865   Screw 2  
19 AZ9719471041   Rear cover of steering column 1  WG9925470076(A7)
20 Q2720412   Screw 4  
21 AZ9719470057   Limit screw 1  
22 Q40316   Spring washer 1  
23 AZ9719470058   Plate 1  
24 AZ9719470055   Adjusting screw 1  
25 AZ9123470153   Spring 1  
26 AZ9719470052   Bracket for wireness 1  
27 Q150B0408   Screw 2  
28 Q40304   Spring washer 2  
29 Q40104   Washer 2  
30 AZ9719471042   Front cover of steering column 1  WG9925470075(A7)
31 Q2714250   Screw 2  
32 AZ9123470150   Adjuster knob 1  WG9925470072(a7)
33 AZ9123470155   Washer 1  
34 AZ9719470054   Guiding sleeve 1  
35 AZ9719470056   Support seat 1  
36 Q150B0830   Screw 4  
37 Q33208   Nut 4  
        
  Part Name
No. Part No. Qty Remark

40 AZ9003320013   Ball bearing 1  

41 Q43130   Snap ring 1  

42 WG9100470459   Ring 1  

43 Q43042   Snap ring 1  

44 AZ9719470043  A7/REGULAR Universal joint 1  

45 AZ9719478044   Telescopic shaft 1  AZ9925470077(A7)

47 Q33206   Nut 4  

50 AZ9725479145   Sleeve 1  

51 AZ9725478046   Plate 2  

52 AZ9100470410   Bush 1  

53 WG9725470089   Screw 2  
 5.07 REGULAR 6×4Hydraulic Steering System
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
           
        
  Part Name
No. Part No. Qty Remark
1 WG9725478045   pitman arm 1  WG9925470045(a7)
2 Q151B2045TF2   Screw 5  
3 WG9725478228  ZF8098 Steering gearbox 1  
4 AZ9718470070   Connecter 1  
5 WG9725470818   Screw 1  
6 T071800   Gasket 2  

7 WG9725472060/1 REGULAR(E2/E4) Steering oil inlet pipe 1  WG9925471040(A7DT E4/E2)

8 T071800   Gasket 2  
9 AZ9718470070   Connecter 1  
10 WG9725470818   Screw 1  
11 190003559515   Nut 3  
12 190003559562   Cutting sleeve 3  
WG9725472080/1
13  REGULAR(E2/E4) Steering oil return pipe 1  WG9925471010(A7DT E4/E2)
16 Q340B06   Nut 5  
17 Q40206   Washer 5  
18 Q40306   Spring washer 5  
21 Q150B0635   Screw 5  
23 WG88 730187   Clip 5  
25 AZ9725477020   Bracket 1  
26 WG9725478295   Bracket 1  
        
  Part Name
No. Part No. Qty Remark
27 190003888627   Nut 6  
28 Q151B1660TF2   Screw 6  
29 17017470015   Spring protect sleeve 1  
30 WG9100470098   Hose - oil return 1  
31 190003989336   Hose clip 2  
32 AZ9100470084   Spring protect sleeve 1  
33 Q150B1030   Screw 4  
34 Q33210   Nut 4  
35 Q40110   Washer 4  
36 Q150B1020   Screw 4  
37 Q33210   Nut 4  
39 AZ9725477040   Bracket 1  
40 WG9925470033  regular/a7 Steering reservoir 1  
41 WG9100470020   Hose 1  
42 190003989301   Hose clip 2  
Steering pump WG9731471225(a7
43 WG9619470080 (371) WG9725476016(380) 420 e4) 1  WG9925470037(a7 420 e2)
45 WG9725470110   Connecter 1  
46 WG9100470076   Connecter 1  
47 190003098031   Washer 2  
48 190003962651   Steering pump banjo bolt 1  
        
  Part Name
No. Part No. Qty Remark

49 T071800   Gasket 4  

50 WG9725477107   Hose (high pressure) 1  

51 Q340B08   Nut 1  

52 Q40208   Washer 1  

53 Q150B0830   Screw 1  

54 Q40308   Spring washer 2  

PARTS NAME and FUNCTION
Front axle/I-beam is responsible for assisting with steering and processing shocks
from the uneven surface of the road.
 Inner roller
bearing(32314)

Front wheel bolt Front axle hub allows friction-free

Outer roller bearing(32310)
movement and Front knuckle
rotation of the hub
securing the keeps your wheel assembly, and thereby
wheel in place attached to your provides smooth tire holds the front
and centering vehicle and allows and wheel rotation. allows friction-free
wheel and
it properly on the wheels to freely movement and rotation of
allows it to
the axle. turn enabling you to the hub assembly, and
pivot.
safely steer. thereby provides smooth
tire and wheel rotation.
 Thrust bearing

is a particular type of
rotary bearing. Like other
bearings they
permanently rotate
between parts, but they
are designed to support a
predominantly axial load

Thrust washer King pin bushing King pin

Bushings, (sometimes called

are flat washers that are
Grease nipple located between a rotating
surface and a stationary
Used in mechanical component. They support
systems to feed the axial load or side to side
lubricants , usually motion on a shaft and
lubricating grease. prevent movement along
that shaft.
plain bearings, plain Is the main pivot in
bushings, or sleeve bearings) the steering
reduce friction between two mechanism of a
surfaces sliding against each vehicle.
other. Most commonly used
for machinery with rotating
or sliding shafts to improve
efficiency and reduce
vibration and noise.
 are used to protect shafts
Front hub oil seal and bearings from ingress
designed to keep your wheel of dirt and foreign matter
bearing lubricant within the and egress of oil or
wheel end, and keep all grease.
debris, dirt, and other
contaminants out while on
the road.

Front seal fixed sleeve

Spindle spacer
are devices that
fit over a vehicle's
holding bracket to
create extra
clearance
between the
wheel and the
wheel hub
Front knuckle assembly.
 Nut pin

It is used for
fastening the
Front spindle nut spindle Nut..

together to affix the

Front hub cover
wheel hub assembly
Front wheel hub
onto the spindle of
an axle. is used to cover the
wheel hub and the
wheel fasteners to
reduce the
accumulation of dirt
and moisture.
Front knuckle
 8 holes
6 holes

Front brake drum

Front brake ass.

together with the brake shoe, a

carry the brake lining inside the
brake drum forms a friction pair,
brake drum systems. They are a
which decelerates the rotation
curved piece of metal, with a
of the wheel.
friction material fixed to one side.
 Front brake shoe ass.

Return spring

Allows the brake shoe to

return when braking is not
needed.

Brake shoe support pin

Return Spring pin
hold and support the Brake shoe roller
brake shoe from
extreme braking force. holds the
return spring Allows the brake shoe to
in stable move when braking
position. force is needed through
brake s-shaft.
 Front brake chamber
bracket

Front brake slack adjuster hold the brake adjuster bracket

and steering arm in stable
position.
a device used to adjust the
brake shoe clearance
accordingly.

Front brake chamber

S-shaft nut
S-shaft bushing

A device served as Front brake s-shaft tighten the s-shaft spindle

s-shaft bearing together with the brake
preventing the side push the brake shoe Brake shoe roller adjuster in order to support
to side movement. roller to activate the braking force.
braking force.
 is a steering component in an
automobile or truck. As a linkage
attached to the steering box (see
recirculating ball) sector shaft, it
Pit man arm converts the angular motion of the
sector shaft into the linear motion
needed to steer the wheels Front knuckle

Drag link
Steering arm
WG9925430100

Is the component that

links the steering gear Drag link end
box to pitman arm so is an arm for
that the vehicle can be connects the pitman arm to transmitting the turning
steered and the steering arm and can force from the drag
maneuvered when the rotate up to 360 degree. link to the I - beam ,
steering wheel is turned. especially of an
automotive vehicle.
 Az9700430050

Front knuckle Tie-rod end

constructed with ball

joint to respond to road
bumps (vertical shocks)
and to wheel turns
(horizontal movement).
Tie-rod bar

Tie-rod arm
connects to both of your
front wheels and enables
is an arm for transmitting the steering.
turning force from the drag link
to the tie rod bar , especially of
an automotive vehicle.
 circulates the fluid under
pressure, enabling the
hydraulic piston in the
steering gear to move,
Pit man arm
greatly reducing the effort
needed to turn the steering
wheel.
Steering Oil inlet pipe Steering pump

carries high-pressure oil from the

power steering pump to the
steering gear.

Steering reservoir

Steering gearbox stores a vehicle's power

steering fluid.
contains the gears that
transmit the driver's
steering inputs to the sends the fluid back to the
steering linkage that turns Steering Oil return pipe
reservoir.
the wheels.
 regular A7

regular

Connect the
Steering wheel Converts the rotational
Steering shaft ass. steering wheel
commands of the
with the vehicle’s
driver into swiveling
steering gear box.
movements of the
vehicle’s front wheels.

A7 Steering column

connect the
steering wheel with
transfer the steering the vehicle's
steering shaft force from the steering steering gear.
u-joint wheel to the steering rack
Steering gear box
at an angle.
 Steering adjusting knob

a device used to
adjust steering
position accordingly.
regular
A7 adjuster pedal

a device that connects the adjuster

cable in order to adjust the steering
wheel position.

Steering shaft ass.

WG9925470073 A7 adjuster cable
 when toggled on, evacuates pressure from the parking is an air-operated valve typically
brake air line and applies the parking brake. used in air brake systems to
remotely control the brakes at the
ISOLATES THE rear of a heavy truck or semi-trailer
INDIVIDUAL CIRCUITS in a tractor-trailer combination.
OF THE AIR PRESSURE
BRAKING FROM EACH
OTHER AND SUPPLYING
COMPRESSED AIR TO controls the air
THE FOUR BRAKING pressure delivered to
CIRCUITS
the brake chambers.
build up and maintain air
pressure required to
operate air brakes and
air-powered accessories.

filter out water vapor, oil used to close, open,

vapor, and other dose, distribute the
contaminants before they flow of air in a pipe.
can reach the air tanks and
valves.

round metal containers,

located at each wheel,
where compressed air is
USED TO HOLD COMPRESSED AIR
converted into mechanical
AND ALLOW THE AIR-POWERED
ACCESSORIES TO BE USED force to apply the brakes
SEVERAL TIMES EVEN IF THE and stop the vehicle.
COMPRESSOR STOPS WORKING.
relay valves get a signal Spiral charging hose
when a driver presses
the treadle, which then
opens the valve and
allows air to enter the
brake chamber via air
Trailer double brake chamber
inlet. The diaphragm
gets pushed, then the
rod, then the slack
adjuster which twists to
turn the brake
Trailer emergency brake valve
camshaft. Brake valve

Prime mover air tank

Trailer air tank

Trailer single brake chamber

AIR SYSTEM DIAGRAM FOR PRIME MOVER TO TRAILER