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2B680−200E1
A1
FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replace- 5. Quantity Column Information
ment parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
NAME for Q’TY COLUMN APPLICABLE MODEL
EK8DMH’03(6802)
EK8D EK8DMH
1. Modifications or additions which have been made after issue of the Parts Catalogue will 6. Applicable Starting Serial No. and Color Code
be announced in the Yamaha Parts News. 1) Engine Starting Serial No.
It is advisable that you make necessary corrections to the Parts Catalogue according to
the Yamaha Parts News. EK8DMH L 680K : 1000001
2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made
(Parts need to be ordered locally)
“O/S” Over Size
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part
name as shown below.
2) Color Code
EXAMPLE
CARBURETOR ASSY Color Code Color Name Abbreviation
.JET, PILOT 004D DARK BLUISH GRAY METALLIC 2 DBNM2
.NOZZLE, MAIN
7. Note that the illustrations for reference in finding parts numbers, not to be used for as-
4. Number of component for assembly sembling. When assembling, please use the applicable service manual.
The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit. 8. The asterisk (*) before a reference number indicates modification items after the first
edition.
EXAMPLE
EHT
A2
CONTENTS
TOP COWLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4
CYLINDER. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5
CRANKSHAFT. PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7
INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3
FUEL 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5
FUEL 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C3
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C4
CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C5
REMOTE CONTROL ATTACHMENT . . . . . . . . . . . . . . . . . . . D1
BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2
UPPER CASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D5
LOWER CASING. DRIVE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . D6
LOWER CASING. DRIVE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . E2
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3
OPTIONAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4
REPAIR KIT 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5
REPAIR KIT 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E7
INDEX
NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F1
A3
FIG. 1 TOP COWLING
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 680−42610−L0−4D TOP COWLING ASSY 1
3 6G1−42615−00 .SEAL 1
5 677−42651−02 .HOOK 1
6 90266−04M04 .RIVET 4
14 90386−12069 BUSH 2
17 97095−06012 BOLT 1
18 92995−06600 WASHER 1
19 677−42724−00 GROMMET 1
20 677−42725−00 GROMMET 1
23 682−82556−00 .STOPPER 1
24 689−8257Y−00 .CAP 1
25 669−42791−00 MARK 1 1
A4
FIG. 2 CYLINDER. CRANKCASE
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 680−W0090−65−1S CRANK CYLINDER ASSY 1
11 90467−06016 CLIP 2
13 90467−09M09 CLIP 2
15 664−11325−00 ANODE 1
18 93210−42159 O−RING 1
20 97095−06018 BOLT 4
21 92995−06600 WASHER 4
23 93210−42M70 O−RING 1
27 97095−06016 BOLT 2
A5
FIG. 2 CYLINDER. CRANKCASE
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
28 92995−06600 WASHER 2
34 6E5−12411−01 THERMOSTAT 1
A6
FIG. 3 CRANKSHAFT. PISTON
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 680−11400−02 CRANKSHAFT ASSY 1
2 677−11412−02 .CRANK 1 1
3 677−11422−02 .CRANK 2 1
4 677−11432−02 .CRANK 3 1
5 677−11442−02 .CRANK 4 1
7 93310−418U1 .BEARING 2
9 93306−204U0 .BEARING 3
10 90209−18112 .WASHER 4
13 93440−47055 .CIRCLIP 1
19 93450−13022 CIRCLIP 4
A7
FIG. 4 INTAKE
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 680−13610−00 REED VALVE ASSY 1
4 97013−06018 BOLT 2
7 650−14198−A1 GASKET 1
8 95380−06700 NUT 2
9 92995−06600 WASHER 2
12 90480−14M02 GROMMET 1
13 90468−10004 CLIP 1
15 95380−04700 NUT 1
17 92990−03600 WASHER 1
18 90468−10004 CLIP 1
21 97095−06012 BOLT 1
26 90387−05M09 COLLAR 2
B1
FIG. 4 INTAKE
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
28 90116−06123 BOLT, STUD 1
B2
FIG. 5 CARBURETOR
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 680−14301−02 CARBURETOR ASSY 1 1
8 647−14385−00 .FLOAT 1
12 626−14398−00 .GASKET 1
14 626−42658−00 .BUSHING 1
15 93430−04301 .CIRCLIP 1
16 677−14327−01 .SCREW 1
18 650−14327−01 .SCREW 1
19 650−14349−00 .PIPE 1
B3
FIG. 5 CARBURETOR
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
28 626−14371−00 .PLUNGER, STARTER 1
36 650−14227−01 .PACKIN 2
42 652−14147−00 .O−RING 1
43 652−14385−00 .FLOAT 1
46 652−14348−00 .PIPE 1 1
47 680−14348−00 .PIPE 1 1
48 680−14346−00 .PLATE 1
B4
FIG. 6 FUEL 1
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 680−24304−01 FUEL PIPE JOINT COMP. 1 1
2 97095−06020 BOLT 1
3 92995−06600 WASHER 1
7 93210−32738 .O−RING 1
9 95380−08600 NUT 2
13 652−24471−10 .DIAPHRAGM 1
14 652−24415−01 .BODY 4 1
16 92990−04500 .WASHER 3
17 6A4−24471−00 .DIAPHRAGM 1
20 648−24411−00 .DIAPHRAGM 1
25 95380−03600 .NUT 2
26 663−24411−00 .DIAPHRAGM 1
B5
FIG. 6 FUEL 1
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
28 6A0−24413−00 .BODY 2 1
31 6A0−24412−02 .BODY 1 1
33 97095−06050 BOLT 1
34 92995−06600 WASHER 1
35 97095−06045 BOLT 1
36 92995−06600 WASHER 1
39 90467−08004 CLIP 6
43 90467−09M03 CLIP 6
B6
FIG. 7 FUEL 2
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 6Y3−24306−04 FUEL PIPE COMP. 1 1 AP SRI LANKA
5 650−24351−01 .BAND 1 4
7 93210−08287 ..O−RING 2
B7
FIG. 8 STARTER
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 677−15710−05−94 STARTER ASSY 1
3 648−15773−00 .STAY 3 1
9 95303−06600 .NUT 1
12 93430−06M02 .CIRCLIP 1
15 * .WIRE (L1650) 1
16 6F5−15779−02 .COVER 1
17 6A0−15789−00 .DAMPER 1
20 97095−06016 .BOLT 2
21 92995−06600 .WASHER 2
22 97095−06020 BOLT 2
23 92995−06600 WASHER 2
24 97095−06035 BOLT 1
25 92995−06600 WASHER 1
C1
FIG. 8 STARTER
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
26 6K3−15771−00−94 STAY 1 2
27 97095−06018 BOLT 4
28 92995−06600 WASHER 4
30 97095−06012 BOLT 3
31 92995−06600 WASHER 3
36 677−15772−00 STAY 2 1
37 677−15746−00 ARM 1
38 90387−06504 COLLAR 1
40 677−15747−00 LINK 1
41 90468−10005 CLIP 2
C2
FIG. 9 GENERATOR
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 6G1−85550−71 ROTOR ASSY 1
11 6G1−85548−70 .HOLDER 2
16 90170−10113 NUT 1
21 92995−05600 WASHER 3
23 97095−06016 BOLT 2
24 92995−06600 WASHER 2
26 97095−05014 BOLT 2
27 92995−05600 WASHER 2
C3
FIG. 10 ELECTRICAL
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 680−85540−00 C.D.I. UNIT ASSY 1
4 97095−06025 BOLT 2
6 92995−06600 WASHER 2
7 680−85542−00 BRACKET 1
8 97095−06014 BOLT 4
9 92995−06600 WASHER 4
10 97095−06014 BOLT 1
11 92995−06600 WASHER 1
13 6K3−83557−00 TUBE 1
14 90480−25161 GROMMET 2
15 90480−25M18 GROMMET 1
C4
FIG. 11 CONTROL
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 647−42111−02−4D HANDLE, STEERING 1
2 90560−12075 SPACER 1
3 90560−30085 SPACER 1
4 90560−12141 SPACER 1
5 93210−25032 O−RING 1
6 90386−08032 BUSH 1
7 97095−06020 BOLT 1
10 97095−06020 BOLT 1
11 92995−06600 WASHER 1
12 97095−06040 BOLT 1
13 92995−06600 WASHER 1
19 90149−05M13 SCREW 1
23 90179−06045 .NUT 1
24 90170−06011 .NUT 3
25 90480−16M03 GROMMET 1
26 677−41661−00−94 BRACKET 1
27 90386−08032 BUSH 2
C5
FIG. 11 CONTROL
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
28 97095−06035 BOLT 2
29 92995−06600 WASHER 2
31 655−41638−01 PULLEY 1
34 655−48541−00−4D STAY 1
44 90468−10005 CLIP 2
48 655−42715−00 BUSHING 1
49 93505−16024 BALL 1
52 93210−09165 O−RING 2
54 97090−05020 BOLT 1
C6
FIG. 11 CONTROL
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
55 92990−05100 WASHER, SPRING 1
61 97095−06020 BOLT 1
62 92995−06600 WASHER 1
C7
FIG. 12 REMOTE CONTROL ATTACHMENT
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 655−48501−02 REMOTE CONT. ATTACHMENT ASSY. 1 AP ROPE TYPE
3 97095−06018 .BOLT 2
4 92995−06600 .WASHER 2
6 97095−05020 .BOLT 1
7 92995−05600 .WASHER 1
8 97090−06045 .BOLT 1
24 97075−10040 .BOLT 1
D1
FIG. 13 BRACKET
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 620−43111−02−4D BRACKET, CLAMP 1
6 90243−04007 PIN 2
7 90101−10M00 BOLT 1
11 90101−06336 BOLT 1
12 90387−06M11 COLLAR 1
16 655−43318−00−4D COVER 1
17 90269−02M08 RIVET 4
20 97095−06040 BOLT 4
21 92995−06600 WASHER 4
23 620−43189−00 BUSHING 2
24 97095−06025 BOLT 2
25 92995−06600 WASHER 2
D2
FIG. 13 BRACKET
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
28 90508−16021 SPRING, TORSION 1
34 655−42532−00 COVER 1
40 90249−04M05 PIN 1
42 99001−04600 CIRCLIP 1
47 90468−10005 CLIP 1
49 647−43627−01 STOPPER 2
53 90468−10003 CLIP 2
D3
FIG. 13 BRACKET
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
55 677−42538−00 BUSHING, PIVOT SHAFT 2
58 647−42541−00 DAMPER 4
59 655−42542−00 PIPE 2
60 97075−08035 BOLT 2
D4
FIG. 14 UPPER CASING
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 677−45111−01−4D CASING, UPPER 1
4 97095−06025 BOLT 7
5 92995−06600 WASHER 7
7 97095−06020 BOLT 4
8 92995−06600 WASHER 4
10 647−45211−10−4D EXTENSION 1 L
12 97095−06020 BOLT 4 L
13 92995−06600 WASHER 4 L
D5
FIG. 15 LOWER CASING. DRIVE 1
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 677−45300−11−4D LOWER UNIT ASSY 1 L
4 90387−14108 COLLAR 1
5 93306−004U0 BEARING 1
11 90430−08020 GASKET 3
12 90149−06003 SCREW 1
13 90430−06M03 GASKET 1
14 677−45251−00 ANODE 1
21 97095−06020 BOLT 2
22 92995−06600 WASHER 2
26 93210−58144 O−RING 1
27 97095−06020 BOLT 2
D6
FIG. 15 LOWER CASING. DRIVE 1
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
28 92995−06600 WASHER 2
34 662−44352−01 IMPELLER 1
37 97095−06040 BOLT 3
38 92995−06600 WASHER 3
40 647−45551−00 PINION 1
42 99001−07600 CIRCLIP 1
44 647−45560−00 GEAR 1
47 647−45570−01 GEAR 1
D7
FIG. 15 LOWER CASING. DRIVE 1
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
50 655−45631−00 CLUTCH, DOG 1
52 93440−30040 CIRCLIP 1
E1
FIG. 16 LOWER CASING. DRIVE 2
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 93604−08062 PIN, DOWEL 2
2 6E0−45251−12 ANODE 1
5 97095−06020 BOLT 4
6 92995−06600 WASHER 4
E2
FIG. 17 FUEL TANK
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 6YK−24201−20 FUEL TANK ASSY (25L,KEROSENE) 1 AP KEROSENE
6 6YL−24329−00 .SEAL 4
10 93210−08287 ..O−RING 1
15 650−24351−01 .BAND 1 6
17 93210−08287 ..O−RING 2
25 6YL−24329−00 .SEAL 4
E3
FIG. 18 OPTIONAL PARTS
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 682−84380−00 CONCENT 2P 1
8 648−82151−41 .FUSE 1
13 97013−06010 BOLT 2
E4
FIG. 19 REPAIR KIT 1
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 680−W0001−A2 POWER HEAD GASKET KIT 1
3 650−14198−A1 .GASKET 1
10 93210−42159 .O−RING 1
12 93210−42M70 .O−RING 1
17 93210−32738 .O−RING 1
22 647−14385−00 .FLOAT 1
25 626−14398−00 .GASKET 1
E5
FIG. 19 REPAIR KIT 1
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
28 650−14227−01 .PACKIN 2
31 652−14147−00 .O−RING 1
32 652−14385−00 .FLOAT 1
34 650−14198−A1 .GASKET 1
E6
FIG. 20 REPAIR KIT 2
REF.
EK8D
PART NO. DESCRIPTION REMARKS
NO.
1 677−W0001−C0 LOWER UNIT GASKET KIT 1
2 90430−08020 .GASKET 3
3 90430−06M03 .GASKET 1
7 93210−58144 .O−RING 1
12 662−44352−01 .IMPELLER 1
15 97095−06040 .BOLT 3
20 662−44352−01 .IMPELLER 1
23 97095−06040 .BOLT 3
E7
NUMERICAL INDEX
F1
NUMERICAL INDEX
F2
NUMERICAL INDEX
93604−18080 15 − 36 97095−06025 13 − 24
93605−08041 2− 7 14 − 4
14 − 3 97095−06035 8− 24
93605−29098 15 − 51 11 − 28
93700−06M03 13 − 18 97095−06040 11 − 12
14 − 9 13 − 20
94702−00039 2− 44 15 − 37
95303−06600 8− 9 20 − 15
95380−03600 6− 25 20 − 23
95380−04700 4− 15 97095−06045 6− 35
95380−06600 11 − 39 97095−06050 6− 33
12 − 9 97802−04008 9− 12
13 − 13 97802−05020 9− 8
95380−06700 4− 8 97880−05025 4− 24
95380−08600 6− 9 18 − 12
95627−06325 4− 27 97885−05010 9− 20
95895−06012 15 − 15 97890−04005 5− 35
95895−06016 16 − 3 97980−04112 5− 4
97013−06010 18 − 13 19 − 21
97013−06018 4− 4 97980−04115 5− 5
97075−08035 13 − 60 19 − 20
97075−10040 12 − 24 98503−05028 6− 29
97090−05020 11 − 54 98780−04010 6− 15
97090−06045 12 − 8 99001−04600 13 − 42
97095−05014 9− 26 99001−07600 15 − 42
97095−05020 12 − 6 99530−10014 2− 14
97095−06012 1− 17
4− 21
8− 30
97095−06014 10 − 8
10 − 10
97095−06016 2− 27
8− 20
9− 23
97095−06018 2− 20
8− 27
12 − 3
97095−06020 6− 2
8− 22
11 − 7
11 − 10
11 − 61
14 − 7
14 − 12
15 − 21
15 − 27
16 − 5
97095−06025 10 − 4
F3
EK8DMH
PARTS CATALOGUE
E2002 by Yamaha Motor Co., Ltd.
1st Edition, Sep. 2002
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan
G7