Speaker Circuit

Print-Toyota Service Information 11/3/17, 10(46 pm
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AUDIO / VIDEO AUDIO AND VISUAL SYSTEM(for Radio and Display Type) Speaker Circuit
DESCRIPTION
If there is a short in a speaker circuit, the radio and display receiver assembly detects it and stops output to the
speakers.
As a result, sound cannot be heard from the speakers even if there is no malfunction in the radio and display
receiver assembly or speakers.
WIRING DIAGRAM
https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000US5U.html?PUB_TYPE=RM&MODE=1 Page 1 of 14
PROCEDURE
1.CHECK SPEAKER TYPE
a. Check speaker type.
Result:
Result Proceed to
for 2 Speakers, for 4 Speakers (Single Cab) A
for 4 Speakers (Double Cab, Smart Cab) B
for 6 Speakers C
2.CHECK HARNESS AND CONNECTOR (SPEAKER CIRCUIT)
*1: for LH Side

*2: for RH Side
a. Disconnect the G40 radio and display receiver assembly connector.
b. Disconnect the K4*1 and/or J4*2 front No. 1 speaker assembly connector.
c. for 4 Speakers (Single Cab):

Disconnect the K7*1 and/or J7*2 front No. 2 speaker assembly connector.
d. Measure the resistance according to the value(s) in the table below.

Standard Resistance:
for LH Side (for 2 Speakers)
Tester Specified
Condition
Connection Condition
G40-2 (FL+) -
Always Below 1 Ω
K4-1
G40-6 (FL-) -
Always Below 1 Ω
K4-2
G40-2 (FL+) or
10 kΩ or
K4-1 - Body Always
higher
ground
G40-6 (FL-) or
10 kΩ or
K4-2 - Body Always
higher
ground
for LH Side (for 4 Speakers (Single Cab))

Tester Specified
Condition
G40-2 (FL+) -
Always Below 1 Ω
K7-4 (TWL+)
G40-6 (FL-) -
Always Below 1 Ω
K7-2 (TWL-)
K7-3 (+) - K4-
Always Below 1 Ω
1
K7-1 (-) - K4-2 Always Below 1 Ω
G40-2 (FL+) or
10 kΩ or
K7-4 (TWL+) - Always
higher
Body ground
G40-6 (FL-) or
10 kΩ or
K7-2 (TWL-) - Always
higher
Body ground
K7-3 (+) or 10 kΩ or
K4-1 - Body Always higher

ground
K7-1 (-) or K4-
10 kΩ or
2 - Body Always
higher
ground
for RH Side (for 2 Speakers)

Tester Specified
Condition
G40-1 (FR+) -
Always Below 1 Ω
J4-1
G40-5 (FR-) -
Always Below 1 Ω
J4-2
G40-1 (FR+)
10 kΩ or
or J4-1 - Body Always
higher
ground
G40-5 (FR-) or
10 kΩ or
J4-2 - Body Always
higher
ground
for RH Side (for 4 Speakers (Single Cab))

Tester Specified
Condition
G40-1 (FR+) -
Always Below 1 Ω
J7-4 (TWR+)
G40-5 (FR-) -
Always Below 1 Ω
J7-2 (TWR-)
J7-3 (+) - J4-1 Always Below 1 Ω
J7-1 (-) - J4-2 Always Below 1 Ω
G40-1 (FR+)
or J7-4 10 kΩ or
Always
(TWR+) - Body higher
ground
G40-5 (FR-) or
10 kΩ or
J7-2 (TWR-) - Always
higher
Body ground
J7-3 (+) or J4-
10 kΩ or
1 - Body Always
higher
ground
J7-1 (-) or J4-
10 kΩ or
2 - Body Always
higher
ground
Result:
Proceed to
OK
NG
OK
3.INSPECT FRONT NO. 1 SPEAKER ASSEMBLY
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
a. Remove the front No. 1 speaker assembly.

Click hereAudio / Visual / Telematics>AUDIO / VIDEO>FRONT DOOR SPEAKER>REMOVAL
b. Inspect the front No. 1 speaker assembly.

Click hereAudio / Visual / Telematics>AUDIO / VIDEO>FRONT DOOR SPEAKER>INSPECTION
Result:
Proceed to
OK (for 2 Speakers)
OK (for 4 Speakers (Single Cab))
NG
OK (for 2 Speakers)
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE
Click hereAudio / Visual / Telematics>AUDIO / VIDEO>AUDIO AND VISUAL SYSTEM(for Radio

and Display Type)>PROBLEM SYMPTOMS TABLE
OK (for 4 Speakers (Single Cab))
4.CHECK FRONT NO. 2 SPEAKER ASSEMBLY
NG
REPLACE FRONT NO. 1 SPEAKER ASSEMBLY
a. Replace the front No. 2 speaker assembly.

b. Clear the DTCs.

Click hereAudio / Visual / Telematics>AUDIO / VIDEO>AUDIO AND VISUAL SYSTEM(for Radio and Display
Type)>DTC CHECK / CLEAR
Body Electrical > Navigation System > Clear DTCs
Execute
c. Recheck for DTCs and check that no DTCs are output.

Click hereAudio / Visual / Telematics>AUDIO / VIDEO>AUDIO AND VISUAL SYSTEM(for Radio and Display
Type)>DTC CHECK / CLEAR
Body Electrical > Navigation System > Trouble Codes
Execute
OK:
No DTCs are output.
Result:
Proceed to
OK
NG
OK
END (FRONT NO. 2 SPEAKER ASSEMBLY IS DEFECTIVE)
NG

*1: for LH Side

*2: for RH Side
a. Disconnect the G40 and G41 radio and display receiver assembly connectors.
c. Disconnect the M2*1 and/or L2*2 rear speaker assembly connector.
d. Measure the resistance according to the value(s) in the table below.

for LH Side
Tester Specified
Condition
G40-2 (FL+) -
Always Below 1 Ω
K4-1
G40-6 (FL-) -
Always Below 1 Ω
K4-2
G41-2 (RL+) -
Always Below 1 Ω
M2-1
G41-6 (RL-) -
Always Below 1 Ω
M2-2
G40-2 (FL+) or
10 kΩ or
K4-1 - Body Always
higher
ground
G40-6 (FL-) or
10 kΩ or
K4-2 - Body Always
higher
ground
G41-2 (RL+)
10 kΩ or
or M2-1 - Body Always
higher
ground
G41-6 (RL-) or
10 kΩ or
M2-2 - Body Always
higher
ground
for RH Side
Tester Specified
Condition
G40-1 (FR+) -
Always Below 1 Ω
J4-1
G40-5 (FR-) - Always Below 1 Ω

J4-2
G41-1 (RR+) -
Always Below 1 Ω
L2-1
G41-3 (RR-) -
Always Below 1 Ω
L2-2
G40-1 (FR+)
10 kΩ or
or J4-1 - Body Always
higher
ground
G40-5 (FR-) or
10 kΩ or
J4-2 - Body Always
higher
ground
G41-1 (RR+)
10 kΩ or
or L2-1 - Body Always
higher
ground
G41-3 (RR-) or
10 kΩ or
L2-2 - Body Always
higher
ground
Result:
Proceed to
OK
NG
OK
NG


Result:
Proceed to
OK
NG
OK
7.INSPECT REAR SPEAKER ASSEMBLY
NG
a. Remove the rear speaker assembly.

for Smart Cab: Click hereAudio / Visual / Telematics>AUDIO / VIDEO>REAR DOOR SPEAKER(for Smart
Cab)>REMOVAL
for Double Cab: Click hereAudio / Visual / Telematics>AUDIO / VIDEO>REAR DOOR SPEAKER(for Double
Cab)>REMOVAL
b. Inspect the rear speaker assembly.

for Smart Cab: Click hereAudio / Visual / Telematics>AUDIO / VIDEO>REAR DOOR SPEAKER(for Smart
Cab)>INSPECTION
for Double Cab: Click hereAudio / Visual / Telematics>AUDIO / VIDEO>REAR DOOR SPEAKER(for Double
Cab)>INSPECTION
Result:
Proceed to
OK
NG
OK

NG
REPLACE REAR SPEAKER ASSEMBLY
for Smart Cab: Click hereAudio / Visual / Telematics>AUDIO / VIDEO>REAR DOOR SPEAKER(for
Smart Cab)>REMOVAL
for Double Cab: Click hereAudio / Visual / Telematics>AUDIO / VIDEO>REAR DOOR SPEAKER(for
Double Cab)>REMOVAL
*1: for LH Side

*2: for RH Side
a. Disconnect the G40 and G41 radio and display receiver assembly connectors.
c. Disconnect the K7*1 and/or J7*2 front No. 2 speaker assembly connector.
d. Disconnect the M2*1 and/or L2*2 rear speaker assembly connector.
e. Measure the resistance according to the value(s) in the table below.

for LH Side
Tester Specified
Condition
G40-2 (FL+) -
Always Below 1 Ω
K7-4 (TWL+)
G40-6 (FL-) - Always Below 1 Ω
https://toyotamanuals.com.au/docs/hilux-service-repair-manual…anual/repair/contents/RM100000000US5U.html?PUB_TYPE=RM&MODE=1 Page 10 of 14
K7-2 (TWL-)
K7-3 (+) - K4-
Always Below 1 Ω
1
K7-1 (-) - K4-2 Always Below 1 Ω
G41-2 (RL+) -
Always Below 1 Ω
M2-1
G41-6 (RL-) -
Always Below 1 Ω
M2-2
G40-2 (FL+) or
10 kΩ or
K7-4 (TWL+) - Always
higher
Body ground
G40-6 (FL-) or
10 kΩ or
K7-2 (TWL-) - Always
higher
Body ground
K7-3 (+) or
10 kΩ or
K4-1 - Body Always
higher
ground
K7-1 (-) or K4-
10 kΩ or
2 - Body Always
higher
ground
G41-2 (RL+)
10 kΩ or
or M2-1 - Body Always
higher
ground
G41-6 (RL-) or
10 kΩ or
M2-2 - Body Always
higher
ground
for RH Side
Tester Specified
Condition
G40-1 (FR+) -
Always Below 1 Ω
J7-4 (TWR+)
G40-5 (FR-) -
Always Below 1 Ω
J7-2 (TWR-)
J7-3 (+) - J4-1 Always Below 1 Ω
J7-1 (-) - J4-2 Always Below 1 Ω
G41-1 (RR+) -
Always Below 1 Ω
L2-1
G41-3 (RR-) -
Always Below 1 Ω
L2-2
G40-1 (FR+)
or J7-4 10 kΩ or
Always
(TWR+) - Body higher
ground
G40-5 (FR-) or
10 kΩ or
J7-2 (TWR-) - Always
higher
Body ground
J7-3 (+) or J4-
10 kΩ or
1 - Body Always
higher
ground
J7-1 (-) or J4-
10 kΩ or
2 - Body Always
higher
ground
G41-1 (RR+)
10 kΩ or
or L2-1 - Body Always
higher
ground
G41-3 (RR-) or
10 kΩ or
L2-2 - Body Always
higher
ground
Result:
Proceed to
OK
NG
OK
NG


Result:
Proceed to
OK
NG
OK
NG
a. Remove the rear speaker assembly.

for Smart Cab:
Click hereAudio / Visual / Telematics>AUDIO / VIDEO>REAR DOOR SPEAKER(for Smart
Cab)>REMOVAL
for Double Cab:
Click hereAudio / Visual / Telematics>AUDIO / VIDEO>REAR DOOR SPEAKER(for Double
Cab)>REMOVAL
b. Inspect the rear speaker assembly.

for Smart Cab:
Cab)>INSPECTION
for Double Cab:

Cab)>INSPECTION
Result:
Proceed to
OK
NG
OK
NG
REPLACE REAR SPEAKER ASSEMBLY
for Smart Cab:

Cab)>REMOVAL
for Double Cab:
Cab)>REMOVAL
a. Replace the front No. 2 speaker assembly.

b. Check the malfunction disappears.

OK:
Malfunction disappears.
HINT:
· Connect all the connectors to the rear No. 2 speaker assemblies that were disconnected.
· When there is a possibility that either the right or left front speaker is defective, inspect by
interchanging the right one with the left one.
· Perform the above inspection on both the LH and RH sides.
Result:
Proceed to
OK
NG
OK
END (FRONT NO. 2 SPEAKER ASSEMBLY IS DEFECTIVE)
NG
© 2012 TOYOTA MOTOR CORPORATION. All Rights Reserved.

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Speaker Circuit

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Print-Toyota Service Information 11/3/17, 10(46 pm

1.CHECK SPEAKER TYPE

a. Check speaker type.

2.CHECK HARNESS AND CONNECTOR (SPEAKER CIRCUIT)

5.CHECK HARNESS AND CONNECTOR (SPEAKER CIRCUIT)

8.CHECK HARNESS AND CONNECTOR (SPEAKER CIRCUIT)

2.CHECK HARNESS AND CONNECTOR (SPEAKER CIRCUIT)

*1: for LH Side

a. Disconnect the G40 radio and display receiver assembly connector.

c. for 4 Speakers (Single Cab):

d. Measure the resistance according to the value(s) in the table below.

for LH Side (for 4 Speakers (Single Cab))

K4-1 - Body Always higher

for RH Side (for 2 Speakers)

for RH Side (for 4 Speakers (Single Cab))

3.INSPECT FRONT NO. 1 SPEAKER ASSEMBLY

REPAIR OR REPLACE HARNESS OR CONNECTOR

3.INSPECT FRONT NO. 1 SPEAKER ASSEMBLY

a. Remove the front No. 1 speaker assembly.

b. Inspect the front No. 1 speaker assembly.

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE

Click hereAudio / Visual / Telematics>AUDIO / VIDEO>AUDIO AND VISUAL SYSTEM(for Radio

OK (for 4 Speakers (Single Cab))

4.CHECK FRONT NO. 2 SPEAKER ASSEMBLY

REPLACE FRONT NO. 1 SPEAKER ASSEMBLY

Click hereAudio / Visual / Telematics>AUDIO / VIDEO>FRONT DOOR SPEAKER>REMOVAL

4.CHECK FRONT NO. 2 SPEAKER ASSEMBLY

a. Replace the front No. 2 speaker assembly.

b. Clear the DTCs.

c. Recheck for DTCs and check that no DTCs are output.

END (FRONT NO. 2 SPEAKER ASSEMBLY IS DEFECTIVE)

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE

Click hereAudio / Visual / Telematics>AUDIO / VIDEO>AUDIO AND VISUAL SYSTEM(for Radio

5.CHECK HARNESS AND CONNECTOR (SPEAKER CIRCUIT)

*1: for LH Side

c. Disconnect the M2*1 and/or L2*2 rear speaker assembly connector.

d. Measure the resistance according to the value(s) in the table below.

G40-5 (FR-) - Always Below 1 Ω

6.INSPECT FRONT NO. 1 SPEAKER ASSEMBLY

REPAIR OR REPLACE HARNESS OR CONNECTOR

6.INSPECT FRONT NO. 1 SPEAKER ASSEMBLY

a. Remove the front No. 1 speaker assembly.

b. Inspect the front No. 1 speaker assembly.

7.INSPECT REAR SPEAKER ASSEMBLY

REPLACE FRONT NO. 1 SPEAKER ASSEMBLY

Click hereAudio / Visual / Telematics>AUDIO / VIDEO>FRONT DOOR SPEAKER>REMOVAL

7.INSPECT REAR SPEAKER ASSEMBLY

a. Remove the rear speaker assembly.

b. Inspect the rear speaker assembly.

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE

Click hereAudio / Visual / Telematics>AUDIO / VIDEO>AUDIO AND VISUAL SYSTEM(for Radio

REPLACE REAR SPEAKER ASSEMBLY

8.CHECK HARNESS AND CONNECTOR (SPEAKER CIRCUIT)

*1: for LH Side

d. Disconnect the M2*1 and/or L2*2 rear speaker assembly connector.

e. Measure the resistance according to the value(s) in the table below.

9.INSPECT FRONT NO. 1 SPEAKER ASSEMBLY

REPAIR OR REPLACE HARNESS OR CONNECTOR

9.INSPECT FRONT NO. 1 SPEAKER ASSEMBLY

a. Remove the front No. 1 speaker assembly.

b. Inspect the front No. 1 speaker assembly.

10.INSPECT REAR SPEAKER ASSEMBLY

REPLACE FRONT NO. 1 SPEAKER ASSEMBLY

c. Disconnect the M21 and/or L22 rear speaker assembly connector.

d. Disconnect the M21 and/or L22 rear speaker assembly connector.