SIEMENS 7SD522 LINE DIFFERENTIAL

RELAY FINAL SETTING TEST REPORT

Name of Substation: Al-Narjis 132/13.8kV SS Contract No.: 4400015860

Customer Name: National Grid-SA - COA Page 1 of 8

Panel/Bay No: CONSUMER Outgoing Feeder -2_H13

1. Relay Identification:
METERING CONSUMER
Panel # H13 Bay Name
OUTGING FEEDER-2
Relay Designation 87L Model # MLFB 7SD5221-5AB99-9FJ0/GG
Make SIEMENS Serial Number 2207502652
Rated Current 1A Rated Voltage 110 – 250VDC
Frequency 50/60 HZ Firmware ID V04.77
Comm. Interface Comm. Interface
Fiber Converter
CH1 CH2
CT Ratio 800/1A VT Ratio 13.8/√3 kV/120/√3 V

2. Relay Checks:

a. With Relay De-energized:

Serial
Relay Checks Result
Number
1 Visual Inspection / Rating Information OK

2 Case Earthing OK

3 Ferrule check OK

4 Checked wiring against diagram OK

5 Live status contact (K3 – K4 ) OK

6 Set the relay internal clock OK

7 Internal CT shorting OK

b. With Relay Energized:

Serial
Relay Checks Result
Number
1 Live status contact (K3 – K4 ) OK

2 Trip (red) LED – Check OK

Test Performed By: JAL TNC Test Witnessed by: NG CSD

Name: AHMED SABRY (JAL-066) Name: YASSER A.REHMAN (106931)

Signature: Signature:

Date: 07.01.2024
 SIEMENS 7SD522 LINE DIFFERENTIAL
RELAY FINAL SETTING TEST REPORT

Name of Substation: Al-Narjis 132/13.8kV SS Contract No.: 4400015860

Customer Name: National Grid-SA - COA Page 2 of 8

Panel/Bay No: CONSUMER Outgoing Feeder -2_H13
3 . Binary Input Checks:
This is to verify the healthiness of the DC control inputs. Apply a rated voltage at each input and verify the status
of the input through DIGSI4 in the online operating mode

Control Input Number Terminals Configuration Result

BI 1 K17 & K18 SPARE

SPARE
BI 2 J1 & J2
SPARE
BI 3 J3 & J5
SPARE
BI 4 J4 & J5
SPARE
BI 5 J6 & J5

BI 6 J7 & J8 DIFF& OC&EF TRIP

BI 7 J9 & J10 DIFF& OC&EF TRIP

SPARE
BI 8 J11 & J12

4. Control Output Relay Checks:

This is to verify the healthiness of the Control output relay healthiness. Operate each output through DIGSI4 in
the online operating mode and check the continuity of the concerned contact.

Output Relay Number Terminals Configuration Result

BO 1 K5 & K6 SPARE

BO 2 K5 & K7 SPARE

BO 3 K5 & K8 SPARE

BO 4 K9 & K10 SPARE

BO 5 K11 & K12 SPARE

BO 6 K13 & K14 DIFF& OC&EF TRIP

BO 7 K15 & K16 DIFF& OC&EF TRIP

BO 8 R5 & R1 SPARE

BO 9 R5 & R2 SPARE

BO 10 R5 & R3 SPARE

Test Performed By: JAL TNC Test Witnessed by: NG CSD

Name: AHMED SABRY (JAL-066) Name: YASSER A.REHMAN (106931)

Signature: Signature:

Date: 07.01.2024
 SIEMENS 7SD522 LINE DIFFERENTIAL
RELAY FINAL SETTING TEST REPORT

Name of Substation: Al-Narjis 132/13.8kV SS Contract No.: 4400015860

Customer Name: National Grid-SA - COA Page 3 of 8

Panel/Bay No: CONSUMER Outgoing Feeder -2_H13

BO 11 R5 & R4 SPARE

BO 12 R5 & R6 SPARE

BO 13 R7 & R8 SPARE

BO 14 R9 & R10 SPARE

BO 15 R11 & R12 SPARE

5. LED Checks:
Go to hardware test to view the physical position of the LED.

Result Display On
OPTO Input Number Function
or Off

LED 1 ON PHASE L1 PICKUP

ON
LED 2 PHASE L2 PICKUP
ON
LED 3 PHASE L3 PICKUP
ON
LED 4 EARTH PICKUP
ON
LED 5 DIFF> DETECTION
ON
LED 6 DIFF>> DETECTION
ON
LED 7 DIFF GENERAL TRIP
ON
LED 8 OC& EF TRIP
ON
LED 9 DIFF TEST MODE
ON
LED 10 SPARE
ON
LED 11 SPARE
ON
LED 12 CH 1 FAIL COMMUNICATION
ON
LED 13 CH 2 FAIL COMMUNICATION
ON
LED 14 DIFF BLOCK
In automatic hardware test, binary I/P change its status after 20 seconds. (20 seconds default setting). Status
checked in Relay and Laptop.

Test Performed By: JAL TNC Test Witnessed by: NG CSD

Name: AHMED SABRY (JAL-066) Name: YASSER A.REHMAN (106931)

Signature: Signature:

Date: 07.01.2024
 SIEMENS 7SD522 LINE DIFFERENTIAL
RELAY FINAL SETTING TEST REPORT

Name of Substation: Al-Narjis 132/13.8kV SS Contract No.: 4400015860

Customer Name: National Grid-SA - COA Page 4 of 8

Panel/Bay No: CONSUMER Outgoing Feeder -2_H13
6. Secondary Injection for HMI Measurements:

Note:
This test is intended to verify the CT/VT inputs, measurement and CT Ratio, VT Ratio setting in the local relay.
Step1: Apply rated voltage and current to the relay CT/VT inputs.
Step2: Measure the current/voltage at relay HMI or from DIGSI4 HMI.
Note:
Open DIGSI4 Measurement primary value operational value primary after connecting to the relay & observe the
reading, in primary values.

Voltage Applied: 3PH, 115VAC

Current applied: 3PH, 1.0A
PT Ratio: 13.8/√3 kV/120/√3 V
CT Ratio: 800/1A

a. Current Inputs Check:

CT Ratio Displayed Primary
Applied Value Displayed Secondary
Input CT Applied Value
(A) Value (A)
(A) (kA)

IA 1.0 800/1 803 0.8

800/1
IB 802 0.8
1.0
800/1
IC 1.0 802 0.8

E 0 800/1 0 0

To get the value of In we will inject only one phase by 1.0A

CT Ratio Displayed Displayed

Applied Value
Input CT Applied Secondary Value Primary Value
(A)
(A) (A) (kA)

E 1.0 803 0.8

800/1

Test Performed By: JAL TNC Test Witnessed by: NG CSD

Name: AHMED SABRY (JAL-066) Name: YASSER A.REHMAN (106931)

Signature: Signature:

Date: 07.01.2024
 SIEMENS 7SD522 LINE DIFFERENTIAL
RELAY FINAL SETTING TEST REPORT

Name of Substation: Al-Narjis 132/13.8kV SS Contract No.: 4400015860

Customer Name: National Grid-SA - COA Page 5 of 8

Panel/Bay No: CONSUMER Outgoing Feeder -2_H13
7. Secondary Injection of Line Differential Unit (87L):

a. Testing of I-DIFF > Trip Threshold:

I-DIFF> …address (1210):
Equation for Pickup Current:
I stab = set I-DIFF> + permissible local CT error *I / 1N1 + permissible remote CT error *I / 1N2 + System error
Ino

*I = Actual current flowing

Ino = the nominal operational current as parameterized
In1 = the primary nominal current of the local current transformer
In2 = the primary nominal current of the current transformer of the remote end
System error = Errors due to frequency, synchronization and delay time difference
= 1 – 2% of the current.
As per page 548 of manual # C53000-G1176- C169-3

Data for Equation

CT error 3% and system error = 1%

For determining pick up current, inject the current gradually.

Setting Calculated Values Measured Pick Up

Phase
I-DIFF> (A) (A) Values (A)
R 0.3 0.319 0.324
Y 0.3 0.319 0.324
B 0.3 0.319 0.324
Limits: 5% of the set values or 1% of In for line with two ends, as per page 578 of manual # manual # C53000-
G1176- C169-3.
b. Pole Open Current Threshold Address 1130A:

Inject current 1.5A and reduce gradually until the resetting of tripping.

Starting Current Pole Open Current

Phase Measuring Values
Value Threshold Setting

R 0.1 0.103

Y 1.5 @ setting 1.2A 0.1 0.102

B 0.1 0.103

Test Performed By: JAL TNC Test Witnessed by: NG CSD

Name: AHMED SABRY (JAL-066) Name: YASSER A.REHMAN (106931)

Signature: Signature:

Date: 07.01.2024
 SIEMENS 7SD522 LINE DIFFERENTIAL
RELAY FINAL SETTING TEST REPORT

Name of Substation: Al-Narjis 132/13.8kV SS Contract No.: 4400015860

Customer Name: National Grid-SA - COA Page 6 of 8

Panel/Bay No: CONSUMER Outgoing Feeder -2_H13

c. Timing Test:
At setting 0.3A
Stage 1: Inject current more than line closure current detector and less than 0.2A
Stage 2: Inject current 0.4A

Phase Injected Current (A) Delay Time (ms) Operating Time (ms)

R 0.4 INST 27

Y 0.4 INST 29

B 0.4 INST 28

d. Under Switch On Condition:

When switching on long, unloaded cables, overhead lines and arc-compensated lines, pronounced higher-
frequency transient reactions may take place. These are damped considerably by means of digital filters in the
differential protection.
• A pickup value (I-DIFF>SWITCH ON) (address 1213) can be set to reliably prevent single-sided Pick up of the
protection.
• This pickup value is always active when a device has recognized the connection of a dead line at its end. For the
duration of the seal-in time, that was set with the general protection data under address # 1132A or 1150A.

Pick Up Test:

1. Set address 1210 to 0.1A

2. Inject pulses by using general mode until trip time equal to time in address 1217A.

Setting
Measured Operate Measured Not Operate
Phase I-DIFF>SWITCH
Values (A) Values (A)
ON (A)
R 0.3 0.324 0.323

Y 0.3 0.325 0.323

B 0.3 0.325 0.323

e. Timing Test for I-DIFF> Under Switch On Condition (Address 1217A):

Test Performed By: JAL TNC Test Witnessed by: NG CSD

Name: AHMED SABRY (JAL-066) Name: YASSER A.REHMAN (106931)

Signature: Signature:

Date: 07.01.2024
 SIEMENS 7SD522 LINE DIFFERENTIAL
RELAY FINAL SETTING TEST REPORT

Name of Substation: Al-Narjis 132/13.8kV SS Contract No.: 4400015860

Customer Name: National Grid-SA - COA Page 7 of 8

Panel/Bay No: CONSUMER Outgoing Feeder -2_H13

At setting I-DIFF> under switch on condition = 0.3

Phase Inject Currents (A) Delay Time (ms) Operating Time (ms)

R
0.4 INST 28

INST
Y 0.4 26

B 0.4 INST 28

g. I-DIFF>> …Address (1233):

This setting is meant for detecting high faults for which we require to clear as fast as possible.
Normally recommended setting is 1.2 times of In.
Raise the setting of I-DIFF> add (1210) and I-DIFF> value under Switch on condition add (1213) above setting of
I-DIFF>> add (1233).
Setting Measured Operate Measured Not Operate
Phase
Idmin (A) Values (A) Values (A)
R 1.5 1.65 1.64
Y 1.5 1.65 1.64
B 1.5 1.65 1.64

For determining pick up current, the injection is not gradually.

h. Timing Test:
At setting I-DIFF>> 1.5

Delay Time (ms)

Phase Injected Current (A) Operating Time (ms)
Not Settable
R 2 INST 22

Y 2 INST 21
B 2 INST 19

OVER CURRENT AND EARTH FAULT:

Test Performed By: JAL TNC Test Witnessed by: NG CSD

Name: AHMED SABRY (JAL-066) Name: YASSER A.REHMAN (106931)

Signature: Signature:

Date: 07.01.2024
 SIEMENS 7SD522 LINE DIFFERENTIAL
RELAY FINAL SETTING TEST REPORT

Name of Substation: Al-Narjis 132/13.8kV SS Contract No.: 4400015860

Customer Name: National Grid-SA - COA Page 8 of 8

Panel/Bay No: CONSUMER Outgoing Feeder -2_H13
1. IDMT OVER CURRENT PICK UP / RESET RESULT: IS=1 IN CURVE: NI

Drop off
Pickup Setting
Phase Measured Pickup (A) Measured Drop off (A) Pickup
(A)
Ratio
R 1 1.1 1.02 0.95
Y 1 1.1 1.01 0.95
B 1 1.1 1.02 0.95

Note: pick up error =±5% Drop off Level = >95% of pick up

2. IDMT Over current Characteristic:
Expected Relay Observed Time in sec
Function Curve Injected current
TMS operating time
(IEC) in (amps) R Ph Y Ph B Ph
in sec
2 × Is 2 2 1.997 1.998 1.999
Normal inverse 0.2
5 × Is 5 0.86 0.849 0.850 0.851
10 × Is 10 0.6 0.591 0.591 0.590
5. IDMT EARTH Fault Pick up / Reset Result:

Is=0.2 In CURVE: NI

Pickup Setting
Phase Measured Pickup (A) Measured Drop off (A) Drop off Pickup Ratio
(A)
N 0.1 0.11 0.099 0.95

Note: 1-pick up error =±5% Drop off Level = >95% of pick up

2- CT Input for E/F is phase core and not neutral core .

6. IDMT Earth fault Characteristic:

Function Curve Expected operating time Relay Observed Time in

TMS Injected current in (amps)
(IEC) in sec sec
2 × Is 0.2 2 2.012
Normal inverse 0.2 5 × Is 0.5 0.86 0.848
10 × Is 1.0 0.6 0.593

Name Of Equipment Serial No Calibration Due Date

FREFA-MEGGER-546 202110070006 13-NOV-2024

Test Performed By: JAL TNC Test Witnessed by: NG CSD

Name: AHMED SABRY (JAL-066) Name: YASSER A.REHMAN (106931)

Signature: Signature:

Date: 07.01.2024