DOC NO.

: D-2-01-03-01-04

PRE-COMMISSIONING FORMATS FOR 400kV SF6 CIRCUIT BREAKER

I. GENERAL DETAILS

DETAILS
Region: PGCIL-Imphal Sub-Station:400/132KV Yurembam
Feeder name: 407-CB/ Silchar-1 Make: CGL
Sr. No.: Operating Mechanism: Spring Closing
50489-C Spring Opening.

Year of Manufacture:2017 Type: 400-SFM-50AA

Control Voltage(DC): 220 V Rated Breaking Capacity (kA): 50 kA
Operating Voltage : 400KV Rated Voltage: 400 KV
Date of Erection: Rated Insulation Level: 1425KV

II. Pre-Commissioning Checks

S.N Description Status TEST
(YES/NO) RESULTS (OK/
NOT OK)
1 Equipment is free from dirt/dust foreign materials etc YES OK
2 Equipment is free from all visible defects on physical YES OK
inspection

3 Support structures, marshalling box has been YES OK

provided with two earthling pads / points
4 All nuts and bolts are tightened correctly as per YES OK
specified Torque
5 Equipment erection is complete in all respect as per YES OK
instruction Manual (attach remaining activities, if
any)
6 Permanent Breaker leveling and identification is YES OK
done
7 Leveling and alignment of structure and base YES OK
frame is checked
8 Control box / marshalling kiosk is free from any YES OK
physical defects
9 Tightness of nuts bolts of terminal connectors YES OK
are checked
10 Auxiliary contacts and relays have been YES OK
and free from rust / damage
11 All spare wires to be kept with ferrules but not YES OK
terminated at the terminal block
12 Check all the valves in the SF6 pipe line are tightened, YES OK
DILO coupling are tightened.

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Operating System:
Closing Spring Opening Spring
Spring Motor Spring Motor

a) Spring Operating System

Motor Details:
Make KPT SHIROL
R phase Y phase B phase
Sl no 853-408 853-404 853-388
Volt 230V(AC/DC)
Current 6A
Year of Manufacture 02/17
Type C-50
Power(Kw) 360W
Motor Run Time ( Sec ) 10 10 11
motor charging the spring ( A) 5.4 5.2 5.1
IR spring charging motor (MΩ) 16.3 34.6 41.2

Details of relay / Contactors Used

Circuit Reference Make NO+NC
Closing Lockout Siemens 2 NO
Operational Lockout Siemens 3NO+3 NC, 3 NO+5 NC
Anti Pumping Contactor Siemens 3NO+2 NC
Pole Discrepancy Timer Siemens 2 NO
SF6 Alarm/ Lockout Siemens 2 NO

III. SF6 DENSITY MONITOR DETAILS

A.

R-Φ Y-Φ B-Φ

Make trafag
Model number 8736.20.1150.AG
Year of Manufacturer 2017

B. SF6 Density Monitor Setting

SF6 gas Filled at 7.5 bar at 33 Deg. C on 22/06/2018

Blocking
Details
Phase (Ø)
Site( kg/cm2)
R1 Ø Low Pressure alarm 7.0
Lock out pressure 6.4
Y1 Ø Low Pressure alarm 7.0
Lock out pressure 6.8
B1 Ø Low Pressure alarm 7.2
Lock out pressure 6.7

C. Measurement of DEW point of SF6 gas:

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SI.No Measured Value Measurement Pressure

1 R1 Ø -44.4
2 Y1 Ø -38.5
3 B1 Ø -42.1

Note: Dew point measurement of SF6 gas needs to be done pole wise in close loop
method without any wastage of SF6 gas

D. Leakage Check
SL.No INTERVALS UNIT
A Initial filling of SF6 gas at 33 deg BAR 7.5
(As per temp. Correction chart )
B Drop in sf6 gas pressure in 24 hrs BAR: 7.5
C Final SF6 pressure at 33 deg. C after all testing 7.5
BAR
D Additional leakage test by covering YES NO
individual joint with polythene - No

IV. COIL RESISTANCE MEASUREMENT

COIL MEASURED VALUE IN Ω

DETAILS R1-Φ Y1-Φ B1-Φ
TRIP COIL-I 52.5 52.9 52.9
TRIP COIL-II 53.0 52.1 52.6
CLOSE COIL 93.7 94.7 94.9

V. CIRCUITRY / OPERATIONAL CHECKS

Sl Circuitry Check Operational Check

Circuit Reference
No Local Remote Local Remote
A Tripping Through TC-I Ok ok Ok Ok
B Tripping Through TC-II Ok ok Ok Ok
C Closing Circuit Ok ok Ok Ok
D Anti-hunting Feature Ok ok Ok Ok
(Close Open Operation )
E Pole Discrepancy Feature Ok ok Ok Ok
F Breaker Position Indication Ok ok Ok Ok
G Heater In Switch Cubicle Ok ok Ok Ok
H Heater In Control Cubicle Ok ok Ok Ok
I Illum. In Switch Cubicle Ok ok Ok Ok
J Illum. In Control Cubicle Ok ok Ok Ok

Note: In case wiring for remote operation is not ready, please indicate terminal number
along with wire ferrule number in switch cubicle where remote cables shall be terminated.
Remote operation can be checked from these terminals.

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VI. OPERATING TIME ( in MILLI-SECONDS)

Trip (Max 25ms

400kV& 765 Close Trip (Min. 35
Close ms)
kV,35ms 220kV,
Phase (Ø) (Max 40ms 132kV/66kV
150ms)
Trip - I Trip - II Trip - I Trip - II
R- Ø main contact 88.6 17.8 18.4 37.2 36.6
Y - Ø main contact 85.2 18.6 19.0 36.2 35.2
B - Ø main contact 85.0 18.0 18.6 35.4 35.4

VII. IR VALUE OF CONTROL CIRCULIT (USING 500 VOLT MEGGER)

Coil Details Unit Measurement Value

R – Ø TRIP COIL - I MΩ 43.5
R – Ø TRIP COIL - II MΩ 34.4
R – Ø CLOSE COIL MΩ 45.3
Y – Ø TRIP COIL - I MΩ 54.6
Y – Ø TRIP COIL - II MΩ 65.3
Y – Ø CLOSE COIL MΩ 56.4
B – Ø TRIP COIL - I MΩ 59.2
B – Ø TRIP COIL - II MΩ 45.2
B – Ø CLOSE COIL MΩ 65.2

CAUTION: Isolate necessary dc for trip coil-I and trip coil-II, closing coil before IR value...

VIII. IR VALUE WITH BRAKER OPEN (using 5000 V MWGGER)

PHASE Unit ACROSS OPEN CONTACT

R-R’ GΩ 98.41
Y-Y’ GΩ 87.82
B-B’ GΩ 99.12
MINIMUM VALUE 1000 MΩ

IX. IR VALUE WITH RESPECT TO EARTH WITH BREAKER CLOSED, EARTH SWITCH
AND ISOLATOR OPEN

MEASURED IR VALUE IN GΩ
RΦ-G YΦ-G BΦ-G
10.41 6.72 4.81

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X. MINIMUM PICKUP VLOTAGE OF COILS:

COIL DETAILS PICKUP VOLTAGE IN VOLTS

R-Φ Y-Φ B-Φ
Trip Coil-1 33.5 35.6 39.0
Trip Coil-2 30.8 37.8 34.6
Close Coil 56.2 58.1 54.8

XI. CONTACT RESISTANCE MEASUREMENT: (µΩ)

SI.No PHASE ACROSS EACH POLE

SITE FACTORY
1 R-Φ 86.2 76.0
2 Y-Φ 86.1 83.0
3 B-Φ 85.7 82.0

XII. BREAKER OPERATION COUNTER READING:

Counter Type… Electrical or Mechanical

SI.No Phase Reading Date

1 R-Φ 00870 10-08-2018
2 Y-Φ 00345 10-08-2018
3 B-Φ 00054 10-08-2018

XIII. CHECK THE ANNUCIATION IN CONTROL ROOM AS PER THE FOLLOWING FORMETS AND RECORD
THE READING

Result
Description Source Of Window
NO
Sl O T Remark
Of Test Initiation Description
No K OK
Control cubicle
Switch off the dc switch in Dc Source I/II dc
A Control cubicle Switch on/off fail / ac fail Ok
Switch off the ac Switch in Control cubicle Source I/II dc
B control Cubicle Ac Switch on/off fail / ac fail Ok
Short the alarm contacts of sf6 Sf6 gas
C Gas density monitor (R-Ø) Density monitor density low Ok
Short the alarm contacts of sf6 Sf6 gas
D Gas density monitor (Y-Ø) Density monitor density low Ok
Short the alarm contacts of sf6 Sf6 gas
E Gas density monitor (B-Ø) Density monitor density low Ok
Remove the cable connected to
density monitor (R-Ø) Operation/clo
F Density monitor sing lockout Ok
Remove the cable connected to
density monitor (Y-Ø) Operation/clo
G Density monitor sing lockout
Remove the cable connected to
density monitor (B-Ø) Operation/clo

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H Density monitor sing lock out Ok

Pole discrepancy
Give tripping command to R-ph relay at breaker
and check the operation
Only of Cubicle Breaker pole Ok
I Pole discrepancy relay discrepancy
Give tripping command to Y-Ø Pole discrepancy
Only and check the operation of relay at breaker Breaker pole Ok
J pole discrepancy relay Cubicle discrepancy
Give tripping Command to B-
ph pole Breaker
K only and check the discrepancy pole
operation of pole relay at breaker discrepancy
discrepancy relay cubicle

Ok
L
Check other alarms as per plant
Circuit diagram Ok
Close the breaker and trip
M through protection relay Breaker auto
Protection which are
applicable as per scheme trip

Ok

NOTE: The tripping details are to be checked as per the Scheme approved by
engineering.

XIV. DYNAMIC CONTACT RESITANCE MEASUREMENT & TRAVEL MEASUREMENT

Phase Factory SITE Remarks Approval from PGCIL

R Ok Ok Ok
Y Ok Ok Ok
B Ok Ok Ok

XV. OPERATION TIME MEASUREMENT OF POLE DISCREPANCY RELAY:

Pole discrepancy relay Setting Actual

Open 2541.6 ms 2500ms
Close 2541.0 ms 2500ms

Note- 2.5 Sec for CBs with Auto Reclose Function & 0.5 Sec for CBs without
Auto Reclose Function.

XVI. MECHANICAL CLOSE INTERLOCK CHECKED

(WHEREVER APPLICABLE)

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YES NO
√

XVII. Final Documentation Review

1. Final documents of Pre- Commissioning checks reviewed and approved

Yes No

2. Document regarding spares equipment, O&M manuals etc available at sit for O&M purpose
Yes No

3. After modification, if any, “As built Drawings” are available at site

Yes No

4. CC-OS approved DCRM signature available

Yes No

Signature: Signature: Signature: Signature:

Name: Name: Name: Name:

Desgn: Desgn: Desgn: Desgn:

Organization: (Erection Agency) (POWERGRID Site (POWERGRID

(Supplier I/C) Commg. Team)
Representative) Members:
(Wherever 1.
Applicable) 2.
3.

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