Professional Documents
Culture Documents
Hammer Mill
Hammer Mill
ATH2000A
ATH2000B
FOREWORD
This manual is written as a guide for owners and operators of the Automatic ATH2000A &
ATH2000B model hammer mills. Read it carefully and follow the suggestions made. Keep this
manual in a convenient place for quick, easy reference, and use it whenever questions arise.
Fill in the following information now for future reference and convenience. Always give this
information to your dealer when ordering new parts. If at any time it becomes necessary for you
to write directly to Automatic Equipment Manufacturing Company for additional information,
give the model and serial number of your machine, and as much descriptive information as
possible. It will enable us to more thoroughly and quickly expedite your order.
Model No. _____________ Serial No. _________________ Date of Purchase ___________
Name and Address of Dealer ____________________________________________________
____________________________________________________________________________
It is a continuing policy of Automatic Equipment Manufacturing Company to make improve-
ments. The company reserves the right to make these improvements without incurring any
obligation to add them to machines already in the field. Many years of research combined with
experience gained through close contact with operators have been drawn upon in designing your
hammer mill.
Automatic Equipment Manufacturing Company
Pender, NE 68047
Phone (402) 385-3051
Fax (402) 385-3360
DANGER DANGER
ROTATING DRIVELINE-
CONTACT CAN CAUSE DEATH
KEEP AWAY!
DO NOT OPERATE WITHOUT-
YOU ARE EXPOSED -All driveline guards, tractor and equipment
TO MOVING PARTS shields in place
SHIELD IS OFF -Drivelines securely attached at both ends
shield in place.
Entanglement,
dismemberment
or death may result. 292-0416
DANGER
DANGER
SHIELD MISSING
DO NOT OPERATE
292-0414
ELECTROCUTION
DANGER DANGER
Keep hands and
feet away from
auger.
ROTATING PARTS
Entanglement, Keep clear. Disconnect power
dismemberment or source before servicing.
death may result. Entanglement, dismemberment
or death may result.
292-0144
292-0140
IMPORTANT IMPORTANT
Check the tension of all belts before CHECK GEAR BOX OIL LEVEL
operation, twice during first 8 hours of
Fill gear box with multi-purpose gear
operation and periodically after break-in
oil, SAE 85W90 to the level of the check
period. 292-0233 plug located on the left side of the gear
box inside auger elbow.
292-0234
WARNING CAUTION
MOVING PARTS
THIS EQUIPMENT IS TO
Disconnect power before
removing cover. BE OPERATED WITH
Reinstall cover before
connecting power.
1000 RPM PTO ONLY
KEEP ALL GUARDS AND SHIELDS IN
Entanglement, PLACE DURING OPERATION
dismemberment 292-0222
or death may result.
292-0141
Check to make sure the set screws in all pulleys and bearings are tight.
Check all grease line connections and lines for damage during shipment.
Make a general check for bolts that may have vibrated loose during shipment.
After operating the hammer mill for the first few times, go through this checklist again. Some bolts,
setscrews and belts may require additional adjustment during this break-in period.
SET UP - Be sure the hammer mill is located on a firm LUBRICATION - DANGER: Moving parts can
base with adequate room on all sides to allow proper crush and dismember! Do not attempt to lubricate,
servicing. The hammer mill should be level while adjust, or service the hammer mill while it is in opera-
operating to allow the grain to flow evenly between the tion.
mills. An even flow of grain will produce a more
consistent product and helps to eliminate unnecessary BEARINGS - All sealed bearings as a general rule,
strain on mill bearings and shafts. REQUIRE NO LUBRICATION. However, the bearing
manufacturer does furnish grease zerks and recom-
CAUTION: Before attempting to operate this mends that the bearings be greased before 1/3 of the
hammer mill, review and comply with all Safety Pre- bearing's calculated life elapses. Usually a pump or
cautions listed in the SAFETY portion of this manual. two of grease every 100 hours of operation will be
CAUTION: Always check to make sure everyone sufficient. IMPORTANT: DO NOT OVERGREASE!
is clear of the hammer mill before engaging power. Overgreasing can cause damage to the bearing seal.
GEARBOX (ATH2000A) - The gearbox is filled at the
factory, but the oil level should be checked initially, and
MAINTENANCE - Automatic mills are manufactured periodically thereafter. It is very important to keep the
from the best materials and workmanship available. gearbox from running dry. There will be a slight
Simple adjustments and minimum maintenance have leakage around the seals so expect to add oil from
been emphasized in their engineering. Although all time to time. Automatic recommends SAE 80W-90
components of your roller mill are tested and properly multipurpose gear lubricant.
adjusted before it leaves the factory, some may require
additional adjustment after a break in period. In order to prevent oil loss during shipment, the gear-
box is fitted with a standard plug on the rear of the
After your hammer mill has been in operation for a few auger elbow. Prior to first operation the plug must be
hours, examine the entire machine for loose bolts, set replaced with the vented plug included with the mill.
screws, lock collars, belts etc. This initial check is an Failure to use the vented plug could cause seal
important first step in an ongoing program for keeping damage due to expansion of air inside the gearbox.
your hammer mill in top running condition and should
be performed periodically as part of the general
maintenance of your hammer mill. Like any other HAMMER ROTATION OR REPLACEMENT - To
implement, your hammer mill requires proper care and maintain maximum grinding efficiency, the mill ham-
intelligence in operation. Misuse and /or neglect will mers should be rotated before the leading edge of the
only cause unnecessary expenseand dissatisfaction. wear radius measures 1/4". The mill hammers are
designed to be conveniently removed and rotated
WARNING: SHIELDS AND GUARDS ARE through 4 positions before they require replacement.
PROVIDED FOR YOUR PROTECTION. Although All of the hammers should be replaced when excess
some shields and guards may need to be removed or wear is apparent.
opened for servicing and adjustments, they should
always be replaced or closed before operation re- The mill cylinder contains three rows with 22 hammers
sumes. in each row. To remove a row of hammers, rotate the
cylinder to the position where the row of hammers to
BELTS - All belts should be inspected for proper be removed lines up with the service access hole on
alignment and tension after a few hours of operation. the end of the mill. Remove the cover, remove the
Tension should be measured between the motor and cotter pin from the other end of the hammer rod and
flat pulley. The belt should deflect 3/16" using approxi- pull the rod out through the access hole. Place a pan
mately 60 pounds of force. Periodic checks of all belts below the hammers being removed to catch the parts
should be made to insure proper alignment, correct as they fall.
tension levels and to detect worn or deteriorating belts.
Hammers and spacers must be replaced in the proper
PULLEY / BEARING SET SCREW ADJUSTMENT - sequence. The sequence is different for each row.
The drive system on your roller mill includes several See the parts breakdown for a diagram. In order to
pulleys and bearings which use a setscrew to hold maintain balance, treat all rows of hammers the same.
them in place on the shaft. ONLY "Cup Point" set Rotate or replace all hammers at the same time. Also,
screws with knurled tips should be used. To correctly rotate all hammers in the same direction.
seat the set screw, turn it “IN” and “OUT” several times
before tightening in place. This will wear a groove in After the hammers have been replaced, secure the rod
the key for the setscrew to seat in. in place with a new cotter pin. Spread the points and
bend them around the rod. Replace the access cover.
This section is designed to help you remedy problems if unsatisfactory operation occurs. If you are unable to
determine and correct the trouble, consult one of our authorized dealers.
CAUTION: NEVER ATTEMPT TO LUBRICATE, ADJUST, OR OTHERWISE SERVICE THIS MACHINE UNTIL
THE POWER HAS BEEN DISCONNECTED, LOCKED OUT AND ALL MOTION HAS STOPPED.
PROBLEM - DISCHARGE AUGER SEEMS TO SLOW DOWN WHEN PLACED UNDER A LOAD.
1 POSSIBLE CAUSE - Excessively wet or finely processed feed.
SUGGESTED REMEDY - The higher the moisture content, and the finer the feed material, the more power
required to convey it through an auger. Adjust intake auger to keep grain flow at a level where optimum auger
speed and feed flow can be maintained. Check the tension of the v-belts that operate the auger base.
CAUTION
NEVER PLACE YOUR HANDS INSIDE A TURNING BLOWER. Fan continues to free-
wheel after power has been shut off. The fan has enough momentum even at low
speeds that it cannot be stopped by hand. Any attempt to do so will result in dismem-
berment.
FAN ADJUSTMENT is made by adding or removing shims under the fan shaft pillow block
bearings. This adjustment moves the fan up and down. Adjustment is also made with the set
screws at both sides of the fan. This adjustment moves the fan from side to side. To adjust
the assembly, loosen the mounting bolts on the pillow block bearings. Clean an area across
the inside of the fan housing between the 6:00 and 8:00 positions. Place a nickel and a dime
side by side on the clean area of the fan housing. Rotate the fan blades slowly, by hand, over
the coins. When the blade assembly is properly adjusted, with 1/16" clearance between the tip
of the fan and the fan housing, the blade will move the nickel and leave the dime. Repeat
procedure on all 5 blades. Measure between side of blade and front or rear plate of blower to
assure the assembly is aligned side to side. Tighten the bolts on the pillow block bearings.
292-5680 - 10 - 5/01
BLOWER ADJUSTMENT
FAN BALANCING is accomplished by double-nutting fan blades on the light side of the
fan or adding weights. Double nuts and weights must not be removed or added except
to rebalance fan after replacing fan blades.
SHEAR BAR adjustment or replacement may be done through the access hole in the
blower throat. To adjust, loosen the two bolts and adjust the shear bar so there is 1/16"
clearance between blade tip and shear bar. Tighten bolts securely when adjustment
has been completed.
CAUTION
Turn blower by hand after any adjustment is made to ensure there is no interference
between parts. NEVER PLACE YOUR HANDS INSIDE FAN HOUSING TO TURN
FAN!!! Turn blower by rotating shaft.
Never attempt to adjust the blower throat and band when mill is operating or with silo
pipe attached.
Check shear bar adjustment whenever band and blower throat position is changed.
5/01 - 11 - 292-5680
LUBRICATION / HYDRAULIC SYSTEM
CAUTION
NEVER ATTEMPT TO LUBRICATE, ADJUST, OR OTHERWISE SERVICE
THIS MACHINE UNTIL THE PTO HAS BEEN DISENGAGED, THE TRACTOR
ENGINE HAS BEEN TURNED OFF AN ALL MOTION HAS STOPPED. LIS-
TEN AND LOOK FOR MOTION BEFORE PROCEEDING.
BEARINGS - All pillow block and cast flange bearings are sealed and as a general rule require
no lubrication. However, the bearing manufacturer does furnish grease zerks and recom-
mends the bearings be regreased before 1/3 of the bearings calculated life elapses. Usually
just a pump or two of grease before start-up each harvest or after the unit has not been used
for a month or more will be sufficient.
WHEEL BEARINGS - Trailer wheel bearings should be cleaned and re-packed with
wheel bearing grease on a yearly basis.
PTO - Cross bearings should be greased daily. Telescoping sections of the PTO
should be greased yearly.
HYDRAULIC SYSTEM
Tractors are manufactured with two basic types of hydraulic systems, Open center and
Closed center. Before connecting the tractor to the hydraulic intake auger, check with
your tractor dealer or instruction manual to be sure your hydraulic system is compatible.
OPEN CENTER SYSTEM - The hydraulic flow control valve is for controlling the intake
auger is assembled at the factory for an Open Center hydraulic system.
CLOSED CENTER SYSTEM - Assemble the plumbing to match the 'Closed Center'
diagram shown on page 26.
292-5680 - 12 - 5/01
BELT ADJUSTMENT/ CLUTCH MAINTENENCE
Drive Belts are tensioned properly when they can be depressed 1/4 inch in the middle of the
longest span using a force of 7 pounds.
The Over-Running Coupler is a mechanical unit and is subject to normal wear and
requires regular servicing and lubrication.
DRIVE KEY
SPRING
CLUTCH HOUSING
SPLINED INSERT
5/01 - 13 - 292-5680
REPLACEMENT PARTS
REPLACEMENT PARTS
When ordering parts for your mill, please state your needs with the following information:
COMPLETE COMPLETE
MODEL NO. SERIAL NO. PART NO. DESCRIPTION
When you order in this way, you can be certain the correct part will be delivered in the shortest time
possible.
IMPORTANT: Use only genuine factory replacement parts on your hammer mill. Do not substitute
homemade or non-typical parts. If a bolt is lost or in need of replacement, for your safety and the
preservation of your mill, be sure to use a replacement bolt of the same grade (Usually Grade 5).
Repair parts may be ordered through your nearest Automatic dealer. If there is no dealer in your area,
write or call Automatic Equipment Mfg. Co., Pender, Nebraska 68047, phone (402) 385-3051.
292-5680 - 14 - 5/01
TRAILER ASSEMBLY
Parts List
Ref. No. Part No. Description
1 250-0127 ....................................................................................... Tire, 11L15, 8 Ply
2 201-0036 ......................................................................... 1/2 - 20 x 1 1/4 Wheel Bolt
3 250-0108 ................................................................................................. Valve Stem
4 200-0846 ................................................................................... 15 x 8, 6 Bolt Wheel
5 229-0059 ..................................................................................................... Hub Cap
6 202-0053 ............................................................. Spindle Nut, 7/8 - 14, Hex Slotted
7 203-0044 .......................................................................................... Spindle Washer
8 209-0069 ............................................................................. Bearing Cone, LM67048
9 209-0070 ............................................................................... Bearing Cup, LM67010
10 293-0486 .................................................................................... Hub, 6 Bolt, 6" B.C.
11 209-0114 ................................................................................ Bearing Cup, JL69310
12 209-0115 .............................................................................. Bearing Cone, JL69349
13 282-0031 ...................................................................................... SE14 Grease Seal
14 229-0175 .............................................................................. Cotter Pin, 5/32 X 1 1/4
15 100-0706 .................................................................................... Spindle, 6 on 6 Hub
16 202-0037 ....................................................................................3/4-10 Hex Jam Nut
17 201-0535 ............................................................. 3/4-10 x 2 1/2 Hex Bolt, Grd 5, ZP
18 61-4924 ..................................................................................... Weldment, Axle, Mill
19 201-0369 ............................................................. 1/2-13 X 3 1/2 Hex Bolt, Grd 5, ZP
20 201-0068 ............................................................. 1/2-13 X 1 3/4 Hex Bolt, Grd 5, ZP
21 202-0094 ............................................................... 1/2-13 Nylon Insert Lock Nut, ZP
22 290-0030 ............................................................................. Vinyl Handle, 3/4 ID X 5
23 61-3913 ...................................................................... Weldment, Yoke, PTO Holder
24 201-0473 ........................................................................ 1/2-13 x 1 3/4 Hex Bolt, ZP
25 61-5388 ....................................................... Weldment, Trailer Frame, Hammer Mill
26 229-0119 ......................................................................... Retainer Ring, Trailer Jack
27 229-0120 ................................................................................................. Trailer Jack
28 293-0114 .................................................................................................. Plunger Kit
5/01 - 15 - 292-5680
AUGER BASE ASSEMBLY
292-5680 - 16 - 5/01
AUGER BASE ASSEMBLY
Parts List
5/01 - 17 - 292-5680
PRIMARY ASSEMBLY (62-3376, Front) & (62-3377, Rear)
Forward mill is shown. On the aft mill all parts except #16 & #41 are the same. Alternate parts are
shown on Parts List (page 19).
292-5680 - 18 - 5/01
(62-3376, Front) & (62-3377, Rear) PRIMARY ASSEMBLY
Parts List
5/01 - 19 - 292-5680
INTAKE HOPPER ASSEMBLY (62-3372)
Parts List
Ref. Part Ref. Part
No. No. Description No. No. Description
1 100-0304 ........................................... Key, 5/16 X 2 3/4 12 101-5966 ...................................... Plate, Auger Support
2 201-0404 ................... 3/8-16 X 1 3/4 Hex Tap Bolt Gr 5 13 224-0375 ........................... Zerk, 1/8 NPT X 45 Degree
3 205-0147 .......................................... Bushing, Q1-1 3/8 14 101-5968 ................................... Plate, Seal, Right Side
4 205-0086 .............................................. Sheave, 2TB80 15 203-0002 ............................................ 5/16 Flat Washer
5 202-0072 ................. 1/2-13 Hex Flange Whiz Lock Nut 16 203-0009 .......................................... 5/16 Lock Washer
6 53-0001 ....................................... Bearing, 1 3/8 Flange 17 201-0003 .................. 5/16-18 X 3/4 Hex Bolt, Gr 5, ZP
7 101-5902 .................................. Plate, Filler, Auger Slot 18 61-5384 ................................ Weldment, Hopper Auger
8 202-0015 .................... 5/16-18 Center Dimple Lock Nut 19 201-0574 ............................. 5/16-18 X 1 Hex Bolt, Gr 8
9 202-0070 ............... 5/16-18 Hex Flange Whiz Lock Nut 20 61-5385 .......................... Magnet Grate, Intake Hopper
10 101-2306 .................................. Cover, Clean Out Door 21 201-0051 .................. 1/2-13 X 1 1/2 Hex Bolt, Gr 5, ZP
11 61-5386 ................................ Weldment, Intake Hopper 22 203-0005 .............................................. 1/2 Flat Washer
292-5680 - 20 - 5/01
MAIN ASSEMBLY
Ref. Part
No. No. Parts List Description
1 62-3377 .............................................................................................................. Mill Assembly, Rear (See page 18)
2 202-0071 ............................................................................................................... 3/8-16 Hex Flange Whiz Lock Nut
3 201-0443 ...................................................................................................................... 3/8-16 X 1 Hex Bolt, Gr 5, ZP
4 203-0010 ......................................................................................................................................... 3/8 Lock Washer
5 203-0003 ........................................................................................................................................... 3/8 Flat Washer
6 101-5900 ............................................................................................................................ Plate, Mtg, Intake Hopper
7 201-0034 ..................................................................................................................... 3/8-16 X 1 Carr Bolt, Gr 5, ZP
8 See Page 20 ........................................................................................................................ Intake Hopper Assembly
9 61-5438 .......................................................................................................................................... Wld, Idler Support
10 201-0019 ............................................................................................................... 3/8-16 X 1 1/2 Carr Bolt, Gr 5, ZP
11 202-0072 ............................................................................................................... 1/2-13 Hex Flange Whiz Lock Nut
12 62-3376 ............................................................................................................. Mill Assembly, Front (See page 18)
13 201-0012 ............................................................................................................... 1/2-13 X 1 1/2 Carr Bolt, Gr 5, ZP
14 See Pages 15-17 ...................................................................................................... Trailer & Auger Base Assembly
5/01 - 21 - 292-5680
SHEAVES & IDLERS
292-5680 - 22 - 5/01
SHEAVES & IDLERS
Parts List
5/01 - 23 - 292-5680
DRIVE BELTS
Parts List
Ref. Part Ref. Part
No. No. Description No. No. Description
1 202-0016 ...... 1/2-13 Hex Nylon Insert Lock Nut, ZP 7 251-0072 .................................................. Belt, b100
2 61-1968 .............................................. Spring Center 8 251-0156 .............................. Belt,3/B73 Powerband
3 222-0050 ................. Spring, Compression, 5.75 X 2 9 251-0049 ................................................... Belt, B50
4 61-5437 .......................... Belt Tension Support, Fwd 10 61-5436 ............................ Belt Tension Support, Aft
5 61-2269 .............................. Take UpRod, Belt Drive 11 NA ................. See Page 22-23 for Parts Breakdown
6 201-0011 ........... 1/2-13 X 1 1/4 Hex Bolt Grd. 5, ZP
292-5680 - 24 - 5/01
(229-0582) HAMMER ASSEMBLY
Parts List
Ref. No. Part No. Description
1 293-1258 ...............................................................................................................Hammer
2 293-1257 ................................................................................................. Spacer, Hammer
3 293-1256 .................................................................................................... Shaft, Hammer
4 229-0038 ....................................................................................... Cotter Pin, 3/16 X 1 1/2
5 203-0106 ........................................................................................... 5/8 SAE Flat Washer
6 207-0801 ............................................................................................................. Shaft, Mill
Hammers must be replaced in a complete set (66 pcs.) to avoid adversely affecting balance.
Replacing parts other than those listed will affect balance. If other parts must be replaced, please
contact the Automatic Equipment Service Department to properly repair your machine.
5/01 - 25 - 292-5680
INTAKE AUGER ASSEMBLY
TO 'B'
TO 'A'
292-5680 - 26 - 5/01
INTAKE AUGER ASSEMBLY
Parts List
5/01 - 27 - 292-5680
GUARDS
Parts List
Ref. No. Part No. Description
292-5680 - 28 - 5/01
SCREENS
Parts List
Std./Opt. Part No. Description
5/01 - 29 - 292-5680
BLOWER ASSEMBLY (62-1338)
292-5680 - 30 - 5/01
(62-1338) BLOWER ASSEMBLY
Parts List
Ref. No. Part No. Description
5/01 - 31 - 292-5680
DISCHARGE AUGER ASSEMBLY (62-3448)
292-5680 - 32 - 5/01
(62-3448) DISCHARGE AUGER ASSEMBLY
Parts List
292-5680 - 34 - 5/01
(62-3427) FOLDING AUGER ASSEMBLY
Parts List
*Head, Spout, Gearbox, Clamp Bands and Elbow used with this auger are the same as
those used with the straight discharge augers. Find parts listed on the previous page.
5/01 - 35 - 292-5680
RACK ASSEMBLY
Parts List
Ref. No. Part No. Description
292-5680 - 36 - 5/01
(228-0011) GEARBOX PARTS
Parts List
Ref. No. Part No. Description
5/01 - 37 - 292-5680
PTO SHAFT (83-1159)
Parts List
Ref. No. Part No. Description
292-5680 - 38 - 5/01
(200-1301) DOUBLE U-JOINT
Parts List
Ref. No. Part No. Description
5/01 - 39 - 292-5680
NOTES
292-5680 - 40 - 5/01
NOTES
5/01 - 41 - 292-5680
INDEX
292-5680 - 42 - 5/01
HAMMER MILL
LIMITED WARRANTY
Automatic Equipment Manufacturing Co. ("Automatic") warrants to the first retail purchaser
that each item of equipment manufactured by Automatic shall be free from defect in material and
workmanship under normal use and service for a period of one year from the date of delivery. In
the case of equipment used for commercial or rental purposes, such warranty period is limited to
30 days from the date of delivery to the first retail purchaser.
During said one-year period (30 days in the case of equipment used for commercial or rental
purposes), Automatic will repair or replace any parts which (a) shall be returned to an authorized
dealer, distributor, or the factory, with transportation charges prepaid, and (b) after examination
by Automatic, are found to be defective. This limited warranty will not cover, in any way, any
alleged damages caused by incorrect or improper installation, improper use, modification or
neglect of product, or failure of the user to follow the guidelines contained in the instructional
material provided by Automatic. Automatic does not warrant electrical equipment or other items
manufactured by any supplier other than Automatic.
Automatic reserves the right to make changes or add improvements to its products at any
time without incurring any obligation to make such changes to previously manufactured
equipment.
No liability is assumed for bodily injury that may be inflicted on the operator, spectator or
general public who might be in the general area while this equipment is in use.
5/01 - 43 - 292-5680
TO BE VALID, WARRANTY CARD MUST BE COMPLETED
IN ITS ENTIRETY BY AN AUTHORIZED DISTRIBUTOR OR
DEALER AND SENT TO AUTOMATIC EQUIPMENT MFG.
CO., PENDER, NEBRASKA. FAILURE TO DO SO WILL
VOID THIS WARRANTY.
Record your Hammer Mill serial number and model number in the space provided
below. Please include these numbers when ordering replacement parts.
Automatic Equipment Mfg. Co. z One Mill Road, Industrial Park © 2001 Automatic Equipment
Pender, Nebraska 68047 z (402) 385-3051 z FAX (402) 385-3360 Mfg. Co., Inc.
Pender, NE 68047