Drawing & Extrusion

1) A 20 mm diameter rod is reduced to 15 mm by

drawing in single pass. Speed of drawing is 120 m/min.
Given that semi die angle 6°, coefficient of friction
between contacting surface is 0.25, what is the power
required in drawing.
[Take yield stress of work material as 500 MPa]
2) A 12.5 mm diameter rod is reduced to 10 mm by
drawing in single pass at a Speed of 100 m/min. Assume
that semi die angle 5°, coefficient of friction is 0.15.
a)The power required in drawing.
b)Max possible reduction in dia. of the rod.
C)if the rod is subjected to a back pull of 50 Mpa, what
would be the drawn stress and max. possible reduction
in area.
(take the flow stress of the material as 400 Mpa).
3)A round rod is drawn from a dia. of 6 mm to 3mm at a
speed of drawing is 0.6 m/sec. Assume that friction and
redundant work together constitute 35% of the ideal
work of deformation.
A) the power required in this process.
B)Die pressure at the exit of the die.
(K=895 Mpa, n= 0.49)
4) A tube of 18 mm outside dia and 1.6 mm wall
thickness is to be drawn to a an outside dia of 12 mm
and wall thickness of 1 mm using a plug.
Calculate the drawing load, given that, co-efficient of
friction for the die is 0.16 and for plug 0.2, die angle is
300 and the plug is 200. Take flow stress is 1400 Mpa
and drawing speed is 0.6 m/s.
5) In extruding a cylindrical billet of length 200mm
from an initial diameter of 25mm to a final dia. of
20mm. Assume the flow stress of the material is 250
Mpa. The ideal plastic work involved in extrusion will
be kJ.
7) An aluminum alloy Is extruding in a forward
extrusion process from 150mm dia. billet to 50mm
dia. rod, the flow stress of the material is 250 Mpa.
The billet is 200 mm long. Take die angle is 600 and
coefficient of friction between contacting surface is
0.25. Determine the extrusion load.
8) A cylindrical billet of 40mm dia. And 100 mm
length is reduced by backward extrusion to a 15mm
dia. If the Johnsons equation has K=750 Mpa, n=0.15
Determine: a)Extrusion ratio b) True strain c)Ram
force
(take a=0.8 & b=1.50)
9)Classify the process of extrusion with the
help of sketches.