MOBILE VALVES
Steve Skinner, Eaton Hydraulics, Havant, UK
Copyright Eaton Hydraulics 2000
MOBILE VALVES
Introduction
Products
BASIC CIRCUIT
BASIC CIRCUIT
BASIC CIRCUIT
BASIC CIRCUIT
BASIC CIRCUIT
BASIC CIRCUIT
BASIC CIRCUIT
THROTTLED FLOW
175 bar
OUTPUT
100
200 l/min
= 175 bar x 100 l/min
600
= 29 kW
100 l/min
350 bar 29
EFFICIENCY = = 25%
117
HEAT = 88 kW
175
350 bar
200 INPUT
100 l/min l/min
= 350 bar x 200 l/min
600
= 117 kW
BLOCKED FLOW
175 bar
OUTPUT
0 l/min
= 175 bar x 0 l/min
600
= 0 kW
0 l/min
350 bar 0
EFFICIENCY = = 0%
117
HEAT = 117 kW
350 bar
200 INPUT
200 l/min l/min
= 350 bar x 200 l/min
600
= 117 kW
UNLOADING SPOOL
175 bar
OUTPUT
0 l/min
= 175 bar x 0 l/min
600
= 0 kW
200 l/min
200 l/min 350 bar 0
EFFICIENCY = = 100%
0
HEAT = 0 kW
0 bar
200 INPUT
l/min
= 0 bar x 200 l/min
600
= 0 kW
MULTI - ACTUATORS
200 l/min 350 bar
0 bar
200
l/min
CENTRAL BY-PASS VALVE
CENTRAL BY-PASS VALVE
CENTRAL BY-PASS VALVE
CENTRAL BY-PASS VALVE
CENTRAL BY-PASS VALVE
CENTRAL BY-PASS VALVE
CENTRAL BY-PASS VALVE
SECTIONAL VALVE
BY-PASS VALVE
175 bar
OUTPUT
100 l/min
= 175 bar x 100 l/min
600
= 29 kW
200 l/min
100 l/min 350 bar 29
EFFICIENCY = = 43%
67
HEAT = 38 kW
200 bar
88 kW 200 INPUT
l/min
38 kW = 200 bar x 200 l/min
600
= 67 kW
VARIABLE PUMP
175 bar
OUTPUT
100 l/min
= 175 bar x 100 l/min
600
= 29 kW
360 bar
100 l/min
29
EFFICIENCY = = 50%
58
HEAT = 29 kW
350 bar
88 kW 200 INPUT
l/min
= 350 bar x 100 l/min
29 kW
600
350 bar = 58 kW
BLOCKED CENTRE VALVE
LOAD SENSING
175 bar
OUTPUT
100 l/min
= 175 bar x 100 l/min
600
= 29 kW
100 l/min
29
EFFICIENCY = = 91%
32
HEAT = 3 kW
190 bar
88 kW 200 INPUT
l/min
= 190 bar x 100 l/min
600
3 kW PL + 15 bar = 32 kW
DIRECT MANUAL CONTROL
REMOTE PILOT OPERATION
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
MOBILE VALVES
Introduction
Products
MANUAL / PILOT OPERATED VALVES
RATED
FLOW
l/min
40 CMB 4
40 CME 4
80 CMB 7
80 CME 7
OPEN CENTRE 160 CME 15
CLOSED CENTRE
CMB & CME SECTIONAL VALVES
CMB 4 & 7, CME 4 & 7
Manual and pilot operated options
Port relief, load drop check & load
sense check options
Up to 10 section bank
Typical applications include Fork
Lift Trucks & Mini Excavators
CME 15
Pressure compensator option
Up to 7 section bank
Typical applications include Back-Hoe
and Wheel Loaders.
CMX ELECTRO-HYDRAULIC VALVE
Obsolescent valve series
100 l/min and 160 l/min
versions
Hydraulic pilot or
proportional solenoid
options
Typical applications include
Loaders, Forestry Equipment
etc.
EMV ELECTRO-HYDRAULIC VALVE
VALVISTOR
METER-OUT
POPPETS & PORT
RELIEFS
LOAD DROP
CHECKS
METER - IN SPOOL
FORCE MOTOR &
PILOT SPOOL
VALVISTOR PRINCIPLE
EMV ELECTRO-HYDRAULIC VALVE
Up to 160 l/min rated flow
320 bar (4600 psi) maximum pressure
IP67 protected
Low power (500 mA) force motor
Screw-in elements provides
design flexibility
Options include load sense
check valves, load drop
check valves, port relief valve
and anti-saturation features.
EMA CONTROL AMPLIFIER
Purpose designed
amplifier drives up to 4
valve sections
Joystick, PLC or
CAN-Bus interface
PC set-up via serial link
Rugged, water-proof IP 67 housing
Suitable for stack mounting.
HMV PILOT OPERATED VALVE
Hydraulic pilot version of EMV valve
suitable for control by Hydraulic
Remote Control.
HYDRAULIC REMOTE CONTROLS
Used on excavators, loaders, forestry
machinery etc.
HRC DESIGN OPTIONS
30 DESIGN
Aluminium body
Mechanical and electro-mechanical detents
Wide range of handle options
40 DESIGN
Cast iron body
Low cost design
Rexroth compatible
HRC ACTUATOR OPTIONS
HRC1 HRC2
HRC2
HRC2
HRC4 HRC4 HRC6
PILOT PRESSURE SUPPLY UNIT
ACX2
P P
HRC
Priority valve option (SPX)
also available (typically for
Mini - Excavator
applications).
P
FLANGE MOUNTED VALVES
Pressure relief,
unloading and check
valve functions
¾ inch - 1½ inch flange
size
Pressures to 350 bar
(5000 psi)
Flows up to 600 l/min
(160 gpm).
BANKABLE SOLENOID VALVE
Based on industrial valve
components
On-off and proportional
options
Up to 60 l/min (16 gpm)
Saves space, weight and cost.
DIRECTIONAL MOBILE VALVE (DMV)
Options Include:
Pilot Operated Check Valves
Load Sense Check Valves
Hydraulic Pilot Operation
MOBILE PROPORTIONAL VALVE AMPLIFIER
Rugged electronic
amplifier for driving
mobile proportional
valves
Protected to IP67
Up to 3.5A output
A B
EHD-AMP-731-C16-10
Cable break detection
A B
EHD-AMP-731-C16-10 plus diagnostics
EHD-AMP-731-C16-10
A B
Stackable design.
MANUFACTURING LOCATIONS - UK
Havant
MANUFACTURING LOCATIONS - USA
Searcy
MOBILE VALVES
Steve Skinner, Eaton Hydraulics, Havant, UK
Copyright Eaton Hydraulics 2000