Professional Documents
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Service manual
EC350D
CONTENTS
9 Hydraulic system,
working hydraulics and
other equipment
9:8 Hydraulic diagrams
Foreword
This booklet is part of a complete service manual. Read the
foreword in the service manual.
NOTICE
In a link or cross-reference to a specification the number
stated in the link refers to respective section in the booklet
'0 General', e.g. 311 Battery, specification.
WARNING
Always read the booklet Safety before proceeding.
1
Table of contents
99 MISCELLANEOUS
990 General, common info about 992 - 996
Explanations to hydraulic diagram .............................................................. 5
Symbols .................................................................................................... 5
Application ................................................................................................ 9
Valve symbols ........................................................................................... 9
Interpretation of valve symbols ............................................................... 10
Hydraulic diagram, standard ..................................................................... 12
Hydraulic diagram, with option components ............................................. 14
3
HYDRAULIC SYSTEM;
DIGGING/ HANDLING/
GRADING EQUIPM.; MISC.
EQUIP.
99 MISCELLANEOUS
Symbols
Symbol Explanation
Line
V1031824
V1031926
Servo line / Pilot line
Line junction
V1031825
V1031826
Outlet, plugged
V1031827
Restriction
V1031855
Adjustable restriction
V1031857
V1031829
Accumulator
V1031830
Filter
5
Symbol Explanation
Filter, strainer
V1031831
V1032821
Heat exchanger
Cooler without representation of lines for the coolant
V1031832
Control devices
Manual control by push button
V1031833
V1031834
V1031835
V1031837
V1031838
V1032892
V1032822
Pneumatic control
V1031927
6
Symbol Explanation
Control via pneumatic pressure drop
V1032823
Sources of energy
Combustion engine
V1031839
Electric motor
M
V1031928
Pumps
Hydraulic pump with fixed displacement and one direction of flow
V1031840
V1031841
V1031842
V1031843
V1032891
Motors
7
Symbol Explanation
Hydraulic motor with fixed displacement and one direction of
flow
V1031844
V1031845
Cylinders
Single-acting cylinder with return stroke by spring
V1031846
V1031847
Valves
Non-return valve which requires very low opening pressure
V1031849
Shuttle valve
V1031851
Pressure-limiting valve
V1031852
V1031853
Pressure-reducing valve
V1031906
8
Symbol Explanation
Pressure-reducing valve with adjustable closing pressure
V1031907
V1031854
V1031858
Lines parallel with the long sides of the valve symbol show that
the valve can take up any position between its end positions
(stepless movement)
V1031848
Application
The symbols in a diagram show connections, flow paths and
function of the components in the system, but does not show the
design of the components.
NOTE!
In a hydraulic diagram the valve symbols are always drawn in
neutral position.
Valve symbols
The basic element of a valve symbol is a square box. One box is
shown for each position that the moving part of a valve (spool or
V1031936 similar) can take up.
Fig.1 Valve symbol
If the valve does not have fixed positions, but can be operated
steplessly, this is shown with parallel lines along the valve symbol.
V1031935
Internal flow paths and flow directions are drawn in the boxes.
Line connections to the valve are drawn to the box that shows the
valve position when other components are actuated according to
V1031934
the diagram.
Fig.3 Closed valve
V1031933
9
Interpretation of valve symbols
In a three-position valve the spool can be placed in three
positions, which in the symbol are represented by one box for
each position. The box that represents the intended position is
drawn between the line connections, which means that the
appropriate connecting paths in the valve are shown in the
diagram.
The position in the diagram
The spool is centred in neutral position by the springs. The inlet
is connected to the outlet through the spool.
V1031930
1
Fig.5 Neutral position
1 Inlet
2 Outlet
V1031931
1
Fig.6 The piston rod is pressed out
1 Inlet
2 Outlet
10
Imagined position for piston movement inwards
The spool is actuated with the lever so that the minus side of the
cylinder is connected to the inlet at the same time as the plus side
is connected to the tank.
2
V1031932
1
Fig.7 The piston rod is pressed in
1 Inlet
2 Outlet
11
Hydraulic diagram, standard
1 Main pump 25 Remote control valve (travel)
3 Main control valve 26 Shuttle valve (attachment)
4 Boom cylinder 28 Check valve : 0.29 MPa (3 kgf/cm2) (43 psi) (2.94 bar)
5 Dipper arm cylinder 29 Check valve : 0.44 MPa (4.5 kgf/cm2) (64 psi) (4.4 bar)
6 Bucket cylinder 31 Return filter
7 Swing drive unit 32 Bypass valve
8 Swing motor 33 Bypass strainer
9 Swing gearbox 34 Air breather
11 Swing ring gear 35 Suction strainer
12 Track drive 36 Drain filter
13 Track motor 37 Hydraulic oil tank
14 Track gearbox 39 Drain block
15 Center passage 40 Servo hydraulic block
18 Servo hydraulic oil filter 41 Block
20 Accumulator 42 Proportional valve (boom conflux shutoff and straight
travel)
21 Test nipple 43 Drain block
22 Solenoid valve (3 row) 44 Flow control valve
23 Remote control valve (lever) - left 45 Shuttle
24 Remote control valve (lever) - right 46 Shuttle valve (travel)
12
12 13 Dr 13 12
14 Dr
14
05 L/H
B(BACK) R/H
A(FOR) A(BACK)
B(FOR)
B D G F C A
15
06
dr2
5pc2
5pc3
03
dr3 5pc4 dr4 5pc5 dr5 P4 dr8
R1 4pc5
44
4pc4 04
5A5 4pa4
5pa5
5B5 4pb4
5pb5 4pc3
dr7
4A3
PI 4pa3
5A4 4B3
11 5pa4 4pb3
4pc2
5B4
09 SH
5pb4 dr9
4A2
PG 4pc1
5pa3
dr6
DB 5pb3
08
4pa2
4B2 1 2 3 4
M 5pc6
dr11 4pb2
5A2
PA PB 5pa2 4A1
5B2 4pa1
5pb2
24
4B1 P
07 Rs2
4pb1
Rs1 T
5A1
A B 5pa1
(R-SW) (L-SW) dr10
5B1
5pb1
1 2 3 4
P1 P3 R Pts P2 Ph
45
23
T
P5 T6
T5 P
P4 T4
P3 T3
26
P2 T2
39 PWM9156 PWM9157 BI1
P1 T1 dr1 BK BI
41 dr2 42 BO1 25 P T
dr3 SE9124 BO LH RH
dr4 BU1 P1 T1
dr5 BU2
dr6 SE9125 BU3 P2 T2
dr7 BU
A1 T P A2 BD1 P3 T3
BD2 BD
2 T 1 4 P 3 P4 T4
SE9131 AI1
AI2 P5 T5
SE9132 AI3 P6 T6
SH
P7 T7
SW1 AI
SR1 SR P8 T8
SW2 SL SE9127 40
SE9126 SL1 PS1
2 2 P9 T9
AO1
AO2 AO LF LB
AO3 46
SE9123 RF RB
PS2
SE9128
28 29
43 01 SE9121 SE9122
DR3 DR2
Psv1 A1 a4 a5 A2 Psv2
DR4 DR1 PWM9141 PWM9142
DR5 a1 a2
21 21
IN
34
36 20
OUT 37 T10 31
Td1
Td2 32 22
S1S2S3 GACCA1 A2 A3
Td3
Td4 33
a3
SE9105 Td5 Td6 Td7 Td8 18
35 B1 Dr B3 A3 PS
T V1130398
MA9126 MA9125 MA4212
13
Hydraulic diagram, with option components
1 Main pump 33 Bypass strainer
3 Main control valve 34 Air breather
4 Boom cylinder 35 Suction strainer
5 Dipper arm cylinder 36 Drain filter
6 Bucket cylinder 37 Hydraulic oil tank
7 Swing drive unit 39 Drain block
8 Swing motor 40 Servo hydraulic block
9 Swing gearbox 41 Block
11 Swing ring gear 42 Proportional valve (boom conflux shutoff and
straight travel)
12 Track drive 43 Drain block
13 Track motor 44 Flow control valve
14 Track gearbox 45 Shuttle
15 Center passage 46 Shuttle valve (travel)
18 Servo hydraulic oil filter 57 Proportional valve (X1, X3)
20 Accumulator 58 X1 pump control proportional valve
21 Test nipple 59 3 way selector valve
22 Solenoid valve (5 row) 61 Stop valve
23 Remote control valve (lever) - left 81 Boom line rupture valve - right
24 Remote control valve (lever) - right 82 Boom line rupture valve - left
25 Remote control valve (travel) 83 Arm line rupture valve
26 Shuttle valve (attachment) 87 Quickfit valve
28 Check valve: 0.29 MPa (3 kgf/cm2) (43 psi) (2.94 89 Boom float position valve (with line rupture valve)
bar)
29 Check valve: 0.44 MPa (4.5 kgf/cm2) (64 psi) (4.4 90 Boom float position valve (without line rupture
bar) valve)
31 Return filter 91 Boom float position solenoid valve
32 Bypass valve 95 Check valve (Orifice type)
14
12 13 Dr 13 12
14 Dr
87 87
14
05 Pi L/H
P3 P3
B(BACK) R/H
T T
A(FOR) A(BACK)
P1
B(FOR) B B B B
A A A A
B D G F C A
15
T2 T1 83
PS PS
06
59 dr Pi
dr2
61
A 5pc2 95 03
T B 5pc3
dr3 5pc4 dr4 5pc5 dr5 P4 dr8
R1 4pc5
PWM9123 PWM9124
61 4pc4
44 SE9401
5A5 4pa4
5pa5 04 04
5B5 4pb4
57 A1 T P A2 5pb5 4pc3
dr7 82 P3 81
P2 P2
4A3
PI 4pa3
5A4 4B3
11 5pa4 4pb3
Pi Pi
4pc2 90
5B4 T B
09 SH
5pb4 dr9 P1 T T P1
4A2 Dr
PG 4pc1
5pa3 Pi b Pi a
dr6 A
DB 5pb3
08
4pa2
4B2 1 2 3 4
M 5pc6
dr11
5A2
4pb2
B T 89
PA PB 5pa2 4A1
5B2 4pa1 Pi Dr
5pb2
24
4B1 P
07 Rs2
4pb1
A
Rs1 T
5A1
A B 5pa1
(R-SW) (L-SW) dr10
5B1
A B
91
5pb1
P T
1 2 3 4
P1 P3 R Pts P2 Ph
45
23
T
PWM9109 P5 T6
T5 P
P4 T4
P3 T3
26
P2 T2
T
39 PWM9156 PWM9157 BI1
P1 T1 dr1 BK BI
41 dr2 42 BO1 25
58 P A1 dr3 SE9124 BO LH RH
P T
dr4 BU1 P1 T1
dr5 BU2
dr6 SE9125 BU3 P2 T2
dr7 BU
A1 T P A2 BD1 P3 T3
BD2 BD
2 T 1 4 P 3 P4 T4
SE9131 AI1
AI2 P5 T5
SE9132 AI3 P6 T6
SH
P7 T7
SW1 AI
SR1 SR P8 T8
SW2 SL SE9127 40
SE9126 SL1 PS1
AO1 2 2 P9 T9
AO2 AO LF LB
AO3 46
SE9123 RF RB
PS2
SE9128
28 29
43 01 SE9121 SE9122
DR3 DR2
Psv1 A1 a4 a5 A2 Psv2
DR4 DR1 PWM9141 PWM9142
DR5 a1 a2
21 21
IN
34
36 20
OUT 37 T10 31
Td1
Td2
32 22-2
S1S2S3 GACCA1 A2 A3 A4 A5
Td3
Td4
33
a3
SE9105 Td5 Td6 Td7 Td8 18
35 B1 Dr B3 A3 PS
T V1130397
MA9126 MA9125 MA4212 MA9121 MA9116
15
USER FEEDBACK
To From
Volvo Construction Equipment AB ....................................................................................
Customer Support Division
Dept. 45110, RLA 0301 ....................................................................................
SE-631 85 Eskilstuna
Sweden ....................................................................................
e-mail: servicemanuals@volvo.com
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Ref. no. PUB 20036986-A English
2013.06
Volvo, Pyongtaek