VOLVO CONSTRUCTION EQUIPMENT

Service manual
EC140D

CONTENTS
9 Hydraulic system,
working hydraulics and
other equipment
9:8 Hydraulic diagrams
 Foreword
This booklet is part of a complete service manual. Read the
foreword in the service manual.

NOTICE
In a link or cross-reference to a specification the number
stated in the link refers to respective section in the booklet
'0 General', e.g. 311 Battery, specification.

WARNING
Always read the booklet Safety before proceeding.

PUB 20029183-A 2012.01

1
Table of contents
99 MISCELLANEOUS
990 General, common info about 992 - 996
Explanations to hydraulic diagram .............................................................. 5
Symbols .................................................................................................... 5
Application ................................................................................................ 9
Valve symbols ........................................................................................... 9
Interpretation of valve symbols ............................................................... 10
Hydraulic diagram, standard ..................................................................... 14
Hydraulic diagram, with option components ............................................. 16
Hydraulic diagram with option components and preset .......................... 18

3
 HYDRAULIC SYSTEM;
DIGGING/ HANDLING/
GRADING EQUIPM.; MISC.
EQUIP.

99 MISCELLANEOUS

990 General, common info about 992 -

996
Explanations to hydraulic diagram

Symbols

Symbol Explanation
Line
V1031824

V1031926
Servo line / Pilot line

Line junction

V1031825

Crossing lines not connecting

V1031826

Outlet, plugged
V1031827

Quick-action coupling (e.g. checking point)

V1031828

Restriction
V1031855

Restriction, insignificantly viscosity-dependent

V1031856

Adjustable restriction

V1031857

Reservoirs and accumulators

Atmospheric (open) reservoir

V1031829

Accumulator
V1031830

Filter

5
Symbol Explanation
Filter, strainer

V1031831

Filter with magnetic element

V1032821

Heat exchanger
Cooler without representation of lines for the coolant

V1031832

Control devices
Manual control by push button

V1031833

Manual control by lever

V1031834

Manual control by pedal

V1031835

Mechanical control by spring, neutral position spring, return

spring
V1031836

Electromagnetic control (one winding)

V1031837

Hydraulic pressure control

V1031838

Hydraulic pressure control, two pressure levels

V1032892

Control via hydraulic pressure drop

V1032822

Pneumatic control

V1031927

6
Symbol Explanation
Control via pneumatic pressure drop

V1032823

Sources of energy
Combustion engine

V1031839

Electric motor
M
V1031928

Pumps
Hydraulic pump with fixed displacement and one direction of flow

V1031840

Hydraulic pump with variable displacement and one direction of

flow

V1031841

Hydraulic pump with variable displacement and two directions

of flow

V1031842

Hydraulic pump with variable displacement, pressure controlled

V1031843

Hydraulic pump with variable displacement, pressure controlled

with pressure-compensated control

V1032891

Motors

7
Symbol Explanation
Hydraulic motor with fixed displacement and one direction of
flow

V1031844

Hydraulic motor with fixed displacement and two directions of

flow

V1031845

Cylinders
Single-acting cylinder with return stroke by spring

V1031846

Double-acting cylinder with single piston rod

(The piston end is called plus side and the piston rod end is
called minus side)

V1031847

Valves
Non-return valve which requires very low opening pressure

V1031849

Non-return valve which requires a certain opening pressure

V1031850

Shuttle valve

V1031851

Pressure-limiting valve

V1031852

Pressure-limiting valve with adjustable opening pressure

V1031853

Pressure-reducing valve

V1031906

8
 Symbol Explanation
Pressure-reducing valve with adjustable closing pressure

V1031907

Pressure-reducing valve, pressure controlled

V1031854

Three-position valve, lever-controlled and spring-centred

V1031858

Lines parallel with the long sides of the valve symbol show that
the valve can take up any position between its end positions
(stepless movement)
V1031848

Shut-off valve / Breather valve

V1031929

Application
The symbols in a diagram show connections, flow paths and
function of the components in the system, but does not show the
design of the components.

NOTICE
In a hydraulic diagram the valve symbols are always drawn in
neutral position.

Valve symbols
The basic element of a valve symbol is a square box. One box is
shown for each position that the moving part of a valve (spool or
V1031936 similar) can take up.
Fig.1 Valve symbol

If the valve does not have fixed positions, but can be operated
steplessly, this is shown with parallel lines along the valve symbol.

V1031935

Fig.2 Valve symbol, steplessly controlled valve

V1031934

Fig.3 Closed valve

9
 Internal flow paths and flow directions are drawn in the boxes.
Line connections to the valve are drawn to the box that shows the
valve position when other components are actuated according to
V1031933 the diagram.
Fig.4 Open valve

Interpretation of valve symbols

In a three-position valve the spool can be placed in three
positions, which in the symbol are represented by one box for
each position. The box that represents the intended position is
drawn between the line connections, which means that the
appropriate connecting paths in the valve are shown in the
diagram.

The position in the diagram

The spool is centred in neutral position by the springs. The inlet

is connected to the outlet through the spool.

V1031930

1
Fig.5 Neutral position
1 Inlet
2 Outlet

Imagined position for piston movement outwards

The spool is actuated with the lever so that the plus side of the
cylinder is connected to the inlet at the same time as the minus
side is connected to the tank.
2

V1031931

1
Fig.6 The piston rod is pressed out
1 Inlet
2 Outlet

10
 Imagined position for piston movement inwards

The spool is actuated with the lever so that the minus side of the
cylinder is connected to the inlet at the same time as the plus side
is connected to the tank.
2

V1031932

1
Fig.7 The piston rod is pressed in
1 Inlet
2 Outlet

11
12
Hydraulic diagram, standard

1 Main pump 20 Shuttle valve (attachment)

2 Main control valve 24 Hydraulic oil cooler
3 Slew motor 25 Return filter
4 Track motor 26 Bypass valve
5 Boom cylinder 27 Bypass strainer
6 Arm cylinder 28 Suction strainer
7 Bucket cylinder 29 Hydraulic oil tank
8 Servo hydraulic oil filter 30 Air breather
10 Accumulator 31 Drain filter
11 Solenoid valve (3 row) 32 Check valve : 0.147 MPa (1.5 kgf/cm2) (21 psi) (1.47
bar)
12 Proportional valve (boom conflux shutoff and 33 Check valve : 0.44 MPa (4.5 kgf/cm2) (64 psi) (4.4 bar)
straight travel)
13 Remote control valve (lever) - left 64 Servo hydraulic block
14 Remote control valve (lever) - right 65 Servo hydraulic block
15 Remote control valve (travel) 66 Drain block
17 Center passage 67 Drain block
18 Shuttle valve (travel)

14
 6 T1 a2 a1 4 4 a4 Ps a3 T2
L /H R/H
7
P1 (For) (For) P2

RED
P2 (Back) (Back) P1

T2 a3 Ps a4 17 C E G B F D
a1 a2 T1

dr2
5pc2
2
5pc3 R2 dr3 5pc4 dr4 P5 P8 P4 dr9 R3
4pc5

4pc4
5A5
5pa5 4pa4

5B5 5
5pb5 4pb4
4pc3
5pc5
dr5 dr8
4A3
Pd 4pa3
3
5A4 4B3
5pa4 4pb3

5B4 4pc2
SH
5pb4 dr7
PG 4A2
4pc1
5pa3
DB dr6

5pb3

M 4pa2
250k
4B2

PA PB 5A2 4pb2
5pa2
4A1
5B2 4pa1
5pb2
Rs2 4B1

Rs1 4pb1
14
A B 1 2 3 4
5A1
(R-SW) (L-SW)
5pa1 dr10
5B1 RIGHT
HAND
5pb1 P

P1 PP Pt P3 R1 Pts P7 P2 Ph

BI1 BI
BK
SE9124 BO1 BO

BU1
x
SE9125 BU2 BU 13 1 2 3 4
BU3
BD1
BD2 BD
SE9131 LEFT
AI1 HAND
AI2

T6 SE9132 AI3 T
X
P5 T5 SH P
SW1
T4
XP4 X SR1 AI
P3 T3X SW2 SR
SL1 SL
P2 T2
X X SE9126 15
P1 T1 66
65 dr1x AO1 AO LH RH
AO2
dr2 AO3
dr3 SE9123
dr4
dr5 20 18
dr6 2 T 1 4 P 3
dr7 PS1
SE9127
2 1
LF LB
RF RB
4 3 64
SE9128 P T
67 PS2
P1 T1

DR3 DR2 SE9121 SE9122 P2 T2

DR5 DR4
12 P3 T3
DR1
PWM9157 PWM9156 1 X P4 T4
a1 a2
33 32 X1 Proportional
a4
Psv1 A1 A2 Psv2
a5
P5 T5
PWM9142
PWM9141
IN 31 P6 T6
30 24 P7 T7
A1 T P A2 10

(Sa fety)
P8 T8

(Bo ost)

(TR 2 )
OUT
P9 X T9
29 A1 A2 A3
11
T 25 AC G
XTd1
X Td2 26 ENGINE a3
X 8
Td3 27 PS
Td6
Td5

Td8
Td7

A3
XTd4
X 28 T
S1 S2 S3
SE9105 x
M A9126 M A9125 MA4212
B1 Dr B3
V1103033

Fig.8 Hydraulic diagram, standard

15
Hydraulic diagram, with option components

1 Main pump 36 Control pattern change valve

2 Main control valve 37 Remote control valve (X1 pedal)
3 Slew motor 38 Proportional valve (X1)
4 Track motor 39 Solenoid valve (X1 2 pump flow)
5 Boom cylinder 40 Solenoid valve (X1 2 switch)
6 Arm cylinder 41 3-way selector valve (X 1)
7 Bucket cylinder 43 Proportional valve (X3)
8 Servo hydraulic oil filter 44 Control valve (X3)
10 Accumulator 45 Float position valve
11 Solenoid valve (4 row) 45-1 Float position valve with line rupture
12 Proportional valve (boom conflux shutoff and 46 Solenoid valve (float position)
straight travel)
13 Remote control valve (lever) - left 47 Boom line rupture valve
14 Remote control valve (lever) - right 48 Arm line rupture valve
15 Remote control valve (travel) 49 Non leak valve (S)
16 Remote control valve (straight travel ) 50 Non leak valve (L)
17 Center passage 51 Quickfit valve
18 Shuttle valve (travel) 52 Variable adjustable boom cylinder (X2)
19 Shuttle valve (straight travel) 53 Variable adjustable boom control valve (X2)
20 Shuttle valve (attachment) 54 Remote control valve (variable adjustable boom)
21 Gear pump (hydraulic oil cooling and X3) 55 Center passage with dozer blade
24 Hydraulic oil cooler 56 Dozer blade control valve
25 Return filter 57 Remote control valve (dozer blade)
26 Bypass valve 58 Check valve
27 Bypass strainer 59 Check valve
28 Suction strainer 60 Dozer blade cylinder
29 Hydraulic oil tank 61 Shuttle valve
30 Air breather 62 Shuttle valve
31 Drain filter 63 Overload warning sensor
32 Check valve : 0.147 MPa (1.5 kgf/cm2) (21 psi) 64 Servo hydraulic block
(1.47 bar)
33 Check valve : 0.44 MPa (4.5 kgf/cm2) (64 psi) (4.4 65 Servo hydraulic block
bar)
34 Solenoid valve (Hammer & Shear) 66 Drain block
35 Proportional valve (X1 flow control) 67 Drain block

16
 55 A
48
H
56
Pi T1 a2 a1 4 4 a4 Ps a3 T2
6 L/H
49
R/H
58 A B B A 59 C A B
R P2 P1
P1 (For) (For) P2
7 2 PCS BOOM

RED
P2 (Back) (Back) P1
C C
A B 53
b 51

G RAPPLE
G D D G a 17 C E HG A B F D A B

T1 MA9109
50 52
T2 T2 a3 Ps a4 a1 a2 T1 B
P

60 60 P3 A b
pi
PS T
R a P C

SE9137

dr2
44 5pc2
2
5pc3 R2 dr3 5pc4 dr4 P5 P8 P4 dr9 R3
54
A B 4pc5
T P
41 4pc4
5A5
5pa5 4pa4
43 5
5B5 SE9401 1 2
PWM9145 PWM9146 Pi2 Pi1 4pb4
X1 Proportional 5pb5 pw
4pc3
5pc5 63
G
dr5 dr8 47 47
4A3 P3
T P2 P3 P2
A1 T P A2 P Pd 4pa3
4B3 SE9138
5A4 Pi Pi
5pa4 4pb3 5
57
5B4 4pc2
P1 T T P1
5pb4 dr7 T P 3 4
4A2 X6 62

DD

DU
3 5pa3
4pc1 2 1
dr6
1 2

SH 5pb3
PG 4pa2 45-1
37 4B2
X1 Pedal
DB A
38 5A2 4pb2 45
A Dr
PWM9123 PWM9124 5pa2 Pi Dr Pi
X1 Proportional 4A1
T P 5B2 B T B T
4pa1
5pb2
M Rs2 4B1 14
250k
Rs1 4pb1 1 2 3 4
A1 T P A2 1 2
PA PB 5A1 46
5pa1 dr10 B T RIGHT
5B1 HAND
A P P
5pb1
MA9120
T
A B
(R-SW) (L-SW)
P1 PP Pt P3 R1 Pts P7 P2 Ph

39
A BI1 BI
BK
SE9124 BO1 BO
T
BU1 S
P 40 SE9125 BU2 BU 13 1 2 3 4
X1 2Pump BU3 A 1
SE9129 A P BD1 B 2
MA9116
BD2 BD
C 3
T D 4 LEFT
SE9131 AI1 HAND
MA9122 AI2 SE9141
3 5 4 T6
6 SE9142 T
61 P5 T5 SE9132 AI3
2 1 SH B 36 P
P4 T4 SW1
P3 T3 SR1 AI
SW2 SR
P2 T2 SL1 SL
dr1x 15
P1 T1
65 66 SE9126 64
P S dr2
B AO1 AO LH RH
34 dr3
AO2 P T
T dr4 AO3 18 P1 T1
A B dr5 SE9123
dr6 PS1
sol.b P2
dr7 20 SE9127 T2
sol.a 2 1
P T 2 T 1 4 P 3 P3 T3
LF LB
MA9117 MA9118 RF RB P4 T4
4 3
P5 T5
SE9128
PS2 P6 T6
P7 T7
P8 T8
SE9121 SE9122 P9 X T9
DR3 DR2
67 DR5 DR4 12 16
DR1
1
PWM9157 PWM9156 X
35 X1 Proportional
Psv1 A1 a1 a2 A2 Psv2 T P
a4 a5
X1 Proportional 33 32
PWM9142
PWM9109 PWM9141 SE9127
IN 31 30 1 2
T 24 A1 T P A2 10

(X1 Pilot)
(Sa fe ty)

(Bo ost)

(TR 2)
P A1
OUT
A1 A2 A3 A4
29 11 19
AC G
T 25
X
Td1
26 ENGINE a3 8 SE9128
XTd2 PS
Td3 27 A3
Td6
Td5

Td8
Td7

Td4
X 28 S1 S2 S3
T

SE9105
B1 Dr B3 MA9126 MA9125 MA4212 MA9121
21

V1103034

Fig.9 Hydraulic diagram with option components

17
Hydraulic diagram with option components and preset

1 Main pump 36 Control pattern change valve

2 Main control valve 37 Remote control valve (X1 pedal)
3 Slew motor 38 Proportional valve (X1)
4 Track motor 39 Solenoid valve (X1 2 pump flow)
5 Boom cylinder 40 Solenoid valve (X1 2 switch)
6 Arm cylinder 41 3-way selector valve (X 1)
7 Bucket cylinder 43 Proportional valve (X3)
8 Servo hydraulic oil filter 44 Control valve (X3)
10 Accumulator 45 Float position valve
11 Solenoid valve (4 row) 45-1 Float position valve with line rupture
12 Proportional valve (boom conflux shutoff and 46 Solenoid valve (float position)
straight travel)
13 Remote control valve (lever) - left 47 Boom line rupture valve
14 Remote control valve (lever) - right 48 Arm line rupture valve
15 Remote control valve (travel) 49 Non leak valve (S)
16 Remote control valve (straight travel ) 50 Non leak valve (L)
17 Center passage 51 Quickfit valve
18 Shuttle valve (travel) 52 Variable adjustable boom cylinder (X2)
19 Shuttle valve (straight travel) 53 Variable adjustable boom control valve (X2)
20 Shuttle valve (attachment) 54 Remote control valve (variable adjustable boom)
21 Gear pump (hydraulic oil cooling and X3) 55 Center passage with dozer blade
24 Hydraulic oil cooler 56 Dozer blade control valve
25 Return filter 57 Remote control valve (dozer blade)
26 Bypass valve 58 Check valve
27 Bypass strainer 59 Check valve
28 Suction strainer 60 Dozer blade cylinder
29 Hydraulic oil tank 61 Shuttle valve
30 Air breather 62 Shuttle valve
31 Drain filter 63 Overload warning sensor
32 Check valve : 0.147 MPa (1.5 kgf/cm2) (21 psi) 64 Servo hydraulic block
(1.47 bar)
33 Check valve : 0.44 MPa (4.5 kgf/cm2) (64 psi) (4.4 65 Servo hydraulic block
bar)
34 Solenoid valve (Hammer & Shear) 66 Drain block
35 Proportional valve (X1 flow control) 67 Drain block

18
 55 A
48
H
56
Pi T1 a2 a1 4 4 a4 Ps a3 T2
6 L/H
49
R/H
58 A B B A 59 C A B
R P2 P1
P1 (For) (For) P2
7 2 PCS BOOM

RED
P2 (Back) (Back) P1
C C
A B 53
b 51

G RAPPLE
G D D G a 17 C E HG A B F D A B

T1 MA9109
50 52
T2 T2 a3 Ps a4 a1 a2 T1 B
P

60 60 P3 A b
pi
PS T
R a P C

SE9137

dr2
44 5pc2
2
5pc3 R2 dr3 5pc4 dr4 P5 P8 P4 dr9 R3
54
A B 4pc5
T P
41 4pc4
5A5
5pa5 4pa4
43 5
5B5 SE9401 1 2
PWM9145 PWM9146 Pi2 Pi1 4pb4
X1 Proportional 5pb5 pw
4pc3
5pc5 63
G
dr5 dr8 47 47
4A3 P3
T PdA P2 P3 P2
A1 T P A2 P 4pa3
drA
4B3 SE9138
5A4 Pi Pi
5pa4 4pb3 5
5B4 57
drB 4pc2
P1 T T P1
PdB 5pb4 dr7 T P 3 4
4A2 X6 62

DD

DU
3 5pa3
4pc1 2 1
dr6
1 2

SH 5pb3
PG 4pa2 45-1
37 4B2
X1 Pedal
DB A
38 5A2 4pb2 45
A Dr
PWM9123 PWM9124 5pa2 Pi Dr Pi
X1 Proportional 4A1
T P 5B2 B T B T
4pa1
5pb2
M Rs2 4B1 14
250k
Rs1 4pb1 1 2 3 4
A1 T P A2 1 2
PA PB 5A1 46
5pa1 dr10 B T RIGHT
5B1 HAND
A P P
5pb1
MA9120
T
A B
(R-SW) (L-SW)
P1 PP Pt P3 R1 Pts P7 P2 Ph

39
A BI1 BI
BK
SE9124 BO1 BO
T
BU1 S
P 40 SE9125 BU2 BU 13 1 2 3 4
X1 2Pump BU3 A 1
SE9129 A P BD1 B 2
MA9116
BD2 BD
C 3
T D 4 LEFT
SE9131 AI1 HAND
MA9122 AI2 SE9141
3 5 4 T6
6 SE9142 T
61 P5 T5 SE9132 AI3
2 1 SH B 36 P
P4 T4 SW1
P3 T3 SR1 AI
SW2 SR
P2 T2 SL1 SL
P1 T1 66 dr1x SE9126 15 64
P S 65 dr2
B AO1 AO LH RH
34 dr3
AO2 P T
T dr4 AO3
dr5 18 P1 T1
A B SE9123
dr6 PS1
sol.b P2
dr7 20 SE9127 T2
sol.a 2 1
P T 2 T 1 4 P 3 P3 T3
LF LB
MA9117 MA9118 RF RB P4 T4
4 3
P5 T5
SE9128
PS2 P6 T6
P7 T7
P8 T8
SE9121 SE9122 P9 X T9
DR3 DR2
DR5 DR4 16
DR1 12 1 X
35 PWM9157 PWM9156 Psv1 A1 a1 a2 A2 Psv2 T P
a4 a5
PWM9109 PWM9129 33 32 X1 Proportional
X1 Proportional PWM9142
PWM9141 SE9127
IN 31 30 1 2
24 10

(X1 Pilot)
(Sa fety)
A1 T P A2

(Bo ost)

(TR 2 )
A1 T P A2
OUT
A1 A2 A3 A4
29 11 19
AC G
T 25
X
Td1
26 ENGINE a3 8 SE9128
XTd2 PS
Td3 27 A3
Td6
Td5

Td8
Td7

Td4
X 28 S1 S2 S3
T
SE9105
B1 Dr B3 MA9126 MA9125 MA4212 MA9121
21

V1103035

Fig.10 Hydraulic diagram with option components and preset

19
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To From
Volvo Construction Equipment AB ....................................................................................
Customer Support Division
Dept. 45110, RLA 0301 ....................................................................................
SE-631 85 Eskilstuna
Sweden ....................................................................................
e-mail: servicemanuals@volvo.com

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Ref. no. PUB 20029183-A English
2012.01 CST
Volvo, Pyongtaek