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Food Hydrocolloids 125 (2022) 107419

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Food Hydrocolloids
journal homepage: www.elsevier.com/locate/foodhyd

Biobased materials for active food packaging: A review


Omar Mohammad Atta a, b, 1, Sehrish Manan a, 1, Ajmal Shahzad a, Mazhar Ul-Islam c,
Muhammad Wajid Ullah a, d, **, Guang Yang a, *
a
Department of Biomedical Engineering, Huazhong University of Science and Technology, Wuhan, 430074, PR China
b
Department of Botany and Microbiology, College of Science, Al-Azhar University, Assiut Branch, Assiut, 71524, Egypt
c
Department of Chemical Engineering, College of Engineering, Dhofar University, Salalah 211, Oman
d
Biofuels Institute, School of the Environment and Safety Engineering, Jiangsu University, Zhenjiang, 212013, PR China

A R T I C L E I N F O A B S T R A C T

Keywords: A large portion of food is lost due to the damage caused by different environmental factors such as moisture,
Food safety and stability oxidation, irradiation, microbial contamination, and others. Thus, food should be protected from such damages
Biopolymers by developing strategies, such as packaging, to enhance its quality, stability, and shelf-life. The usage of con­
Edible films and coatings
ventional petroleum-based packaging materials is a great risk to health and environmental safety. In contrast, the
Biosafety
Food packaging
utilization of biobased films and coatings for food packaging applications could be a safe approach, both from
human health and environmental perspective. This review briefly overviews the desired properties of biobased
packaging materials. It mainly discusses the potential of different natural (polysaccharides, lipids, and proteins)
and synthetic polymers for their film and coating-forming abilities considering their abundance, biological
properties (biocompatible, biodegradable, non-toxic), and morphological and physiological features. It also
discusses the role of different additives and nanomaterials for their potential to impart additional structural and
functional properties to packaging materials.

1. Introduction environmental effects and associated risks to consumers health (Persin


et al., 2011). Moreover, most of the packaging materials become waste
Presently, the busy work-life demands food protection and improved after their use. Although modern packaging techniques such as dipping,
shelf-life to save the time of consumers. Packaging of food protects it spraying, and brushing the food items can somehow overcome the
food from adverse environmental effects and preserves its structure for a threats associated with petroleum-based packaging materials, there is
longer period, hence maintaining its flavor and nutritional values still a demand for the introduction of packaging materials that ensures
(Campos, Gerschenson, & Flores, 2011). For decades, various methods food safety and are economical, biodegradable, and
of food packaging have been applied to protect food from environmental environment-friendly.
changes and microbial contamination. Even nature guides mankind Biopolymers can be a good substitute for conventional plastic
about food protection and safety before consumption by providing fruits packaging due to their biodegradable nature and safe consumption by
and vegetables in a natural cover (Spence, 2016). Currently, the prob­ humans. Different biopolymers have been used to produce edible
lems associated with food safety and environmental protection are of biodegradable packaging films with high capability to resist moisture,
great concern in the food packaging industry. According to a UN report, aroma, transfer of solvents, and preventing the oxidation of food items
about 299 million tons of packaging materials were produced in 2013, for an extended time period (Aider, 2010). Such biopolymers-based
but the disposal rate was only 43% (Muscat, Adhikari, Adhikari, & packaging materials are used as wrappers for various food items,
Chaudhary, 2012). The demand for traditional petroleum-based plastic disposable knives, drinking mugs, over frames and laminating films, and
food packaging materials is decreasing due to their hazardous drinking straws (Gutiérrez & Alvarez, 2017). Among the different

* Corresponding author.
** Corresponding author. Department of Biomedical Engineering, Huazhong University of Science and Technology, Wuhan, 430074, PR China.
E-mail addresses: omarscience@yahoo.com (O.M. Atta), sehrish_manan@hust.edu.cn (S. Manan), ajmalshahzad917@yahoo.com (A. Shahzad), wajid_kundi@hust.
edu.cn (M. Ul-Islam), wajid_kundi@hust.edu.cn (M.W. Ullah), yang_sunny@yahoo.com (G. Yang).
1
These authors contributed equally to this manuscript.

https://doi.org/10.1016/j.foodhyd.2021.107419
Received 31 March 2021; Received in revised form 7 November 2021; Accepted 28 November 2021
Available online 30 November 2021
0268-005X/© 2021 Elsevier Ltd. All rights reserved.
O.M. Atta et al. Food Hydrocolloids 125 (2022) 107419

biopolymers-based packaging materials, the polysaccharides-based through ‘green’ approaches by the natural systems (Zahiri Oghani,
packaging materials are receiving tremendous attention due to their Tahvildari, & Nozari, 2021). Different green synthesized materials by
low production cost, biodegradability, wide availability, and multiple the microbial and non-microbial systems used for food packaging are
usages (Xu, Chen, Rosswurm, Yao, & Janaswamy, 2016). Similarly, discussed in Section 3.1. In addition to the above-mentioned biological
lipid-based packaging materials comprised of waxes, acylglycerols, and properties of materials used for food packaging applications, these must
fatty acids are also used in the food industry (Meerasri & Sothornvit, possess bioactive components such as antioxidants (Gómez-Estaca,
2020). Different proteins such as egg white protein, casein, soy protein, López-de-Dicastillo, Hernández-Muñoz, Catalá, & Gavara, 2014) and
collagen, wheat gluten, whey protein, fish gelatin, corn zein, myofi­ antimicrobial agents (Appendini & Hotchkiss, 2002). The antioxidants
brillar protein, and keratin are also used in the development of edible prevent the oxidation of food products, hence hindering the formation of
and biodegradable films (Galus & Kadzińska, 2015; Hosseini, Rezaei, free radicals, which otherwise lead to chain reactions and damage the
Zandi, & Ghavi, 2013). The multi-layer coating of thin biopolymers food quality. Similarly, antimicrobial materials prevent the growth of
sufficiently reduces the carbon dioxide emission and avoids thermal unwanted microorganisms and the formation of films or colonies on the
degradation of active agents (Vartiainen, Vähä-Nissi, & Harlin, 2014). food surface, thereby preventing food spoilage. Although most of the
Moreover, the surfaces of these biopolymers can be modified according biopolymers used for food packaging applications do not possess anti­
to the desired application through various surface modification tech­ microbial activity (antibacterial and antifungal), such features are
niques (Rol, Belgacem, Gandini, & Bras, 2019; S.-H.; Yu, Tang, et al., imparted to these polymers through the incorporation of antimicrobial
2015). In recent years, the demand for the usage of biomaterials for food agents, such as nanoparticles (Espitia et al., 2012) and bioactive poly­
packaging applications has been greatly increasing in comparison to the mers (Zahiri Oghani et al., 2021) into their matrices or surfaces.
chemically synthesized materials due to their biocompatible and Different classes of antimicrobial nanoparticles used for food packaging
biodegradable nature and non-toxicity (Alves-Silva et al., 2013). In applications are discussed in Section 5.2. Food packaging materials
addition to the intrinsic features of biomaterials, the introduction of could also be supplemented with probiotics, which are a class of useful
different functional groups, the addition of exogenous materials, and microorganisms and benefit the consumers when they reach the stomach
grafting of bioactive polymers impart additional functionalities and along with the packed food (Espitia, Du, de Jesús Avena-Bustillos,
bioactivity to these biopolymers (Guo et al., 2018; Ullah, Ul-Islam, Khan, Soares, & McHugh, 2014).
Kim, & Park, 2016a; Wang, Lu, & Zhang, 2016; Yang, Xie, Deng, Bian, &
Hong, 2012; Zhou et al., 2018). The biopolymer-based food additives 2.2. Physiological properties
not only enhance the shelf-life but also reduce the calories and enhance
the texture and flavor of food items (Deng, Jung, Simonsen, & Zhao, Different physiological features of materials used in the development
2018; Guo et al., 2018; Tang et al., 2019). Table 1 summarizes the of edible films or coatings contribute to the stability of food and increase
development and utilization of different biopolymers-based edible films the shelf-life of food products. The food packaging materials must pro­
and coatings by different methods for packaging different food items. vide protection to food against UV light and other dangerous rays
This review emphasizes the use of biopolymers-based biomaterials (Debeaufort, Quezada-Gallo, & Voilley, 1998). Moreover, these should
over conventional petroleum-based packaging materials for developing allow the transport of different solutes (Falguera, Quintero, Jiménez,
biologically safe and green films and coatings food packaging applica­ Muñoz, & Ibarz, 2011), water vapors (Zhang, Wei, & Han, 2018), gases
tions. It discusses the biological and physiological properties of food (oxygen, carbon dioxide, ammonia, nitrogen, ethylene, and others)
packaging materials and discusses different classes of natural and syn­ (Falguera et al., 2011), and different organic molecules (e.g., vapors of
thetic polymers in terms of their structure-properties relationship for aromas and different solvents) (Debeaufort et al., 1998; Falguera et al.,
food packaging applications. It further overviews the role of different 2011) between the food products and the environment. Furthermore,
additives and nanoparticles to impart functional properties to food these materials should allow mass transfer through different phenomena
packaging materials. We propose further assessment of these packaging such as diffusion, osmosis, permeation, and adsorption depending on the
materials related to the process evaluation, safety assessments, regula­ morphological (such as porosity) and physiological properties of the
tion, marketing, and consumer response, which will pave the way for materials used for packaging application. The packaging materials must
commercialization of such biobased materials for food packaging serve as a barrier (Guimarães et al., 2018) and possess high mechanical
applications. properties (elasticity, flexibility, and tensile strength) (Castro-Muñoz,
Martin-Gil, Ahmad, & Fíla, 2018; Zhang et al., 2008), and provide
2. Properties of biobased packaging materials protection against any physical damage such as a cut or a dent. In
addition, gelation is also considered an important property of the
The biobased materials are used in the preparation of films or coat­ packaging material. Gelation materials such as alginate (Xiao, Wang,
ings for their use in food packaging applications. The films are first Yang, & Gauthier, 2012), starch (Veiga-Santos, Oliveira, Cereda, Alves,
formed and adhered to the surface of the product, while coatings are & Scamparini, 2005), chitosan (Liu, Wang, Lan, & Qin, 2017), gelatin
directly formed on the surface of the food products (Guimarães, (Khodaei & Hamidi-Esfahani, 2019), and others not only form physio­
Abrunhosa, Pastrana, & Cerqueira, 2018). Nevertheless, both films and logically stable hydrogels and encapsulation barriers to providing pro­
coatings are comprised of rigid matrices and demonstrate certain tection to food but are also biocompatible, biodegradable, and bioactive.
physiological, biological, and other properties, as discussed below and Thus, the gelation materials could be used in the development of edible
summarized in Fig. 1. films and coatings. Besides the above-mentioned features, the optical
transparency (Petit, Velasco, & Spence, 2019), having no direct role in
2.1. Biological properties enhancing the physiological features and stability of the food products,
is an important feature of the packaging material by allowing the im­
The materials used for food packaging applications must be aging of any contamination or damage to the packed food.
biocompatible, non-immunogenic, and non-toxic (Rukmanikrishnan,
Ramalingam, Rajasekharan, Lee, & Lee, 2020) and do not induce any 2.3. Others
allergic reactions (Chandra, 1997) in the body after their intake with the
food products. Moreover, the edible films and coatings must be biode­ Besides the above-discussed features contributing to enhancing the
gradable (Siracusa, Rocculi, Romani, & Rosa, 2008), and their degra­ quality, stability, and shelf-life of food, there are several other factors to
dation products should not cause any toxicity in the body. Ideally, the be considered when choosing the materials for the development of films
materials used as films or coatings for food packaging are produced and coatings. The packaging materials must be easily available and low-

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O.M. Atta et al. Food Hydrocolloids 125 (2022) 107419

Table 1
The development and utilization of different natural polymers-based edible films and coatings by different methods for packaging of different foods. Table reproduced
from (Díaz-Montes & Castro-Muñoz, 2021) under Creative Common CC BY license.
Food Biopolymeric matrix Additives Coating Improved properties Reference
Technique

Fruits
Figs Chitosan Acetic acid, canola oil, cinnamon Spread Antioxidant capacity was preserved, Contreras Saavedra, Rosa,
essential oil, and Rosselle extract color change was delayed, and Ventura-Aguilar, Bautista-Baños,
growth of Alternaria alternata was and Barrera-Necha (2020)
inhibited
Bell pepper Chitosan Acetic acid, canola oil, glycerol, Spread Flavonoids and antioxidant capacity Hernández-López, Ventura-Aguilar,
and chitosan/α-pinene were not modified, and the growth of Correa-Pacheco, Bautista-Baños,
nanoparticles Alternaria alternata slowed down and Barrera-Necha (2020)
Papaya Papaya puree and alginate Glycerol and citric acid Dipped Shelf-life was extended Hamzah, Osman, Tan, and Ghazali,
(2013); Rangel-Marrón,
Mani-López, Palou, and López-Malo
(2019)
Carrageenan Glycerol and citric acid Dipped Ripening was delayed and shelf-life
was extended
Blueberries Alginate, chitosan, apple Glycerol, inulin, and oligofructose Dipped Sensory quality was improved, and Santos, Rostro-Alanís,
fiber, and orange fiber shelf-life was extended Parra-Saldívar, and Alvarez (2018)
Chitosan, calcium Glycerol and tween 20 Dipped Ripening was delayed, and flavor, Duan, Sun, Wang, and Yang (2011)
caseinate, alginate and texture, and visual appearance were
semperfresh™ maintained
Strawberries Chitosan Acetic acid, canola oil, cinnamon Wrapped Antioxidant capacity was increased, Ventura-Aguilar, Bautista-Baños,
essential oil, and Roselle extract and shelf-life was extended Flores-García, and Zavaleta-Avejar
(2018)
Chitosan and beeswax Glycerol and tween 80 Dipped Quality was preserved and shelf-life Velickova, Winkelhausen,
was extended Kuzmanova, Alves, and
Moldão-Martins (2013)
Chitosan and carotene- Glycerol and polyvinyl alcohol Dipped Microbial and fungal growth was Hajji, Younes, Affes, Boufi, and
proteins controlled, and antioxidant activity Nasri (2018)
was maintained
Chitosan and chitosan Glycerol, acetic acid, and propolis Dipped Total phenols, flavonoids, and Martínez-González et al. (2020)
nanoparticles extract antioxidant capacity were increased,
the ripening process and sensory
characteristics were not modified
Fish gelatin and citrus Glycerol and hydroxytyrosol-3,4- Dipped Mold growth was delayed, and shelf- Bermúdez-Oria,
pectin dihydroxy phenyl glycol life was extended Rodríguez-Gutiérrez,
Rubio-Senent, Lama-Muñoz, and
Fernández-Bolaños (2017)
Cassava starch Propolis extract Dipped Vitamin C content was promoted Thomas, Nassur, de, Boas, and Lima
(2016)
Fresh-cut Xanthan, alginate, and Glycerol and 1-methyl Dipped Microbial growth was inhibited, and Vargas-Torres et al. (2017)
jackfruit gellan gum cyclopropane shelf-life was extended
bulbs
Fresh-cut Cactus pear mucilage Glycerol and tween 20 Dipped Visual quality and flavor were Allegra et al. (2016)
kiwifruit improved, and shelf-life was
extended
Fresh-cut Whey protein Glycerol, citric acid, and Wrapped Shelf-life was extended Azevedo et al. (2018)
apples montmorillonite clay
Carboxymethyl cellulose Glycerol, calcium, and acid Dipped Vitamin C and antioxidant capacity Saba and Sogvar (2016)
ascorbic were maintained
Chitosan – Dipped Quality was enhanced Lustriane, Dwivany, Suendo, and
Reza (2018)
Alginate, gellan gum, Glycerol, ascorbic acid, and inulin Dipped Quality was enhanced and shelf-life Moreira, Cassani, Martín-Belloso,
pectin, and apple fiber was extended and Soliva-Fortuny (2015)
Chocolate and milk butter Polyglycerol polyricinoleate and Dipped Anti-aging effect was produced Khan, Cakmak, Tavman, Schutyser,
ascorbic acid and Schroёn (2014)
Olive oil and sunflower oil Lecithin and ascorbic acid Spread Anti-aging effect was produced Khan et al. (2014)
Whey protein, soy protein, Glycerol Dipped Physical changes were controlled, Ghavidel, Adl, Shawrang, Nejhad,
alginate, and carrageenan and shelf-life was extended and Abadi (2013)
Cassava starch and Glycerol and stearic acid Wrapped Physicochemical properties were Chiumarelli and Hubinger (2012)
carnauba wax improved
Soybean gum, jojoba, and Glycerol and paraffin oil Wrapped Quality was maintained El-Anany, Hassan, and Ali (2009)
Arabic gum
Red grapes Gelatin, corn starch, and Glycerol and sorbitol Dipped Quality was enhanced and shelf-life Fakhouri, Martelli, Caon, Velasco,
waxy maize starch was extended and Mei (2015)
Fresh-cut Alginate Glycerol, sunflower oil, lemongrass Dipped Quality was preserved and shelf-life Azarakhsh, Osman, Ghazali, Tan,
pineapple essential oil, calcium chloride, was extended and Adzahan (2014)
ascorbic acid, and citric acid
Fresh-cut Alginate Glycerol, sunflower oil, calcium Dipped Browning agent was delayed, and Robles-Sánchez, Rojas-Graü,
mangoes chloride, ascorbic acid, and citric shelf-life was extended Odriozola-Serrano,
acid González-Aguilar, and
Martin-Belloso (2013)
Fresh-cut Alginate, pectin, and Glycerol Dipped Texture was preserved and shelf-life Sipahi, Castell-Perez, Moreira,
watermelon calcium lactate was extended Gomes, and Castillo (2013)
(continued on next page)

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Table 1 (continued )
Food Biopolymeric matrix Additives Coating Improved properties Reference
Technique

Vegetables, plants, and cereals


Saffron Maltodextrin and – Spread Physicochemical properties were Jafari, Bahrami, Dehnad, and
nanocellulose improved Shahidi (2018)
Potatoes Locust bean gum Glycerol Dipped Physical changes, microbial growth, Licciardello, Kharchoufi, Muratore,
and nutritional quality were and Restuccia (2018)
controlled
Taro corms Chitosan and starch Glycerol Dipped Quality was enhanced, microbial Bedolla-Cázares et al. (2017)
growth was inhibited, and shelf-life
was extended
Tomatoes Citrus peel pectin Glycerol and oregano oil Spread Antifungal effect was generated, and Bedolla-Cázares et al. (2017)
phenol content and antioxidant
activity were increased
Carnauba wax Mineral oil Spread Antioxidant activity was increased Dávila-Aviña et al. (2014)
Chitosan and zeolite Tween 80 and acid lactic Dipped Ripening was delayed García, Casariego, Diaz, and
Roblejo (2014)
Soy protein, Glycerol, ascorbic acid, and Dipped Physical characteristics were Nandane and Jain (2011)
carboxymethyl cellulose, sodium benzoate enhanced, and shelf-life was
and oleic acid extended
Cherry Hydroxypropyl Glycerol, tween 80, and oleic acid Dipped Growth fungal was reduced and Fagundes et al. (2015)
tomatoes methylcellulose and physical appearance was maintained
beeswax
Hydroxypropyl Glycerol and oleic acid Dipped Growth of Botrytis cinerea was Fagundes, Palou, Monteiro, and
methylcellulose and reduced and physical appearance Pérez-Gago (2014)
beeswax was improved
Shiitake Alginate Silver nitrate, sodium borohydride, Dipped Shelf-life was extended Jiang, Feng, Zheng, and Li, (2013)
mushrooms and polyvinylpyrrolidone
Broccoli Methylcellulose, Glycerol, tween 80, organic acids Dipped Growth of Escherichia coli, Salmonella Takala, Vu, Salmieri, Khan, and
polycaprolactone, and mixture, rosemary extract, Asian typhimurium, and Listeria Lacroix (2013)
alginate spice essential oil, and Italian spice monocytogenes was controlled
Spinach Agar, κ-carrageenan, and Glycerol Wrapped Freshness was maintained and shelf- Rhim and Wang (2013)
konjac life was extended
White Sodium carboxymethyl- Sucrose fatty acid ester, Dipped Weight loss was reduced, and quality Tzoumaki, Biliaderis, and
asparagus cellulose, whey protein polyethylene glycol, sorbitol, and was preserved Vasilakakis (2009)
isolate, and pullulan stearic acid
Animal and dairy products
Sausages Maltodextrin, alginate, Glycerol and Terminalia arjuna Wrapped Shelf-life was extended Kalem, Bhat, Kumar, Noor, and
and carboxymethyl Desai (2018)
cellulose
Gelatin and carrageenan Glycerol, lard, and beeswax Dipped Weight loss was reduced Tyburcy and Kozyra (2010)
Chicken meat Mango peel powder, Glycerol and polyvinyl alcohol Wrapped Shelf-life was extended Kanatt and Chawla (2018)
cyclodextrin, and gelatin
Gum Arabic Sorbitol, polyvinyl alcohol, and Wrapped Bioactive compounds were Muppalla and Chawla (2018)
Zanthoxylum rhetsa extract increased, and shelf-life was
extended
Linear low-density Cinnamon essential oil and silver- Wrapped Antimicrobial capacity was Ahmed et al. (2018)
polyethylene copper increased, and shelf-life was
extended
Butter Low-density polyethylene Yerba mate and carotenoid extracts Wrapped Antimicrobial and antioxidant Moura, de Souza, de Oliveira,
capacities were increased, and shelf- Lemos, and Druzian (2018)
life was extended
Ham slices Cassava starch, chitosan Glycerol Wrapped Shelf-life was extended Zhao et al. (2019)
and gallic acid
Fresh chicken κ-Carrageenan and Glycerol and oriental mustard Dipped Campylobacter jejuni was reduced and Olaimat, Fang, and Holley (2014)
breast chitosan extract shelf-life was extended
Chicken Alginate Calcium chloride Dipped Microwave heating was improved Harsing Jr et al. (2012)
nuggets
Bream fish Alginate Glycerol, vitamin C, and tea Dipped Bacterial growth was inhibited and Song, Liu, Shen, You, and Luo,
polyphenols sensory values were enhanced (2011)
Cheese Galactomannan and Glycerol, sorbitol, and oil corn Spread Shelf-life was extended Cerqueira et al. (2010)
chitosan
Poached Alginate, pectin, Nisin, novagard CB1, guardian Dipped Growth of Listeria monocytogenes was Juck, Neetoo, and Chen (2010)
turkey κ-carrageenan, starch, and NR100, sodium lactate, sodium inhibited
xanthan gum diacetate, and potassium sorbate
Bakery
Bread Pectin, alginate, and whey Glycerol and tween 20 Sprayed Moisture was decreased Chakravartula et al. (2019)
protein
Starch Glycerol and ε-poly-L-lysine Wrapped Shelf-life was extended Luz et al. (2018)

cost. For example, considering the high production cost of BC from the food packaging. Similarly, the packaging materials should remain stable
chemically defined medium, several researchers have explored the po­ for an extended time and at varying temperatures during their transport.
tential of different wastes and low-cost substrates as alternative carbon
sources for its production (Islam, Ullah, Khan, Shah, & Park, 2017; 3. Food packaging materials
Ul-Islam, Ullah, Khan, & Park, 2020). Similar strategies have been
developed for the production of other materials for their applications in Food packaging plays a vital role in protecting the food items during

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Fig. 1. Characteristic features of biobased food packaging materials.

their supply chains to the consumer. Recently, the use of biomaterials- Several types of polysaccharides, such as chitosan, cellulose derivatives,
based food packaging has been encouraged due to the abundance, starch, and gums (Fig. 2), are used in the food packaging industry
biocompatibility, biodegradability, and non-toxic nature of biomaterials (Elsabee & Abdou, 2013; Espitia et al., 2014). The biofilms developed
(Verghese, Lewis, Lockrey, & Williams, 2015). The biomaterials used for from these polysaccharides are used for food, medical, and other in­
packaging applications are derived directly or indirectly from a dustrial applications (Freitas et al., 2014; McCarthy, Ullah, Booth, Pei, &
renewable source. A summary of various biobased materials used in food Yang, 2019). The polysaccharide-based films have excellent gas
packaging is given in Table 2. The list of biopolymers that can be used permeability properties, thus contributing to improve the product life
directly in packaging materials includes proteins, lipids, and poly­ without creating anaerobic conditions, unlike fat-based films, which
saccharides (Fig. 2). These polymers are produced by plants, animals, create an anaerobic environment and thus increase the risk of contam­
and microorganisms. In addition, some chemically synthesized poly­ ination (Alkan, 2013). These polysaccharide-based biofilms are hydro­
mers, such as poly (lactic acid) (PLA), poly (glycolic acid) (PGA), and philic and have low water barrier properties, high mechanical strength,
several others, are also used for packaging application owing to envi­ high gas (CO2 and O2) barrier properties (Galgano, 2015).
ronmental permeability for bacteria, chemicals, organic matter, oxygen,
and water vapor (Arora & Padua, 2010). 3.1.1.1. Cellulose. Cellulose is comprised of unbranched linear chains of
glucose monomers, which are linked through β-1,4-linkages. It is ob­
3.1. Natural polymers tained from different sources, including plants (Matharu et al., 2018),
animals (Bacakova et al., 2019), and microorganisms (Ahrem et al.,
3.1.1. Polysaccharides 2014; Ullah, Ul Islam, Khan, Shah, & Park, 2017), as well as synthesized
Polysaccharides represent the bulky molecules in the biosphere and enzymatically such as by the cell-free enzyme systems (Kim, Viswana­
are the main structural elements of plants (Thakur & Thakur, 2016). than, et al., 2019; Ullah, Ul-Islam, Khan, Kim, & Park, 2015, 2016b).

Table 2
Summary of biobased materials, their sources, and properties for food packaging applications.
Origin Polymer type Source Properties Reference

Plant Animal Microbial

Natural Polysaccharides Cellulose, starch, Glycogen Bacterial Biocompatibility, biodegradability, (Abral et al., 2020; Araújo, Ferreira, Torres,
pectin, and and cellulose, non-toxicity, thickening, gelation, Neves, & Freitas, 2020; Dou, Li, Zhang,
galactomannans chitosan chitosan, emulsification, stability, coating, Chu, & Hou, 2018; Freitas, Alves, Reis,
pullulan, and barrier, mechanical strength, Crespo, & Coelhoso, 2014; Niu, Shao, Chen,
alginate hydrophobicity, hydrophilicity & Sun, 2019; Soares et al., 2015)
Lipids Oils, fats, and Fats and – Protection, insulation, coating, (Hall, 2011; Romani et al., 2020, p. 106087;
waxes waxes barrier Seow, Yeo, Chung, & Yuk, 2014)
Proteins Soy protein Collagen, – Thickening, stability, foaming, (Jiang et al., 2020; Lara et al., 2020;
casein, and gelation, nutrition Samakradhamrongthai, Angeli, Kopermsub,
whey & Utama-ang, 2019; Wu et al., 2020; Yu
et al., 2018)
Others – – PHA and PHB Viscosity, resistance, flexibility, (Tan et al., 2020)
stability
Synthetic Poly (lactic acid), poly (glycolic) acid, poly (lactic-co-glycolic acid), poly (Mangaraj, Yadav, Bal, Dash, & Mahanti,
(propylene fumarate), Polycaprolactone 2019; Samavedi, Poindexter, Van Dyke, &
Goldstein, 2014)

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Fig. 2. Properties and structures of various polysaccharides used in the development of films and coatings for food packaging applications.

Cellulose and its derivatives are explored for their potential appli­ short and branchy amylopectin chains can arrange into a spiral shape
cations in the food industry, which impart stability and improve the and make a natural starch bead granule. These granules are highly hy­
quality of food. For example, the addition of BC increased the strength of drophilic due to the presence of hydrogen bonding between the OH
Tofu and improved the texture of chocolate drinks (Jiazhi, Xiaoli, groups on the bead surface.
Huang, & Dongping, 2013). Similarly, the addition of cellulose to ice Starch is mainly obtained from different agricultural waste such as
cream not only made the texture creamy and smooth but also reduced corn residues, potato peels, wheat, and rice husk (Bradley, 2010; Pfister
the calories and improved its melting resistance (Guo et al., 2018). et al., 2020). The thermal decomposition of starch takes place at a high
Cellulose has been used in the development of transparent packaging temperature, thus making it a suitable material for the production of
films. A study reported the development of antimicrobial transparent thermoplastic starch (TPS) (Li et al., 2011). TPS is manufactured by
cellulose film from ginger via chemical treatment and ultrasonication. shearing the native starch in water under controlled temperature and
The developed films showed high cellulose content (88%), thermal pressure. Then it is processed into a filler or rigid plastic-like traditional
stability, moderate crystallinity, and low moisture resistance (Abral plastic. It is capable of molding into the desired shape for a specific
et al., 2020). The findings of this study show a cost-effective approach of application such as cast film and bottle blowing. TPS and starch films are
using low-cost ginger fibers for the development of transparent and semi-transparent, with high water vapor permeability and good gas
bioactive food packaging materials for their application in the food in­ barrier properties (Mohammadi Nafchi, Moradpour, Saeidi, & Alias,
dustry. Studies have also shown that the reinforcement material can 2013). TPS is not considered comparable to traditional plastic due to its
improve the properties of a polymer through polymerization or other high hydrophilicity and limited mechanical strength; nevertheless, its
chemical reactions. The modified polymers could be used as surface quality can be improved by mixing it with different materials, which are
coatings and adhesives (Falguera et al., 2011). usually fossil-derived biodegradable polymers. The content of starch in
Researchers have manufactured cellulose-based biodegradable films such copolymer ranges between 30 and 80% by weight. The addition of
for food packaging (Isik, Sardon, & Mecerreyes, 2014). A the reinforcement material allows a partial mixing of starch; neverthe­
nanocellulose-based edible and biodegradable gel-like cover has been less, the obtained copolymer is fully biodegradable. The development of
manufactured for food packaging (Xavier, Babusha, George, & Ramana, strong starch-based copolymers has been reported with PLA, PHA/B,
2015). Cellulose requires an additive to produce antimicrobial or anti­ polypropylene, polyurethane (Bradley, 2010). Moreover, several phys­
oxidant biomaterials. Therefore, some studies have reported the use of ical or chemical approaches such as blending (Oliveira, Cunha, &
metallic nanoparticles to synthesize cellulose-based antimicrobial films Andrade, 2010), derivative synthesis (Heinze, Haack, & Rensing, 2004),
(Di, Shi, Ullah, Li, & Yang, 2017). In a study, a thermoplastic containing and copolymerization (Worzakowska, 2018) have also been used for
the BC enhanced the properties of corn starch. The film showed improving the properties of starch (Ojogbo, Ogunsona, & Mekonnen,
enhanced water and gas barrier properties and relative humidity up to 2020). Maize-starch-based coatings with improved barrier properties
80% (Fabra, López-Rubio, Ambrosio-Martín, & Lagaron, 2016). In are used for food packaging (Fabra et al., 2016). Starch has a wide range
another study, BC/bovine lactoferrin (BC/bLF) edible antimicrobial of applications in the food industry: for example, the starch blends are
films were developed to directly cover the fragile food items that are used in the making of packaging films, film bags, disposable paper plates
easy to spoil. The BC/bLF films showed high water vapor permeability, and cups, and disposable foam trays (Beckles, 2010; Mohammadi Nafchi
mechanical properties, and bactericidal efficacy against two pathogens, et al., 2013).
coliform and staphylococcus aureus. The BC/bLF films also showed in
vitro and in vivo biocompatibility (Padrao et al., 2016). 3.1.1.3. Galactomannans. Galactomannan is a stored neutral sugar in
seeds of dicots, especially legumes (Cerqueira et al., 2011). The het­
3.1.1.2. Starch. Starch is an important storage component in plants. It erogeneous polysaccharide chains of galactomannans are composed of
is present in leaves, stems, roots, seeds, and fruits (Manan, Ahmad, et al., β-(1–4)-D-mannan and α-(1–6)-D-galactose. The mannose/galactose
2017). Amylose, a linear compound and a major component of starch, ratio (M/G) of galactomannan decides its food or non-food applications.
typically comprises 20–25% of plant biomass. In a few species like The commercially available galactomannans with variable M/G ratio
maize, its content ranges between 50 and 90% of total plant biomass are gum (Cyamopsis tetragonolobo, M/G ratio: 2:1), Tara gum (Caesalpi­
(Zhang, 2015). Starch-based films are odorless, colorless, non-toxic, nia spinosa, M/G ratio: 3:1), and locust bean gum (Ceratonia siliqua, M/G
bio-absorbable, oil-resistant, and semi-permeable to CO2, and ratio: 3.5:1) (Cerqueira et al., 2011; Pawar & Lalitha, 2014). Generally,
non-permeable to O2. A starch-based film with less oxygen permeability locust bean and guar gum are of great commercial interest due to their
and high water solubility improves the storage period of food by easy availability and low price (Prajapati, Kaushik, Malik, & Vijay,
blocking the oxygen supply and thus hindering the microbial growth 2013).
(Mohamed, El-Sakhawy, & El-Sakhawy, 2020, p. 116178). Similarly, the Due to their plant-origin, non-toxic nature, and good physical

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properties, galactomannans have been used for various applications break value which leads to easy-to-torn films during their preparation
such as textile, food, medicine, and cosmetics (Soares et al., 2015). At and storage period (Lorevice, Otoni, de Moura, & Mattoso, 2016). The
very low concentrations, galactomannans make highly viscous solu­ development of a range of functional properties requires the designing
tions; however, this process is slightly affected by variation in pH, heat of films with a range of characteristics. The technique of copolymer
treatment, and ionic strength. A high acidic and alkaline environment synthesis was introduced to add flexibility and enhance the mechanical
causes the degradation of galactomannan at high temperatures (Cer­ properties of pectin films. Active pectin films are produced by adding
queira et al., 2011). At above 60 ◦ C, galactomannans have a high initial marjoram essential oil with citrus pectin. The formation of hydrogen
viscosity but poor stability (Prajapati et al., 2013). The viscosity of bonding between pectin and essential oil increased the mechanical
galactomannans tends to remain constant at pH between 1 and 10.5. The strength (Almasi, Azizi, & Amjadi, 2020). Likewise, the introduction of
use of galactomannans as films or coatings has been little explored as thyme essential oil to pectin films reduced the elongation at break value
compared to the other sugars. However, some recent studies have (Lin et al., 2020). The edible pectin films with essential oil have anti­
brought new insights into the nature and use of edible galactomannan microbial activity and can have pharmaceutical and therapeutic po­
membranes/coatings. Although some properties of fine galactomannans tentials (Ghasemi, Jafari, Assadpour, & Khomeiri, 2017). Some
gum powders in food systems have been studies, a further evaluation of researchers also attempted to increase the hydrophobicity of the pectin
the physiological and rheological behavior and structural properties of films. The incorporation of gamma-aminobutyric acid and curcumin in
the agglomerated guar gum and locust bean gum powders prepared by the pectin matrix reduced the hydrophilicity of the modified films. The
fluidized bed agglomeration would provide a more clear picture about addition of curcumin also increased the thermal stability of the films up
their use in food packaing applications (Lee & Yoo, 2021; Lima et al., to 112.42% compared to the pure pectin films (Ezati & Rhim, 2020;
2010; Martins, Cerqueira, Souza, Carmo Avides, & Vicente, 2010). Meerasri & Sothornvit, 2020). Sometimes transparent films are
Despite the non-toxic nature and permissible substance for human preferred over the non-transparent ones, for instance, when these are
consumption, pure galactomannan has some limitations in terms of used as coatings to protect the original appearance of wrapped or coated
weak mechanical strength and poor water resistance. In recent years, food. According to a previous study, a highly transparent film was
much work has been done to evaluate the utilization of various materials formed when pectin was combined with 23% by weight of beeswax
and to mix them with different biopolymers to enhance the properties of (Maftoonazad, Ramaswamy, & Marcotte, 2007). Antimicrobial activity
polysaccharide based-films/coatings (Cerqueira et al., 2010). The is an important feature of the coating system to minimize or completely
galactomannan-based coating with corn oil and glycerol is applied on prevent the growth of microorganisms. A study reported the develop­
cheese that minimizes the weight loss and also modifies its color due to ment of edible pectin film with nisin protein via ionization radiation.
less water vapor permeability and oxygen transport across the mem­ The developed film was used as the packaging material for meat to
brane (Cerqueira et al., 2011). In addition, the physical and chemical prevent the growth of Listeria monocytogenes (Espitia et al., 2014).
modification of pure galactomannan successfully modified its features. Generally, the shelf-life of dairy products is very less. Citrus pectin and
The water vapor permeability and hydrophilicity of pure galactomannan fish gelatin-based films were developed to wrap Tunisian cheese. The
were reduced by strong UV treatment. The UV radiations consume the packaging material effectively controlled cheese dehydration and
free –OH groups and reduce the hydrophilic property of the modified reduced bacterial growth (Ezati & Rhim, 2020).
films. The chemical modification of pure galactomannan films by
glutaraldehyde enhanced the tensile strength up to 15 times and 3.1.1.5. Chitosan. Food waste and loss and foodborne diseases are the
generated smooth surface films (Zhao et al., 2019). The tensile strength major concerns of the food industry. A significant reduction in food
of galactomannan films was increased with the addition of glycerol and spoilage can save billions of dollars for the world economy every year. In
sorbitol during film formation (Mikkonen et al., 2007). Locust bean gum addition to other biopolymers, chitosan is also receiving immense
and wax-coated citrus fruits remained fresh for a longer time with less consideration in the food industry. Chitosan is obtained from chitin
weight loss and produced juice with better taste compared to the which is found in the outer structure of crustaceans as well as found in
non-treated citrus (Conforti & Totty, 2007). the wall of fungus and other biological substances. It is mainly β-1,4-
linked 2-acetamido-2-deoxy-D-glucose. The high degree of deacetylation
3.1.1.4. Pectin. Pectin is a natural heterogenous polysaccharide that and average molecular weight make chitosan an important candidate for
contains a good amount of soluble fibers. It is an important component antimicrobial applications. Besides antimicrobial activity, chitosan films
of a typical plant cell wall and is made up of α-(1,4)-D-galacturonic acid are known for high mechanical strength, high water vapor transport,
(Casas-Orozco, Villa, Bustamante, & González, 2015; Munarin, Tanzi, & and selective gas permeability (Tan, Ma, Lin, Liu, & Tang, 2013). These
Petrini, 2012; Paula Judith Pérez Espitia et al., 2014). Upon mixing with distinctive properties of chitosan are important for the manufacturing of
water, it makes a gelatin-like structure. Being a good source of fiber, it edible films for the food industry. The physical properties of chitosan
helps fight diabetes, lowers cholesterol levels, and supports weight loss. can be further enhanced by combining it with neutral lipids, fatty acids,
Pectin can be a suitable candidate for the manufacturing of edible films and waxes (Lopez et al., 2017). Meanwhile, chitosan-based films are
for food packaging due to its biodegradability, biocompatibility, edi­ unstable and have weak moisture barrier properties due to their high
bility, and many good chemical and physical properties (e.g., gelation, hydrophilicity, which limits their utility in food packaging applications
selective gas permeability) (Espitia et al., 2014). FDA has already (Ojagh, Rezaei, Razavi, & Hosseini, 2010). Furthermore, the incorpo­
declared pectin as ‘Generally Recognized As Safe’ (GRAS), and it is ration of lipids into the chitosan-based films impairs the 3D network of
widely used as a stabilizing, gelling, and thickening agent in a variety of chitosan and adversely influences its mechanical properties (Santos,
food items like yogurt, frozen desserts, jams, jellies, and various milk dosSilva, Xavier, Leite, & Aroucha, 2017). In an earlier study, the
products (Brejnholt, 2010, pp. 234–262). Active packaging is the best concept of developing blend or multilayer films from selected bio­
packaging system that has attributes beyond the basic barrier properties polymers has arisen as a viable technique for developing new sustain­
that are achieved by adding active ingredients within the packaging able packaging materials with enhanced features above
material and/or using different functionally active polymers (Falguera single-component films. In this context, a considerable improvement
et al., 2011). Generally, pectin films are used for active food packaging. in the mechanical characteristics and a decrease in the hydrophilicity of
Hence these need to be antimicrobial, and the film components should the composite films composed of chitosan, CMC, and sodium alginate
be non-toxic. The features of the pectin films mainly depend on their were observed (Lan, He, & Liu, 2018). Recently, a multilayer film
source, preparation conditions, and synthesis method. For instance, the comprised of chitosan with thyme essential oil was prepared. The
pure pectin films possess low tensile strength and high elongation at improved UV blocking ability and elongation at break was observed in

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the modified films but water vapor permeability was increased due to than gels prepared by alginate-manganese, aluminum, and ferrous ions
more porous structure (Zhang et al., 2021). The antifungal and antimi­ crosslinking. The efficiency of alginate as an antimicrobial agent can be
crobial chitosan films are produced by enhancing their cationic nature. enhanced by incorporating antimicrobial compounds. For instance, the
In a study, spherical, small, and very stable chitosan nanoparticles were addition of 3% potassium sorbate in sodium alginate coating signifi­
prepared with lemon essential oil and grass carp collagen. The devel­ cantly enhanced the antimicrobial activity in cheese against Enterobacter
oped composite featured a higher tensile strength and a higher elonga­ spp (Lucera et al., 2014). Alginate is already in use in the food industry
tion at break. These films effectively prevented lipid oxidation and as a stabilizer, thickening, and gelling agent. For example, the preser­
microbial growth (Jiang et al., 2020). In another study, active films vation of grapes after harvest is a well-established process for coating
based on natamycin-enriched chitosan were prepared by immersing the grapes with alginate and CMC with brewer yeast (Yinzhe & Shaoying,
films at various temperatures in 95% ethanol, and the antimicrobial 2013, p. 2013). A study also reported that coating of pineapple slices
activity was evaluated. In the treated cheese samples, a substantial with sodium alginate, lemongrass (0.3%), and glycerol prolonged the
decrease in yeasts and molds growth was noticed (Santonicola, Ibarra, freshness of fruit for more than 16 days after cutting (Azarakhsh et al.,
Sendón, Mercogliano, & de Quirós, 2017). Table 3 summarizes the ap­ 2014). Similarly, Chen et al. developed alginate and thymol films and
plications of chitosan-based films in the food industry. used them for preservation and maintaining the freshness of cut vege­
tables and fruits for a longer time (Chen et al., 2021). Alginate films
3.1.1.6. Alginate. Alginate is a natural polysaccharide present in the loaded with salicylic acid presented better bacterial growth inhibition
cell wall of various brown algae (Ferreira, Alves, & Coelhoso, 2016; against P. aeruginosa, S. aureus, E. coli, and S. typhimurium (Kurczewska,
Senturk Parreidt, Müller, & Schmid, 2018). It contains β-D-mannuronic Ratajczak, & Gajecka, 2021). All these studies show that alginate-based
acid (M) joined to α-L-guluronic acid (G) joined through α-1,4-glycoside films could be useful candidates for the packaging of different food
linkage (Fig. 2) (Nadi et al., 2019). The properties of alginate depend on items, both on small and industrial scales.
the source and the ratio of M and G units in the polysaccharide chain
(Meng & Liu, 2013). Alginate has good colloidal properties, thickening 3.1.1.7. Pullulan. Pullulan, a water-soluble exopolysaccharide, was
stability, gel-forming ability, and good moisture retention capability first isolated from Aureobasidium pullulans, a ubiquitous fungus
(Dou et al., 2018). Besides, alginate has the ability to interact with di- commonly isolated from soil, water, and plant materials (Liang & Wang,
and trivalent cations during film formation. The crosslinking of alginate 2015). It is a maltotriose trimer made up of α-(1,6)-linked (1,
with cations produces a highly stable 3D structure of films by estab­ 4)-α-D-triglucosides. Due to the presence of both α-(1,6) and α-(1,4)
lishing β-(1,4)-linkages between the G and M blocks and forming the linkages, this polysaccharide is considered as intermediate of amylose
mannuronic acid form. The linear and flexible conformation is shown by and dextran. This unique linkage combination gives pullulan a high
M block segments, although guluronic acid gives rise to α-(1,4) linkages solubility in water and high flexibility (Trinetta & Cutter, 2016). The
(G block), which serve to add a steric impediment around the carboxyl edible pullulan powder is white in color, odorless, tasteless, non-toxic,
groups. The G block provides folded and rigid structural conformations noncarcinogenic, and biodegradable (Oğuzhan & Yangılar, 2013). It
responsible for the pronounced rigidity of the molecular chains. These has good material forming properties such as high thermal stability,
3D grid arrangements are known as ‘Egg box’ models (Yang, Xie, & He, good mechanical strength, non-hygroscopic, and is capable of forming
2011). Because alginate films are hydrophilic, these provide poor nanofibers, thin layers, nanoparticles, and coatings (Farris et al., 2012).
moisture barrier properties; nevertheless, calcium limit the water vapor The pullulan films can be as thin as 5 μm, and are transparent with
permeability of these films and make them water-insoluble. Calcium has excellent mechanical properties and oxygen-barrier characteristics
the capability to crosslink with alginate by interacting with G. There­ (Singh, Saini, & Kennedy, 2008). The use of pure pullulan films is not
fore, varying the number of G results in the formation of films with suitable for packaging application due to their brittleness and high hy­
varying water vapor permeability. With other edible films, the behavior drophilicity. These limitations can be bypassed by preparing
of alginate films is dependent on both the ambient relative humidity and pullulan-based composite films or blends to obtain multifunctional
the plasticizer. Thus, evaluating the characteristics of alginate films packaging to ensure food quality and safety. pullulan has been combined
under various relative humidity settings and with various plasticizers is with essential oils, nanoparticles, cellulose, graphene oxide, gelatin, and
critical for establishing whether these films are suitable for a particular several other materials to prepare pullulan-based films and coatings for
meal (Olivas & Barbosa-Cánovas, 2008). An alginate-based food gelling various applications (Table 4). Pullulan-based edible films were devel­
agent is synthesized through crosslinking of alginate with calcium ions oped to preserve the sensitive fruits such as strawberries and mangoes
(Cao, Lu, Mata, Nishinari, & Fang, 2020). This gelling agent is better (Yan et al., 2020; Zhou et al., 2021). A pullulan-based antimicrobial film

Table 3
Some chitosan sources and their use as a matrix for the reinforcement of different materials for various food applications.
Source Reinforcement materials Applications References

Arthropods Zinc oxide (ZnO) nanoparticles Food preservative Packaging material Franklin et al. (2007)
Magnesium oxide (MgO) Food packaging De Silva et al. (2017)
Iron oxide (Fe3O4) Food applications Shahbazi and Shavisi (2019)
Silicon dioxide (SiO2) Food processing and preservation Yu et al. (2012)
Glycerol Food products preservation Epure, Griffon, Pollet, and Avérous (2011); Fajardo et al. (2010)
Arthropods or Antimicrobial plant extracts Antimicrobial coating of vegetables and Park, Byun, Kim, Whiteside, and Bae (2013)
microorganisms fruits
Purple yam starch (PYS) and Food biodegradable films Martins da Costa, Lima Miki, da Silva Ramos, and Teixeira-Costa
glycerol (2020)
Chinese chive root extract Bio-composite food packaging material Riaz et al. (2020)
Whey protein Oxidatively stable encapsulates for food Lekshmi et al. (2019)
Banana peels Apple coating Ullah et al. (2020)
Carboxymethyl cellulose Fresh strawberries coating Shahbazi (2018)
Xylan and carvacrol Food packaging application Kamdem, Shen, and Nabinejad (2019)
Moringa oil Packaging of cheese Lin, Gu, and Cui, (2019)
Laponite immobilized AgNPs Active food packaging Wu, Huang, Li, Xiao, and Wang (2018)
Lemon essential oil Food packaging Jiang et al. (2020)

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Table 4 procedure, geographic territory, and stability under specific storage


Role of pullulan as a matrix for reinforcement material for various applications conditions (Mishra et al., 2020). Essential oils are widely used in food,
in the food industry. cosmetics, and pharmaceutical industries due to their low toxicity,
Reinforcement material Applications References natural origin, and low production cost. An active film is a characteristic
Chitosan Antimicrobial food- Li, Yi, Yu, Wang, and Wang
of food packaging, and it is important to thoroughly examine the me­
packaging (2020) chanical, optical, and barrier properties of the active film, in addition to
Rockrose essential oil Food packaging Luís, Ramos, and the mechanical strength, elasticity, and water vapor permeability
Domingues (2020) (Ramos et al., 2013). Several elements influence the mechanical prop­
AgNPs and essential oils Meat industry Khan, Kumari, Selamat,
erties of essential oils-loaded packaging films. The essential oil/­
Shameli, and Sazili (2020)
Tapioca starch Food Packaging Sheng et al. (2018) plasticizer or polymer matrix/essential oil ratio and the source and
Gelatin Food applications Zhang et al. (2019) properties of essential oil are the key factors that should be considered
Oil blend encapsulated Functional food Bakry et al. (2016) during the manufacturing of films loaded with essential oil for a specific
with whey protein applications application (Ramos et al., 2013). The yellow hydrophobic films with less
Whey protein nanofibers Food and Drosou, Krokida, and
pharmaceutical Biliaderis (2018)
water vapor permeability and average tensile strength were prepared by
industries combining glycerol-plasticized mesquite seed gum and palm fruit oil.
Capsaicin Antimicrobial food- Zhang et al. (2018) The developed composite films, due to their yellow appearance, can be
packaging used for orange and yellow fruits packaging (Rodrigues, Cunha, Brito,
CMC Fruit preservation Shao, Niu, Chen, and Sun
Azeredo, & Gallão, 2016). The edible films of chitosan and sunflower oil
(2018)
Cinnamon essential oil Antimicrobial film Chu et al. (2019) are used to enhance the quality of meat products. The
and Tween 80 chitosan-sunflower oil films modulated the oxygen permeability in
Chitosan Fresh Papayas coating Zhang et al. (2019) coated hamburgers compared to the pure chitosan films (Vargas, Albors,
Nano-TiO2 Food packaging Liu et al. (2019) & Chiralt, 2011). Another study reported the stable firm structure,
Seaweed extract Meat storage Seol, Lim, Jang, Jo, and Lee
conserved taste, and color of kiwi fruits with extended shelf-life when
(Carrageenan) (2009)
Sweet basil extract Apples storage Synowiec et al. (2014) coated with rice bran oil films (Hassani, Garousi, & Javanmard, 2012).
The lipophilic nature of essential oils helps them penetrate the bac­
terial membrane and interfere with the cell functions; hence they are
to prevent the growth of foodborne pathogens was developed by antimicrobial in nature. The incorporation of cinnamon essential oil into
combining nisin, thymol, lauric alginate, and polyethylene with pullulan chitosan film enhanced the antimicrobial activity of the film. On the
on the top. This pullulan-based packaging film showed good antimi­ other hand, the cinnamon essential oil level, water-solubility, water
crobial activity against E. coli, L. monocytogne, salmonella spp. and vapor permeability, and elongation at break were reduced (Seow et al.,
S. aureus in meat and poultry items (Hassan & Cutter, 2020). In another 2014; L.; Wang et al., 2011). Some researchers focused on the devel­
study, pullulan-based pickering emulsion with clove essential oil opment of edible films from fruit purees due to their great oxygen bar­
exhibited excellent water barrier properties, antioxidant activity, and rier. The water barrier properties of the films were enhanced by adding
improved mechanical properties (Shen et al., 2021). Pullulan is com­ essential oil, while their texture was enhanced by adding pectin and
bined with butyric anhydrous, propionic anhydride, and acetic anhy­ alginate. The modified films showed strong antimicrobial, good me­
dride to synthesize pullulan-butylate, pullulan-propionate, and chanical features, and enhanced moisture barrier characteristics when
pullulan-acetate with different concentrations of pullulan. The esteri­ applied on fresh-cut apples (Artiga-Artigas, Acevedo-Fani, & Martín-­
fied pullulan-based films slowed down the fruit ripening and thus Belloso, 2017; Hu, Jiang, Xiu, & Feng, 2018). Few studies have been
increased the shelf-life (Niu et al., 2019). In a study, edible and carried out to establish the effects of essential lemongrass oils loaded
eco-friendly packaging film was produced from pullulan and lysozyme with edible coats for fresh fruits (Azarakhsh et al., 2014). The antioxi­
microfibers. The casting of lysozyme in the pullulan matrix increased the dant activity of essential oils can also be controlled through the scav­
film-forming potential of pullulan and contributed to increasing the enging mechanism of reactive oxygen species. The terpenoids present in
mechanical strength of the film. In addition, the pullulan-lysozyme film essential oils possess high antioxidant activity (Hasheminya et al.,
showed good antimicrobial activity against S. aureus (Silva, Vilela, 2019). Starch-based active food packaging films incorporated with
Almeida, Marrucho, & Freire, 2018). The pullulan-based film also pre­ rosemary and oregano essential oils have high antimicrobial and anti­
vented the growth of L. monocytogenes in turkey meat during cold stor­ oxidant activity (Estevez-Areco, Guz, Famá, Candal, & Goyanes, 2019;
age for a longer time (Trinetta & Cutter, 2016). Medeiros et al., 2019). Further, the films with oregano, cinnamon, or
lemon essential oils presented a more smooth, porous, and uniform
3.1.2. Lipids surface. The films also possessed high plasticizing characteristics with
Lipids have non-polar chemical properties and are easily soluble in thick and less compact structures. During the manufacturing process of
non-polar solvents like hexane and chloroform (Mohamed et al., 2020, edible films supplemented with essential oils, the use of dry heating can
p. 116178). These originate from natural sources like plants, insects, and easily degrade the volatile compounds. Therefore, preventing the loss of
animals and are categorized into fatty acids, galactolipids, phospho­ useful volatile compounds is of great concern (Tongnuanchan & Ben­
lipids, glycerolipids, sphingolipids, and Vitamins (A, K, and D) based on jakul, 2014). To this end, the substitution of essential oils with
their structure and function (Manan, Chen, She, Wan, & Zhao, 2017). food-grade oleoresins could be a better choice for preserving the volatile
For decades, lipids have been used in the food industry to develop edible compounds with a positive impact on the food quality.
films and coatings for food preservation. The lipid-based coatings add a
glossy, shiny look to the fruits and vegetables and reduce the moisture 3.1.2.2. Waxes. Waxes are made from alcohol or esters of long-chain
loss due to their hydrophobic properties. Moreover, their production fatty acids and have a higher molecular weight. These act as the
process is cost-effective and minimizes the packaging complexity (Hall, covering to protect the plant and animal tissues and serve as a water
2011). barrier against harsh environmental conditions. Therefore, waxes can be
used as water-resistant edible coatings for food packing (Mohamed
3.1.2.1. Essential oils. Essential oils contain lipophilic and small volatile et al., 2020, p. 116178). Several researchers have used the insect-waxes
compounds such as aldehydes, phenols, terpenes, ketones, alcohol, and like bee-wax and plant-waxes like candelilla wax and carnauba wax for
ethers which are responsible for their biological properties. The flavor encapsulation and making water-resistant food coatings. Natural
composition of essential oils varies according to their source, extraction

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waxes have excellent rheology and microstructure. In the food industry, of the film (Calva-Estrada, Jiménez-Fernández, & Lugo-Cervantes,
waxes are also used as anticaking, lubricating, and flavor releasing 2019). The raw materials used to produce protein-based films can be
agents in the preparation of chewing gums, fresh fruit juices, sauces, soft of animal (collagen, casein, and whey protein) or plant (soy protein)
candies, and bakery items (Milanovic et al., 2010). Carnauba wax ob­ origin. For instance, the edible casein layer is attractive to food appli­
tained from the Brazilian palm tree is the hardest commercially avail­ cations because of its high nutritional quality, excellent sensory prop­
able wax with a high melting temperature. It is highly elastic and erties, and adequate food protection regardless of the strong potential of
resistant but less viscous than the bee-wax (Shellhammer, Rumsey, & the surrounding environment. Gelatin is one of the first materials used to
Krochta, 1997). Carnauba wax is also used in the preparation of orga­ form the walls of polymer capsules in microencapsulation (Samakrad­
nogels in combination with soybean oil (Buitimea-Cantúa et al., 2021). hamrongthai et al., 2019). Soy and whey proteins are used along with
Organogels are defined as vegetable oil with a solid structure. These can plasticizers in the manufacturing of films for food coating with less ox­
efficiently replace the trans-fats and highly saturated fats in a variety of ygen permeability, transparency, and high solubility in water
food products such as sausages, yogurts, bar cheese, creams, fillings, and (Pérez-Gago, Maria, & Krochta, 2012). Major proteins, their properties,
cookies (Chaves, Barrera-Arellano, & Ribeiro, 2018; Lim, Jeong, Oh, & and their applications in the food industry are summarized in Table 5.
Lee, 2017). A water-resistant, low water permeability and good me­
chanical strength edible film was developed by combining bee-wax with 3.1.3.1. Casein. Casein is a common, cheap, non-toxic, highly stable,
cassava starch and whey protein (Cortés-Rodríguez, Villegas-Yépez, Gil and easily available group of proteins obtained from milk. It contains
González, Rodríguez, & Ortega-Toro, 2020). The films with cassava αs1-casein (38%), αs2-casein (10%), β-casein (36%), and κ-casein
starch and whey protein alone are not suitable for food coatings in the (13%). In the food industry, casein is generally used as an emulsifier and
humid environment due to their high hydrophilicity (Basiak, Lenart, & dietary supplement (Bhat et al., 2016, pp. 1–17; Raghav, Agarwal, &
Debeaufort, 2017). The addition of wax provides a water barrier due to Saini, 2016). Casein proteins produce water-insoluble, opaque, and less
its hydrophobic nature. Brea gum collected from Cercidium praecox tree oxygen permeable films. Casein-based films or coatings easily dissolve in
gum is used for the development of a food emulsion by adding bee wax water due to their accessible secondary structure, and such films are
and glycerol. The bee wax and glycerol act as the plasticizer and mois­ easy to mold. In addition, casein films possess high consistency, which
turizing buffer, whereas Brea gum provides the mechanical strength to has gained attention in recent years, largely as a result of the propensity
the emulsion (Spotti, Cecchini, Spotti, & Carrara, 2016). Further to supply by-products with high added value (Murrieta-Martínez et al.,
research reported that cold plasma and the coating of carnauba wax are 2018).
effective in minimizing the water sensitivity of films made up of Natural proteins have good functional features suitable for making
myofibril proteins from fish. The fish protein films have promising food packaging films. However, some limitations such as low water
properties for use in food packaging; however, it has limited hydrophilic resistance, low mechanical strength, and high shear stress of most pro­
activity. A combination of cold plasma and the coating of carnauba wax teins must be resolved before using them for making films. The polymer
could be an alternative to improve the packaging characteristics of network can be modified via crosslinking of polymer chains to enhance
protein films that answer the need to minimize the accumulation of film functionality with chemical and physical treatments (Bonnaillie
synthetic plastics in nature using environmentally friendly tools and et al., 2014). As casein-based films are hydrophilic, these are highly
technologies (Romani et al., 2020, p. 106087). The carnauba wax permeable to water vapors; the addition of hydrophobic elements such
coating on guava resulted in less affected flesh firmness, decreased as lipids into the hydrophilic films can enhance the moisture barrier
weight loss, decay, and chlorophyll degradation after 12 days at room characteristics of the films (Bosquez-Molina, Guerrero-Legarreta, &
temperature. The edible coating of carnauba wax with sorbic acid Vernon-Carter, 2003; Ohya et al., 2006). The packaging characteristics
(0.1%) and triclosan (1%) actively maintained the post-harvest quality of the casein-based film could also be improved by the dielectric barrier
of mango. The coated mangoes demonstrated better taste and compact discharge (DBD) cold plasma technique. A study showed the aggregation
epidermis even after 35 days of storage. The wax coating prevented the and crystal structure of casein-based films (Wu et al., 2020). Films ob­
growth of yeast, molds, and mesophilic bacteria during storage at 10 ◦ C tained by blending the casein hydrolysates with polyvinyl alchohol are
and at room temperature. Carnauba wax coating also retained the high recently evaluated as a protective carrier against active bacterium cul­
level of antioxidants, anthocyanin, tanning, ascorbic acid content, and tures of Lactococcus lactis and Lactobacillus sakei. This approach can be
sensory quality of pomegranate during storage of 60 days at 3–5 ◦ C used to carry biocontrol agents against food pathogens in active pack­
(Barman, Asrey, Pal, Kaur, & Jha, 2011). A 60% mixture of palm wax aging films (Settier-Ramírez, López-Carballo, Gavara, & Hernández-­
with fish gelatin films showed enhanced flexibility, opaqueness, and Muñoz, 2021). An increment in the antimicrobial activity of ZnO
thickness. Also the incorporated palm wax improved the UV barrier nanoparticles was achieved through their incorporation into casein films
properties of films despite losing the appearance of colorless and through double polymerization that also enhanced the structural
transparent gelatin film, which could be beneficial to preserving the morphology of the film (Ma et al., 2019). The combination of tannic acid
photosensitive food products by preventing their oxidation (Syahida, with casein improves the physical and chemical properties of films for
Ismail-Fitry, Ainun, & Hanani, 2020). The addition of bee-wax in a use in food applications (Picchio et al., 2018).
polysaccharide-based film decreased the tensile strength and Young’s
Modulus of the films (Spotti et al., 2016). Thus, it could be concluded 3.1.3.2. Whey. Whey is a by-product liquid obtained left after curdling
that waxes from different sources could be useful in making films and of milk during cheese preparation. According to an estimate, around 180
coatings for their application in food packaging applications. million tons of whey is produced annually. Its disposal is a serious
environmental concern because of its high organic matter content and
3.1.3. Proteins high demand for biological oxygen (Zhou, Hua, Huang, & Xu, 2019).
Proteins are biopolymers with complex compositions and structures. Whey is a nutritious material containing about 75% proteins, among
The high intermolecular binding ability of proteins makes them suitable which 15%–20% are milk proteins, fats, minerals, and other organic
for multiple functions and applications. The capability of proteins to matters (Lappa et al., 2019). Whey is a rich source of essential and
interact with the neighboring molecules enable them to form strong, branched-chain amino acids, which play a key role in skeletal muscle
viscoelastic, and cohesive films. The film properties are highly depen­ protein synthesis (Hulmi, Lockwood, & Stout, 2010). Due to their hy­
dent on molecular characteristics like molecular weight, flexibility, drophilic nature, whey proteins do not form films of adequate moisture
charge, and conformation, and thermal stability of the protein molecule. barrier; nevertheless, such properties could be enhanced by the addition
Moreover, the amino acid sequence, degree of elongation, and interac­ of hydrophobic materials in the form of bilayer films, emulsion films, or
tion among the protein chains also influence the mechanical properties

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Table 5
Summary of few major proteins and their properties used in the manufacturing of biomaterials for food applications.
Protein Properties Applications Ref.

Soy- Versatile, clear, cost-effective, Clear packaging films, biodegradable (Calabria et al., 2012; Guo et al., 2018; Otoni, Avena-Bustillos, Olsen, Bilbao-Sáinz,
protein lightweight plastic sheets, and adhesives & McHugh, 2016; Yu et al., 2018)
Whey Clear, durable, low moisture Flavor stabilizer, moisture, and oxygen (Ghasemi et al., 2017; Hassani et al., 2012; Janjarasskul & Tananuwong, 2019;
Proteins content, and high plasticizing resistant films, and films with high Lara et al., 2020; Soukoulis, Behboudi-Jobbehdar, Macnaughtan, Parmenter, &
ability strength Fisk, 2017; Zolfi, Khodaiyan, Mousavi, & Hashemi, 2014)
Collagen Good mechanical properties Food additives, dietary Supplements, (Bhuimbar, Bhagwat, & Dandge, 2019; Chak, Kumar, & Visht, 2013;
edible films, and coatings Chattopadhyay & Raines, 2014; Hashim, Ridzwan, Bakar, & Hashim, 2015; Jiang
et al., 2020)
Casein Cheap, non-toxic, flexible, and Emulsification and dietary supplement (Bhat, Dar, & Singh, 2016, pp. 1–17; Bonnaillie, Zhang, Akkurt, Yam, & Tomasula,
highly stable 2014; Ma, An, Xu, Fan, & Wang, 2019; Picchio et al., 2018; Wu et al., 2020)

nanoparticles. The mechanical properties of edible films are determined beneficial live microorganisms. For the protective supply of an appro­
by protein-protein interactions in whey protein film matrices. By and priate amount of probiotics to the gut of consumers, the whey protein
large, it appears as whey protein films have a low tensile strength than matrix with alginate and pectin was developed (Soukoulis et al., 2014).
conventional petroleum and polysaccharide-based films. The optical Another research group produced high thermally stable yellow color
properties of packaging materials are useful for observing the visual whey protein films by adding alginate and pectin in the matrix (Chak­
characteristics of the primary packaging, and thus influences the con­ ravartula et al., 2019).
sumer preference and choice. To this end, the coatings of whey protein
improved visual quality (Janjarasskul & Tananuwong, 2019). Among 3.1.3.3. Collagen. Collagen, a fibrous protein, is the most abundant
the different biopolymeric materials used for food packaging, whey extracellular protein present in the animal kingdom. It provides support
proteins are receiving immense consideration. Compared to the tradi­ to connective tissues because of its rigidity and resistance to stretching.
tional packaging materials, whey proteins have specific advantages to Such features are ideal for biomaterial production for different appli­
enhance the food quality and shelf-life and to develop new functions. cations such as tissue engineering (Miranda-Nieves & Chaikof, 2017),
The whey proteins-based films have high clarity, durability but low drug delivery (Yu, Tang, et al., 2015), and in the food sector (Qamar,
barrier properties against oil and gases. The film-forming tendency of Asgher, Bilal, & Iqbal, 2020, p. 109625). The primary collagen is
whey proteins depends upon the pH and temperature of the film-forming extracted from the bone and skin of cattle and fish and is used in the
solution. The plasticized whey-based films can be produced by heating preparation of functional biomaterials having good biocompatibility
the 8–12% protein solution at 75–100 ◦ C for a few minutes. This treat­ and biodegradability (Hashim et al., 2015). Research has already
ment causes irreversible denaturation of whey protein, hence preserving documented that collagen films are better in terms of their optical
the film structure (Chen et al., 2019). Several other chemical and properties, as the brightness is greater than 80% in the visible spectrum.
physical techniques can improve the properties of whey films. For A study showed that the light transmittance of collagen-based films was
example, UV treatment of films with high whey protein content signif­ improved to more than 90% with increasing wavelength and then
icantly improves the mechanical properties of the films, like tensile remained constant throughout the visible light range.
strength, elastic modulus, and puncture deformation (Díaz, Candia, & Collagen-based bioplastics are synthesized by the extrusion process
Cobos, 2016). Similarly, ultrasound treatment of whey films also makes and possess good mechanical properties (Qamar et al., 2020, p. 109625).
them strong, where the treatment duration directly affects the strength In a study, the partially denatured collagen, water, and glycerol were
of the films (Chen et al., 2019). The addition of glycerol in whey protein used to produce plasticized collagen to prepare pet food using the
isolates (WPI) plasticized the biofilms, and the inclusion of bergamot molding technique (Meyer, 2019). Grass carp collagen films are syn­
and lemon essential oil improved the antimicrobial activity of these thesized for the controlled release of lemon essential oil with high sta­
plasticized biofilms (Çakmak, Özselek, Turan, Fıratlıgil, & Karban­ bility and efficiency. The collagen/lemon essential oil/chitosan-based
cioğlu-Güler, 2020). However, the characteristics of the water barrier in films demonstrated high tensile strength, low oxygen permeability,
whey protein-dependent films are weak, which could be enhanced by antimicrobial activity, and sustained release of nanocapsules, and were
using essential oils and lipids. For example, a study reported that the found useful for meat preservation (Jiang et al., 2020). The hydrogel
addition of rapeseed oil reduced the water solubility of edible whey film prepared from silver nanoparticles (AgNPs), the extract of grape­
films and increased the hydrophobic properties (Galus & Kadzińska, fruit seed, and ternary blend agar/alginate/collagen have high clarity,
2016). Similarly, a combination of polyvinyl alcohol with WPI increased tensile strength, water solubility, and antimicrobial activity (Wang &
the water absorption capacity of the films (Lara et al., 2020). Whey Rhim, 2015). The fish-derived collagen films with chitosan and 5%
protein, pecan nut shell extract (PNSE), and glycerol-based active pomegranate peel extract surprisingly decreased the water solubility
packaging films inhibited the growth of foodborne pathogens like and demonstrated antibacterial activity against foodborne pathogens
Enterococcus faecalis, Salmonella enterica subsp. enterica ser., and Typhi­ (Bhuimbar et al., 2019). A recent study reported the development of less
murium. PNSE also improved the antioxidant properties of the films in a water vapor sensitive economic food packaging film by adding SiO2 with
water medium (Arciello et al., 2021). alginate and hydrolyzed collagen blend (Marangoni Júnior, Silva,
Whey proteins-based membranes containing non-toxic natural anti­ Vieira, & Alves, 2021).
oxidants could be safe alternative for preventing the oxidation of food
components, especially lipid oxidation. In a study, the WPI-coated films 3.1.3.4. Soy protein. Soy protein has become one of the important
showed high water vapor, better oxygen barrier characteristics than the proteins for food packaging applications due to its worldwide abun­
traditional films, and reduced the lipid oxidation of frozen meatloaves dance. It is commercially available in three forms: flour (54%),
after six months of storage (Song, Choi, Choi, Yoon, & Han, 2020). concentrate (72%), and isolates (90%) (Li, Zeng, Wang, Yang, & Wang,
Edible whey protein film is a good candidate for flavor carriers, thanks 2008). Soy proteins are an appealing alternative for food packaging
to its distinct aroma and oxygen barrier. Whey proteins can capture and applications due to their great film-forming ability and low cost. The soy
stabilize the flavor during processing with fine and nano-encapsulation protein-based films provide excellent oxygen barrier properties at low
techniques and control the release under certain conditions (Janjar­ relative humidity, which is critical for preventing the oxidative deteri­
asskul & Tananuwong, 2019). Whey proteins also serve as carriers for oration of food quality within the packaging material (Umaraw &

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Verma, 2017). Moreover, these films are economical, sustainable, clear, attracts great scientific interest due to its excellent thermoplastic prop­
biodegradable, and biocompatible. However, the soy protein-based erties that range from transparent elastic material due to its solid and
films are usually brittle and have insufficient moisture barrier charac­ opaque nature with high material strength. It is considered a good
teristics (Tian et al., 2018). Glycerol is frequently used to plasticize the replacement for petrochemical plastics. A variety of microorganisms
soy protein films, which increases their flexibility but lowers their with diverse habitats can accumulate PHA as a product of several
moisture resistance further due to their hydrophilic nature (Rani & metabolic pathways, including de novo fatty acid biosynthesis,
Kumar, 2019). Other components, such as polysaccharides, lipids, or beta-oxidation, and tricarboxylic acid cycle (Jung, Lee, & Tam, 2010).
plant extracts, have been incorporated into soy protein-based films to To date, about 167 PHA-producing microorganisms have been identified
improve their mechanical or physical properties (Cao, Fu, & He, 2007). (Foong et al., 2014; Koller, Salerno, & Braunegg, 2014), which use a
In some studies, cellulose nanocrystals and pine needle extract were wide range of renewable substrates for the production of PHA (Tan et al.,
used to enhance the characteristics of soy protein-based film. The 2020). PHA is widely used in many applications, such as for cell adhe­
phenolic compounds present in the pine needle extract exhibit strong sion and proliferation, as a plasticizer, and in bio-implants (Naveen
antioxidant activities; hence soy proteins-based films can be used as et al., 2015; Sin, Tan, Annuar, & Gan, 2014; Zhang et al., 2018). Peanut
active food packaging materials with increased mechanical strength and oil was used to manufacture films of new PHA for use as biodegradable
antioxidant activity (Yu et al., 2018). Another study reported the addi­ packaging for use in the food industry. In the synthesized PHA, the
tion of lactic acid along with cellulose nanocrystals and pine needle melting temperature decreased while the elongation increased during
extract to prepare biodegradable and mechanically strong films. The intervals compared to the homopolymer PHB. In addition, the degra­
developed film showed low sensitivity towards oxidation, which makes dation profile of PHA film in soil indicated a 75% weight loss in 3
it an ideal material for food packing (Yu et al., 2019). A two-layer soy months. The properties of PHA films allow their use in food packaging
film with PLA was designed for high clarity, good adhesion, and anti­ and biotechnology industries (Pérez-Arauz et al., 2019).
microbial activity for use as the active food packaging material Poly-3-hydroxybutyrate (PHB) is a polyester that falls under the PHA
(González & Igarzabal, 2013). Soy hydrogels can also be a suitable category. The petrochemical plastics can be replaced by PHB, as these
carrier for bioactive compounds. Soy fibrils-epigallocatechin gallate closely resemble their physical and chemical properties. Although PHB
(EGCG) hydrogels have improved bio accessibility of EGCG, antioxidant is versatile and its structure and composition can be modified, its high
activity, viscosity, foam forming quality, and stability (Tong et al., production cost, high crystallinity, and low resistance to thermal
2022). degradation are the main limitations for its direct use as a packaging
material. Therefore, several other materials such as nanowhiskers,
3.1.4. Other polymers nanofibers, and plasticizers are combined with PHB to enhance its
packaging properties (Yeo, Tan, Bakar, & Ismail, 2010). A study re­
3.1.4.1. Polyhydrooxyalkonate and poly-3-hydroxybutyrate. Poly­ ported the preparation of PHB-based packaging films by combining PHB
hydrooxyalkonate (PHA) is a biopolymer produced by bacteria as an with starch and plastic. The prepared material showed enhanced pack­
intracellular carbon and energy storage compound (Fig. 3) (Aung, Shein, aging properties with a good moisture barrier (Cazón, Velazquez,
Aye, & Nwe, 2018; Manikandan, Pakshirajan, & Pugazhenthi, 2020; Ramírez, & Vázquez, 2017). In another study, silver nanoparticles were
Pérez-Arauz et al., 2019; Tan et al., 2020; Zhang et al., 2018). PHA incorporated into PHB to elevate its antimicrobial activity that provides

Fig. 3. A comparison between PLA, PHA, and PLA/PHA composite in terms of their properties and applications in the food sector.

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O.M. Atta et al. Food Hydrocolloids 125 (2022) 107419

protection against foodborne pathogens. This combination also 3.1.4.3. Bio-plastics. Petroleum-based plastic materials like poly­
improved the oxygen barrier properties of the composite film. The propylene (PP), polyester (PET), polyethylene (PE), and polystyrene
PHB-AgNO3 material can be used as a template for designing actively (PS) have been used in plastic packaging for a long time (Salwa, Sapuan,
biodegradable food packaging materials with improved antimicrobial Mastura, & Zuhri, 2019). Bio-based plastics began trading in the early
activity (Castro-Mayorga, Fabra, & Lagaron, 2016). The PHB and cel­ 1990s. These are part of our economies, highly efficient, and reduce the
lulose nano-whiskers films possess good hydrophobicity (Song, Xiao, & negative impact on the environment. The natural biopolymers and
Zhao, 2014). polymers synthesized/polymerized from natural feedstock monomers
Some researchers blended and plasticized PLA and PHB with a nat­ are examples of bio-based plastics. Examples of bio-based plastics
ural terpene D-limonene (LIM) to increase the PLA crystallinity and include bio-based polyethylene (Bio-PE), bio-based polypropylene
manufacture versatile films suitable for food packaging. The addition of (Bio-PP), and bio-based poly(ethylene terephthalate) (Bio-PET). The
PHB to the PLA matrix increased the oxygen barrier and water resistance biopolymers already exist in nature and are defined as polymeric com­
properties of the surface of the composite film. The PLA–PHB–LIM films pounds found in plants (starch, cellulose, and zein), animals (milk pro­
were structurally and thermally more stable than PLA film. In addition, teins), and microorganisms (cellulose, xanthan, and other
the composite films showed enhanced morphological, thermal, me­ polysaccharide gums). Despite the low output of bio-based plastics
chanical, biocompatible, and biodegradable properties (Arrieta, López, produced each year, it is predicted to go up to 2.43 million tons by 2024.
Hernández, & Rayón, 2014). However, the bio-plastics are not fully biodegradable, and their rate of
degradation is largely determined by their source (Jariyasakoolroj,
3.1.4.2. Fruits and vegetables pomace. Fruits and vegetable pomace have Leelaphiwat, & Harnkarnsujarit, 2020).
significant potential as functional ingredients in a wide variety of food For a majority of their applications, bio-based plastics are used in
products. The diversity and abundance of natural pomace components food packaging, service ware, bags, fibers, and agricultural applications.
and their health benefits seek attention for their industrial applications. It is a priority to replace the conventional packaging materials that
These natural materials can replace artificial additives, minimize food produce a high carbon footprint with lower carbon footprint materials
waste disposal, and lower the health risks associated with artificial fla­ made from renewable resources. Currently, the bio-PE and bio-PET are
vors (Majerska, Michalska, & Figiel, 2019). The majority of food waste is used to produce flexible film and tough materials, respectively, for
made up of fruit and vegetable by-products, where the industrial pro­ various food packaging applications (Van den Oever, Molenveld, van
cesses such as the production of oil, juice, wine, and sugar significantly der Zee, & Bos, 2017). The structure, appearance, and qualities of
contribute to this total. These residues are typically discarded as left­ Bio-PET packaging are not different from the standard petroleum-based
overs and composted or used as feed, but these contain a wealth of PET products. For example, a study reported no significant difference in
bioactive compounds such as polyphenols, vitamins, and minerals. Each gas permeable properties of bio-PET and conventional PET products
year, millions of tons of residues with the potential for reuse are wasted. (Jariyasakoolroj et al., 2020). Indeed, the discovery of ways to manu­
Hence numerous studies were carried out to reuse these priceless re­ facture PET using polymerization mechanisms involving monomers
sources. In this regard, their potential to improve the properties of food drawn from biomass has opened the door to produce bio-PET, a form of
packaging materials was evaluated. Several studies investigated fruit PET that can be manufactured using sustainable resources. All of these
pomaces such as grape, tomato, apple pomace, and others. The studies accomplishments speak to the excellent way this polyester has been
show that these byproducts can enhance the physical, mechanical, utilized in the packaging industry because of its strength as a food
antioxidant, and antimicrobial properties of the packaging materials contact material (Nisticò, 2020, p. 106707). Another study examined
(Dilucia, Lacivita, Conte, & Del Nobile, 2020). Grape pomace contains the feasibility of fabricating hybrid composites using one of the most
30% neutral polysaccharides, 20% acidic pectic substances, and 15% recent generations of Bio-PET in combination with basalt (10%) and
lignin, proteins, and structural phenols, all of which are related to the carbon fibers (10%). The injection-molded samples were characterized
structure of carbohydrate-lignin and essential fatty acids found in grape for their morphological, mechanical, and processing properties. These
seeds (Chemat et al., 2019). Thus, grape pomace is an excellent source of lightweight bio-based hybrid composites exhibited high tensile strength
natural antioxidants and food supplements that can be used in a variety and a nearly fourfold increase in modulus of elasticity molded in a wide
of processes (Garrido et al., 2019). Also, many byproducts of the tomato temperature range. Due to the high mechanical strength of hybrid ma­
processing industry are largely untapped or underutilized. Thus, re­ terials, these can be used in numerous industries, especially automotive
searchers studied the preparation of composite films of sodium industry, and household appliances (Kuciel & Mazur, 2019).
caseinate, glycerol, and a lipidic fraction of tomato pomace at different
concentrations. The incorporation of a lipidic fraction of tomato pomace 3.2. Synthetic materials
improved the thermal stability of sodium caseinate films and reduced
the water absorption (Aloui, Baraket, Sendon, Silva, & Khwaldia, 2019). A variety of synthetic materials are also used in the manufacturing of
Additionally, studies have identified the flour substitutes and other films and coatings for food packaging applications. Among the different
additives for enhancing the cereal products and make them more synthetic polymers, PLA is receiving immense considering. In addition
tolerable for a broader range of consumers, including those with Celiac to its natural synthesis from plant sources such as corn, sugar cane, and
disease. In addition to being the natural source of bioactive materials, rice (Mangaraj et al., 2019) and microorganisms (Ren, 2011), it is also
the addition of fruit or vegetable pomace may also improve the taste synthesized from hydrogen cyanide and acetaldehyde. PLA synthesis is a
properties of the packaging materials (Ścibor et al., 2015). The incor­ relatively complicated multistage process that begins with the assembly
poration of apple pomace into the blends of sorghum and maize flour of lactic acid, followed by the formation of lactate. Finally, PLA is
improved the bioactive potential of pomace (Lohani & Muthukumar­ formed through the polymerization of individual units. The industrial
appan, 2017). A study used whey protein concentrate and apple pomace PLA-based resins are generally prepared from L-lactide and L-lactic acid,
extract to create a novel edible coating that extended the shelf-life of being a semi-crystalline material characterized by a comparatively
fresh-cut apples. The apple slices were coated with various concentra­ extreme temperature of glass melting and glass transition (Auras, Lim,
tions of apple pomace and whey protein and stored at 5 ◦ C for 12 days. A Selke, & Tsuji, 2011). In addition to being biodegradable and produced
total of 15 phenolic compounds were found in apple pomace extract. from renewable resources, PLA provides many other benefits, mainly
Additionally, a significant amount of apple pomace exhibited antioxi­ stabilization of CO2 (Sauceau, Fages, Common, Nikitine, & Rodier,
dant and antimicrobial activity and showed a negligible effect on the 2011). The physical and chemical properties of PLA could be tuned via
sensory evaluation of apple slices (Hammad, Elsayed, & Elkashef, 2021). blending, branching, interlocking, or lactation (Kakroodi, Kazemi, Ding,
Ameli, & Park, 2015). PLA is generally expensive than polyolefin;

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nevertheless, it offers high mechanical strength, adjustable heat capa­ direct-contact applications. In addition, PLA could be a suitable candi­
bility, dynamic compatibility, simple enrichment, and monomer date for a variety of packaging applications due to its high similarity
regeneration. Additionally, PLA production yields a 15–60% lower with industrial thermoplastics like PET (Scarfato, Avallone, Galdi, Di
carbon emission and utilizes 25–55% less energy than other oil-based Maio, & Incarnato, 2017).
polymers (Calabria et al., 2012).
PLA has been extensively used in the preparation of packaging ap­ 4. Additives for food packaging films
plications. A study reported the development of biodegradable pack­
aging material comprised of PLA, starch, and proteins (Aung et al., Additives are chemical products that are added to the polymer to
2018). In addition, its potential in the development of antimicrobial enhance its innate features. Additives from natural renewable resources
packaging has been evaluated in several studies (Jamshidian, Tehrany, are appealing feedstock for the future generation of eco-friendly prod­
& Desobry, 2013; Li et al., 2012). Several patents associated with ucts. The biopolymers-based additives are used to enhance the film
PLA-based antimicrobial packaging materials have been issued (Liu, properties and produce packaging functions like colorants, antimicro­
Coffin, Hicks, & Jin, 2012; Yuzay, Auras, & Selke, 2010). PLA may be a bials, antioxidants, nutraceuticals, and flavors (Mihindukulasuriya &
highly versatile biodegradable polymer that may be processed using a Lim, 2014). Over the years, the food sector has been developing new
standard industrial tool. Many polymer grades are customized to adapt conservation techniques for food packaging using natural additives
to a wide range of products. The plausible properties of PLA make it a because of the increased consumer demand for fresh and natural food­
suitable candidate for many applications where product use, reuse, and stuffs (Miao et al., 2015). The incorporation of antioxidants and anti­
recovery are required (Siracusa & Ingrao, 2016). PLA has been classified microbials into edible films is one way to treat new foods (Atta et al.,
as ‘GRAS’ and approved by FDA for use in food packaging, together with 2021). Some studies have established the applicability of chitosan

Fig. 4. Schematic illustration of the preparation of antimicrobial edible coating via dipping method on the surface of food.

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membranes to olive oil residue extract to improve the durability of 4.2.2. Silver nanoparticles
shelf-life of some fruits (Khalifa, Barakat, El-Mansy, & Soliman, 2016). Silver nanoparticles (AgNPs) are synthesized by physical, chemical,
Food packaging systems with antimicrobial properties may be instru­ and biological methods. The biological synthesis of AgNPs involves the
mental in prolonging the storage duration of food products (Atta et al., use of microbial and plant extracts, which represent a ‘green’ and
2021). economical process (Balashanmugam & Kalaichelvan, 2015; Peiris,
Gunasekara, Jayaweera, Arachchi, & Fernando, 2017; Ullah et al., 2020;
4.1. Bioactive materials Ullah, Shi, et al., 2017). Silver possesses good antimicrobial activity,
both in the form of metallic and nano-silver zeolite, where the latter is
The edible antibacterial membranes (Fig. 4) provide an efficient used for protection of foodstuffs, disinfection, and decontamination
means to monitor foodborne infections and harmful microbes, thereby (Fortunati, Peltzer, Armentano, Jiménez, & Kenny, 2013). AgNPs
improving food safety and minimizing the damage to products. Different possess antifungal and antibacterial activity; however, their bactericidal
antimicrobial agents used in food packaging include amino acids, bac­ activity is more strong against Gram-negative bacteria. These show their
teria, enzymes, alcohol, and fatty acids. Spice such as sage, thyme, clove, antibacterial activity by attacking the thick bacterial cell wall and
cinnamon, onions, garlic, and their extracts are also used for minimizing altering the permeability of the cell membrane, thus interfering with
the risk of food spoilage, for example, meat (Al-Tayyar, Youssef, & bacterial growth (Marambio-Jones & Hoek, 2010). The effect of AgNPs
Al-Hindi, 2020). The use of edible films as antibacterial vectors is an in food packaging materials to prevent microbial growth at stored food
exciting strategy for the external fusion on the dietary surfaces of items has already been evaluated. A recent study reported the packaging
vegetable mixtures. Some oils also contain antimicrobial components of Olivier salad in polymer packaging with different concentrations of
(Aleksic & Knezevic, 2014). Similarly, volatile antioxidants and anti­ AgNPs. After 15 days of storage, the packaged food showed better sen­
microbials are also used in the development of edible films, which sory characteristics and less microbial growth (Valipour Motlagh,
further contribute to enhancing the physiological properties of the Aghazamani, & Gholami, 2021). Biosynthesized AgNPs films from raw
packaging materials (Du, Avena-Bustillos, Hua, & McHugh, 2011). banana peel reduced E. coli growth in represented samples (Ittiachen &
Babu, 2021). AgNPs offer electrochemical and bioluminescent proper­
ties that may be used as nano-sensors and for biological labeling
4.2. Nanoparticles
(Bhardwaj, Srinivasan, & McGoron, 2013). In addition to AgNPs,
Ag-based nanoscale structures are also receiving tremendous attention
4.2.1. Gold nanoparticles
for packaging application due to their attractive physico-chemical
Gold nanoparticles (AuNPs) range in size from 1 to 100 nm, which
properties in addition to antimicrobial activity (Ranjan et al., 2014).
are also called colloidal gold when distributed in a liquid. AuNPs are
antifungal; however, these possess a poor antibacterial activity lower
4.2.3. Zinc oxide nanoparticles
than other metal nanoparticles such as silver and titanium (Table 6).
Zinc oxide nanoparticles (ZnONPs) have gained significant attention
Some organic complexes of Au (I) and Au (III) ions possess antibacterial
due to their antimicrobial activity and good mechanical and barrier
activity at very high concentrations (Zheng, Setyawati, Leong, & Xie,
properties compared to other commercially available NPs (Huang, Mei,
2017). Few studies have evaluated the pathogenic growth, inflamma­
Chen, & Wang, 2018; Ul-Islam, Khattak, Ullah, Khan, & Park, 2014).
tion, and invasion effect on AuNPs. Surprisingly, although AuNPs show
ZnONPs are more biocompatible showing minimal human toxicity with
low toxicity to microbes like Pseudomonas aeruginosa and Candida albi­
high photocatalytic activity (Sirelkhatim et al., 2015). ZnO in food is
cans, the nanoparticles prevented the formation of pathogenic biofilms
commonly used to preserve color and prevent food spoilage (Table 6).
and the invasion of endodontic stem cells. Another study showed
ZnONPs can efficiently inhibit the growth of both
attachment of AuNPs with pathogenic cells, which likely contributed to
Gram-positive/negative bacteria. Up to 95% growth inhibition was
preventing the biofilm formation (Yu et al., 2016). AuNPs are being used
observed in several Gram-positive bacteria such as E. fecal, S. Pyogenes,
in nano-packaging industries because of their non-toxic, inert nature,
and S. aureus (Sirelkhatim et al., 2015). Moreover, ZnONPs have great
antimicrobial characteristics, and therapeutic properties. These play an
antimicrobial activity against specific foodborne pathogens such as
important role in the food industry to minimize the microbial load in
L. monocytogenes, E. coli O157:H7, C. jejuni, and Salmonella spp. (Seil &
food items; hence they can be applied in food packaging (Paidari &
Webster, 2012). Therefore, ZnO particles were recently incorporated
Ibrahim, 2021). The utilization of Au and other NPs as sensing materials
into many polymers to enhance the antibacterial activities of the pack­
could pave the pathway to design intelligent nano-biosensors for use in
aging materials. In a study, ZnONPs were added to PLA, which improved
the food industry, such as for monitoring and detection of food
the barrier and antibacterial properties of the composite film (Murariu
contamination (Farooq et al., 2020; Jasim, Ullah, Shi, Lin, & Yang,
et al., 2015). Another study reported improved thermal and physical
2017).

Table 6
A comparison between some properties, antimicrobial action mechanisms, activity, and food applications of some important classes of nanoparticles.
NPs Toxicity Antimicrobial mechanism Antimicrobial activity Uses References

Au Non-toxic Increase the oxidative cell stress through Moderate antibacterial Medical and food packaging (Mishra et al., 2012; Zheng et al.,
generation of ROS and release of activity 2017).
intracellular lactate dehydrogenase to the
extracellular medium
Ag Safe at low Cause membrane damage that leads to Strong antimicrobial Medical devices and some (Gurunathan, Han, Kwon, & Kim,
concentration leakage of cellular contents and ultimately activity food coating 2014; Khalandi et al., 2017;
bacterial death Logeswari, Silambarasan, & Abraham,
2013).
ZnO Safe Disrupt the cell membrane and reduce the High antimicrobials Preserve color and prevent (Pati et al., 2014; Seil & Webster,
hydrophobicity of cell surface as well as activity against specific food spoilage 2012; Sirelkhatim et al., 2015).
affect the transcription process of genes food pathogens
TiO2 Non-toxic at low Cause oxidation of entire cell membrane, Anti-biofilm and high Ingredient in food, (Kubacka et al., 2014; Li et al., 2016;
concentration alter the coenzymes, and cause DNA antimicrobial activity pharmaceutical, cosmetics, Seil & Webster, 2012; Weir,
damage against many pathogens clothing, and ceramics Westerhoff, Fabricius, Hristovski, &
Von Goetz, 2012).

15
O.M. Atta et al. Food Hydrocolloids 125 (2022) 107419

properties along with good UV-light barrier characteristics of PLA/ZnO designed and manufactured on a large scale for use in the food industry,
films (Kim, Viswanathan, et al., 2019). Similarly, the ZnO/PHB nano­ particularly for coating applications. Additionally, natural materials can
composites demonstrated appreciable tensile strength and antimicrobial be used in conjunction with other additives such as plant oils or yeast for
activity (Díez-Pascual & Díez-Vicente, 2014). Jayakumar et al. devel­ their use not only in food packaging but for cosmetic and medical ap­
oped ZnONPs-based pH sensing antimicrobial films. The developed films plications. Similarly, the development of functional materials, like bio­
also showed UV-light resistance and water barrier features (Jayakumar sensors, by using different bionanomaterials could benefit the food
et al., 2019). This platform can help to prepare pH sensing and industry for the early detection of pathogens and contamination.
pathogen-resistant food packaging materials. The addition of ZnONPs in Another future aspect could be the preparation of composites of bio­
olive flounder bone gelatin films increased the tensile strength, anti­ polymers with natural and synthetic additives in forms other than
microbial activity, prolonged the freshness and preserved the useful membranes. The development of advanced synthesis approaches like 3D
contents of spinach such as Vitamin C. Meanwhile, it reduced the water bioprinting, regeneration, in situ/ex situ, and using the cell-free enzyme
vapor permeability and water solubility of the packaging films (Beak, systems could lead to the preparation of packaging materials of
Kim, & Song, 2017). enhanced features and improved functionalities.

4.2.4. Titanium nanoparticles 6. Conclusions


Titanium dioxide (TiO2NPs) are synthesized globally for a wide
range of applications. Among the studied NPs, TiO2NPs have high The food packaging industry is a thriving market that plays an
thermal stability and are inert. These are effective against popular important role in a modern economy. The increasing consumer demands
foodborne pathogens such as L. monocytogenes, V. parahaemolyticus, and and the development of new technologies are greatly contributing to the
S. choleraesuis. The antimicrobial activity of TiO2NPs is activated only development of the food industry. Food packaging plays a vital role in
under UV light. In the absence of light, the antimicrobial action of TiO2 preserving food quality and ensuring its storage and transportation. In
indicates the direct cell contacts and adsorption on TiO2NPs, which may comparison to the traditional petroleum-based packaging for food
lead to loss of membrane integrity, regardless of photocatalysis (Khan, storage which has negative impacts on the global environment, the
Ul-Islam, Khattak, Ullah, & Park, 2015; Seil & Webster, 2012; Shoukat development of bioactive packaging materials has greatly revolution­
et al., 2019; Ullah et al., 2016). The low-cost production, non-toxicity, ized the food industry, not only by preventing pathogen attacks and
antimicrobial activity, and high photostability make TiO2NPs an extending the storage time by providing protection against the harsh
emerging material for environmental and energy fields such as water environment but also enhance the nutritional value of food products.
splitting, water purification, and self-cleaning surfaces (Yadav, Kim, & These bioactive food packaging materials eliminate the risk of food
Pawar, 2016). The ultrasonically dispersed TiO2NPs in ethylene-vinyl contamination and avoid the risk of toxicity to consumers. Different
alcohol copolymer films showed significant antimicrobial activity natural and synthetic polymers and nanomaterials discussed in this re­
against different microorganisms, including bacteria and yeast, which view have a great potential to replace conventional food packaging and
are commonly involved in food spoilage (Cerrada et al., 2008). In overcome the hunger issue of third-world countries by preserving food
another experiment, the incorporation of TiO2NPs into polypropylene quality for an extended time.
film inhibited the growth of E.coli in fresh-cut lettuce (Chawengkijwa­
nich & Hayata, 2008). Similarly, the electrospun zein-TiO2 nanofibers CRediT author statement
efficiently absorbed ethylene and prolonged the shelf-life of cherry to­
matoes. The addition of TiO2NPs reduced the diameter of nanofibers and Omar Mohammad Atta: Conceptualization, Literature review,
modified their structural and thermal properties (Böhmer-Maas, Fon­ Writing- Original draft preparation Graphics and Softwares. Sehrish
seca, Otero, da Rosa Zavareze, & Zambiazi, 2020). Manan: Conceptualization, Literature review, Writing- Original draft
preparation Graphics and Softwares. Ajmal Shahzad: Graphics and
5. Future perspective of biobased materials in food packaging Softwares. Mazhar Ul-Islam: Writing- Reviewing and Editing.
Muhammad Wajid Ullah: Conceptualization, Supervision, Writing-
Despite the great potential of using biobased materials for food Original draft preparation, Reviewing and Editing. Guang Yang:
packaging applications, there are several factors to be considered to Conceptualization, Supervision, Writing- Reviewing and Editing.
attract investors and meet the market demand. For instance, several
biobased materials are not yet being approved by the Food and Drug
Declaration of competing interest
Administration (FDA) for their commercial use. Similarly, the produc­
tion of such materials through modified approaches such as through
The authors declare that they have no known competing financial
genetic engineering of producers raises the concerns of general public
interests or personal relationships that could have appeared to influence
acceptance. Besides, safety assessments as well as in vivo degradation
the work reported in this paper.
and safety of metabolites produced should be further investigated. Thus,
the widespread development and applications of biobased food pack­
aging materials warrant the process evaluations, safety assessments, Acknowledgment
toxicity assessments, regulatory assessments, and consumer studies to
packed food items would pave the way for commercialization of bio­ This work was supported by the BRICS STI Framework Programme
based materials for food packaging applications and commercialization. 3rd call 2019 (2018YFE0123700), National Natural Science Foundation
Furthermore, the high cost of some biobased materials requires process of China (21774039, 51973076), China Postdoctoral Science Founda­
optimization and finding alternative raw materials for their production. tion (2016M602291), and the Fundamental Research Funds for Central
For example, the low-cost production of BC has been extensively Universities, Open Research Fund of State Key Laboratory of Polymer
investigated by exploring the potential of different agro-industrial Physics and Chemistry, and Changchun Institute of Applied Chemistry,
wastes as carbon sources. Chinese Academy of Sciences.
Biobased materials have huge potential to replace conventional
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