ies, No: 12021WLGI2-01 Be FA A PACKING LIST iW MODEL: YJG103/65-35(TD) 270403 YG103/65-35 (1D) 29040 BRB: WATER IC EQUIPMENT: Hydraulic choke manifold Kill manifold FE § Storeman: am B DLL jl 425%, 04 Inspector: Byte, erg qi dao 3G A Loader: ZEA Wert he for EG a YL IE AD A BR ZS] FRAT. HS} ZS] Sinopec Equipment Corporation Chengde Kingdream Branch -ADaTISHER Cam) vem | emt | eee a reg eRe oka «| «| aw (xcs) (EAD |- tz [000 [210 | 2100 | r20z1muci2-01 | 4000 [ 4000 We megan | 2022/4/30 2 Bu UTE ae aan oe 1 & [2103/65 API Spec 16C CAEN ae er 8 A 3 [pester 4 [evan 5 swe é APT Spec 64 API Spec 16C i DIMENSION Cm) Ltwfo No. 3000 | 2110 | 2100 | t2021weei2-01 TN DESCRIPTION Hydraulic choke fyicioss-asiro) —_|vcrauli [Cette of eonTomnity Packing Ist Product performance repo [APT ceriiates (6A, 16C) ‘cw Key 4000 | 4000 GOODS LIST. on. | Nr DOCUMENTS. Ei. 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Ww H tn (KGS) PACKING |'"TuRER [DATE(Y-M-D) ivaratio conor box accessories box i= | Nore:YJG /YG AWARE EI PREM EP Fat YJG/YG Series Choke and Kill Manifold Operation and Maintenance Manual #1 #8 Edition 1 2018 4 10 J October 2018 ES FHA URI OP A Sinopec Petroleum Machinery Co., Ltd. Chengde Jiangzuan Branch SMa Le A A FOE 5 Address: No. 5, Nanshan, Banbishan, Shuangqiao District, Chengde City, Hebei Province, China iNoeie: 067000 Hi: 0314-2 Post Code: 067000 Tel: 0314 490 fe FL 0314-2153498 93490 Fax: 0314-2153498Hi Contents Lo AME Use. crpeecerescnccece ter eceneeeeremeenenmenenmnnee see ent eeaganins «i 2 19% AR AIK Model Representation Method. . beled saat bit teat 3 44#I4$ Al Structural Features. .....-..- 6.000005 henna rs me 4-485 9% iA Installation and Operation Instructions. .....-... 0-0. +0es0eee ee eee 3 5 HR Med 5 (R29 Daily Maintenance and Service........-...+++ ik 6 G24 AUIESTF Transportation and Storage. 6 7 ‘Ht Wf HEI Common Troubleshooting. ........+..00ee00eeecees 6 6 8 iF MALLE Order Accessories. 495i BLA Special Notes APA YIG YG RAT ETE EC AS PE AIP AR GE Te EE AE A A PCH Z ONL, TRIKE This manual provides the necessary data and procedures for the operation and maintenance of the ‘YIGIYG series of choke and kill manifolds. For situations outside the scope of this manual, please contact the ‘manufacturer ARF Alb 9 FL 6 PS SE AS BR ‘The pictures used in this manual are not proportional to the aetual product. a eee BACAR AEA S BR HO I BE EP This manual is a series of general instructions for choke and kill manifolds. The operation and ‘maintenance methods of manifolds for various technical parameters or structures are consistent. APS TEL aE = RA, KSC MRA, SATS. In this manual, the choke manifold is taken the hydraulic control three wings as an example, and the kill ‘manifold is taken the two-wing as example, which can be used as reference in the actual situation. 5 AC AB MELE CHA 6 HES A He BEE A For the operation and maintenance of the hydraulic control box used with this manual, refer to the instruction manual of the hydraulic control box. AFAR AGT REIL GEASS, Fi HY ARIE BAH LS SER RA HR EH. ‘The use of choke and kill manifolds provided in this manual is for reference only, and each oilfield should be flexibly controlled according to the drilling process requirements. AFMARRAB ARTE HOP AES, WA, RR IE ‘This manual has made every effort to provide comprehensive user guidance. If there are any mistakes or ‘questions, please contact the manufacturer. AFH 2018 E 10 AIR 1 WG, AURAL, FR AR LSE « ‘This manual is the first edition in October 2018. For the latest version information, please contact the manufacturer.1 Fi& Use 1.1 SEBEL AY ABB Use of choke manifolds: LLL iE OTE Si Re, SER. Matsa kOe ASL A, RAIA ARB. BERT. Perform the killing operation through the throttling action of the throttle valve. Replace the contaminated ‘mud in the well, and control the wellhead casing pressure and the riser pressure, and restore the pressure control of the mud to the bottom of the well, and stop the overflow. 112 HT ROAR RAD, BEAR IPOD, SCL RRSEIE TS Reduce the pressure atthe wellhead through the pressure relief of the throttle valve to achieve a “soft shutoff”, 113 DUAR A RRA, HIRO BER AD, (PEO Bete. Reduce the well casing pressure by the large discharge of the discharge valve and protect the wellhead BOP stack. 1.2 BEAL AVE Use of the kill manifolds 121 SASHA S HOP On, MOREA s My BRT RI, HIE TE Mb. ‘When the wellhead is completely sealed with a full-sealed ram, the heavy mud is forcibly poured through the kill manifold and sent to the wellbore to carry out the killing operation. 1.2.2 JE HOR ACR TRL ED, RIOR SA, GPO POR. Reduce the pressure of the well casing and protect the wellhead BOP stack by a large amount of discharge from the discharge valve. 1.2.3 MES RAE OO, JOSIP AIC EI OSB TET K, LIBR BEM. When a blowout has occurred, clear water shall be poured into the wellbore through the kill manifold to prevent the fire from burning. 124 SOMA, BURG EFM BBE RAM, HBR. When the fire has been blown out, the fire extinguishing agent should be forced into the wellbore through the kill manifold to help extinguish the fire. 2 BSRATIA Model Representation Method Me Oxoo-o 7 L ptt eee Or — HifRG. ARAB. ULAR, MCRER. Cubase Structure code: single wing is not filled, tis for two wings, TIL is for three wings, and so on: 8 Bypass diameter (mm); 538148 Main pass diameter mm); TRIES. IG ARERR, VIG AEH Choke manifold code: JG stands for manual throing and YIG stands for hydraulic throwing Gl: YIGI03x 65 II -704e RAM o 7B am, BH © 65 mm, THEA 70 wa SRN PREC. Example: YIG103~6511-70 represents the hydraulic choke manifold of the three wings with a main pass diameter of © 78mm, a bypass diameter of 9 65mm and a working pressure of TOMPa,wo.x«oo - ro ‘BE LHR 7s Rated working pressure (MPa): L___ siti sR 700, RAR, TRACT AUER, S FOREST NEES Structure code: single wing i not filled, Ils for two wings, Tis for T structure, and Sis for S structures 9958/ Bypass diameter (mm): EMH Main pass diameter (mm): JEAFERICATS Kill manifold code. ; YO103 x 65-35% Eo 103mm, HE oom, THF ASSMPa th OKIE Example: YG10365-35 represents a single-ving kill manifold with a main pass diameter of ¢ 103mm, 8 bypass diameter of 65mm, and a working pressure of 3SMPa. 3. £449494 Structural Features 3.1 YIG/YG AAV REE IFA ICA API Spec 16C sree Bit ANTE» YIG/YG series choke and kill manifolds are designed and manufactured according to API Spec 16C standards. 32 HW EICA TERR, EO, TSE, BA ‘The choke manifold has a degassing drilling fluid gas separator interface, a discharge interface, a drilling fluid removal groove interface, and alternate interface. 3.3 THUAEPICAC ei AT UR, SHY. Be HL RRR EST Ah ES FAR A a BEI» HAL AH he ECAR A A PY SS} HC ‘iL. ‘The choke manifolds are available in single-wing, double-wing, and three-wing configurations according to the number of throttle channels. According to the operation mode of the throttle valve, it can be divided into ‘a manual choke manifold and a hydraulic choke manifold. The hydraulic choke manifold can also be divided into a single hydraulic throttle manifold and a double hydraulic throttle manifold according to the number of hydraulic throttle valves. 34 WAT CABLMRARARRE, WORE SH. ‘The five-way manifold of the hydraulic choke manifold is equipped with a pressure sensor to remotely monitor the casing pressure. 3.5 FREPICAMA RS Lie: WER, PATE, Sh GH. FR. ET BES ‘The main part of the choke manifold includes: throttle valve, parallel gate valve, three-way, four-way, pressure gauge, buffer tube and other components. 3.6 ESCA TR TRIER, PET 6 ‘The killing manifold has one or two killing pipeline interfaces and one discharge interface. 37 EPCRA ABR, RH. According to the number of channels, the kill manifold is single-winged and double-winged. 3.8 RIMES ee: SPN. PMR. SHB. ME, RS. “The main part ofthe killing manifold includes: check valve, parallel gate valve, three-way, four-way, pressure gauge and other components. 3.9 WHR IP ECA REST hy CO) AIH CHET).‘The choke and kill manifolds are available in horizontal structures (on land) and vertical structures (ocean). 3.10 “AS RRC AT Ye UR ASF I ‘The choke and kill manifold base are available in plow type fixed base and plow type lifting base. 4 33% S98 {FLEA Installation and Operation Instructions 4.1 BAER Lifting instructions A.D. BR AEST FPP FA EE fe OF ek Lh EH A 1 OE A Except for the manifold base hanger or lifting lug as a lifting point, any other part of the manifold should be avoided as a lifting point. 4.1.2 SEY BER B,C A A a SA AD BY TH Aa, PA aA EO Se ORAL. Ria StS PRICE Ae TL ZI 84 HB 50mm, When adjusting the lifting base, the upper base should be lifted to the required height, bbe inserted into the positioning hole ofthe corresponding lifting columa, and finally the pip. lowered slowly, of which the spacing between the positioning holes 4.2. ‘Si EA BIL RRA Description of choke and kill manifolds 4.2.1 eA BOOR ge BHE I EIL R Place the choke and kill manifold and the hydraulic control box according to the requirements of the well control device. 4.2.2 MeN ASP IC ME eR TS Connect the choke and kill manifold inlet and outlet pipelines and valves. 4.2.3 SCRE MRA, AROS HR. WAIL MRR AEBS, IPGL. CM EE FAR A ED. Introduce the air source to the hydraulic control box, and install the connection line and sensor between the hydraulic control box, the mud pump and the choke manifold, then debug, (See the instruction manual of the hydraulic control box). 4.3, 753% 50 HAE RAB Description of choke manifold operation 43.1 TER RSLS MARA The switching state of the valve during normal drilling is shown in the attached drawing. 43.2 BRU PHRAY: SIAM CK—- AMA RAM TK ITTS he, Be RIE KAP OCEE DR 7p AB Fi AHL A, AT Se a BS A, Kh, MRA MRR, ORE RAM, WIFE KA, UAB MM SS, CaN Hee HSER te AR Od AY I ELA J We BA, hl EOS RA, AAR APR NI. ERNE RRR B.A ARRIETA, LRH CENER. When re-establishing the balance relationship: When the mud of the wellbore is contaminated by the ‘abnormally high pressure formation fluid, the balance relationship between the mud hydrostatic column pressure and the formation will be destroyed, resulting in overflow or kick. Open the 4# hydraulic plate valve and close the BOP, when it is necessary to recycle the contaminated mud, or pump a performance-adjusted ‘weighted mud to kill well, in order to re-establish the balanced relationship. At this time, according to the drilling process requirements, operate the hydraulic control box throttle valve control handle, and use the opening degree of the J] hydraulic throttle valve to control a certain casing pressure until the pressure balance is restored. And in the case of out of control of the entire hydraulic system, the J12 manual throttle valve can be directly operated to meet the requirements of the drilling process.43.3 MMI LEER RAO, KAS, TT AAR PMR. [6b FMI. JOP CT. ‘When the spray process is required according to the drilling process requirements, close the J5 flat valve ‘and open the 4# hydraulic plate valve, J6b plate valve and 19 plate valve. 4.4 ESF HE VERA Kill manifold management instructions 44.1 ESRI AL WT) OFF HARASS "The switehing state ofthe valve during normal drilling is shown in the attached drawing. 44.2 ORRIN, PATTER, a RU Ke PP ke Ifa killing well operation is required, open the 1# hydraulic plate valve, and start the high pressure pump or the cement truck. 443 RB LARRAMMM, HTT RA. LTR. ‘When the spray process is required according to the drilling process requirements, the 1# hydraulic plate valve and the J17 plate valve can be opened. 4.5 $46 Others 45.1 JRE WHEREVER, SAME VER tT. APSE Rh, Bt TER tte F Be fA HE AE 6 ‘The killing manifold can not be used as a daily infusion mud pipeline. The frequent infusion of mud will cause severe erosion of the gate valve and pipeline, so it will affect the performance in an emergency. 45.2 MUR LRELSRARCLA ARS, MLR A HENS TRER. MT HERD A ET LA FW a ARASH oH ‘The gate valve should normally be in a fully closed or fully open state, ic. the gate plate can only be fully ‘open or fully closed, Partial opening of the gate plate results inthe gate valve in a throttling state, which will damage the gate plate. 4.5.3 TAREE EA EA TDN eS RIA Tl — Be ‘The fluid flow direction of the check valve of the killing manifold should be consistent with the direction of the valve body identification. 5 lft ME4P5 $89 Daily Maintenance and Service 5.1 S508 GMHBR Requirements after use of the manifolds SLL MUbTE AP OTR FREI EIL. It's forbidden to disassemble the manifold under pressure. 5.1.2 SUC MG BCIW AB A AG IR AEE PLT 5 “BE ke CR RH ET IEA FREUD LE, ERROR, BHM GARR. ‘After each operation, use clean water to rinse the corrosive substances such as cement or acid remaining in the valve and pipeline, and blow dry the water with compressed air and operate the anti-corrosion treatment. ‘There should be a protective cover for the exposed threads, sealing surfaces and sealing grooves. SLB UCM A» SUH He RT DBR 5 Ae HY © After each operation, the new sealing grease should be filled according to the speci 5.2 iC AIH) Disassembly of the manifold AILS HD ATS, BT RRR. Disassemble the manifold parts and clean them, and place them on the rubber mat. tations of each valve.ll 5.3, SSCEABHEAVET Inspection of manifold parts 5.3.1 RERAEBKS RH RAK. Ensure that all objects and parts have no eracks on the outer surface. 5.3.2 PERS MMH. RI. RS OR. Ensure that the sealing surface is free from defects such as abrasion, scratches and corrosion, 5.3.3 ViIB LRA KR. ‘There is no erosion of the fluid passage hole wall. 5.3.4 SR GR) BERTI, EAE RZ OM ATM OA RE. ‘The sealing ring (circle) should be intact without any defects affecting the seal 5.3.5 BRA AR He AY tat Be AF EA. ‘The nameplate or body logo should be intact 9.3.6 RE eR IG 8 Hl TE. ‘There is no bend or deformation of the rigid pipelines. 5.3.7 PTFE. Bape ih ERMA ER, RA Valve handwheel, drivers or the union rotating head should be flexible, no jamming. 53.8 LRAT ALAS BMT, BME All the above inspection items must be passed, otherwise the corresponding parts should be replaced. 5.3.9 RRR “CU” BET. BOAR ERE ROHL EAE, Check the “U” type clamp on the base. It should be ensured that the joints are intact, 5.3.10 RRA, REBAR I. FR. RE. RR ASRS. Check the lifting point to ensure that the lifting boom or the lifting lug has no deformation, open welding, ‘racks, and the absence of the anti-full baffle. 5.4 WT TAOS TE AOE HPS OR RTOS TE AO EA and maintenance of valves refer to the operation and maintenance manual for each type of 5.5 @5CAV%R Assembly of manifolds 5.5.1 PIC AU RENCE SE MR ITH, ARG a Ed ay Assembly of manifolds should pay attention to the evenness of the connecting bolts. It is recommended that the bolts protrude from the nuts 1-3 5.5.2 tRAPI Spec 16CHMER RUTH RIAM CF). Perform static pressure test in accordance with API Spec 16C (see table below). tusk mene eset | sete | MIRAE res tens Test Contents anda of Basi Acepance Criteria] TRESS FRA CAACLERMERR, WORE BE onwe| cane. wi, RET |p asain Siac | The entrance of the Aves of the choke manifold i] aPtspec oc | Arscrrarcanie | REAR pressure | connected tothe pressure 15 system, and the outlet ends ae | 7.5.12.7:54 | fe — test | closcd ater the low pressure meter is emoved During any TAHA Ay RE LB J 21M EUPIA ABRIE AS voltage stableABC LIFT 2 (i BLAIR 35MPa ROLLER Tegulation period, (ASR 71 Ae 1S CRA there should be ipa NMS EA aI A tts no visible BSR. DLERlN a its HR Bani ea Fp tet Ieakage ofthe “Fa VGR CUR AO FPL PARTE EAT ANE). IK valve or ORES SPH, ELSE, URE 15 AH manifold. “Test pressure: The test pressure ofthe manifold with a rated working pressure of 2IMPa and below is twice the rated ‘working pressure; and the test pressure of the rated working pressure of 3SMPa and above is 1.5 times of the rated working pressure: (the upstream equipment or upstream gate valve of the manifold assembly throtle valve seat shall be tested according to the throttle inlet pressure or the manifold inlet pressure, whichever is the smaller the downstream equipment or the downstream gate valve of the throttle seat shall be tested in accordance with the throtting outlet pressure or the minimum pressure ofthe downstream componeat of the throttling). Hold the pressure for 3 minutes for the frst time, reduce the pressure to zero, and hold the pressure for 15 minutes for the second time. BAER CEO SUTTER. BREE IS IRSA Cold water (tap water) or water with additives, or nitrogen should be used a the test medium. STALL FE, TUNA FTIR. During the tes process, the shutoff valve shoul be half ‘open and the throtle valve should be in the open positon. 6 524895 2 Transportation and Storage 6.1 BG, RAMS ARRM MH LE SOC 15T) AFHSR MAEM, MRRP R. Prior to transportation, the exposed metal surface shall be coated with a rust-proof layer that does not become a fluid below 50°C (125°F) and is fitted with a protective cover. 6.2 BREF FILLERS HR. SA, BRET ERT —-5 CRT, OIE AL BRR. ‘The choke and kill manifolds should be stored in a dry and coo! place. Avoid storage in places where the temperature is below -5°C, and should not be exposed to direct sunlight. 63 KARR MIC, BRI —K, BIHAR ERAT. Maintain the long-term placement of unused manifolds at least once a year, and the storage Limit of the rubber seals is two years. 7 RAH 4B Common Troubleshooting a BAH Rae iti Common Troubleshooting Cause Analysis Toke Measures HBBER CBRAARE AME ERESR Senso failure The sensor is impocted by overoadpressure_| Replace sensor KARZARE AMG FARRER EREAR Premiegoge ate | PFE BBE paced by overond Renae pressure gauge OTe Re 18 fe A Vale faitre See valve operation and maintenance manual 8 TTAB FH Order AccessoriesWERNER, ASCARI MT RS, AMM. SABE EL HEAT, HCH LG AL LE TNA, LARS SN BE OH OS BAL Please refer to the general assembly drawing and explosion drawing of the manifold gate valve, combine the factory number of the manifolds and valves, describe the gate valve specifications and the location of the components, and contact the manufacturer to check the latest version of the gate valve to obtain the current replacement part number or specifications.YY IN Pe 9Y0UD SOLD Aso wresfeig aneueyos, BID SbF DAIOLA wana!PEF APF SP AT AIA PREMIAED Fat PFF Series Manual Parallel Gate Valve Operation and Maintenance Manual . 38 1 Ai Edition 1 2018 4 10 J] October 2018 Address: No, 5, Nanshan, Banbishan, Shuangs fig: 067000 this 031 Post Code: 067000 Tel: 03H& Contents 1 FBS Ustvenceninonennnnnunsnnenininennannanan Ee eee tae 2. Si #9 A Structural Features...... aoe 3. Se(F ULAA Operating Instructions netntinmenssnenenennrecannnntsti ppvececaseenl 4, AS P12CMEEEED Assembly Drawings and Explosion Drawings..esnncneenaenanesernnedh 5, (ALL BEAM Replacement of Gate and Valve Seaton er oamiaason 6. Shak tf) HI Bearing Replacement, 8 7, RU CHUM) IE Replacement of Grease Fitting (Check Valve)... ad $8. BUAES A FFISLEE Replacement of Valve Stem Seals.ou--nmrm ret ae 9, ELAS MEARE Daily Maintenance and Service..nnree-nernnnrnnumens “ 12 10. He Bee 8 Common Troubleshooting. a eae se ieee 11.42 44 Af Transportation and Storage 14 12, A UBLPE Order Accessories.nnnmnumnen Paes snl #55 PLEA Special Notes ASAI VOR Hail ARSE AT ZANGNTRL, HORA. kT EAE UALR, BSAC EM “This manual provides the necessiry date and procedures forthe maintenance and service of the EF series of gate valves, For situlions outside the seope of this manual, please contact the manufacturer. “peek HAE DE 9 SPR ARIE “The pictures used in this manual are not proportional to the actual product. -foPmgy Ber REF LOTS, ABA He REAR A AOR ITE Be this manual isthe general specification for PFF series gate valves. The operation and maintenance methods of gate valves with different technical parameters are the same, POEL AALS AOL SEIT, VAT EAT RET, EAR AE ‘This manual has made every effort to provide comprehensive user guidance, IF there are any mistakes or questions, please contact the manufacturer. Ae-F ith 2018 46 10 FING 1 NE, ROAR NAAT TR TE» ‘This manual isthe frst edition in October 2018. For the Jatest version information, please conttet the manufacturer1 FAR Use PEF AS FH) 47 1H WA API Spec 6A A NACE MRO175 bee UE it Alii iE. FESR Dh EAE OAR MERE Rede, th MY MRE ee SP ERE, ALES OB aA I A EL RG 3 PFF series manual parallel gate valves are designed and manufactured according to API Spee 6A and ‘NACE MRO17S standards, The external end connection is a standard flange connection, or it can be a threaded connection or other special structural connection, which is an important part of the oil and gus wellhead device, the Christmas tree and various manifolds. 2 SiPIRE AL Structural Features 2.1% Sf AR eH EPs A A LF SO She ECU CLE) STREP We A PRT 7 ‘This series of gate valves are freely fitted between the metal gate and the metal valve seat plane, and sealed by the sealing grease and under the action of the medium. The inlet (upstream) sealing surface acts, so the valve seat and gate plate are subjected to line pressure. 2.2 WAR NN OE TP KGL ERAT TY RE, LAIR GLAST AE 3 In this series of gate valves, the valve stem is lifted and lowered during the switching process, and has @ switch display function 23 AFR RHE, WARN HAIR, Bea TTI ‘The upper and lower flanges and the valve body are bolted. The sealing ring is made of pressure self-sealing gasket, which is safe and reliable 24 FAL FRE SAE, BES PURE SSA aT AE HE The lower part of the gate plate is connected with a guide rod, to avoid the rise anc! fall of the valve stem causing the valve charaber pressure to rise and the seal grease to drain. 2.5 LESS ARIE, (FRAME DIE A, AUNT ATI AL, UT Lae AMIN EEAAAR = JD RLON BEN HRAILFL ATR HY O JE AS9 Bae. The upper sheath is provided with an grease nipple specially lubricated for the bearing, which is convenient for filling the grease on the spot, and the vent hole is arranged on the side to observe the filling condition of the grease. In order to prevent the intrusion of dirt, the discharge hole is usually covered with an Oning. 2.6 POI ARHEL, TATAE, BNR. ‘The valve body is made by integral die forging without any welding and has high structural strength. 3. HefE VLA Operating Instructions OF 3.1 SPADA: MUN SPEER, ACE i UE 2S acme a ee HAL, FHC 1/2-3/4 [Sl CAIs BIR EE BPR. Close the gate valve: Tum the handwheel clockwise until the lower end of the gate plate is against the lower flange. At this time, the gate valve is completely closed, then turn the handwheel 1/2~3/4 turn counterclockwise to achieve the best sealing effect, 3.2 FR Tadd dba ee LS RL EE JMG) ETRE BNP 1/4 DE DARA IBL A L EIs 6 Open the gate valve: Turn the handwheel counterclockwise until the inverted sealing surface of the valve stem is against the upper flange sealing surface. At this time, the gate valve is fully opened, then turn the + HINDER. A 1handwheel 1/4 tum clockwise to release the stress on the valve stem, 3.3 MERA: RLS mh Mh P96 ee AGE EIFS, fl AST (EARS RAE IVE FP BRA HK SRS) TP IA MAAR, EUAN PW LAA a a TAR Special attention should be paid tothe fact thatthe gate valve should normally be ina fully closed oF uly pen sate, ie. the working satus of the gate valve can oly be fully open oF fly closed, Partial opening of the gate causes the gate valve to be throttled and will damage the gate. 34 BRTENEER HH, UNCER GPEC UM, SUE ee FE: sete, WA Sea GH TD SB During the operation, when the gate plate is close to the end of the stroke, the speed of the rotsting handwheel should be avoided too much fast to damage the gate valve components, 3.5 FAL REE Se TE a AE A “The gate valve handwheel should be avoided as a lifting point. 3.6 fil of SH AU BE HE Gate valve size data and operating parameters: Pressure, 21MPa_ (3000ps1) A E Zanm | 6S or Hem Description anes | este | ove | aie | | Eats acon stance (omy mm | a [| as [su B | Miao te valve boy) ae ee © | re iat) 265 296 MT 389 [> [ERECEER ERC coenandwtectinm | “S| | 9 | | ee es eden tam (en) 330 380 380 450 | RE RAN iotluiciaronuaar | MO | 0 — | RE ne tn loon oil close a [oe | « | 2 = | Naa e oe | wo fun |THEEEI Working Pressure, 35MPa_ (5000 aia we Samm [63mm [79mm | 103mm rem Description eins | ene | Gv) | a6" TORRE (mm 7 A | Gate valve end distance (mm) ant 422 413 349 ERLE Gm) : ae B | the widest ofthe valve body(eam) 21s 24 265 a0 08mm F © | Center heighi(mm) i 265 296 3a ae | p | HALLE OTR (mm a 7m = - Through hole center to the top ofthe handwhesl (mm) PARSE) Handwheel outer diameter (mm) 330 380 380) 450 = [Sistin oncNagu neo wrenon say | 8 | tae [tae | n = | eset fo al open ou ese mS a = [Waa » | wo | om | 20 EAELES) Working Pressure, TOMPa_(10000psi) aia ik 52mm 6Smm 78mm 103mm tem Deseipion einey | @oney | ony | aaney 4 | Bee vair an dase Gna) sr | 65 | oa | om | ee il 2s | a6 | 3s | ale Freeh ol Satis op ceasttaatiaa a 445 482 319 610 a so | a | ao | sso = | otter picking ete one pod hbsenon wm | 129 [wo | a0 | _ | SARS keenest B ie ie nber of tuzns from full open to full close | ae) 5 Way te in 1a 230 310 LA ESI Working Pressure, 105MPa_(15000psi) A | Sa sa tal — | = | x» | om 8 | Hea vee todo) ; wi | am | 360 oe cam) — [oe for |e RECA ele civtenivinatmy | = | aa | ae | ae | © | nines oer diameter een) ee | Miminom Oestrogen pd Kbvlaalon a) | wo [20 | a — | Ranier oft evs fl open ol se 's M » - fidkg) — 229 324 603, Weight (ks) BE, BR 4-1/16"% 15000psi AREAL ATAD ALM R Note: 4-1/16"*15000psi in the table isthe gate valve parameter ofthe bal serow rod assist mechanism4 S48 HR ASEB Assembly Drawings and Explosion Drawings EER cock T PUES 27 [Swight hycratic grease] 1 ripple 26_[ HAT Vale sem ma 25,_[0 ee O-ring 24 | HAW Check valve 23. [FOIE Valvesten 2 2 rst all beating 30 [ EFF Upper sheath 19 0.681 Orin is [08H O-in 17] £45 Mandvheol 16 [iW Gate pate 15 [O68 in RIE Washer 13 FEE Lower ange T]HE Press rng TBE Gand ANT 40 |ttexognn socket taper sel 2 [att Si z & [BE Nut 16 2 [AOE Valve sear r 1 [BE FEE Wave pring | 22 BG a Eat SN. Name oy. DEF Ue PEF Series Gato Valve Assembly Drawing5 fil 20 (6) AA HH HH Replacement of gate plate and valve seat 5.1 $0 8 A 4 FI Disassembly of the gate plate and valve seat S11 AOL STAR 0. SALAM CR) MONROE. Isolate the gate valve from the line pressure and remove the valve chamber pressure through the grease fitting (check valve), 5.12 OFA RU SSE: EAU MR MRE, ROP MEER LE Remove the bolts and nuts on the flanges at both ends of the gate valve and remove the gate valve from the pipeline. 5.1.3 BNF _EIR 2 Leva. Remove the nut from the upper flange. 5.1.4 HERE AE TL AA LAN AEA FLA A, SRLS ARR A RUS B AS TELA PY FAO, Ae EUR BH UETE RABI AT. A — MUR PELE. Insert the valve seat installation tool from the side of the gate valve through the water hole, and insert the top pin into the groove of the inner ring of the valve seat by adjusting the nut A and the nut B, and continue to rotate the nut B to compress the wave spring. The other side operates as above. S15 ORF EIR, ARAL ALAR SOU RATA, SL S14 AES PE, LS el 05 BR HE Remove the upper flange and slowly pull out the gate plate. If it is difficult to pull out the gate plate, repeat this operation after operation of 5.1.4, to avoid scratching the gate plate or valve seat sealing surface S16 SUF PRET AL, MCA PE Ze a TE I. Reinove the valve seat mi fool and remove th ML Rinse the valve cavity with sket ring, valve seat and wave spring, 5.1.7 JH suitable detergent. f Vee Rane, El Se Gate plate seat ELM Vale body fn . F + AMAR Seheratie Diasram of Disassembly and Assembly of Cte and Valve Seat 5.2 TAAL HOLE 22S Hh S BB AVAL Lnspection of gate plates, valve seats and other parts 5.2.1 HATTA. MCAT, MG. MEAT Check the sealing surface of the gate plate and valve scat, and replace it, if there is any damage. 5.2.2 PHBH. OBFHE. RMR, MEBMA MM MMT ER. Check gasket ring, O-ring seal, wave spring, and replace, if there is deformation or surface damage. 5.3 FAVA FAR MEF Ze HE The installation of the gate plate and valve seat 5.3.1 BEREAN OD, AUER SCTL, ee een. (ORE. RE. ER. OBE.REAR, ERTS. HRY, Kin. 4RRRS. HECNNEN AMR ESM Cheek the valve body seal groove end face, valve cavity and valve seat hole, upper flange seal surface, gate plate, valve seat, gasket ring, O-ring seal, wave spring to ensure the surface is clean, without any foreign matter, such as sand , metal scraps, ete. Apply a layer of sealing grease to their sealing surfaces, 53.2 HOBBES RM SHA. Install the O-ring into the sealing groove of the valve seat 5.3.3 HE DEAE I Si de Me BN Ue STA A. Install the wave spring into the end face groove of the valve seat. 5.3.4 RGR) Be 8 i) A FL» J I a Tk Install the valve scat in the valve cavity and valve seat hole, and the end face with the wave spring is in contact with the valve body. 5.3.5 HEFT 5.1.4 RIE 6 Perform the 5.1.4 operation, 5.3.6 HERRERA, USAC LR RE Te. Put the gasket ring into the valve body sealing groove, and fill the valve cavity with a proper amount of sealing grease. 5.3.7 WIS MEPIERE. Conneet the gate plate to the valve stem. 5.3.8 MERE LAS HG He AEF SAS Zo He DL EAT = Si Ke NGG, HR AG, SE 5.1.4 DE a EAT AS ee ie MEAL HG i SI ALI Ae» Wh es Se id BN Lift the upper flange to place the gate plate in the cavity between the two valve seats, and adjust the direction of the grease hole on the upper flange to parallel to the direction of the through hole. If the gate plate does not fall smoothly, lift the upper flange and repeat the operation after the operation referred in 5.1.4 to avoid scratehiing the sealing surface of the gate plate or seat valve. 5.3.9 EAN ai OR A PL GB i MOR Rt AD ae ONE ee FS DA HO RH I BAS Be Align the bonnet bolt hole with the valve body connecting bolt, and turn the handwheel counterclockwise to lift the gate plate to ensure that the gate plate does not touch the bottom of the valve body. 53.10 HARI NIH Li Lat CHE IL 5.3.13 SORA AE RAI). Install and evenly tighten the mut on the upper flange. (For torque, see 5.3.13 Flange Bolt Recommended Tightening Torque Table). S311 FAAS, HERA TE, JFK RA. ILE API Spee 6A Hie BERL AT HAAN, RRS Got FIRE ATTESTING JR 5.3.12 Switch the gate valve several times to ensure correct installation and flexible switch. The sealing test should be carried out according to the requirements of API Spec 6A. After the test is passed, the valve cavity is filled with sealing grease. (For static pressure test, see 5.3.12) 5.3.12 FBhP AT il BG OA RS Manual parallel gate valve static pressure test:east ve eam] RE | eat rece test Comert war | Asentares | se Ress FSIS, PSIG HULA LI MINT ORM OF GEA. RTA HA. ‘With the other side connected with the atmosphere, the valve 1A — BRIE taneay | sal be appt ech sie ofthe gate plate or cock athe at A, WEA) wean AER | enki presus and tested in bth dectons. aptspec 6a | ROE. Eee KEM | ammiM —M. BOUSI. —AtaD 3 | “Tasg | Thee sould ee ydostati TRAE SURED 15 SH. ERERRIAZIAL, BEE | apy spec Ga | be no visible ese ciest | KEES. Pi Spee OA veakage of the | “tae SRR PBEEERBIEIE FIER valve during | pecorder “Tat each side ofthe gate pate or cock at Feast thee times, and any _ pressure told the pressure for atleast 3 minutes forthe first time, at feast oking 1S mimes fr the second and third ine. And the pressure shook te reduced to zero between each holding eel PSL3G YER SMARTER, UE II PINT AAPOR Aen BER A—O, BH MNEICMCERI. URN AE eee Fer, MeMRATR S 15 AOR, ERLE, MIRE ED " : ASI the GAH II 2.0MPaE 10% (300psi at FROESCHE sony » Reese 5 4» RRS eakiied wet, | te de coma steel wae wt te | atlas | pte suieae lesa | presse ais on ead ile of the twornay vane ane pla or] 6A | holding period See Feceare | ie Jeconnects trough the mowphee. The | 74958 | thre ar mo | ar test | frat tent presiore is the rated working pressure, and monitor the el et Fressure holding tine for 15 minutes, then reduced 0 720; the visible bubbly | recorder Tele should be filly opened and completely closed once. The intone) sane aoa ptesure was, 20MPaarO%% (300108), and the mame ser or holding ine fr 1S nes then ees 1 rae 5.3.13 TSMR MERE a RHI ‘The recommended tightening torque table for flange bolts [S| RGAE AE, Le mm FETIP RAEN - m (b> | SN. | ane mit spinon der stn ol ina unkzom)_|_Resomnendt ing ra 1 MEXIXL 1L@25.SUNXL. 2150 (2918) z MBDXIXL LS-8UNX 1675 (2270) 3 MaGXIXL TTS.AUNXL 1275 1730) 4 MEBXIXL, 1.25-80NXL 950 (1290) 3 Ma0X3XL 1.125.80NXL 15 (ONS) 6 MaTXL. TSUNCXL $75 (5) | 7 Naa TSUNCXI 475 (645) [Eee Max O875-9UNCXL 300 G10) | ° MaDxL. 0.75-10UNCXL ani (270) 10 MIGxL. (0.625-11UNCXI 115 160 6 Hak th HH Bearing Replacement 6.1 iMRI Remove the bearing joy AL ORT, TRL AR A CHL) NBDE LE 77 61d Isolate the gate valve from th grease fitting (check valve). 612 HE, EER ‘0 F FES! Remove the lock nut and remove the handwheel, line pressure and remove the valve chamber pressure through the613 MPAA RR EIT. Remove the hexagon socket set screws. 6.14 LPR EME. Unscrew the upper sheath and remove it 6.1.5 SOF HAR BPR A. Remove the bearing and valve stem nut. 6.2 AR A FES FFT Inspection of bearings and other components 6.2.1 MMAR, MFA MIN. HPT BLT HR. Check the bearing, and replace, if the surface is dent, or has damage. 6.2.2 HR AEA FR SE AR AH OA A eA AG EE Check the contact between the valve stem nut and the bearing and the valve stem. Replace if damaged, 6.2.3 RAAAM REM MRO AAT HL, MATH AIT Check the thread and the inner hexagonal part of the hexagon socket set screws, replace, if there is any damage. 6.3 $47K 8938 Bearing installation 6.3.1 DEER MEMR RE. Sia. RUE AN AR SE SAPS. cheek the lock nut, bearing, valve stem nut, and hexagon socket set serew to ensure the surface is clean and free of any foreign matter such as sand and metal debris, 6.3.2 HE IOV AUFERO A) Se TH Apply grease to the thredded parts of the valve stem and the valve stem nut GERM, KA, Mee 6.3.3 BEN UAR RIAD AE Me A WOLTER ATE Biba HL OR Ey ee FH » Apply grease to bearing then install the bearing into the upper and lower parts of the valve stem nut. The bearing and the valve stem nut are connected in an interference manner. And it is allowed to tap with a copper rod during installation 6.3.4 HERDER BSE A fa FT Re AS a A INT. After the valve stem nut is inserted into the valve stem, rotate until the bearing and the gland are coincident. 6.3.5 A LPARAM TOR ET IS, GRIER SF ah M8 HENRI SS bP TARGET APES. Tighten the upper sheath into the valve stem nut to ensure that the MS tightening threaded hole at the lower end of the sheath is flush with the upper sheath thread escape 6.3.6 HAP AN AR TEIRAT. PAG IR RAR Install the hexagon socket set screws, handwheel and lock nut. 63.7 BEF, AMI. Operate the handwheel to fully open the gate valve. 6.3.8 ASPB AN AEDT APUHEIS, CAS vt OS RE HL MS Fill the grease from the upper sheath grease nipple until the grease on the opposite grease drain hole overflows, 7 SUADE CR IDHR) AYBK Replacement of Grease Fitting (Check Valve)71 BMS ERE WMS. SHENAE CLAIR BORO Isolate the gate valve from the line pressure and remove the valve cavity pressure through the grease fitting (check valve). 7.2 SF a CTA Remove the grease fitting (check valve). 73 Jee CLINI), SRG FI A ee HT Install 8 new grease fitting (check valve). The valve cap must be unscrewed before the installation, because the operation with the cap is easy to damage the cap 8 AF SE EHH Be Replacement of Valve Stem Seals 8.1 PUEPASSSEE MYER Disassembly of the valve stem seal B11 HEADS RAE AS, HSM EHH CAR IND SUN AEE Ae Isolate the gate valve from the line pressure and remove the valve chamber pressure through the grease fitting (check valve), 3.12 HF WEES Remove the lock nut and remove the handwheel. 8.1.3 IR LAPSE A AL A HR EHR» Remove the hexagon socket set screws from the upper sheath, 8.1.4 1g haMdeiete Fe Unscrew the upper sheath and remove it. 8.1.5 SF PAP ZR Remove the valve stem nut and bearing 86 A ite Remove the sealing gland B17 OUR EE EMR, IRR Remove the nut from the upper Nange and remove the upper flange, 8.1.8 UE FAS EAU A TSR SEIT Remove the hexagon socket set screws from the lower sheath, 8.1.9 HERE REMAN F 6 Unserew the lower sheath and remove it 8.1.10 fF BY HE Remove the sealing gland. S111 SFL LAURE, BEE 8 Remove the nut from the lower flange and lift the lower flange 8.1.12 YEH EP ee 2 AP Remove the valve stem seals components of the upper and lower flanges. 8.2. PRAFRESH (EM 238 Valve stem seal installation 8.2.1 Ree EES Pe. EP AU SEA SE Bes De Re Pe kPa PN PAE se TEARS. BRANES. RAPA EL. BAR. E PRR BA He SE NBAT . ARTR, ORE TEATS LBA EE ALS DOR, MRL. BE LF i Sm. WASCheck the valve stem seal, valve stem and guide rod outer circle seal and thread surface, upper and lower flange internal and external threads, upper and lower flange seal cavity, seal gland thread, upper and lower sheath internal thread, valve stem nut, bearing, upper and lower flanges and valve body flange sealing surface, hexagon socket set screws, gasket ring, to ensure no damage and no foreign matter adhesion, such as sand, metal debris. 8.2.2 RUA AR AP AR EE RAP EN RS REE ASAE Ol eS eT RB ee ARE. LPARAM RA SHE. BH IR MK Bie. Apply a layer of grease to the thread of the valve stem nut, the upper and Jower sheath inner threads, the outer circle sealing surface and the threads part of the valve stem and the guide rod, the inner and outer threads and its sealing cavity of the upper and lower flanges, the sealing surface of upper and lower flanges and the valve body flange, and the sealing gland threads. 8.2.3 HEAR URI — HT A RR HP Apply a layer of grease to the gasket ring and place it in the valve body gasket groove. 8.24 dae bee, PERM bee IL a Sada Install the upper flange, pay attention to adjust the direction of the grease hole of the upper flange to parallel to the direction of the through hole, B25 BRIA LUE EV ORG C1 IGM 9.3.13 IR ERE NIH) 5 Install and evenly tighten the nut on the upper flange (for torque, see 5.3.13 Flange Bolt Recommended Tightening Torque Table), 826 HAHEN GRR EMEA, ALIS SEA Apply a layer of grease to the valve stem seal and insert it into the valve stem and press it into the upper flange seal cavity 8.2.7 dae bikes b Sa HE ie» Install and tighten the sealing gland on the upper flang i HLA BLE tT. fi LL ASANT Be TiS BP OE Place the grease on the bearing and instail the bearing on the upper and lower parts of the valve stem mut, The bearing and the valve stem nut are connected in an interference manner and are allowed to tap with a copper rod during installation, 8.2.9 #6 ALFEAREESS AIRE IE BEE ESR 5 JE AE eB Insert the valve stem nut into the valve stem and rotate until the bearing and the gland are coincident 8.2.10 A LAAT ARE, PREP ih MB HERA baka Tighten the upper sheath into the valve stem nut to ensure that the M8 tightening threaded hole at the lower end of the sheath is flush with the upper flange thread escape, 8.2.11 SORE ANA Si SRE ART . HG FL RM Install the hexagon socket set screws, handwheel and lock nut 8.2.12 HERRERO ARB 2S Apply a layer of grease to the gasket ring and place it in the lower flange gasket ring groove. 8.213 SEAR PRS IPS SLIT RTS EMME CAEL 83,13 ER AME ER REARS) Install the lower flange and evenly tighten the nut on the flange (for torque, see 5.3.13 Flange Bolt Recommended Tightening Torque Table). 8.2.14 AG IDET EMER IA — OAT HRS EA GAT, SRI ARR SRA Apply a layer of grease to the valve stem seal and insert it into the guide rod and press it into the lower flange seal cavity. BEG TI.8.2.15 SAI PE Lae a Install and tighten the gland on the lower flange. 8.2.16 SERIE, ORIEP ELI MB REMC S F Install and tighten the lower sheath to ensure that the M8 tightening threaded hole at the upper end of the sheath is Mush with the lower flange thread eseape. 8.2.17 BREAN Sa RE ORET Install the hexagon socket set screws 8.2.18 FIM EAK. BUREN, HRI 3H API Spec 6A 4h eat il at Th Re EDGE. RAPS DEES, EEE AH A ZL LTT Switch the gate valve several times to ensure correct installation and flexible switch, The sealing test in emted out according 10 the requirements of API Spec 6A. After the testis passed, the valve cavity is filled with sealing grease, and the grease is injected from the upper sheath grease nipple until the grease of the opposite grease discharge hole overflows. 9 Fe HPAN ARIE Daily Maintenance and Service 9.1 He) BUR HME Thrust bearing lubrication 9.1.1 EL LARA UAE 70 AR ACA LAR BPR the gate valve should be kept in good working condition by lubricating the thrust bearing fequenty according to the use situation 0.1.2 TRH RAEIGE Fl: 4 2PM ABRAM 18°C EL ee eA AHR Selection of grease: It is recommended to use lithium grease. For continuous operation below -182C, the bearing low temperature grease should be used. Pom ieiedk SAREE, GSN. AS fF TE MNT 3 a 9.1.3 iNT STA Lubrication method: Connect the grease gun joint to the grease nipple and pump the grease until the grease drain hole on the other side seeps out the clean grease 9.2 PARES Valve cavity lubrication 9.2.1 PRICE LIF TTR, Fema HT SeEE. GSE92 10 PPR TE MR RITE TE BE LU ETT a fl A HF “RI al (EYE A AD IE ERM “The gate valve should be cleaned after each well up, and refilled with sealing grease to lirica i Se plate and valve seat t0 ensure the reliability ofthe seal, The sealing arcase is filled once evtry 10 operating icles, and each operating eyele with one full-opening full-close valve The maintenance cycle can be flexibly Sthasted according tothe uid and well conditions passed under the premise of ensuring reliable sealing of the gate valve. )OE. DLE URI INDE, ARES BH 9 a EK TV A TA) YR SEL IT BEV -29°C AF Se A Selection of sealing grease: SC-PU sealing grease is recommended, and low temperature sealing grease should be used for continuous operation below -29°C 9.2.3 WMA: AIK EARS Ua CAPA AD AID. HERA RES Ea CALI fd) AHEM, SAME SEAN CSERUNIE ABEL 9.3 YERRSUIR AOD Lubrication method: Remove the valve cap on the grease fitting (cheek valve) on the side of the upper ange, connect the grease gun joint 0 the body of the grease fitting (check valve), and PUP the proper armani of sealing grease (See 9.3 Grease Data Sheet for the amount of grease to be pumped). 9.2.4 PERE: MUR IMac ve. RA Hea ae eM RLF (2, MAUMEE, Z Fate BER mee sh AAR PSTN De L.A Ae ER eh I Sake ee WO PTF AT» RE BRE 9.2.2 (GE A: HEPEAR SC-PU 8‘Note: If the gate valve is used under cement, acidified liquid or other special conditions, the valve cavity must be lubricated fitst, then the neutral liquid flushing gate valve is added to the pipeline, and then the gate valve should be operated with the water or neutral liquid in the pipeline. Finally, re-lubricate the valve cavity. 9.3 GABAA Grease injection data sheet Rie | CREA Tae Haw ime wT TE RE LTT ND. WP. [Required seal grease volume Required seal grease quality | Grease gun approximate stroke mm (in)_| MPs (psi) L kg in 52(2-1/16") | 21 (3000) 0.69) 06 548 65(2-91167) | 21 (3900) 0.80 oF 37 796-118") _[ 21 000) 138 12 1099 103(4-1/16") | 21,3000) 207 Ls 1648 522-6) | 35 (3000) 0.69 06 549 es@-sri6") | 35 (3000) 0.80 o7 Ga 79G-18")_| 35 (S000) 138, 12 1099) toxa-Wi6") | 35 (5000) 207 18. 1688 22-1716) | 70 Cion00) 0.69) 06 549 “65 @-9116%) | 70 Cn000) oso OF, 637 ee 783-116") | 70 (10000) 172 13 136) 103(4-1/16") | 70 (19000) 218) 19 1736 et 52@-1167) | 105015000) = == — iy s(@-9/16") | 10513000) 103 08 20 783-1116") | 10505000) 18 EEE 1965 1o3(a-1/16") | 10515000) 287 Bote cee oo TH GRMEARMSS A, TET Note: The sealing grease injection amount isa reference value and can be adjusted ng 10 the aetuel siuotion, 10 # JUAALE Common Troubleshooting He BG Raa ] Common Troubleshoot Cause Analysis, ‘Take Measures 1 RR ee Gate plate valve seat is damage epics the gte pate vale seat PoE cat | 2 HRA REHE 2PR HE 2-318 aa ‘The handwheel is not reversed, Handwheel reversal 1/2~3/4 circles. = 3.0 ERED 3. UR O TEE O-ring damage Replace te O-ring eee 1 RUT RESEaER 1 BR PPE Male stem see damage Replace the valve stem seal 4 2. ROAR 2. BH rears | Nate dnese ee ' 3. ER ee ne A AL 3. Bip ee bP ist The upper and Tower Mange seat cavity | Replace or repuir the upper and lover inet val duaged anges aaa FEE AER eae Grease injection check | Grease injection check valve is| = S2EMRUGLIN isieapea Replacement grease injection check valve 1A RAR Thrust bearing lubrication is poor 2. HEA Si EG He ‘Thrust bearing is rusted or damaged 1 ne Filling grease 2, SOR Replace the thrust bearing, Fase za 3, PUERHRS NH ZS , the Fandehed ia i] | Brawn einen | MOO oe + REA eS | ‘There is sediment inthe valve cavity a are 5. UTA GFR AT ARES See: damage Out or waive stem thread iS) "Replace the valve stem nator valve stem lmaged11 3289 027F Transportation and Storage Bs A ETAT RL AE SO°C C125°F ) EL PAS SSR RIAL AE HB at, FPA EARP. Prior to transportation, the exposed metal surface shall be coated with a rust-proof layer that does not become a fluid below 50°C (125°F) and is fitted with a protective cover. 112 FUROR AERRT PR, PARA BT, CRE APA PRT ~5°C ST AS EE Pe ER ‘The gate valve should be stored in a dry and cool place. It should be stored in a place where the temperature is lower than -5°C, and it should not be exposed to direct sunlight 11.3 SEAR EFA BS PTT, cb ARERR Ue ERIE PP BOs BE ‘Maintain the long-term placement of unused valves at least once a year, and the storage limit for the rubber seals is two years, Mt Bin 12 WT MMEFE Order Accessories HO i + ETAL, EO ER. SEO A HG, ie A AE A TS, AK A RS SN. Please refer to the general assembly drawing and explosion drawing of the gate valve, describe the gate valve specifications and the location of the components in combination with the Factory number of the valve, ‘and contact the manufacturer to check the latest version of the gate valve to obtain the drawing number or specification of the current replacement parts. #JF/YJF APA REMAP FM JF/YJF Series Choke Valve Operation and Maintenance Manual HS 1 HK Edition 1 2018 4F 10 | October 2018 PAE Aa ATS PRS AR ABE 39 2S] ‘Sinopec Petroleum Machinery Co., Ltd. Chengde Jiangzuan Branch Sih: lak AR UR PRE LL 5 Address: No. 5, Nanshan, Banbishan, Shuangqiao District, Chengde City, Hebei Province, China Wo%%: 067000 tigi: 0314-2153490 ##H:0314-2153498 Post Code: 067000 Tel: 0314-2153490 Fax: 0314-2153498H& Contents 1. FA Use... sasananocten 2. MUHA Structural Features. .unnumnmuennnnnmnnnnnnene eee 3, HIF] Operating Instructions 4, Q98FH J: HEME Assembly Drawings and Explosion Drawings... 5. Fah Wit MAY HF TM Disassembly and Assembly Process of Manual Choke Valve. 6. Mesh HEM RECA Disassembly and Assembly Process of Hydraulic Choke Valve... 10 4. 8. 9, 1. Fl a ME4F (RIE Daily Maintenance and Service...... . AE ILA ML Common Troubleshooting . 5 SRURAE Transportation and Storage 10. i) RRB F Order Accessories. $851 BLA Special Notes AFA JE/VIF AAUP RP ARIE HT SOR AUER. BR BREA A Bie HZ SHAR, AURA Lie ‘This manual provides the necessary data and procedures for the maintenance and service of JE/YIF series gate valves. For situations outside the scope of this manual, please contact the manufacturer. AREAL (FA A BBG SBR AB WE ‘The pictures used in this manual are not proportional to the actual product. AREA JP/YIE RTPA OS RA, ASAE AR SC IOLA HR EE Ta TR BL ‘This manual is the general specification for JF/YJF series gate valves. The operation and maintenance ‘methods of the Choke Valves with different technical parameters are the same, AFMORBAZARAREH AA AES, ASMA, WARE. This manual has made every effort to provide comprehensive user guidance. If there are any mistakes or questions, please contact the manufacturer AFH 2018 4F 10 RAB 1M, MRM MAE, RA. ‘This manual is the first edition in October 2018. For the latest version information, please contact the ‘manufacturer,1 FAX Use JE/YIF Al Athi BE API Spec 6A. API Spec 16C Fil NACE MRO175S bRAE Wit ANI. FAD PERT Rn bane eH, LM ARSE Reel SMTA IER, LW AER ORR Rabb AIL Ee BS) ‘The JE/YIF series of Choke Valves are designed and manufactured according to API Spec 6A, API Spec 16C and NACE MRO175 standards. The external end connection is a standard flange connection, or it can be a threaded connection or other special structural connection, which is an important part of the oil and gas wellhead device, the Christmas tree and various manifolds. 2 SHE Ki Structural Features 21 TERRE SE, YIP ARAB TT A. JF stands for manual Choke Valve and YJF stands for hydraulic Choke Valve. 2.2 ARIA HL A tS 5 WD A AED RL ML, LI BSB RAGE TE HAE Bf. This series of Choke Valves change the flow area by adjusting the relative displacement of the valve core and the valve seat to achieve the purpose of controlling system pressure and flow. 23 MeN TNA Re SETA CA) Aa. ‘This series of Choke Valves cannot be used as a shut-off (cut-off) valve. 2.4 ME RRR, HERD, RD, BP AES AUARE. This series of Choke Valve has simple structure, small size and small weight, which is convenient for maintenance and service. 25 IER ATE Ri eh RPE AES), A IPB IN AES This series of Choke Valve makes linear movement of the valve stem during the switching process, and has the opening display function. 2.6 HOTA ESR eM CGO) , SUSIE. MPaepItE ITEC. The valve core and valve seat are made of tungsten-cobalt hard alloy material (YG6), which has good bending strength, impact toughness and wear resistance. 2.7 POEM RRR LP, BT UBT A, Fee ‘The valve core and the valve seat adopt a cylindrical symmetrical design, which can be used in the direction of rotation and double the service life. 28 EPERAST MAMI, ET RGAE, AW RAIL, OR HT AR OUINTETL. BTML A, ARMTLSF RY Al O Teae Ste aE. ‘The upper sheath is provided with an oil cup specially lubricated for the bearing, which is convenient for filling grease on the spot, and a vent hole is arranged on the side to observe the filling condition of the grease. In order to prevent the intrusion of dint, the discharge hole is usually covered with an O-ring, 3 $efE BAB Operating Instructions 3.1 FSV: EMF, WTR), BTA. METRE, MEAD Ks Manual throttle: Tum the handwheel clockwise, the throttle area is reduced, and the valve tends to close. ‘Tum the handwheel counterclockwise to increase the throttle area,3.2 MOSTTVERG: HMERAEIRT AR EMO I “OR” A, ATE WITHA. HMR LARP FE” Ae, RMA. Hydraulic Choke Valve: The reversing valve on the panel of the hydraulic control box is turned to the “off” position, the throtle area is reduced, and the valve tends to close. Move the reversing valve on the pane! ‘of the hydraulic control box to the "on" position, and the throttle area will increase, 3.3 WPL RHR RES Bee Choke Valve size data and operating parameters: pera £ = L eis] L | FE Fy HEI Manual Throttle ‘HG UTE Hiydaulie Choke Valve LAPIS Working Pressure, 21MPa_(3000psi? ai ‘ti Simm | éimm | 79mm | 103mm tem Description ene | @siey | ous") SECC) A. | inlet end distance (mm) 200 200 230 240, HERVE (mm) B | Outlet end distance (mm) 260 260 280 290 aT Emm © | otal length of valve (mm) 604 0s 648 670 ERAN) D | Handwhee! outer diameter (mm) 380 380 380 380 HBR mm) E | The widest valve body (mm) 215 24s 240 290 ___ | ania As RReHEEONND ‘Maximum switching torque under good lubrication (N.M) @ a 100 150 | ae Effestive number of turns 8s 83 0 10 RATRALE Gm) — | Maximum tarotte aperture (mm) 50 50 6 6 = | Wests wo |» | ous | us EERIE (nm) AA | niet end distance (mm) 200 200 230 240 WARE (mm) BB | utter end distance (mm) 260 260 280 290 ITE (mm) CC | Total length of the valve (tm) 365 565 602 ou ‘RL Fem) DP | Cylinder diameter (em) 280 280 280 280 HR mm) ,. : EE | the widest valve body (mm) 215 245 240 290 — [Rose OPD 3 3 3 3‘Maximum switching oll pressure (MPa) ELITE Gum) ae 35 35 38 3s Hydraulic eylinder stroke (mm) _ | BARBIE Com) is 30 a e Maximum throttle aperture (am) — | Bite) 106 16 140 m2 Weight (ke) SLAPEA1 Working Pressure, 35MPa (5000p) Samm | 65mm | 79mm | 103mm tem | __ esti cine | cane | Gate | dine ‘a. | HEFBRREGam 200 200 230 240 Inlet end distance (mm) | FUE Emm 260 260 280 290 Outlet end distance (mm) ¢ | BNBK em 608 08 648 670 “Total length of valve (mm) p_ | Ei Cam 380 380 380 380 Handvheel outer diameter (om) | Ree econ 21s 245 265 310 ‘The widest valve body (rm) _ | aa FACT EEO 80 120 140 180 Maximum switching torque under good lubrication (N.M) _ | ax 85 85 10 10 Effective numberof tus | ROC HLE Gam se es : Pe Maximnum throttle aperture (mm) — | #iGe) 80 90 ng 131 Weiaht (ka) iE (mm) 200 200 230 240 AA | Iniot end distance (ram) pp | SH38F (mm 260 260 280 290 Outlet end distance (mm) W178 (mm) 565 365 602 624 CC | Total lenath of the valve (ram) pp | SECEE(mm) 280 280 280 280 Cylinder diameter (em) ee | BEREI(mm us 24s 265 310 ‘The widest valve body (mm) __ | FROM) 3 3 3 3 Maximum switching oil pressure (MPa) — | aate Com 35 35 35 35 Hydraulic eylinde stoke (mm) | BTA Com a a PF i Maximum throttle aperture (mm) — | Bite 106 16 145 17 Weight (ke) “LHFEEIs Working Pressure, 70MPa (10000psi. i Simm | 63mm | 78mm] 103mm tem Dest @ns | ess | a-viey | c116) A. | HEE Cam 200 200 230, 240 Inlet end distance (mm)1H 9 (mm) B | Outet end distance (mm) 260 260 280 290 © | Foot ieags of ive nm) cos | ow | oe | 70 Oe ee ecke diameter) 380 380 380 380 fe ee al am | 20 | 20 | a5 Retiree ate ool ttn 6 vo | wo | io | 280 — | RE unter ots ss | 8s 0 10 SES erenas (os) 50 50 6 a = [Rane | 7 | om | os 1 ae a ce (am) ao | 20 | 0 | 200 oe | Bea (am) ro | 260 | 280 | 290 | Fea nat ofthe valve in) ss | 55 | om | oe Do | Bitar Sameer (nm) no | 250 | 280 | 280 | Fe ert body) m | 2 | 20 | ais EE crctag on ple () 3 3 3 3 — SE aera oon 38 35 35 3s ae feel ee 50 so 6 6 = [Rae wm | om | ow [ us “LPH 1) Working Pressure, 10SMPa (15000psi mie ie s2mm 65mm. 78mm. 103mm ten Deseition Giley | gartey | canes | aire | Ticeoed des om) cdl Patan ey lage ee 8 | Sater end ctnce un) — | w | x» | - © | Baten of ave (nm) SP) eee ene 8 |= © | eee one sae Gx ah) Gen ti eaare |e | RR ae by (om) — [am }m | - — | BERR AAT gue unr good ubriaton (ND — | w | a | - — | RES ante of ume — [as | wo | - — Be ie at operas (am) pe esos a = | Weta) — foam | om | —ECE (mm 130 145 ‘AA | Intend distance (nm) ‘HORE (mm) 260 295 BB | Outlet end distance (mm) co | MNT KGmm 565 02 Total length ofthe valve (ram) AHF) 280 280 DP | Cylinder diameter (mm) FEES (mm) 280 318 EE | The widest valve body (mm) _ | RTPRIA TEMP) 3 3 Maximum switching oil pressure (MPa) — | BaF Com a a Hydraulic eylinder stroke (om) — | BBRALE Gam) as 5 Maximum theotle aperture (mm) — | Sie 206 258 Weight hs) 4° #320 AEA Assembly Drawings and Explosion Drawings 2 21 a he IBIS 2 mie aan zone ey 7 20) da Whew 1) Ze Be ROIMERORE 1 Sos Choe a Rent Drangie 18 16 J 228 24 2329 ze a i Fer Fea PPP vr Ripa eI ‘iF sera Ce Vale een Dien of aan ers oun ~ e oe IF RSE 1 Series Choke Vale Explosion Drawingaxon _ Soe 5S £5) 15 VEPIMYEAUUAL Disassembly and Assembly Process of Manual Choke Valve 5.1 SAK HIF) Removal of the bearing SLL AST VEDL SERIE AS» Isolate the Choke Valve from line pressure. 5.12 BFR, REPRE. Remove the protective cover, the handwheel and flat key. S13 FFA ADH 7 Fi DHEA ET, BF PT Unscrew the hexagon socket head cap screws at the end of the valve body and remove the retainer ring. 5.14 RHE bPS. Unserew and remove the upper sheath. SAS RE RK. Remove the valve stem nut and bearing.i te Prsiesng pine es / JENIF RAL ATE IRIVIF Series Choke Valve Seat Disassembly Schematic 5.2 (IAS. URE. PATHE Disassembly of the valve core, valve seat and valve stem 5.2.1 MER ETE PA ale 10 BA AZ» CH a = Rotate the bonnet about 10 turns counterclockwise to remove the bonnet. 5.2.2 MPI, IPR. Remove the connecting bolt and remove the valve core. 5.2.3 ANDAR BRE, BOR SARL RAT Be SPB. Remove the valve stem from the bonnet and remove the cross recessed countersunk head screw and guide flat key. 5.2.4 HEAT HE MD EBA TRA A Extend the Choke Valve seat removal tool into the valve body. 5.2.5 WUAURA, CE se TEIN 45 PR ES THT [Adjust the nut so that the end face of the positioning sleeve fits the end face of the valve seat, 5.2.6 WITSAR AR, (Rs (ch 5 BN MH ANE ‘Adjust the nut so that the positioning plate fits the end of the valve body. 5.2.7 UBT EL HERE. BOE OE a BT, MR YE ARF PE Rotate the handle clockwise, the up block will block the rear end face of the valve seat. Continue to operate, and remove the valve seat. 5.2.8 FASE OT DENISE DURE DDE TIP Rinse the valve cavity with a suitable cleaning agent. 5.3. SAUL Inspection of parts and components 53.1 RRMA. AS. AO. BT HM. UE DDE SR SRR OREN, ‘en Be TAO OT HG AT Inspect bearings, valve cores, valve seats, wear liners, valve stems, bonnets, valve stem nuts, connecting bolts and O-rings, and replace if there is a dent on the surface or damage fo the sealing surface. 5.3.2 Ree UR. MA. RAT. TAL OP SRAUDUIT, ‘Ah wR A AE es LE TE Check the protective cover, oil eup, screw, retainer ring, flat key and the top rod, and replace, if there is serious corrosion or surface defects. 85.4 PRS. (URE. RUFF 22% Installation of valve core, valve seat and valve stem 5.4.1 HARD. PTS. RE. A. UAT, RM. OREM RAS MH, RIE RHA, CEMA, eb, SMR S. FE EAH EB Ze RR Rie TR. Check valve bonnet, valve core, valve seat, wear liner, valve stem, connecting bolt, O-ring and other parts to ensure that the surface is clean and free of any foreign matter, such as sand and metal debris. Apply a layer of grease to their sealing surfaces. 542 HORENR ERA MMe HAA. Install the O-ring into the sealing groove of the valve seat. 5.43 ERAN, HMRARAM A, AMA, RE STRAT MR. Install the wear-resistant liner, and install the valve seat into the valve body, then tap the valve seat with a wooden stick to make the valve seat and the wear-resistant liner tightly attached. 5.4.4 95 O Fe oe By OB ANT BH ee BN TH Install the O-ring and retainer ring into the inner and outer sealing grooves of the bonnet. 545 BFAPRRT SARA RAH SAM. Install the guide flat key and the cross recessed countersunk head screw into the valve stem guide groove. 5.4.6 HERO AS, EP BR A a SS Extend the valve stem into the bonnet so that the guide key snaps into the bonnet guide groove. 5.4.7 Hf OF RH MRA ERIR ME HMA. Install the O-ring into the sealing groove of the connecting bolt 5.4.8 HERA, CREME. Insert the valve core into the valve stem and install the connecting bolts. 5.4.9 REAR RA A RR FRAT Extend the bonnet into the valve body and tighten, 5.5. §M3K(8) 2% Bearing installation 55.1 HRP. HAR. TT. OBE, RERMTH, LEAR, MBM. & FAAS. Check the protective cover, bearing, valve stem nut, O-ring seal to ensure that the surface is clean and free of any foreign matter such as sand and metal debris. 5.5.2. 5 HRDEF AT BE RS 3 Apply grease to the threaded parts of the valve stem and the valve stem nut 5.5.3 HSA URI RA BTR EEO EAB ALE RB, eS BUTAR ELA mA, SEMEN fe Fe FaMAE ERE. Apply grease to the bearing, then install the bearing into the upper and lower parts of the valve stem nut, The bearing and the valve stem nut are connected in an interference manner. It is allowed to tap with a copper rod during installation. 5.5.4 ME RDET MRE EA LET Fs ee BAAR SP eB RING AB AT Insert the valve stem nut into the valve stem and rotate it until the bearing fits the end of the bonnet.5.5.5 HF O TSM AEA EP MESA. Install the O-ring seal into the sealing groove of the upper sheath 5.5.6 HE La EAE AOA DT Tighten the upper sheath into the valve stem nut 5.5.7 SBE EPS, GRIEI 2-0 9 FL (IEE 2-M8 MR SCAL ATI Put the retainer ring into the upper sheath to ensure that the 2-9 hole of the retainer ring is aligned with the threaded hole of the valve body 2-M8. 55.8 RAN REM. Fl, FRRRPR. Install the hexagon socket set screws, handwheel, flat key and protective cover. 5.5.9 PRPS MER, WRI, BEA. Operate the handwheel for 3 cycles to ensure correct installation and no jamming, 5.5.10 SAE SP SEs ETE Av BE» ZO a ZL, Fill the grease from the upper sheath oil cup until the grease on the opposite grease drain hole overflows, 5.5.11 Hee FAC 3 AER, MORIA IEWY, SITET EDL. J4% API Spec 16C bite BERGE HT HP AK FRIRS. CHP AHEM 5.5.12) Operate the handwheel for 3 cycles to ensure correct installation and no jamming. Hydrostatic test should be carried out in accordance with API Spec 16C. (For static pressure test see 5.5.12) 5.5.12 “Wifi REP EH Throttle static pressure test eA RON ‘eae sada IR Test tem ‘Test Content Standard of Basis | Acceptance Criteria| Test Results WEEE, PILAR. TB ae RE At SERA. ORES SO, + OR REAT panty | BRERA MMTTIKA « GIES Ay Ble RBA ota men | BE Sui samy ra ‘Open the valve and the valve seat holes blocked | apt spec 16c | There should be |" a Wwe seat | sm the downstream by a special blind plug The} 7552 | no visible leakage mf hydrostatic automatic downstream is connected to the pressure test system, of the valve a test recorder and the upstream is open to the atmosphere. Hold the a any pressure for S minutes and step down to zero. pressure holding, 6 BYP VELA HFALIE Disassembly and Assembly Process of Hydraulic Choke Valve 6.1 SOF A TRB PA Fs BE SAMRAT» OCT POAC ES Remove the hexagon socket head cap screw on the top of the cylinder head and remove the valve position transmitter 6.2 PATS, PABEMIYEH Disassembly of the valve core and valve seat 6.2.1 weMP ETE EL HE 10 Hz a, ARP LAE Rotate the cylinder about 10 turns counterclockwise to remove the cylinder. 6.2.2 BOF RARHE, RT ITS. Remove the connecting bolt and remove the valve core.