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Journal of Constructional Steel Research 66 (2010) 971–980

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Journal of Constructional Steel Research


journal homepage: www.elsevier.com/locate/jcsr

Application of the finite strip method in cold-formed steel member design


Z. Li ∗ , B.W. Schafer
Johns Hopkins University, Department of Civil Engineering, Baltimore, MD, 21218, USA

article info abstract


Article history: The objective of this paper is to explore solutions and provide design recommendations for two practical
Received 5 March 2010 issues that develop when integrating computational member analysis with the conventional finite strip
Accepted 1 April 2010 method (FSM) into cold-formed steel member design utilizing the direct strength method (DSM). First,
FSM often fails to uniquely identify the relevant local and distortional member buckling modes. These
Keywords: elastic buckling loads (or moments) are required inputs for predicting the design strength. Second, the
Cold-formed steel
recently developed constrained finite strip method (cFSM) which can uniquely identify local and dis-
Constrained finite strip method
Direct strength method
tortional buckling in all cases suffers from its own limitations, specifically (a) cFSM does not yield the
same exact solution as FSM even when unique minima exists in the FSM solution, and (b) cFSM cannot
include rounded corners in the model of the cross-section. Two methods are examined herein for over-
coming these limitations, both of which utilize cFSM in an augmented form. The proposed methods are
explored for lipped channel cross-sections both for elastic buckling and for ultimate strength prediction
via DSM. Particular attention is paid to methods for handling cross-sections with rounded corners (in both
elastic buckling and strength) since cFSM cannot include rounded corners and still meaningfully identify
the modes. Finally, based on the study of lipped channel members a recommendation is provided for a
methodology that enables automated analysis of cold-formed steel member elastic buckling modes for
use in DSM.
© 2010 Elsevier Ltd. All rights reserved.

1. Introduction methodology sought here. See [1] for further discussion. The direct
strength method (DSM), as discussed herein, is the most amenable
In cold-formed steel member design, the elastic buckling load approach to integrated computational elastic buckling analysis, but
is a key parameter in predicting the design strength. For com- challenges in its application exist unless all modes are uniquely
monly used cold-formed steel sections, such as the C-section, Z- defined.
section, etc., the buckling modes may be categorized as local-plate,
distortional, and/or global (Euler, Lateral–torsional, etc.) buckling.
Finding the elastic buckling solution is a necessary first step in 1.1. Finite strip method
strength prediction. In cold-formed steel design the finite strip
method (FSM) is the most commonly used tool for elastic buckling The conventional, or semi-analytical, FSM provides the most
prediction. Conventional FSM analysis and the recently developed widely used approach to examining instabilities in a thin-walled
constrained finite strip method (cFSM) are both examined here as member under longitudinal stress (axial, bending, and/or warp-
methods for elastic buckling prediction. ing torsion). In particular, the application of FSM to members with
Analysis methods for elastic buckling prediction other than FSM simply supported ends results in an efficient solution and the
and cFSM are also available, such as the Finite Element Method ‘‘signature curve’’ of the stability of a member in terms of buckling
(FEM), Generalized Beam Theory (GBT), and manual solutions. FEM half-wavelength vs. buckling load, as popularized by Hancock [2]
is not typically used because of the overhead in initiating the
and implemented in the open source program CUFSM [3].
model and the fact that it cannot uniquely identify the buckling
Basically, the semi-analytical FSM (e.g., [3]) is a variant of the
modes; these drawbacks are the primary reason for FSM popular-
ity in this field. GBT suffers from the same limitations as cFSM, more common finite element method. A thin-walled cross-section
as such conclusions here about utilizing cFSM can be directly ex- is discretized into a series of longitudinal strips (or elements) op-
tended to GBT’s application. Manual solutions are inherently lim- posite to finite element discretization, as shown in Fig. 1.
ited in their applicability and so can never provide the general Shape functions in the transverse and longitudinal directions
are selected to represent the displacement field. For CUFSM, in
particular, the shape function of the strip in the transverse direc-
∗ Corresponding author. Tel.: +1 4109490843. tion is the same as a classical beam finite element; while in the
E-mail addresses: lizhanjie@jhu.edu, zhan.j.lee@gmail.com (Z. Li). longitudinal direction trigonometric functions are employed [3,4].
0143-974X/$ – see front matter © 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jcsr.2010.04.001
972 Z. Li, B.W. Schafer / Journal of Constructional Steel Research 66 (2010) 971–980

(a) FE mesh (e.g. ABAQUS S4 shell element), (b) Finite strip mesh, 108 D.O.F.
5670 D.O.F.

Fig. 1. FEM vs. FSM mesh.

For each strip, based on the plane stress assumption and 20


Conventional FSM solution
Kirchhoff thin plate theory, the elastic stiffness matrix ke can be
formulated. Examining the potential work created as the plate Lcr=12.65 , Pcr=8.72
shortens, e.g., due to out-of-plane bending, allows the geometric 15
stiffness matrix kg to be formulated as well (see complete details

buckling load
in [3,4]). After necessary transformation from local to global coor-
Lcr=2.02 , Pcr=5.72
dinates based on the strip orientation and appropriate assembly 10
over all the strips, the global elastic (Ke ) and geometric (Kg ) stiff-
12.6,8.72
ness matrices can be obtained.
For a given distribution of edge tractions on a member the geo-
5 2.0,5.72
metric stiffness matrix scales linearly, resulting in the elastic buck-
ling problem:
Ke Φ = ΛKg Φ (1) 0
0 1 2 3
10 10 10 10
where, Λ is a diagonal matrix containing the eigenvalues (buck-
half-wave length
ling loads) and Φ is a fully populated matrix corresponding to
the eigenmodes (buckling modes) in its columns. See [4] for so- Fig. 2. The cross-section stability ‘‘signature curve’’ from an FSM solution.
lutions with general end boundary conditions, here the focus re-
mains on the classical problem of simply supported end boundary into several fundamental modal bases, e.g. identifying the contri-
conditions. A typical signature curve for a 250S137-33 (SSMA bution of local and distortional buckling at a selected FSM half-
nomenclature [5]) lipped channel stud section with a straight-line wavelength.
model, under axial compression, is shown in Fig. 2.
Modal decomposition is accomplished by introducing the con-
Minima in the signature curve as shown in Fig. 2 indicate the
straint matrix in Eq. (2) to the original eigenvalue problem Eq. (1).
lowest critical load at which a particular buckling mode occurs, and
Thus, the constrained eigenvalue problem associated with mode or
also the half-wavelength at which that mode will repeat within any
modes M can be formulated as
physical member length. Traditionally, the first minimum is local
buckling (Pcr ` ), the second distortional buckling (Pcrd ), and global RTM Ke RM ΦM = ΛM RTM Kg RM ΦM (3)
buckling (Pcre ) is identified in the descending branch of the curve
at a longer half-wavelength equal to the global unbraced length of where, ΛM is a diagonal matrix containing the eigenvalues for
the member. the given mode or modes, and ΦM is the matrix corresponding
eigenmodes (or buckling modes) in its columns. Also, we may
1.2. Constrained finite strip method define Ke,M = RTM Ke RM and Kg ,M = RTM Kg RM as the elastic
and geometric stiffness matrix of the constrained FSM problem,
The constrained FSM (cFSM) was originally derived from respectively. Note, the solution size is typically greatly reduced by
the semi-analytical FSM for simply supported end boundary this procedure.
conditions. The key feature of cFSM is that based on mechanical Modal identification utilizes the same RM matrices, but for all
criteria [6,7] the general displacement field d (or buckling mode the G, D, L, and O subspaces, thus providing a complete alternative
φ ) may be separated into G, D, L, and O subspaces corresponding basis to the standard FSM basis. If RM is appropriately normalized
to the global, distortional, local and other (shear and transverse then the dM of Eq. (2) can provide the contribution of any given
extension) deformation modes. Mathematically, any general dis- mode in an analysis. See, e.g., [3] for further details.
placement field may be written as:
1.3. Direct strength method
d = RM dM (2)
where RM is the constraint matrix for the selected modal space(s) In current cold-formed steel design specifications, e.g., in North
and dM is the resulting deformations within that space. Note, the America, two basic design methods for cold-formed steel members
subscript M refers to the modal space (G, D, L, O or any combination are available: the Effective Width Method and the Direct Strength
thereof). Method (DSM). The Effective Width Method performs a reduction
There are two primary capabilities of cFSM: (1) modal decompo- of the plates that comprise a cross-section based on the stability of
sition: stability solutions can be forced into selected deformation the individual plates, while DSM performs a similar reduction, but
modes, e.g. focusing only on distortional buckling; and (2) modal based on the full cross-section stability; in either local, distortional,
identification: general stability solutions from FSM can be classified and/or global buckling modes. In essence the essential difference
Z. Li, B.W. Schafer / Journal of Constructional Steel Research 66 (2010) 971–980 973

B B

D r D

H H
t t

(a) Straight-line model. (b) Rounded corner model.

Fig. 3. Cross-section models and dimensions for use in FSM analyses.


where, λ` = Mne /Mcr ` , λd = My /Mcrd , My = Sf Fy , Mcre , criti-
p
is the replacement of plate stability with member stability that
includes plate buckling. cal elastic lateral–torsional buckling moment, Mcr ` , critical elastic
Specifically, according to DSM, if all the elastic instabilities for local buckling moment, Mcrd , critical elastic distortional buckling
the gross section, i.e. local, distortional, and global buckling loads moment, and Sf , the gross section modulus referenced to the ex-
(or moments), have been determined and also the squash load treme fiber in the first yield.
(or yield moment) that causes the cross-section to yield, then Essentially, the use of column curves for global buckling is ex-
the strength can be directly determined by predicting the load tended to local and distortional buckling instabilities with appro-
(or moment) capacities separately for Global (G), Local (L), and priate consideration of post-buckling reserve and interaction in
Distortional (D) buckling. The relevant DSM formulae in the speci- these modes [9]. In particular, interaction between local and global
fication [8] are recalled here in condensed form. buckling is included explicitly as shown in Eqs. (6) and (10).
The nominal axial strength, Pn , is the minimum of the individual
predicted capacities:
2. Problem statement
Pn = min(Pne , Pn` , Pnd ) (4)
where, the nominal axial strengths, Pne for global buckling (flexu- There are several issues when applying FSM solutions in the
ral, torsional, or torsional–flexural buckling), Pn` for local buckling, context of the Direct Strength Method, particularly when one
and Pnd for distortional buckling are: wants to automate and generalize the process. First, DSM requires
the elastic buckling loads (or moments) for all sections, thus they
(0.658λC )Py
 2
if λc ≤ 1.5 must be identified in all cases. Second, the treatment of the corners
Pne = (5)
(0.877λ2C )Py if λc > 1.5 introduces complications in the process that must be specifically
addressed.
if λ` ≤ 0.776

Pne
Pn` = (6) From a strictly practical standpoint all cross-sections have
(1 − 0.15(Pcr ` /Pne )0.4 )(Pcr ` /Pne )0.4 Pne if λ` > 0.776
rounded (not sharp) corners. For stability determination in FSM
if λd ≤ 0.561 such round corners can be directly handled by approximating with

Py
Pnd = (7)
(1 − 0.25(Pcrd /Py )0.6 )(Pcrd /Py )0.6 Py if λd > 0.561 several (at least 4) strips in the corners, as shown in Fig. 3(b).
However, a straight-line model, ignoring the corners, as shown

where, λC = Py /Pcre , λ` = Pne /Pcr ` , λd = Py /Pcrd , Py =
p p
in Fig. 3(a) is useful for its simplicity and even necessary in cer-
Ag Fy , Pcre , minimum of the critical elastic column buckling load in tain cases since the modal decomposition capacity of cFSM cannot
flexural, torsional, or torsional–flexural buckling, Pcr ` , critical elas- be fully utilized for sections with rounded corners. Of course, the
tic local column buckling load, Pcrd , critical elastic distortional col- rounded corner model does result in modestly different elastic sta-
umn buckling load, Ag , the gross area of the cross-section, and Fy , bility solutions, and issue studied further in this paper.
the yield stress. For conventional FSM it is assumed the member buckles as a
The nominal bending strength, Mn , is the minimum of the indi- single half sine wave along the length, the length of which is known
vidual capacities: as the half-wavelength. The FSM solution provides two parallel re-
sults for understanding the elastic buckling behavior: (1) the criti-
Mn = min(Mne , Mn` , Mnd ) (8) cal loads (or moments) vs. the half-wavelength, also known as the
where, the nominal bending strengths, Mne for global buckling signature curve, and (2) the cross-section buckling mode shapes.
(lateral–torsional buckling), Mn` for local buckling, and Mnd for dis- A signature curve with unique minima is defined as one that in-
tortional buckling are: cludes two distinct minima, corresponding to local and distortional
buckling, as shown in Fig. 2. The FSM signature curve is not al-
 if Mcre < 0.56My


 Mcre ways as unambiguous as Fig. 2 indicates. If either or both minima is
 10  
10My ‘‘indistinct’’ the signature curve is characterized as having only
Mne = My 1 − if 2.78My ≥ Mcre ≥ 0.56My (9)

 9 36Mcre non-unique minima. For the case of non-unique minima application
My if Mcre > 2.78My

of FSM for use in DSM requires significant, and potentially subjec-
tive, judgment. An indistinct local, or distortional mode, are both
if λ` ≤ 0.776

Mne
Mcr ` = (10) possible [9,10].
(1 − 0.15(Mcr ` /Mne )0.4 )(Mcr ` /Mne )0.4 Mne if λ` > 0.776
To examine how common non-unique minima are in con-
if λd ≤ 0.673 ventional cross-sections the structural and non-structural cold-

My
Mnd = (11)
(1 − 0.22(Mcrd /My )0.5 )(Mcrd /My )0.5 My if λd > 0.673 formed steel studs of a North American manufacturing association
974 Z. Li, B.W. Schafer / Journal of Constructional Steel Research 66 (2010) 971–980

Table 1
Number of SSMA cross-sections with unique or non-unique minima in FSM solution.
Loading case Structural Non-Structural
Straight-line Round corner Straight-line Round corner
Non-unique Unique Non-unique Unique Non-unique Unique Non-unique Unique
minima minima minima minima minima minima minima minima

Compression 54 45 54 45 41 9 40 10
X –X bending 19 80 19 80 30 20 31 19
Y –Y bending 2 97 2 97 37 13 36 14

(SSMA [5]) were studied (full results in [10]) under three load- 40
FSM solution, rounded corner model
ing cases: compression, laterally restrained strong axis bending cFSM solution, straight-line model
35
(bending along the X –X axis passing through the shear center and
centroid), and weak axis bending (bending along the Y –Y axis pass- 30
ing through the centroid). Both straight-line and rounded corner

Critical Load M cr
models were completed in FSM. The prevalence of non-unique 25
X: FSM@cFSM-Lcr=19.31 , Mcrd=9.24
minima is reported in Table 1, the problem is a common one par- 20
ticularly in compression where nearly half of the studied mem-
bers have non-unique minima. It is noted that the prevalence of 15 X: FSM@cFSM-Lcr=4.09 , Mcrl=4.47
non-unique minima in the signature curve is not influenced by the
10
choice of using a cross-section model with round corners.
In addition to problems with non-unique minima it is worth 5
noting that for more complicated cross-sections, particularly those 4.1,4.47
with intermediate stiffeners, multiple local, or distortional buck- 0
0 1 2 3
10 10 10 10
ling modes may exist in the signature curve (i.e. more than 2
Half-wave length
minima). Also, cases exist where flexural and distortional buckling
may interact at relatively long half-wavelengths, making it diffi- Fig. 4. Signature curve augmented with pure mode cFSM solution and illustration
cult to determine long column modes at certain intermediate to of the proposed FSM@cFSM-Lcr solution to identifying non-unique minima.
long lengths. In all these cases, appropriate engineering judgment
must be applied to identify the mode in conventional FSM. determine only the half-wavelength of interest in a conventional
FSM analysis and (2) a method proposed by Beregszászi and
2.1. cFSM as an identification solution Ádány [11] that relies on a straight-line model in cFSM and em-
ploys empirical corrections to account for the difference between
cFSM has the capability to automatically predict the elastic cFSM pure mode and FSM solutions, including the influence of
buckling load (or moment) for a given buckling mode (e.g., a solu- rounded corners.
tion decomposed to only include distortional buckling is possible.)
3.1. Use FSM at cFSM-Lcr values
Thus, cFSM is a potential solution to the problem of non-unique
minima. Pure cFSM solutions (pure indicating that only a single The practical idea advanced here is that cFSM be used only to
subspace is used in the decomposed stability solution) for local (L), aid in the identification of the half-wavelength of interest. The an-
distortional (D) and global (G) buckling of the 550S162-43 (SSMA alyst develops a rounded corner model of the section and runs
nomenclature [5]) stud section with a round corner model under a conventional FSM model. If the resulting signature curve has
axial compression are shown in Fig. 4 along with a conventional unique minima no further analysis is conducted. If the signature
FSM solution. curve does not have unique minima pure mode cFSM solutions are
Unique elastic buckling loads (or moments) of L, D, and G modes performed (on a straight-line model) only for identifying the ap-
can be provided by the cFSM solution. As shown in the example, propriate Lcr . The Pcr (or Mcr ) at the associated Lcr is determined
and as typical, the L mode solution shows excellent agreement with from the conventional FSM analysis. A shorthand for this solution
the conventional FSM minima, while a stiffer result is given for method is FSM@cFSM-Lcr , which can be illustrated by the exam-
the D mode (see [3]) and modestly stiffer for the G mode (again ple of a 550S162-43 (SSMA nomenclature [5]) stud section with a
see [3]). Despite the evident attractiveness of cFSM in decompos- round corner model under axial compression, as shown in Fig. 4.
ing the modes and hence overcoming the difficulties of non-unique The method is studied here only for lipped channel members, but
minima in conventional FSM solutions, there are two basic issues it is a general notion and readily extendable to arbitrary sections
hampering direct use of the cFSM solution: as cFSM can always provide a unique minimum when constrained
(1) DSM’s strength expressions are calibrated to the conventional to only L and/or only D solutions.
FSM minima instead of pure mode solutions from cFSM.
3.2. Use empirical correction to pure mode solutions
(2) cFSM (and GBT) cannot handle rounded corners and still pro-
vide a meaningful separation of local and distortional buckling. The method proposed by Beregszászi and Ádány [11] is to use
Thus, the reasoning for identifying non-unique minima and only the pure mode cFSM solution for a straight-line model and
rounded corners as the two major hurdles in automatic identifi- then add appropriate modification factors to account for rounded
cation using FSM and DSM becomes clear. corners and the differences between conventional FSM and pure
mode cFSM. Currently, the method is only validated for predict-
3. Proposed solutions ing the moment capacity of beams. The fundamental idea is that
both the critical elastic stresses of the local and distortional buck-
To address the problem of non-unique minima in the stabil- ling modes, and the elastic section modulus for global modes, are
ity solution, and the impact of rounded corners, two methods are calculated from the cFSM solution with a straight-line model. Such
explored here: (1) the use of a straight-line model in cFSM to an approach is obviously highly convenient for the analyst.
Z. Li, B.W. Schafer / Journal of Constructional Steel Research 66 (2010) 971–980 975

(a) Axial (b) Major axis (c) Minor axis (d) Minor axis
compression. bending. bending, comp. bending, comp. in
in web. lips.

Fig. 5. Stability and strength loading cases considered in parametric studies.

Table 2 Table 3
Modification factors of Ref. [11] for C- and Z-sections. Geometric range of SSMA structural stud sections.
Cross-section Kc ,S Kc ,` Kc ,d Km,` Km,d H /t B/t D/t H /B

C 1.04 0.97 0.98 1.01 1.13 Min 35.10 13.50 3.70 1.50
Z 1.02 0.97 0.98 1.01 1.07 Max 231.20 57.80 18.10 7.40

The section modulus, Sf , used for resistance prediction is mod- Table 4


ified due to the rounded corner impact as follows: Geometric range of SSMA non-structural stud sections.
H /t B/t D/t H /B
Sf
Sf = (12) Min 35.10 17.50 2.60 1.30
kc ,S Max 319.10 66.50 10.00 6.40

where S f is the section modulus of a straight-line model, and kc ,S is


a modification factor. The critical stresses for local and distortional • cFSM: the elastic loads (or moments) obtained from a pure
buckling, used for resistance prediction, are corrected by the con- mode cFSM solution. Note, this is only applicable to the straight-
sideration of both pure cFSM mode solutions and rounded corner line (no corner) model.
effect, respectively, as follows: • FSM@cFSM-Lcr : the elastic loads (or moments) obtained from
σcr ` σcrd conventional FSM solution, but at the half-wavelengths of pure
σcr ` = and σcrd = (13) mode local and distortional buckling as determined from a
kc ,` × km,` kc ,d × km,d cFSM model.
where, σcr ` and σcrd are the critical stresses for local and distor-
tional buckling from cFSM solutions of a straight-line model; and 4.1. Half-wave lengths (Lcr )
kc ,` , km,` , kc ,d , and km,d are modification factors as proposed in [11]
and provided in Table 2. The FSM@cFSM-Lcr methodology provides a universal approach
to handling both unique and non-unique minima in FSM. One
4. Parametric studies: elastic buckling means to examine the validity of the FSM@cFSM-Lcr solution is to
explore if the cFSM-Lcr is similar to the FSM Lcr in the cases where
As discussed briefly in relation to unique and non-unique min- FSM has unique minima. Analysis is conducted on all of the SSMA
ima, a study of all of the structural and non-structural stud (lipped sections (summarized in Tables 3 and 4), at a fine enough scale to
channel) sections of a large North American manufacturing as- resolve Lcr to within 1 in., (0.2 in. for cases where local buckling Lcr
sociation (i.e., SSMA [5]) are chosen for the parametric studies is below 1 in.). The cases with unique minima in conventional FSM
conducted herein. SSMA member companies produce 99 struc- are compared to the pure mode cFSM Lcr values. Complete results
tural stud sections and 50 non-structural stud sections (all lipped are provided in [10] and summarized here in Table 5.
channel C-sections) as listed in [5]. Summaries of the geomet- As Table 5 shows pure mode cFSM may be used as a predictor
ric ranges for the SSMA sections are provided in Tables 3 and 4. of Lcr with reasonable confidence. The interactions that cause Pcr
Where, H is the out-to-out web depth, B is the out-to-out flange to differ between FSM and the pure mode cFSM (e.g., pure mode
width, D is the out-to-out lip length, and t is the thickness. cFSM is generally 5%–10% higher for Pcrd ) have a smaller influence
Straight-line and rounded corner models are completed as illus- on Lcr . Further, the studied corners have little impact on Lcr , thus
trated in Fig. 3. Three loading cases are considered: compression, supporting the use of the straight-line model for Lcr determination.
laterally restrained strong axis bending (bending along the X –X The details provided in [10] further explore the cases with maxi-
axis passing through the shear center and centroid), and weak mum difference (large corner radius with a small flat width, etc.);
axis bending (bending along the Y –Y axis passing through the however, even in theses cases the differences are within required
centroid). The final case considers positive and negative bending, engineering tolerance.
as illustrated in Fig. 5. Note, distortional buckling does not exist for
weak axis bending that places the web in compression. See [10] for 4.2. Elastic buckling loads
complete results of the study.
To make the comparisons clear, three nomenclatures related to With the potential viability of the FSM@cFSM-Lcr method es-
the elastic loads (moments) are utilized herein: tablished the elastic buckling loads and moments are explored
• FSM: the elastic loads (or moments) obtained from the conven- directly. The sensitivity to solution method and the inclusion of
tional FSM solution, i.e. the signature curve. rounded corners in the model are studied explicitly.
976 Z. Li, B.W. Schafer / Journal of Constructional Steel Research 66 (2010) 971–980

Table 5
Difference in critical half-wavelength between FSM and cFSM.
Section type Model type Statistical results Differences of half-wavelengths relative to FSM solution (in.)
Compression X –X axis bending Y –Y axis bending
Local Dist. Local Dist. Local Local Dist.
(Lcr ` ) (Lcrd ) (Lcr `_xx ) (Lcrd_xx ) (Lcr `_yy+ ) (Lcr `_yy− ) (Lcrd_yy− )

Mean 0.0 1.0 −0.1 0.7 −0.3 0.0 0.1


Straight-line model St. dev. 0.1 1.3 0.2 1.2 0.5 0.1 1.5
Max −0.4 4.1 −0.9 3.9 −2.7 −0.3 3.9
Structural
Mean 0.0 1.3 −0.1 0.9 −0.3 0.0 0.4
Rounded corner
St. dev. 0.0 1.4 0.2 1.2 0.6 0.1 1.6
model
Max 0.0 4.1 −0.9 3.9 −2.7 −0.3 4.1

Mean 0.0 0.5 −0.1 0.4 −0.2 −0.1 −0.1


Straight-line model St. dev. 0.1 0.6 0.2 0.6 0.5 0.1 0.8
Non- Max −0.2 1.4 −0.5 1.4 −1.8 −0.3 −1.4
structural Mean 0.0 0.7 −0.1 0.7 −0.3 0.0 0.5
Rounded corner
St. dev. 0.1 0.7 0.1 0.6 0.5 0.1 0.9
model
Max −0.4 1.8 −0.5 1.4 −1.8 −0.2 1.4

Notes: yy+: Maximum compression in web; yy−: Maximum compression in lips.

Table 6
Percent difference in elastic buckling values (loads or moments) between FSM and alternatives for straight-line models of all SSMA sections.
Section type Methods Solution case Statistical results Percentage differences of critical loads relative to FSM (%)
Compression X –X axis bending Y –Y axis bending
Local Dist. Local Dist. Local Local Dist.
(Pcr ` ) (Pcrd ) (Mcr `_xx ) (Mcrd_xx ) (Mcr `_yy+ ) (Mcr `_yy− ) (Mcrd_yy− )

Mean 0.8 14.3 1.7 11.0 1.9 1.6 13.5


Unique
St. dev. 0.6 5.6 1.4 3.9 2.5 1.5 5.9
minima
Max 2.9 25.1 7.1 26.6 14.8 6.6 35.7
FSM vs. cFSM
Mean 3.0 43.0 2.7 15.8 1.9 n/a 16.4
Non-unique
St. dev. 2.6 5.1 2.0 7.9 2.5 n/a 5.3
minima
Structural Max 11.1 48.3 7.3 30.6 14.8 n/a 20.2
Mean 0.0 0.8 0.1 0.3 0.4 0.1 0.5
Unique
St. dev. 0.0 1.1 0.2 0.7 0.9 0.3 0.9
minima
FSM vs. Max 0.0 3.8 1.1 3.2 5.0 1.2 3.6
FSM@cFSM-Lcr Mean 0.8 3.0 0.2 0.6 0.4 n/a 0.6
Non-unique
St. dev. 1.2 2.1 0.6 0.8 0.9 n/a 0.8
minima
Max 4.7 6.2 1.8 2.5 5.0 n/a 1.2
Mean 1.3 8.3 3.4 9.6 2.8 5.4 12.8
Unique
St. dev. 0.8 1.5 1.8 3.2 3.5 3.0 5.4
minima
Max 3.0 10.4 7.1 17.4 15.5 9.4 20.6
FSM vs. cFSM
Mean 3.8 26.8 n/a 9.8 2.8 n/a 13.8
Non-unique
St. dev. 3.1 10.5 n/a 5.6 3.5 n/a 6.3
Non- minima
Max 13.2 42.6 n/a 28.1 15.5 n/a 34.1
structural
Mean 0.0 0.6 0.2 0.4 0.7 0.9 0.7
Unique
St. dev. 0.0 0.8 0.4 0.7 1.4 0.7 1.1
minima
FSM vs. Max 0.1 1.7 1.5 2.7 5.7 1.7 2.8
FSM@cFSM-Lcr Mean 0.9 1.7 n/a 0.3 0.7 n/a 0.7
Non-unique
St. dev. 1.4 1.5 n/a 0.5 1.4 n/a 1.0
minima
Max 4.8 5.1 n/a 1.6 5.7 n/a 3.9
Notes: yy+: maximum compression in web; yy−: maximum compression in lips; n/a: no data available for this case.

4.2.1. Sensitivity to solution method conventional FSM the use of pure mode cFSM without correc-
Three solution methods are explored FSM, cFSM, and FSM@ tion would be expected to yield modestly unconservative strength
cFSM-Lcr . For straight-line models, all three methods are available, predictions. The FSM@cFSM-Lcr provides essentially the same an-
while for the rounded corner model no cFSM result is available. swer as conventional FSM for the case of unique minima in FSM,
Tables 6 and 7 provide the summary results for all models stud- and provides an organized method and consistent answer for the
ied and for a subset consisting of only those models with unique other cases as well.
minima. All the loading cases are included and the relative differ- The comparison of the rounded corner models (Table 7) in-
ences in the critical loads (or moments) are reported. See [10] for dicates again that the use of FSM@cFSM-Lcr is a viable solution
histograms and complete statistics. method for cross-section with corner radius. Observed differences
are small with the mean difference less than 1% for local buckling,
Table 6 quantifies the significant difference in elastic buck- and approximately 1% for distortional buckling.
ling loads (or moments) between FSM and (pure mode) cFSM.
In local buckling cFSM typically yields solutions about 1% stiffer
than FSM, but in distortional buckling this grows to a 10% differ- 4.2.2. Sensitivity to model details (rounded corners)
ence, with many observations significantly in excess of 10%. Given In this section we investigate what is the specific impact of em-
that DSM (the design method which predicts ultimate strength ploying a rounded corner model. The relative difference between
based on these elastic buckling loads and moments) is calibrated to the elastic buckling loads (and moments) for straight-line and
Z. Li, B.W. Schafer / Journal of Constructional Steel Research 66 (2010) 971–980 977

Table 7
Percent difference in elastic buckling values (loads or moments) between FSM and FSM@cFSM-Lcr for rounded corner models of all SSMA sections.
Section type Solution case Statistical results Percentage differences of critical loads relative to FSM (%)
Compression X –X axis bending Y –Y axis bending
Local Dist. Local Dist. Local Local Dist.
(Pcr ` ) (Pcrd ) (Mcr `_xx ) (Mcrd_xx ) (Mcr `_yy+ ) (Mcr `_yy− ) (Mcrd_yy− )

Mean 0.0 1.1 0.1 0.6 0.4 0.0 0.7


Unique minima St. dev. 0.0 1.4 0.3 0.9 1.0 0.0 1.1
Max 0.0 4.9 1.3 3.8 5.8 0.2 5.3
Structural
Mean 0.8 2.6 0.5 1.0 0.4 n/a 1.8
Non-unique
St. dev. 1.4 1.8 1.2 1.0 1.0 n/a 2.5
minima
Max 6.0 4.9 3.6 3.2 5.8 n/a 3.6

Mean 0.1 1.5 0.3 0.8 0.7 0.3 0.9


Unique minima St. dev. 0.2 1.7 0.5 1.1 1.6 0.4 1.2
Non- Max 0.6 4.7 1.6 3.5 6.3 1.3 4.0
structural Mean 1.0 1.7 n/a 0.6 0.7 n/a 0.7
Non-unique
St. dev. 1.6 1.5 n/a 0.8 1.6 n/a 1.2
minima
Max 5.3 4.8 n/a 2.5 6.3 n/a 6.6

Notes: yy+: maximum compression in web; yy−: maximum compression in lips; n/a: no data available for this case.

Table 8
Percent difference in elastic buckling values (loads or moment) between straight-line and rounded corner models.
Section type Solution case Methods Statistical results Percentage differences of critical loads relative to straight-line model (%)
Compression X –X axis bending Y –Y axis bending
Local Dist. Local Dist. Local Local Dist.
(Pcr ` ) (Pcrd ) (Mcr `_xx ) (Mcrd_xx ) (Mcr `_yy+ ) (Mcr `_yy− ) (Mcrd_yy− )

Mean −0.6 −1.9 −1.5 −0.7 −1.4 −2.3 0.4


FSM St. dev. 0.1 1.0 0.7 1.3 0.8 0.7 0.4
Max −0.9 −4.6 −2.9 −3.9 −5.3 −3.6 −1.3
Unique minima
Mean −0.6 −1.6 −1.4 −0.4 −1.4 −2.4 0.6
FSM@cFSM-
St. dev. 0.1 0.9 0.8 1.2 0.7 0.5 0.5
Lcr
Structural Max −0.9 −3.7 −3.0 −3.9 −4.7 −3.6 2.2
Mean −0.5 −3.5 −0.8 −3.9 −1.4 n/a −0.6
FSM St. dev. 0.5 0.9 0.9 2.0 0.8 n/a 0.1
Non-unique Max −2.4 −4.8 −2.9 −6.1 −5.3 n/a −0.7
minima
Mean −0.7 −2.7 −2.0 −3.1 −1.4 −2.2 0.6
FSM@cFSM-
St. dev. 0.6 0.9 1.6 1.5 0.7 1.2 1.5
Lcr
Max −2.9 −5.1 −5.4 −5.4 −4.7 −3.1 1.7

Mean 0.6 0.1 1.0 0.4 −2.5 3.7 1.2


FSM St. dev. 1.5 0.9 2.4 1.5 1.2 0.6 0.5
Max 4.1 1.4 6.2 2.5 −5.6 4.9 1.7
Unique minima
Mean 0.6 0.7 1.1 0.8 −2.5 3.1 1.3
FSM@cFSM-
St. dev. 1.5 1.0 2.4 1.4 1.1 0.8 0.7
Lcr
Non-structural Max 4.1 2.1 6.3 2.8 −5.1 4.5 2.6
Mean −0.6 −2.4 n/a −0.2 −2.5 n/a 1.2
FSM St. dev. 0.5 0.9 n/a 1.8 1.2 n/a 0.6
Non-unique Max −1.9 −3.2 n/a −3.4 −5.6 n/a 2.2
minima Mean −1.1 −2.2 −1.6 0.1 −2.5 −0.6 1.3
FSM@cFSM-
St. dev. 0.8 0.6 1.4 1.8 1.1 3.7 1.0
Lcr
Max −2.7 −3.2 −3.7 −3.4 −5.1 −8.9 4.6
Notes: yy+: maximum compression in web; yy−: maximum compression in lips; n/a: no data available for this case.

rounded corner models are listed in Table 8, including the break- mode cFSM elastic buckling moments, as discussed in Section 3.2.
down between FSM and FSM@cFSM-Lcr . Here a comparison between the elastic buckling loads (or mo-
As Table 8 shows, the rounded corner models, on average, mod- ments) from using FSM@cFSM-Lcr are compared with the empirical
estly decrease both local and distortional buckling, except for the corrections of [11]. Only the laterally restrained strong axis bend-
case of weak axis bending with the lips in compression. In part, this ing (X –X axis bending) is studied, as the method of [11] has only
reflects the relatively sharp nature of the corners in these standard been developed for this case. The relative difference in the critical
sections (see [5]). For large r /t the corner will degrade the elastic moments is reported in Table 9. Although large differences are ob-
buckling load even for local and distortional buckling. Also, while served in some cases, the empirical correction method of [11] aims
it is not shown here, in all cases the global buckling load decreases to adjust the critical moments and also the section modulus in the
for the models with rounded corners (as the global properties: A, I, average sense, while the method proposed by the authors is more
J, Cw , etc. all decrease as r is introduced), see [10] for full details. focused on individual sections.

4.2.3. Comparison with empirical correction method 5. Parametric studies: strength prediction
Similar to FSM@cFSM-Lcr which attempts to provide a universal
solution consistent with FSM elastic buckling values Beregszászi With the elastic buckling loads established the sensitivity of the
and Ádány [11] have introduced an empirical correction to pure strength prediction for the same study sections may be examined.
978 Z. Li, B.W. Schafer / Journal of Constructional Steel Research 66 (2010) 971–980

Table 9
Percent difference between FSM@cFSM-Lcr and method of Ref. [11] for critical moment of SSMA sections.
Solution case Elastic moments/section modulus Percentage differences relative to the proposed method by the authors (%)
Structural Non-structural
Mean St. dev. Max Mean St. dev. Max

Local (Mcr `_xx ) 1.3 1.7 5.6 0.4 2.8 −6.1


Unique minima Dist. (Mcrd_xx ) −3.0 4.1 14.4 −5.3 3.8 −8.6
Sf −0.4 1.0 3.0 0.6 0.6 1.5
Local (Mcr `_xx ) −6.3 5.2 −11.9 9.2 19.8 67.1
Non-unique minima Dist. (Mcrd_xx ) 7.3 8.0 19.8 −4.9 6.2 12.9
Sf 0.5 1.7 3.6 0.9 1.2 4.1

Table 10
Percent difference in squash load Py and yield moment My between straight-line and rounded corner models of SSMA sections.

Solution case Statistical results Percentage differences relative to the straight-line model (%)
Structural Non-structural
Compression X –X bending Y –Y bending Compression X –X bending Y –Y bending

Mean −2.5 −3.5 −5.7 −3.4 −4.4 −7.8


Unique minima
Max −4.4 −6.7 −10.4 −3.8 −5.3 −8.5
Mean −1.9 −4.3 −13.1 −2.6 −4.7 −9.2
Non-unique minima
Max −3.9 −7.2 −13.2 −4.9 −7.6 −13.4

It is assumed in these studies that the section is fully globally for models with non-unique minima the FSM@cFSM-Lcr gives far
braced, i.e., Pne of Eq. (5) equals the squash load Py , and Mne of Eq. (9) more regular results, and results consistent with the overall change
equals the yield moment My . A yield stress Fy of 345 MPa (50 ksi) is in the squash load and yield moment. Thus, use of FSM@cFSM-
assumed and all loading cases: axial compression, major axis bend- Lcr is expected to lead to a more consistent and reliable strength
ing, and minor axis bending (lips in compression) are examined. prediction.
In this study the elastic buckling loads (or moments) are cal-
culated by conventional FSM and FSM@cFSM-Lcr . For strength 5.3. Comparison with empirical correction method
prediction all elastic buckling values must be identified, so in the
conventional FSM method the elastic buckling values use the FSM As discussed in Section 4.2.3 an empirical method has re-
when it has unique minima and the missing one (either local or cently been developed [11] that aims to provide a solution to the
distortional) is from the FSM@cFSM-Lcr methodology when it has case of non-unique minima. The percent difference for the DSM
non-unique minima. While for the FSM@cFSM-Lcr method the elas- strength prediction based on either the empirical method of [11]
tic buckling values always use the cFSM Lcr even when FSM has or FSM@cFSM-Lcr are provided (relative to the method proposed
unique minima. Thus, as utilized here both methods provide a here) in Table 13 for laterally restrained major axis bending (X –X
means for strength prediction of every situation. axis bending). Overall, the average difference between two meth-
Although the elastic buckling prediction method is the focus ods is negligible. In terms of reliability for all the sections they may
of the work presented here, when examining strength results one be considered essentially equivalent, though individual sections
must pay particular attention to the impact of the yield stress on may vary in their strength prediction by as much as 7%.
the solution as well. In particular, when comparing the rounded
corner models to the straight-line models the impact of the 6. Discussion and recommendations
rounded corner on Py and My is significant, as shown in Table 10.
When employing a conventional FSM analysis, and generating
the signature curve for elastic buckling, it is common to have non-
5.1. Sensitivity to elastic buckling solution method
unique minima. Rather than attempt to arbitrarily identify these
The relative difference in the DSM predicted strength based minima it is recommended to always create an additional straight-
on using conventional FSM for the elastic buckling prediction or line model and employ cFSM to determine the Lcr for local and
FSM@cFSM-Lcr is provided in Table 11. Note, since DSM is cali- distortional buckling, then use the original FSM analysis at these Lcr
brated from a conventional FSM solution, comparing the prediction values to provide the elastic buckling solution. This method may be
results for the cases with unique minima is of the most importance. used in all cases, whether the signature curve has unique minima
The observed strength differences are essentially negligible. FSM@ or not, as shown herein.
cFSM-Lcr is a viable prediction methodology which allows a con- Despite the modest increase in complexity it is recommended
sistent approach to providing critical buckling values for all cases to include corners in all models used for design. While corners
(unique and non-unique minima). typically have only a modest influence on the local and distortional
buckling solutions (and it may even be beneficial) the decrease in
5.2. Sensitivity to model details (rounded corner) gross properties and hence global buckling as well as yield loads
(and moments) can be significant. Straight-line cFSM models may
The difference in the DSM predicted strength between the still be used to determine the appropriate Lcr for elastic buckling of
straight-line and rounded corner models are investigated for the sections with rounded corners, as shown herein.
two elastic buckling methods, and reported in Table 12. Corners These recommendations have been proven to be accurate for
have a significant impact on the predicted strength, but much of lipped channel members in the analysis provided herein. The basic
this impact is derived from the change in the squash load and yield approach (i.e., using a straight-line cFSM model for finding Lcr ,
moment (as discussed in relation to Table 10). but a conventional rounded corner FSM model for the critical
For models where the signature curve has a unique minima buckling load or moment at that Lcr ) is extendable to any cross-
use of FSM or FSM@cFSM-Lcr is essentially the same; however, section, but its accuracy has not been definitively determined.
Z. Li, B.W. Schafer / Journal of Constructional Steel Research 66 (2010) 971–980 979

Table 11
Percent difference in DSM nominal strength prediction between FSM and FSM@cFSM-Lcr of SSMA sections.
Model type Solution case Loading case Percentage differences relative to FSM solution (%)
Structural Non-structural
Mean St. dev. Max Mean St. dev. Max

Compression 0.1 0.3 1.4 0.3 0.4 0.8


Unique minima X –X bending 0.1 0.2 1.2 0.2 0.3 1.1
Y –Y bending 0.1 0.2 1.3 0.3 0.4 1.0
Straight-line model
Compression 0.2 0.6 3.0 0.3 0.7 2.9
Non-unique minima X –X bending 0.1 0.2 0.9 0.1 0.2 0.7
Y –Y bending 0.0 0.0 0.0 0.2 0.3 1.0

Compression 0.2 0.4 1.8 0.7 0.8 2.2


Unique minima X –X bending 0.1 0.3 1.4 0.3 0.5 1.5
Y –Y bending 0.1 0.2 1.0 0.3 0.4 1.5
Rounded corner model
Compression 0.2 0.5 2.4 0.4 0.7 2.7
Non-unique minima X –X bending 0.2 0.3 1.1 0.2 0.3 1.0
Y –Y bending 0.0 0.0 0.0 0.1 0.2 0.7

Table 12
Percent difference in DSM nominal strength prediction between straight-line and rounded corner models of SSMA sections.
Solution method/solution case Statistical results Percentage differences relative to the straight-line model (%)
Structural Non-structural
Compression X –X bending Y –Y bending Compression X –X bending Y –Y bending

Mean −2.1 −2.8 −4.9 −1.8 −2.5 −4.4


FSM with unique minima St. dev. 0.8 1.2 2.4 0.3 0.3 0.3
Max −3.9 −6.7 −10.4 −2.1 −3.0 −5.0
Mean −2.0 −2.7 −4.9 −1.5 −2.3 −4.4
FSM @cFSM-Lcr with unique minima St. dev. 0.7 1.2 2.4 0.3 0.3 0.4
Max −3.9 −6.7 −10.4 −2.0 −2.7 −5.0
Mean −11.4 −5.6 −13.1 −9.7 −3.3 −6.9
FSM with non-unique minima St. dev. 7.4 2.4 0.1 6.6 1.0 3.0
Max −21.2 −11.7 −13.2 −21.5 −7.4 −13.4
Mean −2.2 −4.1 −13.1 −2.5 −3.2 −6.9
FSM @cFSM-Lcr with non-unique
St. dev. 0.8 1.7 0.1 0.4 1.1 3.0
minima
Max −4.4 −7.2 −13.2 −3.5 −7.4 −13.4

Table 13
Percent difference in DSM nominal strength prediction between FSM@cFSM-Lcr and method of Ref. [11] for SSMA sections.
Solution case Percentage differences relative to the proposed method by the authors (%)
Structural Non-structural
Mean St. dev. Max Mean St. dev. Max

Unique minima −1.0 1.7 4.8 −1.8 1.4 −3.1


Non-unique minima 2.8 2.3 6.8 −1.0 2.1 4.9
‘‘Unique + Non-unique’’ −0.3 2.4 6.8 −1.3 1.9 4.9
‘‘Overall’’: structural + non-structural −0.6 0.6 6.8

Work demonstrating the effectiveness of this approach for general automatically identify local and distortional buckling in conven-
cross-sections is planned for the future. tional FSM models (termed FSM@cFSM-Lcr in this paper) and thus
avoid the problems of non-unique minima in conventional FSM
7. Conclusions models. Further, it is shown that the critical half-wavelengths
identified in the cFSM models, which are for cross-sections mod-
Automated application of finite strip method (FSM) stability eled with sharp corners, may be readily used in FSM models with
analysis for cold-formed steel member strength prediction, e.g., us- rounded corners, thus avoiding the cFSM limitation of no rounded
ing the direct strength method (DSM), holds the promise of sig- corners. Thus, a two-step analysis procedure whereby a conven-
nificant advancements in cold-formed steel member efficiency. tional FSM and a cFSM analysis are both run, and only the Lcr values
However, conventional FSM cannot uniquely identify all of the rel- are taken from the cFSM run, is recommended as a general proce-
evant buckling modes required to fully enable such a procedure. dure for identifying the appropriate elastic buckling loads (or mo-
The recently introduced constrained FSM (cFSM) can uniquely ments) in an automated fashion. The procedure has been verified
identify the modes, but cFSM leads to slightly different elastic herein for lipped channels under arbitrary loading.
buckling loads than FSM and cannot be used for cross-section mod-
els with corners. This is of great importance since DSM is calibrated Acknowledgements
to the conventional FSM, thus the advantages of cFSM cannot
be immediately employed. Using a series of parametric studies This paper is based in part upon work supported by the US Na-
on lipped channel members it is shown herein that the critical tional Science Foundation under Grant No. 0448707. Any opinions,
half-wavelengths (Lcr ) identified in cFSM models may be used to findings, and conclusions or recommendations expressed in this
980 Z. Li, B.W. Schafer / Journal of Constructional Steel Research 66 (2010) 971–980

material are those of the author(s) and do not necessarily reflect [5] Product Technical Information, ICBO ER-4943P. Steel Stud Manufacturers
the views of the National Science Foundation. Discussion and col- Association. http://www.ssma.com ; 2001.
[6] Ádány S, Schafer BW. Buckling mode decomposition of single-branched
laboration with Sándor Ádány is greatly appreciated. open cross-section members via finite strip method: derivation. Thin-walled
Structures 2006;44(5):563–84.
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