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Abstract — Smart sensors and transducers are being widely On the other hand, a well-established measurement procedure
employed in the development of electronically controlled systems for motorcycle is missing and then comparisons between
such as advanced suspensions in order to improve the different strategies can rarely be based on the same
performance guaranteed by terrestrial vehicles. Nevertheless, a performance indices, measured with the same method.
standard reference for the full exploitation of the smart features Instead, a detailed design phase and/or a relevant
is not yet extensively adopted. The CAN-bus is only used for the comparison between available solutions should always be
communication functionalities within a sensor network, resulting accompanied by a procedure for the characterization of
in cost-effective and more reliable connections. An original data suspension systems through road tests that allow to highlight
driven approach, based on both the CAN-bus and the IEEE
the impact on the actual behavior of the motorcycle in terms of
ISO/IEC/IEEE 21451 Standard, is proposed for the
characterization of suspension systems of two-wheel vehicles with
comfort and handling.
regard to the comfort and vehicle handling. Thanks to the In this work, starting from the measurement station and
ISO/IEC/IEEE 21451, the data acquired from sensor are sent by preliminary investigation presented in [13]-[14], the authors
means of a GPS-GPRS module to PC software that implements introduce a Sensor Network based on ISO/IEC/IEEE 21451
the processing algorithm. The proposed methodology includes a [15] for the suspension characterization in terms of both the
low cost measurement set-up, data processing algorithms in both vehicle comfort and handling. The main adoption of the
time and frequency domain and the introduction of model-free sensors and data processing is the on-road comparison between
synthetic indexes in order to experimentally compare the on-road different suspension systems and between different damping
behavior influenced by different damping characteristics for the control algorithms. To this aim, suitable performance indexes
suspension system. The method is applied to the on-road are proposed which take into account the measurement
verification of the riding comfort assured by different control information provided by a cost-effective sensor architecture.
strategies for semi-active suspensions. Thus, the paper is organized as follows: after a brief
Keywords — ISO/IEC/IEEE 21451, Sensor interface and introduction to the ISO/IEC/IEEE 21451 standard, the
architecture, vehicle technology, sensor data processing, suspension dynamics is firstly introduced with reference to the
performance evaluation, smart sensor, communication protocol. mostly-adopted vehicle model, as well as main literature
concerned with the riding comfort and vehicle handling is
I. INTRODUCTION revisited with focus on two-wheeled vehicles. Then, the
proposed methodology for carrying out the road tests is
Riding comfort and vehicle handling are strongly detailed in terms of the measurement set up and main metrics,
influenced by the behavior of the suspension system, which upon which the performance estimation is based. Finally, an
emerges as one of the most critical subsystem. Suspensions example of comparison is reported, with reference to a
guarantee the contact between the vehicle tires and the road Magneto-Rheological (MR) semi-active suspension system
and isolate the vehicle body from road roughness at the same [16]-[18].
time [1]. The design of the damping characteristics of the
passive (hydraulic type) suspension is always the result of a II. THE STANDARD ISO/IEC/IEEE 21451
trade-off between the ability to isolate the vibration and vehicle
handling: minimization of suspension travel cannot be The ISO/IEC/IEEE 21451 standard is a set of smart
accomplished with a simultaneous maximization of the ride transducer interface standards developed by the IEEE
comfort. This problem is even more important for motorcycles, Instrumentation and Measurement Society’s Sensor
since they are much more sensitive than other vehicles, both to Technology Technical Committee. They describe a set of open,
the load variations and to the shocks caused by the road common, network-independent communication interfaces for
asperities [2]-[4]. In this framework, semi-active suspensions connecting transducers (sensors or actuators) to
have received a lot of attention since they provide the best microprocessors, instrumentation systems, and control/field
compromise between cost (energy consumption, actuators, networks. The smart transducer concept has been established
sensors hardware) and performance (safety and comfort by the ISO/IEC/IEEE 21451 standard to simplify the scalability
requirements) [5]. They typically allow to adjust the damping of networked electronic equipment. One of the main topic is
force as a function of vehicle dynamics and riding style. Thus, the definition of the Transducer Electronic Data Sheet (TEDS).
the research has been directed toward the development of new Either the TEDS can reside in embedded memory, typically an
technologies for the realization of the damping elements (linear EEPROM, within the transducer itself which is connected to
solenoid valves, rheological dampers) and the introduction of the measurement instrument or control system, or a virtual
control strategies [6]-[12] (based on analytical models, Fuzzy TEDS can exist as a data file accessible by the measurement
Logic, Neural Networks and so on), whose effectiveness is instrument or control system. A virtual TEDS extends the
typically assessed through the adoption of numeric simulations.
standardized TEDS to legacy sensors and applications where III. OVERVIEW OF SUSPENSION DYNAMICS
embedded memory may not be available. A suspension is, generally, studied by means of a simplified
model of the vehicle: the two degree-of-freedom quarter car
Transducers Signal conditioning model (QCM) [19], known also as Single-corner model.
(sensors or Analog-to-Digital conversion or As reported in Fig. 2, the vehicle is schematized by the
actuators) Digital-to-Analog conversion
sprung mass that includes the sprung parts (for a motorcycle,
Smart Transducer Interface Module (STIM) the equivalent half vehicle mass), M, and the unsprung mass
(for a motorcycle tire mass, wheel mass and brake system
mass), m. For simplicity, the tire may be schematized by a
spring with kt stiffness whereas its damping is considered
Application Network negligible. The suspension is modeled by a spring, K, a shock
Algorithm Communication absorber c, with C0 damping coefficient, and a force generator,
Fd, that models the suspension reaction. Said:
Network Capable Application Processor (NCAP) - yr the vertical displacement imposed by the road;
- yt the vertical displacement of the unsprung mass, m;
Network - ys the vertical displacement of the sprung mass, M;
the state equations of system can be expressed by:
Fig. 1 Smart-sensor partitioning as described in IEEE 21451.
M ⋅ &y& s + K (y s − y t ) + C 0 (y& s − y& t ) + Fd = 0
Partitioning the sensor as shown in Fig. 1 effectively enables a m ⋅ &y& t + k t (y t − y r ) − K (y s − y t ) − C 0 (y& s − y& t ) − Fd = 0 (1)
compliant-sensor module from any manufacturer to plug into a
compliant network-interface module from any other In order to better explain the influence of the suspension
manufacturer. The network-interface module may support characteristics on the vehicle dynamics, the analysis of the
Ethernet, Profibus, or another type of connectivity. In addition, expected behavior is briefly reported when riding on
the ISO/IEC/IEEE 21451 framework proposes a standard concentrated obstacles. More in detail, Fig. 3 depicts the
Transducer Electronic Data Sheet (TEDS), to be contained typical response of the motorcycle to a single step road profile
within the transducer module, which describes the transducer to (height h = 0.06 m) as function of the front damper
the host network. The resulting unit comprising the smart- characteristic. Three damping coefficients are denoted as soft,
sensor and network-interface modules is capable of connecting medium and hard configuration (C0 equal respectively to 200,
directly to the network as a plug-and-play unit. This can reduce 400 and 700 Ns/m) whereas the following set of parameters are
human error when connecting sensors to the network, simplify adopted for numerical simulation: M = 100 kg, m= 21 kg, K =
installation and maintenance of smart-sensor networks, and 30 kN/m, kt = 167 kN/m.
allow sensors to be replaced or upgraded quickly and easily Fig. 3.a shows the front body acceleration (i.e. the vertical
with minimal downtime. acceleration experienced by the driver at the handlebar): the
To go beyond the previous definitions, an soft-damping tuning (green line) gives the smallest acceleration
ISO/IEC/IEEE 21451 smart transducer is defined as a smart peak, but the largest settling oscillation; in opposition, the hard-
transducer that provides functions beyond those necessary for damping tuning gives the highest acceleration peak, but almost
generating a correct representation of a sensed or controlled no settling oscillation. The typical trade-off of passive
quantity. This functionality typically simplifies the integration suspension, embodied by the opposite results in terms of
of the transducers into applications in a networked acceleration peaks and variance, is also highlighted by the
environment. This means ISO/IEC/IEEE 21451 smart response of the suspension stroke and wheel load force to the
transducers would have capabilities for self-identification, self- step excitation (see Fig. 3.b-c). As expected, the soft-damping
description, self-diagnosis, self-calibration, location-awareness, tuning shows a good behavior in the first part of the transient:
time-awareness, data processing, reasoning, data fusion, alert the largest amount of the suspension stroke is adopted when the
notification (report signal), standard-based data formats and step is encountered in order to attenuate the acceleration peak.
communication protocols. The purpose of the Unfortunately, a badly undamped behavior is evident in the
ISO/IEC/IEEE 21451-001 is to define a standardized and final part of the transient: because of the settling oscillations
universal framework that allows smart transducers to extract after the acceleration peak, the tire eventually looses the
features of the signal being generated and measured. With the contact with the road during the experiment. The hard-damping
definition of these practices, the raw data can be converted into tuning produces a complementary behavior in terms of
information and then into knowledge. In this context, suspension stroke and road-tire contact. Analogous
knowledge means understanding of the nature of the transducer observations are reported in [20] where the measured response
signal. This understanding can be shared with the system and of the stroke suspension is also considered when the
other transducers in order to form a platform for sensory motorcycle negotiates a road bump. Thus, the vertical
knowledge fusion. This recommended practice defines signal acceleration of the sprung mass, and the vertical contact
processing algorithms and data structure in order to share and force between road and tire are the more significant quantities
to infer signal and state information of an instrumentation or for suspension analysis, which also drives the design of control
control system. These algorithms are based on their own signal algorithms for semi-active suspensions. For example, the ideal
and also on the transducers attached to the system. concept of Sky-Hook damping assumes that the shock absorber
can deliver a force proportional to the chassis speed only: it is
typically approximated using two-state (switching) or linear
(continuously variable) shock absorbers. Linear and two-state
Fig. 2. Quarter car model: kt stiffness tire’s spring, K, C, Fd stiffness of the spring, damping coefficient and reaction force of the suspension
system.
SH algorithms have a strongly empirical flavor, but they are ground input disturbance caused by road roughness is of great
widely used since they are simple and provide good results. interest in this evaluation. The ground inputs are, generally,
A different approach (named Acceleration Driven classified as shock or vibration. Shocks are discrete events of
Damping, ADD) has been also proposed on a theoretical basis,
rooted on optimal control theory. It has been shown that SH
and ADD have complementary characteristics: SH provides
large benefits around the first (body) resonance and otherwise
performs similarly to a passive suspension. More recently, a
new algorithm called Mix-SH-ADD control has been
introduced [20], which can reach almost-optimal performance,
while maintaining the simplicity of SH and ADD.
Further refinements are possible with more comprehensive
measures, where the interdependence between various modes
of vibration, such as heave and pitch is also highlighted (with
reference to Half-Car Model of the in-plane dynamics). As an
example, in [21] a control strategy (hereinafter, named Pitch
Driven Damping, PDD) is disclosed for jointly controlling both
the front and rear suspension: it adopts the pitch information
and suspension stroke as frequency-range selector for
dynamically modifying the damper stiffness.
30 Si
Suspension Stroke [mm]
20
10
Si
-10
-20
where ∆Si is the maximum suspension stroke experienced Fig. 6. Characteristic Damping Curve (Force vs Velocity) for suspension
under test: a) rear damper; b) front shock damper (blue line: HARD set-up;
(for example the maximum compression travel when passing green line: MEDIUM set-up; red line: SOFT set-up; magenta area: SEMI-
over bump) and σSi represents the standard deviation of the ACTIVE operating range).
stroke (measured after the first oscillation). Finally, a synthetic
index HI is calculated to take into account the motorcycle road- type) has been featured with an electronically controllable
holding assured by both the front and rear suspension: suspension system including Magneto-Rheological front and
3' = :3';<=+/ + 3'<.*< >⁄2
rear shock [18]. Main goal of the testing activity has been the
(9) performance comparison among four different kinds of
Main advantage of the adoption of HI index is the choice to damping tuning, briefly reported in Fig. 6 (where the
perform the estimation based only to measurement information corresponding characteristic curves in the velocity-force
(the amount of the suspension stroke may be derived through domain are shown) both for the front and rear suspension:
suitable integration of the signals provided by accelerometers) positive velocities refer to the suspension compression,
without any knowledge of model parameters (as necessary whereas negative ones refer to suspension rebound.
when the wheel load approach is carried out). More in details, the SOFT, MEDIUM and HARD set-up
refer to traditional passive suspension (respectively linear
(v) The PRD is evaluated as the standard deviation of the dampers characterized by lowest, intermediate and highest
pitch velocity σpitch acquired during the passing over an damping coefficient), whereas the fourth set-up refers to the
obstacle (and normalized with respect to the observed peak). exploitation of SEMI-ACTIVE suspension according to the
The mean of the obtained results on each obstacle is Pitch Driven Damping algorithm [30].
considered.
(vi) The RRD is evaluated as the standard deviation of the Both for the front and the rear shock absorber, the damping
roll signal Sroll acquired during the passing over an obstacle, coefficient is controlled in real-time as a function of suspension
and an average value on the four bumps is considered. A very stroke and pitch rate. Consequently, the highlighted areas in the
significant indication of the vehicle handling is the RRD velocity-force domain result as the extended operating regions
evaluated during the test of case (e), namely for an obstacle of the SEMI-ACTIVE set-up.
located into a turn. According to the proposed methodology, the test
motorcycle has been equipped with the five smart sensors
VI. EXAMPLE OF USE whose characteristics are briefly reported in Table I.
In order to show the effectiveness of the proposed A test lap (approximated length = 8 km) has been
approach, a test motorcycle (Suzuki GSX-1000R-k6 model considered (see Fig. 7) which includes:
About the calculation of both handling indexes HI and effective road testing. Experimental results from the
PRD, focus has been devoted to the signal transients comparison between different passive suspensions and a semi-
(respectively the suspension strokes and pitch rate) arising active control strategy confirm the statistical reliability of the
from bumps (height h =0.03 m and TS = 1.5 s). proposed indices for discriminating the expected behavior.
As an example, the measured stroke for the front shock More in details, the integral of acceleration power spectrum,
absorber is depicted in Fig. 8, as well as the parameters of the standard deviation for the measured suspension stroke and
interest. Table IV summarizes the results for both the handling pitch rate have been emerged as strictly correlated to the
indexes. Again, a statistically relevant discrimination has been comfort, road holding and vehicle stability respectively.
observed. As expected, the HARD tuning (corresponding to the Further research will be addressed to an extended
lowest mean values) is able to outperform the MEDIUM and measurement campaign in order to deeply investigate the
SOFT set-up in both road holding and pitch rate indexes. sensitivity of the proposed indexes to the environmental
Moreover, the road test highlights the capabilities of the real- conditions. Moreover, a deeper investigation will be carried out
time control (SEMI-ACTIVE suspension), which aims to about the relation between the motorcycle speed and the
assure higher damping coefficients, when greater wheel load synthetic index based on acceleration rms to improve the time
and pitch mitigation are demanded to match the road profile. domain analysis and corresponding results.
In the next future, the authors will also include the two
VII. CONCLUSIONS actuators present on the motorbike (namely the two
A low-cost sensor architecture is proposed for the Magnetorheological dampers) in the network based on the
experimental evaluation of both the ride comfort degree and the ISO/IEC/IEEE 21451, with the aim to change in real-time the
vehicle handling of motorcycles. The architecture complies characteristics of the dampers (for example MEDIUM, HARD
with ISO/IEC/IEEE 21451 and adopts the CAN-Bus for the and SEMI-ACTIVE).
communication among the sensor nodes and the Electronic Finally, the adoption of three-axial accelerometers and
Control Unit (ECU). The architecture has also a GPS-GPRS signal weighting according to the ISO-Standards will be
module and the whole system is monitored by a software included in the proposed methodology, when the goal of the
application running on a PC [32]. The PC software on-road validation is the comparison between different semi-
communicates with ECU and reads information for all sensors. active control policies, which typically aim to the optimization
On the basis of the measurement information, data processing of the vehicle comfort as whole.
in both time and frequency domain is introduced: the
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