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MARK W.

GREEN

Logistic Support Analysis-


Lessons to be Learned

THE AUTHOR ing) to derive the ideal supportability system-one of sufficient


performance that maximizes life cycle uffordubility.
is a logistics management specialist in the Systems Assurance
Branch, Quality Engineering Division, Combat Systenis Depart- INTRODUCTION
ment of the Naval Surface Warfare Center, Dahlgren Division,
Dahlgren, Va. He received his BA in English in 1978 from Mary w i t h today's declining defense budget, it is essential that
Washington College, Fredericksburg, Va. He has completed nu- all DoD Services be as prudent as possible in the procure-
merous logistics engineering courses sponsored by the Naval Sea ment of services and products. Quite simply, the services
Systems Command (NavSea), Space and Naval Warfare Systems
must concentrate on buying only what is needed and, when
Command (SpaWar), and professional societies. Since 1978, M i - .
Green has provided integrated logistic support (ILS) management doing so, obtain the maximum quality, utility, and cost-ef-
services to NavSea, SpaWar, and the Naval Air Systems Command fectiveness. To reach this goal in a procurement, the follow-
(NavAir)as a Department of Defense (DoD) contractor (1978-88) ing qualities, as a minimum, are essential in the program:
and Navy civilian (1988-present) supporting system procurements
in each of the acquisition categories (ACATs) I-IV. He has been Military specifications, standards, and other guidance
recognized ten times with awardstletters for his superior perfofor- documents invoked are free of deficiencies and under-
manre of ILS efforts. standable to product developers.
Milestones are scheduled wisely and efforts accom-
ABSTRACT plished in the proper acquisition phase.
Duplication of efforts (redundancies) is eliminated.
- Requirements are tailored as necessary.
For years in Navy system/equipment acquisitions, a pro-
Tailored requirements are accomplished properly and ef-
gram requirement that has been particularly troublesome to
program managers (PMs), integrated logistic support man- ficiently.
agers (ILSMs), and logistic element managers (LEMs) is logis-
tic support analysis (LSA). Performance of the tasks to satisfy A major acquisition program requirement, in particular,
this LSA requirement has dismayed many logistics engineers that has many times failed to adhere to the important traits
and analysts as well. listed above is LSA. Unfortunately, in spite of the efforts
Unfortunately, what has caused such consternation in the that have taken place over the years to enhance LSA, the
past is still present and shall negatively impact LSA require- process still leaves a lot to be desired. This paper summa-
ments in the future unless some reformation occurs. rizes some of the problems and dilemmas that logistics man-
A few of the main problems encountered when involved agers, engineers, and analysts encounter in an LSA program.
with an LSA are: the analysis is started too late; the effort is
The paper includes reasonable resolutions to these areas of
complex and diverse; the LSA military standards contain am-
biguities, vague descriptions, and other deficiencies; and the concern for consideration in current and future improve-
LSA process allows many possible approaches leading to re- ments of the LSA process.
sults with numerous possible interpretations. In many cases,
expensive LSA processes produce data that is neither timely LSA PROBLEMS AND RESOLUTIONS
nor of great use. The result of an inefficient LSA is usually a
banduided end item in the field, one without adequate and cost- PROBLEM
1 : STARTING
Too LATE
effective support.
This paper addresses LSA-related problems, evidenced Many Navy acquisitions over the years have featured un-
through research and personal experience, and recommends timely LSA programs, ones starting too late [after Phase 0,
solutions to enhance the LSA process. This paper also stresses
Concept Exploration/Definition (CE/D)] to be effective.
conducting the appropriate amount of analysis (through tailor-
With a late start,there is invariably not enough lead time to

Naval Engineers Journal, May 1993 137


LOGISTIC SUPPORT ANALYSIS GREEN

conduct the LSA sufficiently; therefore, there is insufficient


source data available that is necessary to establish efficient,
cost-effective integrated logistic support (ILS) for the sys-
tem/equipment. ILS, for any program. includes support in
the following ten areas:

Maintenance Planning
I I

Manpower and Personnel


Supply support
Support Equipment I I
Technical Data (Technical Manuals, Drawings, Supple- Figure 1. Logical flow of LSA [I].
mentary Data)
Training and Training Support
Computer Resources Support should begin as early as possible in the system life cycle, A
Facilities
Packaging, Handling, Storage, and Transportation
logical flow process (Figure 1 ) should begin with the opera-
Design Interface (Configuration Management, Standard- tional requirement (OR) in Phase 0, CE/D, and continue
ization, Reliability and Maintainability, Safety, Surviv- through the supportability assessment effort that begins in
ability, Manned Systems Engineering, Quality Assur- Phase 111, Production and Deployment, and extends into
ance) Phase IV, Operations and Support[ I]. The following bene.
fits are derived from beginning an LSA in Phase 0, CE/D:
With several, if not all, of these major ILS functions es-
tablished by guesswork, rather than by the actual LSA - An adequate planning period will be ensured.
source data, a logistics nightmare more than likely exists or - An up-front market investigation can be accomplished.
- Realistic and timely budget estimates can be submitted.
will soon become apparent in a program. This trouble wors-
- Design may be influenced.
ens as the number of fielded units increases because that - Adequate lead time will be available to provide required
number must be multiplied by as many as ten functions, de- source data.
pending upon how many are problematic due to LSA ineffi-
ciency. Situations such as the following are typical: Planning Peyiod
Situutiori I-The supply system may not have enough of Starting the LSA in Phase 0, CE/D, allows sufficient time
one spare part and too many of another when a late started to define and plan all approaches, tasks, and funds required
LSA did not include a spares determination effort based on to perform the process and meet its objective:
mean time between failures (MTBF) data. Excessive sparing
is not cost-effective when there are more spares than can be Examine all elements of a proposed system to determine the
used. Conversely, when not enough spares are available, logistic support required to keep that system usable for its
equipment down-time can be long lasting and jeopardize the intended purpose; and to influence the design so that both
fleet mission; furthermore, an inordinate amount of time and the system and support can be provided at an affordable cost
money is spent procuring these parts when it is accom- PI.
plished in a roundabout way.
In Phase 0, the LSA Strategy (LSA Task 101)[3] should
Situation 2-The end item is delivered to the fleet with- be developed and, when it is completed, approved by the
out maintenance manuals. The maintenance manuals are ILSM. Once the ILSM approves the strategy, it is recom-
still being developed since the LSA (started too late) did not mended that the strategy be forwarded to one of the follow-
provide technical manual source data (i.e., remove/replace ing: the Deputy Secretary of D e f e n s e (Acquisition)
procedures and troubleshooting information) when the man- [DSD(A)]; the Assistant Secretary of the Navy (Research,
ual developers needed to receive it. Therefore, when failures Development, and Acquisition) [ASN(RDA)], or his desig-
on a ship occur, there is undoubtedly going to be an exces- natee; or to the commander of the cognizant systems com-
sive amount of down-time while: a troubleshooting walk- mand (SysCom). One of these will have Program Decision
through is arranged with an In-Service Engineering Agent Authority (PDA), depending upon the ACAT of the pro-
(ISEA) representative; or costly arrangements (further de- gram (see Table 1). It is also recommended that the strategy
laying the repair) are made for the ISEA representative to be forwarded to the Office of the Chief of Naval Operations
travel long distance to the ship to fix the problem. (OpNav) sponsor. The dissemination of this document to
high-level authorities creates an early awareness of the LSA
By starting an LSA program later than the nature of LSA requirements and that progress is underway.
intended, there are significant benefits upon which the ac- Upon completion/approval of the LSA Strategy, the LSA
quisition may not capitalize (discussed next). Plan (LSAP) (LSA Task 102)[3] should be completed, also
in Phase 0. This plan establishes the course that will be fol-
RESOLUTION
1 : STARTI N PHASE0, CE/D lowed beginning in Phase 0 and ending in Phase IV. It
schedules all tasks and subtasks[3], allowing adequate lead
T o maximize the effectiveness of LSA, the process time for the end results of each to be available to logistic

1 Naval Engineers Journal, May 1993


GREEN LOGISTIC SUPPORT ANALYSIS

Tahle 1. PDA for Each ACAT Strategy, LSAP, and LSA results, as required, be presented
at Logistic Review Group (LRG) audits or Logistic Readi-
ACAT PDA ness Reviews (LRRs)[S], as would be done in major re-
ID DSD(A) search and development (R&D) acquisitions.
IC ASN( RDA)
I1 ASN(RDA) Market Irii~estigatiori
111 ASN(RDA) or Designatee
IVM SYSCOM Commander In June of 1986, the President’s Blue Ribbon Commis-
IVT SYSCOM Commander sion on Defense Management (the Packard Commission), in
its final report, emphasized greater use of components, sys-
tems, and services available qf-the-shelf. The report recog-
managers when required for ILS considerations. It also iden- nized a need for development of new or custom-made items
tifies all data that will be compiled in the LSA Record only when it had been established that those readily avail-
(LSAR) data base if DD Form 1949- I , LSAR Data Selec- able were clearly inadequate to meet military requirements.
tion Sheet[4], is included as part of the plan; including this COTS/NDI acquisitions offer four major benefits:
form in the plan is recommended. This early-written LSAP
also schedules, in its milestone chart, LSA working group - Quick response to operational needs.
meetings and in-process reviews (IPRs). These meetings - Elimination or reduction of R&D costs.
allow periodic progress checks and problem resolution peri- - Application of state-of-the-art technology to current re-
ods to help ensure that the LSA stays on schedule, maintains quirements.
- Reduction of technical, cost, and schedule risks[h].
efficiency, and remains cost-effective.
After the draft LSAP is prepared and approved by the
ILSM, it is recommended that it be forwarded to the appro- Starting the LSA in Phase 0, CE/D, allows adequate time
priate PDA (Table 1) and OpNav sponsor for their aware- to plan and conduct LSA Task 203, Comparative Analy-
ness of the LSA progress and tasks that are planned for the sis[3], which is a market investigation. This investigation
future. Should anyone disagree with the terms of this docu- considers both military and commercial products already in
ment, there is still adequate time to change planning and di- existence. Results from the investigation must be presented
rection. The main point here is that the LSAP is a dynamic and decisions made as to whether or not any of the systems
document that governs the entire course of a program’s can satisfy the OR in terms of cost and capability. If there is
LSA. It should be fully reviewed and approved by all pro- more than one system that can satisfy the OR, the best sys-
gram related logistics managers, including those involved at tem (in terms of overall performance, supportability, surviv-
the principal design activity (PDA), the procuring activity, ability, and cost-effectiveness) is chosen for procurement.
and the activity that will probably be assigned as the ISEA All of this effort is to be accomplished prior to initiating a
before any LSA tasking (other than the strategy and plan) new R&D procurement that may be totally unnecessary.
begins. This method promotes LSA efficiency and precludes [Note: If a market investigation was conducted aside from
the haphazard, inefficient approach that has been seen many the LSA to accomplish another acquisition requirement (ix.,
times before-that is, trying to conduct all LSA efforts in an Integrated Program Summary)[7], the effort should not
Phase 11, Engineering and Manufacturing Development be duplicated. The results of the investigation should be
(EMD), before there is even an approved LSA Strategy or used to satisfy LSA Task 203 requirements; these results
LSAP. can be supplemented with additional information if neces-
There are certain programs [i.e., ACAT IV or procure- sary.]
ments of: small quantity, improved systems/equipment, non- An example of a program that completed the market in-
developmental items (NDI), or commercial off-the-shelf vestigation with positive findings is the Navy’s Rapid Anti-
(COTS) units] that may require much more minimal LSA ship Missile Integrated Defense System (RAIDS) acquisi-
efforts than others. In programs of this sort, the planning tion. In this program, a market investigation (LSA Task
may be geared lo using existing ILS, only modifying the 203) was conducted during Phase I, Demonstration and Val-
necessary; or obtaining all ILS from the contractor since the idation (D&V), to identify and evaluate candidate NDI com-
buy is so limited in quantity. Even in a program of this na- puters considering the OR cost guidelines, required opera-
ture, an early LSA startup is required. An LSA Strategy and tional capabilities, and schedule constraints. A comparative
LSAP are required no matter how brief the documents may analysis of three military computers and two COTS comput-
be; there should be no exemptions. It has been stated suc- ers was conducted. The analysis considered initial and sup-
cinctly more than once at ILS Management Team (ILSMT) port costs, performance, suitability (i.e., the availability and
meetings: LSA is not required it7 this program. There is no adequacy of technical manuals, training, repair capabilities,
such thing as no LSA in an acquisition! There are programs etc.), equipment availability (i.e., production/delivery sched-
that have extremely tailored or informal LSAs but, in all ules), and ship installation constraints (i.e., form, fit, weight,
cases, there are some trddeoffs and studies required. Even in power requirements, etc.). The militarized computers were
new improved system procurements (where the original sys- rejected primarily because of performance constraints. The
tem’s ILS is to be utilized), system changes forcing changes COTS computers were comparable in life cycle support.
to the in-place ILS must be analyzed. It is not just recom- The selection of the INTEL 80486 microprocessor-based
mended for this type of program, it is essential, that the LSA technology represented by one of the COTS computers was

Naval Engineers Journal, May 1993 139


LOGISTIC SUPPORT ANALYSIS GREEN

based primarily on performance and schedule requirements array to facilitate antenna maintenance, and the relocating of
and ship installation constraints[8]. spare waterfall connectors within cabinet designs to facili-
tate maintenance actions[ 101.
Realistic und Timely Budget Estimates

Another significant benefit of starting the LSA in Phase 0


is that, with early planning and task definition, it is more Starting the LSA in Phase 0 allows adequate lead time to
likely that LSA budget estimates will be timely and reason- perform all required tasks, as required, in the appropriate ac-
ably close to the amounts that will be required. It is of ut- quisition phase. This results in the timely availability of all
most importance that these figures be as realistic as possible source data that is required to efficiently establish the entire
with backup data to support all estimates. Without entering ILS system through:
these estimates at all, or entering them late, in the program’s
Logistics Requirements and Funding Summary (LRFS), it is - Determining the impact of specific design features on
unlikely that funding will be available when required for logistic support.
LSA in the future of the program. This is one major reason - Determining how the proposed ILS system affects relia-
why many LSAs have begun too late, have been overly ab- bility, availability, and maintainability characteristics.
breviated and not adequate, or have not been performed at - Influencing the design.
- Providing input data for tradeoff analyses, life cycle cost
all. With early LSA planning and, hence, early budget esti- studies, and logistic support modeling.
mates incorporated into the LRFS, the LRFS includes LSA - Exchanging valid data among functional organizations.
funding requirements when accomplishing its objectives: - Providing source data for the preparation of logistic
products (i.e., technical manuals, provisioning technical
Providing visibility of requirements when required for documentation,etc.)[21.
Program Objective Memorandum (POM) submissions.
Informing resource and assessment sponsors of require- With source data available when required, the ILSM,
ments. LEMs, and other logistics decision makers are in a much
Supporting LRG/LRR assessments of requirements.
Satisfying existing policy to plan funding requirements. better position to collaborate effectively to achieve these
Serving as the source planning document for inclusion goals by the time the system enters the fleet: cost-effective,
of funding requirements in the program budget[9]. readily available ILS is in place and Navy Support Data
(NSD) is reached or soon to occur; therefore, periods of in-
Therefore, with the great visibility that the LRFS re- terim support are not required or, if required, the time inter-
ceives, LSA budget requirements will be given due consid- vals are very short.
eration if requirement entries begin in Phase 0.
PROBLEM
2: LSA PROGRAM
IS COMPLEX
AND DIVERSE
Design Influence
LSA reporting in accordance with Mil-Std- 1388- 1A[3]
By starting the LSA early, the effort can be adequately consists of a maximum of 15 major tasks that are broken
planned and tasking to influence design (i.e., LSA Task 303, down into more than 75 subtasks. LSAR preparation per
Evaluation of Alternatives and Tradeoff Analysis[ 31) may Mil-Std-1388-2A[ 1 I ] requires the generation of a maximum
begin at the proper time-well in advance of the design of 15 data record sheets totaling 775 data elements. (NOTE:
freeze. In R&D programs, logistics supportability must be This superseded standard[l I] is addressed since it is still
incorporated into the design up front, or suffer the extra used for many system acquisitions that began before it was
labor, time, and cost required for corrective action later. obsolete.) Then, the new LSAR standard, Mil-Std-1388-
LSA design influencing criteria must be defined on a contin- 2B[4], with its relational tables beneath 10 functional areas,
uing basis and provided to the engineering, design, and lo- totals 760 data elements. There is certainly no suggestion
gistics communities in concert with the evolving design. here that all tasks/subtasks and data elements are required in
A program in which LSA successfully impacted the sys- an LSA program. Tailoring is required, in all LSA planning,
tem design was the Aegis Combat System Project. Logistic that should considerably reduce the amount of analysis re-
criteria from the LSA were defined and distributed iterative- porting and recording. However, even after tailoring has
ly in operation and maintenance design criteria publications. been adequately accomplished, there may still be a very
These publications served as logistic supplements to the complex process to conduct. This is particularly true when
evolving Combat System Specification. The criteria present- assessing the amount of analysis (considering the system,
ed in the publications evolved from goal oriented to specific subsystems, components, and parts and all ILS elements and
logistic design criteria as the design evolved. Verbai com- tradeoffs) that must be conducted to generate the reports;
munications also relayed logistic design criteria to the engi- then, the data elements in the LSAR must be compiled for
neers and designers as the logisticians conducted a 17urzds-on each LSA candidate [or system, subsystem, component,
LSA in the engineering and design community. Evaluations part, support equipment with an LSA Control Number
of the logistic design criteria resulted, for example, in the re- (LCN)]. Furthermore, this process is lengthy as it begins in
designing of circuit board extractors to permit one-hand op- Phase 0 with a duration that extends into Phase IV, with all
eration, incorporating hand holds into the design of the radar efforts updated/revised iteratively, as required, through the
entire LSA program.

140 Naval Engineers Journal, May 1993


GREEN LOGISTIC SUPPORT ANALYSIS

Additionally, the LSA process requires diverse technical tailoring should be highly considered. Once involved in the
analyses in all nine major areas of ILS as well as related dis- analysis, those who are technically involved conducting it
ciplines (such as reliability, maintainability, and configura- may discover some tasking that is not pertinent to the pro-
tion management). Along with the extensive ILS-related gram. If not doing certain tasks can be justified (document
knowledge required for the analyses, the LSA performing the justification and add to the LSA data base), the LSAP
activity must be adept in the acquisition process. For in- may be revised to reflect this additional tailoring.
stance, it is essential to LSA efficiency that the logisticians It is recommended that the procuring activity meet with
have an awareness of when analyses should be started or re- the LSA performing activity shortly after contract award to
vised/updated [i.e., realize the significance of developmen- discuss LSA strategy. In particular, the ILSM and other
tal/operational testing (DT/OT) in the LSA process]. LEMs, as appropriate, should meet with those individuals
who will perform the LSA to discuss this strategy. Because
RESOLUTION 2: TAILORA N D MONITOR
PROGRESS of the diverse requirements associated with an LSA, an LSA
team is usually established consisting of appropriate person-
How many times over the years have LSA performing ac- nel qualified to analyze related elements or disciplines. If
tivities stated, f t h e y want everything, we’ll give them every- too few people are assigned to conduct the LSA, and there is
thing, in reference to an untailored, or inadequately tailored, a substantial amount of effort required, it is unlikely that the
LSA program requirement? Well, it is anybody’s guess, but LSA will be accomplished efficiently. The procuring activi-
it would be safe to say that the phrase is a clichC by now. ty should request that more personnel be assigned to the ef-
Over the years, the untailored or inadequately tailored LSA fort if it is deemed to be under-manned. The procuring ac-
has resulted in complex and costly LSA programs that could tivity should request LSA IPRs periodically to monitor
have been greatly simplified. Tailoring is a must and is the progress and determine if all requisite LSA activity is being
ILSM’s responsibility to see that it is accomplished. It is ab- conducted efficiently. Certain analyses that are not on
surd and irresponsible to conduct all 15 tasks[3] and gener- schedule or have an erratic approach might indicate that not
ate all LSAR data[4] when 30% of the tasks and data would enough manpower is employed or inexperienced individu-
satisfy the needs of the program. als, or ones without diversified experienced, are involved. It
After initially tailoring the LSA to only those tasks, sub- is the procuring activity’s responsibility to resolve these sit-
tasks, and data that are required for a given program, a more uations by requesting more manpower or different employ-
in-depth tailoring effort should be conducted. That is, take ees that are more highly qualified be assigned to the disci-
each task that remains and tailor the time interval over plines in question.
which it is to be performed, if possible. For instance, a These manpower deficiencies have arisen in the past and
COTS program’s Engineering Development Model (EDM) still occur today in LSA programs. A typical scenario is that
in Phase 11, EMD. may not even resemble, from a physical related to a contractor who underestimated the scope of the
standpoint, the production version of the future. Since tech- effort and put in an unusually low bid on the LSA effort.
nology is rapidly changing, and designing with state-of-the- The outcome is usually too few personnel or low-salaried,
art equipment is the objective, production contracts for inexperienced individuals assigned to the effort. Therefore,
COTS systems are being let with ,form, ,fit, und function the procuring activity must be watchful of the extremely low
specifications that do not specify hardware. In these pro- bid on LSA and realize that the selection of that bidder can
curements, the physical configuration is not known until be very detrimental to the entire LSA program.
Phase 111, Production and Deployment, when the contractor
saiisfies the form, fit, and function specifications with the 3: LSA REDUNDANCIES
PROBLEM
latest, state-of-the-art units. In a COTS program such as
this, an example of tailoring the time interval can be applied LSAR Sofhvare System Proliferaticm
to LSA Task 303.2.7, Repair Level Analyses[3]. It would be
a senseless waste to conduct these repair level analyses on Ever since DoD began computerizing its LSAR data
the EDM when the production system may have all new bases, there have been more and more commercially-devel-
hardware. Therefore, it is feasible to tailor the time interval oped automated data processing (ADP) systems becoming
on this task to a compressed schedule that begins at the available for recording LSA results. The ADP systems first
onset of Phase 111 and eliminate any efforts beginning i n accommodated the requirements of Mil-Std-l388-2A[ 1 1 J .
Phase 11. The exact number of them is unknown, but they are so plen-
Tailoring to economize and simplify should not be ac- tiful that there is a variety to choose from in three different
complished by one individual. It is recommended that the categories: Types I, 11, and I I I . A Type I system generally
draft LSAP (documenting all tasks, subtasks, and LSAR has less capability (i.e., front cnd dais entry, then V A Y
data requirements after the initial tailoring effort) be routed equipment required for output) and is lower in coct; a Typt.
extensively for review and to allow other logisticians and I11 system generally has thc most capability (i.c., data entry
engineers to advise on further tailoring, if practicable. After and all output from a standalone PC) and is higher priced. A
all persons concerned havc had a chance to review the draft Type I1 system falls in between Types I and 111 in capability
LSAP, a meeting with all reviewers is recommended to and cost. Since the release of Mil-Std- 1388-2B[4] in March
reach a consensus on whether or not the additional tailoring 1991, many of the commercial activities have been develop-
that is proposed should be effected in the final LSAP. Fur- ing software to record the LSAR in the new tabular format;
thermore, the LSA performing activity’s advice on further these, too, are becoming available as Types I, 11, and 111.

Naval Engineers Journal, May 1993 141


LOGISTIC SUPPORT ANALYSIS GREEN

The Government is paying enormous amounts over the Table 2. Price of LEADS
years, in a recurring fashion, in contracts requiring LSAR
generation by these ADP systems. Many times the software No. of Users cost ($1
developer includes software charges in the bid on a contract 1 1 8,000
requiring an LSAR; then, in a case where the developer 2 26,000
3 34,000
leases the system to another contractor, that leasing firm 4 40,000
many times passes the cost and maintenance fees on to the 5 45,000
Government. For instance, in the first quarter of FY92, the 6 49,000
Naval S u r f a c e W a r f a r e C e n t e r , Dahlgren Division 7 53,000
(NSWCDD), Code N712 received a proposal from a con- 8 56,000
tractor to provide LSA support to the Shoulder-Launched 9 58,000
Multipurpose Assault Weapon (SMAW) Mod 1 program. In 10 60,000
this proposal, the contractor stated that the LSAR ADP sys- >I0 +2,000 ea.
tem used would be the Integrated Logistics Support Analy-
sis (ILSA), Type 111. Furthermore, it was stated that the sys-
tem was not being used on any other LSA and it was
quirements of the Integrated Logistic Support Plan (ILSP)
expensive for them to maintain. Therefore, for the contrac-
and then identified data requirements of the specific acquisi-
tor to keep it to generate the SMAW LSAR, NSWCDD
tion element plans. The study showed an 82% redundancy
would have to pay an additional $5,000 monthly in software
rate. This duplication of effort is both time consuming and
fees.
expensive. In addition, the various plans are produced at dif-
The Material Readiness Support Activity (MRSA), Lex-
ferent points in the acquisition process; while there are re-
ington, Kentucky has served as the validating activity of
quirements to update these plans, it has been found that, at
LSAR ADP systems for a number of years. The use of
any given point in time, conflicting data is contained in pro-
MRSA’s professional staff to validate all of the incoming
mulgated, approved program documentation[ 141.
commercial LSAR ADP systems in the past[ 111 was costly
The LSA process, in the past and still today, contributes
to the Government. Now, MRSA must spend a great deal of
its share to this duplication of efforts. The following are a
time and money again as the many new LSAR ADP system
couple of areas in which redundancy frequently occurs:
software releases[4] require Government validation.
There are other cases of Government activities spending ~ Failure Modes, Effects, and Criticality Analysis
time and money coordinating all of these ADP systems. One (FMECA).
example is an LSAR System Capability Report[l2], pre- - Level of Repair Analysis (LORA).
pared by the Naval Sea Logistics Center (NavSeaLogCen),
Mechanicsburg, Pennsylvania. This report provides detailed The redundant FMECA products are the result of inadver-
information on five Type 111 ADP systems (LEADS, LISA, tently invoking, as a minimum, the following in the con-
ILSA, SLIC/SLIC parts, and EDCASDILSA). It compares tract: Mil-Std-1629, LSA Task 301.2.4[3], and the LSAR B
the five systems in price, warranty, hardware/software re- Tables[ 1 11; the redundant LORA products are the result of
quirements, etc. Tables 2 and 3 are samples from the inadvertently invoking, as a minimum, the following in the
NavSeaLogCen report[ 121 that compare the price of the contract: Mil-Std-1390, LSA Task 303.2.7[3], and the
LEADS system to that of the LISA system. So, even after LSAR A Tables[ 1 I]. If a FMECA, in accordance with Mil-
all of these details were compiled into the report, it still only Std- 1629, and/or a LORA, in accordance with Mil-Std-
addresses five of the many ADP systems available. 1390, are added to the contract Statement of Work (SOW)
Another problem caused by the LSAR ADP system re- and Contract Data Requirements List (CDRL) by persons
dundancy is the different output formats and styles that the not realizing that these items are included elsewhere as LSA
Government must review and interpret. One may be partici- requirements, the procuring activity is about to purchase
pating as a logistics decision-maker on four programs and several versions of the same data. Typical contract deliver-
receive LSAR output to evaluate that is in four different for- ables are a FMECA report in accordance with Mil-Std-1629,
mats. The reading of inconsistent information is tedious and another report on the same FMECA to satisfy the Task
increases the likelihood of misinterpretations. In addition, 301.2.4 requirement, and then the same FMECA findings
many times the LSAR repository (ISEA or field activity), are incorporated into the LSAR B Tables (Data Records B 1
after the end item is fielded, receives a variety of formats
that can not be maintained without major restructures.

LSA Plus Other Acquisition E ~ o i - t Equuls


s Overkill Table 3. Price of LISA

A streamlining of the acquisition process began in 1991 No. of units License Fec Maintenance Fee Per Year
with the cancellation of a host of requirements associated Per Location (After First Year) ($1
with this process1 13 I. While contributing to the streamlining 1 20,000 3,000
2 30,000 4,500
effort, NavSea identified over 55 plans which a program of- 3 37,000 5.500
fice may be required to produce for a single system ricquisi- 4 44,000 6,400
tion program. NavSea studied and identified the data re- 5 50.000 7,300

I42 Naval Engineers Journal, May 1993


GREEN LOGISTIC SUPPORT ANALYSIS

and B2 when the old standard[ 1 11 was in effect). The same merous commercial systems.
duplication occurs with the LORAs and other LSA tasks. No coordination of commercial systems by other Gov-
Then, when updatesirevisions are required later, frequently ernment activities (i.e., NavSeaLogCen report[ 121 not
they are only incorporated into one document. Over time, required).
the program data base contains a lot of conflicting informa- LSAR by the new system is consistent in approach and
tion. as NavSea’s study[ 141 indicated. format; therefore, greater interpretation of data.
Greater understanding of LSAR leads to more cost-ef-
Other programs duplicate efforts when too many activi- fective, timely ILS.
ties are involved in the acquisition process. For instance, the More cost-effective, timely ILS saves operations and
prime item developer, under the contract, is conducting the support dollars DOD-wide.
LSA and providing other supporting documentation and ISEAs and other repositories will not have to restructure
data; then, concurrent with this, the procuring activity (not incompatible LSAR data bases when received.
aware of all that is to be provided by the LSA) tasks techni-
cal support contractors and Government field activities to In conclusion, the long term DoD savings from such a
support the acquisition as well. In this scenario, often times Government LSAR ADP system would far outweigh the
one of the other activities begins developing products that cost up front to develop it.
are already underway and to be provided by the prime con-
tractor. ConductlDocument LSA Tasks One Time Only

RESOLUTION3: ELIMINATE
LSA REDUNDANCIES Ensuring that LSA tasks are accomplished only once is
the responsibility of the procuring activity. In a contract, if
One LSAR Sofhyare ,Yysteni tasks such as the FMECA and LORA are required under
LSA, then the procuring activity must make certain that they
There is a great need for the procurement of an LSAR are not requested again separately in the SOW and CDRL. If
ADP system that is Government owned, controlled. and uti- LSA requirements are in the contract only once, it must be
lized in all LSAR generation, thus eliminating the use of equally ensured that some other contract (i.e., a technical
many different commercial systems. This new ADP system support contract) for the same program does not require du-
would be Government furnished to all contractors with a plication of these efforts. Therefore, before LSA Tasks 301,
clause in the contracts stating it is the only system to be 401, etc. become contractural requirements, a full review of
used for processing the LSAR. the products that result from them should be accomplished.
There was a development underway, led by MRSA, for a This is a preventive measure that allows one to know what
system. the Joint Services LSAR ADP System, that would not to include elsewhere in the contract.
meet this goal. This software. that was to accompany the re- LSA task results should be documented only once also.
lease of Mil-Std-l388-2B[4], was being developed as a rela- For LSA tasks, it is recommended that Block 16 of the
tional data base platform that would provide the following CDRL include a statement such as: Task results shall be
advantages: recorded in the LSAR to the greatest e.\-teiit possible. Perti-
nent overflow information shall he added, as supplenienraiy
- The system would be easier to changeiupdate. information, to the LSA data h a w in a report format. If the
- The hooks for using interactive systems engineering results are in the LSAR, there is no need to summarize them
tools (e.g., level of repair modeling) would be available. again on a PC in Wordperfect. For instance, redundancy is
- One time storage of data elements would improve the occurring if Sequential Subtask Descriptions, Table CC[4],
consistency and quality of products. are documented in the LSAR, and then they are created a
- Ad hoc report capability would be available.
- Online access and review of LSAR data would be a second time and added as an appendix to the Maintenance
quality. Plan or some other acquisition document. With the one-time
d o c u m e n t i n g of i n f o r m a t i o n a n d results, w h e n e v e r
The intent was to export this software to industry and Gov- updatesirevisions are required, they too only have to be doc-
ernment users[ 151. umented once. It negates having conflicting data in the sys-
Recent conversations with the Navy logistics community tem; for example. originally certain data was recorded in
(i.e., a telephone conversation with an ISEA representa- four documents, but a recent revision reworked only one of
tive[ 161) revealed that the development of the Joint Services the four.
LSAR ADP System has been terminated. Whatever the rea- The periodic LSA working group meetings and IPRs, dis-
son(s) (probably budget constraints) is for the work stop- cussed earlier in this paper, are important sessions in which
page in this developmental efcort, hopefully it will be reacti- the ILSM, in addition to monitoring the progress, can check
vated and completed in the near future. If the thought is that to ensure that the LSA is free of redundancies. While being
the design of this ADP system is too costly, then perhaps the apprised of all the efforts and products that each LSA partic-
design cost should be compared more closely with total cost ipant is providing, the ILSM, having knowledge of other lo-
savings achieved by this system in the long term, such as: gistics acquisition tasks closely associated with LSA, must
be alert for possible duplication of work. If duplications are
- No recurring software charges for commercial systems underway, they can be resolved early before incurring a
in DoD contracts. great waste of resources.
- MRSA staff relieved of validation responsibility for nu-

Naval Engineers Journal, May 1993 143


LOGISTIC SUPPORT ANALYSIS GREEN

PROBLEM
4: DEFICIENT
MILITARY
STANDARDS
[3,4] Table 5. Task Remark Reference, Table CF[4]

Engineers and analysts conducting LSAs and document- Code Data Element Title F o r m a t a b
ing the results are faced with the challenge of interpreting EIAFDXA End Item Acronym Code 10 X L - 096 F
LSACONXB LSA Control Number (LCN) 18 X L - 199 F
Mil-Std-1388-1A[3] and Mil-Std-1388-2B[4] that are poorly ALTLCNXB Alternate LCN Code 2NF- 019 F
written in many areas. Throughout the documents, there are LCNTYPXB LCN Type 1AF- 203 F
requirement descriptions that are ambiguous, vague, incon- TASKCDCA Task Code IXF- 427 F
sistent, or erroneous. The following paragraphs will discuss TSKRRCCE Task Remark Ref. Code 2XF- 349 F
a few randomly-selected examples of these faults.
The task description for Task 102[3] requests in Step m
that the following be incorporated into the LSAP:
Table 5 (which is Table CF[4] for LSAR generation) is
The procedures (wherever existing procedures are applica- provided for reference when reading the following dis-
ble) to evaluate the status and control of each task, and iden- crepant instructions. Paragraph 30.2.2.4[4] describes the
tification of the organizational unit with the authority and Data Element Code (CODE) as a nine-position code, left-
responsibility for executing each task.
justified, used to identify the DED. First of all, the code is an
eight-position (or eight-character) one, and its utility is not
This description does not provide much guidance to the
to identify the Data Element Definition (DED). The DED
LSAP preparer due to the phrase in parentheses. First of all,
clearly identifies itself in its own column across from the
are there existing procedures in a military standard for this?
data element title in every table; it is identified without hav-
If there is an applicable military standard, the description
ing to refer to the Data Element Code, or CODE. This same
should refer specifically to it. If not, there are a lot of exist-
paragraph also states that the last three positions of the code
ing procedures that are summarized in other approved
[data element code (CODE)] are the table code. This state-
LSAPs. Is this what the writer of this military standard had
ment conflicts with the fact that the tables have two-position
in mind? Furthermore, the phrase in parentheses causes the
(or two-character) codes through the entire standard.
description to infer that a new procedure would be disal-
The LSA military standards also contain inaccurate refer-
lowed. If some LSA planner had an innovative thought for a
ences and outdated information. For example, Paragraph
new procedure, perhaps it would be worth approving as part
5.1 [4] refers to DD Form 1949- 1, and indicates that it is pro-
of the LSAP.
vided as Figure 69; instead, this form is provided in the back
The task description for Task 302[3] states that the fol-
of the standard as Figure 7 1. A case of using outdated infor-
lowing consideration shall be applied to Support System Al-
mation may be found in DED 217 of Appendix E[4]. This
ternatives:
DED provides examples of managing commands/agencies,
one of which is NavElex. NavElex, Naval Electronic Sys-
Contractor logistic support (total, in part, or on an interim
basis) shall be considered in formulating alternative support tems Command, was renamed SpaWar, Space and Naval
concepts. Warfare Systems Command, back in 1985.
Using faulty military standards leads to shoddy products.
Again the phrase in parentheses causes a problem. The LSA analysts and engineers become dubious as to what is
phrase is misworded since either total or in-part logistics expected when reading these inaccurate, .misleading, vague
support can be obtained on an interim basis. A phrase that LSA requirements descriptions. Analysts often times resort
correctly explains what is intended is: total support on an to:
interim basis or in-part support on an interim basis. Even
- Not addressing the requirement(s).
with this phrase clarified, it does not guide the task per- - Following the method of a previous LSA, whether right
former to consider all of the alternatives for contractor logis- or wrong.
tics support. Continuous contractor support through the life - Deriving results from sheer guesswork.
of the system must also be an alternative considered, partic- - Incorporating fictitious information.
ularly with COTS procurements and systems with a short
life (i.e., 10 years) in the fleet. Table 4 lists the four alterna- 4: REVISE
RESOLUTION MILITARY
STANDARDS
[3,4]
tives that should be considered in satisfying this part of the
LSA task. At least one more revision to each military standard[3,4]
will be necessary to rid them of these technical deficiencies.
It is highly recommended that every user (DoD and their
contractors) of these standards forward beneficial comments
Table 4. Contractor Logistics Support Alternatives (recommendations, additions, deletions) for improving the
documents to the appropriate activity as described in the
Contractor Provides rn Foreword[4]. With each user participating, technical infor-
In-part ILS (or some ILS) Interim
Total ILS Interim mation from a wide knowledge base may be received to best
In-part ILS (or some ILS) Through the end of life cycle refine the requirements statements in all areas of expertise.
Total ILS Through the end of life cycle

144 Naval Engineers Journal, May 1993


GREEN LOGISTIC SUPPORT ANALYSIS

CONCLUSION REFERENCES

In summary, the main areas to concentrate on for the bet- “Logistic Support Analysis (LSA),” Integrated Logistic Sup-
terment of LSA programs in the future are: port (ILS) Training Course (Instructor’s Manual), 1 May
1991.
- Start in Phase 0, CE/D “Introduction-LSA Proqess,” LSA Primer, AMC-P 700-22,
- Eliminate (by tailoring) all effortddata not required in September 1988.
the acquisition. Logistic Supporr Analjsis, Mil-Std-l388-1A, Rev. A Notice
- Eliminate redundancies; do not duplicate work. 3,23 March 1991.
- Contribute to improving the military standards. DoD Requirements for a Logistic Support Analysis Record
Mil-Std-1388-2B. 28 March 1991.
NavSea ILS Procedures Manual for. SystemslEyuipment,
With continuous contributions by all LSA planners and S0300-BD-PRO-020, Vol. 11, Rev. I , Change A, I October
performers in all DoD programs in these areas, as recom- 1991.
mended in this paper, efficiency in defense logistics pro- Buying NDZ, ASD Document No. SD-2, October 1990.
grams will be promoted, and significant cost savings will be Defense Acquisition Management Docunientation and Re-
recognized. Savings would be noticeable both in R&D (effi- ports, DoD 5000.2-M, February 199 1.
cient LSA producing only the essential resources) and O&S Rapid Antiship Missile Integrated Defense System Integrated
(more cost-effective ILS as a result of efficient LSA). Logistics Support Plan, NavSea ILSP S09S4/17-732-A-F-I,
The intent of this paper is to encourage participation and September 1991.
trigger the innovative thoughts of the readers in the LSA im- NavSea ILS Procedures Manual f o r SystemslEquipment,
provement process. It is recommended that concepts for po- S0300-BD-PRO-030. Vol. 111. Rev. I. Februarv 1991.
~~~~~

[lo] Ference, D. W., “Logistics Engineering at the Combat System


tential LSA technological advancements (i.e., new Govern- Level,” Naval Engineers Journal, July 1988.
m e n t - o w n e d L S A R A D P s y s t e m ) be f o r w a r d e d t o [ 1I] DoD Requirements f o r a Logistic Support Analysis Record,
Government research agencies in the form of developmental Mil-Std-l388-2A, 20 July 1984.
proposals for visibility and consideration. [ 121 Logistics Support Analysis Record System Capability Report,
received June I99 I , no date.
ACKNOWLEDGMENT [ 131 Defense Acquisition, DoD 5000.I , 23 February 199I .
[ 141 “Zero Based Logistics,” NaiBea Logistics Bulletin, No. 9 I -
The author wishes to acknowledge the support of Darrell 12, December 1991.
W. Ference, a previous Naval Engineers Journal paper au- [IS] Systems Engineering Management Guide, Defense Systems
Management College, January 1990.
thor. who encouraged the publication of this paper.
[16] Naval Surface Warfare Center, Dahlgren Division
(NSWCDD), Code E3 12, Telephone Conversation with Naval
Surface Warfare Center, Port Hueneme Division
(NSWCPHD), Code 5C10A, 23 July 1992.

Naval Engineers Journal, May 1993 145

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