Technical Manual IT8000E Rev.

6 41

Password

niernacc General

H Contiguratlon Test Revet

H WLAN

Choice in Service Mode:

Configure interfaces
Service: Interface (see chapter 'Interface Configuration')
U s e arrow-keys left/right to scroll through groups
Choose displayed group.

Enter setup parameters (language, format of date, etc.);

Service: General (see chapter 'Entry Of Parameters)

Calibrate scale;
Service: Calibrate (see chapter 'Calibration Mode')

Configure scale
Service: Config. (see chapter 'Configure Scale')

Test hardware;
Service: Test (see chapter 'Hardware Test)

Load factory settings

Service: Reset (see chapter 'Reset)
Make network settings
Service: Network

Configure WLAN module;

Service: WLAN

changed parameters are stored.

When the Service Mode is exited the entered
or

Exit Service Mode and store changes, return to normal

Saving. . operation

CAUTION
off power during this operation, because that will inevitably
Under no circumstances switch
the contents of the Flash-EPROM and thus the program.
destroy
 I8000E Rev. 6
Technical
Manual
42

6
Choose group
Configuration
'Config'
from Service Mode menu.

Configuration

Contiguration
Configuration Combus
Configuration Configuration Configuration Aln
Scale AOut

Configure
Configure Combus
Configure Configure Configure analog
Scale parallel analog interface
inputs
interfaces outputs

6.1 Set Up Scale Interfaces:Scale Interfaces

Set Up Scale
Configuration Scale

Scale 1 ADM Enable/disable scale:

Select scale driver for first scale
ADM Analog scale base
Mettler-Toledo DigiTOL® load cells
DWU
connected to external DWU-Box

SBI MC1 compatible protocol (SBI)

Summing scale ADM1 + ADM2
Summing
IDNet Mettler IDNet protocol
xPBI Sartorius IS scale base (digital)
Flintec Flintec protocol
Wipotec Wipotec protocol
Remote Access to scale of an external lIT4000E,
IT6000E, IT8000E or IT9000E
MT-SICS Mettler-Toledo protocol
Plugin Special scale driver
KERN KERN protocol
HBM HBM protocol
None Disable scale

of the Sartorius scale must be set

to:
Parameters
MC1 Drotocol (SBI), 7 bit, odd parily, 1200 baud, RISICTS, streaming mode, 16-character data string.
lntended for Mettler-Toledo scale bases with IDNet interface and 12VDC power supply.
Technical Manual IT8000E Rev 6 43

Not for Summing, Remote:

Scale 1 ADM JE] Select scaleinterface

ADM1 ADM in socket ADM1
ADM2 ADM in socket ADM2
SIM 1-4 via serial interface
IDN1 IDN in socket ADM1
DWB1 DWB in socket ADM1
DWB2 DWB in socket ADM2

Summing chosen:

Sum 1+2 Choose platforms forsumming function:

Sum 1+2
Sum 1+3
Sum 2+3
Sum 1+2+3

Remote chosen:
Enter IP address of the externally connected weighing
IP 255.255.255.255 terminal.

Enter port.
Port 99999

Assignment of internal scale to scale of the external

Scale 1 Scale No. 2 weighing terminal
e.g.: Scale #1 (internal) is assigned to scale #2 of external
weighing terminal.

Continue with next scale,

None
Scale 2 (if applicable)

6.2 Configure l/Os (Assignment Of Interfaces):1/Os

Configure VOs
C o n f i g u r a t i on 10

PIM UD Select
type of parallell/Os:
1.BIO: PIM Internal l/Os PIM1/PIM2
External relay / transistor module
REL/TRIOD
REL485/TRIO485 connected via serial

interface
Modbus TCP Connected via Ethernet

None Not applicable

REL/TRIO selected:
intertace SIM1 SIM6
Assignment to serial
1.REL/TR10:
SIMI
 lT8000ERev.
6
Manual
Technical

44

Modbus TCP selected: local net

address for the
Enter IP

interfaces
with further
Continue
BIO: None

8.BIO None

6.3 Configure Analog Outputs:Analog Outputs

Configuration t
Select analog output:
1.AOut: MAI E External analog output
module

MAI output
module
internal 8-bit analog
DAU8 module
internal 15-bit
analog output
DAU15
Not applicable
None

6.3.1 MAI Chosen

Select pertaining
internal serial interface
1.MAI: SIM1 | JD SIM1 SIM6

internal address:

MAI: Address 0 J ] Select pertaining 7

Address 0 Address
Address 16 Address 23
equivalent MAI

MAl module:
Module X1 C Select external
module X4
1.MAI: Module X1

0-10v JE Select
type of output
signal:
0- 10V, 2-10V, 0-20mA, 4-20mA
. AOut

D) Select operating mode:

Program
Mode | Program Mode Controlled by application program
1.AOut:
Gross Mode Gross weight
Net Mode Net weight

N|E| Calibration of outputsignal:

1.AOut: Calibration N Skip and continue
Calibrate output signal, connect multimeter

(Calibration
=
Y):
output signal
Calibrate Calibrate zero signal, e.g, =0V.
.AOut :OV Stepwise increase l decrease analog signal.

. AOut:10V ==
4095 UE Calibratefullsignal, e.g. 10OV
Stepwise increase I decrease analog signal.
Note: The calibrated values are overwrillen when the type of the output signal is changed.

Continue with next analog

None output
2.AOut:
echnical Manual lT8000E Rev 6 45

8.AOut None

6.3.2 DAU15 Chosen

l. AOut: pTM1 E Select perlaining internal digital interface
PIM1 PIM8

0-10V E Select type ofoutput signal:

1.AOut 0- 10V,2 10V, 0
-20mA, 4 -20mA
. AOut : Proqram Model Select operating mode:
Program Mode Controlled by application program
Gross Mode Gross weight
Net Mode Net weight

. AOut:Calibration N| E Calibration of outputsignal:

N Skip and continue
Y Calibrate output signal, connect multimeter

Calibrate output signal (Calibration = Y):

| | 1 . A O u t : 0V = 10 Calibrate zero signal, e.g. =0V.

Stepwise increase/ decrease analog signal.

1.AOut:10v = 255 WE Calibrate full signal, e.g. 10v.

Stepwise increase/ decrease analog signal.

Note: The calibrated values are overwriten when the type of the output signal is changed.

Continue with next analog output.

2.AOut: None

8.AOut None

6.4 Configure Analog Inputs

Configuration AIn

1.AIn: MAI Selectanaloginput

MAI External analog output module
None Not applicable

1.MAI: SIM1 Select pertaining internalserial interface:

SIM1 SIM6

Adress 0| D] Select pertaining internal address:

1.MAI: Address 0 Address 7

Modul x1| E] Select exlernalMAl module:

1.MAI Module X1 module X4
 Rev. 6
Technical Manual lT8000E
46

1.MAI: 0-10v E Select inputsignal 20mA

0 - 20mA, 4
-

0 10V, 2- 10V,

Continue with next analog input.

2.AIn: None |

8.AIn: None

6.5 Configure Combus Module

Configuration Combus
Combus: Profibus DP|D Select Combus connection:
Profibus DP Internal Profibus module PBUU

Off Not applicable

Enter slave address

Address: 999

Activation of Modbus TCP server at port 502

Combus: Modbus TCP|

7 Calibration Mode
For a detailed description of the calibration procedure refer to the following manuals
ADM ADM/DUAL-ADM /ADM8000-Exicalibration manual, order-No.: ST.2309.0688
Flintec Calibration manual Flintec, order-No.: ST.2309.1122
HBM Calibration manual HBM C16i, order-No.: ST.2309.0230
IDNet MultiRange calibration manual, order-No.: ST.2309.0055
xPBI Calibration manual Sartorius IS, order-No.: ST.2309.0113
Described below is only the access to the calibration mode.
Technical Manual IT8000E Rev.6 47

7.1 ADM Access To Calibration Mode

Prior to power up the jumper W1 must be removed. Only with this jumper setting can the changed
parameters be saved in memory after the calibration.

Calibration released

W1
W1

In Service Mode call up group Calibrate.

Calibrate Scale 1
Choose
any of the installed scales
F1 Show error protocol of scale

Warning: jumper not in calibration position, parameters

Calibration Locked cannot be saved!

saving (e.g. to check

Enter calibration mode without
settings)
[W1]. w2], etc.
the selected scale is shown
Note: Left to the display with the calibration steps, the number of

After pressing the l-key to exit the calibration mode

Save parameters in EEPROM

Save Parameters ? Y
OScrolling or
Y(es): Save parameters
1 data
lgnore all changes, do not save

0 N(o)

calibration position,
Error message: jumper not in
Error Calibr. Jumper cannot be saved!
parameters
Exit calibration without saving

calibration procedure refer to:

description of the ADM ST.2309.0688.
For a detailed /ADM8000-Exi Calibration Manual, order-No.
ADM/DUAL-ADM
 IT800OE Rev
48 chnical Manual

8
Interface Configuration
Choose group Interface'
from Service Mode menu.

Interface

Com7

-
Como Con6
Com1 Com4 Com5
(DWB1) (DWB2)
(Ethernet) (SIM1) (IDN 1
(SIM4)

Configure Configure
Ethernet Configure interface
interface Com7 (DWB2)
interface Com1

The setting of parameters connected peripheral 0evie

must correspond to those of the

Ethernet interface
Interface Com0 (Eth)| Configuration of

ComO: Port 99999 Enter port

ComO: No Protocol Select protocol of Com0:

No Protocol Raw data only
TTY Printer protocol (data only)
AckNak ACK/ NAK procedure with confirmation
NoAck NO-ACK procedure without confirmation

IfTTY was selected as printer protocol:

Com0 Latin 1 S e l e c t character set of output:

Latin 1 ISo8859-1 Western Europe
CP850 Code page 850 (obsolete printers)
I fAckNak or NoAck was selected as protocol:

Com0:Start Char 999| Entry of start character as decimal value

(e.g. 2 = STX)

For entry'0' no start character is transmitted.

Com0: End Char 999 Entry of end character as decimal value
(e.g. 3 ETX)
For entry 0' no end
character is transmitted.

|Com0 :Chksum None Select method to calculate

the checksum which is
transmitted behind the end
Chksum None character
No Checksum
Chksum XOR
Exclusive-Or checksum
Chksum CPL Complement of two
Technical Manual IT8000E Pev 6 49

If a start or end character was specified and a checksum was selected

The start character is includer in the cherksium

ComO:With St art calculation

Y The end character is included in the cherksum

ComO: With End calculation

1nterface Com1 (SIM1) | Continue with interface Com1

9600 Baud D Select baud rate of Com1

Comi: 300,600 1200. 2400, 4800. 9600. 19200. 38400. 57600
115200

Coml: 8 Databits OD Select

data format for serial interface Comt
7 data bits, 8 data bits
Aways 1 stop bit is transmitted

No Parity E Select parityforinterface Com1

Comi: No Parnty
Even Parity
Odd Paity

Cont rol
Select hardware handshake forintertace Com
Com1: N o XOn/XOff
RTSICTS
No Control (for RS485 connections)

Select protocol of Com1

Com1: No Protocol No Protocol Raw data only
TTY Printer protocol (data oniy)
AckNak ACK/ NAK procedure with confimaticn
NoAck NO ACK procedure without confiemation

f TTY was selected a s printer protocol

Select character set of output
IS088591 Western Europe
ComO: a t i Latin 1
Code page d 0 (o0a0iele prniera)
CP850
 Tachnical Manual 1TEO0OE Pu 6
50

If AckNak or NoAck was soloctod as protocol:

of start character as decimal value
Coml:Start Char 999 Entry
(e.g. 2 = STX)

For entry '0' no start character is transmitted

end character decirnal value

Coml: End Char 999 Entry of as
(e.g. 3 = ETX)

For entry '0' no end character is transmítted.

Select method to calculate the checksum which is

Coml: Chksum None transmitted behind the end character
Chksum None No Checksum
Chksum XOR Exclusive-Or checksum
Chksum CPL Complement of two

|If a start or end characterwas specify and a checksum was selected:

Y The start character is included in the checksum
Coml: With t a r t N
calculatioon

Y The end character is included in the checksum

Coml: With End N calculation

interfaces.
Interface Com2 (SIM2) JEJ Continue with following
Technical Manual lT8000E Rev. 6

9 Entry Of Parameters (General)

Choose group General from Service Mode menu.

Goneral

Language

Time Zone

Date

Time

Decimal Char,

Approval Signs

Cont.Out

Write Protect

Language: German Select language

German
English
French
Polish
Dutch
Italian
Spanish
Danish
Swedish
Norwegian
 6
Technical
Manual lT8000E Rev.
52

Time Zone: »| Select time zone.

CET| CET = Central European
Timne

Other time zones:

Europe, GB,
GMT, HST, MET,
Canada, EET, EST, Etc, Singapore, UCT,
US, UTC,
Mideast, NZ, Pacific, Australia, Brazil
MST, Asia, Atlantic,
WET, Africa, America, location must be
the particular
Note: For s o m e entries
specified, e.g. 'Pacific-Apia'.
GMT can be chosen.
time difference to
With 'Etc' a if choice of time zone is supported by
Applicable only
firmware.

CAUTION Mode.
current time must be entered in Supervisor
ATter changing the time zone,
Select format of date:
Date:
DD. MM. YY JD DD.MM.YY MM.DD.YY
YY.MM.DDD

MM-DD-YY
YY-MM-DD
DD-MM-YYY
YY/MM/DDD
DD/MM/YY MM/DDYY
MM.DD.YYYY YYYY.MM.DD
DD.MM.YYYY YYYY-MM-DD
DD-MM-YYYY MM-DD-YYYY
MM/DDYYYY YYYY/MM/DD
DD/MMYYYY

Select format of timne:

Time HH:MM HH:MM HH:MM:SS
H=hour S=second

Select character to separate decimals:

Decimal Char.: Decimal point (e.g. 0.00)
Comma (e.g. 0,00)

Select approval signs

Approval Signs: N
Y(es): Weights are printed with approval signs in
compliance with former PTB regulations:
Example: Gross/Tare/Net
<25.45kg> / <10.00kg> / 15.45kg>
25.45kg> / 10.00kgPT
15.45kgc
N(o): Weights are printed i ompliance with EC
regulations
Example: Gross/Tare/Net
25,45kg / 10.00k9T 15.45kgN
or 25,45kg / 10.0OkgPT / 15.45kgN

Select tare mode:

aremode GrOSs/Net
Gross/Net = press tare key to toggle gross/ net

display and back,

Auto Clear = on return to the zero range the tare

weight is automatically cleared

Net-0 every time the tare key is pressed the
Scale is auto-tared, on return to the
zero range the tare weight is
automatically cleared and the display
returns to ggoss mode.
Technical Manual IT8O00E Rev. 6
53

Setting for continuous output:

Cont.Out Off Sys.Format SysTec format
Fli.Format Flintec format
Sys.Remote RemoteDisplay
Tol.Format TOLEDOR format
Customized Freely defined format
Off Continuous output disabled
Data strings of the continuous output are described in chapter 'Data Transmission'.

Continuous output enabled:

Choose serial interface for continuous
Cont.Out SIM1 SIM1 SIM4
output

Customized format chosen:

String for freely defined format, see chapter 'Data
: AAAAAAAAAA Transmission'.

Write Protect: Off Set write protection for program changes in FLASH
memory.
Off no write protection
On write protection enabled
 Rev. 6
54 Technical ManualT8000E

10 Test (Hardware)
WARNING
A Exercise utmost care when making checks, tests
Parts
t s such
such as feedino e making checks,
tests and
and adjustne
as feeding devices, gates, flaps, conveyors, etc. Make a
that c a n
adjustments heolutely sure that
actuate movable

nobody is within reach of movable parts.

ailure to observe this
precaution could result in bodily injury
Choose group Test from Service Mode
menu.

est

Parallel Serial

Test of Testtof
parallel serial
interfaces interfaces

10.1 Test Of Parallel Inputs/Outputs

Test: Parallel Io

BIO 1 In:00000010 Out:00000001

Status information 0 or 1 for the optional digital inputs

and outputs.
The keys 0- 7 are used to toggle the outputs 0 to 7.
The picture above shows the
input 0, 2-7 Off
state
input 1 = On
Output 0 = On
output 1-7 :Off
Continue with next /O module
BIO 2 (if applicable).
Technical Manual 178000E Rev 6

10.2 Test Of Serial Interfaces

Test: Serial 10

Test of serial interfaces (RS232 and

Coml: nok RS485-4-wire
R$232: jump lead from terminal 1 to 3 and from terminal
2 to 4 (connect RTS with CTS and TxD with RxD)
RS485.4: jump lead from terminal 1 to 3 and from
terminal2 to 4 (connect TxD+ with RxD+ and TxD- with
RxD-)
Note Test of R$485 2-wire and 20mA interfaces is not
possible

|Com2: nok U D Continuewith next interface

 Manual IT8000E Rev.
6
56 Technical

11 Reset Parameters
With this function settings.
values and parameters of the Service Mode can be reset to factory
etuo
for calibration and network
configuration remain unchanged.
Choose group 'Reset from Service Mode menu.

11.1 Reset Parameters

Modes.
Reset parameters of Service
Reset Parameters? Y Y

Resetting.
Group Setting
Interface 9600 Baud
8 Data bits

No Parity
No Control
Start Char 0

End Char0
General German
DD.MM.YYY
Configure Scale 1: ADM
Intern

Rate (Hz) 50
Scale 2: None
BIO 1 Intern (PIM)
BIO 2 None

11.2 Reset Approved Weight

CAUTION
A records in the W&M approved data archive are irrevocably deleted without further prompt
! for confirmation.

Delete W&M approved data archive

Approved Wgt Y|
Reset

Service: Reset
 57
Technical Manual 1T8000E Rev. 6

12 Network
Service Mode menu.
Choose group 'Network' from

interface of weighing terminal:

Network settings for Ethernet
Entry of IP address for the local net:
10. 0. 10. 9 support DHCP and
IP Note: The
requires a
terminal does not
weighing
permanent IP address.

Entry of subnet mask

Mask 255.255. 0. 0
Entry of gateway
0. 0. 0. 0
DNS
Entry of DNS server

NTP 192. 53. 103.108

NTP for time synchronization, this
Entry of server

NTP 255.255.255.255 requires entry of time

zone.

Applicable only if time zones

are supported by the
Example for ptbtime1.ptb.de
firmware.

the FTP shared directory

Entry of password for
FTP Password 9999999 |
network name.
Entry of terminal-No. for the
Terminal-No. 999 The network name is generated from the terminal type
and the terminal-No.
Example: IT9000E_O01, IT8000E_123
Technical Manual IT8000E Rev. 6 67

17.1 Error Messages

If an error occurs during calibration or normal operation, error messages are displayed as follows:

Error Message Possible Cause Corrective Measure

Calibration Locked Jumper for protection of S e t calibration jurmper to

calibration parameters in calibration position
position 'protected'

Parameters cannot be Set jumper to correct

Error Calibr. Jumper position, repeat calibration
saved, jumper in wrong
position

No A/D converter installed Check A/D converter

ADM not installed

Check parameters in Service

Not Availablle No scale selected
Mode

N o data received from A/D Replace A/D converter

ADM Defect
converter
ADM Error
circuit in L/C cable Check cabling
Short

Internal resolution too small, Select biggerincrement size

Resolution Error
must be at least tenfold the .Use L/C with lower capacity
displayed resolution

AA/D converter overrange

ADM Over
load cell Check wiring
Out Of Range Wiring error

Load cell defective Check load cell

Scale heavily overloaded Unload scale

 IT8000E Reu s6
Technical
Manual
68

Corrective Measure

Error Message Possible Cause

-

Unload scale
W1 Scale in overload external
.Check internal and
data wiring and cabling
Overload CPU does not receive
from weighing interface

or apply dead
Unload scale
Powerup Out of Range Error power up zero. load
on
This message appears
on
power up if the weight
the scale exceeds the poweer
up zero range (+2%,+10%)
or is below the power up
zero range as set in the
calibration (-2%, -10%) as
set in the calibration.

Powerup Motion T h i s message appears on Settle scale

power up if the terminal
cannot detect a settled
weight within the specified
power up zero range (t2%,
t10%).

Error Transmission Host switched off or off-line, Switch on host and start
data cable not connected or communication program
damaged
.Check cable and connectors
If problem cannot be
rectified, disable data
transmission in Supervisor
Mode
Technical Manual IT8000E Rev. 6
-

71
20 Service Password
The service password is required to access the Service Mode.
The password is: 2234
f you want to prevent unauthorized access to the Service Mode, remove this page from the manual and
keep it in a safe place.

f access to the Supervisor Mode ofthe application program is protected by a User Password, also entry of
the Service Password is accepted. This might be helpful in cases when the User Password is not available
any more.
 90GPD COMPRESSION LOAD CELL| DS/9QGPD-EN REV. A
Specification
Mechanical data
Nominal capacity 50 t
100 t
Typical (permitted) overload 200 % F.S.
150t
210 % F.S.
Break load 200 % F.S.
400 % F.S.
Max. transversal load 350 % F.S. 320 % FS.
100 %F.S. 85 % F.S.
Measuring accuracy 80 % F.S.
Combined error (non-linearity+ hysteresis)
<t0.1 % F.S. 0.1% F.S.
Temperature drift on zero signal t0.1% F.S.
t0.035 % F.S/10 °C. #0.035 % F.S./10 °C
Temperature drift on span t0.035 % F.S./10 °C
t0.05 % F.S/10 °C. <t0.05 % F.S./10 °C < t0.05 % F.S./10 °C
Creep error over 30 min.
t0.06% F.S. <t0.06 % F.S. <t0.06 % F.S.
Temperature dataa
Nominal temperature range -10 to 100 °c (14 to 212 °F) -10 to 100 °C (14 to 212 °F) -10 to 100 °C (14 to 212 °F)
Service temperature
range (optional) -40 to 180 °C(-40 to 356 °F) -40 to 180 °C (-40 to 356 °F) -40 to 180 °C(-40 to 356 °F)
Storage temperature range -10 to 85 °C (14 to 185 °F) -10 to 85 °C (14 to 185 °F) -10 to 85°C (14 to 185 °F)
Electrical Data
********
Nominal output signa
1.08 mV/V 1.38 mV/V 1S7 mV/V
Toierance sensitivity
t0.3 mV/V t0.3 mV/V
Max. excitation voltage range <t0.3 mV/N
5 to 15 V DC
Input resistance
5
to15 VDC 5 to 15 V DC
700 t5 7005 700 5 0
Output resistance 700 0t5
700 5 0 700 5 Q
insulation resistance 5 x 109n
»5x 109 >5x 10 Q
F.S.: Full scale
Applications Electrical connections
The load cells 9QGPD are perfectly designed to the following
applications:
Description PIN Color code
+U, positive excitation Brown
Ladle turret -U,negative excitation Yellow
Ladle transfer car
Up positive output Green
Scrap bucket and tundish scales
-Up negative output White
Silo and hopper scales
UF positive sense signal Pink
-UFnegative sense signal ley
Capacities
50 100 150t