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JAPANESE

INDUSTRIAL
STANDARD

Translated and Published by


Japanese Standards Association

JIS Z 23 71 = 2015

(SFJ/JSA)
Methods of salt spray testing

ICS 77.060

Reference number: JIS Z 2371: 2015 (E)

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Date o f E stablishment: 1 9 5 5 - 1 2 - 1 6
Date o f Revision : 20 15-06-22
Date of Public Notice in Official Gazette : 2 0 15-06-22
Investigated by: Japanese Industrial Standards Committee
Standards Board for ISO area
Technical Committee on Basic E ngineering

JIS Z 2371: 2015, First English edition published in 2015-10

Translated and published by: Japanese Standards Association


Mita MT Building, 3-13-12, Mita, Minato-ku, Tokyo, 108-0073 JAPAN

In the event of any doubts arising as to the contents,


the original JIS is to be the final authority.

© JSA 2015
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or
utilized in any form or by any means, electronic or mechanical, including photocopying and
microfilm, without permission in writing from the publisher.

Printed in Japan
HT/AT

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Contents

Page

Introduction························································································································· 1

1 Scope···························································································································· 1

2 Normative references ································································································ 1

3 Terms and definitions······························································································· 2


4 Salt solution f or testing···························································································· 2
4.1 Preparation of salt solution for testing·································································· 2
4.2 pH adjustment of salt solution for testing ···························································· 3
4.3 Filtration of suspended matter ··············································································· 4

5 Apparatus ··················································································································· 4

6 Evaluation of cabinet reproducibility related to corrosivity······························· 7


6.1 General························································································································ 7
6.2 NSS test······················································································································ 7
6 .3 AASS test···················································································································· 9
6.4 CASS test·················································································································· 1 0

7 Test specimens ········································································································· 12


7 .1 Handling of test specimens···················································································· 12
7.2 Siz e of test specimens····························································································· 12
7 .3 Preparation of test specimens ··············································································· 12

8 Arrange ment of test specimens ············································································· 13

9 Test conditions ········································································································· 13

10 Duration of tests······································································································ 14

11 Notes for test operation·························································································· 14


12 Treatment of test specimens after test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . ... . ... . ... . ... . ... . .. 15

13 Evaluation of test results······················································································· 15

14 Test report················································································································ 1 6

Annex A (informative) Example of apparatus with means for treating fog


exhaust and drain ································································· 1 8

Annex B (informative) Evaluation of cabinet reproducibility related to


corrosivity (using zinc reference specimens) ····················· 20

Annex C (normative) Preparation of test panels with organic coating such


as painted coat ········································································· 22

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Annex JA (informative) Arrangement and positions of test specimens················· 24

Annex JB (informative) Removal of corrosion products ··········································· 25

Annex JC (normative) Rating number method ········ ···· ···· ···· ···· ···· ····························· 30

Annex JD (informative) Comparison table between JIS and corresponding


International Standard ··································· ···· ···· ···· ···· ···· 46

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Foreword

This translation has been made based on the original Japanese Industrial Standard
revised by the Minister of Economy, Trade and Industry, through deliberations at the
Japanese Industrial Standards Committee as the result of proposal for revision of
Japanese Industrial Standard submitted by The Surface Finishing Society of Japan
( SFJ)/Japanese Standards Association (JSA) with the draft being attached, based on
the provision of Article 12 Clause 1 of the Industrial Standardization Law applicable
to the case of revision by the provision of Article 14.
Consequently, JIS Z 2371 : 2000 is replaced with this Standard.
This JIS document is protected by the Copyright Law.
Attention is drawn to the possibility that some parts of this Standard may conflict with
patent rights, applications for a patent after opening to the public or utility model rights.
',!'he relevant Minister and the Japanese Industrial Standards C ommittee are not
r esponsible for identifying any of such patent rights , applications for a patent after
opening to the public or utility model rights .

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JAPANESE INDUSTRIAL STANDARD JIS Z 2371 : 2015

Methods of salt spray testing

Introduction
This Japanese Industrial Standard has been prepared based on the third edition of
ISO 9227 published in 2012 with some modifications of the technical contents.

The portions given sidelines or dotted underlines are the matters in which the con­
tents of the corresponding International Standard have been modified. A list of modi­
fications with the explanations is given in Annex JD .

1 Scope
This Standard specifies the salt solutions, the apparatus, and the procedure (includ­
ing evaluation of cabinet reproducibility related to corrosivity, test specimens, test con­
ditions, and evaluation of test results) to be used in conducting the neutral salt spray
test, acetic acid salt spray test and copper-accelerated acetic acid salt spray (CASS) tests
for assessment of the corrosion resistance of metallic materials, with or without electro­
plating, or inorganic film or organic coating such as painted coat.
WARNING Persons carrying out tests based on this Standard should be familiar
with normal laboratory practice. This Standard does not purport to
address all of the safety problems, if any, associated with its use. It
is the responsibility of the user of this Standard to establish appro­
priate safety and health practices.
NOTE : The International Standard corresponding to this Standard and the sym­
bol of degree of correspondence are as follows .
I S O 9227 : 2012 Corrosion tests i n artificial atmospheres-Salt spray tests
(MOD)
In addition, symbols which denote the degree of correspondence in the
contents between the relevant International Standard and JIS are IDT
(identical), MOD (modified), and NEQ (not equivalent) according to ISO/
IEC Guide 21-1.

2 Normative references
The following standards contain provisions which, through reference in this text,
constitute provisions of this Standard. The most recent editions of the standards
(including amendments) indicated below shall be applied.
JIS G 3 14 1 Cold-reduced carbon steel sheet and strip

JIS K 5600- 1-4 Testing methods for paints-Part 1: General rule-Section 4: Stan­
dard panels for testing
NOTE : Corresponding International Standard: ISO 1514 : 2004 Paints and var­
nishes-Standard panels for testing (MOD)

JIS K 5600-1-7 Testing methods for paints-Part 1: General rule-Section 7: Deter­


mination of film thickness

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NOTE : Corresponding International Standard: ISO 2808 : 2007 Paints and var­
nishes-Determination of film thickness (MOD)

JIS K 8 145 Copper (II) chloride dihydrate (Reagent)

:!-��--�-���_Q ____�'?.<!:(lf.1!1:__�!1:-�'?.':_�c/:�_(�����'.1:-t)
JIS K 8180 Hydrochloric acid (Reagent)
--------------------------------------------------------------------------

JIS K 8284 Diammonium hydrogen citrate (Reagent)

:!-��--�-���-f?---���-���-?:-�t4._(��0_��'.1:�)
JIS K 8576 Sodium hydroxide (Reagent)
--------------------------------------------------------------------------

JIS K 884 7 Hexamethylenetetramine (Reagent)


JIS Z 8802 Methods for determination ofpH of aqueous solutions

3 Terms and definitions


For the purpose of this Standard, the following terms and definitions apply.

3.1 NSS (neutral salt spray test)


test to evaluate the corrosion resistance, performed in an atmosphere in which neutral
sodium chloride solution is continuously sprayed by means of a salt spray test appara­
tus

3.2 AASS (acetic acid salt spray test)


test to evaluate the corrosion resistance, performed in an atmosphere in which sodium
chloride solution acidified by acetic acid is continuously sprayed by means of a salt spray
test apparatus

3.3 CASS (copper-accelerated acetic acid salt spray test)


test to evaluate the corrosion resistance, performed in an atmosphere in which sodium
chloride solution acidified by acetic acid and added with copper (II) chloride dihydrate
is continuously sprayed by means of a salt spray test apparatus

4 Salt solution for testing

4.1 Preparation of salt solution for testing


Preparation of salt solution for testing shall be as follows .

a) Salt used for salt solution for testing shall be -------------


sodium--- chloride o f special
------------------ grade speci-
------------------------------- ---
fied in JIS K 8150, or any sodium chloride at least equivalent thereto.
Any sodium chloride at least equivalent thereto as referred to above shall con­
tain less than �:_Q _Q_�--?'.'�-�-1'.l:�-�J�-�-?����- of copper and less than �_._ Q_��-�-�-�-�-�J�_l'.l:?����­
of nickel, as determined by atomic absorption spectrophotometry or another analyti-
cal method of similar sensitivity. Further, it shall not contain more than ------------------- 0.1 % mass
fraction of sodium iodide, or more than -----------------------------------
--------------
0.5 % mass fraction of total impurities cal-
culated for dry salt. ---------------------------------------------------------------------------------------------------------------
It shall not contain anticaking agent, which may accelerate or
inhibit the corrosion.

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b) Water used shall be deionized or distilled water with a conductivity not higher than
20 µSiem at 25 °C ± 2 °C.

'.f��-���-�-��-����-��--�?_<:>_�!�--��-�r�-�-�-�}�_?_� _J__��!�:c?-�! __!���!'.·_


c) In a vessel of an inert material such as resin, dissolve a sufficient mass of salt in a)
---------------------------------------------------------------------------------
in water in b) to produce a concentration of 50 g/L ± 5 g/L. After thorough agita-
tion, the specific gravity range of the collected salt solution shall be 1 . 029 to 1 .036
when measured by means of a density meter . The - - salt solution -- - concentration
- _ _ may-
be confirmed by means of another electric mea su rrn£<lev1Ce su ch as a salfconceii�
----------------------------------------------------------------------------------------------------------------------------------------------------
tration meter.
If the obtained solution is found to be outside the specified range, prepare a new
solution.
NOTE 1 If the pH of the prepared salt solution at 25 °C ± 2 °C is outside the
range of 5 . 0 to 8.0, prepare a new solution.

4.2 pH adjustment of salt solution for testing

4.2.1 NSS test


Use the salt solution prepared in 4.1. Adjust the pH of the salt solution so that the
pH of the sprayed salt solution (hereafter referred to as "sprayed solution") collected
within the spray cabinet is 6.5 to 7.2 at 25 °C ± 2 ° C .
Make any necessary pH corrections b y adding the solution o f sodium hydroxide ()�
special grade specified in JIS K 8576 or hydrochloric acid --------------------------------------------------
--------------------------------------------------------------------- of special grade specified in
��-�-�--����! agitating well, and then measuring the pH.
Measure the pH at 25 °C ± 2 °C �-��-��-���--!?-�_<?_����-���-�-�-��!-����-�-�-��-�-�-�-�-��:
In routine checks, the pH may be checked using a short range pH paper which can
be read in increments of 0 . 2 pH units .
NOTE : The concentration of sodium hydroxide solution and hydrochloric acid
----------------------------------------------------------------------------------------------------------------------------------------------------
should be 0 . 1 mol/L.

4.2.2 AASS test


The pH adjustment of salt solution for AASS test shall be according to the following
procedure.

a) Add --------
1 ml of acetic acid -----------------------------------------------------------------------------------------------------------
of special grade specified in JIS K 8355 per litre of salt so-
lution prepared in 4.1, agitate well, and measure the pH.

b) If the pH of the prepared salt solution at 25 ° C ± 2 °C is outside the range of 3.0 to


3 . 1 , add more acetic acid �f _�_I?_�-��-�-�-�!:���-�p��-�f!.-�-�--��--��-�-�--����- or the solution of
sodium hydroxide �f-�_I?_�_�j-��-�!��-�--�P-�-��-���--i-�-��-�-�--��-?_()_, agitate well, and then
measure the pH again.

c) Repeat the above procedure until the pH at 25 °C ± 2 °C is adjusted to 3 . 0 to 3.1.

d) Check that the pH of samples of the sprayed solution collected in the test cabinet
at 25 °C ± 2 °C is between 3 . 1 and 3 . 3 .

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Measure the pH at 25 °C ± 2 °C ------------------------------------------------------------------------------------


using the procedures described in JIS Z 8802.
NOTE : The concentration of sodium hydroxide solution should be 0. 1 mol/L.
---------------------------------------------------------------------------------------------------------------------------------------------

4.2.3 CASS test


The pH adjustment of salt solution for CASS test shall be according to the following
procedure.
a) Dissolve 0.26 g ± 0.02 g of copper (II) chloride dihydrate -------------------------------------------------
of special grade specified in
��-�-�--���-?- per litre of the salt solution prepared in 4.1. This solution is equiva-
lent to copper chloride of 0.205 g/L ± 0 . 0 1 5 g/L.
b) Add 1 ml of acetic acid of - special
-- grade
- specified
- -- in JIS
- K - - -- per
- 8355 - litre _ _ _of _ salt
_ _ so­-
foffon;-and
------------ agitate we 1 t and. measure tiie pH� lftiie p}i of th e pr epar e ci s aif s ofo�
tion at 25 °C ± 2 °C is outside the range of 3 . 0 to 3 . 1 , add more acetic acid ----------------- of special
grade specified
- - in ---
JIS K --
8355 or sodium hydroxide solution of special grade speci-
aga l.11. - ------ ---------------- -------
fiecfl.n Jisjt 8576 , ag}tafe well, and then measure the pH
c) Repeat the above procedure until the pH at 25 °C ± 2 °C is adjusted to 3 . 0 to 3 . 1.
d) Check that the pH of samples of sprayed solution collected in the spray cabinet at
25 °C ± 2 °C is between 3 . 1 and 3 . 3 .

Measure the pH at 25 °C ± 2 °C _l:1_ �-���-���--�-!_<?���_l:1_!��-�-�-��!-�l>��--��-��-�-�-�-���:


�9��_______
: ':f:'?_�--�-<?-��-�-��!�����--<?!_�_?_��_l:1_1!l:_?y_�!_<?�-���-���_l:1����--�-�����--l>�-�:-�--1!1:��(�'.
4.3 Filtration of suspended matter

��--�-�8:11 _ }:)�-��-�_l:1
_ _ !��--�?-�-�--�?-�--�-�-��-- s<?_ �-�Y��-!o_r _ _t� ��-i-��--i_s_ _ fi:e�_ _ _ fr:� �--�-��-r_�-��-��--����-�!
r_r:�_<:>!_�?__�_P.1:8:Y.��-�-·---�X_�!��i:-�-���-?-��?--����-���-<:>?__�-��P.��-�-�-�--��-��-�-r:__i_�--�-�m__�l>��-!:r_�-�-'--t}-.���i:
the solution by using filter paper or the like. If considered necessary, filter the solution
-------------------------------------------------------------------------------
before placing it in the salt solution reservoir of the apparatus, to remove any solid
matter which might block the apertures of the mist dispersion tower or atomizer nozzle.

5 Apparatus

5.1 General

���-�P.-�8:�-�-�_l:1-�--��-�-�_f<?i:_�-���-�-�-��-�� ��-__l l>�-���P._<?_���--<?!_8:_�P.1:8:Y._����-1?:�-�--J?_!���-�-�-�-����


mist dispersion tower or atomizer nozzle, salt solution reservoir, test specimen supports,
------------------------------------------------------------------------------------------------------------------------------------------------------------
�<?Z__ ��g-���-<?-��-·--� ��--���-�-��������-�-���?__1:l_��--���E����-?_!?_�_ i_!__� ���1:8: ��1:!_�-��P.�!_1:l_��i:�-�-?-��!:���!
exhaust duct, etc. and shall be as follows.
----------------------------------------------------------------------------

�)_____ T��--8:P.J?�-�����--�-�� ��--�-�--���-1?:��-i-���-��-�--�-<?_1?:�!:�����--��-����--�?-�--���-�--� ��--�-�--P.��K?_!��-�


normally.

�)_____ T��--��?_l:l_��-�--�-���--�-1?-_8:��--���--l>�-��-��-�-��-�-�--l>Y._�? �--�-���__1?_�-�-���!�-��-�?-�__?_P.��--���-·


c) Preference shall be given to apparatus that has a means for properly dealing with
sprayed solution after the test, prior to releasing it from the building for environ­
mental conservation, and for drawing water prior to discharging it to the drainage
system (see Annex A).

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5.2 Component protection


All components in contact with the salt solution or sprayed solution (�11cl _ � _ _ s_rr_ax
_ i _ l'.l:
cabinet or test specimen supports) shall be made of materials resistant to corrosion by
-------------------------------------------------------------
the salt solution and sprayed solution and shall not influence the corrosivity of the
sprayed test solutions.

5.3 Spray cabinet


The spray cabinet shall be as follows.
a) The cabinet shall be such that the distribution of the sprayed solution and the tem­
perature can be controlled to be homogeneous, and its form and size may be op­
tional. Where the cabinet volume is less than 0 . 4 m3, sufficient attention shall be
--------------------------------------------------------------------------------------------------------------------------------------
paid to the distribution of the spray and temperature.
--------------------------------------------------------------------------------------------------

b) The mist dispersion tower and the atomizer nozzle shall be made of inert material
such as plastics, and shall be capable of spraying the solution uniformly over the
test specimens from upper part of the spray cabinet (see Annex A).
c) The spraying shall be performed by free circulation of sprayed solution, and the
direction of the mist dispersion tower or the atomizer nozzle shall be adjusted so
that the sprayed solution does not directly fall on the test specimen. The mist dis­
persion tower is suitable for this purpose. The upper parts of the cabinet shall be
designed so that drops of the sprayed solution formed on its surface do not fall on
the specimens being tested.
d) The sprayed solution and temperature inside the spray cabinet shall not be affected
by the open air.
e) The test specimen supports shall be capable of holding the test specimens at the
specified angle ll.
Note l) The test specimen supports shall be made of, or coated with, inert mate­
rials such as plastics, and shall support the test specimen at the bottom
or side surfaces of the specimen. -------------------------------------------------------------------
Instead of using such supports, test
specimens may be hung with a glass hook or vinyl string as long as they
---------------------------------------------------------------------------------------------------------------------------------
���--��-_l:i-�-��--�-�--�11-�--�p��-����--P.����-���!--��--����11--�-�-�-�-'--�-��:r-�11-�P--�-�--�-�p_-_
ported at the bottom surfaces if necessary.

5.4 Temperature controls


The temperature near the test specimen supports inside the spray cabinet shall be
maintained at 35 °C ± 2 °C for NSS and AASS tests and 50 °C ± 2 °C for CASS test. The
temperature shall be measured at least 1 00 mm from the walls.

5.5 Spraying device


The spraying device shall be as follows.
a) The compressed air supplied to the mist dispersion tower or atomizer nozzle for
spraying the salt solution shall be passed through a filter to remove all traces of oil
or solid matter, and the atomizing pressure shall be at an overpressure of 70 kPa
to 170 kPa.
The pressure should be 98 kPa ± 1 0 kPa.

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b) In order to prevent the evaporation of water from the sprayed droplets, the com­
pressed air shall be humidified before entering the mist dispersion tower or atom­
izer nozzle by passing through �--J:l:�:r??--���-���- or an air saturator. 'r?_�--�?-�P.!��-�-�-�­
air supplied to the mist dispersion tower or atomizer nozzle shall be heated so that
----------------------------------------------------------------------------------------------------------------------------------------------------
�-�--�-?-�-�--���-���-�-�--�-1?:�--��-�P.�!���!�__i_J!�-��-�--�?-�--�P.!:�Y--�-l'.l-�-��-��-��--����-����--��Y�!:�}y
when mixed with the salt solution. An air saturator should be used to control the
humidity and temperature of the compressed air. Table 1 shows the guiding val-
------------------------------------------------------------------------------------------
ues that are given for the hot-water temperature in the air saturator at different
pressures.
c) The water used for ---------------------------
the humidifier or the air saturator for humidifying the com-
pressed air supplied to the mist dispersion tower or atomizer nozzle shall be ��
specified in 4.1 b).
NOTE : H igh silica concentrations in water may affect the performance of the
------------------------------------------------------------------------------------------------------------------------------------------------
heater and the water level sensor.
d) The salt solution to be supplied to the mist dispersion tower or the atomizer nozzle
------------------------------------------------------------------------------------------------------------------------------------------------------------

shall be maintained to be continuous and uniform spray mist. For a stable spray-
----------------------------------------------------------------------------------------------------------------------------------------------------
ing , the level of the salt solution in the salt solution reservoir, or flow of the salt
----------------------------------------------------------------------------------------------------------------------------------------------------
��!�����--��-I?P!���-�?.-�?-�--����--�-��J?_�t���!?---�����--?-�-��?-��-��!:-����-��-�-1?:�!�__?_�--��!?--�!:?_�!��:

Table 1 Guiding values for the hot-water temperature in the air


saturator at different pressures

Pressure of compressed air Water temperature °C


kPa
NSS test and AASS test CASS test

70 45 61

84 46 63

98 47
---- -
63-
--

112 49 66

126 50 67

140 52 69

5.6 Fog collectors


The fog collectors shall be as follows.
a) The fog collectors for collecting the sprayed fog shall be made of chemically inert
material such as plastics.
b) The fog collector shall have a diameter of about 100 mm, which corresponds to a
collecting area of approximately 80 cm2 and at least two of these collectors shall be
placed at positions of the cabinet where the homogeneity of the mist can be con­
firmed, e. g. , one close to the mist dispersion tower or atomizer nozzle, and one re­
mote therefrom.
c) They shall be placed so that only mist from the mist dispersion tower or atomizer
nozzle, and not liquid falling from specimens or from parts of the cabinet, is col­
lected.

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5.7 Re-use of the apparatus


If the cabinet has been used once for an AASS test or CASS test, or has been used
for any other purpose with a solution differing from that specified for the NSS test, it
shall not be used for the NSS test.
Where such re-use is unavoidable, the apparatus shall be thoroughly cleaned and
checked using the method described in clause 6.

6 Evaluation of cabinet reproducibility related to corrosivity

6.1 General
To check the reproducibility and repeatability of the test results for one piece of
apparatus, or for similar items of apparatus in different laboratories, it is necessary to
verify the apparatus at regular intervals as described in 6.2 to 6.4.
NOTE : During permanent operation, a reasonable time period between two
checks of the corrosivity of the apparatus is generally considered to be 3
months.
To determine the corrosivity of the tests, reference-metal specimens made of steel
shall be used. As a complement to the reference-metal specimens made of steel, high­
purity zinc reference-metal specimens may also be exposed in the tests in order to de­
termine the corrosivity against this metal (see Annex B).

6.2 NSS test

6.2.1 Reference specimens


The reference specimens used for evaluation of cabinet reproducibility related to
corrosivity shall be as follows.

a) Use four or six reference specimens, depending on the size of the spray cabinet, that
are of 1 mm ± 0 . 2 mm thickness and 150 mm x 70 mm size, cut from -----------------------
SPCE-grade
cold rolled sheets or strips -��- ���-?-��-�-��-�--�-���--���- g -���-�- with an essentially fault­
less surface and a matt finish (arithmetical mean deviation of the profile Ra = 0.8 µm
± 0 . 3 µm).

b) Clean the reference specimens carefully to eliminate all traces of dirt, oil or other
foreign matter that could influence the test results with an organic solvent such as
ethanol by means of a clean soft brush or an ultrasonic bath. Carry out the clean­
ing in a vessel full of organic solvent such as ethanol. After cleaning, rinse the
reference specimens with fresh organic solvent such as ethanol, and then dry them.

c) Determine the mass of the reference specimens to ± 1 mg.

d) Protect one face of the reference specimens with a removable coating, for example
an adhesive plastic film. The edges of the reference test specimens may be protected
by the adhesive tape as well.

6.2.2 Arrangement and test of reference specimens


The arrangement and test of reference specimens used for evaluation of cabinet re­
producibility related to corrosivity shall be as follows.

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a) Position four steel reference specimens in four quadrants (if six specimens are avail­
able, place them in six different positions including the four quadrants) in the zone
of the spray cabinet where the test specimens are placed, with the unprotected face
upwards and at an angle of 20° ± 5° from the vertical.
b) The support for the reference specimens shall be made of, or coated with, inert
materials such as plastics. The lower edge of the reference specimens shall be level
with the top of the fog collector.
c) The parts of the test specimen support where the reference specimens are not placed
shall be filled with dummy specimens of inert materials such as plastics or glass
during the verification procedure.

�>-----�-�-��!.�-�-?:-�r_??__������11__�li-�--���-�-������-J?.��-�����-��-��-�-r��-���11-�_?:_a.:r._��-P.��-�-�-�--?_11_�_l?:�
supports in the spray cabinet instead of the dummy specimens of inert materials
----------------------------------------------------------------------------------------------------------------------------------------------------
like plastics or glass, and the test may be---------------------
--------------------------------------------------------------------------- performed---on both specimens
----------------- simulta-
--------------------- -----------
11_�_?.t:1:�-�:r.: ___�?-�-��--�li_i_�--���-?��11--�-1:1:�--�-a.�-�_,--��--�-���_1__?�.!��-�-���-?:-�?--�-��-�-�-��-!.�.r�!.�:-
�9��--: _ _ _ _ q _ a_ _r�_ � li a_ 1_ _�-?�_ ta_ .���-�li ��-�?_e_ ����-
_ r�11c_ �-� r��-�� �11s_ _ a_ 11_ �_ t_e�_ � _ sr_ ��j-��11�-��
not affect the test results of their counterparts.
e) Perform the test for 48 h under the test conditions shown in table 2.

6.2.3 Determination of mass loss


The determination of mass loss in evaluation of cabinet reproducibility related to
corrosivity shall be as follows.
a) At the end of the test, immediately take the reference specimens out of the spray
cabinet and remove the protective coating. Remove the corrosion products with
running water at 40 °C or lower by light brushing or by other mechanical or chemi­
cai""Cle-aiil.ng-m-etiiod-_---Tiie-Ciiemical cleaning shall be performed by immersing the
reference specimen in the solution prepared by adding distilled water to 200 mg of
diammonium hydrogen citrate [(NH4)2 HCsH501] specified in JIS K 8284 to make
--------------------------------------------
1 L, at 23 °C ± 2 °C for 10 min.
The solution used for chemical cleaning may be that prepared by mixing 500 ml
of hydrochloric acid specified in JIS K 8180 and 500 ml of water in 4.1 b) and add-
-------------------------------------------
ing as a corrosion inhibitor 3.5 g of hexamethylene tetramine (CsH12 N4) specified in
---------------------
JIS K 8847 per litre of the solution.

b) After each stripping, clean the reference specimens with -running


- -- water at 40 °C or
lower, lightly brush, and rinse with an organic solvent su h
c as etha:iio(f()ffoweci"by­
(fryfog.
c) Weigh the reference specimens to the nearest 1 mg. Divide the determined mass
loss by the area of the exposed surface area of the reference specimen in order to
assess the metal mass loss per square metre (g/m2 ) of the reference specimen. -1:'_�-�--­
form this removal procedure several more times until variation in the mass loss is
----------------------------------------------------------------------------------------------------------------------------------------------------
hardly observed, and determine the mass loss.
------------------------------
NOTE : It is recommended to use freshly prepared solution during every proce­
dure for removal of corrosion products.

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6.2.4 Checking of apparatus operation


The operation of the test apparatus is satisfactory if the mass loss of each reference
specimen is 70 g/m2 ± 20 g/m2 for 48 h of operation.

6.3 AASS test

6.3.1 Reference specimens


The reference specimens used for evaluation of cabinet reproducibility related to
corrosivity shall be as follows.
a) Use four or six reference specimens, depending on the size of the spray cabinet, that
are of 1 mm ± 0.2 mm thickness and 150 mm x 70 mm size, cut from -----------------------
SPCE-grade
cold rolled sheets or strips �-1?:-���.<?!��!_l-��-��-��--t!.�-�-�--���-�- with an essentially fault­
less surface and a matt finish (arithmetical mean deviation of the profile Ra = 0.8 µm
± 0 . 3 µm).

b) Clean the reference specimens carefully to eliminate all traces of dirt, oil or other
foreign matter that could influence the test results with an organic solvent such as
ethanol by means of a clean soft brush or an ultrasonic bath. Carry out the clean­
ing in a vessel full of organic solvent such as ethanol. After cleaning, rinse the
reference specimens with fresh organic solvent such as ethanol, and then dry them.
c) Determine the mass of the reference specimens to ± 1 mg.
d) Protect one face of the reference specimens with a removable coating, for example
an adhesive plastic film. The edges of the reference test specimens may be protected
by the adhesive tape as well.

6.3.2 Arrangement and test of reference specimens


The arrangement and test of reference specimens used for evaluation of cabinet re­
producibility related to corrosivity shall be as follows.
a) Position four steel reference specimens in four quadrants (if six specimens are avail­
able, place them in six different positions including the four quadrants) in the zone
of the spray cabinet where the test specimens are placed, with the unprotected face
upwards and at an angle of 20° ± 5 ° from the vertical.
b) The support for the reference specimens shall be made of, or coated with, inert
materials such as plastics. The lower edge of the reference specimens shall be level
with the top of the fog collector.
c) The parts of the test specimen support where the reference specimens are not placed
shall be filled with dummy specimens of inert materials such as plastics or glass
during the verification procedure.
d) If agreed between the interested parties, test specimens may be placed on the sup-
------------------------------------- ---------------- - - - - - --------------------------------------------------------- - - - - - --------------- - - - - - - ---------------

ports in the spray cabinet instead of the dummy specimens of inert materials like
----------------------------------------------------------------------------------------------------------------------------------------------------

p_l_��-����--()t_����-�l--���--���-���-�-!!.1.':lX.��-P.�!f�!:���--<?!.1..�?.��--�-(>-�-��-1:1:1:���--�-��-1?:��-':l.1?:�()-��}Y.:
Where this has been the case, it shall be reflected in the test report.
NOTE : Care shall be taken so that the reference specimens and test specimens
------------------------------------------------------------------------------------------------------------------------------------------------
do not affect the test results of their counterparts.
e) Perform the test for 24 h under the test conditions shown in table 2 .

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6.3.3 Determination of mass loss


The determination of mass loss in the evaluation of cabinet reproducibility related
to corrosivity shall be as follows.
a) At the end of the test, immediately take the reference specimens out of the spray
cabinet and remove the protective coating. Remove the corrosion products with
running water at 40 °C or lower by light brushing or other mechanical or chemical
----------------------------------------------------------
cleaning method. The chemical cleaning shall be performed by immersing the ref-
erence specimen in the solution prepared by adding distilled water to 200 mg of
diammonium hydrogen citrate [(NH4)2HC6H507] specified in JIS K 8284 to make
---------------------------------------------
1 L, at 23 °C ± 2 °C for 10 min.
The solution used for chemical cleaning may be that prepared by mixing 500 ml
of hydrochloric acid specified in JIS K 8180 and 500 ml of water in 4.1 b) and add-
-------------------------------------------
ing as a corrosion inhibitor 3 . 5 g of hexamethylene tetramine (CsH12N4) specified in
---------------------
��-�--�--���-?- per litre of the solution.
b) After each stripping, clean the reference specimens with running water at 40 °C or
-----------------------------------------------
lower, brush lightly and rinse with an organic solvent such as ethanol, followed by
drying.
c) Weigh the reference specimens to the nearest 1 mg. Divide the determined mass
loss by the area of the exposed surface area of the reference specimen in order to
assess the metal mass loss per square metre (g/m 2) of the reference specimen. _F>e_r -_ _
form this removal procedure several more times until variation in the mass loss is
----------------------------------------------------------------------------------------------------------------------------------------------------
hardly observed, and determine the mass loss.
NOTE : It is recommended to use freshly prepared solution during every proce­
dure for removal of corrosion products.

6.3.4 Checking of apparatus operation


The operation of the test apparatus is satisfactory if the mass loss of each reference
specimen is 40 g/m2 ± 10 g/m2 for 24 h of operation.

6.4 CASS test

6.4.1 Reference specimens


The reference specimens used for evaluation of cabinet reproducibility related to
corrosivity shall be as follows.
a) Use four or six reference specimens, depending on the size of the spray cabinet, that
are of 1 mm± 0 . 2 mm thickness and 150 mm x 70 mm size, cut from SPCE-grade
-----------------------
cold rolled sheets or strips �-1?:-���-<?!��!1-�-�-��-��--��-�--g--����- with an essentially fault­
less surface and a matt finish (arithmetical mean deviation of the profile Ra= 0.8 µm
± 0 . 3 µm).
b) Clean the reference specimens carefully to eliminate all traces of dirt, oil or other
foreign matter that could influence the test results with an organic solvent such as
ethanol by means of a clean soft brush or an ultrasonic bath. Carry out the clean­
ing in a vessel full of organic solvent such as ethanol. After cleaning, rinse the
reference specimens with fresh organic solvent such as ethanol, and then dry them.

Japanese Standards Association PROTEC TED B IS.len ��Jnfll �lolli EPY OF STANDARDIZATION 9972181
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c) Determine the mass of the reference specimens to ± 1 mg.

d) Protect one face of the reference specimens with a removable coating, for example
an adhesive plastic film. The edges of the reference test specimens may be protected
by the adhesive tape as well.

6.4.2 Arrangement and test of reference specimens


The arrangement and test of reference specimens used for evaluation of cabinet re­
producibility related to corrosivity shall be as follows.
a) Position four steel reference specimens in four quadrants (if six specimens are avail­
able, place them in six different positions including the four quadrants) in the zone
of the spray cabinet where the test specimens are placed, with the unprotected face
upwards and at an angle of 20° ± 5 ° from the vertical.
b) The support for the reference specimens shall be made of, or coated with, inert
materials such as plastics. The lower edge of the reference specimens shall be level
with the top of the fog collector.
c) The parts of the test specimen support where the reference specimens are not placed
shall be filled with dummy specimens of inert materials such as plastics or glass
during the verification procedure.
d) If agreed upon between the interested parties, test specimens may be placed on the
------------------------------------------------------------------------------------------------------------------------------------------------------------

supports in the spray cabinet instead of the dummy specimens of inert materials
----------------------------------------------------------------------------------------------------------------------------------------------------
�-���-p_���-��-�-�--?-�__g}��-�-'--�!1-�-���--���-�--� ��--��-P.-�!f.?!!!1_�-�--��--���!1: -�P.���!!1-�-1?:�--��!!1-_l_l:��-��
?_�_?_l_l:�-�Y.: ___�?-�-��--���-�--���-�-��!1__ �?:�--�-��-�-'--��-�-��g-��-!�n�-���-�-�!1:-�-��--�-�-��-!.�r��-�:-
NoTE : Care shall be taken so that the reference specimens and test specimens
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ---- - - - - - - - - - - - - - - - ------ - - - - - - - - - - ---------- - - - - - - - - - - - ---------- - - - - - - - - - - - - - - -
do not affect the test results of their counterparts.
e) Perform the test for 24 h under the test conditions shown in table 2.

6.4.3 Determination o f mass loss


The determination of mass loss in the evaluation of cabinet reproducibility related
to corrosivity shall be as follows.
a) At the end of the test, immediately take the reference specimens out of the spray
cabinet and remove the protective coating. Remove the corrosion products with
running water at 40 °C or lower by light brushing or other mechanical or chemical
----------------------------------------------------------
cleaning method. The chemical cleaning shall be performed by immersing the ref-
erence specimen in the solution prepared by adding distilled water to 200 mg of
diammonium hydrogen citrate [(NH4)2HC6H501] -�P.-������ }-�.:!.�-�--�-��-�".1=- to make
1 L, at 23 °C------------
± 2 °C for 10 min.

The solution used for chemical cleaning may be that prepared by mixing 500 ml
of hydrochloric acid specified in JIS K 8180 and 500 ml of water in 4.1 b) and add­
-- - -
ing as a corrosion inhlbitcir 3.Kg ofhexamethylene tetramine (C6H12N4) specified
------- in ----- --- ------

JIS K 8847 per litre of the solution.

b) After each stripping, clean the reference specimens with -----------------------------------------------


running water at 40 °C or
lower, lightly brush, and rinse with an organic solvent such as ethanol, followed by
-----------

drying.

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c) Weigh the reference specimens to the nearest 1 mg. Divide the determined mass
loss by the area of the exposed surface area of the reference specimen in order to
assess the metal mass loss per square metre (g/m2) of the reference specimen. r_��--
- ­
form this removal procedure several more times until variation in the mass loss is
----------------------------------------------------------------------------------------------------------------------------------------------------
hardly observed, and determine the mass loss.
------------------------------
NOTE : It is recommended to use freshly prepared solution during every proce­
dure for removal of corrosion products.

6.4.4 Checking of apparatus operation


The operation of the test apparatus is satisfactory if the mass loss of each reference
specimen is 55 g/m2 ± 15 g/m2 for 24 h of operation.

7 Test specimens

7.1 Handling of test specimens


Test specimens shall be always handled with the use of gloves and shall not be
------------------------------------------------------------------------------------------------------------------------------------------------------
handled with bare hands.

7 .2 Size of test specimens


The test specimens �l1���-� -��- �-��--I?-�����}�_Q__IIlII1_�__?_9._II1:1!_1__�}_:1!_1_IIl_�!1:-� - ��-�_. If agreed
upon between the interested parties, they may be of other dimensions or they may be
products or components cut from a product.
�Q�� _ _: _ _ _ _ _'l:'��t _ _�_I?_�-��-1:11��� -II1B._ �_ �--�(� �_ ff�:r:�-��--II1�ta_ ls
_ _ _�l1�-�l1 _ II1�;Y
_ _ a..ff��t-�l1_�-���-�-<?-��:":�-�;Y
_
should not be tested at the same time.

7.3 Preparation of test specimens


The test specimens shall be free from stains or flaws. Preparation of test specimen
shall be as follows.
a) If the test specimens are cut from a product with inorganic film or organic coating,
cutting shall be carried out in such a way that the film or coating is not damaged
in the area adj acent to the cut. Unless otherwise agreed between the interested
parties, the cut edges shall be adequately protected by coating them with a suitable
material, which remains stable under the conditions of the test, such as paint, wax
or adhesive tape.
b) The test specimens shall be thoroughly cleaned before testing, by a method selected
suitably depending on the surface and the contaminants. Use of any abrasives or
solvents which may attack the surface of the specimens shall be avoided. ����:":�:r:�
abrasives composed of pasty precipitated calcium carbonate, aluminium oxide and
----------------------------------------------------------------------------------------------------------------------------------------------------
magnesium oxide may be applied to metallic and metallic coated specimens. Care
------------------------------------------------------------------------------------------------------------------------------------------
shall be taken that specimens are not recontaminated after cleaning by careless
handling.
c) Test specimens with
---------------------------------------- inorganic -----------------
-----------------
--
film or organic
----
coating------------------
-----------------
----
shall not be------------------
---
cleaned or----------
sub-
--- ---

j�����--��-��-J:l:�-�--��-�-�-�II1-�?. ��-� �f<?!:�-�-�-��-���:---�-?-�-� :":�!:,_:r:�_II1�Y��--<?f_�?-��-�-P.-��?-��'-���--a.-��


other adhering matters, so that they do not affect the test, is permissible.

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d) Where assessment of progress of corrosion from damaged areas is required, artifi-


------------------------------------------------------------------------------------------------------------------------------------------------------------
����--����-�� � �--�-�--� �� -���-�-�-��-�-����-��p���-�-1:: �--���-�}��� -� �?-��-�-�-��-�-���-� -��-�-�-�-�--?.�
���- ���--?-�--�-?-�-��?-�-P����-�-?--�-�-��-·----� �--��-i-�--�-�-�-� ?_ _�?-�--������--?K_�-�-��!?-_$"__�-�-��?-�--����-�
shall be subj ected to the agreement between the interested parties.
--------------------------------------------------------------------------------------------------------------------------

e) In the case of using test specimens with organic coating such as painted coat, unless
otherwise agreed between the interested parties, preparation of test specimens shall
be in accordance with Annex C.

8 Arrangement of test specimens


The angle and position of the test specimens in the spray cabinet shall meet the fol­
lowing conditions during the test. ----------------------------------------------------------------------------------------------
If the specimens are components cut from a product,
however, the conditions agreed between the interested parties shall be used.
-------------------------------------------------------------------------------------------------------------------------------------------

a) The specimens shall be placed in the cabinet facing upwards at an angle as close as
possible to 20° to the vertical, this angle, in all cases, being within the limits of 15°
to 25°. However, in the case of components cut from a product, they shall be placed
with the exposed surfaces adhering to these limits as closely as possible.
�f_-�_$"_����--�P�!?---������!?---�?-�-_�!?--���-�-���� _p_�-����� � _ ��-���- _�!?-�_l_ � __��>-'--�� _�-���-·_
b) The specimens shall be placed in the cabinet so that the surfaces to be tested are
exposed to free circulation of sprayed solution, and so that they are not in the di­
rect line of travel of the spray from the mist dispersion tower or atomizer nozzle.
c) The specimens shall be placed so that they do not come into contact with anything
other than test specimens supports.
d) The positions of and intervals between specimens shall be such that no specimen
blocks free circulation of sprayed solution on other test specimens.
e) The sprayed solution on specimens shall not drip on other specimens.
f) For tests with a total duration exceeding 96 h, location permutation of specimens
is permitted. Where this has been performed, it shall be reflected in the test re­
port.
If agreed upon between the interested parties, instead of location permutation of
------------------------------------------------------------------------------------------------------------------------------------------------
specimens, a device which rotates specimens around the mist dispersion tower may
----------------------------------------------------------------------------------------------------------------------------------------------------
be used.

9 Test conditions
The test conditions shall be as follows.
a) Prior to the test, check the test conditions given in table 2 by filling the test speci­
men supports in the spray cabinet with dummy specimens made of inert materials
such as plastics or glass.
b) After it has been confirmed that the test conditions are within a specified range,
stop spraying the salt solution, remove the inert dummy test specimens from the
test specimen supports, mount the test specimens on the supports and start the test.

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c) The sprayed solution collected in each of the fog collectors ( 5.6) shall have a sodium
chloride concentration and a pH value within the ranges given in table 2.
�9!.� :
_______ �:r_i- -�-1:1: �-���� -�r-��-� -���-�'--�r-�?-�--�.r�-�-��-�--�-��-".-��Y.--���-� �-���--�Y.- -�--��!?--�!-�Y.
Il1_e_t�r_-��--�it_lii11__t}ie_ __r13.11g
_ e__ o_f_ �:()_2_�__ t()__l_._()3_�_/3_�-��- 0_g_�-�--�q,_ _ t?:e_ _sa
_ lt
_ __C:()ll_-_
��Il��-�-���!?-__?X.�.1:1:�- �p��Y.��--�()��-��()!?-_ _��--����-�-�--�()- �()llf?_�Ill__�_C?__�?�--��q�-��-�---
ment.
d) The average rate of collection of sprayed solution in each fog collector shall be mea­
sured over a minimum period of 24 h of continuous spraying.
e) The salt solution which has been sprayed shall not be re-used.
f) During operation, the salt solution should be free from dust and should be isolated
from ambient air to prevent the concentration of sodium chloride and the pH from
fluctuating.

Table 2 Test conditions

Item Test method

NSS AASS CASS

Spray cabinet temperature 35 CC ± 2 cc 35 CC ± 2 c c 50 cc ± 2 cc

47 CC ± 2 cc a)
--------------------- 47 CC ± 2 c c a)
--------------------- 63 cc ± 2 c a c )
---------------------

-- -- -- -- -- -- -- --
bl
-70- -kPa
- - -to
- - 170
- - - kPa
-- --

Average collection rate for a horizontal 1.5 ml/h ± 0.5 ml/h


2
collecting area of about 80 cm

Concentration of sodium chloride 50 g/L ± 5 g/L


(collected sprayed solution)

pH (collected sprayed solution) 6.5 to 7.2 3 . 1 to 3.3 3 . 1 to 3.3

�?-��-� __a!___ _'�I)_l!l_I?_�!'_i:t_�'.1:�-� _��_ �-1:1-�_ i::i:t_�E:'. _?X _���J?.�E:'.�-��-�-_i:t�_i: _I?.�-� �-��!:�-_<?f. �� -��� -�- -� � -���·-
�!____�l?:�__I?!:�-��-'.l:i:�-�?_<?�!�-��--1!1_1:l_i_i:i_�����-�--l:l� -�-�-�r_l:l_=!=: P�-���:-

10 Duration of tests
The period of test shall be as designated by the specification covering the material
or product being tested. �f..1?:()�-A��-��ll-�-� ��?--��--�-1:1:��-l--��- -�:t:i_?.j�����--�() __�?-�--����-�-��ll�-�-�--­
�-��-�-1?: -�_1:1:�-�-1?:��!:��-� ��--P��-��-� �:
The recommended periods of exposure are 2 h, 6 h, 24 h, 48 h, 96 h, 168 h, 240 h,
480 h, 720 h and 1 000 h.

11 Notes for test operation


The tests shall be performed paying attention to the following.
a) When interrupting the test during the specified test period, for such purposes as
----------------------------------------------------------------------------------------------------------------------------------------------------
brief visual inspections
--------------------------- or test specimens permutations, only the spraying shall be
- ------------------------------------------------------------------------------------------------------ ------------------
stopped so that the specimens are not influenced by the interruption, and the du-
----------------------------------------------------------------------------------------------------------------------------------------------------
ration of interruption shall be minimum.

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b) If the end-point of the test depends on the appearance of the first sign of corrosion,
the test specimens shall be inspected frequently. For this reason, this type of speci­
men should not be tested with other specimens requiring tests of predetermined
durations.

12 Treatment of test specimens after test

A�-���-��-�--?t�?-�--���-�?-�P.��--���-��y��--?f _�?-�--�P.!�Y.-�'.3:��?-�-� -�-�-����--� �!�-�?-��-�-��-�-�!'.3:Y.��


��!�-���?--����--�-?-� -�-:r:�P. _?.��?--�-1?:�-�-�-�� -�P.� ���-�:'?:�:- The treatment of test specimens shall
be as follows.
a) Remove the test specimens from the specimen supports and allow them to stand for
about 1 h before rinsing in order to reduce the risk of removing corrosion products.
b) Carefully remove the residues of sodium chloride from their surfaces by rinsing the
test specimens gently with running water at a temperature not exceeding 40 °C, and
cleaning with a brush or sponge, and immediately dry.
NOTE : The test specimens may be dried in a stream of air, at an overpressure
not exceeding 200 kPa and at a distance of approximately 300 mm.

�!-----�-�-�?.Y�--�?-�--��!�_?_���?__r�_?_�-��-� � -�Y.-�-�-�-�?-�.1?:���!-�-�����--��-�?- -�-�-_l?_:r:�-�?-���'-�-��!��-?_1?:��


j_:r::r:� �j-��j_?_I?: , __�_:r:�j_J?:_j_J?:j��Y_?_I?: __?_:r: __�-�-��:r:_j_J?:j ���j_?_I?: , __�--�-���-i-�-�-� -�-�-�?_?_�_,__ �?.-�!���-:r:��y_�j-�
method (see Annex JB) or a combination of these methods.
d) Treatment other than a) to c) may be applied by prior agreement between the in­
terested parties.

13 Evaluation of test results


Criteria for evaluation of test results shall be selected from among the followings.
The interested parties may define the appropriate criteria in the specification for a
material, product or component to be tested.
a) Corrosion
--------fied--lii - -Allnarea The evaluation shall be made by the rating number method speci-
ex-JC-2)_-------------------------------------------------------------------------------------------------------------------

Note 2J For the evaluation


1so n:im:
---------------·
ofiiiresults
� 1a illm: � t
- - ·- · ·
based
ffi siioliia -
ona:corrosion area, panels of size
be liEie
- - - - -- - ·----------------------------------------------------

b) Mass loss The initial mass of the test specimens measured before testing is com-
------------------------------------------------------------------------------------------------------------------------------------------------------------

P..�.:r:� �- �j-��--���-!!?:��-�--?[_�?-�--�p_�_�j�-�-1?:�--�f��-�--:r:��-?�_�}__?X. �?-�!��-�?.�_p_:r:� ��-���--�f�_�!-�-�-���


j_J?:g: '.
c) Appearance after the test, before removing superficial corrosion products
d) Appearance after the test, after removing superficial corrosion products
e) Number and distribution of corrosion defects (pits, cracks, blisters, rusting or creep
from scribe marks in the case of organic coating such as painted coat, etc.).
Organic coatings such as painted coat may be assessed by methods described in
JIS K 5600-8-1 , JIS K 5600-8-2, and JIS K 5600-8-3 .
f) Time elapsed before the appearance of the first signs of corrosion
g) Alteration revealed by micrographic examination

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h) Change in mechanical properties such as tensile strength

14 Test report
The test report shall contain the following information. -Some of the items listed may
- - - - --------------------- - - - - - ------ - - - - - - - - - - - - - -

��--?_1?�?: �-� ��--�P.�!?---�-��-�-�-1??:���- -����-�-�!1--�-1?:�--�!?--����-����-p-�-�����:


a) Number of this Standard: JIS Z 2371
b) Date of test
c) Type of test (NSS test, AASS test, or CASS test)
d) ��-1??:� -�f-��-�- -�P.P.�-������-�:r.P.�-�?.:�-�Y.��-�:r?.:-�f-��-�--�.I?-��x!.��--�-�-���-�-
e) Description of the salt solution used for testing, including:
1) type of salt used for preparation;
2) type and electric conductivity of water used for preparation;
3) pH.
f) Description of reference specimens used for verification of the cabinet reproducibil­
ity related to corrosivity, including :
1) type of reference specimens placed in the spray cabinet;
2) mass loss.
g) Material or product tested
h) Dimensions and shape of the test specimens, and area and nature of the surface
tested if they are components cut from a product
i) Known characteristics and state of any film or coating of test specimen
j) Preparation of the test specimens, including:
1) any protection given to edges or other surfaces;
2) any cleaning treatment applied;
3) size of the scribe marks and tool used for scribing, in the case of providing scribe
------------ --------------------------------------------------------------------------------------------------------------------------------------------

marks on the test specimen.


----------------------------------------------------

k) Number of test specimens


1) Angle of test specimens
m) Test temperature inside the spray cabinet
n) Description of the collected sprayed solution, including :
1) average amount of collection per hour, in horizontal collecting area of about
80 cm2;

2) hydrochloric concentration or the specific density measured by a density meter


----- ------------------------------------------------------------------------------------------

(for NSS test);


3) pH.

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o) Duration of the test


p) Intervals and results of visual inspections, if any
q) Frequency and number of specimen location permutations, if any
r) Treatment of test specimens after test (see clause 12)
s) Criteria for evaluation of test results (see clause 13)

t) Other test results


u) Photograph of the test specimens, if required
v) Any abnormality or incident occurring during the entire test procedure, including:
1) �-1?: - �-��-���_(0)__ �f -�_1?: _ �_1?:��!�_i_��-(0)_1?:�--����!--��!�Y���-�� -�-r.�-�:r.���--���--���(O)-�-��-l>-��-<?!1:�
2) if the test is interrupted, the reason for interruption and duration of interruption,
------------------------------------------------------------------------------------------------------------------------------------------------

and treatment of test specimens during the interruption;


- -------------- - - - - - - - -------------- - - - - - - - -------------- - - - - - - -------------- - - - - - - - -------------- - - - - -

3) others.

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Annex A (informative)
Example of apparatus with means for treating
fog exhaust and drain

A.1 General
Figure A. 1 shows an example of basic construction and design of the apparatus meet­
ing the conditions required by the main body of this Standard.

A.2 Conditioning inside the spray cabinet


���-!:�� ��-�y�- ���-����-�f -���--��J?.P.��� �--��!:-�-����--�-�--��-i-��-':l-��� �--':l-� - ��--�--��- �-�--� -��- -?-��-�-�
�.?.. P.!�Y���-���--���-���--�-1::��!:���--��?-�-�-��!:���?.� ?X..� ��-� --� P.-��Y.. .f!:?.�--��-����y�_�_.___ .f?.�--�-J::� � __

purpose, the temperature of the air saturator shall be kept at 4 7 ° C ± 2 ° C when the
------------------------------------------------------------------------------------------------------------------------------------------------------------
supply- - -air
----------- pressure in the NSS test is 98 kPa ± 1 0 kPa. In addition, the water in the
- - - - -------------- - - - - - - - -------------- - - - - - - -------------- - - - - - - - -------------- - - - - - - - -------------- - - - - - - - -------------- - - - - - - - -------------
��t-����!:��-?-� -����-�-��-������-��-<:1: -��- -�p_�-��!!:��-�!?:��!:Y���-�?.-��--�-?- -���-?�-�- -��P.?.��-����-�?--��!::
The spray cabinet shall be designed with temperature retention considerations so
- - - - - -------------- - - - - - - - -------------- - - - - - - - -------------- - - - - - - - ------------- - - - - - - - -------------- - - - - - - - -------------- - - - - - - -------------- - - -----
that it is not affected by fluctuation of the open air temperature. Sensors for tempera-
------------------------------------------------------------------------------------------------------------------------------------------------------------
ture control and for indicating the temperature and humidity shall be placed at least
------------------------------------------------------------------------------------------------------------------------------------------------------------

-1- -00 mm from the walls of the spray cabinet, and their temperature and humidity indi-
- - - - - - - - ----------- - - - - - - - - - - ------- - - - - - - - - - - - - - - ------ - - - - - - - - - - - - - - ------- - - - - - - - - - - - - - - ------- - - - - - - - - - - - - - - ------- - - - - - - - - - - - - - - ------- - - - - - - - - - - - - -
cations shall be able to be read from outside.

A.3 Exhaust
The exhaust shall not be done forcibly and shall be protected from wind pressure of
------------------------------------------------ - -------------------- - ------------------- - - ------------------- - ------------------- - - ------------------
the open air.
Preference shall be given to apparatus that has a means for properly dealing with
fog after the test, prior to releasing it from the building for environmental conservation,
and for draining water prior to discharging it to the drainage system.

A.4 Long time operation


�-� - ��� - ����--?.f. �_'?_1:1:� -�-i-�� - �P.�!:�Y?.� � - �1::� - ���� -�-?-���-�?.�- ����--�-1::?.���--�-�- -P.!:?.Y��� �- �!-��--':l-�
automatic salt solution
----------- - - - - - - - -------------- supplying unit. The salt solution in the solution tank and the
- - - - - - - -------------- - - - - - - - ------------- - - - - - - - -------------- - - - - - - - -------------- - - - - - - - -------------- - - - - - - - -------------
�?-���-ilH�--���-� --� �!:i:i.��-??..�-�P.P.�X��z--��j-�- -�!?-.':l.�� - ?-�. x��-�--f!:?_� _ i_ _ �P.?.��-����-�:1?:� - � !?-�:i:i-�� - ?-�--� �-?-�
lated from ambient air to prevent the concentration of sodium chloride and the pH from
------------------------------------------------------------------------------------------------------------------------------------------------------------
fluctuating.
---------------------

Japanese Standards Association


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3 2

13
4

5 10

0
0

8
a) Front view

16

5
15
6

Exhaust

17 11

19

20

b) Side view

1 Mist dispersion tower 8 Salt solution reservoir 15 Exhaust duct


2 Atomizer nozzle 9 Air saturator 16 Exhaust-treatment disposal
3 Cover 10 Air compressor 17 Air-outlet port

4 Spray cabinet 11 Solenoid valve 18 Drain-treatment disposal


5 Test specimen 12 Pressure gauge 19 Salt tray
6 Test specimen support 13 Salt solution tank 20 Heating elements
7 Fog collector 14 Temperature controls

Figure A.1 Example of apparatus with means for treating fog exhaust
and drain

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Annex B (informative)
Evaluation of cabinet reproducibility related to
corrosivity (using zinc reference specimens)

B.1 General
This Annex describes a method for evaluating cabinet reproducibility and repeatabil­
ity in the NSS test, AASS test and CASS test, using steel reference specimens as well
as zinc reference specimens.

B.2 Reference specimens


Zinc specimens having dimensions of 100 mm x 50 mm x about 1 mm, with an im­
purity level of 0 . 1 % in mass fraction of four or six of such specimens, depending on the
size of the cabinet, shall be used.
Before testing, the reference specimens shall be cleaned carefully with an organic
solvent such as ethanol to remove all evidence of dirt, oil, or other foreign matter liable
to influence the test results.
After drying, the reference specimens shall be weighed to the nearest 1 mg.
Protect one face of the reference specimens with a removable coating, for example
an adhesive plastic film. The edges of the reference test specimens may be protected by
the adhesive tape as well, if required.

B.3 Arrangement and test of the reference specimens


Position four steel reference specimens in four quadrants (if six specimens are avail­
able, place them in six different positions including the four quadrants) in the zone of
the spray cabinet where the test specimens are placed, with the unprotected face up­
wards and at an angle of 20° ± 5° from the vertical.
The support for the reference specimens shall be made of, or coated with, inert ma­
terials such as plastics. The lower edge of the reference specimens shall be level with
the top of the fog collector.
���_fl�-��-�-_<?f_�?-�--����--� fl���!?-�_1?: _ �-1:1:fl fl�!:�--�-1::��-�- -���--��fE'.!:����--�-J?-�-��-1?��� -�!:� -���-_p�����
shall be filled with dummy specimens of inert materials such as plastics or glass during
------------------------------------------------------------------------------------------------------------------------------------------------------------

�-��-��!:��-�-�-���!:l_ _P�?-�-�-�-1:1:�-�-·-
If agreed upon between the interested parties, test specimens may be placed on the
------------------------------------------------------------------------------------------------------------------------------------------------------
supports in the spray cabinet instead of the dummy specimens of inert materials like
------------------------------------------------------------------------------------------------------------------------------------------------------------
plastics or glass, and the test may be performed on both specimens simultaneously.
------------------------------------------------------------------------------------------------------------------------------------------------------------
���!�-�-1::�-�--1?--��- -����--��-�--�-�-��!--��--�-1::���--��--��x!����1- -��--��-�--����- -�-�-J?-?_��'.-
NOTE : Care shall be taken so that the reference specimens and test specimens
----------------------------------------------------------------------------------------------------------------------------------------------------
do not affect the test results of their counterparts.
Perform the test according to table B. 1 under the test conditions shown in table 2 .

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B.4 Determination of mass loss


At the end of the test, immediately take the reference specimens out of the spray
cabinet and remove the protective coating. Remove the corrosion products with --------------- running
water at 40 °C or lower by light brushing or other mechanical or chemical cleaning
-method.
- - - - - - - - - - - - - - - - For
- - - - - - - -chemical
- - - - - - - - - - - - - - - - -cleaning
-- of the zinc reference specimens, use a solution of satu-
rated glycine, 250 g ± 5 g of glycine (C 2H5N0 2 ) per litre of deionized or distilled water,
in repetitive immersions of 5 min.
After each stripping, clean the reference specimens with running water at 40 °C or
- - - -
lower, lightly brush, rinse with an organic solvent such as etiiaiiof c)r 8."cefoiie ; and Tfieii
dry.
Weigh the reference specimens to the nearest 1 mg. Divide the determined mass loss
by the area of the exposed surface area of the reference specimen in order to assess the
metal mass loss per square metre (g/m2) of the reference specimen. --------------------------------------
Perform this removal
J?.����-��!�--� �y����--��!-�--��-���--�-I?:�g_y�-���-���!?-. .�!?-. .�?-�--�-�-�� -�-<?-�-� --��--��!��x--����!-�-�-�-'- and
plot the mass versus the actual cleaning cycle.
From the plot of mass versus number of cleaning cycles, determine the true mass of
the specimen after removal of the corrosion products . Subtract this value from the ini­
tial mass of the reference specimen prior to testing, and divide the resulting value by
the area of the exposed surface of the reference specimen to assess the metal mass loss
per square metre (g/m2) of the reference specimen.
NOTE 1 It is recommended to use freshly prepared solution during every proce­
dure for removal of corrosion products .
NOTE 2 For efficient dissolution of the corrosion products during the immersion
step, it is important that the solution be stirred continually. An ultra­
sonic bath might be preferred in order to increase the rate of dissolution.

B.5 Checking of apparatus operation


The operation of the test apparatus is satisfactory if the mass loss of each reference
specimen is within the value specified for the relevant test duration as shown in
table B . 1 .

Table B . 1 Test duration and allowed range o f mass loss o f the zinc
reference specimens

Test method Test duration Allowed range of mass loss of (Informative) Allowed range
the zinc reference specimen of mass loss of the steel
reference specimen
2 2
h g/m g/m

NSS test 48 50 ± 25 70 ± 20 (see 6.2.4)

AASS test 24 30 ± 15 40 ± 10 (see 6.3.4)

CASS test 24 50 ± 20 55 ± 15 (see 6.4.4)

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Annex C (normative)
Preparation of test panels with organic coating
such as painted coat

C.1 General
This Annex specifies the method for preparation of test panels with organic coating
such as painted coat.

C.2 Preparation and coating of test panels


Each test panel with organic coating such as painted coat shall be prepared in ac­
cordance with JIS K 5600-1-4 unless otherwise specified or agreed, and coated by the
specified method with the product or system under test. The back and edges of the panel
shall be coated with the coating system under test. If the coating on the back or edges
of the panel differs from that of the coating product under test, it shall have a corrosion
resistance greater than that of the coating product under test.

C.3 Drying and conditioning


Dry (or stove) and age each coated test panel for the specified time under specified
conditions. Then, unless otherwise specified, condition them at a temperature of 23 ° C
± 2 °C and a relative humidity o f 50 % ± 5 % for at least 16 h, with free circulation o f air

and without exposing them to direct sunlight. The test procedure shall then be carried
out as soon as possible.

C.4 Thickness of coating


Determine the thickness, in micrometres (µm), of the dried organic coating by one of
the non-destructive procedures described in JIS K 5600-1-7.

C.5 Preparation of scribe marks


All scribe marks, if they are to be provided, shall be made in accordance with the
following.
NOTE : Care shall be taken that the angle of the tip of the tool for scribing marks
----------------------------------------------------------------------------------------------------------------------------------------------------
and the force with which to press it against the substrate is constant, for
-----------------------------------------------------------------------------------------------------------------------------------
ensuring reproducibility of the test results.

a) Make a straight scribe mark through the organic coating to the substrate.

b) To apply the scribe mark, use a scribing tool with a hard tip. The tool should give
uniform shaped scribe marks.

c) The scribe mark shall have either parallel sides or an upwards-broadening cross­
section that shows a width of 0.2 mm to 1.0 mm of the metallic substrate.

d) Debris generated around the scribe mark shall be removed.


--------------------------------------------------------------------------------------------------------------------

e) Scribe marks shall b e made in accordance with the following method ( see
figure C . 1), but other method agreed between the interested parties may be used.

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1) X-shape scribe marks shall be made all over the test specimen surface or in the
--------------------------------------------------------------------------------------------------------------------------------------------------------

�-���-'!!.?j_�?--��--���K-��-��-�-��?-��-�-x�.?-� -�-1: �-�?.��?.�-�f.-�?�- �-?.1?:���--��-�-�- -?-�-�-1:�--�-J?-�-�j-���'


��-���-��-��--��--�_r��-�-K�.?-� -�-J:�-�P.����-�?.-�����:-
2) O n e o r two scribe marks shall be made parallel to the longer edge o f the test
panel.
Unless otherwise agreed, all scribe marks shall be at least 20 mm from each
other and from any edge of the test panel.
Uni t : mm

0
N

20 20

a) Example of X-shape scribe marks that are diagonals crossing each other

�r

�1
b) Example of single-line scribe mark which is parallel to the longer edge

0
N

0
N

0
N

22... 22...
c) Example of T-shape scribe marks that are vertical to each other

Figure C.1 Examples of scribe marks made on test panels with


organic coatings

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Annex JA (informative)
Arrangement and positions of test specimens

JA.1 Arrangement and positions of test specimens


Figure JA. 1 shows the arrangement and positions of the test specimens.

Unit : mm

30 to 50 Mist dispersion
For specimen 150 x 70 x 1
tower

Fog collector

a) Plan for spray cabinet

Test
specimen

Approx. ¢ 1 00
Test
specimen
support

Fog collector

b) Angle of test specimen and placement of fog collector

Figure JA.1 Arrangement and positions of the test specimens

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Annex JB ( informative)
Removal of corrosion products

JB.1 Removal of corrosion products


Chemical and electrolytic methods of removing corros10n products are shown m

table JB. 1 and table JB . 2 , respectively.

Table JB.1 Chemical method of removing corrosion products

Material Chemicals and preparation method Time Tern- Remarks


perature

Aluminium Phosphorus acid (JIS K 9005) 35 ml 10 min 95 °C to If corrosion-product films


and Chromium oxide (VI) (Cr03) 20 g 100 °C remain, then follow with
aluminium the nitric acid procedure
Distilled water to make 1 000 ml
alloy described below.

Nitric acid (JIS K 8541) 1 min to 20 °C to To avoid reactions that


5 min 25 °C may result in excessive
removal of metallic
substrate, remove
extraneous deposits and
bulky corrosion products.

Anodic oxide Hydrochloric acid (JIS K 8180) 10 ml 1 min to 20 °C to Wash the film using
film of Distilled water to make 1 10 ml 5 min 25 °C nylon-brush or a similar
aluminium tool which has been
immersed in solution,
wash with water and then
dry by ventilation. When
the corrosion products
remain, repeat this
procedure.

Copper and Hydrochloric acid (JIS K 8180) 1 min to 20 °C to De-aeration of solution


copper alloy 500 ml 3 min 25 °C with purified nitrogen will
Distilled water to make 1 000 ml minimize removal of
metallic substrate.

Sodium cyanide (JIS K 8447) 4.9 g 1 min to 20 °C to Remove the corrosion


Distilled water to make 1 000 ml 3 min 25 °C products such as copper
sulphate that cannot be
removed by the above
hydrochloric acid
procedure.

Sulphuric acid (JIS K 8951) 100 ml 1 min to 20 °C to Remove bulky corrosion


Distilled water to make 1 000 ml 3 min 25 °C products prior to treatment
to prevent re-adhesion of
copper to the specimen
surface.

Sulphuric acid (JIS K 8951) 120 ml 5 s to 20 °C to Remove re-adhesion of


Sodium dichromate dihydrate 10 s 25 °C copper resulting from the
(Na2Cr201 2H20) 30 g

above sulphuric acid
procedure.
Distilled water to make 1 000 ml

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Table JB.1 (continued)

Material Chemicals and preparation method Time Tern- Remarks


perature

Copper and Sulphuric acid (JIS K 8951) 54 ml 30 s to 40 °C to De-aerate solution with


copper alloy Distilled water to make 1 000 ml 60 s 50 °C nitrogen. Brushing of test
(concluded) specimens to remove
corrosion products followed
by re-immersion for 3 s to
4 s is recommended.

Iron and Hydrochloric acid (JIS K 8180) 1 min to 20 °C to Solution should be vigor-
steel 1 000 ml 25 min 25 °C ously stirred or specimen
Antimony trioxide ( III) (JIS K 8407) should be brushed. An
20 g increased number of
pickling intervals or longer
Tin (II) chloride dihydrate
times may be required in
(JIS K 8136) 60 g
certain circumstances .

Sodium hydroxide (JIS K 8576) 50 g 30 min to 80 °C to Zinc powder, which may


Chips of granular zinc (JIS K 8012) 40 min 90 °C naturally ignite by contact
200 g with air, shall be handled
with caution.
Distilled water to make 1 000 ml

Sodium hydroxide (JIS K 8576) 50 g 30 min to 80 °C to Zinc powder, which may


Chips of granular zinc (JIS K 8012) 40 min 90 °C naturally ignite by contact
20 g with air, shall be handled
with caution.
Distilled water to make 1 000 ml

Diammonium hydrogen citrate 20 min 75 °C to -


(JIS K 8284) 200 g 90 °C
Distilled water to make 1 000 ml

Hydrochloric acid (JIS K 8180) 10 min 20 °C to An increased number of


500 ml 25 °C pickling intervals or longer
Hexamethylenetetramine times may be required in
(JISK 8847) 3 . 5 g certain circumstances.
Distilled water to make 1 000 ml

Lead and Acetic acid (JIS K 8355) 10 ml 5 min Boiling -


lead alloy Distilled water to make 1 000 ml

Ammonium acetate (JIS K 8359) 10 min 60 °C to -


50 g 70 °C
Distilled water to make 1 000 ml

Ammonium acetate (JIS K 8359) 10 min 60 °C to -


250 g 70 °C
Distilled water to make 1 000 ml

Magnesium Chromium oxide (VI) (Cr03) 100 g 1 min Boiling The silver chromate is
and Silver chromate (Ag2Cr04) 100 g presented to precipitate
magnesium chloride.
Distilled water to make 1 000 ml
alloy
Chromium oxide (VI) (Cr03) 200 g 1 min 20 °C to The barium nitrate i s
Silver nitrate (JIS K 8550) 1 0 g 25 °C presented to precipitate
sulphide.
Barium nitrate (JIS K 8565) 20 g
Distilled water to make 1 000 ml

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Table JB.1 (continued)

Material Chemicals and preparation method Time Tern- Remarks


perature

Nickel and Hydrochloric acid (JIS K 8180) 1 min to 20 ° C to -


nickel alloy 150 ml 3 min 25 °C
Distilled water to make 1 000 ml

Sulphuric acid (JIS K 8951) 100 ml 1 min to 20 °C to -

Distilled water to make 1 000 ml 3 min 25 °C

Stainless Nitric acid (JIS K 8541) 100 ml 20 min 60 °C -


steel Distilled water to make 1 000 ml

Ammonium dihydrogen citrate 150 g 10 min to 70 °C -

Distilled water to make 1 000 ml 60 min

Citric acid monohydrate (JIS K 8283) 5 min 60 °C -


1 10 g
Sulphuric acid (JIS K 8951) 50 ml
Inhibitor (diorthotolylthiourea,
quinoline ethiodide, or
f)-naphtholquinoline) 2 g
Distilled water to make 1 000 ml

Sodium hydroxide (JIS K 8576) 200 g 5 min Boiling -

Potassium permanganate
(JIS K 8247) 30 g
Ammonium dihydrogen citrate 100 g
Distilled water to make 1 000 ml

Nitric acid (JIS K 8541) 100 ml 5 min to 20 °C to -

Hydrofluoric acid (JIS K 8819) 20 ml 20 min 25 °C


Distilled water to make 1 000 ml

Sodium hydroxide (JIS K 8576) 200 g 20 min Boiling Zinc powder, which may
Zinc powder (JIS K 8013) 50 g naturally ignite by contact
with air, shall be handled
Distilled water to make 1 000 ml
with caution.

Tin and tin Trisodium phosphate 12-water 10 min Boiling -


alloy (JIS K 9012) 150 g
Distilled water to make 1 000 ml

Hydrochloric acid (JIS K 8180) 50 ml 10 min 20 °C -

Distilled water to make 1 000 ml

Japanese Standards Association PROTEC TED B J¥ en ��IVlllU l'\t:�Y OF STANDARDIZATION 9972181


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Table JB.1 (concluded)

Material Chemicals and preparation method Time Tern- Remarks


perature

Zinc and Ammonium solution (JIS K 8085) 5 min 20 °C to After treatment with
zinc alloy 150 ml 25 °C ammonia solution,
Distilled water to make 1 000 ml additional treatment with
chromium oxide (VI) is
Chromium oxide (VI) (Cr03) 50 g 15 s to Boiling carried out for removing
Silver nitrate (JIS K 8550) 10 g 20 s the corrosion products.
Distilled water to make 1 000 ml Silver nitrate is dissolved
in water, and boiling
chromium oxide solution i s
added t o prevent a n excess
of crystallization of silver
chromate.
In order to avoid the zinc
attack on the metallic
substrate, chromium oxide
should not contain
sulphate.

Ammonium chloride (JIS K 81 16) 2 min to 70 °C -


100 g 5 min
Distilled water to make 1 000 ml

Chromium oxide (VI) (Cr03) 200 g 1 min 80 °C The pollution in chromium


Distilled water to make 1 000 ml oxide solution caused by
corrosion products forming
in salt atmosphere should
be removed to prevent zinc
attack on the metallic
substrate.

Ammonium peroxodisulfate 5 min 20 °C to This procedure is especially


(JIS K 8252) 100 g 25 °C effective for electroplated
Distilled water to make 1 000 ml specimens .

Ammonium acetate (JIS K 8359) 2 min to 70 °C -


100 g 5 min
Distilled water to make 1 000 ml

Glycine (JIS K 8291) 250 g 5 min 20 ° C to -

Distilled water to make 1 000 ml 25 °C

NOTE: Chemicals followed by parenthesized JIS numbers shall be in accordance with the JIS
standard of that number.

Japanese Standards Association PROTEC TED B IS.len ��Jnfll �l.lli EPY OF STANDARDIZATION 9972181
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Table JB.2 Electrolytic method of removing corrosion products

Material Chemicals and preparation method Time Tern- Remarks


perature

Iron, Sodium hydroxide (JIS K 8576) 75 g 20 min to 20 °C to Cathodic treatment with


2 2
cast iron and Sodium sulphate (JIS K 8987) 25 g 30 min 25 °C 100 A/m to 200 A/m
steel current density.
Sodium carbonate (JIS K 8625) 75 g
Use a carbon, platinum, or
Distilled water to make 1 000 ml
stainless steel anode.

Sulphuric acid (JIS K 8951) 28 ml 3 min 75 ° C Cathodic treatment with


2
Inhibitor (diorthotolylthiourea, 2 000 A/m current density.
quinoline ethiodide, or Use a carbon or platinum
13-naphtholquinoline) 0.5 g anode.
Distilled water to make 1 000 ml

Diammonium hydrogen citrate 5 min 20 °C to Cathodic treatment with


2
(JIS K 8284) 100 g 25 °C 100 A/m current density.
Distilled water to make 1 000 ml Use a carbon or platinum
anode.

Lead and Sulphuric acid (JIS K 8951) 28 ml 3 min 75 °C Cathodic treatment with
2
lead alloy Inhibitor ( diorthotolylthiourea, 2 000 A/m current density.
quinoline ethiodide, or Use a carbon or platinum
13-naphtholquinoline) 0.5 g anode.
Distilled water to make 1 000 ml

Copper and Potassium chloride (JIS K 8121) 1 min to 20 °C to Cathodic treatment with
copper alloy 7.5 g 3 min 25 °C 100 A/m2 current density.
Distilled water to make 1 000 ml Use a carbon or platinum
anode.

Zinc and Disodium hydrogenphosphate 5 min 70 °C Cathodic treatment with


2
cadmium (JIS K 9020) 50 g 1 10 A/m current density.
Distilled water to make 1 000 ml Specimen shall be ener-
gized prior to immersion.
Use a carbon, platinum, or
stainless steel anode.

Sodium hydroxide (JIS K 8576) 1 min to 20 °C to Cathodic treatment with


100 g 2 min 25 °C 100 A/m2 current density.
Distilled water to make 1 000 ml Specimen shall be ener-
gized prior to immersion.
Use a carbon, platinum, or
stainless steel anode.

NOTE: Chemicals followed by parenthesized JIS numbers shall be in accordance with the JIS
standard of that number.

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Annex JC (normative)
Rating number method

JC.1 General
This Annex specifies the rating number method used for evaluation of the test re­
sults of the salt spray test methods.

JC.2 Comparison of test results


An area of at least 5 000 mm2 shall be selected on the significant surface of a speci­
men ( see figure JC . 1). To select a surface to be evaluated, a mask having a window of
100 mm x 50 mm in size may be used.
The size and number of corrosion defects present on the significant surface shall be
collated with the standard drawings ll shown in figure JC .2 to figure JC. 13 and the serial
number of the standard drawing nearest in appearance to the specimen, for instance,
9 .8-2, 9 . 5-5 , shall be determined as the rating number of the corrosion evaluation.
However, corrosion defects which generated from edges are excluded from evaluation.
Note 0 The standard drawings of respective rating numbers show the corrosion of
the maximum corrosion area ratio of that number.
Rating number 10 represents corrosion not recognizable by the naked eye, and rat­
ing number 0 represents the maximum corrosion defects.
The test results shall be expressed by the rating number determined. Table JC. 1
shows the relation between the rating numbers and corrosion area ratios .

Table JC.1 Relation between rating numbers and corrosion area ratios

Rating number (RN) Corrosion area ratio, A (%)

10 0.00

9.8 Over 0.00 up to and incl. 0.02

9.5 Over 0.02 up to and incl. 0.05

9.3 Over 0.05 up to and incl. 0.07

9 Over 0.07 up to and incl. 0 . 10

8 Over 0 . 10 up to and incl. 0.25

7 Over 0.25 up to and incl. 0.50

6 Over 0.50 up to and incl. 1 .00

5 Over 1 .00 up to and incl. 2 . 50

4 Over 2 .50 up to and incl. 5 .00

3 Over 5.00 up to and incl. 10.00

2 Over 10.00 up to and incl. 25.00

1 Over 25.00 up to and incl. 50.00

0 Over 50.00

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The relation between rating numbers (RN) and corrosion area ratios (A) is as follows.
RN = 3 (2 - log10A )
However, i f the rating number (RN) i s 9.3 to 9.8, the following equation shall b e used.
RN = 10 - AI 0 . 1

Unit : mm

� dge is covered

l.f)
N

Surface to be 0 0
0 l.f)
evaluated .- .....

Edge i s
covered �


l.f)
N

10 50 1 01
l
70

Figure JC.1 Significant surface of test specimen

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9.8-1 9.8-2 9.8-3

9.8-4 9.8-5 9.8-6

Figure JC.2 Standard drawings for rating number 9.8

Japanese Standards Association


Provided by IHS under license with JSA
¥ ns��l.W OF STANDARDIZATION 9972181
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9.5-1 9.5-2 9.5-3

9.5-4 9.5-5 9.5-6

Figure JC.3 Standard drawings for rating number 9.5

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9.3-1 9.3-2 9.3-3

9.3-4 9.3-5 9.3-6

Figure JC.4 Standard drawings for rating number 9.3

Japanese Standards Association PROTEC TED B l!iE l! IR'fl�Y OF STANDARDIZATION 9972181


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• •

9-1 9-2 9-3

9-4 9-5 9-6

Figure JC.5 Standard drawings for rating number 9

Japanese Standards Association PROTEC TED B ¥en �IJIDll!'ITT � Y OF STANDARDIZATION 9972181


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• •

• •
• •

• • •
• • •


8- 1 8-2 8-3

8-4 8-5 8-6

Figure JC.6 Standard drawings for rating number 8

Japanese Standards Association PROTECTED B IS.len ��Jnfll �lJll EPY OF STANDARDIZATION 9972181
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• • •


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• •

• •

• •
.

7- 1 7-2 7-3

7-4 7-5 7-6

Figure JC.7 Standard drawings for rating number 7

Japanese Standards Association PROTEC TED B ¥en �IJIDll!'ITT � Y OF STANDARDIZATION 9972181


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6-4 6-5 6-6

Figure JC.8 Standard drawings for rating number 6

Japanese Standards Association PROTECTED ffVce �Y OF STANDARDIZATION 9972181


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5-4 5-5 5-6

Figure JC.9 Standard drawings for rating number 5

Japanese Standards Association PROTECTED B J¥en ��IVlllU l'\t:�Y OF STANDARDIZATION 9972181


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. . . . .

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4-4 4-5 4-6

Figure JC.10 Standard drawings for rating number 4

Japanese Standards Association PROTEC TED B IS.len ��Jnfll �lJll EPY OF STANDARDIZATION 9972181
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3-1 3-2 3-3

3-4 3-5 3-6

Figure JC.11 Standard drawings for rating number 3

Japanese Standards Association PROTEC TED B¥en �IJIDll!'ITT � Y OF STANDARDIZATION 9972181


Provided by IHS under license with JSA t'tot forfieS"ate, �oiUf �t1'"2:40 :48
No reproduction or networking permitted without license from IHS
42
z 2371 : 2015

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2-3 2-4

Figure JC.12 Standard drawings for rating number 2

Japanese Standards Association PROTECTED ¥ ns��l.W OF STANDARDIZATION 9972181


J:t-
Provided by IHS under license with JSA �ot forR'eS319, 2tlffi71i�"tl�:4o:48
No reproduction or networking permitted without license from IHS
43
z 2371 : 2015

l-l l-2

Figure JC.13 Standard drawings for rating number 1

Japanese Standards Association


PROTECTED B 'l'i cer®�4l't(OUQl! MY OF STANDARDIZATION 99721 8 1
Provided b y IHS under license with JSA 1'.Jot for Res31e-;'"2tif�M:ts'"o�A0:48
No reproduction or networking permitted without license from IHS
44
z 2371 : 2015

Bibliography

JIS H 8679-1 Anodizing of aluminium and its alloys-Rating system for the evalu­
ation of pitting corrosion-Part 1: Rating number method

NOTE : Corresponding International Standard: ISO 8993 : 2 0 1 0 Anodizing of


aluminium and its alloys-Rating system for the evaluation of p itting
corrosion-Chart method (MOD)

JIS K 5600-8- 1 Testing methods for paints-Part 8: Evaluation of degradation of


coatings-Designation of quantity and size of defects, and of inten­
sity of uniform changes in appearance-Section 1: General prin­
cip les and rating schemes

NOTE : Corresponding International Standard: ISO 4628-1 : 2003 Paints and


varnishes-Evaluation of degradation of coatings-Designation of quan­
tity and size of defects, and of intensity of uniform changes in appear­
ance-Part 1: General introduction and designation system (MOD)

JIS K 5600-8-2 Testing methods for paints-Part 8: Evaluation of degradation of


paint coatings-Section 2: Designation of degree of blistering

NOTE : Corresponding International Standard: ISO 4628-2 : 2003 Paints and


varnishes-Evaluation of degradation of coatings-Designation of quan­
tity and size of defects, and of intensity of uniform changes in appear­
ance-Part 2: Assessment of degree of blistering (IDT)

JIS K 5600-8-3 Testing methods for paints-Part 8: Evaluation of degradation of


paint coatings-Section 3: Designation of degree of rusting

NOTE : Corresponding International Standard: ISO 4628-3 : 2003 Paints and


varnishes-Evaluation of degradation of coatings-Designation of quan­
tity and size of defects, and of intensity of uniform changes in appear­
ance-Part 3: Assessment of degree of rusting (IDT)

ISO 4628-4 : 2003 Paints and varnishes-Evaluation of degradation of coatings­


Designation of quantity and size of defects, and of intensity of
uniform changes in appearance-Part 4: Assessment of degree of
cracking

ISO 4628-5 : 2003 Paints and varnishes-Evaluation of degradation of coatings­


Designation of quantity and size of defects, and of intensity of
uniform changes in appearance-Part 5: Assessment of degree of
ffoking

ISO 4628-8 : 2012 Paints and varnishes-Evaluation of degradation of coatings­


Designation of quantity and size of defects, and of intensity of
uniform changes in appearance-Part 8: Assessment of degree of
delamination and corrosion around a scribe or other artificial
defect

ISO 8407 : 2009 Corrosion of metals and alloys-Removal of corrosion products from
corrosion test specimens

Japanese Standards Association PROTEC TED B IS.len ��Jnfll �lJll EPY OF STANDARDIZATION 9972181
Provided by IHS under license with JSA tfo t for'Re'Safe , ��;t1�S""�:40:48
No reproduction or networking permitted without license from IHS
45
z 2371 : 20 15

ISO 10289 : 1 999 Methods for corrosion testing of metallic and other inorganic coat­
ings on metallic substrates-Rating of test specimens and manu­
factured articles subjected to corrosion tests

ISO 17872 : 2007 Paints and varnishes-Guidelines for the introduction of scribe
marks through coatings on metallic panels for corrosion testing

Tokuzou Kanbe, Shigeru Suga, "Reports on the Revision of ISO 922 7 Salt Spray Test
and the Development of Cyclic Corrosion Tests", The Journal of the Surface Finishing
Society of Japan, Vol. 58, No. 9, p .526-537 (2007)
Shigeru Suga and Shigeo Suga, Report on the results from the ISO/TC 156/WG 7
International Round Robin Test Programme on ISO 9227 Salt spray tests; J. Surface
Finish. Soc. Japan; Vol. 56, p. 28 (2005)

Japanese Standards Association PROTEC TED B J¥en ��IVlllU l'\t:�Y OF STANDARDIZATION 9972181
Provided by IHS under license with JSA N'O t for"Res'ate , �ot�lt 1�5"�:40 :48
No reproduction or networking permitted without license from IHS
Annex JD (informative) N >J:>..
l'V 0)
c.o
Comparison table between JIS and corresponding International Standard ---:i

l'V
JIS Z 2371 : 2015 Methods of salt spray testing ISO 9227 : 2012 Corrosion tests in artificial atmospheres-Salt spray tests 0

Q1
(I) Requirements in JIS (II) Inter- (III) Requirements in (IV) Classification and details of technical deviation (V) Justification
national International Standard between JIS and the International Standard by for the technical
Standard clause deviation and
number future measures
No. and title of Content No. of Content Classifi- Detail of technical deviation
clause clause cation by
clause

- 1 Identical ISO consists of descriptions of appli- -


'"ti 1 Scope
::tJ cable film and coating and three test
0
>--,3 methods, and JIS re-organizes the con-
trJ
(') tents of the ISO for the purpose of con-
>--,3 ciseness. This constitutes no technical
trJ
t;j deviation.
td
><! 2 Normative
references
(')
0 - - -
3 Terms and 3.1 Addition JIS adds definitions of "NSS test",

::tJ
definitions 3.2 "AASS test" and "CASS test", while
0 ISO does not give definitions of terms.
3.3
::r: This constitutes no technical deviation.
>--,3
4 Salt solu- 4.1 Preparation of 3.1 Almost identical Addition JIS gives additional supplementary -
tion for testing salt solution for with JIS. contents not specified in ISO in rel-
testing evant subclauses. This constitutes no
technical deviation.

Japanese Standards Association Licensee=SHENZHEN ACADEMY OF STANDARDIZATION 9972181


Provided by IHS under license with JSA Not for Resale, 201 5/1 1 /25 02:40:48
No reproduction or networking permitted without license from IHS
(I) Requirements in JIS (II) Inter- (III) Requirements in (IV) Classification and details of technical deviation (V) Justification
national International Standard between JIS and the International Standard by for the technical
Standard clause deviation and
number future measures
No. and title of Content No. of Content Classifi- Detail of technical deviation
clause clause cation by
clause

4 Salt solu- 4 . 2 pH adj ustment 3.2 Almost identical Addition JIS adds citations of JIS K 8576, JIS -

tion for testing of salt solution for with JIS. K 8180 and JIS K 8355 as those for the
(concluded) testing reagents to be used, in relevant sub-
4 .2 . 1 NSS test clauses. JIS replaces the ISO specifica-
tion of "pH paper which can be read in
4 . 2 . 2 AASS test Deletion
increments of 0 . 3 pH units" for routine
'"ti 4 . 2 . 3 CASS test checks of salt solution pH for NSS test
� with the pH paper of 0.2 pH units,
0
>-3 which are available in Japanese mar-
trj
0 ket. JIS also deletes the ISO specifica-
>-3 tion of "pH paper which can be read in
trj
l:j increments of 0 . 1 pH units" for checking
to salt solution pH of AASS test and CASS
� test, since such pH papers are not in
0 circulation in Japanese market. This
0
constitutes no technical deviation.
�s 4.3 Filtration of 3.3 Almost identical Addition JIS adds specification that freedom -

suspended matter with JIS. from suspended matter i s to be ensured


::r:
>-3 prior to spraying. This constitutes no
technical deviation.

5 Apparatus 5 . 1 General - -
Addition JIS adds general requirements regard- -

ing composition and maintenance of an


apparatus necessary for testing and its
exhaust duct. JIS moves the specifica-
tion regarding environmental conserva-
tion given in 4.2 in ISO to 5.1 c). This
constitutes no technical deviation. N
tv
5.2 Component 4.1 Identical - �
-.:]
protection t--'

tv
0
t--' *"'
c.n -::i

Japanese Standards Association Licensee=SHENZHEN ACADEMY OF STANDARDIZATION 9972181


Provided by IHS under license with JSA Not for Resale, 201 5/1 1 /25 02:40:48
No reproduction or networking permitted without license from IHS
N >J:>..
(I) Requirements in JIS (II) Inter- (III) Requirements in (IV) Classification and details of technical deviation CV) Justification l'V 00
national International Standard between JIS and the International Standard by for the technical c.o
'!
Standard clause deviation and �
number future measures l'V
No. and title of Content No. of Content Classifi- Detail of technical deviation 0

clause clause cation by Q1
clause

5 Apparatus 5.3 Spray cabinet 4.2 Almost identical Addition JIS provides an additional note consid- Under deliberation
(concluded) 7.4 with JIS. ering the case of cabinet volume less at ISO.
than 0.4 m3. JIS moves the specifica-
tion regarding test specimen support
given in 7.4 in ISO to 5.3 e). This con-
stitutes no technical deviation.
'"ti -
::tJ 5.4 Temperature 4.3 Identical
0 controls
>--,3
trJ
(') 5.5 Spraying device 4.4 Almost identical Addition JIS adds descriptions of "humidifica- Under deliberation
>--,3
trJ with JIS. tion of compressed air by means of at ISO.
t;j humidifier", "heating of compressed air"
td and "control of the flow of salt solu-
><! tion", in relevant subclauses.
(')
0 Alteration JIS alters the ISO specifications of

::tJ
water temperature for compressed air
of 98 kPa in table 1 , 48 °C and 64 ° C , to
0 47 °C and 63 °C, respectively. This
::r: constitutes no technical deviation.
>--,3
5.6 Fog collectors 4.5 Identical -

5 . 7 Re-use of the 4.6 Identical -


apparatus

Japanese Standards Association Licensee=SHENZHEN ACADEMY OF STANDARDIZATION 9972181


Provided by IHS under license with JSA Not for Resale, 201 5/1 1 /25 02:40:48
No reproduction or networking permitted without license from IHS
(I) Requirements in JIS (II) Inter- (III) Requirements in (IV) Classification and details of technical deviation (V) Justification
national International Standard between JIS and the International Standard by for the technical
Standard clause deviation and
number future measures
No. and title of Content No. of Content Classifi- Detail of technical deviation
clause clause cation by
clause
-
6 Evaluation 6 . 1 General 5.1 Identical
of cabinet re-
6.2 NSS test 5.2 Almost identical Addition JIS provides additional specification Under deliberation
producibility
6 .2 . 1 Reference with JIS. that simultaneous testing of reference at ISO.
related to
specimens specimens and test specimens is per-
corrosivity
mitted if agreed, and also gives citation
6 . 2 . 2 Arrangement
of JIS reagent standards and specifica-
'"ti and test of refer-
� tion of temperature of running water
0 ence specimens
used for rinsing which are not given in
>-3
trj 6 . 2 . 3 Determina- ISO in relevant subclauses. This con-
0 tion of mass loss
>-3 stitutes no technical deviation.
trj 6.2.4 Checking of
l:j
apparatus operation
to

6.3 AASS test 5.3 Almost identical Addition JIS adds specification that simulta- Under deliberation
0 with JIS. neous testing of reference specimens at ISO.
0 6 . 3 . 1 Reference

�s specimens and test specimens is permitted if


agreed, and also adds citation of JIS
6.3.2 Arrangement
reagent standards and specification of
and test of refer-
::r: temperature of running water used for
>-3 ence specimens
rinsing in relevant subclauses. This
6.3.3 Determina- constitutes no technical deviation.
tion of mass loss
6.3.4 Checking of
apparatus operation

N
tv

-.:]
t--'

tv
0
t--' *"'
c.n (.0

Japanese Standards Association Licensee=SHENZHEN ACADEMY OF STANDARDIZATION 9972181


Provided by IHS under license with JSA Not for Resale, 201 5/1 1 /25 02:40:48
No reproduction or networking permitted without license from IHS
N Ol
(I) Requirements in JIS (II) Inter- (III) Requirements in (IV) Classification and details of technical deviation CV) Justification l'V 0
national International Standard between JIS and the International Standard by for the technical c.o
'!
Standard clause deviation and �
number future measures l'V
No. and title of Content No. of Content Classifi- Detail of technical deviation 0

clause clause cation by en
clause

6 Evaluation 6.4 CASS test 5.4 Almost identical Addition JIS adds specification that simulta- Under deliberation
of cabinet re- 6 . 4 . l Reference with JIS. neous testing of reference specimens at ISO.
producibility specimens and test specimens is permitted if
related to agreed, and also adds citation of JIS
6.4.2 Arrangement
corrosivity reagent standards and specification of
and test of refer-
(concluded) temperature of running water used for
ence specimens
'"ti rinsing in relevant subclauses. This
::tJ 6.4.3 Determina- constitutes no technical deviation.
0
>--,3 tion of mass loss
trJ
(') 6.4.4 Checking of
>--,3
trJ apparatus operation
t;j
7 Test speci- 7 . 1 Handling of - - Addition JIS adds requirements regarding han- -
td
><! mens test specimens dling of test specimens. This consti-
tutes no technical deviation.
(')
0
7 .2 Size of test 6.1 Almost identical Deletion JIS deletes the ISO specification that -

::tJ specimens with JIS. unless otherwise specified, test panels
Alteration
0 with an organic coating such as painted
::r: coat shall be used, based on the domes-
>--,3
tic situation of usage. JIS also alters
the dimensional requirements of test
specimens. This constitutes no techni-
cal deviation.

7 .3 Preparation of 6.2 Almost identical Addition JIS adds specifications of "cleaning of -


test specimens 6.3 with JIS. specimens with film or coating" and
"scribe marks" in relevant subclauses.
JIS moves the specification regarding
test panels with organic coatings such
as painted coat given in 6.1 in ISO to
7.3 e). This constitutes no technical
deviation.

Japanese Standards Association Licensee=SHENZHEN ACADEMY OF STANDARDIZATION 9972181


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(I) Requirements in JIS (II) Inter- (III) Requirements in (IV) Classification and details of technical deviation (V) Justification
national International Standard between JIS and the International Standard by for the technical
Standard clause deviation and
number future measures
No. and title of Content No. of Content Classifi- Detail of technical deviation
clause clause cation by
clause

8 Arrange- -
7.1 Addition JIS adds for arrangement of test speci- -

ment of test 7.2 mens that "If the specimens are compo-
specimens nents cut from a product, conditions
7.3
agreed between the interested parties
shall be used". This constitutes no
technical deviation.
'"ti
� 9 Test condi- -
8 Almost identical Addition JIS adds the conditions "water tern- -

0 tions with JIS. perature inside air saturator" and


>-3
trj "pressure of compressed air" in table 2
0
>-3 and gives them in relevant subclause.
trj This constitutes no technical deviation.
l:j
to 10 Duration 9.1 Addition JIS adds the provision "If not desig- -


of tests nated, it shall be subjected to the
0 agreement between the interested par-
0

�s
ties.". This constitutes no technical
deviation.

11 Notes for 9.2 Alteration JIS provides additional provision for -

::r:
>-3 test operation 9.3 the case where spraying has to be inter-
rupted, as it was given in its previous
9.4
edition, while ISO does not permit in-
terruption of spraying at all.

12 Treatment 10 Addition JIS gives description of treatment of -

of test speci- test specimens after test in the relevant


mens after test subclause, and adds instructions for
opening of the cabinet cover after test,
cleaning of test specimens, and removal N
of corrosion products. This constitutes tv

no technical deviation. -.:]
t--'

tv
0
t--' 01
01 t--'

Japanese Standards Association Licensee=SHENZHEN ACADEMY OF STANDARDIZATION 9972181


Provided by IHS under license with JSA Not for Resale, 201 5/1 1 /25 02:40:48
No reproduction or networking permitted without license from IHS
N Ol
(I) Requirements in JIS (II) Inter- (III) Requirements in (IV) Classification and details of technical deviation CV) Justification l'V
l'V
national International Standard between JIS and the International Standard by for the technical c.o
'!
Standard clause deviation and �
number future measures l'V
No. and title of Content No. of Content Classifi- Detail of technical deviation 0

clause clause cation by en
clause

13 Evaluation - 11 Almost identical Addition JIS adds descriptions of "corrosion -


of test results with JIS. area" and "mass loss", which are the
most typically applied criteria, at the
beginning of the clause. This consti-
tutes no technical deviation.

14 Test report - 12 Almost identical Addition JIS adds the provision which permits -
'"ti
::tJ with JIS. omission of some of the items listed.
0 This constitutes no technical deviation.
>--,3
trJ
(') Annex A -
>--,3
trJ (informative)
t;j
Annex B -
td
><! (informative)
(') Annex C Annex C Almost identical Addition JIS adds examples to "preparation of -
0
(normative) with JIS. scribe marks", deletes the description

::tJ
Deletion
regarding aluminium, and adds
0 figure C . 1 . This constitutes no techni-
::r: cal deviation.
>--,3
- Annex D - Deletion JIS deletes Annex D of the ISO Stan- -
dard, since in JIS, the contents are
given in clause 1 3 .

Annex JA -
(informative)

Annex JB -
(informative)

Annex JC Rating number - - Addition JIS adds the "rating number method" -
(normative) method to "evaluation of test results".

Japanese Standards Association Licensee=SHENZHEN ACADEMY OF STANDARDIZATION 9972181


Provided by IHS under license with JSA Not for Resale, 201 5/1 1 /25 02:40:48
No reproduction or networking permitted without license from IHS
Overall degree of correspondence between JIS and International Standard (ISO 9227 : 2 0 1 2) : MOD

NOTE 1 Symbols in sub-columns of classification by clause in the above table indicate as follows :

I dentical: Identical in technical contents.

Deletion: Deletes the specification item(s) or content(s) of International Standard.

Addition: Adds the specification item( s) or content(s) which are not included in International Standard.

Alteration: Alters the specification content(s) which are included in International Standard.

NOTE 2 Symbol in column of overall degree of correspondence between JIS and International Standard in the above table indicates as follows:

- MOD: Modifies International Standard.

'"ti

0
>-3
trj
0
>-3
trj
l:j
to

0
0

�s
::r:
>-3

N
tv
w
-.:]
t--'

tv
0
t--' 01
01 w

Japanese Standards Association Licensee=SHENZHEN ACADEMY OF STANDARDIZATION 9972181


Provided by IHS under license with JSA Not for Resale, 201 5/1 1 /25 02:40:48
No reproduction or networking permitted without license from IHS
Errata for JIS (English edition) are printed in Standai·dization and Quality Contml, published
monthly by the Japanese Standards Association, and also provided to subscribers of JIS
(English edition) in Monthly Infol'mation.
Errata will be provided upon request, please contact:
Publishing Group, Japanese Standards Association
Mita MT Building, 3 - 1 3 - 12, Mita, Minato-ku, Tokyo, 108-0073 JAPAN
TEL. 03-423 1 -8550 FAX. 03-423 1 -8665

Japanese Standards Association


PROTE CTED RVc�� �l(f,l!flE MY OF STANDARDIZATION 9972181
Provided by IHS under license with JSA � fo):fS e, �(H5711115 �2:40:48
ot r e a1
No reproduction or networking permitted without license from IHS

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