Professional Documents
Culture Documents
Operating Manual
Version E
June 2010
EA Technology Ltd
Capenhurst Technology Park
Capenhurst
Chester
CH1 6ES
UK
Contents
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EA Technology Ltd UltraTEV Locator Operating Manual E503/L/01/E
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EA Technology Ltd UltraTEV Locator Operating Manual E503/L/01/E
1 Safety Note
Warning
The UltraTEV Locator is designed for use at ground potential only.
• When testing electrical plant ensure that the metalwork is earthed before taking
any measurements.
• Do not make measurements when there are electrical storms in the vicinity.
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EA Technology Ltd UltraTEV Locator Operating Manual E503/L/01/E
2 Operational Note
When using TEV based instruments the following points should be noted:
1) Care must be taken where work is performed in tight corners, where the proximity
of other earth planes will affect the reading. If possible maintain a distance of
more than 30cm from metal work which runs perpendicular to the sensor
faceplate.
If you have any specific requirement or operating conditions then please contact:
instruments@eatechnology.com.
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EA Technology Ltd UltraTEV Locator Operating Manual E503/L/01/E
3.1 General
Partial discharges are electric discharges that do not completely bridge the
electrodes. The magnitude of such discharges is usually small; however, they do
cause progressive deterioration of insulation that may lead to eventual failure.
Non-intrusive partial discharge detection provides a fast and simple to use method
for identifying potential sources of insulation failure that could otherwise result in the
loss of supply to customers or the endangering of staff or other personnel.
Electromagnetic:
• Radio
• Light
• Heat
Acoustic:
• Audio
• Ultrasonic
Gases:
• Ozone
• Nitrous oxides
The most practical techniques for non-intrusive testing are based on the detection of
the radio frequency part of the electromagnetic spectrum and ultrasonic emissions.
Acoustic emission from partial discharge activity occurs over the whole acoustic
spectra. Audible detection is possible but depends on the hearing ability of the
individual. Using an instrument to detect the ultrasonic part of the acoustic spectra
has several advantages. Instruments are more sensitive than the human ear, are
not operator dependent and operating above the audible frequency, are more
directional.
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When partial discharge activity occurs within high voltage switchgear insulation it
generates electromagnetic waves in the radio frequency range which can only
escape from the inside of the switchgear through openings in the metal casing.
These openings may be air gaps around covers, or gaskets, or other insulating
components. When the electromagnetic wave propagates outside the switchgear it
also impinges on the metal casing of the switchgear producing a transient voltage in
the external metal cladding of the switchgear. The Transient Earth Voltage (TEV) is
a few millivolts to a few volts and lasts only a short time with a rise time of a few
nanoseconds.
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EA Technology Ltd UltraTEV Locator Operating Manual E503/L/01/E
The range consists of the UltraTEV Detector, UltraTEV Plus+, UltraMet Plus+,
PD Locator (PDL1), UltraTEV Alarm, PD Monitor (PDM03CF), PD Monitor Plus+,
UltraTEV Locator and UltraTEV Monitor.
UltraTEV Detector
The UltraTEV Detector is an easy to use
hand-held instrument which combines
ultrasonic and Transient Earth Voltage
(TEV) detection. The instrument is
capable of early detection of both surface
and internal partial discharge in electrical
switchgear. The UltraTEV Detector can
be used as part of a Condition Monitoring
regime and also as a personal Safety
Tool.
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External Sensor
Front Panel
Touch-screen
Display
On/Off Button
Photo
Reference
50/60Hz
CH2 TEV
Sensor with
Dual Probes Magnetic
Attachment
Before first use, the unit should be fully charged. Full charging takes approximately
7 hours, however, if the unit is already partially charged this time will be reduced.
The unit automatically stops charging once the battery is full. The charging status is
indicated by the LED next to the charger socket.
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EA Technology Ltd UltraTEV Locator Operating Manual E503/L/01/E
Push to turn the unit on. After approximately 15 seconds the EA Technology
Logo will appear on screen. To turn the unit off, push .
After the logo screen, the system information screen is displayed. To skip the
system information screen tap the touch screen.
The system information screen can also be viewed by selecting: Info from the
SETTINGS screen.
After the system information screen, the main menu is displayed, as shown below:
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The UltraTEV Locator is preset with default settings in the factory and is ready to
take measurements immediately. Some users may wish to modify the settings
according to their preferences or procedures.
From the main menu, select SETTINGS using the touch screen. The available
settings appear in a list under various headings. The list can be scrolled up and
down using the arrows on the right of the touch screen:
In addition to these settings, there are a number of buttons along the bottom of
the screen: Info, -, +, Defaults, Save, Menu.
In the SETTINGS screen, use the arrows on the right side of the screen to display
the setting to be modified. To select the setting, highlight the value by tapping the
touch screen, then change the value using the - and + buttons. Once the setting has
been changed to the desired value, press the Save button to save the new
configuration.
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• Red Threshold – Sets the red ‘traffic light’ threshold (default 29dB)
• Amber Threshold – Sets the amber ‘traffic light’ threshold (default 20dB)
• Trigger Buzzer – Turns the ‘trigger buzzer’ on or off
• Red Threshold – Sets the red ‘traffic light’ threshold (default 6dB)
• Gain – Adjusts the measurement gain, higher gains allow
measurement of smaller signals (default 100dB)
• Recording Length – Sets the duration of the sound recording (default 10
seconds)
• Red Threshold – Sets the red ‘traffic light’ threshold (default 20,000pC)
• Amber Threshold – Sets the amber ‘traffic light’ threshold (default
3,000pC)
• Red Threshold – Sets the red ‘traffic light’ threshold (default 35ºC)
• Amber Threshold – Sets the amber ‘traffic light’ threshold (default 30ºC)
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The file browser is accessed either via the main menu or the browse button when
saving measurement data. The file browser provides an explorer style view of the
measurement data stored on the device and allows this data to be copied to an
external USB memory stick. All data is stored in a specific folder structure consisting
of a base study name and an equipment name. When transferring files to a USB
stick, all folder structures are preserved.
In the file browser screen, the current level in relation to the root can be seen at all
times across the top of the screen. To change level, use the ‘Back’ and ‘Select’
buttons. Select a folder from the list and then click on the ‘Select’ button to go to
that folder. Click on the ‘Back’ button to return to the previous folder.
Clicking on the ‘Delete’ button will delete the selection from the internal disk and any
data below that in the folder structure. For example, deleting a study will delete the
study and any equipment within that study along, with each of the files for each piece
of equipment.
To copy data to an external USB memory stick, first ensure that a compatible USB
stick has been inserted in the USB port on the rear of the device. The screen
caption will indicate if a USB device has been detected. Data can be copied at any
of the folder levels. Similarly to the delete function, copying a study will also copy all
of the underlying equipment folders and the files contained with each of those.
Selecting a single file from an equipment folder will copy the single file, although the
folder structure will be preserved on the USB device.
The file browser also has the provision for the creation of folders. Clicking the
‘Create’ button will create a new folder (providing a valid name is entered and the
user does not cancel the input), at the current selected level.
5.7 Scrolling
A number of screens incorporate the ability to scroll down the page using the scroll-
bar on the right hand side of the screen. Scrolling can be achieved either by
pressing the appropriate arrows or ‘thumbing’ the scroll bar in the direction required.
The latter option is akin to actually scrolling the page with your thumb.
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All measurement data can be saved to a file for later analysis. Data is saved in the
universal XML format which can be viewed in any text editor or web browser. This
data format can also be imported into applications such as Microsoft Excel. All data
must be given a study and equipment name, this information is stored within the data
file and also provides the folder structure within which the files exist. To pick an
existing study/equipment name, click on the ‘Browse’ button. This will bring up the
file explorer screen where the study and equipment can be selected.
When saving measurement data, the instantaneous readings when the ‘Save’ button
is pressed are saved. The exception to this is the ultrasonic audio recording, this will
start recording when the ‘Save’ button is pressed on the save screen not the
ultrasonic screen. A slight delay will then occur as the system records the audio.
Pressing the TEV button on the touch screen will select the TEV measurement
screens. There are a number of different screens to select and the screen used in
the previous session will appear initially. The screens available are:
• TEV – Continuous
• TEV – Continuous Pulse Mode
• TEV – Dual Probe
• TEV – Discharge Pattern
• TEV – Pulse Count Histogram
By default after start up, the TEV – Continuous screen will appear.
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This screen displays the readings from Channel 1 in a continuous display that is
updated every second. This screen is shown below.
Battery
State
Measurement
Mode Maximum
Reading
TEV Reading
In addition to this information, there are a number of buttons along the bottom of the
screen: Reset, Mode, Back, Save, and Menu.
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This screen displays the more advanced information about the TEV levels detected
from Channel 1. This is a continuous display that is updated every second as shown
below.
• TEV Reading – Shows the current measured TEV level in dB. This is colour
coded as per the traffic light indicator
• Pulses – Shows the pulse count over a 2 second period. The UltraTEV
Locator measures pulses over half a second and multiplies this by 4 to
provide a comparable readout to the MiniTEV and UltraTEV Plus+
• P/Cycle – Shows the pulses per cycle based on either a 50Hz mains
frequency reference signal
• Severity – Shows the short term severity, this is calculated by TEV magnitude
(mV) multiplied by the number of pulses per cycle
In addition to this information, there are a number of buttons along the bottom of the
screen: Mode, Back, Save, Menu.
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This screen activates the instrument in Dual Probe mode where both TEV probes
are active. In addition to dual TEV levels, precedence information is also displayed.
• Channel 1 TEV level – use the + and - buttons on the left to increase or
decrease the TEV trigger level shown as a large number
• Channel 2 TEV level – use the + and - buttons on the right to increase or
decrease the TEV trigger level shown as a large number
• Channel 1 Trigger – This is indicated by a green rectangle below the TEV
level and shows whether the UltraTEV Locator is triggering on Channel 1 at
the current TEV level
• Channel 2 Trigger – This is indicated by a green rectangle below the TEV
level and shows whether the UltraTEV Locator is triggering on Channel 2 at
the current TEV level
• Channel 1 First – This is indicated by a red rectangle below the Trigger
indication and appears when Channel 1 is triggered before Channel 2
• Channel 2 First – This is indicated by a red rectangle below the Trigger
indication and appears when Channel 2 is triggered before Channel 1
• Trigger Level – This indicates the trigger used for the precedence indication
and is either Auto or Manual
The precedence information displayed on the ‘First’ indicators is used to locate the
source of the discharge signal.
The buttons on the left side of the screen control Channel 1, the left probe, and the
buttons on the right side of the screen control Channel 2, the right probe.
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In addition to these functions, there are a number of buttons along the bottom of the
screen: Auto / Manual, Test, Reset, Mode, Back, Save, Menu.
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This screen displays the discharge pattern on a mains cycle time base (20 milli-
seconds) for Channel 1. To use this feature, the 50Hz mains reference source must
be connected to the instrument or the photo sensor must be able to pick up a
reference from mains powered lights. The time base is split up into forty slots and
will indicate if a trigger has been detected in this slot over the update period. The
display is then updated every second.
• To adjust the TEV level, use the ‘+’ and ‘-’ buttons on the right to increase or
decrease the TEV trigger level shown in the centre of the screen
• The discharge pattern on a mains cycle is shown beneath the trigger level; the
horizontal axis represents the time base and is marked at 0, 90, 180, 270 and
360 degrees. Triggers are shown as vertical lines along the time base
On the right hand side of the screen there are two buttons: + and -.
In addition to these functions, there are a number of buttons along the bottom of the
screen: Mode, Back, Save, Menu.
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This screen displays a histogram to TEV pulse magnitude on the x axis against pulse
per cycle on the y axis.
This screen can be useful to identify more than one discharge at different levels and
different pulse rates. In particular a high pulse rate discharge can be masked by a
lower rate higher magnitude discharge.
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In addition to these functions, there are a number of buttons along the bottom of the
screen: G-, G+, Mode, Save, Menu.
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5.17 Cable PD
In addition to these functions, there are a number of buttons along the bottom of the
screen: Reset, Save, Menu.
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5.18 Temperature
The temperature measurement screen is shown below. To use this feature the non-
contact temperature sensor must be connected to the instrument.
In addition to this information, there are a number of buttons along the bottom of the
screen: Reset, Save, Menu.
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6 Function Checker
UltraTEV Locator is supplied with built in function checkers. The purpose of these is
to verify the UltraTEV Locator is operational before taking a measurement on any
switchgear. Note: It is not intended to check the calibration of the instrument.
The function checker consists of two plates, one on either side of the instrument
located behind the label marked ‘probe test point’. A test pulse can be applied to
the plates in order to confirm the operation of the instrument.
To check whether the UltraTEV Locator is operating correctly, switch the instrument
on and select the TEV – Dual Probe screen. Connect both probes to the instrument
and activate the test pulse by tapping ‘Test’ at the bottom of the screen. Place the
probes firmly against the sides of the instrument and adjust the levels on both probes
to achieve a consistent trigger on both channels. The trigger level should be
approximately 38dB ± 4dB with one channel triggering first. Note due to the signal
paths when two probes are used the magnitudes will vary from those measured with
only one probe. If the probes are then swapped over, the opposite channel should
trigger first.
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Electromagnetic signals from external sources can also induce transient earth
voltages on the outside of the switchgear. These sources may be overhead line
insulators, transformer bushings, strong radio signals, and even traffic on a nearby
Motorway. These sources subsequently produce TEV signals on metalwork that is
not connected to the switchgear, such as metal substation doors or fencing. This
background noise must therefore be measured on such surfaces before any
measurements are made on the switchgear. If the background noise is <10dB then
the UltraTEV Locator pulse counter is not incremented and will read zero.
Measure the background noise level on a piece of metalwork that is not part of or
connected to the switchgear, (e.g. a metal door, a metal fence). Record three
consecutive dB values and counts on the metalwork and then take the mean
amplitude reading as the background measurement.
Switch the instrument on and select ‘TEV’ on the touch screen and then put the
instrument into TEV – Continuous mode using the buttons on screen. Connect a
probe to Channel 1. To take a measurement hold the TEV probe squarely in contact
with the metalwork on which the measurement is to be taken (preferably keeping the
probe body away from neighbouring metalwork as shown below). The unit will
display the TEV reading on the screen and the historic readings on the scrolling
histogram.
Correct Incorrect
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Record the first set of readings at each switch position unless the measurement
amplitude is greater than 10dB above the background, and greater than 20dB, 50
counts. If this is the case, record three consecutive sets of readings.
3. As the magnitude of TEV signals reduces rapidly with distance travelled, a rough
location of a discharge site will be given by the position of the largest signal. Within 5
metres of the site however, local maxima can occur due to constructive interference
between the signal and its reflections.
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Before attempting to use the UltraTEV Locator on items of plant, operators should
familiarise themselves with the equipment. The following text assumes that the
operator is familiar with the functions of the controls on the instrument.
1. Set the instrument to TEV – Duel Probe mode. Place the probes on the test
specimen at least 600mm apart and press the 'Auto' buttons on both probes.
When locating discharges, it is important that the operator takes into consideration
the possible signal paths. For example, when tests are made on cable sealing ends,
the external TEV mode signals always travel along the outside of the cable sheath
away from the termination regardless of whether the discharge source is in the
sealing bell or in the cable.
This is a consequence of the high frequency skin effect that restricts high frequency
currents to a thin layer on the surface of conductors. The signals cannot travel
through the thickness of the cable sheath. Instead they must travel to the base of the
sealing bell before transferring to the outside of the cable sheath and travelling back,
along the outside of the cable, to ground.
Tests for discharges in cable sealing ends can be frustrated by corona discharges
from sharp projections on components such as arcing horns and conductor clamps.
If the discharges are found to occur repeatedly, in quick succession, around the peak
negative voltage of the high voltage supply, and nowhere else during the cycle, and
the discharges are all of similar amplitude, this is indicative of corona from a sharp
projection on a component at high voltage. If the discharges occur around the
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positive peak, the corona is associated with a sharp projection on the 'earthy' side of
a discharge gap. If the absolute phase is not known, it will not be possible to
distinguish between these two options but the presence of a corona source will still
be apparent. If these are the only discharges detected, no further tests need be
made and the circuit can remain in service.
Discharges between two insulating surfaces (e.g. in a void within the insulation)
generally show considerable variation in amplitude between events. They occur in
two parts of the cycle starting before each zero voltage crossing and finishing just
before the ensuing voltage maximum. Within these time slots, their occurrences can
be fairly random. The behaviour is similar for both time slots.
If one side of the discharge site has a small external radius and the other is relatively
flat (e.g. a piece of metallic swarf adjacent to, but not in electrical contact with, the
chamber of a gas insulated switchboard or, at the edge of a stress grading foil in a
capacitor bushing), the discharges exhibit strong asymmetry between the positive
and negative going cycles.
A problem can occur in identifying the source of discharges when testing plant which
can be racked out, such as circuit breakers, voltage transformers, etc. If discharges
are found on this type of plant, it is possible to arrange for the item to be isolated by
racking it out to determine whether the discharges are in the plant item or are coming
from the busbar chamber. In particular, it may be necessary to determine whether a
discharge site is in the plug bushing of the circuit breaker or the orifice bushing of the
busbar chamber.
A discharge site in the orifice bushing may remain active if the plug bushing is
withdrawn and it might therefore be expected that the level of discharge on the
busbar chamber would be unaffected when the circuit breaker is racked out if the
source is in the orifice bushing. However, this is not the case.
When the plug bushing is disconnected from the orifice bushing, there is no central
conductor at the outer end of the orifice bushing. A short length of circular wave-
guide will therefore be created which will appear as an open circuit to all signals
below it's cut off frequency.
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The effect of this is to reflect internal discharges generated in the orifice bushing
back into the bushing, preventing them from being detected externally. It will
therefore appear that the discharge source is in the circuit breaker as the discharge
on the busbar will have disappeared. If this situation occurs, it will be necessary to
carry out separate HV tests using a test transformer to energise the circuit breaker
under standard HV test safety procedures.
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Turn on the unit and select Ultra Mode from the menu. Plug in the supplied
headphones and adjust the volume. The reading will continuously update on screen.
A measurement of the background noise should be taken within the substation. This
is done by pointing the probe away from any direct ultrasonic sources, such as
switchgear and fluorescent lighting, and taking a measurement. Record three
consecutive sets of readings and take the mean amplitude reading as the
background measurement.
To survey the switchgear, point the ultrasonic sensor towards any air gaps,
particularly breaker spouts, air filled cable boxes, VT and busbar chambers. Set the
gain to maximum initially and reduce the gain if the readings are too high.
To convert from dBµV to dB SPL (sound pressure level) subtract 19dB from the
reading.
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9 Accessories
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9.3 UltraDish
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1. High background reading, i.e. greater (a) High levels of background noise can
than 20dB. mask discharges within the switchgear
(b) Possibly due to an external influence.
If possible remove the external source
and re-test alternatively re-survey
using the PD Monitor to identify any
discharges in switchgear.
4. For readings with a count rate greater There may be transmitted background
than 1000. electromagnetic activity in the region. If
the readings are greater than 20dB then it
is recommended that a PD Monitor be
installed to identify external
electromagnetic activity.
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The TEV measurement works over the frequency range 3 - 100MHz. At these
frequencies high voltage power plant items behave similarly to transmission lines
rather than capacitors. The area under the voltage/time curve would be proportional
to the charge transfer during the discharge process.
TEV sensors measure the peak voltage of the detected transient, rather than the
area under the curve. Therefore, it does not measure the charge directly.
Furthermore, it is the peak of the wave detected on the external surface of the metal-
cladding that is measured and this will be a fraction of that within the cladding.
As the pulse travels along the external surfaces of the metal-cladding it disperses,
i.e. spreads out. This has the effect of reducing the peak amplitude whilst
maintaining the area under the curve. Therefore, the further away from the
discharge source the pulse is detected, the greater the attenuation.
Clearly the relation between dB and pC is dependent on many factors, most of which
are difficult to quantify.
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Table 2 gives some empirical results for a phase to earth discharge in a compound-
filled 11kV cable end box.
Table 2 dB-pC guidance for compound-filled 11kV distribution cable end box
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Table 3 gives some empirical results for a phase to earth discharge in a SRBP
bushing in an Oil Circuit Breaker.
Table 4 gives some empirical results for an internal discharge in a Cast Resin CT at
11kV.
It must be stressed that the tables above should only be used as a rough guide.
Whilst it is generally correct that increasing pC levels equates to increasing dB
levels, factors such as the source of the discharge activity and the attenuation path
all have significant influence on calibrating results.
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12 Instrument Specification
Sensor: Capacitive
Measurement Range: 0 – 60dBmV
Resolution: 1dB
Accuracy: ±1dB
Max Number of Pulses/Cycle: 655
Min Pulse Rate: 10Hz
Sensor: RFCT
Measurement Range: 0 – 25,000pC
Resolution: 98pC
Accuracy: 98pC
Min Pulse Rate: 10Hz
12.3 Hardware
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12.4 Environmental
12.5 Dimensions
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Maintenance
It is important that the unit is kept clean and dry. It is not weatherproof. Avoid
storage in damp and humid conditions and do not subject it to temperature extremes,
excessive vibration or shocks. Do not stand on the case.
No attempt should be made to gain access to the internal circuitry of the instrument,
or its accessories. Advice should be sought from the manufacturer, or the supplier, if
any doubt exists over the equipment's performance or operation.
The unit should be cleaned with a damp cloth. If more heavily soiled, a foam
cleanser may be used, provided care is taken not to allow fluid to enter the
instrument. Abrasive cleaners must not be used. Take care not to scratch the
plastic overlay of the front panel, especially in the area of the LCD window.
13 Calibration
The recommended calibration interval of 12 months is based on EA Technology’s
experience with this product.
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EA Technology Ltd UltraTEV Locator Operating Manual E503/L/01/E
15 Warranty
Warranty Extension
All registered products will receive an additional 12 months warranty free of charge.
Note
EA Technology Ltd
Capenhurst Technology Park
Capenhurst
Chester
CH1 6ES
UK
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16 Notes
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