Specifications

POKAYOKE TOOLS
Item

TW-800T TW-800R TW-800R-EXP TW-800R-EXS TW-800R-EXL TW-800R-EXB

Frequency Band 2,403 MHz-2,478 MHz (A free channel is selected automatically by a frequency hopping function.)
Communication Interactive Communication 250 kbps
Input(s) 1 Limit Switch 1 Test Switch
1 Relay Output (Terminal Block M3) 4 Relay Outputs (Terminal Block M3) 1 Relay Output (Terminal Block M3)
Output(s)
Rated Load AC/DC 30V / 0.5A Rated Load AC/DC 30V / 0.5A Rated Load AC/DC 30V / 0.5A

TW-800 Series
RJ-45 Ethernet 10BASE-T
Interface 1 RS-232C CC-Link IE Field Basic
or 100BASE-TX (Auto Detection)
1 Receiver LED (Green)
1 Receiver LED (Green) 4 Receiver LEDs (Green) 1 Receiver LED (Green) (also as lighting switch for pairing)
(also as lighting switch for pairing)
Display 1 LED (Red/Green) (also as lighting switch for pairing) (also as lighting switch for pairing) 1 Power LED (Red)
1 Power LED (Red)
1 Power LED (Red) 1 Power LED (Red) 5 Comm. Monitor LEDs (Red)
1 Comm. Monitor LED (Orange)
Buzzer Piezo Buzzer 95dB (at 1 m (3.3'))
Power Source 1 Coin Battery (CR2032) DC 24V±20% (DC 19-28V) (Terminal Block M3)
Current
Consumption 60mA or less 80mA or less 90mA or less 140mA or less 150mA or less

Operating
Environment Temperature: 0-50°C (32-122°F) Humidity: 80% or less (without condensation)

External 34 x 71 x 17.5 mm 80 x 100 x 30 mm 130 x 100 x 30 mm 150 x 100 x 30 mm

Dimensions (1.3 x 2.8 x 0.7") (3.1 x 3.9 x 1.2") (5.1 x 3.9 x 1.2") (5.9 x 3.9 x 1.2")
(W x H x D) (excluding protrusions) (excluding protrusions) (excluding protrusions) (excluding protrusions)

Weight Approx. 40 g (1.4 oz) Approx. 250 g (8.8 oz) Approx. 430 g (15.2 oz) Approx. 450 g (15.9 oz) Approx. 500 g (17.6 oz)
Antenna PCB Antenna Dipole Antenna
Approx. 300,000 uses
Battery Life
(depending on usage conditions)

1 Power Switch 1 Power Switch

Switches 1 Switch (6-Position DIP) for Setting 2 Switches (6-Position DIP each) for Setting
1 Lighting Switch (for pairing) 1 Lighting Switch (for pairing)
Keyboard
Accessory 1 Coin Battery (CR2032)

Item

TW-800R-EXC TW-800R-SCL HRF-2402

Frequency Band 2,403 MHz-2,478 MHz (A free channel is selected automatically by a frequency hopping function.) Item Specifications
Communication Interactive Communication 250 kbps Frequency Band 2,403 MHz-2,478 MHz
Antenna Power 2.1mW
6 Non-voltage Contact Inputs Number of Channels 76ch
5 Non-voltage Contact Inputs
Input(s) (1 SENSOR, 1 JUDGE, 1 RESET, 3 Work-Select) Data Rate 250kbps
(1 JUDGE, 1 RESET, 3 Work-Select)
Modulation Method GFSK
Operating Power DC 1.9-3.6 V
(At TW-800R) 1 Relay Output (Terminal Block M3) Supply Voltage
2 Power Transistor Outputs
Output(s) Rated Load AC/DC 30V / 0.5A Current Consumption Approx. 17.0mA when transmitting
(1 PASS / 1 FAIL)
(At Counter Unit) 2 Relay Outputs (Terminal Block M3) (1 PASS / 1 FAIL) Approx. 18.5mA when receiving
Rated Load DC 24V / 0.1A
Rated Load AC/DC 30V / 0.5A Maximum 5.5μA at standby
Interface Operating Temperature: 0-50°C (32-122°F)
Environment Humidity: 85% or less (without condensation)
(At TW-800R) 1 Receiver LED (Green)(also as lighting switch for pairing) External Dimensions 15 x 2.1 x 22 mm
7-Segment LED 3-Digit ((W x H)
1 Power LED (Red) (W x H x D) (0.59 x 0.08 x 0.87")
27 x 50 mm (1.1 x 2.0") per digit)
Display (At Counter Unit) 7-Segment LED 2-Digit ( (W x H) 15 x 27 mm (0.6 x 1.1") per digit) Antenna Selection of chip or external antenna
Graphic LCD JUDGE LED: Red/Blue/Green/White
Interface <GPIO> Input/Output: Max. 7 Ports
JUDGE LED : Red/Blue/Yellow/Green Receiver LED: Red/Blue/Green/Yellow/White
Note: because input / output port and serial communication with
Buzzer Piezo Buzzer 95dB (at 1 m (3.3')) Piezo Buzzer 90dB (at 0.1 m (3.9")) PWM / ADC share some ports, a duplicate use is impossible.
Power Source DC 24V±20% (DC 19-28V) (Terminal Block M3) AC 100-240 V (using included AC Adapter)
Current
110mA or less 200mA or less
Consumption
Operating
Environment Temperature: 0-50°C (32-122°F) Humidity: 80% or less (without condensation) ■ Specification and Operating Environment
Supported OS Windows7 to 10 32bit & 64bit
External 218 x 100 x 30 mm 150 x 100 x 30 mm
Dimensions CPU Intel Core i3 2.30GHz or above
(8.6 x 3.9 x 1.2") (5.9 x 3.9 x 1.2")
(W x H x D) (excluding protrusions) (excluding protrusions) Memory 4GB or above
TW-800R TW-800R-EXP TW-800R-EXS TW-800R-EXL TW-800R-EXB
Screen Resolution 1366 × 768 (WXGA) or above
Weight Approx. 750 g (26.5 oz) Approx. 290 g (10.2 oz)
Free space 1 GB (Excluding data / log)
Antenna Dipole Antenna Chip Antenna Supported Languages Japanese / English
Battery Life
1 Power Switch
5 Touch Keys;
Switches 1 Switch (6-Position DIP) for Setting
POWER / REG. / RESET / ▲(UP) / ▼(DOWN)
1 Lighting Switch (for pairing)

Keyboard 16-Key: 0-9, ▲(UP), ▼(DOWN), ESC, ENT, F1, F2

Accessory 1 AC Adapter

Please contact your nearest distributor.

TW-800R-EXC TW-800R-SCL

62-1 Toyooka-cho, Kita-ku, Hamamatsu,

Shizuoka, 433-8103 Japan
TEL: +81-53-438-3555 / FAX: +81-53-438-3411
URL: https://www.herutu.co.jp/en/
Email: info@herutu.co.jp
Helping Operator Mistake Prevention (Pokayoke) Pokayoke Transmitters
Products helping operator mistake prevention (pokayoke) TW-800T This transmitter is used by attaching to various kinds of tools such as torque wrench, plier wrench, etc.
in the production process using tools such as torque wrench,
pliers wrench, and power tools. The power source uses an easily replaceable coin battery (CR Options Protective Cover
2032). Due to its low power consumption, approximately
300,000 uses are possible. A test switch enables communication
and battery voltage checks. The case is constructed from a
durable material: polypropylene.
TW-510C-1
for small wrenches
A build-in LED displays the communication result.

Available in Canada, US, Mexico, Japan, China,

Taiwan, Thailand, Vietnam, Malaysia, Philippines, TW-510C-2
for medium & large wrenches
Indonesia and India Comm.: OK Comm.: Failed
Note: for a wrench measuring
50N or less, we recommend
TW-510C-1.

HRF-2402 A module for tools such as Check Pen S, approval stamps, etc.,
with limited space to install a transmitter
Applicable as tools such as Pokayoke Available in Canada, US,

Tools
torque wrenches, pliers Mexico, Japan, China,
wrenches, marking pens, Diverse Sold Taiwan, Thailand, Vietnam,
HRF-2402 is a wireless module equipped with various interfaces.
By installing an interface board equipped with the necessary This module
power tools, riveters, grease Tools Worldwide Malaysia, Philippines, input and output capabilities, the module can be attached to vari-
will help the
"IoT conversion"
guns, approval stamps, etc. Indonesia and India ous tools. Our original product the Check Pen S also comes with of your tools.
Note: Products with HRF-2402 are unavailable the module embedded. This module can communicate with
in Malaysia and Taiwan. Pokayoke receivers TW-800R-***.
With the coopera-
tion of various tool
･ Interactive communication
Stable I/O relay output manufacturers,
Wireless Network this module will
･ Frequency hopping function RS-232C serial output
･ Adopted proprietary protocols Communication Compatibility LAN connection help realizing the
CC-Link IE Field Basic support Available in Canada, US, Mexico, Japan, China, "IoT conversion"
Thailand, Vietnam, Philippines, Indonesia and India of your tools.
This module can be embedded into many different tools.

Tools (with Pokayoke transmitters) Pokayoke Receivers

Pokayoke Receivers
We have an extensive line-

TW-800R-***
up of receivers with various These receivers are capable of pairing with Pokayoke transmitters.
interfaces. You can select We can provide a rich variety of receivers depending on your needs.
the best receiver for your
needs according to the Enriched features include relay-output(s) and a counter,
specifications of your and a rich variety of connection types such as I/O, RS-232C, LAN, etc. are available.
network environment.

I/O relay output

<Herutu Electronics Original Products> RS-232C serial output
LAN connection
Comm. Distance CC-Link IE Field Basic support
屋内約30m
Approx. 30 m TW-800R
Count display
(98 ft) Indoors
（環境により変動あり）
(may vary depending on the environment)

A tool (transmitter)
TW-800R TW-800R-EXP TW-800R-EXS TW-800R-EXL TW-800R-EXB TW-800R-EXC TW-800R-SCL
and a receiver that
can be easily
paired.
Receiver (without counter feature) Receiver (with counter feature)
<Supporting Products from Tool Manufacturers>
We support tools from Uryu Seisaku, Ltd., Nakamura Mfg. Co., Ltd. and Makita Corporation.
Available in Canada, US, Mexico, Japan, China, Taiwan, Thailand, Vietnam, Malaysia, Philippines, Indonesia and India Note: TW-800R-SCL is unavailable in Malaysia and Taiwan.
 "IoT Conversion of Tools"
A Line-up of a Rich Variety of Pokayoke Tools of industries worldwid
Pokayoke tools are be

Herutu Electronics Original Tools Line-up

Pliers Wrench Check Pen S Just by changing the barrel of the Check Pen S, various pens can be used.
The replacement method
is easy: just remove the
current barrel, and
change to the one that
matches your needs.

Small Type [JPS100Y] Light Type [JPS175Y2] Light & Slim Type
Length 200 mm (7.9") Weight 300 g (10.6 oz)
Jaw Opening 10-12 mm (0.4-0.5")
Length 230 mm (9.1") Weight 350 g (12.3 oz)
Jaw Opening 10-12 mm (0.4-0.5")
[JPS175YS] Built-in wireless
Max. Jaw Opening approx. 20 mm (0.8") Max. Jaw Opening approx. 25 mm (1.0") Length 230 mm (9.1") Weight 340 g (12.0 oz)
Jaw Opening 10-12 mm (0.4-0.5") module HRF-2402 Examples of Supported Pens
Max. Jaw Opening approx. 25 mm (1.0")

This pliers wrench is a tool used to

lock clamps by detaching or
removing the pins of various hose
clamps, such as those used in
radiators, engines, etc. Standard Type [P200Y2] Thin Nose Type [SN200Y2] Spring Hose Clip Type The Check Pen S is a check pen for
It can be used with pokayoke Length 245 mm (9.6") Weight 410 g (14.5 oz) Length 250 mm (9.8") Weight 420 g (14.8 oz) [AE-200] mistake prevention (pokayoke) of Mitsubishi Pencil Tombow Pencil Shachihata
(mistake prevention) applications in Jaw Opening 10-12 mm (0.4-0.5") Jaw Opening 10-12 mm (0.4-0.5")
Length 250 mm (9.8") Weight 500 g (17.6 oz) Paint Marker PX-20 Marking Holder H-DM Kawakimapen K-177N
Max. Jaw Opening approx. 25 mm (1.0") Max. Jaw Opening approx. 25 mm (1.0") marking work. Due to the embedded
CP-09S
Jaw Opening approx. 33 mm (1.3")
combination with a Pokayoke Note: Thin bent nose upward and downward
types are also available. Max. Jaw Opening approx. 33 mm (1.3") wireless module HRF-2402, the pen CP-02S CP-11S
receiver. can communicate with a Pokayoke The CP-02S is a check pen for The CP-09S is a check pen for The CP-11S is a check pen for
False Transmission receiver. mistake prevention (pokayoke) of mistake prevention (pokayoke) of mistake prevention (pokayoke) of
marking work with the PX-20 marking work with the H-DM marking work with the K-177N
Prevention Feature Display 1 LED (Red/Green)
(Mitsubishi Pencil), the No.500 (Tombow Pencil). (Shachihata).
Power Source 1 Coin Battery (CR2032)
This pliers wrench has a false transmission Frequency Band 2,403 MHz-2,478 MHz (Teranishi Chemical Industry), the
prevention feature that only transmits when Comm. Distance Approx. 30 m (98 ft) Indoors
M-20PM (Pilot Corporation), the - External Dimensions* - External Dimensions*
grasping above a certain thickness. The tool is (The distance may vary depending Length approx. 128 mm (5.0") Length approx. 125 mm (4.9")
shipped with a default setting to transmit at a on the environment) MMP-20 (Pentel), and the #600
Thickness 31 mm (1.2") Thickness 31 mm (1.2")
thickness of 1 mm (0.04") and above. Compliance Standards - 2.4GHz Low Power Data (Alton). - Weight* approx. 56 g (2.0 oz)
Communication System - Weight* approx. 80 g (2.8 oz)
- Radio Equipment of Certification - External Dimensions* * Pen excluded * Pen excluded
Jaws Regulation Article 2, Paragraph 1 Item 19 Length approx. 135 mm (5.3")
The jaws are brazed with Snap Ring Type Super Wide Jaw Opening Type Wider Jaw Opening Type - Radio Equipment Regulations
Article 20 of 49 Paragraph 1
Thickness 31 mm (1.2")
- Weight* approx. 80 g (2.8 oz)
a high hardness material.
[FOS-185] [LN240SR] [T-308R] Battery Life Approx. 300,000 uses
* Pen excluded
Spring Length 205 mm (8.1") Weight 300 g (17.6 oz) Length 240 mm (9.4") Weight 350 g (12.3 oz) Length 255 mm (10.0") Weight 380 g (13.4 oz)
(depending on usage conditions)
Jaws open to Jaw Opening approx. 6-8 mm (0.2-0.3") Jaw Opening 17-20 mm (0.7-0.8") Jaw Opening approx. 17 mm (0.7")
a certain width. Max. Jaw Opening approx. 21 mm (0.8")
Use Range of Snap Ring: 10-40 mm (0.4-1.6")
Max. Jaw Opening 30 mm (1.2") Max. Jaw Opening approx. 17 mm (0.7")
Various pens can be used. We support various commercially available pens.
Note: There is no function for preventing a false (Cases of pens sold in Japan)
transmission.
Model Part Number Pen Manufactures Options
Transmission Timing PX-20 Mitsubishi Pencil
When grasping the hose clamp, a certain force is applied to the jaws of the pliers wrench. Because this is a mechanism similar to a
No.500 Teranishi Chemical Industry
torque wrench, the pliers wrench hits the internal limit switch in the transmitter, triggering the transmission. Two types of transmission
Bumper timings are available depending on the transmitter used. CP-02S M-20PM Pilot Corporation
This prevents excessive
【TW-800T】Grasping transmits 【TW-800T-PLR】Releasing transmits MMP-20 Pentel
jaw opening.
#600 Alton
Transmitter Pen-Cap
CP-05S PX-21 Mitsubishi Pencil (Common)
Attachment of TW-800T.
Grasping Releasing Pipe
Bumper Switch CP-09S H-DM Tombow Pencil CP-S-CA
transmits! transmits! CP-**S-PP
An adjustment screw Same mechanism as
Grasp the tabs of the Grasp the tabs of the hose Grasp the tabs of the hose Grasp the tabs of the hose Open the jaws of the pliers CP-11S K-177N Shachihata The ** part of the
prevents a false a torque wrench hose clamp. clamp and slide the clamp clamp. clamp and slide the clamp wrench. model number differs
transmission. with limit switch. onto the hose to its onto the hose to its Pens sold in your country can be also supported. Please contact us. with the pen select.
intended position. intended position.

HRF-2402
For Standard Types For Wide Jaw Opening Types For Wider Jaw Opening Types
【SP-200】 【SP-201】 【SP-202】 Pokayoke Wireless Module Capable of communications with Pokayoke receivers
Replacement ＪＰＳ１００Ｙ ＳＮ２００Ｙ２ ＪＰＳ１７５Ｙ２ ＳＮ２００Ｙ２ T-308R
Springs ＪＰＳ１７５Ｙ２ ＢＮ２００ＹＵ２ ＪＰＳ１７５ＹＳ ＢＮ２００ＹＵ２
ＬＮ２４０ＳＲ Features
ＪＰＳ１７５ＹＳ ＢＮ２００ＹＤ２ Ｐ２００Ｙ２ ＢＮ２００ＹＤ２
Ｐ２００Ｙ２
It is a compact transceiver module using the 2.4GHz band.
The communication distance is approximately 30 m (98 ft) indoors.
Serial communication (UART / SPI) and parallel communication (PWM / ADC / IO) are provided as interfaces.
Custom-ordered Due to its low power consumption, the module can be driven with coin batteries, dry-cell batteries, etc.
Products Either a chip antenna or external antenna can be used.
(Examples) Since proprietary protocols are incorporated, man-hours for the development related to communication can be dramatically
reduced.
We accept requests for special orders to construct the interface boards according to a customer's individual specifications. We also
We make with a minimum quantity of one. Please feel free to contact us. assemble, inspect and deliver the module and the interface board.
eing used as a group of IoT tools to support mistake prevention (pokayoke) at factories in a wide range
e. Please contact us to get support when customizing your tools.

Pokayoke Receivers (Without Counter Feature) Line-up Pokayoke Receivers (With Counter Feature) Line-up
1-Relay-Ouput Type 4-Relay-Output Type RS232C Serial Output Type

TW-800R TW-800R-EXP TW-800R-EXS

Simple Pokayoke Counter Pokayoke Counter

TW-800R-SCL TW-800R-EXC
Serial
I/O I/O （RS-232C）
1 Maximum 4
Transmitter Transmitters
Support Support

1 Maximum 4 UNLIMITED
Transmitter Transmitters Transmitters
Support Support Support
Count Remaining Count Remaining
When receiving a signal When receiving a signal
from a Pokayoke transmitter, from a Pokayoke
the count will be reduced by one. transmitter, the count
will be reduced by one.

Output Data Format

Transmitter Task Info
Preamble STX ETX Checksum
ID No. Transmitter Battery Info

Process A Process B Process C Process A Process B Process C

LAN Connection Type TW-800R-**

Work Work Work Work
CC-Link IE Field Basic Support Common options for Work Work
TW-800R-EXL
Task Task

TW-800R-EXB
START JUDGE RESET START JUDGE RESET

CC-Link IE
LAN Field Basic Task Details Task Details
AC Adapter of a Work (Example) of a Work (Example)
【ADB24050-C】
UNLIMITED UNLIMITED
Transmitters Transmitters
Support Support
Specified Count Value 2 Specified Count Value 3 2 4 2
Option for Option for Tool Timer Tool Timer
TW-800R-EXS TW-800R-EXC (Task time per tool)
No timer feature
(Task time per tool)
10s 5s 15s 5s

Work Timer No timer feature Work Timer

(Task time taken per work) (Task time taken per work) 40s

Task Task
JUDGE JUDGE
START START
Output Data Format
Transmitter Task Info When the number of tasks completed
Preamble STX ETX Checksum
ID No. Transmitter Battery Info reaches a specified number,
the remaining tasks are counted as The counter assigns a "PASS" or
"0", and a "PASS" is assigned. "FAIL" depending on any or all of
RS-232C Straight Switch Box the specified conditions of count
number, tool timer and work timer.
Cable (1.8 m) (5.9 ft) for Work-Select
【6232-9F9F-06】 【TW-WS-01】
PASS PASS FAIL

Buzzer Sound Buzzer

Ensuring Traceability of Tasks Using Tools Options for TW-800R-SCL Sound
Buzzer
Sound

Production Process Support Software for Pokayoke Tools

Relay Output Relay Output Relay Output

Mistake Prevention (Pokayoke) Counter Feature on Computer

Ensuring Traceability of Tasks
for Covering Multiple Processes (POKAYOKE plus Viewer)

Configurable Specified
'POKAYOKE plus' is a Configurable Specified Up to 999 times per work Count Value Up to 99 times per work
Count Value
Windows-compatible (Sum of all tools)
application that can be Input Cable Judgment Output Cable
【TW-SCLI-6】 【TW-SCLO-4】 Note: By using the optional 'input cable', Selectable Number
used in conjunction with a Selectable Number of Work Types Up to 8 types
of Work Types 1 type
Pokayoke receiver capable you can select up to 8 types of work.
of a LAN connection, for Reset with the configured timer Reset with the configured timer
Reset Method
customers who want to Reset Method Reset with an external signal
Reset with an external signal
ensure the traceability of
'wearing safety protectors' The order of using tools can be managed (sequence feature)
Simple Pokayoke LAN Connection Type Adjustable buzzer volume
or 'tasks involving tools' of Remarks Remarks
Counter Pokayoke Receiver Selectable Languages (Japanese / English)
workers in the factory.
TW-800R-SCL TW-800R-EXL Wall Mounting Bracket Desktop Stand
【TW-SCLF-01】 【TW-SCDS01】
 Making Tools Pokayoke Compatible
Pokayoke Wireless Unit HCP-2402T-MC
HCP-2402T-MC is a wireless unit that can
communicate with the TW-800 series • Switch for pairing
Pokayoke receivers.
＋ •
•
•
LED Display
Antenna
Input
＝
An interface board is added to “Pokayoke
Pokayoke wireless module HRF-2402” installed in the Pokayoke
Interface
Pokayoke
Wireless Unit “Check Pen S”, which has a proven track Wireless Module Wireless Unit
Board
HCP-2402T-MC record in factories, and the unit is provided in HRF-2402 HCP-2402T-MC
a form that is easy to incorporate into a tool. Item Specifications
■Features Frequency Band 2,403MHz-2,478MHz
✓ Can communicate with the TW-800 series Pokayoke receivers Input 1 Non-voltage Contact
✓ The communication distance is about 30m(98ft) indoors Display 1 Communication LED : (Green / Red)
✓ Equipped with a pairing switch, LED display, antenna and input, so it Operating power DC2.2V-6.0V
can be used as a built-in unit supply voltage
✓ Built-in proprietary communication protocol can greatly reduce the External Dimensions
20.0×30.0×6.4mm(0.79×1.18×0.25”)
communication related development cost (W x H x D)
Canada/US/Mexico/Japan/China/Thailand/Vietnam/
Available countries
Philippines/India *Available soon : Indonesia

HCP-2402T-MC can be built in by retrofitting to impact driver/impact wrench made by Makita Corporation

【Impact driver/Impact wrench models that can build-in HCP-2402T-MC】

*Japan
Impact Drivers TDA040D/TDA070D/TDA100D/TDA140D
Impact Wrenches TWA070D/TWA100D/TWA140D/TWA190D
*Overseas
Impact Drivers DTDA040/DTDA070/DTDA100/DTDA140
Impact Wrenches DTWA070/DTWA100/DTWA140/DTWA190
Makita
Impact Driver/Impact Wrench
TW-800 Series Pokayoke Receivers

*For purchasing an impact driver/impact wrench, please contact Makita Corporation or Makita Corporation’s dealers.
 Improving Workability and Maintainability of Tools NEW
Pokayoke Compact Transmitter
TW-850T
This is a compact transmitter that improves the workability and
maintainability of Pokayoke compatible tools with the same communication
performance of the Pokayoke transmitter TW-800T.
More compact with the same communication performance
Easy battery replacement
Notification by LED / buzzer
Actual Size

The transmitter can be attached to various tools, including electric screwdrivers,

cable tie guns, the LOCTITE® hand pumps, stamps, and more.

More compact with the same communication performance Easy battery replacement Notification by LED / buzzer

Comm. Comm.
Length
reduced by approx. OK Failed
22%
71mm (2.8")

55mm (2.2")

Width
reduced by approx.

18%
34mm (1.3") 28mm (1.1")

Thickness
The battery can be
17.5mm
(0.69")

reduced by approx.
An LED indicates An LED and a SOUND
(0.47")

31%
12mm

replaced by removing
successful indicate failed
the battery cover.
communication. communication.

2,403MHz-2,478MHz (A free channel is selected Please use TW-800T /

Frequency Band TW-800T-PLR
automatically by a frequency hopping function.)
1 Non-voltage Contact Signal
as a transmitter
Input
for a torque
Display 1 LED (Red / Green) wrench and a
Buzzer Piezo Buzzer pliers wrench.
Power Source 1 Coin Battery (CR2032)
TW-800R TW-800R-EXP TW-800R-EXS TW-800R-EXL TW-800R-EXB
External Dimensions 28 x 55 x 12 mm (1.1 x 2.2 x 0.47") TW-800T
(W x H x D)
TW-850T can be used in combination with (excluding protrusions) TW-800T-PLR
Weight
TW-800 series receivers. Antenna
About 25g (0.88 oz)
Chip Antenna
Battery Life Approx. 300,000 Uses (depends on usage conditions)
1 Coin Battery (CR2032)
Accessories
1 Connector Cable for Connection (approx. 20cm (7.9"))

Available Countries Canada / US / Mexico / Japan / China / Thailand /

TW-800R-SLNX TW-800R-SC TW-800R-SCL TW-800R-EXC Vietnam / Phillippines / India * Available soon: Indonesia

Please contact your nearest distributor.

62-1 Toyooka-cho, Kita-ku, Hamamatsu,

Shizuoka, 433-8103 Japan
TEL: +81-53-438-3555 / FAX: +81-53-438-3411
URL: https://www.herutu.co.jp/en/
Email: info@herutu.co.jp

2020041000P
 Ensuring Traceability of Tasks and Safety
NEW
Production Process Support
Software for Pokayoke Tools V3.00 Functional Overview
Mistake Prevention (Pokayoke) Counter Feature on Computer
Ensuring Traceability of Tasks
for Covering Multiple Processes (POKAYOKE plus Viewer)

Customers can log and save task results for By linking the "POKAYOKE plus" to the By linking the software with the TW-800R-EXL,
each work* through the TW-800R-SCL or TW-800R-SCL installed for multiple customers can prevent mistakes (pokayoke) at
When used in combination with a TW-800R-EXL installed in multiple processes. processes, customers can set work execution up to 16 stations by locating a Windows
instructions, counting the number of tasks computer with the "POKAYOKE plus Viewer" at
LAN-connectable Pokayoke *"Work" refers to the content of tasks using one or more tools. For
example, the content of a work would be registered as "tasks done upwards, etc. the task site.
10 times with a cordless power tool, 3 times with the Check Pen S,
receiver, this Windows application Simple
and 1 time with an approval stamp."

helps customers ensure the Pokayoke Counter

TW-800R-SCL

traceability of "working with tools"

and "wearing safety protection
LAN Connection Type
equipment" for workers in factories. Pokayoke Receiver
TW-800R-EXL

Work Work Work

Ensuring Traceability Work Status Notification for

Task Count Management with Process Process Process

Up to 8 Stations
and Grasp of Tasks and Remote Staffs and
A B C Work TW-800R-EXL
Work
Pokayoke Compatible Tools Process Process
Safety in Real-Time Manufacturing Sites

Up to 16 Stations
Viewer
TW-800R-SCL A B

TW-800R-EXL

Process A Process B Process C

WindowsPC
WindowsPC

Max. Viewer
I/O 8 Tools

I/O Task Results ● Work Title

● Start Date and Time of Task
Since customers can register the Since up to 8 tools can be registered for one
LAN Connection Type I/O Unit
WCP-232-EXL ● End Date and Time of Task TW-800R-SCL installed at up to 8 stations for work, the system can prevent mistakes
● Judgment Result ● Cause of FAIL, etc. one work, the system can prevent mistakes (pokayoke) for tasks that use up to 8 tools. An
(pokayoke) for tasks that use up to 8 tools. You unlimited number of works can be registered.
■Since the system can grasp in real-time the can register an unlimited number of works.
status of task results for each work done or
where a "FAIL" occurs, customers can take
prompt action to address a process where a
mistake has occurred. ■You can reserve executions for up to 8 works as ■The "POKAYOKE plus Viewer" operates based
shown below. on work execution instructions from the
"POKAYOKE plus", and displays the content of
tasks in terms of works, the task count, and
Work A Work B Work C
judgment results.
Mail Currently Running Work Next Scheduled Work Subsequent Scheduled Work

SMS
Messaging App

■"POKAYOKE plus" Specifications and Operating Environment ■"POKAYOKE plus Viewer" Specifications and Operating Environment
Output to Manufacturing Equipment Other Convenient Features Supported OS Windows 8.1 or later to Windows 10 32-bit/64-bit Supported OS Windows 8.1 or later to Windows 10 32-bit/64-bit
CPU Intel® Core™ i3 2.3GHz or above CPU Intel Atom® x5-Z8350 1.44GHz or above
By connecting a LAN connection type I/O unit The application informs the remaining Required Memory 4GB or above Required Memory 4GB or above
Resolution 1366 x 768 (FWXGA) or above Resolution 1366 x 768 (WXGA) or above
WCP-232-EXL to a LAN, the application battery level of the Pokayoke compatible
HDD Free space of 1GB or above, excluding data/log HDD Free space of 1GB or above, excluding data/log
New Features of outputs the task status (PASS/FAIL) of work to transmitter. Supported Languages Japanese/English Supported Languages Japanese/English
POKAYOKE plus the manufacturing equipment.
Note: Compatible Pokayoke transmitter is required.

V3.00 (The maximum number of WCP-232-EXL connections for By registering photos of Pokayoke Please contact your nearest distributor.
the "POKAYOKE plus" is 16.)
compatible tools, it is easier to grasp of the
working tools.

20200500P