2946 1651 06 SMARTBOX Installation (Detailed Instruction)

Installation instruction
1. General Information
SMARTBOX (detailed instruction)
Printed Matter Number : 2946 1651 06

Applicable to : SMARTBOX
Preliminary Operations : -
Safety Instructions : -
Persons Required : 1
Special Tools : Equipment for drilling a hole of 13mm and 19mm
Consumables : -
2. Document Overview
This document covers the following subjects:
1. General Information ...................................................................................................................................................... 1
2. Document Overview ..................................................................................................................................................... 1
3. Edition change .............................................................................................................................................................. 5
4. Safety first..................................................................................................................................................................... 6
Safety precautions during installation ...................................................................................................................... 6
4.1.1. General precautions ............................................................................................................................................ 7
4.1.2. Precautions during installation ............................................................................................................................. 7
4.1.3. Precautions during operation ............................................................................................................................... 7
4.1.4. Precautions during maintenance or repair ........................................................................................................... 7
5. Introduction ................................................................................................................................................................... 9
SMARTBOX safety & environment .......................................................................................................................... 9
5.1.1. General safety ..................................................................................................................................................... 9
5.1.2. Care and Maintenance ........................................................................................................................................ 9
5.1.3. Environmental Compliance .................................................................................................................................. 9
SMARTBOX compliance ........................................................................................................................................ 10
5.2.1. European directive: R&TTE ............................................................................................................................... 10
5.2.2. US Regulation: FCC .......................................................................................................................................... 10
5.2.3. China ................................................................................................................................................................. 10
5.2.4. Brazil .................................................................................................................................................................. 10
List of None Compatible MkIV Elektronikons ......................................................................................................... 11
List of supported machine types ............................................................................................................................ 12
Controller Database: Please runs most up to date controller database ................................................................. 12
6. SmartBox New PN ...................................................................................................................................................... 13
7. Requirements ............................................................................................................................................................. 14
SMARTBOX hardware for an Elektronikon MK5 controller (Ethernet interface) .................................................... 14
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7.1.1. Elektronikon Mk5 Ethernet SMARTBOX Kit 24 Vac (AC 2230 0500 02) ........................................................... 14
7.1.2. Elektronikon Mk5 Ethernet SMARTBOX Pack content (AC 1630 0707 82) ...................................................... 15
SMARTBOX hardware for an Elektronikon MkIV controller (CAN Bus Interface) .................................................. 16
7.2.1. Elektronikon MkIV CAN Bus SMARTBOX Kit 24 Vac (AC 2230 0502 02) ........................................................ 16
7.2.2. Elektronikon MkIV CAN Bus SMARTBOX Pack content (AC 1630 0886 82) .................................................... 17
Detailed information power supply parts ................................................................................................................ 18
Detailed information accessories ........................................................................................................................... 19
Transformer T1 Power and Fuse(s) recommendations ......................................................................................... 19
7.5.1. Required spare power T1 transformer ............................................................................................................... 19
7.5.2. Fuse(s) secondary 24 Vac of T1 transformer .................................................................................................... 20
Necessary tools & extra hardware ......................................................................................................................... 20
7.6.1. Tools: ................................................................................................................................................................. 20
7.6.2. Extra hardware: ................................................................................................................................................. 21
8. Installation procedure ................................................................................................................................................. 22
Restrictions and remarks ....................................................................................................................................... 22
Check if Serial Number of machine is correctly set in Elektronikon controller ....................................................... 23
8.2.1. Checking MK5 passport with Modi5 .................................................................................................................. 23
8.2.2. Checking MK5 passport with Speci5 ................................................................................................................. 23
8.2.3. Checking MK4 passport with FSP(+) ................................................................................................................. 24
8.2.4. Checking MK4 passport with FDP(+)................................................................................................................. 26
Check if the Running Hours + Service Plan of the machine are set correctly in Elektronikon controller ............... 27
Determine where to install the SMARTBOX and antenna ..................................................................................... 27
Mounting the antenna ............................................................................................................................................ 27
Mounting the cable gland ....................................................................................................................................... 28
Mounting the SMARTBOX on the DIN RAIL .......................................................................................................... 28
Connect the antenna cable connector and SMARTBOX ....................................................................................... 29
Connect the SMARTBOX to the Elektronikon ........................................................................................................ 29
Install the power supply: 24 Vac 50/60 Hz (for 110-230 Vac version, go to 6.9) ................................................... 30
8.10.1. Assembling .................................................................................................................................................... 30
8.10.2. Connecting .................................................................................................................................................... 30
8.10.3. Connect the power supply to the SMARTBOX. ............................................................................................. 31
8.10.4. End stop terminal .......................................................................................................................................... 31
9. Checking functionality................................................................................................................................................. 32
LED Functionality ................................................................................................................................................... 32
9.1.1. Normal Operation .............................................................................................................................................. 32
9.1.2. Details ................................................................................................................................................................ 32
10. Network construction .................................................................................................................................................. 33
Ethernet cabling ..................................................................................................................................................... 33
10.1.1. Functional Network Connection diagram ...................................................................................................... 34
CAN cabling ........................................................................................................................................................... 35
10.2.1. Machine not installed in a CAN network ........................................................................................................ 35
10.2.2. Machine already part of a CAN network ........................................................................................................ 35
Setting up Ethernet – CAN address ....................................................................................................................... 35
11. Default data upload .................................................................................................................................................... 37
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12. Firmware 3.5.13 (Elektronikon MKIV) ......................................................................................................................... 38
Low data mode – Applicable for Firmware: 3.5.13 ................................................................................................. 38
12.1.1. List of measurement sampled each week ..................................................................................................... 39
12.1.2. List of measurement sampled as soon as the value change ........................................................................ 40
High data mode – Applicable for Firmware 3.5.13 ................................................................................................. 41
12.2.1. List of measurement sampled each 5min ...................................................................................................... 42
12.2.4. List of measurement sampled each 30min .................................................................................................... 49
12.2.5. List of measurement sampled each 1 min ..................................................................................................... 49
12.2.6. List of measurement sampled each day ........................................................................................................ 50
Add on mode: Engineering scan applicable for Firmware 3.5.13........................................................................... 52
12.3.1. List of measurement sampled each 1 min ..................................................................................................... 52
13. Firmware 4.2.7 (Elektronikon MK5) ............................................................................................................................ 60
Low data mode – Applicable for Firmware: 4.2.7 .................................................................................................. 60
13.1.1. List of measurement sampled each week ..................................................................................................... 61
13.1.2. List of measurement sampled during boot .................................................................................................... 63
13.1.3. List of measurement sampled as soon as the value change ........................................................................ 63
High data mode – Applicable for Firmware 4.2.7 ................................................................................................... 64
13.2.4. List of measurement sampled each 30min .................................................................................................... 72
13.2.5. List of measurement sampled each 5 sec ..................................................................................................... 72
13.2.6. List of measurement sampled during boot .................................................................................................... 73
13.2.7. List of measurement sampled each day ........................................................................................................ 74
Add on mode: Engineering scan applicable for Firmware 4.2.7 ............................................................................. 76
13.1.1. List of measurement sampled each 5sec ...................................................................................................... 76
14. Trouble shooting ......................................................................................................................................................... 84
No power ................................................................................................................................................................ 84
No GSM communication ........................................................................................................................................ 84
14.2.1. The SIM card lock is open ............................................................................................................................. 84
14.2.2. The SIM card cannot be read and needs cleaning........................................................................................ 85
14.2.3. Antenna is not connected or damaged .......................................................................................................... 85
14.2.4. GSM signal reception is un-sufficient in the current area .............................................................................. 86
No connection with the Elektronikon controller ...................................................................................................... 87
No data from Elektronikon MkIV controller ............................................................................................................. 87
Inconsistent LEDs .................................................................................................................................................. 87
Replacing the SMARTBOX .................................................................................................................................... 87
15. Addendum: Spare Parts ............................................................................................................................................. 89
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Kits MK5 - Ethernet ................................................................................................................................................ 89
15.1.1. Kit ETHERNET SMARTBOX MK5 24 Vac - 2230 0500 02 ........................................................................... 89
Kits MKIV – CAN Bus ............................................................................................................................................. 90
15.2.1. Kit CAN SMARTBOX MkIV 24 Vac - 2230 0501 02 ...................................................................................... 90
Spares .................................................................................................................................................................... 91
Tools ...................................................................................................................................................................... 92
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3. Edition change
Edition Date Change Author
Ed 07 16-Jan-2015 1. Power supply Siemens 110-220 V power supply is now VTE-DH

obsolete:
Kit 2230 0500 01 and 2230 0501 01 obsolete and removed
from this document
2. Update document with new SB PN:

See section: 6 - SmartBox New PN
3. Update MPL lists in accordance with most recent Firmware

3.5.5
VTE-DH
Ed 08 15-May-2016 1. Update MPL lists in accordance with most recent Firmware
3.5.8
Ed 09 23-Sept-2016 1. Update MPL lists in accordance with most recent Firmware VTE-JG
3.5.12
Ed 10 13-Oct-2016 1. Update power supply input voltage from 16- 34Vac to the VTE-DH
nominal value: 24 Vac
Note: Done to comply with regulator review. The electrical
design is unchanged.
Ed 12 07-Jun-2017 1. Update MPL lists in accordance with most recent Firmware VTE-DH
4.2.7
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4. Safety first
Safety precautions during installation

All responsibility for any damage or injury resulting from neglecting these precautions, or non-observance of the normal
caution and care required for installation, operation, maintenance and repair, even if not expressly stated, will be disclaimed
by the manufacturer.
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4.1.1. General precautions
1. The operator must employ safe working practices and observe all related local work safety requirements and regulations.
2. If any of the following statements does not comply with local legislation, the stricter of the two shall apply.
3. Installation, operation, maintenance and repair work must only be performed by authorised, trained, specialised
personnel.
4. Before carrying out any maintenance, repair work, adjustment or any other non-routine checks, stop the device. In
addition, the power isolating switch must be opened and locked.
4.1.2. Precautions during installation

1. Place the device where the ambient air is as cool and clean as possible.
2. During installation or any other intervention on one of the connected machines, the machine must be stopped, de-
energized and the isolating switch opened and locked before any maintenance or repair. As a further safeguard, persons
switching on remotely controlled machines shall take adequate precautions to ensure that there is no one checking or
working on the machine. To this end, a suitable notice shall be affixed to the start equipment.
3. The electrical connections must correspond to the local codes. The device must be earthed and protected against short
circuits by fuses in all phases. A lockable power isolating switch must be installed near the device.
4. For machines controlled by a central control system, a sign stating “This machine may start without warning” must be
affixed near the instrument panel.
5. In multiple compressor systems, manual valves must be installed to isolate each compressor. Non-return valves (check
valves) must not be relied upon for isolating pressure systems.
6. Never remove or tamper with the safety devices.
4.1.3. Precautions during operation

1. Persons switching on remotely controlled machines shall take adequate precautions to ensure that there is no one
checking or working on the machine. To this end, a suitable notice shall be affixed to the remote start equipment.
2. Never operate the device in the presence of flammable or toxic fumes, vapours or particles.
3. Never operate the machine below or in excess of its limit ratings.
4. Keep the door shut during operation.
5. People staying in environments or rooms where the sound pressure level reaches or exceeds 90 dB(A) shall wear ear
protectors.
6. Periodically check that:
All fasteners are tight
All electrical leads are secure and in good order
7. Never remove or tamper with the safety devices.
4.1.4. Precautions during maintenance or repair

1. Use only the correct tools for maintenance and repair work.
2. Use only genuine spare parts.
3. A warning sign bearing a legend such as “work in progress; do not start” shall be attached to the starting equipment,
including all remote start equipment.
4. Persons switching on remotely controlled machines shall take adequate precautions to ensure that there is no one
checking or working on the machine. To this end, a suitable notice shall be affixed to the remote start equipment.
5. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety precautions against toxic vapours of
cleaning liquids.
6. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by covering the parts and exposed
openings with a clean cloth, paper or tape.
7. Never use a light source with open flame for inspecting the interior of the device.
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8. All regulating and safety devices shall be maintained with due care to ensure that they function properly. They may not be
put out of action.
9. Before clearing the device for use after maintenance or repair, check that operating pressures, temperatures and time
settings are correct. Check that all control and shut-down devices are fitted and that they function correctly.
10. Never use caustic solvents which can damage materials of the air net.
These precautions apply to electrical devices.

For precautions applying to the connected equipment consult the relevant chapter in the instruction book.
Some precautions are general and cover several machine types and equipment; hence some statements may not apply to
your machine.
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5. Introduction
This document describes how to install the SMARTBOX kit, the required tools, and the limitations.
SMARTBOX safety & environment
5.1.1. General safety

The SMARTBOX is designed and intended to be used in fixed and mobile applications. «Fixed» means that the device is
physically secured at one location and is not able to be easily moved to another location. «Mobile» means that the device is
designed to be used in other than fixed locations and generally in such a way that a separation distance of at least 20cm (8
inches) is normally maintained between the transmitter’s antenna and the body of the user or nearby persons. The
SMARTBOX is not designed for or intended to be used in portable applications (within 20cm of the body of the user) and
such uses are strictly prohibited.
It is important to follow any special regulations regarding the use of radio equipment due in particular to the possibility of
radio frequency, RF, interference. Please follow the safety advice given below carefully.
 Respect restrictions on the use of radio equipment in fuel depots, chemical plants or where blasting operations are in
progress.
 There may be a hazard associated with the operation of your SMARTBOX close to in adequately protected personal
medical devices such as hearing aids and pacemakers. Consult the manufacturers of the medical device to determine
if it is adequately protected.
 Operation of your SMARTBOX close to other electronic equipment may also cause interference if the equipment is
inadequately protected. Observe any warning signs and manufacturers recommendations.
 In any case of operation, the antenna must be located at least 20cm away from the human body.
5.1.2. Care and Maintenance

Your SMARTBOX is the product of advanced engineering, design and craftsmanship and should be treated with care. The
suggestion below will help you to enjoy this product for many years.
 Do not expose the SMARTBOX to any extreme environment where the temperature or humidity is high.
 Do not attempt to disassemble the SMARTBOX. There are no user serviceable parts inside.
 Do not expose the SMARTBOX to water, rain or spilt beverages, It is not waterproof.
 Do not abuse your SMARTBOX by dropping, knocking, or violent shaking. Rough handling can damage it.
 Do not place the SMARTBOX alongside computer discs, credit or travel cards or other magnetic media. The
information contained on discs or cards may be affected by the phone.
 Do not operate the SMARTBOX in areas where cellular modems are not advised without proper device certifications.
These areas include environments where cellular radio can interfere such as explosive atmospheres, medical
equipment, or any other equipment which may be susceptible to any form of radio interference. The modem can
transmit signals that could interfere with this equipment.
5.1.3. Environmental Compliance

 RoHS Directive Compliant
The SMARTBOX is compliant with RoHS Directive 2002/95/EC which sets limits for the use of
certain restricted hazardous substances. This directive states that “from 1st July 2006, new
electrical and electronic equipment put on the market does not contain lead, mercury,
cadmium, hexavalent chromium, polybrominated biphenyls (PBB) or polybrominated diphenyl
ethers (PBDE)”.
 Disposing of the Product
This electronic product is subject to the EU Directive 2002/96/EC for Waste Electrical and
Electronic Equipment (WEEE). As such, this product must not be disposed of at a municipal
waste collection point. Please refer to local regulations for directions on how to dispose of this
product in an environmental friendly manner.
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SMARTBOX compliance
5.2.1. European directive: R&TTE

The SMARTBOX solution is in compliance with the essential requirements and other relevant provisions of the:
 CE - R&TTE Directive 1999/5/EC.
The Declaration of Conformity (DoC) covering this compliance can be downloaded at the following place:
http://www.atlascopco.us/Images/SmartLink%20-%20Declaration%20of%20Conformity_tcm795-3564259.pdf
5.2.2. US Regulation: FCC

The SMARTBOX solution is in compliance with the essential requirements and other relevant provisions of the:
 FCC 47 CFR part 15.
The SMARTBOX modem satisfies extra standard specific to public mobile and personal telecommunication:
 FCC 47 CFR part 22
 FCC 47 CFR part 24.
5.2.3. China
The SMARTBOX solution is in compliance with the essential requirements and other relevant provisions of:
 China Radio Transmission Equipment Certification: SRRC Approved
 China Compulsory Certification: CCC Approved
 China Network Access License: NAL Approved
5.2.4. Brazil
The SMARTBOX solution is in compliance with the essential requirements and other relevant provisions of:
 Anatel
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List of None Compatible MkIV Elektronikons
Certain early versions of Elektronikon I and II, used on Industrial Air equipment and some large dryers, are not compatible
with the SMARTBOX. These MkIV Elektronikons do not have a CAN port or do have a CAN port but are not capable of CAN
communication with the SMARTBOX. This section gives an overview of these not-supported Elektronikons.
Mainly the GA 5-55C range, which had Elektronikon I from 2002 -2005, will not work. Beginning 2006 the Elektronikon I+
was introduced on this range, which has a CAN port and will work properly.
The VSD range and the GA5-55+ range, which had the Elektronikon II (A or B) controller from the period 2002-2003, will not
work properly, from 2005 on, the Elektronikon II+ (A+ or B+) was used on this range, which is ok.
To be sure: consult Service Connect with the serial nr of the machine, to check what partnr of Elektronikon was used in
production.
Not supported MkIV elektronikon : Elektronikon I Module / A controller
Type Part Number Comment
MkIV / GA 30-55C 1900 0711 01 replaced by A+ 1900 0712 71 (supported)
Not supported MkIV elektronikon : Elektronikon I Module / A controller – OEM
MkIV / Heidelberg 1900 0712 31 replaced by 8092 2881 85 (A+ 1900 0712 71 + correct software)
MkIV / Heidelberg 1900 0712 32 replaced by 8092 2881 85 (A+ 1900 0712 71 + correct software)
MkIV / Mann Roland 1900 0712 41 replaced by 8092 2881 93 (A+ 1900 0712 71 + correct software)
Partially Supported Controller: Elektronikon I+ Module / A+ controller – OEM
MkIV 1900 0712 71 No service plan information --- No running hours.

1900 0712 75
Not supported MkIV elektronikon : Elektronikon II Module / A controller
MkIV/GA5-55C 1900 0710 01 replaced by B+ 1900 0710 12 (supported),

or 1900 0712 81 Graphic/ Chinese (supported)
Not supported MkIV elektronikon : Elektronikon II Module / B controller
MkIV/GA30-90C 1900 0710 11 replaced by B+ 1900 0710 12 (supported),

Large FD/CD dryers or 1900 0712 81 Graphic/ Chinese (supported)
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List of supported machine types
SMARTBOX supports latest version of the software databases of following machine types:
(please check previous section for hardware compatibility)
 MkIV & Mk5 compressors: ZR, ZT, ZA, ZE, ZS, G, GA, GR, GX, AQ
 MkIV & Mk5 compressors partially supported (no energy calculation): ZB, ZH, D, DN, DX, P
 MkIV & Mk5 compressors partially supported (no running status of individual elements & no energy calculation): SF
 MkIV & Mk5 dryers: BD, CD, FD, MD, XD
 Mk5 energy recovery units partially supported (no recovered energy calculation): ER
Controller Database: Please runs most up to date controller database
Running most recent database on your controller is important since:

It gives you and to our customer more data (VSD error code, for ex).
It gives you and to our customer better data quality.
This is easier for our head quarter to support you.
This has been officialised via an ECB (priority N°4)
Extract of ECB:
On early version of the Mk5 software the “saved data” functionality is not implemented. This is
causing missing information for warranty reporting and SMARTLINK automatic (customer)
reports.
[…]
Additional benefits of updating the Mk5 software:
Type of converter on the unit is uploaded
Converter error codes are updated
All Mk5 controllers with software version 1.x need to be updated at next visit.
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6. SmartBox New PN
To fulfil some requirement specific of the Brazilian market, SmartBox received a new SIM card. Because this change, SmartBox
PN has evolved. Rest of the SmartBox (Hardware - Firmware) is the same
Designation Old PN New PN

(until Feb 2015) (after March 2015)
SmartBox Kit MK5 2230 0500 00 2230 0500 02

SmartBox Pack MK5 1630 0707 81 1630 0707 82
SmartBox Kit MKIV 2230 0501 00 2230 0501 02
SmartBox Pack MKIV 1630 0886 81 1630 0886 82
Comment: For any country, excepting Brazil 1: Using old or new PN has no impact, both
are fully equivalent.
1
For Brazil, because local regulation: it’s not allowed to use “old” PN so please use only the new PN.
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7. Requirements
SMARTBOX hardware for an Elektronikon MK5 controller (Ethernet interface)
7.1.1. Elektronikon Mk5 Ethernet SMARTBOX Kit 24 Vac (AC 2230 0500 02)
1x SMARTBOX Ethernet Pack, 24Vac input power supply 1x 24 Vac Connector Type 734-1
included (AC 1630 0707 82)
1x End Stop Terminal 6mm 1x External tooth lock washer
1x Antenna 2.5m. with cable gland2 1x straight Ethernet cable 2m, CAT5e,
(possibility of a 5 m. antenna as separate item) one side shielded, other unshielded
2
Since April 2016, the kit has been updated to receive a 2.5m length antenna
(before was a 1m. length antenna)
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7.1.2. Elektronikon Mk5 Ethernet SMARTBOX Pack content (AC 1630 0707 82)
1x Interface cable Ethernet 1x DIN RAIL mounting bracket
1x SMARTBOX Ethernet, 1x 24 Vac Power Supply

incl. device specific SIM card
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SMARTBOX hardware for an Elektronikon MkIV controller (CAN Bus Interface)
!! take care: some older Elektronikon MkIV are not capable of communication, see section 4.2 for limitations.
7.2.1. Elektronikon MkIV CAN Bus SMARTBOX Kit 24 Vac (AC 2230 0502 02)
1x SMARTBOX CAN Pack, 24 Vac input power supply 1x 24 Vac Connector Type 734-1
included (AC 1630 0886 82)
End Stop Terminal 6mm 1x External tooth lock washer
1x Antenna 2.5m. with cable gland3 1x CAN Bus cable 2m with

(possibility of a 5 m. antenna as separate item) 2 times 120 ohm end resistor.4
3
Since April 2016, the kit has been updated to receive a 2.5m length antenna
(before was a 1m. length antenna)
4
This cable is a special construction. Do not try to replace it by another one which might looks as equivalent
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7.2.2. Elektronikon MkIV CAN Bus SMARTBOX Pack content (AC 1630 0886 82)
1x Interface cable CAN 1x DIN RAIL mounting bracket
1x SMARTBOX CAN. 1x 24 Vac Power Supply

incl. device specific SIM card
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Detailed information power supply parts
 Globtek 24 Vac 50/60 Hz power supply, supplied with any SmartBox kit.
Input voltage 24 Vac 50/60 Hz

Max peak input current 2A
Typical input current with 1 125 mA
SMARTBOX
Output voltage 24 Vdc
Ambient temperature –20 ... +65 °C
Certifications CE, UL
Input connector WAGO P/N: 734-132
(MCS-MINI SERIES 734 MALE 2 PINS)
This Power Supply unit, when ordered from Atlas Copco, is delivered with a
dedicated power supply cable required for connecting the SMARTBOX
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Detailed information accessories
 Antenna 1, 2.5 and 5 meter with cable gland
Dimensions 80 mm x 80 mm x 28 mm
Temperature range -40 – +80°C
Protection class IP6k9k (acc. ISO 20653)
 Separate Cubicle 2230 0088 00 (wall mountable)
- For retrofitting compressors that have no available space left inside the electrical cabinet to install the
SMARTBOX kit. (e.g.: GA7-15VSD+ range)
- For installing the SMARTBOX outside the compressors location with an extended CAN or Ethernet cable to
improve signal strength reception of the local G2.5 mobile connectivity network.
Dimensions 400 mm x 500 mm x 210 mm

Colour Black
Power Supply (AC 1089 9544 05)
Power 1
100 – 240 V ac 50/60 Hz to 24 V dc 120 A
Transformer (AC 1089 9514 01)
Power 2
115 V / 230 V ac to 24 V ac 50/60 Hz 63 VA
Temperature range 0 – 50°C
Protection class IP66
Certifications CE
Transformer T1 Power and Fuse(s) recommendations
7.5.1. Required spare power T1 transformer

When using the 24 Vac 50/60 Hz power supply, it must be verified that there is enough power available on the T1
transformer inside the electric cabinet to avoid an electric power failure on the machine. An extra of 5 Watt for the
SMARTBOX kit is recommended for safe and proper functionality. Check the service diagram of the machine to verify
if this required ‘spare’ power is available on the T1 transformer.
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7.5.2. Fuse(s) secondary 24 Vac of T1 transformer
If the required 5 Watt ‘spare’ power is available on the T1 transformer, and the fuses are of the type slow blow, and
also these fuses of the T1 transformer secondary 24 Vac side are dimensioned for the full load of the transformer, it is
safe to connect the SMARTBOX kit.
The intention of this paragraph is NOT for you to change or modify the fuse(s), only to check and verify if the SMARTBOX
can be installed and powered on the 24 V ac network without applying changing to the installation. If needed install a
120/240VAC power supply in the 110-230 V ac circuit to power the SMARTBOX.
Example: One GA5-11VSD has a T1 transformer of 30 VA (Watt), and the 24 Vac side of T1 is protected with 2 slow
burning fuses (F3) of 1.25 A.
1) Check if the fuse is slow blow: Yes, they fuse has a ‘T’ mark on it which represents a Slow Blow fuse. (if it would
have a ‘F’ mark, it would have been a Fast Acting fuse)
2) Check if the fuse is dimensioned for full load: Yes, 30VA divided by 24V = 1.25A
3) Check if there is 5 Watt available: According to the service diagram, one E1 Elektronikon 1900 5200 11 is
connected to the 24 AC- 30 VA circuitry, and one COMBOX has been built in as an option;
Power COMBOX = 24Vac x 250mA = 6VA

Power Elektronikon 1900 5200 11 = 16VA
Power-available = Power-transformer minus Power-Elektronikon minus Power-COMBOX

Pavailable = PT1 – PE1 – PE2
Pavailable = 30 VA – 16 VA – 6 VA
Pavailable = 8 VA => Yes, there is enough ‘spare’ power for powering the SMARTBOX kit.
Necessary tools & extra hardware
7.6.1. Tools:
 Equipment for drilling a hole of 13mm and 19mm
 Wrench nr 19 and 27 [mm]
 Insulated screwdriver for power supply connection; slotted screwdriver 3.5mm
 SMARTBOX Commissioning Tool Software, driver and Instruction;
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 SMARTBOX Commissioning USB-Cable Atlas Copco Reference: 1088 0021 38
7.6.2. Extra hardware:

 Electric cable for connecting the power supply. Minimum conductor size: 0.75 mm² or 19 AWG, UL certified. Atlas
Copco Reference: 9820 3951 00
 Electric equipment for installing/connecting the power supply.
 A minimum of 110mm long 35mm DIN rail including mounting gear if no 110mm free space is available in the electric
cabinet.
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8. Installation procedure
Restrictions and remarks
1. Do not install the SMARTBOX or power supply in the high voltage part of the electric cabinet. Only in the low voltage
part.
2. Do not install the SMARTBOX onto the door of the electric cabinet.
3. The SMARTBOX contains a SIM card. The SIM card only works for SMARTBOX and the SMARTBOX only works with
the SIM card inside. Do not exchange the SIM card between different SMARTBOX devices, it will give problems
when we update software or settings. The SIM card does not work with other devices like cell phones, tablets, etc.
4. In order to have the most optimum installation, always handle the antenna cable carefully. Do not step on the antenna
cable, do not pull hard on the antenna nor connector and do not use a wrench or pliers to mount the antenna connector
onto the SMARTBOX. Always attach the antenna firmly with hand and fingers (finger tight) using the knurled connector
to tighten the antenna. And always keep in mind that the maximum bending radius of the antenna cable is 25mm.
5. It is recommended to always have an antenna connected to the SMARTBOX before enabling power.
6. An Ethernet SMARTBOX is visually similar to a CAN Bus SMARTBOX. The only difference is the PN visible on the
Smartbox label and the 3 letter ETH (Ethernet) or CAN (CAN bus). Do not use an Ethernet SMARTBOX with an
Elektronikon MkIV and do not use a CAN Bus SMARTBOX with an Elektronikon Mk5.
7. During installation or any other intervention on one of the connected machines, the machine must be stopped (Stop
Button), de-energized and the isolating switch opened and locked before any maintenance or repair. As a further
safeguard, persons switching on remotely controlled machines shall take adequate precautions to ensure that there is
no one checking or working on the machine. To this end, a suitable notice or signalisation shall be affixed to the start
equipment.
8. Make sure the SMARTBOX installation drawing is physically left behind inside the machine together with the logbook
and the original service diagram. Following drawings are published on the Global Business Portal;
Service -> Technical Info ---> Range -> Optimizing & Monitoring -> SMARTLINK -> Instructions & documentation;
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Check if Serial Number of machine is correctly set in Elektronikon controller
The SMARTBOX is designed with the focus that installation should be as easy as possible. A lot of auto detection and auto
configuration is built inside the SMARTBOX and SMARTLINK but it is essential that the Elektronikon controller has a correct
machine serial number. In next paragraph is explained how to check this for Elektronikon MK5 and MK4.
8.2.1. Checking MK5 passport with Modi5

If you are not authorized to use Modi5; go to next paragraph and use Speci5 instead to check the Serial Number of the
machine.
1. Connect your pc with the Ethernet port of the MK5 controller by means of an Ethernet cable. Set the IP settings of your
network interface card correctly by using the ‘Download to controller.pdf” –Ethernet Set-up document. This is located in
the Lotus Notes Elektronikon software database including the Modi5 software and installation instructions.
2. Launch the Modi5 program and “Connect” to MK5 by selecting the correct network interface card of your pc.
3. After connecting successfully to the controller, the Modi5 software will display an overview of the MK5 Passport. Check
if this is correct by comparing the Serial Number on the identification tag located on the cubicle. (in this example
API538285)
4. If this is incorrect, or missing, it is essential that this is added or modified before continuing the SMARTBOX installation.
If you are not trained to do this, please contact your local Elektronikon specialist.
8.2.2. Checking MK5 passport with Speci5

1. Connect your pc with the Ethernet port of the MK5 controller by means of an Ethernet cable. Set the IP settings of your
network interface card correctly by using the ‘Download to controller.pdf” –Ethernet Set-up document. This is located in
the Lotus Notes Elektronikon software database including the Speci5 software and installation instructions.
2. Launch the Speci5 program and select the tab “Upload”.
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3. Left mouse click on “Controller Report”, Speci5 will now read the passport of the connected Mk5 controller and open it
in Excel:
4. If this is incorrect, or missing, it is essential that this is added or modified before continuing the SMARTBOX installation.
If you are not trained to do this, please contact your local Elektronikon specialist.
8.2.3. Checking MK4 passport with FSP(+)

If you are not authorized to use FSP(+); go to next paragraph and use FDP(+) instead to check the Serial Number of
the machine.
1. Connect your pc with the CAN port of the MK4 controller by means of the IXXAT “USB-to-CAN compact” interface and
launch the FSP(+) program which is located in the Lotus Notes Elektronikon. In this database are also the software
instructions and if required the password for going in to Advanced Access mode.
2. After starting the FSP(+) program, open; “Communication” -> “Open channel”
3. Next “Select” the proper CAN device and Press “OK”
4. Then “connect to the controller”; “Communication” -> “Connect controller”
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5. Next select the proper CAN channel after using the “Scan Network” button and Press “OK”
6. Expand the tree in the Workspace, and select “Download Identification”. The compressor Serial number will appear (in
this example AII356526)
7. If this is incorrect, or missing, it is essential that this is added or modified by using the correct instruction before
continuing the SMARTBOX installation. According to the manual of Mk4FSP(+) it is required to enable Advanced
Access. You will be prompted for a password that is also in the Mk4FSP(+) manual.
8. Correct the Compressor Serial number and finally press the “Save” icon.
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8.2.4. Checking MK4 passport with FDP(+)
1. Connect your pc with the CAN port of the MK4 controller by means of the IXXAT “USB-to-CAN compact” interface and
launch the FDP(+) program which is located in the Lotus Notes Elektronikon. In this database are also the installation
instructions.
2. After starting the FDP(+) program, connect to the controller. “Communication” -> “Connect”
3. Next select the proper CAN channel after using the “Scan Network” button and Press “OK”
4. Finally read the Passport of the connected MK4 controller. “Special”->”Read MkIV Info”
5. A pop-up window will appear, scroll down and try to find the Compressor Serial Number (in this example AII356526).
Check if this is correct by comparing the Serial Number on the identification tag located on the cubicle.
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6. If this is incorrect, or missing, it is essential that this is added or modified by using the correct instruction before
continuing the SMARTBOX installation. If you are not trained to do this, please contact your local Elektronikon
specialist.
Check if the Running Hours + Service Plan of the machine are set correctly in Elektronikon
controller
It is of great importance that the running hours and the Service Plan in the Elektronikon of the machine correspond with
those in the machines log book.
For accessing the running hours and service plan following Instruction is published on the Global Business Portal;
Service -> Technical Info ---> Range -> Optimizing & Monitoring -> SMARTLINK -> Instructions & documentation;
If one of these is incorrect, or missing, it is essential that this is added or modified by using the correct instruction before
continuing the SMARTBOX installation. If you are not trained to do this, please contact your local Elektronikon
specialist.
Determine where to install the SMARTBOX and antenna
Only for electrical cubicles with enclosures TYPE 1 (marked with label inside the enclosure) it is allowed to
mount the antenna on the electrical enclosure. In other cases (e.g. For NEMA type 4 enclosures), the
antenna should be mounted on a metal sheet (e.g. roof or support) close to the electrical enclosure.
First decide for both SMARTBOX and antenna the mounting place that is most opportune for installation.
The main limitation is the length of the antenna (1 meter) and that you need to get through the “roof” of the machine on a
place where there is only one metal layer.
Because of the electrical cabinet in cubicles, it is common to have 2 layers of metal sheet separating the inside of the
electrical cabinet and outside of the cubicle in most of the area. The only proper solution is to route the antenna cable
through the back of the electric cabinet next to the other electric cables in order to reach the top of the cubicle. The pre-
assembled cable gland on the antenna cable is intended to seal the electrical cabinet for dust.
It is strongly advised that the antenna is mounted on the roof of the machine.
In case the antenna cable is too short, a 5m antenna can be ordered as spare part.
A common compressor room is built out of reinforced concrete with or without a metal roof and metal doors which are all
perfect materials to shield out RF signals like GSM signals. Because extending the antenna cable with more than 5 meter
would cause even more signal loss because of noise, the only practical solution left is to move the SMARTBOX outside
where there is sufficient GSM signal reception by extending the CAN or Ethernet cable.
To do so use the separate wall mountable cubicle ( AC 2230 0088 00). It contains all features like pre-installed power supply
to install a SMARTBOX without any difficulty. The data connection between machine and SMARTBOX will be formed by
either a CAN cable (Mk4) or Ethernet cable(Mk5) of maximum 100meter long.
So check if there is signal reception and in necessary install the SMARTBOX in combination with the separate wall
mountable cubicle. The 1meter antenna should be mounted on top of the metal cubicle.
For more information about the separate call mountable cubicle see chapter “5 – Detailed information accessories”.
Mounting the antenna
First select the place to put the antenna: look for a single layer metal sheet (so go out first out of electrical cubical on the
side and then through the “roof”). Check that the antenna cable is long enough for the chosen position.
1. First drill a 19mm hole in the roof for mounting the antenna. The RF connector and cable gland attached to the antenna
cable is able to go through this 19mm hole.
Work in a clean way, collect and remove all iron particles and dust.
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2. Mount the antenna on the roof using the delivered external tooth lock washer.
This washer will remove the paint to have a good earth/ground connection.
The external tooth lock washer has only one side with sharp edges, it is important that the sharp side is positioned
towards the painted roof.
3. Route the antenna to a place where you can enter the electrical cubicle.
In order to have the most optimum installation, always handle the antenna cable carefully. Do not step on the antenna cable,
do not pull hard on the antenna nor connector and do not use a wrench or pliers to mount the antenna connector onto the
SMARTBOX. Always attach the antenna firmly with hand and fingers (finger tight) using the knurled connector to tighten the
antenna. And always keep in mind that the maximum bending radius of the antenna cable is 25mm.
Also prevent routing the antenna cable next to high current wiring or un-shielded high-sensitive sensor cables.
Mounting the cable gland

The use of the cable gland is required to keep the degree of protection in the electrical cubicle.
1. For mounting the cable gland, drill a hole of 13mm in the electrical cabinet plate.
Work in a clean way and make sure the electrical cubicle is free of iron particles and dust.
2. Rout the antenna cable through the hole and fix the cable gland.
Mounting the SMARTBOX on the DIN RAIL
Be careful not to cut your hands when applying force onto the mounting bracket. Be sure to wear safety gloves.
1. Follow these 3 steps;
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2. Click the SMARTBOX with mounting bracket onto a 35mm DIN rail as shown on the next picture. This DIN rail has to
be properly mounted inside the electric cubicle onto the metal to have a good earth/ground connection.
Connect the antenna cable connector and SMARTBOX

Please use your hands only, do not utilize hardware tools.
Connect the SMARTBOX to the Elektronikon
Check if the Elektronikon knows the correct serial nr of the machine (tools needed, different for MkIV, MkV) : If the controller
has been replaced, it is often not entered again, if it had a software update, idem. Whole functionality in Airconnect is built
on knowing the serial nr of the compressor via the controller.
1. Connect/click the Ethernet or CAN adapter with the SMARTBOX like shown on the following picture;
2. Connect the SMARTBOX adapter with the Elektronikon controller.

 Mk5:
Plug the Ethernet cable between the SMARTBOX Ethernet adapter and the Ethernet port of the Mk5 controller. The
Ethernet cable has one shielded and one unshielded side (different colours of the connector), it is not important
which side goes where.
In case an Ethernet networked machine is retrofitted with SMARTBOX, then please see the section “Network
construction”.
 MkIV:
Plug the CAN bus cable between the SMARTBOX CAN adapter and the port “DB9: LAN” of the MkIV controller.
The CAN cable in the kit has two end resistors (1630 0953 00) and hence is ideal for standalone machines.
In case a CAN networked machine is retrofitted with SMARTBOX, then please see the section “Network
construction”.
3. Write down in the service job report the Serial nr of the Smartbox, and the Serial nr of the machine.
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Install the power supply: 24 Vac 50/60 Hz (for 110-230 Vac version, go to 6.9)
When using the 24 Vac 50/60 Hz power supply, it must be verified that there is enough power available on the T1
transformer in the electric cabinet to avoid an electric power failure on the machine. An extra of 5 Watt for the SMARTBOX
kit is recommended for safe and proper functionality. Check the service diagram of the machine to verify this required ‘spare’
power is available on the T1 transformer.
8.10.1. Assembling
The power supply is DIN rail mountable without any tool required, just push de power supply on to the DIN rail and it will
snap. To un-mount the power supply use a 3.5mm slotted screwdriver and follow step (1) to (2) shown on following pictures.
8.10.2. Connecting
Before Installation or maintenance work can begin, the system’s main switch must be switched off and measures taken to
prevent it being switched on again. If this instruction is not observed, touching live parts can result in death or serious
injury.
For installation of the power supply, the relevant country-specific regulations must be observed
1. Plug the 24 Vac connector (AC 1088 0031 02) in to the 24 Vac SMARTBOX power supply.
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2. Use an AC certified power cable to wire the 24 Vac of the machine with the 24 Vac connector. (Minimum cross section:
0,75 mm² or 19 AWG, UL certified, Atlas Copco Reference: 9820 3951 00.)
8.10.3. Connect the power supply to the SMARTBOX.
Make sure the connector’s locking mechanism has clicked, this guarantees proper connection.
8.10.4. End stop terminal

If the Din rail has been mounted in a vertical position, mount the “End stop terminal” beneath the assembled parts.
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9. Checking functionality
After installation of the SMARTBOX kit, and applying power, 3 LED’s should turn ON/start to blink.
LED Functionality
9.1.1. Normal Operation
Mk5 Ethernet and MkIV CAN Bus
After a booting time > 5min:

 RED LED (1) should blink every 2 seconds. (not permanently on)
 YELLOW LED (2) should be permanently ON or blink during few seconds each minute
 GREEN LED (3) should be permanently ON or blink during few seconds each minute
NOTE: In case the LEDs would not be OK, please see the section “10. Troubleshooting”.
9.1.2. Details
MK5 Ethernet MK4 CAN bus
RED LED (1) GSM communication :

 Blinking (2sec) : GSM communication OK
 Permanently ON : NO GSM communication  “ 10. Troubleshooting”.
YELLOW LED (2) Ethernet activity: Connection Status:

 Blinking when some data is exchanged  Permanently ON:
between the controller and the when CAN bus wiring and CAN bus settings are OK
SMARTBOX (OK)
 Permanently OFF:
 Not Blinking during 1 minut No data exchange possible between Controller and
 “ 10. Troubleshooting”. SMARTBOX - Incorrect cabling or wrong controller
address /channel configured into the SMARTBOX
 “ 10. Troubleshooting”.
GREEN LED (3) Wiring And Connection Status: CAN Bus activity:
 Permanently ON:  Blinking when some data is exchanged on the
the SMARTBOX is correctly wired to the CAN bus network. (OK)
Elektronikon AND power supply (OK)
 Not Blinking during 1 minut
 Permanently OFF:
Likely the SMARTBOX is NOT correctly
wired to the Elektronikon and/or
power supply
Check if the Elektronikon knows the correct serial nr of the machine (tools needed, different for MkIV, MkV): If the controller
has been replaced, it is often not entered again, if it had a software update, idem. Whole functionality in Airconnect is built
on knowing the serial nr of the compressor via the controller.
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10. Network construction
This section is only valid in case the SMARTBOX is to be installed in machines which are networked:
 In case your Mk5 Elektronikon is wired in an Ethernet network
 In case your MkIV Elektronikon is wired in a CAN network
Otherwise, please ignore this section.
Ethernet cabling
The main usage of the SMARTBOX is a point to point Ethernet connection with a Mk5 controlled machine. However,
SMARTBOX can be installed on networked Mk5 controllers as well (for instance when an Ethernet network was made for
the local web browser).
The complexity of constructing such network is brought to the minimum in case following important guidelines are followed;
 Use only Atlas Copco Ethernet cables that have a discontinued shielding, you can recognise these cables because
the two ends do not have the same connector color (one white, one blue). Connecting 2 machines with a regular
Ethernet cable can lead to machine breakdown, power losses and even permanent failure of the electronics in the
machine.
 Make sure no Ethernet cable connection is more than 100 meters.
 Use following unmanaged switch. This switch has to be connected on the 24 Vac net.
8 port unmanaged switch, 24 Vac input power

(AC 1089 9620 22)
For connecting to 3 Mk5 controlled machines and their
SMARTBOXes; with a spare connection for local PC.
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10.1.1. Functional Network Connection diagram
Local Monitoring
Port X1
Port X2
Port X3
Machine 1
Port X4
Port X5
SWITCH
Machine 2
Port Xn+3
Port Xn+4
Machine n
In the example visible above, each “device” connected needs to have a unique address.
The following table gives an example of IP settings.
Device IP address
Controller Machine 1 192.168.100.101

SmartBox Machine 1 SmartBox IP address: 192.168.100.21
MK5 IP address: 192.168.100.101
MK5 IP address: 192.168.100.102
MK5 IP address: 192.168.100.103
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CAN cabling
There are mainly 2 approaches to install a SMARTBOX; in a machine without an existing CAN network and in a machine
with a CAN network already present.
An existing CAN network is easily noticed when there is already a CAN cable present (typically with a ComBox, ES or a
network multi machine with another Elektronikon).
E.g.: A cable plugged into the DB9 connector marked ‘LAN’ from the Elektronikon MkIV or Combox-E.
10.2.1. Machine not installed in a CAN network

The most recommended way to connect the controller and SMARTBOX is to use the default 2m long CAN cable delivered
with the SMARTBOX kit.
This cable is easy to connect, and doesn’t need any cable construction, is error proof in term of end resistor activation and is
cost - time efficient.
Just connect to 1 side to the SMARTBOX and the other side to the controller.
10.2.2. Machine already part of a CAN network
In case of an already existing CAN network, the default CAN cable supplied in the kit with built in 120 Ohm end resistor
(1630 0953 00) can NOT be used.
In this case, It means the existing CAN network has to be extended, following standard AC procedure: 2946 1361 00
Compressor Area Network (CAN) cabling instruction, by using material such:
 CAN connector (1088 0017 28)
 CAN cable per meter (0017 2610 13)
Setting up Ethernet – CAN address

By default, the SMARTBOX is delivered with settings already in place to have correct communication with default factory
settings of Elektronikon controller.
If the settings of the Elektronikon controller are still the default ones (which should be the case of any “standalone” machine),
the SMARTBOX doesn’t have to be commissioned (here: commissioned means changing the SMARTBOX configuration to
match with the current machine configuration by connecting a PC and dedicated Software).
If the settings of the Elektronikon controller are not the default ones anymore, because for example the present machine is
part of a network (ex ES network, ComBox, Ethernet network for internal webbrowser), the SMARTBOX has to be
commissioned.
 In case of Mk5 in an Ethernet network: The IP address of the Elektronikon controller has to be commissioned into the
SMARTBOX by means of the SMARTBOX commissioning tool.
 In case of MkIV in a CAN network: The SMARTBOX has to be commissioned with a node ID, not already used in this
CAN network. This unassigned node ID can be commissioned by means of the SMARTBOX commissioning tool.
In case a SMARTBOX commissioning has to be performed, please refer to the dedicated instruction: SMARTBOX
commissioning Tools: installation and usage.
One way to check the network address is to have a look during the Elektronikon controller booting process, immediately
after powering the controller.
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Elektronikon MK5 (Ethernet) Elektronikon MkIV (CAN bus)
Elektronikon default factory settings for Ethernet IP address: Elektronikon default factory settings for CAN Bus Address:
192.168.100.100 31
If the IP address: 192.168.100.100 is visible during Elektronikon If the CAN Bus address: 31 is visible during Elektronikon booting
booting process, your SMARTBOX works without requiring extra process, at the bottom left of the screen, your SMARTBOX works
configuration. without requiring extra configuration.
If different IP address (192.168.100.99, for ex.), a SMARTBOX If between 1 and 30, a SMARTBOX commissioning has to be
commissioning has to be performed. performed.
If IP is not visible during the booting process (or missed), it possible If CAN Bus address is not visible during the booting process (or
to read this settings here: missed), it possible to read this settings here:
Menu → Settings→ Network→ Ethernet: IP address Menu → Modify Parameters → Configuration: Node ID
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11. Default data upload
The amount of data sent is depending on the assigned license type on SmartLink Admin:.
License type Data mode
SMARTLINK Service (mode by default when this is NO license) Low data mode
SMARTLINK Uptime license High data mode
SMARTLINK Energy license High data mode
The amount of data is also depending on what is available in the Elektronikon. For each compressor/dryer only part of the
points will be available in the Elektronikon and uploaded. Example: in case there is no dew point measurement, then the
dew point will not be available in the Elektronikon, and will not be uploaded.
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12. Firmware 3.5.13 (Elektronikon MKIV)
Low data mode – Applicable for Firmware: 3.5.13

 At boot: the machine parameters (serial number, model, software version etc) are sent to SmartLink. When the
SMARTBOX is not known yet, a new machine is “created” in the unassigned SMARTBOX’s list.
 At event: at a machine event (service warning, service pre-warning, warning, pre-warning, shutdown) all available
inputs and counters of the Elektronikon are sampled and uploaded. Warnings should be valid for 2 minutes and the
same warning (same measurements in warning) is not repeated in 24 hours. Shutdowns are always sent. The event
upload is “immediate”.
 At clear event: when the machine event was uploaded and it disappears, the status is uploaded.
 Continuous sampling: the data sampling in low data mode is limited. Focus is on service data and
environmental/cooling/usage parameters. The data is sampled as described below and sent over each hour.
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12.1.1. List of measurement sampled each week
MPL
Number MPL description
2520 Service Level RH
2521 Service Level RTH
2523 Service Level Accumulated Volume
2524 Next Service Level RH
2525 Next Service Level RTH
2700 Running hours
2701 Loaded hours
2702 Motor starts
2704 Accumulated volume
2705 Load Relay
2706 VSD 0-20% rpm
2707 VSD 20-40% rpm
2708 VSD 40-60% rpm
2709 VSD 60-80% rpm
2710 VSD 80-100% rpm
2786 Unloaded hours
2794 Running hours dryer
2795 Loaded hours dryer
2829 Emergency Stops
2830 Direct Stops
2905 Main Pump Starts
2906 Pump Speed 1-50% rpm
4900 Status Display
4901 Status Control
7069 Total Potential Energy Recovery
7070 Total Achieved Energy Recovery
7079 Standby Pump Starts
7114 Unloaded Hours Dryer
7476 Time To Next Service RH
7477 Time To Next Service RTH
7813 Fast Starts
8341 Coupling Starts
8418 Accumulated Surge Counter
8444 Element 1 kappa
8851 Element Outlet Temperature: Time below 90°C
8852 Element Outlet Temperature: Time between 90 to 92°C
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8867 Element Outlet Temperature: Time above 120°C
8873 Condensate Drain AC Cycles
8874 Condensate Drain AC2 Cycles
8875 Condensate Drain MD Cycles
8876 Condensate Drain IC Cycles
8877 Condensate Drain IC2 Cycles
8878 Condensate Drain RC In Cycles
8879 Condensate Drain RC Out Cycles
8937 Available Hours
8938 Unavailable Hours
8939 Emergency Stop Hours
12.1.2. List of measurement sampled as soon as the value change
Note: the value is read at a frequency of 1 min.
MPL Number MPL description

2509 Service Function
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High data mode – Applicable for Firmware 3.5.13
 At boot: the machine parameters (serial number, model, software version etc) are sent to AirConnect. When the
 Continuous sampling: the data sampling in high data mode is a bit more extensive. Data sampled in low data mode
(service data and environmental/cooling/usage parameters) are expanded with data of typical end customer interest
like compressor inputs (environmental, cooling, etc), and output (pressure, dew point, etc)
From 4.2.6, the sampling is not only done when the machine is running, but when stopped as well.
 Data are sampled as described below and sent over in batches of: 10 min
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12.2.1. List of measurement sampled each 5min
Note: A new value is transmitted only when it change from 1% with the previous transmitted value

501 Dp air filter
502 Element 1 inlet pressure
503 Element 1 outlet pressure
509 Compressor Outlet
511 Intercooler
530 Dryer Outlet Pressure
533 Pressure Drop In - Out
545 Unit Inlet
546 Membrane Working Pressure
547 Control Valve Setting
548 Nitrogen Outlet
601 Dp oil filter
602 Dp oil separator
603 Gearbox oil pressure
604 Oil injection element
605 Oil pressure
606 Dp Oil Separator 1
608 Oil Injection Element 1
1600 Motor Current
1700 Compressor Motor Speed
1701 IGV % open
1702 BOV % Closed
1706 Dryer Motor Speed
1710 Surge figure
1727 Outlet Flow
1802 Reg. Valve % closed MV
1808 Relative Humidity Calculated
2000 Element 1 Vibration
2010 Motor D-end (Dbc)
2011 Motor D-end (Dbm)
2012 Motor ND-end (Dbc)
2013 Motor ND-end (Dbm)
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2014 Element 1 D-end (Dbc)
2015 Element 1 D-end (Dbm)
2016 Element 1 ND-end (Dbc)
2017 Element 1 ND-end (Dbm)
2022 Gearbox (Dbc)
2023 Gearbox (Dbm)
2024 LP D-end (Dbc)
2025 LP D-end (Dbm)
2026 LP ND-end (Dbc)
2027 LP ND-end (Dbm)
2028 HP D-end (Dbc)
2029 HP D-end (Dbm)
2030 HP ND-end (Dbc)
2031 HP ND-end (Dbm)
2032 Male D-end (Dbc)
2033 Male D-end (Dbm)
2034 Male ND-end (Dbc)
2035 Male ND-end (Dbm)
2036 Female D-end (Dbc)
2037 Female D-end (Dbm)
2038 Female ND-end (Dbc)
2039 Female ND-end (Dbm)
2040 Element 1 Male D-end (Dbc)
2041 Element 1 Male D-end (Dbm)
2042 Element 1 Male ND-end (Dbc)
2043 Element 1 Male ND-end (Dbm)
2048 Element 1 Female D-end (Dbc)
2049 Element 1 Female D-end (Dbm)
2050 Element 1 Female ND-end (Dbc)
2051 Element 1 Female ND-end (Dbm)
2056 Valve 1 Head Suction ( dBc )
2057 Valve 1 Head Suction ( dBm)
2058 Valve 1 Crank Suction ( dBc )
2059 Valve 1 Crank Suction ( dBm)
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2060 Valve 1 Head Discharge( dBc )
2061 Valve 1 Head Discharge( dBm)
2062 Valve 1 Crank Discharge( dBc )
2063 Valve 1 Crank Discharge( dBm)
4500 Actual Airnet pressure
4501 Airnet pressure 1
4540 Flow out measured
4542 Flow in measured
4543 Flow in calculated
4580 Power measured
4581 Power calculated
4589 Flow 1
4590 Flow 2
4591 Flow 3
4592 Flow 4
8201 Drive 1 Motor
8202 Drive 2 Motor
8203 Drive 3 Motor
8204 Drive 4 Motor
8205 Drive 5 Motor
8206 Drive 6 Motor
8207 Drive 7 Motor
8208 Drive 8 Motor
8181 Drive 1 DC-bus voltage
8377 Flow out calculated by device
8508 Inlet pressure
8563 Flow in calculated by device
8564 Power calculated by device
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8900 HP Motor Speed
8941 Machine Voltage U1-2
8944 THD Machine Voltage U1-2
8947 Machine Current I1
8950 THD Machine Current I1
8953 Machine Current PE
Machine Main Electrical Network
8961 Frequency
8962 Machine Power factor
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Note: A new value is transmitted only when it change from 0,5°C with the previous transmitted value

1000 Ambient Air
1001 Compressor outlet temp
1002 Element 1 inlet temp
1003 Element 1 outlet temp
1008 Element Outlet
1009 Element Inlet
1010 Dryer LAT
1011 Inlet Dryer
1018 Dryer Ambient
1021 Dryer Pressure Dewpoint
1022 Dryer outlet temp
1031 Dryer LAT 1
1032 Dryer LAT 2
1033 Dryer LAT 3
1034 Dryer LAT 4
1035 Dryer LAT 5
1036 Dryer LAT 6
1047 Pressure Dewpoint
1052 Intercooler Temperature
1073 Dryer PDP
1075 Unit Inlet
1076 Unit Inlet PDP
1100 Gearbox Supply Oil
1102 Oil Temperature
1106 Oil Injection Temperature
1200 Cooling Air in
1201 Cooling medium in temp
1203 Cooling water in temp
1207 Cooling water out temp
1210 Energy Recovery Water In
1211 Energy Recovery Water Out
1214 Cooling medium
1221 Compressor Water Supply
1222 Compressor Water Return
1225 Secondary Water In
1226 Secondary Water Out
1300 Motor Bearing D-end
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1301 Motor Bearing ND-end
1302 Motor winding 1U1
1303 Motor winding 1V1
1304 Motor winding 1W1
1305 Drive motor cooling air temp
1306 Convertor Cabinet Temperature
1401 Approach temp cooler 1
1403 Aftercooler approach
4520 Airnet temperature 1
4522 Airnet dewpoint 1
7676 Nitrogen Dewpoint
8161 Drive 1 Heatsink
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Note: A new value is transmitted only when it change with the previous transmitted value

1809 Oxygen Purity
1810 Nitrogen Purity
6500 Command Control
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Note: A new value is always transmitted, including if this is no change with previous transmitted value

2500 Status Display
2501 Status Control
2511 CCM
2512 CMS
2513 GS
8933 Accumulated Measured Energy
12.2.5. List of measurement sampled each 1 min

2511 CCM
2512 CMS
2513 GS
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12.2.6. List of measurement sampled each day

2700 Running hours
2701 Loaded hours
2702 Motor starts
2705 Load Relay
2706 VSD 0-20% rpm
2707 VSD 20-40% rpm
2708 VSD 40-60% rpm
2709 VSD 60-80% rpm
2710 VSD 80-100% rpm
2786 Unloaded hours
2830 Direct Stops
4900 Status Display
4901 Status Control
7220 # Surges Element 1
7813 Fast Starts
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Add on mode: Engineering scan applicable for Firmware 3.5.13
Philosophy of the Add on mode is to allow user to request more data than the normal volume of data, transmitted in the
normal mode (Low data or High data as described earlier).
Add On mode comes on top of the normal mode (no information lost), are always trigged manually via a SmartBox
command5 and stays active for a finite amount of time (typically: 1 weeks) before returning in the normal mode.
In Engineering scan, Data are sampled as described below and sent over in batches of 10 minutes.
Validity time span is 1 week
12.3.1. List of measurement sampled each 1 min


501 Dp air filter
508 Stage 1 Seal
511 Intercooler
512 Dp Shroud
513 Dp element
514 Dp element nozzle
515 Dp element 1
516 Dp element 1 nozzle
517 Dp element 2
519 Dp element 3
522 Element Inlet Pressure
523 Element Outlet Pressure
524 Dryer Inlet Pressure
528 Dryer Dp Regeneration Flow
532 Condensing Pressure
548 Nitrogen Outlet
601 Dp oil filter
5 via: SmartLink Admin  Administration  SmartBox commands,
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605 Oil pressure
700 Cooling water inlet pressure
712 Compressor return
800 Vessel A
801 Vessel B
1600 Motor Current
1710 Surge figure
1711 Activate Water Cooling Valve
1727 Outlet Flow
1809 Oxygen Purity
1905 EEV 1: % Opened
2022 Gearbox (Dbc)
2023 Gearbox (Dbm)
2024 LP D-end (Dbc)
2025 LP D-end (Dbm)
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2028 HP D-end (Dbc)
2029 HP D-end (Dbm)
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Evaporating Pressure Compressor
7285 Inlet
7359 dP nozzle
7677 Air Generator In
7815 Electronic Hot Gas Bypass Valve 1
7841 Water Flow
8201 Drive 1 Motor
8202 Drive 2 Motor
8203 Drive 3 Motor
8204 Drive 4 Motor
8205 Drive 5 Motor
8206 Drive 6 Motor
8207 Drive 7 Motor
8208 Drive 8 Motor
8633 Speed Dryer Fan 1
8799 Evaporating Pressure HE1
8843 Superheat Refrigerant
8845 Dryer Rotation Speed
9123 dP HE Cold Circuit
9124 dP HE Hot Circuit
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1000 Ambient Air
1008 Element Outlet
1009 Element Inlet
1010 Dryer LAT
1011 Inlet Dryer
1017 Regeneration air outlet
1018 Dryer Ambient
1019 Regeneration air inlet
1020 Wet air inlet
1030 Dryer Mix Air
1031 Dryer LAT 1
1032 Dryer LAT 2
1033 Dryer LAT 3
1034 Dryer LAT 4
1035 Dryer LAT 5
1036 Dryer LAT 6
1048 Temp Bottom Vessel A
1049 Temp Bottom Vessel B
1073 Dryer PDP
1074 LAT Setpoint
1101 Oil reservoir
1103 Oil separator
1104 Oil Separator 1
1107 Oil Reservoir 1
1200 Cooling Air in
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1202 Cooling medium out temp
1204 LP cooling water out temp
1205 Cooling Water Interc Out
1206 Cooling Water Afterc Out
1212 Internal Water Temperature
1214 Cooling medium
1216 Cooler 1 Water In Temp
1218 Cooler 1 Water Out Temp
1307 Drive Motor
1312 Refrigerant 1
1313 Refrigerant 2
7057 Cooler Air Out
7286 Refrigerant Compressor 1 Inlet
7294 Refrigerant Compressor 1 Outlet
7892 Element 1 Vibration Y
7895 Pin 1 Vibration Z
7897 Element 1 Thrust Bearing
7898 Element 1 Journal Bearing
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7901 Dead End Journal Bearing
7902 Dead End Thrust Bearing
8642 Aftercooler Inlet Temperature
8643 Aftercooler Outlet Temperature
9122 Actual Dryer Pressure Dewpoint
9125 Cooling Water RC Out
9128 HE Hot Circuit Outlet
9129 HE Hot Circuit Inlet
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1701 IGV % open
1702 BOV % Closed
2101 Remote Start/Stop
2110 Electr. condensate drain
2127 High pressure dryer
2190 Flow Switch
2200 Condensate Drain MD
2311 Run Enable Dryer Motor
2500 Status Display
2501 Status Control
2511 CCM
2512 CMS
2513 GS
8692 Run Enable Dryer Fan 1
8905 Drive 1 Derating Status
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13. Firmware 4.2.7 (Elektronikon MK5)
Low data mode – Applicable for Firmware: 4.2.7 6

 At boot: the machine parameters (serial number, model, software version etc) are sent to SmartLink. When the
 Continuous sampling: the data sampling in low data mode is limited. Focus is on service data and
environmental/cooling/usage parameters. The data is sampled as described below and sent over every hours.
6
To identify on SmartLink Admin your SmartBox Firmware version:
From site view: → Measurement Point Table, then click the icon on the top right of the tab to make hidden
measurement point: The SmartBox version will appear with the measurement point name: SMARTBOX version
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13.1.1. List of measurement sampled each week
MPL
Number MPL description
2700 Running hours
2701 Loaded hours
2702 Motor starts
2705 Load Relay
2706 VSD 0-20% rpm
2707 VSD 20-40% rpm
2708 VSD 40-60% rpm
2709 VSD 60-80% rpm
2710 VSD 80-100% rpm
2786 Unloaded hours
2830 Direct Stops
4900 Status Display
4901 Status Control
7813 Fast Starts
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13.1.2. List of measurement sampled during boot

2500 Status Display
2501 Status Control
2505 Device Alarm
2511 CCM
2512 CMS
2513 GS
7448 Comprerssor Speedline N1 Minimum
7454 Comprerssor Speedline N2 Maximum
8001 Drive 1 Functionality
8574 Drive 1 Type
8575 Drive 2 Type
8576 Drive 3 Type
8577 Drive 4 Type
8578 Drive 5 Type
8579 Drive 6 Type
8580 Drive 7 Type
8581 Drive 8 Type
13.1.3. List of measurement sampled as soon as the value change

Note: the value is read at a frequency of 5 sec.

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High data mode – Applicable for Firmware 4.2.7
 At boot: the machine parameters (serial number, model, software version etc) are sent to AirConnect. When the
 Continuous sampling: the data sampling in high data mode is a bit more extensive. Data sampled in low data mode
(service data and environmental/cooling/usage parameters) are expanded with data of typical end customer interest
like compressor inputs (environmental, cooling, etc), and output (pressure, dew point, etc)
From 4.2.6, the sampling is not only done when the machine is running, but when stopped as well.
 Data are sampled as described below and sent over in batches of: 10 min
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501 Dp air filter
511 Intercooler
521 Block Air
545 Unit Inlet
546 Membrane Working Pressure
547 Control Valve Setting
548 Nitrogen Outlet
601 Dp oil filter
605 Oil pressure
1600 Motor Current
1701 IGV % open
1702 BOV % Closed
1710 Surge figure
1727 Outlet Flow
1802 Reg. Valve % closed MV
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2022 Gearbox (Dbc)
2023 Gearbox (Dbm)
2024 LP D-end (Dbc)
2025 LP D-end (Dbm)
2028 HP D-end (Dbc)
2029 HP D-end (Dbm)
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4540 Flow out measured
4542 Flow in measured
4543 Flow in calculated
4580 Power measured
4581 Power calculated
4589 Flow 1
4590 Flow 2
4591 Flow 3
4592 Flow 4
8201 Drive 1 Motor
8202 Drive 2 Motor
8203 Drive 3 Motor
8204 Drive 4 Motor
8205 Drive 5 Motor
8206 Drive 6 Motor
8207 Drive 7 Motor
8208 Drive 8 Motor
8377 Flow out calculated by device
8508 Inlet pressure
8563 Flow in calculated by device
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8564 Power calculated by device
8900 HP Motor Speed
8953 Machine Current PE
Machine Main Electrical Network
8961 Frequency
8962 Machine Power factor
9133 RC Air Outlet
9134 RC Air Outlet
9135 RC Air Outlet
9136 RC Air Outlet
9137 RC Air Outlet
9138 RC Air Outlet
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1000 Ambient Air
1008 Element Outlet
1009 Element Inlet
1010 Dryer LAT
1011 Inlet Dryer
1018 Dryer Ambient
1031 Dryer LAT 1
1032 Dryer LAT 2
1033 Dryer LAT 3
1034 Dryer LAT 4
1035 Dryer LAT 5
1036 Dryer LAT 6
1073 Dryer PDP
1075 Unit Inlet
1076 Unit Inlet PDP
1200 Cooling Air in
1214 Cooling medium
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7676 Nitrogen Dewpoint
LP Element Oil Inlet
8646 Temperature
HP Element Oil Inlet
8649 Temperature
8659 LP Element Oil Inlet Pressure
8662 HP Element Oil Inlet Pressure
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1809 Oxygen Purity
7431 Rod Drop Element 1
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Note: A new value is always transmitted, including if this is no change with previous transmitted value

2500 Status Display
2501 Status Control
2511 CCM
2512 CMS
2513 GS
8933 Accumulated Measured Energy
13.2.5. List of measurement sampled each 5 sec

2500 Status Display
2501 Status Control
2511 CCM
2512 CMS
2513 GS
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13.2.6. List of measurement sampled during boot

2505 Device Alarm
7448 Comprerssor Speedline N1 Minimum
7454 Comprerssor Speedline N2 Maximum
8574 Drive 1 Type
8575 Drive 2 Type
8576 Drive 3 Type
8577 Drive 4 Type
8578 Drive 5 Type
8579 Drive 6 Type
8580 Drive 7 Type
8581 Drive 8 Type
8913 Drive 1 Max Current Range
8921 Drive 1 Max Temperature
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13.2.7. List of measurement sampled each day

2700 Running hours
2701 Loaded hours
2702 Motor starts
2705 Load Relay
2706 VSD 0-20% rpm
2707 VSD 20-40% rpm
2708 VSD 40-60% rpm
2709 VSD 60-80% rpm
2710 VSD 80-100% rpm
2786 Unloaded hours
2830 Direct Stops
4900 Status Display
4901 Status Control
7220 # Surges Element 1
7813 Fast Starts
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Add on mode: Engineering scan applicable for Firmware 4.2.7
Philosophy of the Add on mode is to allow user to request more data than the normal volume of data, transmitted in the
normal mode (Low data or High data as described earlier).
Add On mode comes on top of the normal mode (no information lost), are always trigged manually via a SmartBox
command7 and stays active for a finite amount of time (typically: 1 weeks) before returning in the normal mode.
In Engineering scan, Data are sampled as described below and sent over in batches of 10 minutes.
Validity time span is 1 week
13.1.1. List of measurement sampled each 5sec


501 Dp air filter
508 Stage 1 Seal
511 Intercooler
512 Dp Shroud
513 Dp element
514 Dp element nozzle
515 Dp element 1
517 Dp element 2
519 Dp element 3
521 Block Air
522 Element Inlet Pressure
523 Element Outlet Pressure
524 Dryer Inlet Pressure
528 Dryer Dp Regeneration Flow
532 Condensing Pressure
548 Nitrogen Outlet
601 Dp oil filter
7 via: SmartLink Admin  Administration  SmartBox commands,
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605 Oil pressure
700 Cooling water inlet pressure
712 Compressor return
800 Vessel A
801 Vessel B
1600 Motor Current
1710 Surge figure
1727 Outlet Flow
2022 Gearbox (Dbc)
2023 Gearbox (Dbm)
2024 LP D-end (Dbc)
2025 LP D-end (Dbm)
2028 HP D-end (Dbc)
2029 HP D-end (Dbm)
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Evaporating Pressure Compressor
7285 Inlet
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7359 dP nozzle
7841 Water Flow
8201 Drive 1 Motor
8202 Drive 2 Motor
8203 Drive 3 Motor
8204 Drive 4 Motor
8205 Drive 5 Motor
8206 Drive 6 Motor
8207 Drive 7 Motor
8208 Drive 8 Motor
8843 Superheat Refrigerant
8845 Dryer Rotation Speed
8900 HP Motor Speed
9123 dP HE Cold Circuit
9124 dP HE Hot Circuit
9133 RC Air Outlet
9134 RC Air Outlet
9135 RC Air Outlet
9136 RC Air Outlet
9137 RC Air Outlet
9138 RC Air Outlet
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1000 Ambient Air
1008 Element Outlet
1009 Element Inlet
1010 Dryer LAT
1011 Inlet Dryer
1017 Regeneration air outlet
1018 Dryer Ambient
1019 Regeneration air inlet
1020 Wet air inlet
1030 Dryer Mix Air
1031 Dryer LAT 1
1032 Dryer LAT 2
1033 Dryer LAT 3
1034 Dryer LAT 4
1035 Dryer LAT 5
1036 Dryer LAT 6
1048 Temp Bottom Vessel A
1049 Temp Bottom Vessel B
1073 Dryer PDP
1074 LAT Setpoint
1101 Oil reservoir
1103 Oil separator
1200 Cooling Air in
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1202 Cooling medium out temp
1204 LP cooling water out temp
1205 Cooling Water Interc Out
1206 Cooling Water Afterc Out
1214 Cooling medium
1307 Drive Motor
1312 Refrigerant 1
1313 Refrigerant 2
7057 Cooler Air Out
7286 Refrigerant Compressor 1 Inlet
7294 Refrigerant Compressor 1 Outlet
7897 Element 1 Thrust Bearing
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7901 Dead End Journal Bearing
7902 Dead End Thrust Bearing
8642 Aftercooler Inlet Temperature
8643 Aftercooler Outlet Temperature
LP Element Oil Inlet
8646 Temperature
HP Element Oil Inlet
8649 Temperature
8659 LP Element Oil Inlet Pressure
8662 HP Element Oil Inlet Pressure
9122 Actual Dryer Pressure Dewpoint
9125 Cooling Water RC Out
9128 HE Hot Circuit Outlet
9129 HE Hot Circuit Inlet
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1701 IGV % open
1702 BOV % Closed
1809 Oxygen Purity
2101 Remote Start/Stop
2110 Electr. condensate drain
2127 High pressure dryer
2190 Flow Switch
2200 Condensate Drain MD
2311 Run Enable Dryer Motor
2500 Status Display
2501 Status Control
2511 CCM
2512 CMS
2513 GS
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14. Trouble shooting
Following tests have to be performed in the same order as in the document.
No power
How to detect: None of the 3 LED’s has emitted any light.
Investigate the power circuitry that should enable power to

the SMARTBOX.
1. The output voltage can be checked on pin6 and pin7

of the 10pins connector (B) which is normally
connected to the SMARTBOX. This should be
approximately 24 Vdc. (between 22V and 26 Vdc)
PIN 6: -V
PIN 7: +V
Other possible reasons no power is directed to the

SMARTBOX:
 Connectors are not properly mated.
 Upstream fuse blown
 Incorrect power connection
 Hardware damaged.
 Screws are not securely fastened.
No GSM communication
How to detect (after having powered the SMARTBOX for at least 5 min): the red LED is permanently ON and is not
blinking each 2 sec.
Possible reasons:
 The SIM card lock is open
 The SIM card cannot be read and needs cleaning
 Antenna is not connected or damaged
 GSM signal reception is un-sufficient in the current area
14.2.1. The SIM card lock is open
SIM card lock is open: NOT correct. SIM card lock in a correct position
To correct, move the lock to the right
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14.2.2. The SIM card cannot be read and needs cleaning
1. Open the SIM card lock,
2. Push the SIM card (≈ 2-3 mm) to release
(using a thin object or your nail).
3. Remove the SIM card.
4. Clean the SIM card by being rubbed gently against a

dry and clean cloth.
5. Re-insert the SIM card can and push it to the end of

the receptor (be certain to hear the click).
(A) SIM notch
(B) Chip on top
6. Complete by closing the SIM card lock.
14.2.3. Antenna is not connected or damaged

- Check if the antenna connector is screwed finger tight onto the SMARTBOX connector.
- Check if the antenna cable is not damaged. (that the maximum bending radius of the antenna cable is 25mm)
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14.2.4. GSM signal reception is un-sufficient in the current area
GSM signal reception is un-sufficient in the current area. This can be diagnosed using the SMARTBOX commissioning tool;
but a good indication already is if your cell phone has good signal at the location. Do this at the same moment the
SMARTBOX is failing to establish a blinking red LED each 2 seconds.
An un-sufficient GSM signal reception is mostly due to the place where it is measured. A common compressor room is built
out of reinforced concrete with or without a metal roof and metal doors which are all perfect materials to shield out RF
signals like GSM signals. Because extending the antenna cable with more than 5 meter would cause even more signal loss
because of noise, the only practical solution left is to move the SMARTBOX outside where there is sufficient GSM signal
reception by extending the CAN or Ethernet cable.
To do so use the separate wall mountable cubicle we offer ( AC 2230 0088 00). It contains all features like pre-installed
power supply to install a SMARTBOX without any difficulty. The data connection between machine and SMARTBOX will be
formed by either a CAN cable (Mk4) or Ethernet cable(Mk5).
The maximum length of both CAN and Ethernet cable is 100meters. Do not exceed this distance.
For more information about the separate call mountable cubicle see chapter “5 – Detailed information accessories”.
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No connection with the Elektronikon controller
MK5 Ethernet MK4 CAN bus
How to detect it: The yellow LED has not been blinking in a The green LED has not been blinking in a
Be certain your controller is temporal time span of 1min. temporal time span of 1min.
powered.
Complementary investigation Check if the SMARTBOX green LED is ON or Check if the SMARTBOX green LED is ON or
OFF. OFF.
Possible reason  If the green LED is ON, the ethernet  Wrong setting in the CAN bus
cable and power supply cable are address. (this point can be diagnosed
connected correctly but the IP using the SMARTBOX
address settings are NOK (this point commissioning Tool)
can be diagnosed using the  Incorrect CAN bus cable used or not
SMARTBOX commissioning Tool). connected or wrong CAN bus network
topology
 If the green LED is permanent OFF,  If the green LED is permanent ON,
the wiring is NOK (power and/or the wiring between controller and
Ethernet cable). SMARTBOX is NOK.
No data from Elektronikon MkIV controller
!! take care: some older Elektronikon MkIV are not capable of communication, see section 5.3 for limitations.
Inconsistent LEDs
On rare occasions a red continuous light, without a green led has been reported. In this case the wiring is probably OK. This
concerns a software fault, and the SMARTBOX should be replaced.
Replacing the SMARTBOX

When previous troubleshoot steps did not resolve into a proper LED pattern on the SMARTBOX following is advised;
- Uninstall the malfunctioning SMARTBOX and write down in the service job report the serial number(A) of the
SMARTBOX, and the serial number of the machine. If possible also describe the LED pattern of all 3 LED’s; permanent
ON, permanent OFF, or blinking.
- Install a new SMARTBOX.
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15. Addendum: Spare Parts
Kits MK5 - Ethernet
15.1.1. Kit ETHERNET SMARTBOX MK5 24 Vac - 2230 0500 02

Description ASC Warehouse Description AC Part Number
SMARTBOX Ethernet Pack (for Mk5 Elektronikon), 24Vac input MODEM KIT MK5 E 1630 0707 82
power supply included
24 Vac Connector Type 734-1 CONTACT 1088 0031 02
External tooth lock washer WASHER LOCK 0333 3100 39
8
Antenna 2.5 meter ANTENNA 1630 0928 04
End Stop Terminal 6mm CONTACT 1088 0031 81
Ethernet patch cable 2m, one shielded and one unshielded side COMMUNICATION C 1623 4029 03
8
Before April 2016, the size of the antenna included in the kit was 1m.
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Kits MKIV – CAN Bus
15.2.1. Kit CAN SMARTBOX MkIV 24 Vac - 2230 0501 02

Description ASC Warehouse Description AC Part Number
SMARTBOX CAN Pack (for MkIV Elektronikon), 24Vac input power MODEM KIT MKIV 1630 0886 82
supply included
9
CAN CABLE 2meter with 120 Ohm end resistors build in CABLE COMM 1630 0953 00
9
Before April 2016, the size of the antenna included in the kit was 1m.
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Spares
SMARTBOXes ASC Warehouse Description AC Part Number
SMARTBOX Ethernet Pack (for Mk5 Elektronikon), 24Vac input MODEM KIT MK5 E 1630 0707 82
power supply included
SMARTBOX CAN Pack (for MkIV Elektronikon), 24Vac input power MODEM KIT MKIV 1630 0886 82
supply included
Connector for the included Power Supply ASC Warehouse Description AC Part Number
Power Supply (110-230V) ASC Warehouse Description AC Part Number
110/230 Vac 50/60Hz Power Supply incl. SMARTBOX power cable POWER SUPPLY M2 1630 9900 00 (not for new design)
Terminal Block Earth EARTH TERMINAL 1089 0577 46
Antenna Items ASC Warehouse Description AC Part Number

Antenna 1 meter ANTENNA 1630 0928 01
Antenna 5 meter ANTENNA 1630 0928 02
Ethernet cable Items ASC Warehouse Description AC Part Number
Ethernet patch cable 0,5m, one shielded and one unshielded side COMMUNICATION C 1623 4029 01
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Mounting Items ASC Warehouse Description AC Part Number

Mounting Rail 190mm MOUNTING RAIL 0993 7106 08
CAN cable Items ASC Warehouse Description AC Part Number
CAN CABLE 2 meter with 120 Ohm end resistors build in CABLE COMM 1630 0953 00
Network Items ASC Warehouse Description AC Part Number
Unmanaged Ethernet Switch 8 ports 24V AC SWITCH SELECTOR 1089 9620 22
Tools
Commissioning Tool Items ASC Warehouse Description AC Part Number
USB CABLE 1,8 meter, Type A-to-Mini-B CABLE COMM 1088 0021 38
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2946 1651 06 SMARTBOX Installation (Detailed Instruction)

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2946 1651 06 SMARTBOX Installation (Detailed Instruction)

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Installation instruction

SMARTBOX (detailed instruction)

Printed Matter Number : 2946 1651 06

Edition Date Change Author

Ed 07 16-Jan-2015 1. Power supply Siemens 110-220 V power supply is now VTE-DH

2. Update document with new SB PN:

3. Update MPL lists in accordance with most recent Firmware

Safety precautions during installation

4.1.2. Precautions during installation

4.1.3. Precautions during operation

4.1.4. Precautions during maintenance or repair

These precautions apply to electrical devices.

SMARTBOX safety & environment

5.1.1. General safety

5.1.2. Care and Maintenance

5.1.3. Environmental Compliance

 Disposing of the Product

5.2.1. European directive: R&TTE

5.2.2. US Regulation: FCC

Not supported MkIV elektronikon : Elektronikon I Module / A controller

Type Part Number Comment

MkIV / GA 30-55C 1900 0711 01 replaced by A+ 1900 0712 71 (supported)

MkIV / GA 18-55C 1900 0711 03 replaced by A+ 1900 0712 71 (supported)

MkIV / GA 5-11C 1900 0711 06 replaced by A+ 1900 0712 71 (supported)

Not supported MkIV elektronikon : Elektronikon I Module / A controller – OEM

Type Part Number Comment

Partially Supported Controller: Elektronikon I+ Module / A+ controller – OEM

Type Part Number Comment

MkIV 1900 0712 71 No service plan information --- No running hours.

Not supported MkIV elektronikon : Elektronikon II Module / A controller

Type Part Number Comment

MkIV/GA5-55C 1900 0710 01 replaced by B+ 1900 0710 12 (supported),

Not supported MkIV elektronikon : Elektronikon II Module / B controller

Type Part Number Comment

MkIV/GA30-90C 1900 0710 11 replaced by B+ 1900 0710 12 (supported),

Controller Database: Please runs most up to date controller database

Running most recent database on your controller is important since:

This has been officialised via an ECB (priority N°4)

Designation Old PN New PN

SmartBox Kit MK5 2230 0500 00 2230 0500 02

SMARTBOX hardware for an Elektronikon MK5 controller (Ethernet interface)

1x End Stop Terminal 6mm 1x External tooth lock washer

1x Interface cable Ethernet 1x DIN RAIL mounting bracket

1x SMARTBOX Ethernet, 1x 24 Vac Power Supply

End Stop Terminal 6mm 1x External tooth lock washer

1x Antenna 2.5m. with cable gland3 1x CAN Bus cable 2m with

1x Interface cable CAN 1x DIN RAIL mounting bracket

1x SMARTBOX CAN. 1x 24 Vac Power Supply

Input voltage 24 Vac 50/60 Hz

 Separate Cubicle 2230 0088 00 (wall mountable)

Dimensions 400 mm x 500 mm x 210 mm

Transformer T1 Power and Fuse(s) recommendations

7.5.1. Required spare power T1 transformer

Power COMBOX = 24Vac x 250mA = 6VA

Power-available = Power-transformer minus Power-Elektronikon minus Power-COMBOX

Necessary tools & extra hardware

7.6.2. Extra hardware:

Restrictions and remarks

8.2.1. Checking MK5 passport with Modi5

8.2.2. Checking MK5 passport with Speci5

2. Launch the Speci5 program and select the tab “Upload”.

8.2.3. Checking MK4 passport with FSP(+)

3. Next “Select” the proper CAN device and Press “OK”