Professional Documents
Culture Documents
1. General Information
2. Document Overview
This document covers the following subjects:
1. General Information ..................................................................................................................................................... 1
2. Document Overview ..................................................................................................................................................... 1
3. Safety first .................................................................................................................................................................... 3
4. Introduction .................................................................................................................................................................. 4
4.1. Scope ...................................................................................................................................................................... 4
4.2. Precautions .............................................................................................................................................................. 4
4.2.1. General safety ..................................................................................................................................................... 4
4.2.2. Care and Maintenance ........................................................................................................................................ 4
4.2.3. Enviromental Compliance.................................................................................................................................... 5
5. Requirements ............................................................................................................................................................... 6
5.1. SMARTBOX hardware for a Elektronikon MK5 controller (Ethernet interface) ........................................................ 6
5.1.1. Elektronikon Mk5 Ethernet SMARTBOX Kit (AC 2230 0500 01) ......................................................................... 6
5.1.2. Elektronikon Mk5 Ethernet SMARTBOX contents (AC 1630 0707 00)................................................................ 7
5.2. SMARTBOX hardware for an Elektronikon MkIV controller (CAN Bus Interface) .................................................... 8
5.2.1. Elektronikon MkIV CAN Bus SMARTBOX Kit (AC 2230 0501 01) ...................................................................... 8
5.2.2. Elektronikon MkIV CAN Bus SMARTBOX Pack content (AC 1630 0886 80) ...................................................... 9
5.3. Detailed information parts ...................................................................................................................................... 10
5.4. Necessary tools & extra hardware ......................................................................................................................... 10
6. Installation procedure ................................................................................................................................................. 11
6.1. Restrictions and remarks ....................................................................................................................................... 11
6.2. Determine where to install the SMARTBOX and antenna ..................................................................................... 11
6.3. Mounting the antenna ............................................................................................................................................ 12
6.4. Mounting the cable gland....................................................................................................................................... 12
6.5. Mounting the SMARTBOX on the DIN RAIL .......................................................................................................... 13
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3. Safety first
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4. Introduction
4.1. Scope
This document describes how to install the SMARTBOX kit, all required tools, for what to be careful, and what is limited.
4.2. Precautions
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The SMARTBOX is compliant with RoHS Directive 2002/95/EC which sets limits for the use of
certain restricted hazardous substances. This directive states that “from 1st July 2006, new
electrical and electronic equipment put on the market does not contain lead, mercury,
cadmium, hexavalent chromium, polybrominated biphenyls (PBB) or polybrominated diphenyl
ethers (PBDE)”.
This electronic product is subject to the EU Directive 2002/96/EC for Waste Electrical and
Electronic Equipment (WEEE). As such, this product must not be disposed of at a municipal
waste collection point. Please refer to local regulations for directions on how to dispose of this
product in an environmental friendly manner.
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5. Requirements
5.1.1. Elektronikon Mk5 Ethernet SMARTBOX Kit (AC 2230 0500 01)
and
1x Antenna with 1m. cable gland 1x straight Ethernet cable 2m, CAT5e,
(possibility of a 5 m. antenna as separated item) one side shielded, other unshielded
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5.1.2. Elektronikon Mk5 Ethernet SMARTBOX contents (AC 1630 0707 00)
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5.2. SMARTBOX hardware for an Elektronikon MkIV controller (CAN Bus Interface)
5.2.1. Elektronikon MkIV CAN Bus SMARTBOX Kit (AC 2230 0501 01)
and
1
This cable is a special construction. Do not try to replace it by another one which might looks as equivalent
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5.2.2. Elektronikon MkIV CAN Bus SMARTBOX Pack content (AC 1630 0886 80)
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This Power Supply unit, when ordered from Atlas Copco, is delivered
with a dedicated power supply cable required for connecting the
SMARTBOX
• 1x 5.1mm width terminal block for connecting PE of 110V/230VAC power supply to earth ground point of machine
Extra hardware:
• Electric cable and equipment for installing the power supply
• A minimum of 110mm long 35mm DIN rail including mounting gear if no 110mm free space is available in the electric
cabinet.
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6. Installation procedure
1. Do not install the SMARTBOX or power supply in the high voltage part of the electric cabinet. Only in the low voltage
part.
2. Do not install the SMARTBOX onto the door of the electric cabinet.
3. The SMARTBOX contains a SIM card. The SIM card only works for SMARTBOX and the SMARTBOX only works with
the SIM card inside. Do not exchange the SIM card between different SMARTBOX devices, it will give problems when
we update software or settings. The SIM card does not work with other devices like cell phones, tablets, etc.
4. In order to have the most optimum installation, always handle the antenna cable carefully. Do not step on the antenna
cable, do not pull hard on the antenna nor connector and do not use a wrench or pliers to mount the antenna connector
onto the SMARTBOX. Always attach the antenna firmly with hand and fingers (finger tight) using the knurled connector
to tighten the antenna.
5. It is recommended to always have an antenna connected to the SMARTBOX before enabling power.
6. An Ethernet SMARTBOX is visually similar to a CAN Bus SMARTBOX. The only difference is the PN visible on the
Smartbox label and the 3 letter ETH (Ethernet) or CAN (CAN bus). Do not use a Ethernet SMARTBOX with an
Elektronikon MkIV and do not use a CAN Bus SMARTBOX with an Elektronikon Mk5.
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First select the place to put the antenna: look for a single layer metal sheet (so go out first out of electrical cubical on the
side and then through the “roof”). Check that the antenna cable is long enough for the chosen position.
1. First drill a 19mm hole in the roof for mounting the antenna. The RF connector and cable gland attached to the antenna
cable is able to go through this 19mm hole.
Work in a clean way, collect and remove all iron particles and dust.
2. Mount the antenna on the roof using the delivered tooth lock washer.
This washer will remove the paint to have a good earth/ground connection.
The tooth lock washer has only one side with sharp edges, it is important that the sharp side is positioned towards the
painted roof.
3. Route the antenna to a place where you can enter the electrical cubicle.
Work in a clean way, make sure the electrical cubicle is free of iron particles and dust.
2. Rout the antenna cable through the hole and fix the cable gland.
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Be careful not to cut your hands when applying force onto the mounting bracket. Be sure to wear safety gloves.
2. Click the SMARTBOX with mounting bracket onto a 35mm DIN rail as shown on the next picture. This DIN rail has to
be properly mounted inside the electric cubicle onto the metal to have a good earth/ground connection.
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• MkIV:
Plug the CAN bus cable between the SMARTBOX CAN adapter and the port “DB9: LAN” of the MkIV controller.
The CAN cable in the kit has two end resistors (1630 0953 00) and hence is ideal for standalone machines.
In case a CAN networked machine is retrofitted with SMARTBOX, then please see the section “Network
contruction”.
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6.8.1. Assembling
The power supply must be mounted in such a way that the input terminals are at the bottom and the output terminals at the
top. Above and below the power supply, the clearance spaces as indicated in the following picture must be maintained.
For guarantying good functionality of the power supply, the Protective Earth (PE) connection must be connected, by means
of a mounting block and a 2.5mm² - 130mm long yellow/green electric wire. Mount the 5.1mm width mounting block next to
the power supply with a 3.5mm slotted screwdriver.
6.8.2. Connecting
Before Installation or maintenance work can begin, the system’s main switch must be switched off and measures taken to
prevent it being switched on again. If this instruction is not observed, touching live parts can result in death or serious
injury.
For installation of the power supply, the relevant country-specific regulations must be observed. A miniature circuit breaker
or motor circuit breaker must be present at the input side.
1. Connect a 2.5mm² - 130mm long yellow/green electric wire between the mounting block and the PE connection of the
power supply.
2. Connect power cabling to L1 and N of the power supply.
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1. Make sure the connector’s locking mechanism has clicked, this guarantees proper connection.
2. If the Din rail has been mounted in a vertical position, mount the “End stop terminal” beneath the assembled parts.
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7. Checking functionality
After installation of the SMARTBOX kit, and applying power, 3 LED’s should turn ON/start to blink.
NOTE: In case the LEDs would not be OK, please see the section “Troubleshooting”.
7.1.2. Details
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8. Network construction
This section is only valid in case the SMARTBOX is to be installed in machines which are networked:
• In case your Mk5 Elektronikon is wired in an Ethernet network
• In case your MkIV Elektronikon is wired in a CAN network
Otherwise, please ignore this section.
5 port unmanaged switch, 24VAC input power 8 port unmanaged switch, 24VAC input power
(PN 1089 9620 21) (AC 1089 9620 22)
For connecting 1 or 2 Mk5 controlled machines and their For connecting to 3 Mk5 controlled machines and their
SMARTBOXes; with 1 spare connection for local PC. SMARTBOXes; with a spare connection for local PC.
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In case of an already existing CAN network, the default CAN cable supplied in the kit with built in 120 Ohm end resistor
(1630 0953 00) can NOT be used.
In this case, It means the existing CAN network has to be extended, following standard AC procedure: 2946 1361 00
Compressor Area Network (CAN) cabling instruction, by using material such:
• CAN connector (1088 0017 28)
• CAN cable per meter (0017 2610 13)
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In case a SMARTBOX commissioning has to be performed, please refer to the dedicated instruction: SMARTBOX
commissioning Tools: installation and usage.
One way to check the network address is to have a look during the Elektronikon controller booting process, immediately
after powering the controller.
Elektronikon default factory settings for Ethernet IP address: Elektronikon default factory settings for CAN Bus Address:
192.168.100.100 31
If the IP address: 192.168.100.100 is visible during Elektronikon If the CAN Bus address: 31 is visible during Elektronikon booting
booting process, your SMARTBOX works without requiring extra process, at the bottom left of the screen, your SMARTBOX works
configuration. without requiring extra configuration.
If different IP address (192.168.100.99, for ex.), a SMARTBOX If between 1 and 30, a SMARTBOX commissioning has to be
commissioning has to be performed. performed.
If IP is not visible during the booting process (or missed), it possible If CAN Bus address is not visible during the booting process (or
to read this settings here: missed), it possible to read this settings here:
Menu → Settings→ Network→ Ethernet: IP address Menu → Modify Parameters → Configuration: Node ID
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The amount of data sent is depending on the assigned license type on AirConnect.
Mixed set of valid licenses If valid license for high data mode present: high data mode,
otherwise low data mode
The amount of data is also depending on what is available in the Elektronikon. For each compressor/dryer only part of the
points will be available in the Elektronikon and uploaded. Example: in case there is no dew point measurement, then the
dew point will not be available in the Elektronikon, and will not be uploaded.
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10.1. No power
How to detect (after having powered the SMARTBOX for at least 15 min): None of the 3 LED’s has emitted any light.
SIM card lock is open: NOT correct. SIM card lock in a correct position
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How to detect it: The yellow LED has not been blinking in a The yellow LED is permanently OFF
Be certain your controller is powered. temporal time span of 1min.
Possible reason • If the green LED is ON, the cabling is OK, • Wrong setting in the CAN bus address.
the IP address setting is NOK (this point (this point can be diagnosed using the
can be diagnosed using the SMARTBOX SMARTBOX commissioning Tool)
commissioning Tool). • Incorrect CAN bus cable used or not
• If the green LED is OFF, the wiring is connected or wrong CAN bus network
NOK topology
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11.1. Kits
11.2. Spares
110/230 VAC 50/60Hz Power Supply incl. SMARTBOX power cable 1630 9900 00 (assembly of 1630 9900 01 & 1089 9407 18)
Terminal Block Earth 1089 0577 46
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Ethernet patch cable 0,5m, one shielded and one unshielded side 1623 4029 01
Ethernet patch cable 1m, one shielded and one unshielded side 1623 4029 02
Ethernet patch cable 2m, one shielded and one unshielded side 1623 4029 03
Ethernet patch cable 5m, one shielded and one unshielded side 1623 4029 04
CAN CABLE 2 meter with 120 Ohm end resistors build in 1630 0953 00
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