Professional Documents
Culture Documents
1.0 PURPOSE
This guideline specifies vessel and line blinding methods to be used within this facility by
employees and contractors.
2.0 SCOPE
This guideline applies to all Valero and contractor employees involved in blinding within
this facility.
3.0 DEFINITIONS
Blinding - The absolute seal off of a pipe, duct, vessel, exchanger, tower or
other refinery equipment using a properly designed metal plate inserted between
two flanges or bolted onto the end of a flanged pipe and vessel.
Blind List - A written record listing where blinds have been or must be inserted
to isolate specific pieces of equipment. This guide or list includes the location,
size and flange rating of each blind to be installed.
Slip Blind Spacer ("Spidering") - A space created between a blind and the
equipment being blinded by insertion of appropriately designed spacers to allow
draining or venting during flushing, steam-out, etc.
Blind Tags - weatherproof, red and yellow tags which are numbered in pairs that
are used to identify the location and size of blinds installed. (See Attachment IV)
Blind Book - the master record book in which blinding is recorded. This book
contains the blind tag numbers, a description of the blind, its location, the blind
size, date installed, operator responsible for installation, date removed, and
operator responsible for removal. This book will remain in the Control
Room/Pumpers Office at all times and will be kept for a minimum of two years
after the last entry (See Attachment III)
Permanently Installed Blinds - Blinds intended to remain installed and in
service indefinitely. These will appear on P&I Diagrams.
4.0 POLICIES
Vessels are normally blinded at the first flange. If blinding at the first flange
poses more hazard to the personnel involved than blinding at a second or
alternate flange, the first flange practice can be waived but only with operations
supervision approval. With this approval, the blind can then be installed in the
next accessible piping flange. This alternate blind location can only be used if
there is a bleeder on the vessel side or if blind spacers are installed to allow the
line to be gas tested prior to issuing entry or hot work permits.
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The requirements of SHG #11 Lock, Tag and Try must be followed when
installing blinds and working on equipment that has been blinded.
For situations where flanges are not available or appropriate such as tubing or
threaded pipe, capping or plugging shall be used for isolation.
Blinds to be used must be stenciled with size, flange rating and thickness.
Blinds manufactured in-house shall be stenciled before use.
When purchasing new blinds they shall be stenciled with proper size, flange
rating and thickness prior to shipment.
When a blind is removed from service confirm proper size, flange rating and
thickness and stencil if needed before reinstalling.
Normally, blinds will be installed in lines that have been emptied, purged and/or
washed. However, the practice of installing blinds with hydrocarbons or other
refinery products in the lines can be allowed. Each installation in an uncleared
line or vessel will be reviewed by the operations and maintenance/contractor
supervision coordinating the work. A safe procedure to install these blinds,
including the personal protective equipment required, will be agreed on before
the work is allowed to start. Generally, this equipment will be maintained under a
slight positive pressure to prevent influx of air into the process system. If the
system must be maintained at a slight positive pressure (with nitrogen, steam,
etc.), this condition will be noted in the blank space following "Other" in Section
B, Checklist, of the safe work permit issued for the work.
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5.0 RESPONSIBILITIES
Responsible
Responsibilities
Group/Individual
Operations Supervision Implement and enforce proper blinding procedures.
Be thoroughly familiar with their equipment and proper blinding
procedures.
Approve deviations to blinding guideline.
Assist Reliability Inspectors in scheduling the inspection of
“permanently” installed blinds.
For shutdowns, turnarounds, and confined space entries of vessels:
Prepare necessary blind lists with marked drawings or an
adequate description of location.
Operations Personnel Be thoroughly familiar with equipment and proper blinding guidelines.
Prepare equipment for installation of blinds, including using proper
lockout/tagout procedures for appropriate valves upstream and
downstream of the blind insertion location.
Issue safe work permits, specifying proper PPE for blind insertion.
Inform appropriate maintenance or contractor supervision of any
special hazards involved and the precautions to be taken,
especially to identify equipment/lines containing toxic gases or
means used to maintain equipment under slight positive pressure.
Identify location where blinds need to be installed or removed based
on blind lists. Locations of blinds for running maintenance activities
will be jointly identified with maintenance/contractor personnel.
Assure that blinds are spidered and gasketed, when needed, on the
correct side.
Field verify against equipment blind lists or drawings that blinds and
gaskets of the proper size and flange rating are installed in the proper
location(s).
Sign the blind list when blinds are installed and removed.
Maintenance/ Contractor Ensure that this SHG and Maintenance Craft Blinding Procedures are
Supervision followed.
Maintenance/ Contractor Obtain safe work permits from operating personnel prior to blinding
Personnel vessels or lines.
Inspect blinds for size, flange rating, condition and material of
construction prior to installation.
Install blinds according to prescribed craft procedures or standard
industry practice.
Sign the blind list when blinds are installed and removed.
Before opening any flanged joint for the installation of a blind refer
to SHG #57, Safe Line Breaking Guideline. Flanges should be left
open a minimum length of time consistent with the safe installation
of the blind.
Follow refinery guidelines for installation of blinds in flare lines or
blowdown systems. See Section 6.3 of this guideline.
Reliability Inspectors Develop and implement a written plan to periodically inspect
“permanently” installed blinds.
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6.0 REQUIREMENTS
Notes: (1) Any invasive work involving active flare systems requires the use of fresh
air.
(2) CONTRACTOR PERSONNEL SHALL NOT INSTALL BLINDS IN
ACTIVE FLARE LINES UNLESS VALERO SUPERVISION IS PRESENT
AND DIRECTING THE WORK AT THE BLINDING SITE.
7.0 Recordkeeping
Records of multiple blind installations must be kept to verify that all appropriate blinds
have been installed or removed. These records must contain the following information
as a minimum:
ATTACHMENT I
THE FOLLOWING IS A LIST OF APPROVED BLINDING DEVIATIONS THAT ARE VALID IF PROPER ENERGY
SOURCE CONTROL PROCEDURES ARE FOLLOWED.
EQUIPMENT MAINTENANCE ACTIVITY/TYPE OF SERVICE
Level Column/Sight Glass Clean or repair in place.
Control/Relief/Check/Block Repack/work in place without exposing process to the atmosphere.
/Valves Removing a valve and immediately replacing it with a new or different
valve.
Strainers Pulling basket and immediately replacing it.
Turbines Governor work
Replace sentinel valve/bleeder/utility piping
Inlet strainer cleaning
Bearing replacing where split lines are not separated
Overspeed trip assembly removal and immediate replacement
Compressor Non process side work
Utility air services
Repairing or replacing utility piping
General Closed, locked, block valves on both sides of an open bleeder afford
protection equivalent to a blind if proper energy source control
(lockout/tagout) procedures are followed.
Changing out pressure gauges
Working on valved instrument taps
Working on utility air systems, utility water below 140 degrees F
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ATTACHMENT II
TIME:________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
_____________________________ __________________________________
UNIT/AREA SUPERINTENDENT MAINTENANCE SUPERVISOR
ATTACHMENT III
ATTACHMENT IV
BLINDING TAGS
YELLOW RED
No. 5127 No. 5127
________________________________ ________________________________
________________________________ ________________________________
a.m. a.m.
ATTACHMENT V
BLIND THICKNESS SELECTION TABLE
Maximum temperature 700 degrees
Consult Reliability Inspectors for applications hotter than 700 degrees