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CONFIDENTIAL

SERVICE MANUAL
Portable
Bluetooth Speaker
SERVICE MANUAL

MODEL : PK7
MODEL : PK7

CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.

P/NO : AFN78172734 APRIL, 2018

Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
CONTENTS

SECTION 1 ........ SUMMARY


SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL

1-1 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
SECTION 1
SUMMARY

CONTENTS

PRODUCT SAFETY SERVICING GUIDELINES FOR AUDIO PRODUCTS .................................................... 1-3

SERVICING PRECAUTIONS ............................................................................................................................ 1-4


• GENERAL SERVICING PRECAUTIONS
• INSULATION CHECKING PRODEDURE
• ELECTROSTATICALLY SENSITIVE (ES) DEVICES

NAME OF EACH COMPONENT ....................................................................................................................... 1-5

HIDDEN KEY ..................................................................................................................................................... 1-7

PROGRAM UPDATE GUIDE ............................................................................................................................ 1-8

SERVICE INFORMATION (VERSION & OPTION) ......................................................................................... 1-10

SPECIFICATIONS ........................................................................................................................................... 1-12

1-2 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
PRODUCT SAFETY SERVICING GUIDELINES
FOR AUDIO PRODUCTS
IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-video service
technicians.
When servicing this product, under no circumstances should the original design be
modified or altered without permission from LG Corporation. All components should
be replaced only with types identical to those in the original circuit and their physical
location, wiring and lead dress must conform to original layout upon completion of
repairs.
Special components are also used to prevent x-radiation, shock and fire hazard.
These components are indicated by the letter “x” included in their component des-
ignators and are required to maintain safe performance. No deviations are allowed
without prior approval by LG Corporation.
Circuit diagrams may occasionally differ from the actual circuit used. This way, imple-
mentation of the latest safety and performance improvement changes into the set is
not delayed until the new service literature is printed.
TIPS ON PROPER INSTALLATION
CAUTION : Do not attempt to modify this product in any way. Never perform cus-
1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf
tomized installations without manufacturer’s approval. Unauthorized modifications
space over, or close to, a heat duct, or in the path of heated air flow.
will not only void the warranty, but may lead to property damage or user injury.
2. Avoid conditions of high humidity such as: outdoor patio installations where dew
Service work should be performed only after you are thoroughly familiar with these
is a factor, near steam radiators where steam leakage is a factor, etc.
safety checks and servicing guidelines.
3. Avoid placement where draperies may obstruct venting. The customer should
GRAPHIC SYMBOLS also avoid the use of decorative scarves or other coverings that might obstruct
The exclamation point within an equilateral triangle is intended to alert ventilation.
the service personnel to important safety information in the service
literature. 4. Wall- and shelf-mounted installations using a commercial mounting kit must follow
The lightning flash with arrowhead symbol within an equilateral the factory-approved mounting instructions. A product mounted to a shelf or plat-
triangle is intended to alert the service personnel to the presence of form must retain its original feet (or the equivalent thickness in spacers) to provide
noninsulated “dangerous voltage” that may be of sufficient magnitude adequate air flow across the bottom. Bolts or screws used for fasteners must not
to constitute a risk of electric shock. touch any parts or wiring. Perform leakage tests on customized installations.
The pictorial representation of a fuse and its rating within an equilat- 5. Caution customers against mounting a product on a sloping shelf or in a tilted
eral triangle is intended to convey to the service personnel the follow- position, unless the receiver is properly secured.
ing fuse replacement caution notice: 6. A product on a roll-about cart should be stable in its mounting to the cart.
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK Caution the customer on the hazards of trying to roll a cart with small casters
OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND across thresholds or deep pile carpets.
RATING AS MARKED NEAR EACH FUSE.
7. Caution customers against using extension cords. Explain that a forest of exten-
SERVICE INFORMATION sions, sprouting from a single outlet, can lead to disastrous consequences to
While servicing, use an isolation transformer for protection from AC line shock. After home and family.
the original service problem has been corrected, make a check of the following:
FIRE AND SHOCK HAZARD
1. Be sure that all components are positioned to avoid a possibility of adjacent com-
ponent shorts. This is especially important on items trans-ported to and from the
repair shop.
2. Verify that all protective devices such as insulators, barriers, covers, shields, strain
reliefs, power supply cords, and other hardware have been reinstalled per the
original design. Be sure that the safety purpose of the polarized line plug has not
been defeated.
3. Soldering must be inspected to discover possible cold solder joints, solder
splashes, or sharp solder points. Be certain to remove all loose foreign particles.
4. Check for physical evidence of damage or deterioration to parts and components,
for frayed leads or damaged insulation (including the AC cord), and replace if
necessary.
5. No lead or component should touch a high current device or a resistor rated at 1
watt or more. Lead tension around protruding metal surfaces must be avoided.
6. After reassembly of the set, always perform an AC leakage test on all exposed
metallic parts of the cabinet (the channel selector knobs, antenna terminals,
handle and screws) to be sure that set is safe to operate without danger of electri-
cal shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS
TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the
following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a .15 mfd
150V AC type capacitor between a known good earth ground water pipe, con-
duit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage
across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse the
AC plug by using a non-polarized adaptor and repeat AC voltage measurements
for each exposed metallic part. Voltage measured must not exceed 0.75 volts
RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit consti-
tutes a potential shock hazard and must be corrected immediately.

1-3 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
SERVICING PRECAUTIONS
CAUTION: Before servicing the Audio products covered by this Electrostatically Sensitive (ES) Devices
service data and its supplements and addends, read and fol- Some semiconductor (solid state) devices can be damaged
low the SAFETY PRECAUTIONS. easily by static electricity. Such components commonly are
NOTE: if unforeseen circumstances create conflict between called Electrostatically Sensitive (ES) Devices. Examples
the following servicing precautions and any of the safety of typical ES devices are integrated circuits and some field
precautions in this publication, always follow the safety pre- effect transistors and semiconductor chip components.
cautions. The following techniques should be used to help reduce the
Remember Safety First : incidence of component damage caused by static electricity.
General Servicing Precautions
1. Always unplug the Audio products AC power cord from the 1. Immediately before handling any semiconductor compo-
AC power source before: nent or semiconductor-equipped assembly, drain off any
(1) Removing or reinstalling any component, circuit board, electrostatic charge on your body by touching a known
module, or any other assembly. earth ground. Alternatively, obtain and wear a commer-
(2) Disconnecting or reconnecting any internal electrical cially available discharging wrist strap device, which should
plug or other electrical connection. be removed for potential shock reasons prior to applying
(3) Connecting a test substitute in parallel with an electro- power to the unit under test.
lytic capacitor.
Caution: A wrong part substitution or incorrect polarity 2. After removing an electrical assembly equipped with ES
installation of electrolytic capacitors may result in an devices, place the assembly on a conductive surface such
explosion hazard. as aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
2. Do not spray chemicals on or near this Audio products or any
of its assemblies. 3. Use only a grounded-tip soldering iron to solder or unsolder
ES devices.
3. Unless specified otherwise in this service data, clean elec-
trical contacts by applying an appropriate contact cleaning 4. Use only an anti-static solder removal device. Some solder
solution to the contacts with a pipe cleaner, cotton-tipped removal devices not classified as “anti-static” can generate
swab, or comparable soft applicator. electrical charges sufficient to damage ES devices.
Unless specified otherwise in this service data, lubrication
of contacts is not required. 5. Do not use freon-propelled chemicals. These can generate
an electrical charge sufficient to damage ES devices.
4. Do not defeat any plug/socket B+ voltage interlocks with
which instruments covered by this service manual might be 6. Do not remove a replacement ES device from its protective
equipped. package until immediately before you are ready to install
it. (Most replacement ES devices are packaged with leads
5. Do not apply AC power to this Audio products and / or any electrically shorted together by conductive foam, aluminum
of its electrical assemblies unless all solid state device heat foil, or comparable conductive material).
sinks are correctly installed.
7. Immediately before removing the protective material from
6. Always connect the test instrument ground lead to an the leads of a replacement ES device, touch the protective
appropriate ground before connecting the test instrument material to the chassis or circuit assembly into which the
positive lead. Always remove the test instrument ground device will be installed.
lead last.
Caution: Be sure no power is applied to the chassis or cir-
Insulation Checking Procedure cuit, and observe all other safety precautions.
Disconnect the attachment plug from the AC outlet and turn
the power on. Connect an insulation resistance meter (500V) 8. Minimize bodily motions when handling unpackaged
to the blades of the attachment plug. The insulation resis- replacement ES devices. (Normally harmless motion such
tance between each blade of the attachment plug and acces- as the brushing together of your clothes fabric or the lifting
sible conductive parts (Note 1) should be more than 1Mohm. of your foot from a carpeted floor can generate static elec-
Note 1: Accessible Conductive Parts include Metal panels, tricity sufficient to damage an ES device.)
Input terminals, Earphone jacks,etc.

1-4 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
NAME OF EACH COMPONENT
 Front
b c d e f

g h i j k l m n

Enhanced Clear
Bass Vocal

a Battery LED k 
b [t|jwWPO  [qf~x0ufzxjxtwxpnuxuqf~gfhptsymj
c Bluetooth LED Bluetoothrtij/"[fljCD-
d CLEAR VOCAL LED  ]jhjn{jxfhfqqtsymjBluetooth device.
(Page 13)
e ENHANCED BASS LED
 Xzyjxymjxtzsitsymjutwyfgqjrtij/
f Xnhwtumtsj
l &
g 
 _zwsxZs&Zkk5[wjxxny/  Nmfsljxrttiqnlmy/"[fljCF-
h j  `xj{tnhjhtrrfsitk~tzwxrfwyij{nhj/
"[wjxxfsimtqi ktwDxjhtsix-"[fljCG-
- Adds a Bluetoothij{nhjktwrzqynumtsj
ufnwnsl/"[wjxxfsimtqijktwDxjhtsix- m CLEAR VOCAL
 NmfsljxytBluetooth rtijnsutwyfgqjrtij/  Nmfsljxxtzsijkkjhy/"[fljCH-
(Press j) n ENHANCED BASS
 bmjs~tzhtssjhyymjutwyfgqjhfgqj0ymj  Nmfsljxxtzsijkkjhy/"[fljCH-
kzshyntsnxhmfsljiytutwyfgqjrtij/
i 5_zwsit|symj{tqzrj/
j 5_zwszuymj{tqzrj/

1-5 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
 Rear

b c d e f

a [twyht{jw d RESET gzyyts


b DC IN e)
 LNfifuyjwnsuzy  Ntssjhyxy|txujfpjwxktwizfquqf~/
c PORT.IN (Page 25-26)
Wnxyjsxytrzxnhkwtr~tzwutwyfgqjij{nhj/ f Ozfq[qf~ LED

1-6 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
HIDDEN KEY

Description Hidden Key

Factory Reset (Clear Bluetooth paired list) “Bluetooth” key for 7 seconds

Demo wake up “Play/Pause” key (with charging condition)

APD Off / Volume 20 (“Bluetooth” + “Vol_Down”) key for 2 seconds

Bluetooth scan enable “Bluetooth” key for 2 seconds

1-7 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
PROGRAM UPDATE GUIDE

Install “Music Flow Bluetooth” app from Google Play Store (Only Android Phone supported)

Step 1. Search and connect speaker. Step 2. Select “setting”.

Step 3. Select “Device version info.” Step 4. Check new version firmware.

1-8 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
Step 5. Select update button. Step 6. Start downloading firmware.

Step 7. Download from CDN server.


During update, do not off bluetooth connection. Step 8. Transfer firmware.

Caution:
• Recommend airplane mode (Bluetooth/Wifi enabled)
• During update, do not disconnect bluetooth with phone
• LED rotates/blinks while updating firmware
• When update is finished, speaker will be powered off.

1-9 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
SERVICE INFORMATION (VERSION & OPTION)
1. Phone Settings
1) Enable Bluetooth of the mobile device.
2) Change name of mobile device to “LG_PORT_MP_TEST” in Bluetooth Setting Menu.

1-10 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
2. Installation of MP App and Version Check
1) Install & Run “LG MP App”.
2) Press “Connect Device” button on the App.
3) Press and Hold “Bluetooth + Play/Pause” key on the speaker for 2 seconds.

4) A few seconds later, you can see “Bluetooth 5) Select “Pair”, and Press “Return” button on the
pairing request” popup message from the mobile phone, then checksum/Version/ Option will be
device. displayed.

1-11 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
SPECIFICATIONS
 GENERAL
Power requirements 19 V 1.7 A (AC adapter)
Built-in rechargeable battery
Power consumption Refer to the main label.
AC adapter  Model : LCAP25A
 Manufacturer : Lien Chang Electronic Enterprise Co., Ltd.
 Input : 100-240 V~ 50-60 Hz 1.0 A
 Output : 19 V 1.7 A
Dimensions (W x H x D) Approx. 320 mm x 167 mm x 152 mm
Operating temperature 5 °C to 35 °C
Operating humidity 5 % to 60 %
Water-proof IPX5

 INPUTS
PORT. IN 0.5 Vrms (3.5 mm stereo jack)

 BATTERY
Battery capacity 7.4 Vdc, 5200 mAh (Typ)
7.4 Vdc, 5000 mAh (Min)
Operating time Approx. 24 hours.
It may vary depending on the battery status and operational conditions.
Charging time Less than 3.5 hours (with AC Adapter).
It can be varied depending on the conditions of the battery or operation.

 Design and specifications are subject to change without notice.

1-12 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
SECTION 2
CABINET & MAIN CHASSIS

CONTENTS

DISASSEMBLY INSTRUCTIONS ..................................................................................................................... 2-2

ASSEMBLY INSTRUCTIONS ........................................................................................................................... 2-7

EXPLODED VIEWS ......................................................................................................................................... 2-13


1. CABINET AND MAIN FRAME SECTION ............................................................................................... 2-13
2. PACKING ACCESSORY SECTION ....................................................................................................... 2-15

2-1 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
DISASSEMBLY INSTRUCTIONS

1) Remove the 4 Screws.


2) Remove the Side Cover Assembly.

3) Remove the Cover Handle Assembly.

Cover top

Unhook the Hooks by inserting the Flat-head Screw drivers.

4) Remove the Cover Top Assembly.

2-2 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
Cover Bottom

5) Remove the Cover Bottom Assembly.

6) Remove the 8 Screws.


7) Remove the Panel Rear assembly.

8) Remove the 6 Screws.


9) Remove the MAIN Holder Assembly.

2-3 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
10) Disconnect the 2 Harness Cables.

11) Remove the 2 Batteries.

Caution! Water-proof (IPX5) - Gasket Rubber should be replaced when disassembling more than 3 times.

12) Remove the 12 screws. (1szzr-0097X)


13) Remove the Speakers.

2-4 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
14) Remove the 4 Screws. (1szzr-0097x)
15) Remove the 4 Screws. (FAB31442101)
16) Remove the Lightning Tube PCB.

Lightning PCB

17) Remove the Lightning PCB.

18) Remove the 8 Screws.(1SZZR-1007B)


19) Remove the Grille.

2-5 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
20) Remove the 3 Screws.(1SZZR-0097X)

21) Remove the 2 Screws. (1FAB30204501)


22) Remove the Jack PCB.

2-6 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ASSEMBLY INSTRUCTIONS

1) Assemble the Jack PCB.


2) Tighten the 2 Screws.(1FAB30204501)

3) Assemble the Cover Holder.


4) Tighten the 3 Screws.(1SZZR-0097X)

2-7 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
5) Assemble the Grille.
6) Tighten the 8 Screws.(1SZZR-1007B)

Lightning PCB

7) Assemble the SPK Lighting Holder.


8) Assemble the Lighting PCB.

9) Assemble the Speaker Lens


10) Tighten the 4 Screws.(FAB31442101)
11) Assemble the Lightning Tube PCB and Tighten the 4 Screws. (1szzr-0097x)

2-8 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
12) Assemble the Speaker units.
13) Tighten the 12 Screws. (1szzr-0097x)

14) Assemble the 2 Batteries.

15) Connect the 2 Connector.

2-9 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
16) Assemble the Holder Main PCB Assembly.
17) Tighten the 6 Screws. (1SZZR-0097X)

18) Assemble the Panel Rear Assembly.


19) Tighten the 8 Screws. (1SZZR-0097X)


20) Assemble Cover Top / Bottom to fit hook structure.
(It makes an audible click when the hook is hooked correctly.)

2-10 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
Top surface

Based on the LG logo


Front Surface

21) Assemble the Cover Handle Assembly to Set.


(It makes an audible click when the hook is hooked correctly.)

22) Assemble the Cover R-Side Assembly.


23) Tighten the 4 Hexagon Screws.

2-11 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
2-12 Copyright © 2018 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION

266
261

264

260L
269
J A46 I
H
A45 A

G
L A50 F
280 B C K
CABLE1
B C
CABLE5 A48 G D
CABLE6 CABLE3
CABLE4 O K O D E
L M
Q
M A48
CABLE6
I
CABLE2 E
F
274 268 P
N
277 J 262
270 CABLE5 262
H N

260 Q A50
A
P

273
CABLE7 267
A43

273

277
272

260 260R
275

530
276

2-13 2-14 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
2. PACKING ACCESSORY SECTION

300 Power cord 833 Adapter

2-15 2-16 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
SECTION 3
ELECTRICAL

CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2
1. NO POWER PROBLEM ......................................................................................................................... 3-2
2. NO SOUND IN PORTABLE MODE ........................................................................................................ 3-3
3. NO SOUND IN BLUETOOTH MODE ..................................................................................................... 3-4
4. NO CHARGING BATTERY ..................................................................................................................... 3-5

ELECTRICAL TROUBLESHOOTING GUIDE................................................................................................... 3-6


1. POWER/ BT MODULE ........................................................................................................................... 3-6
2. POWER/ AMP ......................................................................................................................................... 3-7
3. CHARGING BATTERY ........................................................................................................................... 3-8
4. KEY/ LED ................................................................................................................................................ 3-9

WAVEFORMS OF MAJOR CHECK POINT.................................................................................................... 3-10


1. MICOM .................................................................................................................................................. 3-10
2. AMP ...................................................................................................................................................... 3-10

WIRING DIAGRAM .......................................................................................................................................... 3-11

BLOCK DIAGRAM .......................................................................................................................................... 3-13

CIRCUIT VOLTAGE CHART ........................................................................................................................... 3-15

PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-17


1. MAIN P. C. BOARD DIAGRAM ............................................................................................................ 3-17
2. KEY P.C.BOARD DIAGRAM ................................................................................................................ 3-21
3. JACK P.C.BOARD DIAGRAM .............................................................................................................. 3-21

3-1 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
1. NO POWER PROBLEM
No power problem occurs when you power on the unit.

1-1. Solution
Check the Battery cable insert and voltage (CN901,CN902).

1-2. How to troubleshoot (Countermeasure)


1) Check 8.4 V ~ 6.5 V (TP : BAT+).
 TP is not 8.4 V ~ 6.5 V, replace battery (battery check only).
2) Check Q902 (FET).
 C908( FET drain) is not 8.4 ~ 6.5 V, replace Q902 (during push the power key).
3) Check IC903 (DCDC).
 C929 is not 3.3 V, replace IC903.

1-3. Service hint (Any picture/ Remark)

Q902
C908

IC903
C929

< MAIN board top view >

CN901 CN902

TP : BAT+

< MAIN board bottom view >

3-2 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
2. NO SOUND IN PORTABLE MODE
No sound problem occurs in portable mode.

2-1. Solution
Check the Main /Jack board. (Portable block)

2-2. How to troubleshoot (Countermeasure)


1) Check solder of JK301.
2) Check FFC cable insert to connector correctly. (CN900  CN300)
3) Check if signal enters or not IC101 13pin/14pin.
4) Check the voltage L106(5 V)/L105(3.3 V) of IC101.
 If voltage is not check, check the IC901(5 V)/IC903(3.3 V)

2-3. Service hint (Any picture/ Remark)

JK301

IC101

< MAIN board top view > < JACK board top view >

CN900
IC901
CN300

< MAIN board bottom view > < JACK board bottom view >

3-3 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
3. NO SOUND IN BLUETOOTH MODE
No power problem occurs when you power on the unit.

3-1. Solution
Check and replace.

3-2. How to troubleshoot (Countermeasure)


1) Check if BT is in pairing state with your device.
2) Check connection of CN901/CN902 and Battery.
3) Check battery voltage of CN901/CN902, Pin 1. (It should be 6.5 V ~ 8.4 V)
 If voltage is not check, change Battery.
4) Check signal out, Port10 ~ 12 (I2S) of IC100 (BT Module).
 If signal is not check, check to AMP IC (IC700/IC701).
5) Check voltage L710(3.3 V), CE700(6.5 ~ 13.8 V) of AMP IC (IC700/IC701).
 If voltage is not check, check to IC (IC702, IC906).

3-3. Service hint (Any picture/ Remark)

IC702

IC100
IC700
IC701

< MAIN board top view >

L710

IC906

CN901 CN902
CE700

< MAIN board bottom view >

3-4 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
4. NO CHARGING BATTERY
Battery is not charged.

4-1. Solution
Check voltage and component replace.

4-2. How to troubleshoot (Countermeasure)


1) After connect adapter, Check the voltage C925 of IC902.
 If C925 is not 10 V, Check voltage L918. (19 V)
 If L918 is not 19 V, Check FFC cable insert to connector correctly. (CN900  CN300)
2) Check switching signal of coil (L913).
 If switching signal is not check, replace IC905.

4-3. Service hint (Any picture/ Remark)

L918

IC905

< MAIN board top view >

CN900

CN300
L913

< MAIN board bottom view > < JACK board bottom view >

3-5 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER/ BT MODULE

Power/ BT

YES

Check connection NO
Connect battery.
of CN901/CN902.

YES

Is voltage of battery NO
Change the battery.
above 6 V?

YES

NO
Is voltage of IC903 3.3 V? Check the IC903.

YES

OK

3-6 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ELECTRICAL TROUBLESHOOTING GUIDE
2. POWER/ AMP

Power/ AMP

YES

Check connection NO
Connect battery.
of CN901/ CN902.

YES

Is voltage of battery NO
Change the battery.
above 6.5 V?

YES

Is voltage of IC903/ IC702 NO


Check the IC903/ IC702.
3.3 V?

YES

Is voltage of IC101 NO
Check the IC901.
5 V? (L106)

YES

Is voltage of IC906 NO
Check the IC906.
above 6.5 V? (C964)

YES

Check IC700, IC701 (AMP IC).

3-7 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ELECTRICAL TROUBLESHOOTING GUIDE
3. CHARGING BATTERY

Charging battery.

YES

NO
Red LED of battery indication. Charging.

YES

Is cable NO
insert to connect correctly? Check the FFC cable.
(CN900  CN300)

YES

Is voltage of IC902 10 V? NO
Check the IC902.
(C925)

YES

Check the switching signal. NO


Check the IC905.
(L913 of IC905)

YES

OK

3-8 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ELECTRICAL TROUBLESHOOTING GUIDE
4. KEY/ LED

LED

YES

Is input voltage 5 V? NO Check the FFC cable.


(CN200, Port19) (CN201  CN100)

YES

Is control Port? (CN200) NO Check the BT module (IC100).


(Port10 ~ 15) Check the MICOM (IC104).

YES

OK

KEY

YES

Is input NO Check the FFC cable.


voltage SPWR(6.5 ~ 8.4 V)?
(CN200, Port20) (CN201  CN100)

YES

Is control Port? (CN200) NO Check the BT module (IC100).


(Port2 ~ 9) Check the MICOM (IC104).

YES

OK

3-9 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
WAVEFORMS OF MAJOR CHECK POINT
1. MICOM 2. AMP

MICOM_UART_RX LRCLK
3
1
4 DATA
2
MICOM_UART_TX
5 BCLK

Fig 1. MICOM to Bluetooth Fig 2. Bluetooth to AMP I2S


(IC104 pin34, 35) (IC700 pin23, 24, 25)

2 5

1 4

3-10 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
WIRING DIAGRAM

20P, 0.5mm
ST, SMD, Lock
(6630R-FA04T)
Battery
CN200
KEY

MIC
20P, 0.5mm
MAIN

( 6630XE00204)
CN100 ST, SMD, Lock
(6630R-FA04T)
JIG

ST, SMD,
4P, 1mm
5P, 2mm

CN107
ST, SMD, Lock
Battery (EAG63270203)

(EAG63270203)
ST, SMD, Lock
26P, 0.5mm

CN901
ST, SMD, Lock

CN902
(EAG38938702)

5P, 2mm
CN106
CN900
4P, 1mm
ST, SMD,
( 6630XE00204)
8P, 1.25mm 8P, 1.25mm
ST, SMD, Lock ST, SMD, Lock
8P, 1.25mm (EAG58732904) CN101 CN102 (EAG58732904)
ST, SMD, Lock
LED SPK (EAG58732904) SPK_TL
LED TUBE

CN701
4P, 2mm
CN401
CN401

ST, SMD, Lock


CN400

(EAG63270202 SPK_WL

SPK_TR

CN700
4P, 1.25mm 4P, 1.25mm 5P, 2mm
AG, SMD, Lock AG, SMD, Lock ST, SMD, Lock
(6630V90141B) (6630V90141B) (EAG63270203)
SPK_WR
CN102 ѭࢇ

26P, 0.5mm
CN300 AG, SMD, Lock
(EAG61090203)

JACK

FFC
DC IN Portable IN
Harness

3-11 3-12 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
BLOCK DIAGRAM

19 V DCDC Buck PWR BAT 6 ~ 8.4 V


10 V Charger 8.4 V
IC902 IC905
SW PVDD Boost
19 V, 1.7 A 32 W DCDC IC906
SYS_PWR 3.3 V Battery
IC903 7.4 V 5200 mAh
LDO
IC904 5V_BUS
LDO PVDD
5.2 V
IC900
LDO
5V
CSR 3.3 V IC901

LDO 3.3V_AMP
LDO IC702
1.35 V
X-Tal IC907
12.288 MHz

LPF Speaker
I2 S WR
AUDIO_L/R ADC I2 S AMP WR
PORTABLE
IC101 IC701
I2C, MUTE, FAULT
MIC_IN TR
MIC TR

BT Module WL
SPI_CLK/SO/SI/CS AMP WL
For Debug IC100
IC700
TL
TL
BAT_STAT/CHG_CTRL1/2
Charging Manage
5V_BUS SF_CK/CS/IO0~3 S.FLASH
8MB
UART
LED x 7
PWR_SW/PWR_CTRL Indicator
Power control
MICOM LED_A_R/G/B
SPK Lighting
KEY x 9 48PIN
KEY LED_B_R/G/B
Tube Lighting

3-13 3-14 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
CIRCUIT VOLTAGE CHART

NO IC Location Type Pin Name/ Spec VCC/VDD

IC100
1 70p, Module VIN : 3 ~ 3.6 V VIN : 3.45 V
BT Module

IC101 AVIN : 4.5 ~ 5.5 V AVIN : 4.99 V


2 14p, TSSOP
ADC DVIN : 2.7 ~ 3.6 V DVIN : 3.45 V

IC102
3 SOP8 VCC : 2.65 ~ 3.6 V VCC: 3.45 V
Serial Flash

IC700
4 LQFP 48P Vcc : 1.8 ~ 5.5 V Vcc : 3.45 V
MICOM

IC700, IC701
5 48P PVCC: 4.5 ~ 26 V PVCC : 13.6 V
AMP IC

IC900 VIN : 6.5 ~ 8.4 V


6 8p, SOP8 VIN : 2.25 ~ 16 V
LDO Vout : 5.18 V

IC901 VIN : 5.18 V


7 5p, SOT25 VIN : 2.3 ~ 6 V
LDO Vout : 5 V

IC902 VIN : 4.5 ~ 24 V VIN : 19 V


8 8p, TSOT23-8
DCDC Vout : 0.8 ~ Vin-3 V Vout : 10.3 V

IC903 VCC : 6.5 ~ 8.4 V


9 6p, SOT563 VCC : 4.2 ~ 17 V
DCDC Vout : 3.45 V

IC904 VIN : 10.3 V


10 8p, SOP8 VIN : 2.25 ~ 16 V
LDO Vout : 5.02 V

IC905
11 24p, QFN VIN : 4.5 ~ 17 V VIN : 10.19 V
Charger IC

IC906 VIN : 6.5 ~ 8.4 V


12 10p, DGQ VIN : 4.5 ~ 52 V
Boost IC Vout : 13.7 V

IC907 VIN : 3.03 V


13 5p, SOT25 VIN : 2.3 ~ 6 V
LDO Vout : 1.35 V

3-15 3-16 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
PRINTED CIRCUIT BOARD DIAGRAMS
1. MAIN P.C.BOARD DIAGRAM
(TOP VIEW)

3-17 3-18 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
MAIN P.C.BOARD DIAGRAM
(BOTTOM VIEW)

3-19 3-20 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
2. KEY P.C.BOARD DIAGRAM
(TOP VIEW)

(BOTTOM VIEW)

3. JACK P.C.BOARD DIAGRAM


(TOP VIEW) (BOTTOM VIEW)

3-21 3-22 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
4. LED-SPK P.C.BOARD DIAGRAM
(TOP VIEW) (BOTTOM VIEW)

5. LED-TUBE P.C.BOARD DIAGRAM


(TOP VIEW) (BOTTOM VIEW)

3-23 3-24 Copyright © 2018 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
3-25 3-26 Copyright © 2018 LG Electronics Inc. All rights reserved.
Only for training and service purposes.

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