SECUNDERABAD DIVISION

led Estimate No.C/E-61/TRD/PDPL-NZB/2023-24

Name of Work:-
SC Division:-Outsourcing Of Periodical maintenance & breakdown attention of 25kV OHE and PSI assets on VKB-PRLI, PDPL-NZB, ,MTMI-JNPD sections, Sidings of RDM & Sidings of BDCR of SC Division for a period of of 24 (twenty-four) Months.
QTY QTY QTY
QTY QTY
(MT (Siding (Sidings Total Unit rate per Cost (VKB- Cost (PDPL- Cost (MTMI- Cost (Sidings Cost (Sidings
S.No Description Unit (VKB- (PDPL- Total amount
MI- s of of Qty Item PRLI) NZB) JPD) of RDM) of BDCR)
PRLI) NZB)
JPD) RDM) BDCR)
Part I A - OHE maintenance activity (Power Block)
1 Checking & Maintenance of Single Cantilever assembly.(Every two years) Each 4939 3810 5062 2608 1950 18369 272 1343408 1036320 1376864 709376 530400 4996368
2 Annual Maintenance of 25kV OHE Conductors. TKM 628 474 308 274 270 1954 3258 2046024 1544292 1003464 892692 879660 6366132
3 Annual Maintenance of Overlaps (IOL) & (UIOL) Incl. Maintenance of MCLs. Each 550 358 175 248 214 1545 1086 597300 388788 190050 269328 232404 1677870
4 Annual Maintenance of Anti creep arrangement. Each 598 404 175 172 220 1569 992 593216 400768 173600 170624 218240 1556448
5 Annual Maintenance of 25kV Isolator (SP/DP) including earthing heel arrangement if any. Each 160 108 126 162 86 642 961 153760 103788 121086 155682 82646 616962
6 Annual Maintenance of 25kV OHE at Turnouts. Incl. Maintenance of MCLs. Each 174 142 111 266 122 815 815 141810 115730 90465 216790 99430 664225
7 Annual Maintenance of 25kV OHE on a crossover.Incl. Maintenance of MCLs. Each 32 0 19 0 30 81 1629 52128 0 30951 0 48870 131949
8 Annual Maintenance of Section Insulator Assembly. Each 134 66 23 214 124 561 815 109210 53790 18745 174410 101060 457215
9 Annual Maintenance of Auto Tensioning Device (ATD). Each 1456 792 446 526 500 3720 1145 1667120 906840 510670 602270 572500 4259400
10 Annual Maintenance of Feeder wire & Feeder Termination / Fixed Anchor Termination. Meter 7000 11800 29500 13002 500 61802 8 56000 94400 236000 104016 4000 494416
11 Quarterly maintenance of PTFE type Neutral section. Nos 48 40 24 0 8 120 3967 190416 158680 95208 0 31736 476040
12 Checking and compilation of hotspot of OHE using Thermovision camera by a skilled Engineer(Half yearly) TKM 1256 944 560 548 540 3848 832 1044992 785408 465920 455936 449280 3201536
13 Erection of 25 kV OHE as per requirement TKM 10 5 10 3 5 33 34630 346300 173150 346300 103890 173150 1142790
14 Checking & Maintenance of 25kV OHE free from Foreign Body including bird nest etc Each 600 70 112 128 200 1110 84 50400 5880 9408 10752 16800 93240
15 Current collection / Thermo vision remarks attention ( Half yearly) Per Loc 400 300 300 100 630 1730 209 83600 62700 62700 20900 131670 361570
16 Erection of maintenance free Earth electrode Each 50 40 40 15 65 210 1922 96100 76880 76880 28830 124930 403620
Part I A - OHE maintenance activity (Power Block) -Total 8571784 5907414 4808311 3915496 3696776 26899781
Part II A - OHE maintenance activity (Non Power Block)
15 Foot patrolling to be carried out along with schedule with one Railway staff (Fortnightly). Tkm 15072 11472 7840 6576 6480 47440 118 1778496 1353696 925120 775968 764640 5597920
16 Dressing & painting of all types of Bonds. Each 14000 3080 2280 3900 2000 25260 36 504000 110880 82080 140400 72000 909360
Removal & re erection of Bonds of various types during track machine working including cleaning of muffs at OHE
17 Each 13200 8000 6160 2488 2000 31848 27 859896
mast. 356400 216000 166320 67176 54000
Each
18 Checking & Maintenance of leaning of OHE mast. 500 65 30 2 240 837 12 10044
Location 6000 780 360 24 2880
Tree trimming to maintain a minimum clearence of 5 to 6 Mts from OHE - 1 Big Branch consisting of 5 small sub
19 Branches 2800 3100 6000 6700 2400 21000 40 840000
branch. 112000 124000 240000 268000 96000
Each
20 Stencilling of rail level, implantation, MRL, ERL telephone sockets & location number etc ( excluding paint) 15516 4580 1931 2198 2000 26225 140 3671500
Location 2172240 641200 270340 307720 280000
21 Annual Maintenance of Earth pits. Each 900 94 84 10 130 1218 182 163800 17108 15288 1820 23660 221676
22 Erection of maintenance type Earth electrode. ( Incl. Supply of Char coal & Salt 30 Kg each.) Each 100 25 4 4 30 163 3524 352400 88100 14096 14096 105720 574412
23 Erection of number plates, all caution / danger boards,any other indicaiton boards & statutary boards. nos., 200 470 460 50 1200 2380 51 10200 23970 23460 2550 61200 121380
24 Fabrication bonds duly Cutting, shaping drilling , painting and erection of different types of bonds. Each 3000 124 120 50 2000 5294 121 363000 15004 14520 6050 242000 640574
25 slewing/re slewing and checking and adjustment of OHE. Span 30 20 30 5 24 109 689 20670 13780 20670 3445 16536 75101
26 Erection of cleats for bonds. Each 420 60 60 30 100 670 356 149520 21360 21360 10680 35600 238520
27 Making of grooves & grouting of bonds. Each 420 200 0 0 100 720 456 191520 91200 0 0 45600 328320
28 Hiring of 15T crane on hourly basis Per Hour 250 120 200 75 48 693 1462 365500 175440 292400 109650 70176 1013166
29 Plastering of muffs. Each 400 400 250 50 1000 2100 245 98000 98000 61250 12250 245000 514500
Part II A - OHE maintenance activity (Non Power Block)- Total 6643746 2990518 2147264 1719829 2115012 15616369
Part I B - Emergency & Other maintenance Activity
Each
1 Loading,unloading & transpotation of Railway supplied material( applicable for material more than 2 MT) 150 100 100 0 80 430 1512 650160
Occation 226800 151200 151200 0 120960
2 Erection of Catenary/ contact wire Splicing for each pair Each 100 80 60 42 50 332 1465 146500 117200 87900 61530 73250 486380
3 Replacement of various types of insulators Each 800 600 500 226 400 2526 784 627200 470400 392000 177184 313600 1980384
Breakdown attention by a gang for restoration of 25kV OHE during accidents / unusual occurance for checking OHE
4 Per Hour 400 350 350 26 200 1326 894 1185444
parameters- (One Gang consisting of 7 staff). 357600 312900 312900 23244 178800
5 Erection of traction masts & Portal including booms Nos 75 40 40 10 25 190 2338 175350 93520 93520 23380 58450 444220
6 Transfer of OHE equipment from one mast or support to another Each 75 40 40 10 25 190 935 70125 37400 37400 9350 23375 177650
Part I B - Emergency & Other maintenance Activity -Total 1603575 1182620 1074920 294688 768435 4924238
Part I C - Foundation Item
1 Casting of all types of foundation (1:3:6) CuM 160 120 100 60 100 540 7982.91 1277265.6 957949.2 798291 478974.6 798291 4310771.4
2 Casting of grouting & muffing (1:2:4) CuM 80 80 40 30 60 290 7982.91 638632.8 638632.8 319316.4 239487.3 478974.6 2315043.9
Provision of maintenance free earth : Provision of maintenance free rod type earthing system as per RDSO
3 specification No.RDSO/ PE/Sec/PS/0109-2008(Rev-0)Amdt.1 or Each 20 20 10 10 15 75 15388 1154100
latest 307760 307760 153880 153880 230820
4 Provision of maintenance typr earth electrode, including supply of earth pit box, cover, char coal & salt. Each 20 20 10 10 15 75 6931 138620 138620 69310 69310 103965 519825
5 Supply & spreading of aggregate in SP/SSP/TSSs. CuM 450 350 300 0 300 1400 1732 779400 606200 519600 0 519600 2424800
Part I C - Foundation Item-Total 3141678.4 2649162 1860397.4 941651.9 2131650.6 10724540.3
Part II A - TSS/SP/SSP Maintenance
 1 Monthly maintenance of 132kV/27kV Power Transformer. Each 80 80 40 0 80 280 1612 128960 128960 64480 0 128960 451360
2 Half-yearly maintenance of 132kV/27kV Power Transformer. Each 8 8 4 0 8 28 3223 25784 25784 12892 0 25784 90244
3 Yearly maintenance of 132kV/27kV Power Transformer. Each 8 8 4 0 8 28 4521 36168 36168 18084 0 36168 126588
4 Quarterly maintenance of 132 kV Circuit breakers. Each 16 16 8 0 16 56 810 12960 12960 6480 0 12960 45360
5 Half yearly maintenance of 132 kV Circuit breakers. Each 8 8 4 0 8 28 850 6800 6800 3400 0 6800 23800
6 Yearly maintenance of 132 kV Circuit breakers. Each 8 8 4 0 8 28 1018 8144 8144 4072 0 8144 28504
7 Quarterly maintenance of 25 kV Circuit breakers. Each 40 40 20 0 40 140 642 25680 25680 12840 0 25680 89880
8 Half yearly maintenance of 25 kV Circuit breakers. Each 20 20 10 0 20 70 682 13640 13640 6820 0 13640 47740
9 Yearly maintenance of 25 kV Circuit breakers. Each 20 20 10 0 20 70 850 17000 17000 8500 0 17000 59500
10 Quarterly maintenance of 25 kV Interrupters. Each 96 64 28 0 96 284 642 61632 41088 17976 0 61632 182328
11 Half yearly maintenance of 25 kV Interrupters. Each 48 32 14 0 48 142 682 32736 21824 9548 0 32736 96844
12 Yearly maintenance of 25 kV Interrupters. Each 48 32 14 0 48 142 850 40800 27200 11900 0 40800 120700
13 Half yearly maintenance of 132 kV CTs. Each 16 8 4 0 16 44 385 6160 3080 1540 0 6160 16940
14 Yearly maintenance of 132 kV CTs. Each 16 8 4 0 16 44 511 8176 4088 2044 0 8176 22484
15 Half yearly maintenance of 25 kV CTs. Each 28 28 10 0 32 98 257 7196 7196 2570 0 8224 25186
16 Yearly maintenance of 25 kV CTs. Each 28 28 10 0 32 98 409 11452 11452 4090 0 13088 40082
17 Half yearly maintenance of 25 kV PTs. Each 56 38 24 0 52 170 257 14392 9766 6168 0 13364 43690
18 Yearly maintenance of 25 kV PTs. Each 56 38 24 0 52 170 409 22904 15542 9816 0 21268 69530
19 Half-Yearly maintenance of 132KV DP Isolator. Each 20 20 20 0 16 76 637 12740 12740 12740 0 10192 48412
20 Yearly maintenance of 132KV DP Isolator. Each 20 20 10 0 16 66 637 12740 12740 6370 0 10192 42042
21 Yearly maintenance of 25KV SP Isolator. Each 32 36 14 0 32 114 409 13088 14724 5726 0 13088 46626
22 Yearly maintenance of 25KV BP Isolator. Each 44 32 14 0 48 138 511 22484 16352 7154 0 24528 70518
23 Yearly maintenance of 120KV LAs Each 16 8 4 0 16 44 409 6544 3272 1636 0 6544 17996
24 Yearly maintenance of 42KV LAs Each 74 52 30 0 72 228 308 22792 16016 9240 0 22176 70224
25 Quarterly Maintenance of Capacitor Bank with series reactor Each 8 8 4 0 8 28 682 5456 5456 2728 0 5456 19096
26 Half-yearly Maintenance of Capacitor Bank with series reactor Each 4 4 2 0 4 14 1023 4092 4092 2046 0 4092 14322
27 Yearly Maintenance of Capacitor Bank with series reactor Each 4 4 2 0 4 14 2045 8180 8180 4090 0 8180 28630
28 Yearly Maintenance of bonding and Earthing at TSS Each 4 4 2 0 120 130 1717 6868 6868 3434 0 206040 223210
29 Yearly Maintenance of bonding and Earthing at SP/SSP. Each 30 20 10 0 200 260 859 25770 17180 8590 0 171800 223340
30 Monthly Maintenance of Bus bars, Clamps and Connectors at TSS Each 44 44 22 0 44 154 1213 53372 53372 26686 0 53372 186802
31 Monthly Maintenance of Bus bars, Clamps and Connectors at SP/SSP. Each 330 220 110 0 148 808 607 200310 133540 66770 0 89836 490456
32 Yearly Maintenance of Bus bars, Clamps and Connectors at TSS Each 4 4 2 0 4 14 1213 4852 4852 2426 0 4852 16982
33 Yearly Maintenance of Bus bars, Clamps and Connectors at SP/SSP. Each 30 20 110 0 28 188 607 18210 12140 66770 0 16996 114116
34 Fortnightly maintenance of Battery sets and yard cleaning. Each 816 576 288 0 200 1880 799 651984 460224 230112 0 159800 1502120
35 Quarterly maintenance of Battery Chargers. Each 120 96 48 0 80 344 355 42600 34080 17040 0 28400 122120
36 Half yearly maintenance of AT Each 130 100 68 0 88 386 511 66430 51100 34748 0 44968 197246
37 yearly maintenance of AT Each 130 100 34 0 88 352 682 88660 68200 23188 0 60016 240064
38 Monthly maintenance of control & relay panel, AC & DC Distribution boards at TSS. Each 48 48 24 0 44 164 1213 58224 58224 29112 0 53372 198932
39 Half-Yearly Maintenance of Trenches at TSSs. Each 4 4 2 0 4 14 1597 6388 6388 3194 0 6388 22358
40 Yearly Maintenance of Trenches at TSSs. Each 4 4 2 0 4 14 2101 8404 8404 4202 0 8404 29414
41 Half-Yearly Maintenance of Trenches at SP/SSPs. Each 32 12 10 0 16 70 799 25568 9588 7990 0 12784 55930
42 Yearly Maintenance of Trenches at SP/SSPs. Each 32 12 10 0 16 70 1051 33632 12612 10510 0 16816 73570
43 Maintenance of buried rails (yearly) Each 36 24 6 0 4 70 11146 401256 267504 66876 0 44584 780220
44 Yearly Maintenance of Earth Pits. Each 222 100 50 0 200 572 182 40404 18200 9100 0 36400 104104
45 Erection of maintenance type Earth electrode. ( Incl. Supply of Char coal & Salt) Each 50 10 10 0 40 110 3524 176200 35240 35240 0 140960 387640
46 Fabrication bonds duly Cutting, shaping drilling , painting and erection of different types of bonds. Each 50 100 100 0 100 350 121 6050 12100 12100 0 12100 42350
47 Painting of fencing panels. Panel 448 400 100 0 200 1148 84 37632 33600 8400 0 16800 96432
Part II A - TSS/SP/SSP Maintenance-Total 2541514 1813360 921438 0 1769720 7046032
Part II B - Emergency and other maintenance activities
1 Rectification of 25 kV dropout fuse No's 114 100 50 0 80 344 606.5 69141 60650 30325 0 48520 208636
2 Breakdown attention of PSI equipments Per Hr 200 150 100 0 100 550 509.8 101960 76470 50980 0 50980 280390
3 Manning of SP/SSP in case of Emergency ManDays 100 100 60 0 60 320 589 58900 58900 35340 0 35340 188480
4 Removal and reerection of PSI Equipments Each 100 50 20 0 25 195 3138 313800 156900 62760 0 78450 611910
Part II B - Emergency and other maintenance activities-Total 543801 352920 179405 0 213290 1289416
Part II C- Transformer oil testing by accredited agency
1 Transformer Oil testing (4TrX2=8) Occasion 8 8 4 0 8 28 18300 146400 146400 73200 0 146400 512400
Part II C- Transformer oil testing by accredited agency-Total 146400 146400 73200 0 146400 512400
Part III- Breakdown Vehicle
Hiring of 1 (one) No. of Lorry (Heavy Commercial Vehicle (HCV-Trucks/Lorries of 5 Tonne & above capacity) for
Vehicle
1 TRD (OHE) depot at Karimnagar/Metpally [as decided by Sr.DEE/TrD/SC} of 6 tonne capacity along with driver for 24 24 0 0 24 72 79995 5759640
Months
period of 24 months to the run of 1800 Kms per month (or) 43200 Kms per 24 Months.[Excluding GST @12%] 1919880 1919880 0 0 1919880
Hiring of 1 (one) No. of Non AC based model MUV Pickup Van with driver for TRD (OHE) depot at MTMP for Vehicle
2 24 24 24 24 0 96 61874.10714 5939914.286
period of 24 months to the run of 24 months and 2500 km per month per vehicle.[Excluding GST @12%] Months 1484978.571 1484978.571 1484978.571 1484978.571 0
Part III- Breakdown Vehicle-Total 3404858.571 3404858.571 1484978.571 1484978.571 1919880 11699554.29
Part I A - OHE maintenance activity (Power Block) 8571784.00 5907414.00 4808311.00 3915496.00 3696776.00 26899781.00
Part II A - OHE maintenance activity (Non Power Block) 6643746.00 2990518.00 2147264.00 1719829.00 2115012.00 15616369.00
Part I B - Emergency & Other maintenance Activity 1603575.00 1182620.00 1074920.00 294688.00 768435.00 4924238.00
 Part I C - Foundation Item 3141678.40 2649162.00 1860397.40 941651.90 2131650.60 10724540.30
Part II A - TSS/SP/SSP Maintenance 2541514.00 1813360.00 921438.00 0.00 1769720.00 7046032.00
Part II B - Emergency and other maintenance activities 543801.00 352920.00 179405.00 0.00 213290.00 1289416.00
Part II C- Transformer oil testing by accredited agency 146400.00 146400.00 73200.00 0.00 146400.00 512400.00
Part III- Breakdown Vehicles 3404858.57 3404858.57 1484978.57 1484978.57 1919880.00 11699554.29
Grand Total 26597356.97 18447252.57 12549913.97 8356643.47 12761163.60 78712330.59

Comparision of Estimate Cost Including/Excluding EPF, ESI & GST

SW-IA Labour Portion (Wthout EPF, ESI &GST) 20050820.00 12393232.00 9204538.00 5930013.00 8709633.00 56288236.00
SW-IIA Material Portion 3141678.40 2649162.00 1860397.40 941651.90 2131650.60 10724540.30
SW-IIIA Vehicle Portion (Without GST) 3404858.57 3404858.57 1484978.57 1484978.57 1919880.00 11699554.29
Grand Total (Without EPF, ESI& GST) 26597356.97 18447252.57 12549913.97 8356643.471 12761163.6 78712330.59

Labour Portion 20050820 12393232 9204538 5930013 8709633 56288236

Total Labour cost Including ESI @3.25% & EPF@12% 23108570.05 14283199.88 10608230.05 6834339.983 10037852.03 64872191.99
GST @18% on the S.No 139 4159542.609 2570975.978 1909481.408 1230181.197 1806813.366 11676994.56
SW-IB Total Labour cost Including GST ,ESI & EPF 27268112.66 16854175.86 12517711.45 8064521.179 11844665.4 76549186.55
SW-IIB Material Portion 3141678.4 2649162 1860397.4 941651.9 2131650.6 10724540.3
SW-IIIB Vehicle portion Including GST @12% 3813441.6 3813441.6 1663176 1663176 2150265.6 13103500.8
Grand Total (Including EPF, ESI& GST) 34223233 23316779 16041285 10669349 16126582 100377228
Cost (VKB- Cost (PDPL- Cost (MTMI- Cost (Sidings Cost (Sidings
Description Total amount
PRLI) NZB) JPD) of RDM) of BDCR)

Sr.DEE/TrD/SC