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BANI GHALEB WASTEWATER TREATMENT PLANT

‫وزارة االسكان والمرافق والمجتمعات العمرانية‬


‫الهيئه القوميه لمياه الشرب والصرف الصحي‬

Bani Ghaleb Wastewater Treatment Plant

Capacity: 36,000 – 54,000 m3/day

Instrumentation Submittal

‫المقاول‬
‫مصنع حلوان للصناعات المتطورة‬

Date: Oct, 2022

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Table of contents:

1- Instrument List
2- Open channel flowmeter (Radar flowmeter)
- GWF
- Nivus
3- Dissolved oxygen & PH transmitters & sensors
- E+H
- HACH
4- Level meter
- Siemens
- Vega
5- Float switch
- Flygt
6- Pressure transmitter
- E+H
- WIKA
7- Ultrasonic flowmeter
- Siemens
- E+H
8- Pressure gauge
- WIKA
9- Level meter (with two elements & relay)
- E+H
• Controller
• Sensor
- Siemens
• Controller
• Sensor
10- Pressure Switch
- WIKA
11- Magnetic Flowmeter
- E+H
- Siemens

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

1-Instrument List

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


I N T E C H
INTERNATIONAL ENVIRONMENTAL TECHNOLOGIES Co.

BANI-GHALEB INSTRUMENT LIST

TAG NO. Description Location Mounting Device purpose Vendor Model 1 Model 2 Range Power supply

LSH 1501 FLOAT SWITCH HEAD WORKS FIELD MOUNTED USED TO DETECT HIGH THE WATER LEVEL IN RELAXATION CHAMBER (UCM-10-001) FLYGT ENM-10 0-1 m X

FLOW METER
GWF (GWF) (NIVUS)
FIT 1501 A (Open channel) HEAD WORKS FIELD MOUNTED USED TO MEASURE , DETECT AD TRANSMIT TO PLC THE TOTAL AMOUNT OF WATER FEEDING THE PLANT 0-3000 m3/h 220 VAC 50/60 Hz SELF POWERED
NIVUS Q-Eye radar Nivu flow 550/7550
(With Optional Enclosure)
(HACH) (E+H)
PH/Temp METER HEAD WORKS HACH-
AIT 1501 FIELD MOUNTED USED TO MEASURE , DETECT AD TRANSMIT TO PLC THE TOTAL AMOUNT OF PH IN RELAXATION CHAMBER (UCM-10-001) Transmitter :SC 4500 Transmitter :CM 442 1_12 220 VAC 50/60 Hz SELF POWERED
(With Relays) (UCM-10-001) E+H
Sensor: DPD1P1 Sensor: CPS11D
SIEMENS- (Siemens) (Vega)
LT 1501 LEVEL METER HEAD WORKS FIELD MOUNTED USED TO MEASURE, INDICATE AND TRANSMIT TO PLC THE WATER LEVEL IN RELAXATION CHAMBER (UCM-10-001) 0-10 m 220 VAC 50/60 Hz SELF POWERED
VEGA Probe LU 240 VEGAPLUS 31
(Siemens) (E+H)
LEVEL METER SIEMENS-
LT 001 HEAD WORKS FIELD MOUNTED USED TO MEASURE, INDICATE AND TRANSMIT TO PLC THE WATER LEVEL BEFORE AND AFTER SCREEN MS-10-001 Transmitter :MultiRanger 100/200 Transmitter :Prosonic FMU90 0-1.5 m 220 VAC 50/60 Hz SELF POWERED
(WITH TWO ELEMENTS AND RELAY) E+H
Sensor: XPS10/15F Sensor: Prosonic S FDU90
(Siemens) (E+H)
LEVEL METER SIEMENS-
LT 002 HEAD WORKS FIELD MOUNTED USED TO MEASURE, INDICATE AND TRANSMIT TO PLC THE WATER LEVEL BEFORE AND AFTER SCREEN MS-10-002 Transmitter :MultiRanger 100/200 Transmitter :Prosonic FMU90 0-1.5 m 220 VAC 50/60 Hz SELF POWERED
(WITH TWO ELEMENTS AND RELAY) E+H
Sensor: XPS10/15F Sensor: Prosonic S FDU90
(Siemens) (E+H)
LEVEL METER SIEMENS-
LT 003 HEAD WORKS FIELD MOUNTED USED TO MEASURE, INDICATE AND TRANSMIT TO PLC THE WATER LEVEL BEFORE AND AFTER SCREEN MS-10-002 Transmitter :MultiRanger 100/200 Transmitter :Prosonic FMU90 0-1.5 m 220 VAC 50/60 Hz SELF POWERED
(WITH TWO ELEMENTS AND RELAY) E+H
Sensor: XPS10/15F Sensor: Prosonic S FDU90

E+H (E+H) (WIKA)


PIT-101 PRESSURE TRANSMITTER HEAD WORKS FIELD MOUNTED USED TO INDICATE AND TRANSMIT TO PLC THE DISCHARGE PRESSURE OF GRIT AIR BLOWERS 0-1 bar 12.5 - 42 VDC LOOP POWERED
WIKA PTC31B PSD-4

PISL-001 PRESSURE SWITCH HEAD WORKS FIELD MOUNTED USED TO DETECT LOW PRESSURE IN SERVICE WATER LINE OF SCREENS WIKA PGS 23.100 0-1 bar X

(HACH) (E+H)
DISSOLVED OXYGEN METER USED TO MEASURE, INDICATE AND TRANSMIT TO PLC T THE AMOUNT OF THE DISSOLVED OXYGEN IN THE BIOLOGICAL HACH-
AIT 201A AERATION SYSTEM FIELD MOUNTED Transmitter :SC 4500 Transmitter :CM 442 0-20 mg/l 220 VAC 50/60HZ SELF POWERED
(WITH RELAYS) REACTOR#A (UTK-20-001) E+H
Sensor: LDO 2 Sc Sensor: Oxymax COS61D
(HACH) (E+H)
DISSOLVED OXYGEN METER USED TO MEASURE, INDICATE AND TRANSMIT TO PLC T THE AMOUNT OF THE DISSOLVED OXYGEN IN THE BIOLOGICAL HACH-
AIT 201B AERATION SYSTEM FIELD MOUNTED Transmitter :SC 4500 Transmitter :CM 442 0-20 mg/l 220 VAC 50/60HZ SELF POWERED
(WITH RELAYS) REACTOR#B (UTK-20-002) E+H
Sensor: LDO 2 Sc Sensor: Oxymax COS61D
(HACH) (E+H)
DISSOLVED OXYGEN METER USED TO MEASURE, INDICATE AND TRANSMIT TO PLC T THE AMOUNT OF THE DISSOLVED OXYGEN IN THE BIOLOGICAL HACH-
AIT 201C AERATION SYSTEM FIELD MOUNTED Transmitter :SC 4500 Transmitter :CM 442 0-20 mg/l 220 VAC 50/60HZ SELF POWERED
(WITH RELAYS) REACTOR#C (UTK-20-003) E+H
Sensor: LDO 2 Sc Sensor: Oxymax COS61D
(HACH) (E+H)
DISSOLVED OXYGEN METER USED TO MEASURE, INDICATE AND TRANSMIT TO PLC T THE AMOUNT OF THE DISSOLVED OXYGEN IN THE BIOLOGICAL HACH-
AIT 201D AERATION SYSTEM FIELD MOUNTED Transmitter :SC 4500 Transmitter :CM 442 0-20 mg/l 220 VAC 50/60HZ SELF POWERED
(WITH RELAYS) REACTOR#D (UTK-20-004) E+H
Sensor: LDO 2 Sc Sensor: Oxymax COS61D
USED TO MEASURE, INDICATE AND TRANSMIT TO PLC THE WATER LEVEL IN SLUDGE CHAMBER VEGA- (Siemens) (Vega)
LT 3501 LEVEL METER SLUDGE CHAMBER FIELD MOUNTED 0-10 m 12.5 - 42 VDC LOOP POWERED
(UTK-35-001) SIEMENS Probe LU 240 VEGAPLUS 31
USED TO DETECT LOW LEVEL IN RAS & WAS SUMP
LSL 3501 FLOAT SWITCH RAS & WAS SUMP FIELD MOUNTED FLYGT ENM-10 0-13 m X
(UTK-35-001)

USED TO DETECT LOW LEVEL IN RAS & WAS SUMP


LSH 3502 FLOAT SWITCH RAS & WAS SUMP FIELD MOUNTED FLYGT ENM-10 0-13 m X
(UTK-35-001)

USED TO DETECT LOW LEVEL IN DEWATERING SUMP


LSL 3503 FLOAT SWITCH DEWATERING TANK FIELD MOUNTED FLYGT ENM-10 0-13 m X
(UTK-35-001)

USED TO DETECT LOW LEVEL IN DEWATERING SUMP


LSH 3504 FLOAT SWITCH DEWATERING TANK FIELD MOUNTED FLYGT ENM-10 0-13 m X
(UTK-35-001)
VEGA- (Siemens) (Vega)
LT 5001 LEVEL METER Chlorine Contact Tank FIELD MOUNTED USED TO MEASURE, INDICATE AND TRANSMIT TO PLC THE WATER LEVEL IN CHLORINE CONTACT TANK (UTK-50-100) 0-6 m 12.5 - 42 VDC LOOP POWERED
SIEMENS Probe LU 240 VEGAPLUS 31
FLOW METER USED TO MEASURE , DETECT AD TRANSMIT TO PLC THE TOTAL AMOUNT OF SIEMENS- (Siemens) (E+H)
FIT 1501 B RAS PUMPS OUTLET FIELD MOUNTED 0-3000 m3/h 220 VAC 50/60 Hz SELF POWERED
(UltraSonic) DISCHARGE OF RAS PUMPS OUT LINE E+H Sitrans FS220 Prosonic Flow 91W

FLOW METER USED TO MEASURE , DETECT AD TRANSMIT TO PLC THE TOTAL AMOUNT OF SIEMENS- (Siemens) (E+H)
FIT 1501 C WAS PUMPS OUTLET FIELD MOUNTED 0-3000 m3/h 220 VAC 50/60 Hz SELF POWERED
(Magnetic) DISCHARGE OF WAS PUMPS OUT LINE DN 150 E+H Sitrans MAG 5100 W Promag W400

FLOW METER USED TO MEASURE , DETECT AD TRANSMIT TO PLC THE TOTAL AMOUNT OF WATER OF OUTLET SIEMENS- (Siemens) (E+H)
FIT 1501 D OUTLET OF STATION FIELD MOUNTED 0-3000 m3/h 220 VAC 50/60 Hz SELF POWERED
(UltraSonic) DISCHARGE CHAMBER E+H Sitrans FS220 Prosonic Flow 91W

LSHH 6501 FLOAT SWITCH SUPERNATANT SUMP FIELD MOUNTED USED TO DETECT HIGH HIGH LEVEL IN SUPERNATANT SUMP (UTK-65-001) FLYGT ENM-10 0-10 m X

LSH 6501 FLOAT SWITCH SUPERNATANT SUMP FIELD MOUNTED USED TO DETECT HIGH LEVEL IN SUPERNATANT SUMP (UTK-65-001) FLYGT ENM-10 0-10 m X

LSL 6501 FLOAT SWITCH SUPERNATANT SUMP FIELD MOUNTED USED TO DETECT LOW LEVEL IN SUPERNATANT SUMP (UTK-65-001 FLYGT ENM-10 0-10 m X

LSLL 6501 FLOAT SWITCH SUPERNATANT SUMP FIELD MOUNTED USED TO DETECT LOW LOW LEVEL IN SUPERNATANT SUMP (UTK-65-001 FLYGT ENM-10 0-10 m X

PISH 001 PRESSURE SWITCH HEAD WORKS FIELD MOUNTED USED TO DETECT HIGH PRESSURE OF DISCHARGE OF GRIT PUMP MSP-10-001 WIKA PGS 23.100 0-1 bar X

PISH 002 PRESSURE SWITCH HEAD WORKS FIELD MOUNTED USED TO DETECT HIGH PRESSURE OF DISCHARGE OF GRIT PUMP MSP-10-002 WIKA PGS 23.100 0-1 bar X

PISH 003 PRESSURE SWITCH HEAD WORKS FIELD MOUNTED USED TO DETECT HIGH PRESSURE OF DISCHARGE OF GRIT PUMP MSP-10-003 WIKA PGS 23.100 0-1 bar X

PISH 301 PRESSURE SWITCH BLOWERS FIELD MOUNTED USED TO DETECT HIGH PRESSURE OF DISCHARGE OF AIR BLOWER MBL-25-001 WIKA PGS 23.100 0-1 bar X
I N T E C H
INTERNATIONAL ENVIRONMENTAL TECHNOLOGIES Co.

BANI-GHALEB INSTRUMENT LIST

TAG NO. Description Location Mounting Device purpose Vendor Model 1 Model 2 Range Power supply

PISH 302 PRESSURE SWITCH BLOWERS FIELD MOUNTED USED TO DETECT HIGH PRESSURE OF DISCHARGE OF AIR BLOWER MBL-25-002 WIKA PGS 23.100 0-1 bar X

PISH 303 PRESSURE SWITCH BLOWERS FIELD MOUNTED USED TO DETECT HIGH PRESSURE OF DISCHARGE OF AIR BLOWER MBL-25-003 WIKA PGS 23.100 0-1 bar X

PISH 304 PRESSURE SWITCH BLOWERS FIELD MOUNTED USED TO DETECT HIGH PRESSURE OF DISCHARGE OF AIR BLOWER MBL-25-004 WIKA PGS 23.100 0-1 bar X

PISH 305 PRESSURE SWITCH BLOWERS FIELD MOUNTED USED TO DETECT HIGH PRESSURE OF DISCHARGE OF AIR BLOWER MBL-25-005 WIKA PGS 23.100 0-1 bar X

PISH 306 PRESSURE SWITCH BLOWERS FIELD MOUNTED USED TO INDICATE AND DETECT HIGH PRESSURE OF DISCHARGE OF AIR BLOWER MBL-25-006 WIKA PGS 23.100 0-1 bar X

PISH 3501 PRESSURE SWITCH RAS PUMPS FIELD MOUNTED USED TO INDICATE AND DETECT HIGH PRESSURE OF DISCHAGE OF RETURN SLUDGE PUMP MVP-35-001 WIKA PGS 23.100 0-4 bar X

PISH 3503 PRESSURE SWITCH RAS PUMPS FIELD MOUNTED USED TO INDICATE AND DETECT HIGH PRESSURE OF DISCHAGE OF RETURN SLUDGE PUMP MVP-35-003 WIKA PGS 23.100 0-4 bar X

PISH 3505 PRESSURE SWITCH RAS PUMPS FIELD MOUNTED USED TO INDICATE AND DETECT HIGH PRESSURE OF DISCHAGE OF RETURN SLUDGE PUMP MVP-35-005 WIKA PGS 23.100 0-4 bar X

PISH 6001 PRESSURE SWITCH WAS PUMPS FIELD MOUNTED USED TO INDICATE AND DETECT HIGH PRESSURE OF DISCHAGE OF EXCESS SLUDGE PUMP MSP-60-001 WIKA PGS 23.100 0-4 bar X

PISH 6002 PRESSURE SWITCH WAS PUMPS FIELD MOUNTED USED TO INDICATE AND DETECT HIGH PRESSURE OF DISCHAGE OF EXCESS SLUDGE PUMP MSP-60-002 WIKA PGS 23.100 0-4 bar X

PISH 3511 PRESSURE SWITCH DEWATERING PUMPS FIELD MOUNTED USED TO INDICATE AND DETECT HIGH PRESSURE OF DISCHAGE OF DEWATERING PUMP MSP-35-001 WIKA PGS 23.100 0-2 bar X

PISH 3512 PRESSURE SWITCH DEWATERING PUMPS FIELD MOUNTED USED TO INDICATE AND DETECT HIGH PRESSURE OF DISCHAGE OF DEWATERING PUMP MSP-35-002 WIKA PGS 23.100 0-2 bar X

PISH 6501 PRESSURE SWITCH SUPERNATANT PUMPS FIELD MOUNTED USED TO INDICATE AND DETECT HIGH PRESSURE OF DISCHAGE OF SUPERNATANT PUMP MSP-65-001 WIKA PGS 23.100 0-4 bar X

PISH 6502 PRESSURE SWITCH SUPERNATANT PUMPS FIELD MOUNTED USED TO INDICATE AND DETECT HIGH PRESSURE OF DISCHAGE OF SUPERNATANT PUMP MSP-65-002 WIKA PGS 23.100 0-4 bar X

PRESSURE SWITCH
PISH 6003 THICKENED SLUDGE PUMPS FIELD MOUNTED USED TO INDICATE AND DETECT HIGH PRESSURE OF DISCHAGE OF THICKENED SLUDGE PUMP MPP-60-001 X
(Included in Pump Vendor Package)

PRESSURE SWITCH
PISH 6004 THICKENED SLUDGE PUMPS FIELD MOUNTED USED TO INDICATE AND DETECT HIGH PRESSURE OF DISCHAGE OF THICKENED SLUDGE PUMP MPP-60-002 X
(Included in Pump Vendor Package)

USED TO INDICATE DISCHARGE PRESSURE OF WATER DISCHAGE FROM THICKENED SLUDGE PUMPS MPP-60-001,MPP-60-
PI 6005 PRESSURE GAUGE THICKENED SLUDGE PUMPS FIELD MOUNTED WIKA PG 233.50 0-6 bar X
002

Note:We use PIT-101 pressure transmitter instead of pressure switches as there is no place to put pressure switches
before blowers outlet valves so we put atransmitter after blowers discharge valves to get reading of pressure and stop
blowers in case of blower operation and no reading on it (valve closed)
BANI GHALEB WASTEWATER TREATMENT PLANT

2-Open channel flowmeter (Radar flowmeter)

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

- GWF

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Radar Flowmeter

Manufacturer: GWF

Model: Q-Eye Radar

Type: Stationary non-contact flow meter for open channels and partially filled pipes

Description: The Q-Eye Radar flow meter is designed for stationary flow monitoring of
slightly to heavily polluted media in open channels or partially filled pipes. Q-Eye Radar is
an exceptionally versatile flow measurement system designed for continuous operation
and suitable for application in wastewater and storm water sewers as well as open
channels and rivers. Compact construction combined with the non-contact measurement
principle enables an easy installation and use. Additionally, the Q-Eye Radar measures bi-
directional flow over the entire measurement range and near zero flow velocities down to
0.02 m/s.

Features

Compact aluminum housing, IP66 (NEMA 4)

Radar-based velocity sensor Ultrasonic, radar-based or hydrostatic level sensor

Non-contact flow and level measurement

Range: ± 15 m/s

Measurement of low velocities down to 0.02 m/s Bi-directional measurement over the entire
flow range.

Uncertainty velocity: RV11: ± 0.5 % of reading ± 0.01 m/s / RV24: ± 1 % of reading.


Uncertainty flow: Typically, < 5 % of reading

Graphical user interface in multiple languages

Operation temp: -20 oC – 60 oC

Analog inputs for external sensors (2-wire loop-powered) Multiple analog and digital
outputs, user programmable

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Output: 4 – 20 mA

Power supply: 100-240 V AC or 9-36 V DC

Country of origin: Germany / Europe

Place of installation: plant influent channel

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


Water

Q-Eye Radar
Stationary non-contact flow meter for open
channels and partially filled pipes

Your benefits Features


■ Non-contact measurement of flow and level: ■ Compact aluminum housing, IP66 (NEMA 4)
No contact with fluid during installation, no ■ Radar-based velocity sensor
sensor fouling or need for regular cleaning
■ Ultrasonic, radar-based or hydrostatic level sensor
■ Easy mounting during continuous process:
Minimize installation costs and duration ■ Non-contact flow and level measurement

■ Platform-independent web interface for ■ Measurement of low velocities down to 0.02 m/s
configuration, operation and maintenance:
■ Bi-directional measurement over the entire flow range
Easy and fast setup with multi-language
graphical user interface. Parametrization ■ Uncertainty velocity:
with any mobile device, no software needed ■ RV11: ± 0.5 % of reading ± 0.01 m/s
■ RV24: ± 1 % of reading
■ Integrated Wi-Fi access point and LAN
interface, optional mobile connection: ■ Uncertainty flow: Typically < 5 % of reading
Efficient system integration, real-time ■ Integrated Wi-Fi access point
remote access anytime and anywhere
■ Graphical user interface in multiple languages
■ Adaptable to surcharge conditions:
Combine radar measurement with ■ All units for display and data storage can be customized by the user
submersible pressure transducer ■ Preselection of typical cross sections or user-definable irregular shapes

■ Analog inputs for external sensors (2-wire loop-powered)

■ Multiple analog and digital outputs, user programmable

Application ■ Communication: Ethernet, Modbus RTU/TCP, optional 4G/3G/2G modem

■ Power supply: 100-240 V AC or 9-36 V DC


■ Open channels or partially filled pipes

■ Ideal for harsh environments and heavily


polluted water
■ Continuous flow monitoring in: Options
■ Wastewater treatment plants
■ Wastewater collection systems ■ Two radar velocity sensors suited for wastewater or hydrological applications
■ Storm water runoff monitoring
■ Urban drainage ■ Choice of ultrasonic, radar-based or hydrostatic level sensors
■ Industry
■ Additional pressure transducer for surcharge conditions
■ Hydrological applications
Product description

The Q-Eye Radar flow meter is designed for stationary flow monitoring of
slightly to heavily polluted media in open channels or partially filled pipes.

Q-Eye Radar is an exceptionally versatile flow measurement system designed


for continuous operation and suitable for application in wastewater and storm
water sewers as well as open channels and rivers. Compact construction com-
bined with the non-contact measurement principle enables an easy installation
and use. Additionally, the Q-Eye Radar measures bi-directional flow over the
entire measurement range and near zero flow velocities down to 0.02 m/s.

Q-Eye Radar with radar and level sensor

WebUI (Wi-Fi) Measuring principle


The Q-Eye Radar is equipped with an integrated For strongly polluted media or challenging installation sites, a non-contact
web server running a WebUI. You can display measurement is often the method of choice. As the Q-Eye Radar system can
and manage the WebUI using the standard be mounted outside of the medium, your personnel will not get in contact
web browser of your smartphone, tablet PC or with the polluted fluid during installation. Furthermore, the need for mainte-
notebook. There is no need for any additional nance caused by sensor fouling or deposits is eliminated.
software or App. Parameter setting and data
visualization has never been so easy. By combining both a radar velocity and a water level sensor, the Q-Eye Radar
provides a revolutionary approach to open channel and wastewater flow
monitoring.

The velocity sensor sends a radar signal at an angle of approximately 55° to


the surface of the water. The signal is then reflected back to the sensor. The
local flow velocity can be measured based on the Doppler shift of frequency
between the initially emitted and the reflected signal.

The level sensor is used to measure the height of the water at the exact
point where the surface velocity was determined. Q-Eye Radar calculates
the area and total discharge based on the user-definable channel profile.

Data storage and trans-


mission
Combine the Q-Eye Radar with a 4G/3G/2G
cellular modem for automatic data transmission.
The logged data can be sent to any host computer
(FTP server) or to the GWF web-based cloud
solution at a user-selectable interval (e.g. 4
times a day, once a day or once a week). Alter-
natively, wireless LAN and Ethernet connec-
tions are available.

Information on level, velocity, flow and signal


strength can be taken at regular intervals
between 1 minute and 60 minutes. In case of
a flood event, the logging can be set auto-
matically to one minute (event mode). The
Q-Eye Radar is equipped with internal storage
capacity (16 GB) and will store data for up to 18
months.
Component description

The Q-Eye Radar system is composed of a wall-mounted transmitter, a radar velocity sensor and any level sensor (ultrasonic,
radar or pressure). For surcharge conditions, submersible level sensors are available.

Transmitter

The Q-Eye Radar transmitter incorporates all the required algorithms and
software to ensure measurement accuracy and repeatability. The IP66
(NEMA 4X) compact housing features a 4 x 20 alphanumeric LCD display
and a 4 button keypad.

All configuration data as well as measured and calculated data are stored
inside a 16 GB Micro-SD card. The transmitter controls the measurements,
calculates the flow rate and provides freely programmable current outputs,
Wall-mounted transmitter
status alarms, frequency outputs and totalizer readings.

The Q-Eye Radar is designed to accept any depth sensor (ultrasonic, radar
and pressure) with an analog input (4-20 mA). Our Q-Eye Radar transmitter
offers the best in wastewater measurement.

Velocity and level sensors

The radar velocity sensors are operating at the free 24 GHz band frequency
RV11 radar RV24 radar and make use of the Doppler effect to gain information about the speed of the
velocity sensor velocity sensor
moving surface. The sensor does this by beaming a microwave signal to the
flow surface at a defined angle and analyzing the signal reflection from particles
and disturbances moving with the flow. The frequency of this returning signal
has been shifted by an amount directly proportional to the spot velocity.

The ultrasonic level sensor operates by energizing a piezoelectric transducer


with an electronic pulse. This pulse creates a pressure wave that travels to
the flow surface and is partially reflected back to the transducer. The signal
Radar or ultrasonic level sensor time of flight to the flow surface and back is recorded. The actual distance is
calculated knowing the speed of sound at the site, which is corrected by an
embedded temperature sensor.

Alternatively, the system can be equipped with an additional radar water level
sensor, which is independent of ambient air temperature.

Surcharge level sensors

For some applications, flow conditions change from open channel flow to
surcharged conditions (e.g. in sewers). Down-looking level sensors cannot
provide information when submerged. Consequently, Q-Eye Radar can be
equipped with an optional depth sensor (pressure transducer) which provides
Pressure level continuous measurement in surcharge events.
sensor
256

Technical data

Transmitter Q-Eye Radar


Display 4 lines, 20 characters
230

Keyboard 4 keys
4x
6,4

Datalogger 16 GB Micro SD card

Communication RS-485, Modbus (RS-232 or RS-485), Wireless LAN,


239
4G (LTE) / 3G (HSPA+) / 2G, Ethernet 10/100 Mbps
270

Inputs max. 4 x 4-20 mA, 2 x digital


RJ45 (IP65)

Outputs max. 4 x 4-20 mA, 4 x relay, 2 x digital

Power supply 9-36 V DC or 100-240 V AC (50/60 Hz)

1x M16x1.5 (IP68)
1x M20x1.5 (IP68) 3x M16x1.5 (IP68)
Approval IP66 (NEMA 4)

Enclosure Aluminum

Operating temperature - 20 °C to + 60 °C

Storage temperature - 20 °C to + 70 °C

Dimensions 270 x 256 x 139 mm (L x W x H)


33

30 30 30 30 30

Werkstückkanten DIN 6784


Tolerierungsgrundsatz DIN ISO 8015 Allgemeine Maßstab: 1:5 Gewicht:
Oberfläche
Toleranzen
ISO 2768 DIN ISO
Alle Angaben in Millimetern 1302
-mH- Werkstoff: AC-AlSi 12 Dicke:
Gewicht in Kilogramm
h 2016 Datum Name
g Bearb. 17.02. sd
f Gepr. Gehäuse Übersicht NOVO Serie
e Norm
d
c
Blatt 1/1
b HYD 600 0200 000
a A3
Änderung Datum Schutzvermerk DIN 34

Radar velocity sensor RV11 RV24


Preferred application Wastewater Hydrology

Frequency 24 GHz 24 GHz (K-band)

Beam width 11° (-3 dB) 12° Azimuth, 24° Elevation

Range ± 0.05 m/s to ± 15 m/s ± 0.02 m/s to ± 15 m/s

Resolution 1 mm/s 1 mm/s


min. wave height 3 mm min. wave height 1 mm
Uncertainty velocity ± 0.5 % of reading ± 0.01 m/s ± 1 % of reading

Uncertainty flow typically < 5 % of reading, typically < 3 % of reading,


depending on site conditions after calibration
Measurement interval continuous (every second) continuous (every second)

Min. distance to surface 0.2 m 0.5 m

Max. distance to surface 10 m 50 m (radar beam to water)


20 m (height above the water)
Integrated angle compensation – from 30° to 70°

Protection class IP68 (48 h at 50 kPa, NEMA 6P) IP68

Operating temperature -40 °C to +85 °C -40 °C to +85 °C

Dimensions 242 mm (L mounting), 110 x 90 x 50 mm


100 x 100 mm (W x H sensor)

Q-Eye Radar is available with a variety of ultrasonic and radar down-looking level sensors as well as a submersible pressure level
sensor. Please consult the separate brochure for further details on the depth sensors.

Headquarter Sales
GWF MessSysteme AG GWF Technologies GmbH T +49 8341-959990
Obergrundstrasse 119 T +41 41 319 50 50 Gewerbestraße 46f info@gwf-technologies.de
6005 Lucerne, Switzerland info@gwf.ch, www.gwf.ch 87600 Kaufbeuren, Germany www.gwf-technologies.de

Subject to modification, 29.06.2021 – EPe60107


BANI GHALEB WASTEWATER TREATMENT PLANT

- Nivus

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Radar Flowmeter

Manufacturer: nivus

Country of origin: Switzerland / Germany

Model: Nivu flow 550 / 7550

Type: Fix installation flow meter for slightly to heavily polluted media in part filled and full
pipes, channels and flumes.

Transmitter:

Power supply: 100 to 240 V AC, +10 % / -15 %, 47 to 63 Hz

Protection: IP 20, IP68 with optional enclosure.

Operating temperature: -20 °C to +70 °C

Operation 6-button keypad, multilingual

Input: 1 x 4–20 mA for external level (2-wire-sensor)

Up to 0/4–20 mA with

Outputs: 0/4–20 mA

Flow un certainty: ±5% typical, ±2% under reference conditions

Sensor

Measurement principle: Radar

Measurement frequency: 24 GHz

Protection: IP 68

Measurement Range: 0.15 m/s – 10 m/s

Operation temperature: -20 °C to +50 °C (-20 °C to +40 °C in Ex zone 1)

Operating Temp: 30 to 70 °C

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Measurement un certainty: ±0.5%

Measurement uncertainty: ±1 % of final values of measurement range

Place of installation: influent channel

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


Advantages
+ Contactless measurement
+ Improved accuracy in combination with
ultrasonic horizontal profile scanner
+ Optional surcharge sensor available
+ Installation without interrupting
processes
NivuFlow 550
+
+
Maintenance-free
Area correction by sediment detection
NivuFlow
Flow 7550
Measurement
with Surface Radar
Radar Flow Meter
+ Surcharge Sensor
+ Sediment Detection
+ Automatic Calibration
OFR Radar

NivuFlow 550 Radar Flow Measurement


The NIVUS radar flow measurement system offers a contactless
solution for open channel flow. Our measurement system
operates with continuous wave Doppler and provides easy
installation and maintenance. The NivuFlow Series is suitable for
all kind fluids. Our modular approach offers flexibility for best
results in any application. Foto: Espen Solli

Determination of surface velocity


+ Low maintenance through contactless radar sensor
+ Easy installation and operation
+ Ideal for use with all liquids, even aggressive / abrasive media

Effortless use especially for difficult applications


+ Measurement places with high pollutant load and sedimentation
+ Measurement places featuring bed load / debris
+ Measurement places with installation restrictions in the channel
+ Shooting discharge at low flow levels and high velocities

Extended range of application with optional surcharge sensor


+ Uninterrupted and reliable flow measurement during surcharge
events
+ Sediment detection with ultrasonic level measurement in surcharge
conditions

Modular System
Our Radar flow measurement system is modular. Therefore we can offer the Your Advantages
suitable solution for each application. + Ideal level measurement on the correct
location
+ Choose the optimum level
measurement method for the
application
Radar flow sensor fastening variants Radar flow compact module
+ Optional ultrasonic measurement for
reliable flow measurement in
surcharge conditions
+ Enhanced accuracy by redundant
ultrasonic flow measurement

Radar Ultrasonic Hydrostatic NivuFlow 550 NivuFlow 7550

Ultrasonic surcharge sensor Level sensors Transmitter IP 68 field housing


Installation Examples
Standard Installations

Modular radar flow measurement installation with separate Compact radar flow measurement with ultrasonic or radar
ultrasonic level measurement level measurement in single housing

Radar Flow Measurement and Surcharge Flow Measurement

Normal conditions: Radar flow measurement with combined Surcharge conditions: Ultrasonic flow measurement detects
ultrasonic or radar level measurement in operation. The flow profile with combined hydrostatic level measurement. An
surcharge sensor is not active at low level flow. additional ultrasonic level measurement detects sediments on
ground level.

Hybrid Flow Measurement with Surface Radar


and Ultrasonic Profile Scanner

Your Advantages

+ Redundant flow measurement


+ Contactless Radar surface velocity measurement
+ Ultrasonic sidewards velocity profile sensor
+ Two independent flow measurement technologies increase
the accuracy and reliabbility
+ All sensors are above the area of sedimentation,
+ No maintenance
+ Reliable measurement independently of wave formations,
storm conditions as well as in low flow level circumstances
Specifications
Radar Sensor, Type OFR Ultrasonic Sensor, Type POA

22.5 Slotted holes for fastening on pipe mounting system 17.5


Bottom view Top view

24
40
60

ø6.5
80 ø10.4
130 M16

45°
17
90°

3
Side view

12
237
63,5

320 Dimensions in mm

Dimensions in mm
Surcharge Flow-Level Sensor (optional)
113.5
Flow Measurement
Measurement method ultrasonic profile scanner (cross correlation)
OFR Radar Sensor Measurement range - 6 m/s up to + 6 m/s
Measurement method Radar - 24 GHz - ISM band Protection IP 68
Measurement range 0.15 m/s - 10 m/s Measurement uncertainty 0,5% of measurement value (v: 0,05 - 0,5 m/s);
Temperature range -30 °C to 70 °C 1% of measurement value (v > 0,5 m/s)
-20 °C to 50 °C in ATEX Zone 1 Level Measurement
Measurement distance 0.3 m - 10 m Measurement method hydrostatic for surcharge detection
Protection IP 68 - completely encapsulated Measurement range 0 - 10 m
Enclosure material high-performance composite Sediment Detection
Interface RS485 for connection to NivuFlow or Measurement method ultrasound
OCM Pro CF transmitters Measurement range 0-5m
Measurement uncertainty ± 0.5 % of measurement value; Ex Approval II 2 G EEx ib IIB T4 Gb; TÜV 03 ATEX 2262;
± 0,01 m/s IECEx TUN 15.0014
Ex Approval II 2 G Ex ib IIB T4 Gb; TÜV 16 ATEX 185271X;
IECEx 16.0034X
Transmitter, Type NivuFlow

Type NMIxxx... NPT 1"

140

52
135
134 (5.3")

195 74
88
1" NPT

ø77 (3") Field Enclosure


Dimensions in mm and inch
Type i-3

i-Series Level Sensor


Measurement Method Ultrasound
Measurement range up to 15 m
232,8

Power supply 10 - 28 V DC
Outputs HART® – loop powered (2-wire)
4 - 20 mA (3.8 - 22 mA)
Functions level, distance, empty space, volume
and linearisation using 16 breakpoints
Operating temperature -40 to 80 °C 354,8 ca. 130

Configuration PC software for parameter setting, echo Dimensions in mm


evaluation, linearisation and agitator
avoidance NivuFlow 550 / NivuFlow 7550
Sensor body material Valox 357 PBT, optional: PVDF
Protection IP68 Power supply 100 to 240 V AC, +10 % /-15 %,
Ex Approval II 2 GD Ex m IIC T4 or II 1 GD Ex ia IIC T4; 47 to 63 Hz or 9-36 V DC
TRAC12ATEX0031X Power consumption typical 14 VA
Startup time 4 sec. typical Enclosure Aluminium, plastic (transmitter enclosure)
H:\...Produkte\Radar\Radar-db-en.cdr / Rev. 05 - Sep. 2016

Measurement uncertainty 0,25 % (Type i-3) Plastic (field enclosure)


Resolution 2 mm (Type i-3) Protection IP 20, IP 68 with optional field enclosure
Operating temperature -20°C to +70°C
Max. humidity 80%, non-condensing
Type of Transmitter Display 240 x 320 pixel, 65536 colours
Radar flow measurement NivuFlow 550 Operation rotary pushbutton, 2 function keys,
+ level measurement (radar, ultrasonic, hydrostatic) menus in English, French and other languages
Specifications subject to change.

Radar flow measurement and level measurement NivuFlow 7550 Connection plug with cage clamp terminals
+ surcharge measurement with ultrasonic Inputs up to 7 x 4 - 20 mA, up to 4 x RS 485
cross correlation sensor Outputs up to 4 x 0/4 – 20 mA, up to 5 x relays (SPDT)
Hybrid flow measurement with radar and NivuFlow 7550 Data memory 2.0 GB internal memory, flexibly expandable,
ultrasonic cross correlation sensors readout on faceplate via USB stick
+ level measurement (radar, ultrasonic, hydrostatic) Communication Modbus, HART®
Measurement uncertainty flow (Q): ± 5% typical;
± 2% under reference conditions

Instrumentation For Water Industry


NIVUS GmbH • Im Taele 2 • 75031 Eppingen, Germany • Internet: www.nivus.com
Phone: +49 (0)7262 9191-0 • Fax: +49 (0)7262 9191-999 • info@nivus.com
BANI GHALEB WASTEWATER TREATMENT PLANT

3-Dissolved oxygen & PH transmitters & sensors

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

- E+H

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Dissolved oxygen Transmitter

Manufacturer: Endress + Hauser

Type: - 1-/2-channel transmitter (CM442)

Model: - Liquiline CM442

Description: - Expandable multiparameter field device for all industries

Input: - 1 to 2x Memosens digital input

Output / communication: 1 to 4x .. 4 to 20 mA current outputs.

Ingres protection: - IP66 / IP67

Approval: Non-hazardous area

Sensor input: 1 x digital sensor

Communication: 1 x output 0/4 … 20 mA

Additional features: W/o

Power supply: 100 … 230 VAC (50/60 Hz)

Cable entry: Metric

Cable entry set: enclosed

Presetting operation language: English

Country of origin: - Canada / USA / Europe

Place of installation: - AERATION SYSTEM TANKS

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Dissolved oxygen sensor


Manufacturer: E+H
Type: - Digital oxygen sensor
Model: - Oxymax COS61D
Description: - Memosens optical oxygen sensor for water, wastewater and
utilities.
Application: waste water treatment plants
Specs at a glance
Measurement range: 0 to 20 mg/l, 0 to 200 %SAT
Repeatability: ± 0.5% at the end of measuring range.
Process temperature: -5 to 60 °C, (20 to 140 °F)
Process pressure: Max. 10 bar abs, (Max. 145 psi)
IP: 68
Approval: Non-hazardous area
Sensor adaption: Fixed cable, crimp sleeves
Cable length: 15m
Accessory mounted: Air cleaning: 6 or 8mm
Country of origin: - Canada / USA / Europe
Place of installation: - AERATION SYSTEM TANKS

• PH Sensor:
Model: Digital pH sensor Memosens CPS11D/E
Description: Memosens 2.0 pH electrode for standard applications in
process and water
& wastewater industries
Specs at a glance:
Measurement range Application A • pH: 1 to 12
Process temperature Application A: –15 to 80 °C (5 to 176 °F)

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Process pressure Applications A: 0.8 to 17 bar (11.6 to 246.5 psi)


absolute
IP: 68
Process Temp. range: -15 to 80 oC

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


Products Solutions Services

1-/2-channel transmitter
Liquiline CM442
Expandable multiparameter field device for all
industries

F L E X Benefits:
• Clever simplicity:
One controller for all parameters and applications, intuitive user
interface, automatic sensor recognition, hot plug & play with pre-
calibrated Memosens sensors.
• High flexibility:
Universal modules for all parameters minimize spare part stock and
allow for easy extension to up to 8 channels at any time.
• Seamless system integration:
Unique portfolio of communication standards suits every distributed
control system (DCS).
• Simple and safe commissioning:
Saving configuration on SD card enables fast set-up on duplicate
installations.
• Process control from a distance:
Integrated web server that allows the operator to remotely view
diagnostic data, perform configurations, or access device parameters in
any web browser - even via Smartphone.
• Higher availability, lower costs:
Heartbeat Technology enables status-oriented maintenance and easy
verification of the entire measuring point and helps to carry out
optimization measures.

Specs at a glance
• Input 1 to 2x Memosens digital input
• Output / communication 2 to 4x 0/4...20 mA current outputs
Alarmrelay, 2x relay
• Ingres protection IP67
Liquiline CM442

Field of application: Liquiline CM442 is a digital multiparameter


transmitter for process monitoring and controlling in any application. The
1-/2-channel controller saves you time and money by offering seamless
system integration, simple operation and a reduced need for spare part
stock. Liquiline CM442 provides you with all the benefits of a best-in-
class transmitter platform from clever simplicity to maximum process
safety.

Features and specifications

Oxygen Measuring principle


Amperometric oxygen measurement

Application
Modular 4 wire controller
Multichannel: 1/2 digital channels for Memosens protocol
Multiparameter: pH, redox, ISFET, conductivity inductive and conductive,
dissolved oxygen, nitrate and turbidity
Two sensors connectable in any combination
Functionality modular extendable at any time
Plug and play for modules and sensors

Characteristic
Robust plastic housing
All non-ex applications

Design
2x Memosens input, 2 to 4x current output, Alarmrelay
2x relay, SD card for software update and copy & paste of setup

Material
Housing base: PC-FR
Housing seal: EPDM

Dimension
237 x 194 x 162 mm
9.33 x 7.64 x 7.38 inch

2 Endress+Hauser
Liquiline CM442

Oxygen Process temperature


-20 to 60 °C (0 to 140 °F)

Ingres protection
IP67

Input
1 to 2x Memosens digital input

Output / communication
2 to 4x 0/4...20 mA current outputs
Alarmrelay, 2x relay

Additional certifications
EAC, cCSAus, MCERTS

pH Measuring principle
Potentiometric

Application
Modular 4 wire controller
Multichannel: 1/2 digital channels for Memosens protocol
Multiparameter: pH, redox, ISFET, conductivity inductive and conductive,
dissolved oxygen, nitrate and turbidity
Two sensors connectable in any combination
Functionality modular extendable at any time
Plug and play for modules and sensors

Characteristic
Robust plastic housing
All non-ex applications

Design
2x Memosens input, 2 to 4x current output, Alarmrelay,
2x relay, SD card for software update and copy & paste of setup

3 Endress+Hauser
Liquiline CM442

pH Material
Housing base: PC-FR
Housing seal: EPDM

Dimension
237 x 194 x 162 mm
9.33 x 7.64 x 7.38 inch

Process temperature
-20 to 60 °C (0 to 140 °F)

Ingres protection
IP66 / IP67

Input
1 to 2x Memosens digital input
2x 0/4 to 20mA input optional
2x Digital input optional

Output / communication
2 to 8x 0/4 to 20 mA current outputs
Alarmrelay, 2x relay, ProfibusDP, Modbus RS485, Modbus TCP, Ethernet

Additional certifications
EAC, cCSAus, MCERTS

Sludge Level Measuring principle


Ultrasonic sensor

Application
Modular 4 wire controller
Multichannel: 1/2 digital channels for Memosens protocol
Multiparameter: pH, redox, ISFET, conductivity inductive and conductive,
dissolved oxygen, nitrate and turbidity
Two sensors connectable in any combination
Functionality modular extendable at any time
Plug and play for modules and sensors

4 Endress+Hauser
Liquiline CM442

Sludge Level Characteristic


Robust plastic housing
All non-ex applications

Design
2x Memosens input, 2 to 4x current output, Alarmrelay
2x relay, SD card for software update and copy & paste of setup

Material
Housing base: PC-FR
Housing seal: EPDM

Dimension
237 x 194 x 162 mm
9.33 x 7.64 x 7.38 inch

Process temperature
-20 to 60 °C (0 to 140 °F)

Ingres protection
IP66 / IP67

Input
1 to 2x Memosens digital input
2x 0/4 to 20mA input optional
2x Digital input optional

Output / communication
2 to 8x 0/4 to 20 mA current outputs
Alarmrelay, 2x relay, ProfibusDP, Modbus RS485, Modbus TCP, Ethernet

Additional certifications
EAC, cCSAus, MCERTS

Disinfection Measuring principle


Free chlorine

5 Endress+Hauser
Liquiline CM442

Disinfection Application
Modular 4 wire controller
Multichannel: 1/2 digital channels for Memosens protocol
Multiparameter: pH, redox, ISFET, conductivity inductive and conductive,
dissolved oxygen, nitrate and turbidity
Two sensors connectable in any combination
Functionality modular extendable at any time
Plug and play for modules and sensors

Characteristic
Robust plastic housing
All non-ex applications

Design
2x Memosens input, 2 to 4x current output, Alarmrelay
2x relay, SD card for software update and copy & paste of setup

Material
Housing base: PC-FR
Housing seal: EPDM

Dimension
237 x 194 x 162 mm
9.33 x 7.64 x 7.38 inch

Process temperature
-20 to 60 °C (0 to 140 °F)

Input
1 to 2x Memosens digital input

Output / communication
2 to 4x 0/4 to 20 mA current outputs
Alarmrelay, 2x relay

Additional certifications
EAC, cCSAus, MCERTS

6 Endress+Hauser
Liquiline CM442

Analyser Measuring principle


UV photometric

Characteristic
Robust plastic housing
All non-ex applications

Design
2x Memosens input, 2 to 4x current output, Alarmrelay
2x relay, SD card for software update and copy & paste of setup

Process temperature
-20 to 60 °C (0 to 140 °F)

Application
Modular 4 wire controller
Multichannel: 1/2 digital channels for Memosens protocol
Multiparameter: pH, redox, ISFET, conductivity inductive and conductive,
dissolved oxygen, nitrate and turbidity
Two sensors connectable in any combination
Functionality modular extendable at any time
Plug and play for modules and sensors

Output / communication
2 to 8x 0/4 to 20 mA current outputs
Alarmrelay, 2x relay

Input
1 to 2x Memosens digital input

Conductivity Measuring principle


Potentiometric

7 Endress+Hauser
Liquiline CM442

Conductivity Application
Modular 4 wire controller
Multichannel: 1/2 digital channels for Memosens protocol
Multiparameter: pH, redox, ISFET, conductivity inductive and conductive,
dissolved oxygen, nitrate and turbidity
Two sensors connectable in any combination
Functionality modular extendable at any time
Plug and play for modules and sensors

Characteristic
Robust plastic housing
All non-ex applications

Design
2x Memosens input, 2 to 4x current output, Alarmrelay
2x relay, SD card for software update and copy & paste of setup

Material
Housing base: PC-FR
Housing seal: EPDM

Dimension
237 x 194 x 162 mm
9.33 x 7.64 x 7.38 inch

Process temperature
-20 to 60 °C (0 to 140 °F)

Ingres protection
IP66 / IP67

Input
1 to 2x Memosens digital input

Output / communication
2 to 8x 0/4 to 20 mA current outputs
Alarmrelay, 2x relay

8 Endress+Hauser
Liquiline CM442

Conductivity Additional certifications


EAC, cCSAus, MCERTS

Turbidity Measuring principle


Four beam alternating light

Application
Modular 4 wire controller
Multichannel: 1/2 digital channels for Memosens protocol
Multiparameter: pH, redox, ISFET, conductivity inductive and conductive,
dissolved oxygen, nitrate and turbidity
Two sensors connectable in any combination
Functionality modular extendable at any time
Plug and play for modules and sensors

Characteristic
Robust plastic housing
All non-ex applications

Design
2x Memosens input, 2 to 4x current output, Alarmrelay,
2x relay, SD card for software update and copy & paste of setup

Material
Housing base: PC-FR
Housing seal: EPDM

Dimension
237 x 194 x 162 mm
9.33 x 7.64 x 7.38 inch

Process temperature
-20 to 60 °C (0 to 140 °F)

Ingres protection
IP66 / IP67

9 Endress+Hauser
Liquiline CM442

Turbidity Input
1 to 2x Memosens digital input
2x 0/4 to 20mA input optional
2x Digital input optional

Output / communication
2 to 4x 0/4 to 20 mA current outputs,
Alarmrelay, 2x relay

Additional certifications
EAC, cCSAus, MCERTS

ORP / Redox Measuring principle


Sensor ORP / Redox

Application
Modular 4 wire controller
Multichannel: 1/2 digital channels for Memosens protocol
Multiparameter: pH, redox, ISFET, conductivity inductive and conductive,
dissolved oxygen, nitrate and turbidity
Two sensors connectable in any combination
Functionality modular extendable at any time
Plug and play for modules and sensors

Characteristic
Robust plastic housing
All non-ex applications

Design
2x Memosens input, 2 to 4x current output, Alarmrelay,
2x relay, SD card for software update and copy & paste of setup

Material
Housing base: PC-FR
Housing seal: EPDM

10 Endress+Hauser
Liquiline CM442

ORP / Redox Dimension


237 x 194 x 162 mm
9.33 x 7.64 x 7.38 inch

Process temperature
-20 to 60 °C (0 to 140 °F)

Ingres protection
IP66 / IP67

Input
1 to 2x Memosens digital input

Output / communication
2 to 8x 0/4 to 20 mA current outputs
Alarmrelay, 2x relay

Additional certifications
EAC, cCSAus, MCERTS

More information www.endress.com/CM442

Endress+Hauser AG addresses.endress.com
Switzerland info@endress.com
TI00387C/07/EN/15.21 Products Solutions Services
71517960
2021-02-02

Technical Information
Oxymax COS61D/COS61
Optical sensor for measuring dissolved oxygen

Digital optical sensor based on the principle of


fluorescence quenching, with or without
Memosens protocol

Application
• Wastewater treatment plants
• Oxygen measurement and regulation in the activated sludge basin for a highly
efficient biological cleaning process
• Monitoring the oxygen content in the wastewater treatment plant outlet
• Water monitoring
Oxygen measurement in rivers, lakes or seas as an indicator of the water quality
• Water treatment
Oxygen measurement for status monitoring, e.g. of drinking water (oxygen
enrichment, corrosion protection etc.)
• Fish farming
Oxygen measurement and regulation for optimum living and growth conditions

Your benefits
• Optical technology:
• Minimum maintenance
• Maximum availability
• Sensor with digital signal processing:
• Calibration data saved in sensor
• High degree of EMC protection thanks to digital communication with the
transmitter
• Extended maintenance intervals and a high degree of longterm stability
• Intelligent self-monitoring guarantees reliable measured values
• No flow needed - measurement possible in still water
• COS61D - the Liquiline sensor
• Plug&Play: Safe communication based on Memosens protocol
• Optionally with M12 plug for fast connection to the transmitter
• COS61 - the Liquisys sensor
• Compatible with tried-and-tested COS31 with COM2x3W: Easy measuring point
changeover to optical technology
• Compatible with COS41 with COM2x3D with conversion kit
Oxymax COS61D/COS61

Function and system design


Measuring principle Sensor structure
Oxygen-sensitive molecules (markers) are integrated into the optically active layer (fluorescence
layer).
The fluorescence layer, an optical insulating layer and a cover layer are applied on top of one another
on the carrier. The cover layer is in direct contact with the medium.
The sensor optics are directed at the rear of the carrier and therefore at the fluorescence layer.

Measurement process (principle of quenching)


If the sensor is immersed in the medium, an equilibrium is very quickly established between the
oxygen partial pressure in both the medium and the fluorescence layer.
1. The sensor optics send green light pulses to the fluorescence layer.
2. The markers "respond" (fluoresce) with red light pulses.
 The duration and intensity of the response signals are directly dependent on the oxygen
contents and oxygen partial pressure.
If the medium is free from oxygen, the response signals are long and very intense.
Any oxygen molecules present mask the marker molecules. As a result, the response signals are
shorter and less intense.

Measurement result
‣ The sensor returns a signal that depends on the concentration of oxygen in the medium.
The air pressure can be either set statically or entered via an additional sensor. The medium
temperature is automatically recorded in the sensor. Both values are taken into consideration in the
calculation of the oxygen concentration.
The sensor provides measured values for temperature and partial pressure as well as a raw measured
value. This value corresponds to the fluorescence decay time and is approx. 20 μs in air and
approx. 60 μs in oxygen-free media.

For optimum measurement results


1. During calibration, enter the current air pressure at the transmitter.
2. If the measurement is not performed at Air 100% rh:
Enter the current humidity.
3. In the case of saline media:
Enter the salinity.
4. For measurements in the units %Vol or %SAT:
Also enter the current operating pressure in the measuring mode.

• Operating Instructions for Memosens, BA01245C


For all transmitters, analyzers and samplers in the Liquiline CM44x/P/R, Liquiline System
CA80XX and Liquistation CSFxx product families
• Operating Instructions for Liquisys COM2x3, BA00199C

2 Endress+Hauser
Oxymax COS61D/COS61

Measuring system COS61D


A complete measuring system consists of the following components at least:
• Oxymax COS61D oxygen sensor
with fixed cable (with ferrules or M12 plug depending on the version ordered)
• Liquiline CM44x multi-channel transmitter
• Assembly, e.g. flow assembly COA250, immersion assembly CYA112 or
retractable assembly COA451
Optionally:
• Flexdip CYH112 assembly holder for immersion operation
• Extension cable CYK11 with junction box
• Cleaning system

1 2

6 3

5 4
A0042837

1 Example of a measuring system with COS61D


1 Sensor cable 4 Basin rim with railing
2 Transmitter Liquiline CM44x 5 Oxymax COS61D oxygen sensor
3 Assembly Flexdip CYH112 6 Flexdip CYA112 assembly

Endress+Hauser 3
Oxymax COS61D/COS61

COS61
A complete measuring system comprises:
• Oxymax COS61 oxygen sensor
• Transmitter, e.g. Liquisys COM2x3-W
• Sensor cable
• Assembly, e.g. flow assembly COA250, immersion assembly CYA112 or
retractable assembly COA451
Optionally:
• Flexdip CYH112 assembly holder for immersion operation
• VS junction box (for cable extension)
• Cleaning system

1 2

6 3

5 4
A0012885

2 Example of a measuring system with COS61


1 Liquisys COM253 4 Direction of medium flow
2 Oxymax COS61 5 Cleanfit COA451
3 Pipe (ascending pipe) 6 Sensor cable

Input
Measured variables Dissolved oxygen [mg/l, µg/l, ppm, ppb or %SAT or hPa]

Measuring ranges Measuring ranges apply for 20 °C (68 °F) and 1013 hPa (15 psi)
With Liquiline CM44x, CM44xR, CM44P or with Liquisys COM2x3-W:
• 0 to 20 mg/l
• 0 to 400 hPa
• 0 to 200 % SAT

4 Endress+Hauser
Oxymax COS61D/COS61

Power supply
Electrical connection COS61D
Connection data
Sensor cable connected directly to the terminal connector of the basic module of the transmitter

PK U+
GY U–

GN COM A
YE COM B

3 Sensor fixed cable with terminated cable cores

Optional: sensor cable plug connected to the M12 sensor socket of the transmitter
With this type of connection, the transmitter is already wired at the factory.
Connection to field device
The sensor is directly connected to the transmitter via the special measuring cable with the SXP plug.

4 SXP connector

Connection to cabinet device

Terminal Sensor with fixed cable (OMK) Sensor with TOP68 plug connection (CYK71)
COM223
Core Assignment Core Assignment

87 YE +UB YE +UB

0 GN 0V WH 0V

96 PK Communication (digital) GN Communication (digital)

97 BU Communication (digital) BN Communication (digital)

88 BN -UB Coax, inside -UB

1. Remove the SXP connector (transmitter side!) from the cable.


2. Refer to the table for the cable assignment and terminals of Liquisys COM223-WX/WS.
 Please note that the cable assignment varies depending on the sensor version (fixed cable
or TOP68 plug connection).

Performance characteristics
Response time From air to nitrogen at reference operating conditions:
t90 : 60 s

Endress+Hauser 5
Oxymax COS61D/COS61

Maximum measured error 1) COS61D


Measuring range Maximum measured error
< 12 mg/l 0.01 mg/l or ±1 % of reading
12 mg/l to 20 mg/l ±2% of reading

COS61
Measuring range Maximum measured error
< 12 mg/l 0.02 mg/l or ±1 % of reading
12 mg/l to 20 mg/l ±2% of reading

Repeatability ±0.5 % of end of measuring range

Operating life of sensor cap >2 years (under reference operating conditions, protect against direct sunlight)

Installation

Installation examples
Immersion operation Universal holder and chain assembly

1 2 1 2

7 3

6 3

4
4
6
5
5

A0042857 A0042858

5 Chain holder on railing 6 Chain holder on upright post


1 Chain 1 Weather protection cover CYY101
2 Holder Flexdip CYH112 2 Transmitter
3 Rail 3 Chain
4 Basin rim 4 Wastewater assembly Flexdip CYA112
5 Oxygen sensor 5 Oxygen sensor
6 Wastewater assembly Flexdip CYA112 6 Basin rim
7 Holder Flexdip CYH112

1) In accordance with IEC 60746-1 at rated operating conditions

6 Endress+Hauser
Oxymax COS61D/COS61

Universal holder and fixed immersion tube

1 2

6 3

5
4

A0042859

7 Assembly holder with immersion tube


1 Protective cover
2 Transmitter
3 Flexdip CYA112 immersion assembly
4 Oxygen sensor
5 Basin rim
6 Assembly holder Flexdip CYH112

Basin rim mounting with immersion tube

1 2

5
3

4
A0042860

8 Basin rim mounting


1 Pendulum holder CYH112
2 Assembly Flexdip CYA112
3 Assembly float
4 Oxygen sensor
5 Basin rim

Endress+Hauser 7
Oxymax COS61D/COS61

Float
The CYA112 float is for use in the case of large fluctuations in water level, for example in rivers or
lakes.

1 Cable run with strain relief and rain shield


1
2 Fixing ring for rope and chains with terminal screw
3 Eyelets Ø15, 3 x 120 ° for anchoring
2
4 Plastic float, resistant to salt water
220 (8.66) 3
5 Pipe 40 x 1, stainless steel 1.4571
6 Bumper and ballast
7 Oxygen sensor
800 (31.50)

4
Ø200 (7.87)
500 (19.69)

G1
5
6
7
A0032159

9 Dimensions in mm (inch)

Flow assembly COA250


1

8 3 2

7 6 5 4

A0013319 A0030570

 10 COA250  11 Bypass installation with manually actuated valves or solenoid


valves
1 Main pipe
2 Medium return
3 Oxygen sensor
4, 7 Manually actuated or solenoid valves
5 Flow assembly COA250-A
6 90 ° pipe elbow
8 Medium removal

Environment
Ambient temperature –20 to 60 °C (–4 to 140 °F)
at 95% relative air humidity, non-condensing

Storage temperature –20 to 70 °C (–4 to 158 °F)


at 95% relative air humidity, not condensating

8 Endress+Hauser
Oxymax COS61D/COS61

Degree of protection COS61D


IP 68 (test conditions: 10 m (33 ft) water column, at 25 °C (77 °F) over 30 days)
COS61
• Fixed cable versions:
IP 68 (test conditions: 10 m (33 ft) water column at 25 °C (77 °F) over 30 days)
• Top68 plug-in head versions:
IP 68 (test conditions: 1 m (3.3 ft) water column at 50 °C (122 °F) over 7 days)

Electromagnetic COS61D
compatibility Interference emission and interference immunity as per EN 61326: 2005, Namur NE 21:2007
COS61
Interference emission and interference immunity as per EN 61326: 1997 / A1: 1998

Process
Process temperature –5 to +60 ˚C (20 to 140 ˚F)

Process pressure Ambient pressure 1 to 10 bar (14.5 to 145 psi) abs.

Mechanical construction
Design, dimensions COS61D

21 (0.83)
15 (0.59)

46.5 (1.83)
NPT ¾"
G1
12 (0.47)

11 (0.43)
232.5 (9.15)

243.5 (9.59)
186 (7.32)

197 (7.76)
77 (3.04) / 66 (2.59)*

Ø40 (1.57)

A0042896 A0042897

 12 With optional M12 connector  13 With optional cleaning unit


* depending on version of cleaning unit
Dimensions in mm (inch)

Endress+Hauser 9
Oxymax COS61D/COS61

design, dimensions COS61

G1
G1

220 (8.66)

220 (8.66)
186 (7.32)

186 (7.32)
Ø40 (1.57)
Ø40 (1.57)

A0027092 A0027093

 14 Version with fixed cable  15 Version with TOP68 - plug-in head


Dimensions in mm (inch)

Optional cleaning unit


19 (0.75)

77 (3.04)

50 (1.97)
11 (0.43)

19 (0.75)

Ø40 (1.57)
°
24

28.5 (1.12)
B
61 (2.40)

A0043286

 16 Dimensions in mm (inch)
A Compressed air cleaning COS61/61D OD 6/8 mm (additional information →  14
B Compressed air cleaning COS61/61D OD 6.35 mm (¼") (additional information →  14

Weight with cable length 7 m (23 ft): 0.7 kg (1.5 lbs)


with cable length 15 m (49 ft): 1.1 kg (2.4 lbs)
with TOP68 plug connection: 0.3 kg (0.66 lbs) depending on version

Materials Parts in contact with medium


Sensor cap PVC / POM

10 Endress+Hauser
Oxymax COS61D/COS61

Fluorescence layer Silicone


Orifice plate PET
O-rings EPDM
Pin holder 1.4404
Shaft tube 1.4571
Housing connection POM
Protection guard POM
Housing air purge unit POM

Process connection COS61D


G1, NPT 3/4"
COS61
G1

Sensor cable COS61D


Shielded 4-core fixed cable
COS61
Shielded 7-wire fixed cable or double-shielded coaxial cable with 4 pilot wires (with TOP68 plug
connection)

Cable connection at COS61D


transmitter • Terminal connection, end ferrules
• Optional: M12 connector
COS61
• SXP connector (field device)
• Terminal connection (panel-mounted instrument)

Maximum cable length max. 100 m (330 ft), incl. Cable extension

Temperature compensation Internal

Endress+Hauser 11
Oxymax COS61D/COS61

Interface COS61D
Memosens protocol
COS61
RS 485

Certificates and approvals


A list of all the approvals is provided below. The approvals that are valid for this product depend on
the device version ordered.

 mark Declaration of Conformity


The product meets the requirements of the harmonized European standards. As such, it complies
with the legal specifications of the EU directives. The manufacturer confirms successful testing of the
product by affixing to it the  mark.

EAC (COS61D-GR) The product has been certified according to guidelines TP TC 004/2011 and TP TC 020/2011 which
apply in the European Economic Area (EEA). The EAC conformity mark is affixed to the product.

CSA GP (COS61D-CA) Dieses Gerät hat eine CSA GP Zulassung und erfüllt die folgenden Anforderungen:
• Versorgung durch eine Klasse 2 oder begrenzte Energiequelle gemäß CSA 61010-1-12.
• Überspannungskategorie I.
• Umgebungsbedingungen: max. Höhenlage 2 000 m (6 560 ft)

2)
CSAus NI Cl 1, Div 2 Explosionsgefährdete Bereiche nach CSAus CL 1, DIV 2
(COS61D-CJ)
• Das Gerät muss in einem Gehäuse oder (Montage-)Schrank installiert werden, der nur mit einem
Werkzeug oder Schlüssel zugänglich ist.
• Beachten Sie die Control Drawing und die angegebenen Einsatzbedingungen im Anhang der
Betriebsanleitung sowie die dortigen Hinweise.
Ex-Zulassungen
Class 1, Division 2, Groups A, B, C und D T6; IP67/IP68 2)
Dieses Produkt erfüllt die Anforderungen der folgenden Normen:
• ANSI/UL 61010-1, 3. Ed.
• ANSI/UL 121201-2017
• ANSI/IEC 60529, Edition 2.2. 2013-08 Degrees of protection provided by enclosures (IP Code)
Installation und Betrieb in explosionsgefährdeten Bereichen CL 1, DIV 2
Dieses nicht-funkende Gerät hat folgende spezifizierte Explosionsschutz-Daten:
• CSAus CL 1, DIV 2
• Groups A, B, C, and D
• Temperaturklasse T6, –20 °C (–4 °F) ≤ Ta ≤ 60 °C (140 °F)
• IP-Schutzart: IP67/IP68
• Control drawing: 211050778

Ordering information
Product page www.endress.com/cos61
www.endress.com/cos61d

Product Configurator On the product page there is a Configure button to the right of the product image.
1. Click this button.
 The Configurator opens in a separate window.

2) Nur bei Anschluss an CM44x(R)-CD*

12 Endress+Hauser
Oxymax COS61D/COS61

2. Select all the options to configure the device in line with your requirements.
 In this way, you receive a valid and complete order code for the device.
3. Export the order code as a PDF or Excel file. To do so, click the appropriate button on the right
above the selection window.

For many products you also have the option of downloading CAD or 2D drawings of the
selected product version. Click the CAD tab for this and select the desired file type using
picklists.

Scope of delivery Scope of delivery of sensor


• Oxygen sensor with protection cap or mounted cleaning system (optional)
• Brief Operating Instructions

Accessories
The following are the most important accessories available at the time this documentation was
issued.
‣ For accessories not listed here, please contact your Service or Sales Center.

Assemblies (selection) Flexdip CYA112


• Immersion assembly for water and wastewater
• Modular assembly system for sensors in open basins, channels and tanks
• Material: PVC or stainless steel
• Product Configurator on the product page: www.endress.com/cya112
Technical Information TI00432C

Flowfit COA250
• Flow assembly for oxygen measurement
• Product Configurator on the product page: www.endress.com/coa250
Technical Information TI00111C

Cleanfit COA451
• Manual retractable assembly made of stainless steel with ball valve shutoff
• For oxygen sensors
• Product Configurator on the product page: www.endress.com/coa451
Technical Information TI00368C

Assembly holder Flexdip CYH112


• Modular holder system for sensors and assemblies in open basins, channels and tanks
• For Flexdip CYA112 water and wastewater assemblies
• Can be affixed anywhere: on the ground, on the capstone, on the wall or directly onto railings.
• Plastic or stainless steel version
• Product Configurator on the product page: www.endress.com/cyh112
Technical Information TI00430C

Measuring cable Memosens data cable CYK11


• Extension cable for digital sensors with Memosens protocol
• Product Configurator on the product page: www.endress.com/cyk11
Technical Information TI00118C

Endress+Hauser 13
Oxymax COS61D/COS61

Zero-point gel COY8


Zero-point gel for oxygen and disinfection sensors
• Oxygen-free and chlorine-free gel for the verification, zero point calibration and adjustment of
oxygen and disinfection measuring points
• Product Configurator on the product page: www.endress.com/coy8
Technical Information TI01244C

Junction box VS COS61 VS


• Junction box for cable extension of COS61 sensor with SXP plug-in connector
• With socket and 7-pin connector
• Degree of protection: IP 65
• Order number: 50001054

Junction box RM COS61D RM


• Junction box for cable extension of COS61D sensor with Memosens plug-in connector
• With 2x PG 13.5 cable gland
• Degree of protection: IP 65
• Order number: 51500832

Protection guard Membrane protection guard


• For using the sensor in fish farming tanks
• Order No.: 50081787

Cleaning unit Compressed air cleaning for COSXX


• Connection: OD 6/8 mm (incl. reduction hose coupling) or OD 6.35 mm (¼")
• Materials: POM/V4A
• Order No.
• AD 6/8 mm: 71110801
• AD 6.35 mm (¼"): 71110802
Compressor
• For compressed air cleaning
• Order No.
• 230 V AC order no. 71072583
• 115 V AC order no. 71194623
Spray cleaning for CYA112 assembly
Order No.
• Assembly length 600 mm (23.62 in): 71158245
• Assembly length 1 200 mm (47.42 in): 71158246
Chemoclean CYR10B
• Cleaning injector for spray cleaning and retractable assemblies
• Product Configurator on the product page: www.endress.com/CYR10B
Technical Information TI01531C

Transmitter Liquiline CM44


• Modular multi-channel transmitter for hazardous and non-hazardous areas
• Hart®, PROFIBUS, Modbus or EtherNet/IP possible
• Order according to product structure
Technical Information TI00444C

Calibration vessel COS61 Calibration vessel


• For COS61D/61
• Order No.: 51518599

14 Endress+Hauser
TI01493C/07/EN/01.20 Products Solutions Services
71486977
2020-06-29

Technical Information
Memosens CPS11E
pH sensor for standard applications in process
technology and environmental engineering

Digital with Memosens 2.0 technology

Application
• Long-term monitoring and limit control in processes with stable process conditions
• Chemical industry: strong acids/bases, plastic, pulp and paper industry
• Power plants (e. g. flue gas cleaning), oil and gas
• Incinerator plants
• Water and wastewater treatment
• Boiler feedwater and cooling water
• Well water and drinking water
• All industrial and municipal treatment plants
With ATEX, IECEx, CSA C/US, NEPSI, Japan and INMETRO approvals for use in
hazardous areas Zone 0, Zone 1 and Zone 2.

Your benefits
• Low-maintenance and robust thanks to large PTFE ring junction
• Can be used at pressures up to 17 bar (246.5 psi) (absolute)
• Process glass for standard applications (application A)
• Process glass also for highly alkaline applications (application B)
• Process glass for applications in media containing hydrofluoric acid (application F)
• Integrated NTC 30K temperature sensor for effective temperature compensation
• Optional: for media with low conductivity (reference system AS with salt storage)
• Optional: Poison-resistant reference with improved ion trap (reference system TA)
Other advantages provided by Memosens technology
• Maximum process safety thanks to non-contact, inductive signal transmission
• Data security thanks to digital data transmission
• Very easy to use as sensor data are saved in the sensor
• Predictive maintenance can be performed with the Memobase Plus CYZ71D by
recording sensor load data in the sensor
Memosens CPS11E

Function and system design


Measuring principle pH measurement
The pH value is used as a unit of measurement for the acidity or alkalinity of a medium. The
membrane glass of the electrode delivers an electrochemical potential that depends on the pH value
of the medium. This potential is generated by the selective accumulation of H+ ions on the outer
layer of the membrane. As a result, an electrochemical boundary layer with an electrical potential
difference forms at this point. An integrated Ag/AgCl reference system serves as the required
reference electrode.
The measured voltage is converted to the corresponding pH value using the Nernst equation.

Measuring system A complete measuring system consists of the following components at least:
• pH sensor CPS11E
• Transmitter, e. g. Liquiline CM42, CM44x
• Memosens data cable CYK10 or CYK20
• Assembly
• Immersion assembly, e. g. Dipfit CPA111
• Flow assembly, e. g. Flowfit CPA250
• Retractable assembly, e. g. Cleanfit CPA871
• Permanent installation assembly, e. g. Unifit CPA842
Additional options are available depending on the application:
Automatic cleaning and calibration system, e. g. Liquiline Control CDC90

A0025757

1 Example of a measuring system for pH measurement


1 Retractable assembly Cleanfit CPA871
2 pH sensor CPS11E
3 Memosens data cable CYK10
4 Liquiline M CM42 two-wire transmitter for hazardous areas

2 Endress+Hauser
Memosens CPS11E

Communication and data Communication with the transmitter


processing
Always connect digital sensors with Memosens technology to a transmitter with Memosens
technology. Data transmission to a transmitter for analog sensors is not possible.
Digital sensors can store measuring system data in the sensor. These include the following:
• Manufacturer data
• Serial number
• Order code
• Date of manufacture
• Calibration data
• Calibration date
• Slope at 25 °C (77 °F)
• Zero point at 25 °C (77 °F)
• Offset of integrated temperature sensor
• Number of calibrations
• Calibration history
• Serial number of the transmitter used to perform the last calibration or adjustment
• Operating data
• Temperature application range
• pH application range
• Date of initial commissioning
• Maximum temperature value
• Hours of operation under extreme conditions
• Number of sterilizations
• CIP counter
• Sensor load
The data listed above can be displayed with Liquiline CM42, CM44x, and Memobase Plus CYZ71D.

Dependability Reliability
Easy handling
Sensors with Memosens technology have integrated electronics that store calibration data and other
information (e. g. total hours of operation or operating hours under extreme measuring conditions).
Once the sensor has been connected, the sensor data are transferred automatically to the transmitter
and used to calculate the current measured value. As the calibration data are stored in the sensor,
the sensor can be calibrated and adjusted independently of the measuring point. The result:
• Easy calibration in the measuring lab under optimum external conditions increases the quality of
the calibration.
• Pre-calibrated sensors can be replaced quickly and easily, resulting in a dramatic increase in the
availability of the measuring point.
• Thanks to the availability of the sensor data, maintenance intervals can be accurately defined and
predictive maintenance is possible.
• The sensor history can be documented on external data carriers and in evaluation programs, e. g.
Memobase Plus CYZ71D.
• The saved application data of the sensor can be used to determine the continued use of the sensor
in a targeted manner.

Interference immunity
Data security thanks to digital data transmission
Memosens technology digitizes the measured values in the sensor and transmits the data to the
transmitter via a non-contact connection that is free from potential interference. The result:
• If the sensor fails or there is an interruption in the connection between the sensor and transmitter,
this is reliably detected and reported.
• The availability of the measuring point is reliably detected and reported.

Endress+Hauser 3
Memosens CPS11E

Safety
Maximum process safety
With inductive transmission of the measured value using a non-contact connection, Memosens
guarantees maximum process safety and offers the following benefits:
• All problems caused by moisture are eliminated:
• No corrosion at the connection
• Measured values cannot be distorted by moisture
• The transmitter is galvanically decoupled from the medium. Issues concerning "symmetrical high-
impedance" or "asymmetry" or the type of impedance converter are a thing of the past.
• Electromagnetic compatibility (EMC) is guaranteed by screening measures for the digital
transmission of measured values.
• Intrinsically safe electronics mean operation in hazardous areas is not a problem. Complete
flexibility thanks to individual Ex approvals for all components, such as sensors, cables and
transmitters.

Input
Measured variable pH value
Temperature

Measuring range Application A


• pH: 1 to 12
• Temperature: –15 to 80 °C (5 to 176 °F)
Application B
• pH: 0 to 14
• Temperature: 0 to 135 °C (32 to 275 °F)
Application F
• pH: 0 to 10
• Temperature: 0 to 70 °C (30 to 158 °F)
Pay attention to the operating conditions in the process.

Power supply
Electrical connection
GY GND EY/NG

YE Com B
GN Com A
WH –
BN +
A0024019

2 Measuring cable CYK10 or CYK20

‣ Memosens measuring cable, e. g. Connect the CYK10 or CYK20 to the sensor.


For further information on cable CYK10, see BA00118C.

Performance characteristics
Reference system Ag/AgCl reference lead, bridge electrolyte: gel KCl, 3M, AgCl-free (reference system TA)

4 Endress+Hauser
Memosens CPS11E

Installation
Orientation • Do not install the sensors upside-down.
• The installation angle from the horizontal must be at least 15°.
An installation angle < 15° is not permitted, as otherwise an air bubble will form. Contact between
the membrane glass and the reference lead will then no longer be guaranteed.

A
15° 15°

A0028039

3 Installation angle at least 15° from the horizontal


A Permitted orientation
B Incorrect orientation

Installation instructions • Before screwing in the sensor, make sure the assembly thread, the O-rings and the sealing surface
are clean and undamaged and that the thread runs smoothly.
• Pay attention to the installation instructions provided in the Operating Instructions of the
assembly used.

‣ Screw in the sensor and tighten by hand with a torque of 3 Nm (2.21 lbf ft) (specifications only
apply if installing in Endress+Hauser assemblies).

For detailed information on removing the moistening cap, see BA01988C

Environment
Ambient temperature range NOTICE
Risk of damage from frost!
‣ Do not use the sensor at temperatures below –15 °C (5 °F) .

Storage temperature 0 to 50 °C (32 to 122 °F)

Degree of protection IP 68 (10 m (33 ft) water column, 25 °C (77 °F), 45 days, 1 M KCl)

Electromagnetic Interference emission and interference immunity as per EN 61326-1: 2013


compatibility (EMC)

Process
Process temperature range Application A: –15 to 80 °C (5 to 176 °F)
Application B: 0 to 135 °C (32 to 275 °F)
Application F: 0 to 70 °C (32 to 158 °F)

Process pressure range Applications A and B: 0.8 to 17 bar (11.6 to 246.5 psi) absolute
Application F: 0.8 to 7 bar (11.6 to 101.5 psi) absolute

Endress+Hauser 5
Memosens CPS11E

LCAUTION
Pressurization of sensor due to prolonged use under increased process pressure
Possibility of sudden rupture and injury from glass splinters!
‣ Avoid fast heating of these pressurized sensors if they are used under reduced process pressure
or under atmospheric pressure.
‣ When handling these sensors, always wear protective goggles and appropriate protective gloves.

Conductivity Reference system AA, TA: minimum 50 μS/cm (minimized flow; pressure and temperature
must be stable)
Reference system AS: minimum 0.1 μS/cm (stainless steel flow assembly with grounding;
stable and minimized flow; pressure and temperature must be
stable)

Pressure-temperature
[psi] p [bar]
ratings
261 18
232 16
203 14
174 12
145 10
116 8 A
87 6
58 4
29 2 x
0 0 [°C]
-15 0 20 40 60 80 100 120 T
[°F]
5 32 68 104 140 176 212 248
A0039323-EN

4 Pressure-temperature ratings
A Application A
x Atmospheric pressure

[psi] p [bar]
261 18
232 16
203 14
174 12 B
145 10
116 8
87 6
58 4 F
29 2 x
0 0 [°C]
-15 0 20 40 60 80 100 120 140 T
[°F]
5 32 68 104 140 176 212 248 284
A0039326-EN

5 Pressure-temperature ratings
B Application B
F Application F
x Atmospheric pressure

6 Endress+Hauser
Memosens CPS11E

Mechanical construction
Design, dimensions

50(1.97)

50(1.97)
1 1
2 2
3
4 3

(4.72 / 8.86 / 14.17 / 16.73)

(4.72 / 8.86 / 14.17 / 16.73)


5

120 / 225 / 360 / 425

120 / 225 / 360 / 425


4

6 6
7 7
8 8

Ø 12 (0.47) Ø 12 (0.47)
A0042535 A0042536

6 CPS11E with salt storage. Engineering unit: 7 CPS11E with ion trap. Engineering unit: mm (in)
mm (in)
1 Memosens plug-in head with process connection
1 Memosens plug-in head with process connection 2 O-ring with thrust collar
2 O-ring with thrust collar 3 Reference lead
3 Reference lead 4 pH reference lead
4 pH reference lead 5 Ion trap
5 Salt storage 6 Junction
6 Junction 7 Temperature sensor
7 Temperature sensor 8 pH glass membrane
8 pH glass membrane

Weight Installed length 120 mm (4.72 in) 225 mm (8.86 in) 360 mm (14.17 in) 425 mm (16.73 in)

Weight 40 g (1.4 oz) 60 g (2.1 oz) 90 g (3.2 oz) 100 g (3.5 oz)

Materials Sensor shaft Glass to suit process


pH membrane glass Type A, B, F
Metal lead Ag/AgCl
Aperture Ring-shaped PTFE diaphragm, sterilizable
O-ring FKM
Process coupling PPS fibre-glass reinforced
Nameplate ceramic metal oxide

Temperature sensor NTC 30K

Plug-in head Memosens plug-in head for digital, non-contact data transmission, pressure resistance
16 bar (232 psi)(relative)

Process connections Pg 13.5

Endress+Hauser 7
Memosens CPS11E

Certificates and approvals


 mark The product meets the requirements of the harmonized European standards. As such, it complies
with the legal specifications of the EU directives. The manufacturer confirms successful testing of the
product by affixing to it the  mark.

Ex approval ATEX
II 1G Ex ia IIC T3/T4/T6 Ga
IECEx
Ex ia IIC T3/T4/T6 Ga
NEPSI
Ex ia IIC T3/T4/T6 Ga
CSA C/US
• IS Cl. I Div 1, GP A-D Ex ia IIC T3/T4/T6
• IS Cl. I Zone 0, AEx ia IIC T3/T4/T6
Japan Ex
Ex ia IIC T3/T4/T6 Ga
INMETRO
Ex ia IIC T3/T4/T6 Ga
Ex versions of digital sensors with Memosens technology are identified by an orange-red ring
on the plug-in head.
Pay attention to the instructions for Memosens data cable CYK10 and transmitter CM82.

TÜV certificate for Pressure resistance 16 bar (232 psi) relative, minimum three times the safety pressure
Memosens plug-in head

EAC The product has been certified according to guidelines TP TC 004/2011 and TP TC 020/2011 which
apply in the European Economic Area (EEA). The EAC conformity mark is affixed to the product.

Ordering information
Product page www.endress.com/cps11e

Product Configurator On the product page there is a Configure button to the right of the product image.
1. Click this button.
 The Configurator opens in a separate window.
2. Select all the options to configure the device in line with your requirements.
 In this way, you receive a valid and complete order code for the device.
3. Export the order code as a PDF or Excel file. To do so, click the appropriate button on the right
above the selection window.

For many products you also have the option of downloading CAD or 2D drawings of the
selected product version. Click the CAD tab for this and select the desired file type using
picklists.

Scope of delivery The delivery comprises:


• Sensor in the version ordered
• Operating Instructions
• Safety instructions for the hazardous area (for sensors with Ex approval)

8 Endress+Hauser
Memosens CPS11E

Accessories
The following are the most important accessories available at the time this documentation was
issued.
‣ For accessories not listed here, please contact your Service or Sales Center.

Device-specific accessories Assemblies


Unifit CPA842
• Installation assembly for food, biotechnology and pharmaceutics
• With EHEDG and 3A certificate
• Product Configurator on the product page: www.endress.com/cpa842
Technical Information TI01367C

Cleanfit CPA875
• Retractable process assembly for sterile and hygienic applications
• For in-line measurement with standard sensors with 12 mm diameter, e.g. for pH, ORP, oxygen
• Product Configurator on the product page: www.endress.com/cpa875
Technical Information TI01168C

Dipfit CPA140
• pH/ORP immersion assembly with flange connection for very demanding processes
• Product Configurator on the product page: www.endress.com/cpa140
Technical Information TI00178C

Cleanfit CPA871
• Flexible process retractable assembly for water, wastewater and the chemical industry
• For applications with standard sensors with 12 mm diameter
• Product Configurator on the product page: www.endress.com/cpa871
Technical Information TI01191C

Cleanfit CPA473
• Stainless steel process retractable assembly with ball valve shutoff for particularly reliable
separation of the medium from the environment
• Product Configurator on the product page: www.endress.com/cpa473
Technical Information TI00344C

Cleanfit CPA474
• Plastic process retractable assembly with ball valve shutoff for particularly reliable separation of
the medium from the environment
• Product Configurator on the product page: www.endress.com/cpa474
Technical Information TI00345C

Dipfit CPA111
• Immersion and installation assembly made of plastic for open and closed vessels
• Product Configurator on the product page: www.endress.com/cpa111
Technical Information TI00112C

Flowfit CPA240
• pH/ORP flow assembly for processes with stringent requirements
• Product Configurator on the product page: www.endress.com/cpa240
Technical Information TI00179C

Flowfit CPA250
• Flow assembly for pH/ORP measurement
• Product Configurator on the product page: www.endress.com/cpa250
Technical Information TI00041C

Endress+Hauser 9
BLANSORA WASTE WATER TREATMENT PLANT

- HACH

EA101 – Blansora WWTP – 20,000 - 40,000 m3/d


BANI GHALEB WASTE WATER TREATMENT PLANT

Dissolved Oxygen & PH Transmitters & Sensors

Manufacturer: HACH

Country of origin: Canada / USA / Europe

Area of installation: Aeration System Tanks, HeadWorks.

• Transmitter:

Model: SC 4500 Digital 1 Channel Controller

Description: One controller for 40+ sensors and 14 parameters The digital 1-channel SC

4500 Controller is compatible with our complete range of digital and analogue sensors.

There are 40+ sensors to choose – from Ammonium to Turbidity as well as special

parameters such as Oil in Water. The one-stop-shop controller and its family of sensors

monitor processes for all applications in wastewater, drinking and process water.

Power requirements: 100 to 240 V AC 10 %, 50/60 Hz

Operating temperature: -20 to 60 °C , 0 to 95 % RH non-condensing

Output: 4-20 MA

IP: 65 / NEM 4X

• DO Sensor:

Model: LDO sc Process Sensor for Dissolved Oxygen

Description: Immersion or flow probe with optical luminescence measurement method

for the determination of dissolved oxygen. Calibration-free and drift-free. Measuring

range: 0–20 mg/L O2 (dissolved), 0–50 °C.

Response time: T90 < 40 s / T95 < 60 s

Flow rate: No flow rate required

Resolution: 0.01 mg/L (ppm) O2 /0.1% saturation


Operating temperature: 0 to 50 °C

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTE WATER TREATMENT PLANT

Pressure range: max. 3.5 bar

Measuring range: 0 to 20.00 mg/L (ppm) DO / 0 to 200% saturation

Accuracy Below: 5 mg/L O2 ± 0.1 mg/L / Above 5 mg/L O2 ± 0.2 mg/L

Enclosure rating: IP 68

Repeatability: ±0.1 mg/l

• PH Sensor:

Model: HACH

Description: Most pH applications fall in the 2.5-12.5 pH range. General purpose pH

glass electrodes perform well in this range. Some industrial applications require accurate

measurements and control at pH values below 2 or above 12.

Measuring Range: 0 to 14 pH

Accuracy: Less than 0.1 pH under reference conditions

Temperature Range: 0 to 105ºC (32 to 221ºF)

Flow Rate: 0 to 2 m/s (0 to 6.6 ft./s); non-abrasive

Pressure Range: 0 to 6.9 bar at 100ºC (0 to 100 psig at 212ºF)

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


Digital Controller SC4500 Applications
• Wastewater
• Drinking Water
• Industrial Water
• Other

Ready for Now. Ready for the Future.


Technologies are advancing rapidly, providing new levels of convenience, accuracy, and efficiency.
Which is exactly why the SC4500 Controller from Hach® is designed to integrate easily into your
current system while allowing you to upgrade as your capabilities advance, without having to replace
inventory. With a wide range of analog and digital connectivity options and the availability of intelligent
instrument and data management features, the SC4500 unlocks the future, today.

Easy Adoption The Connectivity Options You Need


The familiar experience of a modern touchscreen, the ability The Controller provides local communication to SCADA or a
to use your current Hach sensors, and the same footprint as PLC, as well as remote access through a secure, cloud-based
the SC200, make installation and integration of the SC4500 connectivity option to integrate with Claros™, the Water
Controller seamless. Intelligence System from Hach. From analog and advanced
digital protocols to Wi-Fi, cellular or LAN, the SC4500 gives
No Time for Downtime you the flexibility to adapt in a rapidly changing world.
The SC4500’s built-in predictive diagnostic software ensures
measurement confidence and reduces the risk of unexpected
equipment downtime by enabling proactive maintenance
planning, including step-by-step instructions.
2 Digital Controller SC4500

Technical Data*

Description Microprocessor-controlled and menu-driven controller that operates the sensor.


Dimensions ½ DIN - 144 x 144 x 192 mm (5.7 x 5.7 x 7.6 in.)
Weight 1.7 kg (controller only, w/o modules)
Display 3.5-inch TFT colour display with capacitive touchpad
Enclosure waterproof UL50E type 4X, IEC/EN 60529–IP 66, NEMA 250 type 4X
rating
Metal enclosure with a corrosion-resistant finish
Operating temperature -20 to 60 °C (-4 to 140 °F) (8 W (AC)/9 W (DC) sensor load)
range
-20 to 45 °C (-4 to 113 °F) (28 W (AC)/20 W (DC) sensor load)
Linear derating between 45 and 60 °C (-1.33 W/°C)
Storage conditions -20 to 70 °C, 0 - 95% relative humidity, non-condensing
Altitude 2000 m maximum
Installation category Category II
Pollution degree 4
Protection class I, connected to protective earth
Power requirements AC controller: 100-240 VAC ±10%, 50/60 Hz; 1 A (28 W sensor load)
DC controller: 24 VDC +15% -20%; 2.5 A (20 W sensor load)
Measurements Two device digital SC connectors
Relays Two relays (SPDT);
Wire gauge: 0.75 to 1.5 mm² (18 to 16 AWG)
AC controller
Maximum switching voltage: 100 - 240 VAC
Maximum switching current: 5 A Resistive/1 A Pilot Duty
Maximum switching power: 1200 VA Resistive/360 VA Pilot Duty
DC controller
Maximum switching voltage: 30 VAC or 42 VDC
Maximum switching current: 4 A Resistive/1 A Pilot Duty
Maximum switching power: 125 W Resistive/28 W Pilot Duty
Communication Analog:
(optional) Up to two analog Input modules (0-20 mA or 4-20 mA). Each input module replaces a digital sensor input.
Digital:
Profibus DPV1 module
Modbus TCP
Profinet IO module
Ethernet IP module
Network connectivity LAN: Two Ethernet connectors (10/100 Mbps)
Cellular: External 4G
Wi-Fi
USB Port Used for data download and software upload. The controller records approximately 20,000 data points for
each connected sensor.
Compliance CE. ETL certified to UL and CSA safety standards (with all sensor types), FCC, ISED, KC, RCM, EAC, UKCA,
certifications SABS, C (Morocco)
Warranty EU: 2 years
US and other geographies: 1 year
Compatible network GSM 3G/4G (e.g. AT&T, T-Mobile, Rogers, Vodafone etc.)
technologies
CDMA (e.g. Verizon)
*Subject to change without notice.

www.hach.com
Digital Controller SC4500 3

Compatible Instruments
Nutrients (Ammonium, Phosphate, Nitrate): Amtax sc, AN-ISE sc, A-ISE sc, N-ISE sc, Nitratax sc, Nitratax clear sc, Nitratax eco sc,
Nitratax plus sc, Nitratax 60 sc, Phosphax sc, Phosphax sc LR/MR/HR
Turbidity & Suspended Solids: TSS sc, Solitax sc, TU5300sc, TU5400sc, SS7 sc (in Bypass), Ultraturb seawater sc, 1720E,
Sonatax sc (Sludge Level)
Disinfection (Chlorine, Ozone, Chlorine dioxide): CL17sc, CL10sc, 9184sc, 9185sc, 9187sc
Organics: Uvas plus sc, Uvas eco sc (China only)
Dissolved Oxygen: LDO 2 sc
Conductivty & Concentration: 3798sc, 3700sc, 3422sc, Analog 3400 + Contacting Cond. Digital Gateway 6120700
pH/ORP: pHD sc, pHD-S sc, pHD analog + Digital Gateway 6120500, RC and PC analog sensor + Digital Gateway for conventional
analog pH and ORP sensors 6120600, 8362sc
Other: mA Input Module

Dimensions
Panel mounting dimensions

Top and bottom views

www.hach.com
4 Digital Controller SC4500

Order Information
Controller
LXV525.99A11551 SC4500 Controller, Prognosys, 5x mA Output, 2 digital Sensors, without plug
LXV525.99E11551 SC4500 Controller, Prognosys, 5x mA Output, 2 digital Sensors, US plug
LXV525.99A11541 SC4500 Controller, Prognosys, 5x mA Output, 1 digital Sensor, 1 mA Input, without plug
LXV525.99E11541 SC4500 Controller, Prognosys, 5x mA Output, 1 digital Sensor, 1 mA Input, US plug
LXV525.99AA1551 SC4500 Controller, Claros-enabled, 5x mA Output, 2 digital Sensors, without plug
LXV525.99EA1551 SC4500 Controller, Claros-enabled, 5x mA Output, 2 digital Sensors, US plug
LXV525.99AA1541 SC4500 Controller, Claros-enabled, 5x mA Output, 1 digital Sensor, 1 mA Input, without plug
LXV525.99EA1541 SC4500 Controller, Claros-enabled, 5x mA Output, 1 digital Sensor, 1 mA Input, US plug

Additional configurations are available. Please contact Hach Technical Support or your Hach representative.

Accessories
LXZ525.99.D0001 SC4500 mA Input Module
LXZ525.99.D0002 SC4x00 mA Output Module (5 Outputs)
LXZ525.99.C0002 SC4500 Ethernet IP Upgrade Kit
LXZ525.99.C0003 SC4500 Modbus TCP/IP Upgrade Kit
LXZ525.99.C0004 SC4500 Prognosys Upgrade Kit
LXZ525.99.00026 SC4500 Ethernet Cable M12 to M12 / C1D2, 10 m
LXZ525.99.00017 SC4500 USB Stick
LXZ524.99.00004 SC4x00 UV Protection Screen
LXZ524.99.00005 SC4x00 UV protection screen with sunroof
LXZ524.99.00033 SC4x00 Sunroof Visor
LXZ524.99.00036 SC4x00 Mounting Hardware Sunroof with Visor
LXZ524.99.00037 SC4x00 Sunroof with Visor

This instrument connects to Claros, Hach’s innovative Water With Hach Service, you have a global partner who
Intelligence System. Claros allows you to seamlessly connect understands your needs and cares about delivering timely,
and manage instruments, data, and process – anywhere, high-quality service you can trust. Our Service Team brings
anytime. The result is greater confidence in your data and unique expertise to help you maximize instrument uptime,
improved efficiencies in your operations. To unlock the full ensure data integrity, maintain operational stability, and reduce
potential of Claros, insist on Claros Enabled instruments. compliance risk.
DOC053.53.35316.Nov20

Hach World Headquarters: Loveland, Colorado USA


United States: 800-227-4224 tel 970-669-2932 fax orders@hach.com
Outside United States: 970-669-3050 tel 970-461-3939 fax int@hach.com
hach.com
Printed in U.S.A.
©Hach Company, 2020. All rights reserved.
In the interest of improving and updating its equipment, Hach Company reserves the right to alter specifications to equipment at any time.
LDO MODEL 2 PROBE, 10M, LANGE
Product #: LXV416.99.20001
AED Price: Contact Hach

The new LDO generation - even simpler, even more reliable and even more cost-effective
Immersion or flow-through probe with optical luminescence measuring method. Calibration-free & drift-free.

No electrolyte or membrane changes due to the optical measurement method. The new LDO probe ensures there is only a minimal amount of
maintenance. The luminescence method means the measurement is unaffected by any type of interference.

Years of practical experience have shown that this method completely overcomes the disadvantages of traditional electrochemical O2
measurement methods.

Prognosys is a predictive diagnostic system that allows you to be proactive in your maintenance, by alerting you to upcoming instrument
issues. Know with confidence whether changes in your measurements are due to changes in your instrument or your water.

This instrument connects to Claros, Hach’s innovative Water Intelligence System, enabling you to seamlessly connect and manage instruments,
data, and process – anywhere, anytime. The result is greater confidence in your data and improved efficiency in your operations. To unlock the
full potential of Claros, insist on Claros Enabled instruments.

Extremely reliable - 36-month warranty on probe

The optimised temperature sensor and the new 3D factory calibration make O2 measurement even more accurate

No electrolyte or membrane changes necessary

Remote functions for simple and convenient data transfer via Internet and SMS

Specifications
Accuracy: ±0.1 mg/L @ DO < 5 mg/L
Cable length: 10 m
Calibration method: All probes are factory calibrated and ready to use

Air calibration: one point, 100% water saturated air

Sample calibration: comparison to standard instrument


Communication: Modbus via SC200 or SC1000 controller
Diameter: 48.25 mm
Dimensions (D x L): 48.25 mm x 254 mm
Flow rate: None required
Hazardous location ratings: ETL listed (cETLus marked) to Canadian and US General Safety and Hazardous (Class l, Div. 2)
Locations
Housing material: Stainless
Immersion depth: 15 m, 1050 kPa, maximum
Interferences: No Interferences from the following: H2S, pH, K+, Na+, Mg2+, Ca2+, NH4+, Al3+, Pb2+, Cd2+,
Zn2+, Cr (total), Fe2+, Fe3+, Mn2+, Cu2+, Ni2+, Co2+, CN-, NO3-, SO42-, S2-, PO43-, Cl-, anion
active surfactants, crude oils, Cl2 < 4 ppm
Length: 254 mm
Measuring range: 0.01 - 20.00 mg/L
Operating temperature range: 0 - 50 °C
Options: None
pH Range: 0 - 12 pH
Pressure range: Max. 3.5 bar
Protection class: IP68
Region: Global
Relative humidity: 95 % (non-condensing)
Repeatability: ±0.1 mg/L
Resolution: 0.01 mg/L DO
Response time: T90 < 40 s
Sensor cable: 10 m terminated with quick-disconnect plug
Sensor thread: 1" NPT outer thread
Sensor to controller distances (maximal): 1000 m
Storage conditions: -20 °C - 70 °C
Temperature sensor: PT100 integrated, external sensor
Transmission distance: 100 m maximum when used with an extension cable
Warranty: 36 months
Weight: 1.0 kg (probe only)
Wetted Materials: Probe body: CPVC, Polyurethane, FKM/FPM, Noryl, 316 Stainless Steel 1.4404 (AISI 316L)

Sensor cap: Acrylic


Hach pHD sc Online Process pH Sensor - General Purpose
pH Sensor
Product #: DPD1P1.99
AED Price: Contact Hach

The smart choice for accurate and reliable online process pH measurement
General Purpose Online Process pH Sensor with Integrated Digital Electronics for "Plug and Play" with Hach Digital SC Controllers - pHD
Technology, Glass pH Electrode, PEEK Housing, Convertible Mount, 10 m Cable

This instrument connects to Claros, Hach’s innovative Water Intelligence System, enabling you to seamlessly connect and manage instruments,
data, and process – anywhere, anytime. The result is greater confidence in your data and improved efficiency in your operations. To unlock the
full potential of Claros, insist on Claros Enabled instruments.

Exceptional Process pH Sensor Performance with the Differential Electrode pHD Measurement Technique
This field-proven technique uses three electrodes instead of the two normally used in conventional pH sensors. Process and reference
electrodes measure the pH differentially with respect to a third ground electrode. The end result is unsurpassed measurement accuracy, reduced
reference junction potential, and elimination of sensor ground loops. These process pH sensors provide greater reliability, resulting in less
downtime and maintenance.

Lower Maintenance Needs with the Double Junction Salt Bridge


The double junction salt bridge creates a barrier to contamination which minimizes the dilution of the internal standard cell solution. The result
is lower maintenance needs and a longer time period between calibrations.

Extended Working Life with the Replaceable Salt Bridge/Protector


The unique, replaceable salt bridge holds an extraordinary volume of buffer to extend the working life of the sensor by protecting the reference
electrode from harsh process conditions. The salt bridge simply threads onto the end of the sensor if replacement is needed.

Reliability with Built-in Encapsulated Preamp


Encapsulated construction protects the sensor’s built-in preamp from moisture and humidity, ensuring reliable sensor operation. The preamp in
the pHD analog sensor produces a strong signal, enabling the sensor to be located up to 1000 m (3280 ft.) from the analyzer.

Innovative Technology
The former GLI, now a Hach Company brand, invented the Differential Electrode Technique for pH measurement in 1970. The pHD™ sensor
series (U.S. Patent Number 6395158B1, dated May 28, 2002) takes this field-proven technology to a new level.

Specifications
Accuracy: ± 0.02 pH
Cable connection: Digital
Calibration method: Two point automatic, one point automatic, two point manual, one point manual.
Communication: Modbus
Drift: 0.03 pH per 24 hours, non-cumulative
Electrode type: General Purpose
Flow rate: 3 m (10 ft.) per second, maximum
Housing material: PEEK
Length: 271.3 mm
Measuring range: -2.0 - 14.0 pH
Mounting: Convertible
Operating temperature range: Digital Sensor: -5 - 70 °C
pH Range: 0 - 14 pH
Pressure range: Maximum 10.7 bar . 6.9 bar for Digital Sensor at 70°C, and 6.9 bar for Analog Sensor at 105°C.
Region: EU
Repeatability: ± 0.05 pH
Sensitivity: ± 0.01 pH
Sensor cable: 10 m (33 ft.) polyurethane, 4-conductor cable with one shield, rated to 105°C (221°F)
Sensor thread: 1" NPT
Storage conditions: 4 - 70 °C, 0-95% relative humidity (non-condensing)
Temperature accuracy: ± 0.5 °C
Temperature compensation: Automatic with NTC 300 Ω thermistor, or manually fixed at a user-entered temperature,

additional selectable temperature correction factors (ammonia, morpholine, or user-defined pH/°C


linear slope) available for pure water automatic compensation 0.0 - 50 °C
Temperature sensor: NTC 300 Ω thermistor for automatic temperature compensation and analyzer temperature readout
Transmission distance: 100 m (328 ft.), maximum
Warranty: 12 months
Weight: 0.316 kg
Wetted Materials: PEEK or PPS, salt bridge of matching material with PVDF junction, glass process electrode,
titanium ground electrode, and FKM/FPM O-ring seals (pH sensor with optional HF-resistant
glass process electrode has 316 stainless steel ground electrode, and perfluoroelastomer wetted O-
rings; consult factory for other available wetted O-ring materials)

Required Accessories
• SC1000 Probe Module, 4 Sensors, 4x 4-20mA Out, 4x Relays, 110-240V AC, EU Cord (Item LXV400.99.2R121)
• SC1000 Display Module with Touchscreen (Item LXV402.99.00001)
BANI GHALEB WASTEWATER TREATMENT PLANT

4-Level meter

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

- Siemens

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Level Transmitter

Manufacturer: Siemens

Model: - Probe LU240

SITRANS PROBE LU240 ultrasonic level transmitter.

Ideal for level, volume, and volume flow measurements.

It works with liquids, slurries and bulk materials up to 12m (40 ft).

Communications: 4 to 20 mA

Ingress Protection: IP66, IP68 Type: 4X, 6

Wetted parts: 200 … 12000 mm (7.87 … 118.11 inch), PVDF.

Copolymer process connection: 2" NPT [(Taper), ASME B1.20.1]

Non wetted parts: Plastic (PBT/PC material)

Enclosure type of protection: Non-Ex (ordinary locations) cCSAus, CE, RCM, EAC

Electrical connections/ cable entries: 2 x M20 x 1.5 (one general purpose polyamide
cable gland and one polyamide blocking plug provided).

Local HMI: with display.

Country of origin: - Canada

Place of installation: - FINAL SETTLING TANK

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


© Siemens 2021

Level Measurement
Continuous level measurement
Ultrasonic transmitters
SITRANS Probe LU240

■ Overview ■ Configuration

4
SITRANS Probe LU240 ultrasonic level transmitter, ideal for
level, volume, and volume flow measurements. It works with
liquids, slurries, and bulk materials up to 12 m (40 ft).

■ Benefits
• Continuous level measurement up to 12 m (40 ft) range
• Easy installation and simple startup
• Programming using 4-button HMI or SIMATIC PDM Pipe
• Communication using HART
• ETFE or PVDF transducers for chemical compatibility
Rungs
• Process Intelligence signal processing
• Auto False Echo Suppression for fixed obstruction avoidance
• Low power and current startup
• Optional Bluetooth configuration and monitoring via Seams
SITRANS mobile IQ

■ Application
SITRANS Probe LU240 is ideal for level monitoring in the water
and wastewater industry, chemical storage vessels, and small
bulk hoppers. SITRANS Probe LU240 mounting

The range of SITRANS Probe LU240 is 3, 6, or 12 m


(10, 20, or 40 ft). Probe LU240 provides unmatched reliability,
using Process Intelligence, Auto False Echo Suppression for
fixed obstruction avoidance, and accuracy of 0.15 % of range or
6 mm (0.25 inch) (on 6 m and 12 m models only).
SITRANS Probe LU240 offers HART communication on certain
models and mA output on all models.
SITRANS mobile IQ is a Bluetooth app that provides an intuitive
interface to quickly configure, set up, and monitor SITRANS
Probe LU240 series (available for Android, Apple, and Windows
devices). For more information:
http://www.siemens.com/mobileIQ.
The transducer on the Probe LU240 is available as ETFE or
PVDF to suit the chemical conditions of your application. As well,
for applications with varying material and process temperatures,
Probe LU240 incorporates an internal temperature sensor to
compensate for temperature changes.
• Key Applications: chemical storage vessels, filter beds, liquid
storage vessels

Siemens FI01 · Update 06/2021 4/197


© Siemens 2021

Level Measurement
Continuous level measurement
Ultrasonic transmitters
SITRANS Probe LU240

■ Technical specifications
Mode of operation Process connection
Measuring principle Ultrasonic level measurement Threaded connection 2" NPT [(Taper), ASME B1.20.1]
Typical application Level measurement in storage R 2" [(BSPT), EN 10226]
vessels and simple process vessels or
Inputs G 2" [(BSPP), EN ISO 228-1]
Measuring range Flange connection 3 inch (80 mm) universal flange
• 3 m (10 ft) 0.2 ... 3 m (8 inch ... 10 ft) Other connection FMS 200 mounting bracket
• 6 m (20 ft) model 0.2 ... 6 m (8 inch ... 20 ft) (see page 4/186) or customer
• 12 m (40 ft) model 0.2 ... 12 m (8 inch ... 40 ft) supplied mount
Frequency 54 kHz Display and Controls
Outputs Interface Local: LCD display
mA/HART Remote: Available via HART or
Bluetooth
• Range 4 ... 20 mA
• Accuracy ± 0.0096 mA Configuration 4-button HMI

4 • HART version
• Startup current
7
3.6 mA
Memory Non-volatile EEPROM, no battery
required
• Fail-safe Programmable as high, low, or hold Power supply
(loss of echo) per NAMUR NE43
4 ... 20 mA/HART 10.5 ... 30 V DC
Performance
Certificates and Approvals
Resolution  3 mm (0.12 inch)
General FM, CCSAUS, CE, RCM, EAC, KC,
Accuracy
VLAREM
3 m (10 ft) version 10 mm (0.39 inch) Hazardous
6 m (20 ft), 12 m (40 ft) version • ± the greater of 0.15 % of range or • Intrinsically Safe
6 mm (0.25 inch) [valid from 0.25 m
(0.82 ft)] - Europe ATEX II 1G Ex ia IIC T4 Ga
• ± 2 mm (0.08 inch) on ranges 4 m - International IECEx SIR 18.0013X Ex ia IIC T4 Ga
(13 ft) or less - USA/Canada FM/CCSAUS Class I, Div. 1,
Groups A, B, C, D, Class II, Div. 1,
Non-repeatability  3 mm (0.12 inch)
Groups E, F, G, Class III T4
Blanking distance 0.2 m (0.66 ft) - Brazil INMETRO Ex ia IIC T4 Ga
Update time 4s - China NEPSI Ex ia IIC T4 Ga
- South Africa SABS Ex ia IIC Tx Ga
Temperature compensation Built-in to compensate over
- Russia EAC Ex 1G Ex ia IIC T4 Ga
temperature range
- Korea KOSHA KSs Ex ia IIC T4
Beam angle 10° • Non-incendive
Rated operating conditions - USA FM, Class I, Div. 2, Groups A, B, C, D
Ambient conditions Tx
• Location Indoor/outdoor Marine Lloyd’s Register,
• Ambient temperature • Storage: -40 ... +85 °C American Bureau of Shipping (ABS),
(-40 ... +185 °F) DNV GL, Bureau Veritas, CCS
• Operating: -40 ... +80 °C
Metrological MCERTS, CPA,
(-40 ... +176 °F)
Kazakhstan pattern approval
• Relative humidity/ingress protection Suitable for outdoor
• Installation category I Radio (Bluetooth) USA, Canada, EU, China
• Pollution degree 4
Medium conditions
• Temperature at flange or threads -40 ... +85 °C (-40 ... +185 °F)
• Pressure (vessel) 0.5 bar g (7.25 psi g)
Display -20 … +80 °C (-4 … +176 °F)
Design
Material (enclosure) PBT (Polybutylene Terephthalate)
Degree of protection Type 4X, Type 6, IP66, IP68
Weight 0.93 kg (2.1 lb)
Cable inlet 2 x M20 x 1.5 cable gland or
1 x ½" NPT thread
Material (transducer) ETFE (Ethylene Tetrafluoroethylene)
or PVDF (Polyvinylidene Fluoride)
Buna-N seal

4/198 Siemens FI01 · Update 06/2021


© Siemens 2021

Level Measurement
Continuous level measurement
Ultrasonic transmitters
SITRANS Probe LU240

■ Selection and ordering data Article No. Order code

SITRANS Probe LU240 Ultrasonic level 7ML51- Further designs


transmitter
1 7 - 777 0 7 - 4 777 Please add "-Z" to Article No.
Continuous, non-contact, up to 12 m (40 ft) and specify Order code(s).
range. Monitors level, volume, and volume
flow (model dependent) in liquids, slurries, Stainless steel tag [13 x 45 mm (0.5 x 1.75 inch)]: Mea- Y15
and solids. With easy to use quick start suring-point number/identification (max. 32 characters)
wizards. specify in plain text
Click on the Article No. for the online Certificates
configuration in the PIA Life Cycle Portal. Test certificate: Manufacturer's test certificate C11
Communications M to DIN 55350, Part 18 and ISO 9000
HART (4 ... 20 mA) level, volume, 0 Certificate EN 10204-2.2 C14
volume flow5)
Wireless communication
4 ... 20 mA level6) 7
Bluetooth7) F50
Ingress protection
IP66, IP68, Type 4X, 6 1 Approvals3)
Measurement range/wetted parts ATEX, SABS, IECEx - 1G, EAC Ex, Ex ia IIC T4 Ga E31
200 ... 3 000 mm (7.87 ... 118.11 inch),
PVDF Copolymer
B FM non-incendive - Class I, Div. 2, Groups A, B, C, D T5
(Ta = 80 °C), T6 (Ta = 40 °C)1)
E32 4
200 ... 3 000 mm (7.87 ... 118.11 inch), ETFE C
NEPSI, KCs, IECEx - Ex ia IIC T4 Ga E33
200 ... 6 000 mm (7.87 ... 236.22 inch), D
PVDF Copolymer CCSAUS, KCs, FM - Class I, II, III, Div. 1, E34
200 … 6 000 mm (7.87 ... 236.22 inch), ETFE E Groups A, B, C, D, E, F, G, T4, INMETRO,
200 … 12 000 mm (7.87 ... 472.44 inch), G IECEx - Ex ia IIC T4 Ga1)
PVDF Copolymer Marine approvals4)
200 … 12 000 mm (7.87 ... 472.44 inch), H
ETFE DNV-GL Det Norske Veritas/Germanischer Lloyd E50

Process connection LR Lloyds Register E51


2" NPT [(Taper), ASME B1.20.1] D BV Bureau Veritas E52
R 2" [(BSPT), EN 10226] E
ABS American Bureau of Shipping E53
G 2” [(BSPP), EN ISO 228-1] F
China Classification Society (CCS) E58
Non-wetted parts
Plastic (PBT/PC material) 7 For customs, contact a local sales person. For more
information please visit
Type of protection
http://www.automation.siemens.com/aspa_app.
Non-Ex (ordinary locations) cCSAUS, CE, KC, A
RCM, EAC Operating Instructions
Non-Ex (ordinary locations) CCSAUS, FM, B All literature is available to download for free, in a range
CE, KC, RCM, EAC1) of languages, at
Ex i (ia) (Ex-Zone 0/Div. 1)/IS, FM NI (Class I, C
Div. 2)2) http://www.siemens.com/processinstrumentation/documentation
Electrical connections/cable entries
2 x M20 x 1.5 (one general purpose Polyam- F
ide cable gland and one Polyamide blocking
plug provided)
1 x 1/2" NPT (no gland cable provided) K
For custom electrical connections/cable
entries, contact a local sales person. For
more information please visit:
http://www.automation.
siemens.com/aspa_app
Local HMI
Without display (blind lid of PBT/PC material) 0
With display (blind lid of PBT/PC material) 1
With display (clear lid of PC material) 3

Siemens FI01 · Update 06/2021 4/199


© Siemens 2021

Level Measurement
Continuous level measurement
Ultrasonic transmitters
SITRANS Probe LU240
Accessories Article No.
Tag, stainless steel, 12 x 45 mm, one text line 7ML1930-1AC
(max. 16 characters)
Stainless steel FMS200 universal box bracket mounting 7ML1830-1BK
kit
3" ASME/DIN Universal mounting adapter, 2" NPT, ETFE 7ML1830-1BT
3" ASME/DIN Universal mounting adapter, 2" BSP, ETFE 7ML1830-1BU
2" NPT nylon plastic locknut 7ML1830-1DT
2" BSP nylon plastic locknut 7ML1830-1DQ
Cable Gland Polyamide - General Purpose A5E34457564
(-20 ... +60 °C)
Bluetooth kit A5E50514198
SITRANS LT500, a versatile, single and multi-vessel 7ML60..-.....-....
level monitor/controller for virtually any application in a
wide range of industries.
Spare Parts

4 Spare lid, clear A5E44267491


Spare lid, blind A5E44267497
Spare o-ring for lid A5E44267501
Spare segmented display and 4-button HMI A5E44809382
1) Available only with Electrical connections/cable entries option K only.
2) Available only with order codes E31, E32, E33, and E34.
3) Order codes E31, E32, E33, E34 only available with Type of protection
option C.
4) Order codes E50, E51, E54, E53, E58 only available with
Communications option 0.
5) Available only with Measurement range/wetted parts
options D, E, G, and H.
6)
Available only with Measurement range/wetted parts options B and C.
7)
Available only with Type of protection options A and B.

4/200 Siemens FI01 · Update 06/2021


© Siemens 2021

Level Measurement
Continuous level measurement
Ultrasonic transmitters
SITRANS Probe LU240

■ Options

7ML1830-1BK

4
SITRANS Probe LU240 with optional FMS 200 universal box bracket

190
(7.48)

24
(0.94)

SITRANS Probe LU240 optional flange adapter, dimensions in mm (inch)

Siemens FI01 · Update 06/2021 4/201


© Siemens 2021

Level Measurement
Continuous level measurement
Ultrasonic transmitters
SITRANS Probe LU240

■ Dimensional drawings

113.4
(4.46)

4
51 Ø108
(2.0) (4.25)

Threaded coupling
1/2" NPT
(optional)
Bluetooth adapter
(optional)

64
(2.52)
231.4
(9.11)

Transducer housing
21
PVDF or ETFE (0.83)
107.4
(4.22)
Thread type 2" NPT, 79.4
(3.12)
2" BSP,
or PF2/G

Ø 51
(2.0)

SITRANS Probe LU240, dimensions in mm (inch)

4/202 Siemens FI01 · Update 06/2021


© Siemens 2021

Level Measurement
Continuous level measurement
Ultrasonic transmitters
SITRANS Probe LU240

■ Circuit diagrams

Female
end of
display
cable

Male end 4
of display
cable

SITRANS Probe LU240 connections

Siemens FI01 · Update 06/2021 4/203


BANI GHALEB WASTEWATER TREATMENT PLANT

- Vega

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Level Transmitter

Manufacturer: VEGA

Model: - VEGAPULS 31

Description: - Two-wire 4 … 20 mA/HART Radar sensor for continuous level


measurement

Measuring range: up to 15 m (49.21 ft)

Deviation: ≤ 2 mm

Beam angle: 8°

Output signal: 4 … 20 mA/HART

Process fitting Thread: G1½, 1½ NPT, R1½

Process pressure: -1 … +3 bar (-100 … +200 kPa/-14.5 … +43.51 psig)

Process temperature: -40 … +80 °C (-40 … +176 °F)

Max. effective range: 15 m

Operating voltage: 12 … 35 V DC

Protection rating: IP66/IP67 acc. to IEC 60529, Type 4X acc.to UL 50

Country of origin: - Canada / USA / Europe

Place of installation: Final settling tank

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


Specification sheet

VEGAPULS 31
Two-wire 4 … 20 mA/HART
Radar sensor for continuous level measurement
Technical data
Measuring range up to 15 m (49.21 ft)
Deviation ≤ 2 mm
Beam angle 8°
Measuring frequency W-band (80 GHz technology)
Output signal 4 … 20 mA/HART
Process fitting Thread G1½, 1½ NPT, R1½
Process pressure -1 … +3 bar (-100 … +200 kPa/-
14.5 … +43.51 psig)
Process temperature -40 … +80 °C (-40 … +176 °F)
Bluetooth standard Bluetooth 5.0 (downward compatible to
Bluetooth 4.0 LE)
Max. effective range 25 m (82 ft)
Operating voltage 12 … 35 V DC
Protection rating IP66/IP67 acc. to IEC 60529, Type 4X acc.
to UL 50

Materials

The wetted parts of the instrument are made of PVDF. The process seal
Application area is made of FKM.
The VEGAPULS 31 is the ideal radar sensor for non-contact level You will find a complete overview of the available materials and seals in
measurement in standard applications in all industrial plants. the "Configurator" at www.vega.com and "Products".
It is particularly suitable for level measurement and measured value
visualisation in water treatment, storage tanks with acids and lyes, addi-
Housing versions
tives in all industrial areas or for measuring levels through a plastic tank
or IBC container. The housing is made of PBT plastic and is available in protection rating
The sensor is suitable both for measuring liquids and for use on small IP66/IP67.
bulk solids silos or bulk solids containers.
Electronics versions
Your benefit
The instrument is available in the 4 … 20 mA/HART electronics version.
• Maintenance-free operation due to non-contact 80 GHz radar tech-
nology
Approvals
• Exact measurement results independent of medium properties and
process conditions Worldwide approvals are available for VEGA instruments, e.g. for use in
• Local display for easy checking of the level. Maintenance-free opera- hazardous areas, on ships or in hygienic applications.
tion due to non-contact measuring principle The technical data in the respective safety instructions are valid for ap-
proved instruments (e.g. with Ex approval). In some cases, these data
can differ from the data listed herein.
Function
You can find detailed information on the existing approvals with the ap-
The sensor emits a continuous radar signal through the antenna. The propriate product on our homepage.
emitted signal is reflected by the medium and received as an echo by
the antenna.
The frequency difference between the emitted and received signal
is proportional to the distance and depends on the filling height. The
determined filling height is converted into a respective output signal and
output as measured value.

VEGA Grieshaber KG, Am Hohenstein 113, 77761 Schiltach/Germany, www.vega.com VEGAPULS 31 - 58364-EN-200305
Adjustment Dimensions

Adjustment on site
On-site adjustment of the device is carried out via the integrated display
VEGAPULS 31
and adjustment unit.
Adjustment via the signal cable
The adjustment of the instrument is carried out via the interface adapter
VEGACONNECT and a PC with the adjustment software PACTware
ø 77,5 mm
(3.05")

and corresponding DTM.


Wireless adjustment via Bluetooth
The Bluetooth version of the device enables wireless connection to

156 mm
smartphones/tablets (iOS/Android) or Windows PCs.

(6.14")
122 mm
(4.80")
SW 50

G1½
1½ - 14 NPT R 1½

50 mm
(1.97")
25 mm
(0.98")
ø 58 mm
(2.28")

1 2 3

Dimensions VEGAPULS 31
1 Thread G1½
2 Thread 1½ NPT
3 Thread R1½
Wireless connection to standard operating devices
Operation is via a free app from the "Apple App Store", the "Goog-
le Play Store" or the "Baidu Store". Alternatively, adjustment can also be Mounting accessories
carried out via PACTware/DTM and a Windows PC.
For the VEGAPULS 31 the suitable mounting accessories for ceiling or
wall mounting is available.

Adjustment via PACTware or app


Adjustment via remote systems
Further adjustment options are possible via a HART Communicator as
well as manufacturer-specific programs such as AMS↑ or PDM.

Electrical connection Mounting strap with adjustable sensor holder for sensors with lateral cable outlet -
Wall mounting (example)
You can find further information on the mounting accessory on our
homepage.

Information
(+)1 2(-)

You can find further information on the VEGA product line on our home-
2 page.
In the download section on our homepage you'll find operating
instructions, product information, brochures, approval documents,
instrument drawings and much, much more.
1
Software accessories such as the current device software and the ap-
propriate operating software are also available there.
Connection compartment VEGAPULS 31
1 Voltage supply, signal output
2 Plug connector for the display and adjustment module or interface adapter Instrument selection

You can find details on electrical connection in the instrument operating On our homepage under "Products" you can select the suitable meas-
instructions at www.vega.com/downloads. uring principle and instrument for your application.
You can find detailed information on the instrument versions at www.
vega.com and "Products".

VEGA Grieshaber KG, Am Hohenstein 113, 77761 Schiltach/Germany, www.vega.com VEGAPULS 31 - 58364-EN-200305
BANI GHALEB WASTEWATER TREATMENT PLANT

5-Float switch

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

- Flygt

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Level Switch
Manufacturer: Flygt
Model: ENM-10
Liquid temp: 0 – 60oC
Liquid density: 0.65 – 1.52 cm3
IP: 68, 13m
Capacity of micro switch:
Resistive 250 VAC, 10A
Inductive: 250 VAC, 3A cos ɸ = 0.5
30 VDC, 5A
Country of origin: Sweden

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


Flygt ENM-10
liquid level regulators
Tried-and-true simplicity
So simple, yet so reliable
Proper level regulation is critical for operational reliability. Lack of
proper regulation can cause improper operation, pump damage
or, in the worst case, overflow that results in environmental and
economic consequences. With over a decade of experience and
countless satisfied users, the natural choice for level regulation is
the Flygt ENM-10.

Simple, reliable and effective


The Flygt ENM-10 level regulators are the ideal choice for most level
control applications, such as wastewater pumping stations and
ground water or drainage pumping. When the liquid level reaches
the regulator, the bulb tilts, activating the internal microswitch, which
starts or stops a pump or triggers an alarm device.

Practically maintenance free


The outer casing of Flygt ENM-10 level regulators are resistant to
most aggressive liquids. The cable material prevents buildup of
deposits and other impurities. Rather than floating on the surface,
ENM-10 hangs immersed in the liquid. This prevents the cables
from tangling when several regulators are used. In a two-pump station, four level regulators are
Xylem testing indicates Flygt ENM-10 level regulators last sever- generally used. One is positioned at the stop level,
al times longer than most standard level regulators. This ensures one at each pump’s start level, and the fourth regu-
lator is used to trigger a high level alarm.
reliable operation and a low degree of maintenance, thereby
keeping service costs down to a minimum over the life cycle.

Environmentally friendly
The Flygt ENM-10 level regulator contains no harmful or toxic
materials such as lead or mercury and does not require the use of
any adhesives. All plastic components are welded and screwed
together.

111
Operating principle
222 333 444

1. Media to be pumped 2. The pumping process drains 3. The pumping process stops 4. The media level begins to
reaches the pre-set level the media. when the lower regulator re- rise, starting the process
and tilts the upper regulator, turns to the vertical position again.
which signals the start of the and signals a stop.
pumping process.

2
With a variety of installations in mind
The Flygt liquid level regulator comes in two main versions, standard and Ex-
approved. Depending upon the media and type of installation, the Flygt ENM-10
is available for a broad range of liquid densities and with many cable lengths from
which to choose.

Features
Watertight cable Bending relief (protective sleeve)
Encases and protects power supply Enables watertight, oil-resistant cable
to the microswitch. entry.

Operational mechanism Microswitch


Initiates pump start and pump stop Provides proven quality, performance
through the microswitch when the and reliability for all operating condi-
Flygt ENM-10 tilts or resumes its origi- tions, including switching low currents.
nal position. Delivers reliable perfor-
mance under all operating conditions
Standard Ex
including the slow movements often
found in stormwater or rainwater
installations.

Accessories Flygt ENM-10 cable holder Flygt Ex safety barrier


Dedicated accessory that reduces the This two-channel safety barrier protects
cable wear. Sold separately or as pack- against overvoltage for liquid level regu-
age with the Flygt ENM-10. lators. Required when Flygt ENM-10s are
to be used in Ex-installations.

Technical data
Standard version Ex-approved version
Cable lengths 6, 13, 20, 30 or 50 m* 6, 13, or 20 m
(20, 42, 65,100 or 167 ft.) (20, 42 or 65 ft.)
Liquid density Between 0.95 and 1.10 g/cm³* Between 0.95 and 1.10 g/cm³
Materials Body: Polypropylene Body: Conductive polypropylene/carbon
Bending relief: EPDM rubber black
Cable: Special compound PVC & NBR/PVC Bending relief: NBR/PVC rubber
Cable: NBR/PVC
Liquid temperature Min. 0°C (32°F) Min. 0°C (32°F)
Max. 60°C (140°F) Max. 60°C (140°F)
Ingress protection IP 68 IP 68
Electrical range Interrupting capacity: Interrupting capacity:
(microswitch) AC: 250 V/10 A resistive load AC: 250 V/10 A resistive load
AC: 250 V/3 A inductive load at cosφ = 0.5 AC: 250 V/3 A inductive load at cosφ = 0.5
DC: 24 V/ 10mA min., 6 A max. DC: 24 V/ 10mA min., 6 A max.
Note that local regulations may limit the Note that local regulations may limit the
voltage. voltage.
Approvals CE, CSA, SEMKO, NEMKO, DEMKO CE, SEMKO, NEMKO, DEMKO, ATEX/IECEX
*Other cable lengths and liquid densities available upon request.
The Flygt ENM-10 is a part of the Level Sensor product range from Xylem, covering most level measuring needs.

3
1319 . Flygt ENM 10 . 1 . Master . 1 . 20120103
1) The tissue in plants that brings water upward from the roots
2) A leading global water technology company

We’re 12,000 people unified in a common purpose: creating innovative solutions


to meet our world’s water needs. Developing new technologies that will improve
the way water is used, conserved, and re-used in the future is central to our work.
We move, treat, analyze, and return water to the environment, and we help people
use water efficiently, in their homes, buildings, factories and farms. In more than
150 countries, we have strong, long-standing relationships with customers who
know us for our powerful combination of leading product brands and applications
expertise, backed by a legacy of innovation.

For more information on how Xylem can help you, go to xyleminc.com


BANI GHALEB WASTEWATER TREATMENT PLANT

6-Pressure transmitter

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

- E+H

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Pressure Switch / Transmitter

Manufacturer: Endress + Hauser

Type: - Absolute and gauge pressure

Model: - Ceraphant PTC31B

Description: - pressure switch with oil-free ceramic sensor for measurement in gases or liquids

Approval: -Non-hazardous area

Output: PNP + 4-20 mA, IO-link, 4 wire

Electrical connection: Cable 10m, IP66/67 NEMA type 4X Encl.

Sensor range: 1 bar / 100 kPa / 15 psi abs, overload: 10 bar / 1 MPA/ 150 psi

Reference accuracy: Platinum 0.3%

Calibration; unit: Sensor range: mbar / bar

Process connection: Thread ISO228 G1/2 EN837, 316L

Seal: FKM

Specs at a glance

Measuring cell: - +100 mbar.... +40 bar (+1.5 psi....600 psi)

Country of origin: - Europe / Canada / USA

Place of installation: - HEADWORKS aeration system

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


Products Solutions Services

Absolute and gauge pressure


Ceraphant PTC31B
Cost-effective pressure switch with oil-free
ceramic sensor for measurement in gases or
liquids

F L E X Benefits:
• Integrated switching electronics for decentral and economic process
monitoring and control
• Easy function check and information on site thanks to LEDs and digital
display
• Dry capacitance ceramic sensor (Ceraphire) and minimum span of up
to 0 to 20mbar provide reliable insight to the process
• High process availability for vacuum applications and applications with
abrasive media
• IO-Link reduces costs and complexity due to easy configuration and
flexible integration in all fieldbus systems.

Specs at a glance
• Measuring cell +100 mbar....+40 bar (+1.5 psi....600 psi)

Field of application: The Ceraphant PTC31B is a price-attractive pressure


switch with ceramic, vacuum tight measuring cell for safe measurement
and monitoring of absolute and gauge pressure. The pressure switch with
compact design is extremely stable and high vacuum resistant up to 0bar
abs. The IO-Link capability allows easy integration and parametrization
of the device.

Features and specifications

Pressure Measuring principle


Pressure switch
Ceraphant PTC31B

Pressure Characteristic
Intelligent pressure switch with capacitive sensor, long term stable and
abrasion resistant

Supply voltage
10...30 VDC

Reference Accuracy
0.5 %,

Platinum: 0.3 %

Long term stability


0.2 % of URL/year

Process temperature
-25 °C....+100 °C

(-13 °F....+212 °F)

Ambient temperature
-20 °C...+70 °C

(-4 °C...+158 °F)

Measuring cell
+100 mbar....+40 bar

(+1.5 psi....600 psi)

Max. overpressure limit


60 bar (900 psi)

2 Endress+Hauser
Ceraphant PTC31B

Pressure Process connection


Threads:

G1/4, G1/2,

MNPT1/4, MNPT1/2,

DIN13,

JIS R1/2

Communication
1x PNP switch

2x PNP switch

1x PNP switch +

4...20mA analogue

Design approvals
EN 10204-3.1 Final inspection
report

Cleaned from oil and grease

Cleaned for oxygen applications

Set min alarm

Specialities
Digital display

More information www.us.endress.com/PTC31B

Endress+Hauser USA addresses.endress.com


United States info.us.sc@endress.com
BANI GHALEB WASTEWATER TREATMENT PLANT

- WIKA

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Pressure Switch / Transmitter

Manufacturer: WIKA

Model: - Electronic pressure switch with display

Model PSD-4

Range: - 0 …1 bar gauge : two switching output (PNP / NPN)

Electronic pressure switch with display

Output signal: two switching outputs (PNP / NPN)

Power supply: 15 … 35 V DC

Measuring range: 0 … 1 bar gauge

Output: 4 – 20 mA

Process connection: ½ NPT

Media temperature: 20 … 85oC (4 … +185 oF)

EI. Connection: circular connector M12x1 (4 pin)

Pin assignment el. Connection: U+=1, U-=3, SP1=4, SP2=2

Accuracy: ± 0.5% of span

Cable M12-fml A 4-pin PUR blk-cut to length 5m (16 ft)

End 1: - Female conn. Type: M12x1 A-coded 4-pin, straight

Shielding: No

Ingress protection: IP67

Pinout:- 1 brown, 2 white , 3blue, 4 black

Cable: - Jacket material / colour: PUR halogen – free, black

Shield: yes

Outer diameter: 4.5 mm

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

No. of leads x square area: 4 x AWG24

Operating temp. range: -20 … + 80oC

End 2: - Cable cut to length

Flexible length: 5m

Origin: Germany / Europe

Place of installation: - Headworks aeration system

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


Electronic
pressure measurement

Electronic pressure switch with display


Model PSD-4
WIKA data sheet PE 81.86

Applications
■■ Machine tools
■■ Hydraulics and pneumatics
■■ Pumps and compressors
■■ Special-purpose machine building

Special features
■■ Easily readable, robust digital display
■■ Intuitive and fast setup
■■ Easy and flexible mounting configurations
■■ Flexibly configurable and scalable output signals

Electronic pressure switch, model PSD-4

Description
Leading in design and functionality High quality
The model PSD-4 pressure switch represents the extensive During development of the WIKA switch family a high value
further development of the PSD-30 pressure switch, itself was placed on a robust design and the selection of appropri-
already awarded with the “iF product design award” for its ate materials suited to machine-building applications. For this
outstanding functionality. A high accuracy of 0.5 %, freely reason the case and the threaded connection of the electrical
configurable output signals (PNP/NPN, 4 ... 20 mA/0 ... 10 connector are made from stainless steel. Overwinding or
V), the 5:1 scalability of the analogue output, in addition to tearing off the connector is therefore virtually impossible.
outstanding self-diagnostics, make the PSD-4 an excellent
automation solution. IO-Link 1.1
With the optional output signal in accordance with the IO-Link
Customised installation communication standard, the PSD-4 allows a fast integration
The installation of the PSD-4 can be flexibly adapted to the into modern automation systems. IO-Link offers simpler and
individual mounting situation. Due to the almost unlimited faster installation, parameterisation and higher functionality
rotation of the digital display and case by more than 300°, the for the PSD-4.
digital display can be adjusted independently of the electrical
connection. The digital display can thus always be aligned to
face the operator, and the M12 x 1 connection positioned to
suit the desired cable routing.

WIKA data sheet PE 81.86 ∙ 08/2017 Page 1 of 8


Measuring ranges
Gauge pressure
bar 0 ... 0.4 1) 0 ... 0.6 1) 0 ... 1 1) 0 ... 1.6 1) 0 ... 2.5 0 ... 4 0 ... 6 0 ... 10
0 ... 16 0 ... 25 0 ... 40 0 ... 60 0 ... 100 0 ... 160 0 ... 250 0 ... 400
0 ... 600 0 ... 1,000
psi 0 ... 10 1) 0 ... 15 1) 0 ... 25 1) 0 ... 30 1) 0 ... 50 0 ... 100 0 ... 160 0 ... 200
0 ... 300 0 ... 500 0 ... 1,000 0 ... 1,500 0 ... 2,000 0 ... 3,000 0 ... 5,000 0 ... 7,500

Absolute pressure
bar 0 ... 0.4 1) 0 ... 0.6 1) 0 ... 1 1) 0 ... 1.6 1) 0 ... 2.5 0 ... 4 0 ... 6 0 ... 10
0 ... 16 0 ... 25
psi 0 ... 10 1) 0 ... 15 1) 0 ... 25 1) 0 ... 30 1) 0 ... 50 0 ... 100 0 ... 160 0 ... 200
0 ... 300

Vacuum and +/- measuring range


bar -1 ... 0 1) -1 ... +0.6 1) -1 ... +1.5 -1 ... +3 -1 ... +5 -1 ... +9 -1 ... +15 -1 ... +24
psi -14.5 ... 0 1) -14.5 ... +15 1) -14.5 ... +30 -14.5 ... +50 -14.5 ... +100 -14.5 ... +160 -14.5 ... +200 -14.5 ... +300
1) Not available for G ½ flush process connection

The stated measuring ranges are also available in kg/cm² and MPa.
Special measuring ranges between 0 ... 0.4 and 0 ... 1,000 bar (0 ... 10 bis 0 ... 7,500 psi) are available on request.
Special measuring ranges have a reduced long-term stability and increased temperature errors.

Overload safety
The overload safety is based on the sensor element used. Dependent on the selected process connection and the sealing,
restrictions in overload safety can result.

≤ 600 bar (< 8,000 psi): 2 times


> 1,000 bar (≥ 8,000 psi): 1.5 times

Increased overload safety (option)


With increased overload safety there are deviations in temperature error, signal noise and long-term stability.

Vacuum-tight
Yes

Digital display

14-segment LED, red, 4-digit, 9 mm (0.35 in) character size


Display can be turned electronically by 180°

Page 2 of 8 WIKA data sheet PE 81.86 ∙ 08/2017


Output signals Voltage supply
Switching output Analogue signal Power supply
SP1 SP2 DC 15 ... 35 V
PNP/NPN - 4 ... 20 mA (3-wire)
PNP/NPN - DC 0 ... 10 V (3-wire)
Current consumption
max. 45 mA for versions without 4 ... 20 mA output signal
PNP/NPN - 4 ... 20 mA / DC 0 ... 10 V (3-wire)
max. 70 mA for versions with 4 ... 20 mA output signal
PNP/NPN PNP/NPN -
PNP/NPN PNP/NPN 4 ... 20 mA (3-wire) Total current consumption
PNP/NPN PNP/NPN DC 0 ... 10 V (3-wire) max. 600 mA including switching current
PNP/NPN PNP/NPN 4 ... 20 mA / DC 0 ... 10 V (3-wire)

The switching outputs are configurable as PNP or NPN Accuracy specifications


switches. The ability to switch between 4 ... 20 mA / DC 0 ...
10 V can be ordered as an option. Accuracy, analogue signal
≤ ±0.5 % of span
IO-Link, version 1.1 (option)
IO-Link is optionally available for all output signals. Including non-linearity, hysteresis, zero offset and end value
deviation (corresponds to measured error per IEC 61298-2).
Zero offset adjustment ■■ Non-repeatability:
max. 3 % of span ≤ 0.1 % of span (IEC 61298-2)

Damping of analogue output/switching outputs ■■ Long-term drift:


configurable from 0 ms ... 65 s ≤ ±0.1 % of span (IEC 61298-2)
≤ ±0.2 % of span (IEC 61298-2) for measuring ranges
Switch-on time ≤ 0.6 bar / 10 psi, flush process connection, increased
1s overload safety

Switching thresholds Turndown


The analogue output signal is freely scalable within the range
Switch point 1 and switch point 2 are individually adjustable of 5:1
When setting turndown, there is a proportional increase in
Switching functions the measuring deviation and temperature error.
Normally open, normally closed, window, hysteresis
Freely adjustable Accuracy, switching output
≤ ±0.5 % of span
Switching voltage
Power supply - 1 V Temperature error in rated temperature range
maximum: ≤ ±1.5 % of span
Switching current maximum: ≤ ±2.5 % of span for increased overload safety
max. 250 mA and flush versions

Temperature coefficients in rated temperature range


Settling time/response time
Mean TC zero point: ≤ ±0.16 % of span/10 K
Analogue signal: ≤ 5 ms
Mean TC span: ≤ ±0.16 % of span/10 K
Switching output: ≤ 5 ms

Load
Analogue signal 4 ... 20 mA: ≤ 500 Ω Reference conditions (per IEC 61298-1)
Analogue signal DC 0 ... 10 V: > max. output voltage / 1 mA
Temperature: 15 ... 25 °C (59 ... 77 °F)
Service life Atmospheric pressure: 860 ... 1,060 mbar (12.5 ... 15.4 psi)
100 million switching cycles Humidity: 45 ... 75 % r. h.
Nominal position: Process connection lower mount
Power supply: DC 24 V
Load: see output signals

WIKA data sheet PE 81.86 ∙ 08/2017 Page 3 of 8


Operating conditions Materials

Permissible temperature ranges Wetted parts


Medium: -20 ... +85 °C (-4 ... +185 °F) < 10 bar (150 psi): 316L
Ambient: -20 ... +80 °C (-4 ... +176 °F) ≥ 10 bar (150 psi): 316L, PH grade steel
Storage: -20 ... +70 °C (-4 ... +158 °F)
Nominal temperature: 0 ... 80 °C (32 ... 176 °F) Non-wetted parts
Case: 304
Humidity Keyboard: TPE-E
45 ... 75 % r. h. Display window: PC
Display head: PC+ABS blend
Vibration resistance
20 g, 10 ... 2,000 Hz (IEC 60068-2-6, under resonance) Pressure transmission medium:
Synthetic oil for all gauge pressure measuring ranges
Shock resistance < 10 bar (150 psi) 1), all absolute pressure measuring ranges
50 g, 6 ms (IEC 60068-2-27, mechanical) and flush versions.
1) < 16 bar (250 psi) with increased overload safety

Service life, mechanics


100 million load cycles (10 million load cycles for measuring Options for specific media
ranges > 600 bar/7,500 psi) ■■ Oil and grease free: Residual hydrocarbon: < 1,000 mg/m²
■■ Oxygen, oil and grease free:
Ingress protection Residual hydrocarbon: < 200 mg/m²
IP65 and IP67 Packaging: Protection cap on the process connection
Max. permissible temperature -20 ... +60 °C (-4 ... +140 °F)
 he stated ingress protection (per IEC 60529) only applies
T Available measuring ranges:
when plugged in using mating connectors that have the 0 ... 10 to 0 ... 1,000 bar (0 ... 150 to 0 ... 7,500 psi)
appropriate ingress protection. -1 ... 9 to -1 ... 24 bar (-14.5 ... 160 to -14.5 ... 300 psi)
Factory supplied without sealing
Mounting position Available process connections, see “Process connections”
as required

Process connections
Standard Thread size Overload limit Sealing
DIN 3852-E G¼A 1,000 bar (14,500 psi) NBR (options: Without, FPM/FKM)
G½A 1,000 bar (14,500 psi) NBR (options: Without, FPM/FKM)
EN 837 G⅛B 400 bar (5,800 psi) without (options: Copper, stainless steel)
G ¼ B 1) 1,000 bar (14,500 psi) without (options: Copper, stainless steel)
G ¼ female 1)
1,000 bar (14,500 psi) -
G ½ B 1) 1,000 bar (14,500 psi) without (options: Copper, stainless steel)
ANSI/ASME B1.20.1 ¼ NPT 1) 1,000 bar (14,500 psi) -
½ NPT 1) 1,000 bar (14,500 psi) -
ISO 7 R¼ 1)
1,000 bar (14,500 psi) -
KS PT ¼ 1) 1,000 bar (14,500 psi) -
- G ¼ female (Ermeto compatible) 1,000 bar (14,500 psi) -
G ½ B flush 1,000 bar (14,500 psi) NBR (option: FPM/FKM)
1) suitable for oxygen, oil and grease free.

Other connections on request.

Restrictor (option)
For applications where pressure spikes can occur, the use
of a restrictor is recommended. The restrictor narrows the
pressure port to 0.3 mm and thus increases the resistance
against pressure spikes.

Page 4 of 8 WIKA data sheet PE 81.86 ∙ 08/2017


Electrical connections

Connections
■■ Circular connector M12 x 1 (4-pin)
■■ Circular connector M12 x 1 (5-pin) 1)
1) Only for version with two switching outputs and additional analogue signal

Electrical safety
Short-circuit resistance: S+ / SP1 / SP2 vs. U-
Reverse polarity protection: U+ vs. U-
Insulation voltage: DC 500 V
Overvoltage protection: DC 40 V

Connection diagrams
Circular connector M12 x 1 (4-pin)
U+ 1
U- 3
S+ 2
SP1 / C 4
SP2 2

Circular connector M12 x 1 (5-pin) Legend:


U+ Positive power supply terminal
U+ 1
U- Negative power supply terminal
U- 3 SP1 Switching output 1
S+ 5 SP2 Switching output 2
SP1 / C 4 C Communication with IO-Link
S+ Analogue output
SP2 2

Approvals
Logo Description Country
EU declaration of conformity European Union
■■ EMC directive
■■ Pressure equipment directive
■■ RoHS directive

EAC Eurasian Economic


■■ EMC directive Community
UL USA and Canada
Safety (e.g. electr. safety, overpressure, ...)

Manufacturer's information and certifications


Logo Description
China RoHS directive

MTTF > 100 years

Approvals and certificates, see website

WIKA data sheet PE 81.86 ∙ 08/2017 Page 5 of 8


Dimensions in mm (in)

Pressure switch with circular connector M12 x 1 (4-pin and 5-pin)

(∅1.50) (1.16)

(1.42)

(2.83)
(1.02)
(∅1.38)

(1.06)
(0.79)

Weight: approx. 220 g (7.76 oz)

G L1 G L1 G L1
G ¼ A DIN 3852-E 14 (0.55) G ¼ B EN 837 13 (0.51) ¼ NPT 13 (0.51)
G ½ A DIN 3852-E 17 (0.67) G ½ B EN 837 20 (0.79) ½ NPT 19 (0.75)
R¼ 13 (0.51)
PT ¼ 13 (0.51)

Female thread Female thread Flush

G L1 L2 L3 D1 G L1 L2 L3 D1 G L1 L2 L3 D1
G ¼ 1) 20 15 12 ∅ 25 G¼ 20 13 10 ∅ 25 G½B 2)
23 20.5 10 ∅ 18
(0.79) (0.59) (0.47) (0.98) EN 837 (0.79) (0.51) (0.39) (0.98) (0.91) (0.81) (0.39) (0.71)
1) Ermeto compatible
2) Welding sockets recommended as defined counter-thread (see accessories)

Page 6 of 8 WIKA data sheet PE 81.86 ∙ 08/2017


Accessories and spare parts
Welding socket for flush process connections
Description Order no.
G ½ B female, outer diameter 50 mm (2 in), material 1.4571 1192299

Sealings
Description Order no.
NBR profile sealing G ¼ A DIN 3852-E 1537857
FPM/FKM profile sealing G ¼ A DIN 3852-E 1576534
NBR profile sealing G ½ A DIN 3852-E 1039067
FPM/FKM profile sealing G ½ A DIN 3852-E 1039075
Copper G ¼ B EN 837 11250810
Stainless steel G ¼ B EN 837 11250844
Copper G ½ B EN 837 11250861
Stainless steel G ½ B EN 837 11251042

Connectors with moulded cable


Description Temperature Cable diameter Order no.
range
Straight version, cut to length, 4-pin, 2 m (6.6 ft) PUR -20 ... +80 °C 4.5 mm 14086880
cable, UL listed, IP67 (-4 ... 176 °F) (0.18 in)
Straight version, cut to length, 4-pin, 5 m (16.4 ft) PUR -20 ... +80 °C 4.5 mm 14086883
cable, UL listed, IP67 (-4 ... 176 °F) (0.18 in)
Straight version, cut to length, 4-pin, 10 m (32.8 ft) PUR -20 ... +80 °C 4.5 mm 14086884
cable, UL listed, IP67 (-4 ... 176 °F) (0.18 in)
Straight version, cut to length, 5-pin, 2 m (6.6 ft) PUR -20 ... +80 °C 5.5 mm 14086886
cable, UL listed, IP67 (-4 ... 176 °F) (0.22 in)
Straight version, cut to length, 5-pin, 5 m (16.4 ft) PUR -20 ... +80 °C 5.5 mm 14086887
cable, UL listed, IP67 (-4 ... 176 °F) (0.22 in)
Straight version, cut to length, 5-pin, 10 m (32.8 ft) PUR -20 ... +80 °C 5.5 mm 14086888
cable, UL listed, IP67 (-4 ... 176 °F) (0.22 in)
Angled version, cut to length, 4-pin, 2 m (6.6 ft) PUR -20 ... +80 °C 4.5 mm 14086889
cable, UL listed, IP67 (-4 ... 176 °F) (0.18 in)
Angled version, cut to length, 4-pin, 5 m (16.4 ft) PUR -20 ... +80 °C 4.5 mm 14086891
cable, UL listed, IP67 (-4 ... 176 °F) (0.18 in)
Angled version, cut to length, 4-pin, 10 m (32.8 ft) PUR -20 ... +80 °C 4.5 mm 14086892
cable, UL listed, IP67 (-4 ... 176 °F) (0.18 in)
Angled version, cut to length, 5-pin, 2 m (6.6 ft) PUR -20 ... +80 °C 5.5 mm 14086893
cable, UL listed, IP67 (-4 ... 176 °F) (0.22 in)
Angled version, cut to length, 5-pin, 5 m (16.4 ft) PUR -20 ... +80 °C 5.5 mm 14086894
cable, UL listed, IP67 (-4 ... 176 °F) (0.22 in)
Angled version, cut to length, 5-pin, 10 m (32.8 ft) PUR -20 ... +80 °C 5.5 mm 14086896
cable, UL listed, IP67 (-4 ... 176 °F) (0.22 in)

WIKA data sheet PE 81.86 ∙ 08/2017 Page 7 of 8


Cooling element for screwing G ½ female / G ½ male per EN 837
(for instruments with process connection G ½ B per EN-837)
Description Order no.
Max. medium temperature 150 °C (302 °F) at an ambient temperature of max. 30 °C (86 °F) 14109813
Max. operating pressure 600 bar (8,700 psi)

Max. medium temperature 200 °C (392 °F) at an ambient temperature of max. 30 °C (86 °F) 14109815
Max. operating pressure 600 bar (8,700 psi)

Instrument mounting bracket


Description Order no.
Instrument mounting bracket for PSD-4, aluminium, wall mounting 11467887

Ordering information
Model / Measuring range / Output signal / Options for specific media / Process connection / Sealing

© 08/2017 WIKA Alexander Wiegand SE & Co. KG, all rights reserved.
The specifications given in this document represent the state of engineering at the time of publishing.
We reserve the right to make modifications to the specifications and materials.

Page 8 of 8 WIKA data sheet PE 81.86 ∙ 08/2017


08/2017 EN

WIKA Alexander Wiegand SE & Co. KG


Alexander-Wiegand-Straße 30
63911 Klingenberg/Germany
Tel. +49 9372 132-0
Fax +49 9372 132-406
info@wika.de
www.wika.de
BANI GHALEB WASTEWATER TREATMENT PLANT

7-Ultrasonic flowmeter

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

- Siemens

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Ultrasonic Flowmeter

Manufacturer: Siemens

Model: - SITRANS FS220

Description: - SITRANS FS220 - Clamp on SITRANS FS220 1-path ultrasonic flow


meter for volume measurement of liquids. For simple use in the areas of water and
sewage, heating, ventilation and air conditioning technology. Ideal for retrofitting in water
supply networks for leakage monitoring.

- Transmitter FST020 Graphical display highlighted with push button,

Outputs (passive): Current, Relay, Pulse, complete with cable glands

Range: 0 – 3000 m3/h

Meter power: 90 - 240 V AC (50 / 60 Hz). FSS200 Sensor pair Universal size E2, for any
pipe material.

Outer diameter range: 304 - 9144 mm (12 - 360"),

Output: 4 – 20 mA

Temperature: - -40°C - +121°C (-40°F to 250°F)

Accuracy: 1% for velocity ≥ 0.3 m/s

Country of origin: - France / Europe

Place of installation: - used to measure plant outlet flow installed before the pipe before
chlorine contact tank.

IP: 65 (NEMA 4X)

Range: ±12 m/s

Flow sensitivity: 0.001 m/s flow rate independent.

Sensor:

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

IP: 68

Temp: -40 – 120 °C

Pipe material: steel / non steel

Type: Clamp on

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


© Siemens 2020

Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter

■ Overview ■ Application
The SITRANS FS220 can be used for the following application
conditions:
• Pipe sizes from 10 mm to 10 m
• Pipe materials: ideal for all metals, glass, FRP and most PVC
variants; NOT for concrete pipes and special compound
pipes
• Pipe wall thickness from 1 to 35 mm; specials on request up
to 65 mm
• Media temperatures from -40 to 121 °C; universal high tem-
3 perature sensors for up to 230 °C max.
• Underground/submerged locations, non-ideal environments,
strong pipe vibrations
SITRANS FS220 flowmeters are suitable for most clean liquid ap-
plications, including the following:
• Water and wastewater industry
- Potable water
The SITRANS FS220 is a clamp-on ultrasonic flow system con-
- Water and aqueous solutions
sisting of an FST020 transmitter and FSS200 clamp-on sensors.
- Wastewater, influent & effluent
The transmitter classification FST020 describes a basic clamp- - Processed sewage, sludge
on ultrasonic flowmeter for basic application requirements. • Chemical feed industry
Based on the same digitalized platform as the FST030 this sys- - Sodium hypochlorite
tem provides the same accuracy and similar functions on a - Sodium hydroxide
lower cost level. This system is ideal for water measurement and
any application not requiring temperature or viscosity compen- • HVAC and power industries
sation. - Coolant flow
- Fuel flow
■ Benefits
- Utility district heating, cooling
- Refrigeration liquids
• Easy installation at any time; no production stop, no need to • Process control
cut pipe or stop flow - Chemicals
• Minimal maintenance; external sensors do not require peri- - Pharmaceuticals
odic cleaning - Food products
- Very low flow sensitiity (< 0.1 m/s)
• No moving parts to foul or wear. No contact with media - High temperature liquids > 120 °C (248 °F)
• No pressure drop or energy loss
• Wide turn-down ratio, bidirectional and high stability at zero
flow conditions
• Anomaly compensation tool for correction of non-ideal straight
pipe runs. Automatic compensation during backflow
• Optional WideBeam technology ensures highest performance
and accuracy
• Compatible with all previously installed transit time sensors

3/344 Siemens FI 01 · 2021


© Siemens 2020

Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter

■ Application (continued)
Sensor type selection guide

Application condition
Standard sensor supported in MLFB
High precision Universal Notes
3
Note all that apply before making selection
Media
General survey (clean liquids) on non-steel pipes X
General survey (clean liquids) on a limited range of steel X
pipes
Moderately aerated liquid or slurry, up to 121 °C (250 °F) X
Permanent installation on steel pipe (clean liquids) X
Installation in offshore or corrosive environment X With optional stainless steel mounting
Liquid temperature greater than 120 °C (248 °F) O X High temperature metal block sensors
(up to 230 °C (446 °F))
Operation on single pipeline flowing multiple products X O
Pipe material
Steel X
Steel pipe with diameter/wall thickness ratio < 10 O X
Non-steel pipe material (copper, ductile iron, cast iron, etc.) O X High precision sensors can also be used on plastic and
aluminum pipes in special cases
O = not suitable X = preferred choice

Definitions
Sensor chart Description
FSS200 Formerly 1011 clamp-on sensors of the 1010 systems
Standard Standard system sensor, selectable as part of a configured product
Special Sensors available for non-standard applications and pipes. Contact tech support for application use
Corrosions resistant Stainless steel metal parts on all Size C, D and E and all high temperature sensors
Aluminum Aluminum metal parts on all HP and Universal size A and B (Corrosion resistant on request for size B)
Spare Not available as part of a configured product, must be ordered separately
CE Transmitter and sensors certified for sale in the EU
Trackless mount Sensors fixed only by straps, no other mounting (spacer bar as an option) - not recommended
Tracks Permanent installation for universal size A/B, high precision size A/B and all sizes of high temperature. Tracks always come as dual-
part for either direct or reflect mounting, and always with straps.
Frames Three sizes, for permanent installation for universal size C/ D/ E, and for high precision size C/D. For universal and high precision
size B available for pipes > 125 OD (Spare)
T1 Usable from -40 ... +120 °C (-40 ... +248 °F), but best for Ø temperature below 80 °C (< 176 °F); standard
T2 Usable from -40 ... +120 °C (-40 ... +248 °F), but best for Ø temperature above 80 °C (< 176 °F)
Submersible Sensors can be used submerged; adding Denso for supplemental protection is recommended

Siemens FI 01 · 2021 3/345


© Siemens 2020

Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter

■ Application (continued)
Sensor Availability Guide
Availability

best use 80 ... 120 °C (176 ... 248 °F)


best use below 80 °C (176 °F)
Corrosion resistant
3

Submersible
Spare only

Trackless
Standard

Catalog
Frames
Tracks

T1

T2
Sensor models
Universal Sensor -40 … 120 °C housing CE IP68
A1 Universal for pipe OD – 5.8 … 50.8 mm (0.23" … 2") X X X
A2 Universal for pipe OD – 12.7 … 50.8 mm (0.5" … 2") X X X X
B1 Universal for pipe OD – 12.7 … 76 mm (0.5" … 3") X X X X
B2 Universal for pipe OD – 12.7 … 76 mm (0.5" … 3") X X X X
B3 Universal for pipe OD – 19 … 127 mm (0.75" … 5") X X X X X
C1 Universal for pipe OD – 51 … 254 mm (2" … 10") X X X X X
C2 Universal for pipe OD – 51 … 254 mm (2" … 10") X X X X X
C3 Universal for pipe OD – 51 … 305 mm (2" … 12") X X X X X X
D1 Universal for pipe OD – 102 … 508 mm (4" … 20") X X X X X
D2 Universal for pipe OD – 152 … 610 mm (6" … 24") X X X X X
D3 Universal for pipe OD – 203 … 610 mm (8" … 24") X X X X X X
*E1 Universal for pipe OD – 254 … 3048 mm (10" … 120") X X X X X
*E2 Universal for pipe OD – 254 … 6096 mm (10" … 240") X X X X X X
*E3 Universal for pipe OD – 304 … 10007 mm (12" … 394") X X X X X
High Precision Sensor -40 … 120 °C (-40 ... +248 °F) T1 (T2) CE IP68
A1H (High Precision) for pipe WT - 0.64 ... 1.0 mm (0.025" ... 0.04") X X X X X
A2H (High Precision) for pipe WT - 1.0 ... 1.5 mm (0.04" ... 0.06") X X X X X
A3H (High Precision) for pipe WT - 1.5 ... 2.0 mm (0.06" ... 0.08") X X X X X
B1H (High Precision) for pipe WT - 2.0 ... 3.0 mm (0.08" ... 0.12") X X X X X X X
B2H (High Precision) for pipe WT - 3.0 ... 4.1 mm (0.12" ... 0.16") X X X X X X X
B3H (High Precision) for pipe WT - 2.7 ... 3.3 mm (0.106" ... 0.128") X X X X X X X
C1H (High Precision) for pipe WT - 4.1 ... 5.8 mm (0.16" ... 0.23") X X X X X X X X
C2H (High Precision) for pipe WT - 5.8 ... 8.1 mm (0..23" ... 0.32") X X X X X X X X
* D1H (High Precision) for pipe WT - 8.1 ... 11.2 mm (0..32" ... 0.44") X X X X X X X X
* D2H (High Precision) for pipe WT - 11.2 ... 15.7 mm (0.44" ... 0.62") X X X X X X X X
* D3H (High Precision) for pipe WT - 7.4 ... 9.0 mm (0..293" ... 0.354") X X X X X X X X
* D4H (High Precision) for pipe WT - 15.7 ... 31.8 mm (0..62" ... 1.25") X X X X X X X X
High Temperature Universal Sensor -40 ... +230 °C (-40 ... +446 °F)
High Temperature size 1 ... 230 °C (Ø 12.7 ... 100 mm) X X X X1)
High Temperature size 2 ... 230 °C (Ø 30 ... 200 mm ) X X X X X
High Temperature size 3 ... 230 °C (Ø 150 ... 610 mm) X X X X X
High Temperature size 4 ... 230 °C (Ø 400 ... 1200 mm) X X X X X
High Temperature size 2A ... 230 °C (Ø 30 ... 200 mm) X X X X1)
High Temperature size 3A ... 230 °C (Ø 150 ... 610 mm) X X X X1)
High Temperature size 4A ... 230 °C (Ø 400 ... 1200 mm) X X X X1)

3/346 Siemens FI 01 · 2021


© Siemens 2020

Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter

■ Application (continued)
Sensor mounting availability guide
Sensor (Dedicated)
Universal High precision High temperature
universal
Mounting
Trackless (straps only) X X
Tracks universal dedicated X
Tracks HP dedicated X
Frames universal dedicated X 3
Frames HP dedicated X
Tracks high temperature universal X
High precision mounting single enclosure for one pair sensors X
High precision mounting dual enclosure for one pair sensors X
SpacerBar X X
Straps X X X
Denso X X

■ Function
Operating principle Once the raw flow velocity is determined, the fluid Reynolds
Number (Re) must be determined to properly correct for fully de-
The SITRANS F S system is a transit-time ultrasonic meter that veloped flow profile. This requires the entry of the fluid’s kine-
provides exceptional performance using a non-intrusive clamp- matic viscosity (visc) as shown in the equations below, where Q
on approach. Ultrasonic sensors transmit and receive acoustic represents the final flow profile compensated volumetric flow
signals directly though the existing pipe wall, where the fluid re- rate.
fraction angle is governed by Snell’s law of refraction.
Re = Di · v / visc Q = K(Re) · ( π / 4 ·Di2 ) · v
v = Flow velocity
A B
visc = μ / ρ = (dynamic viscosity / density)
K(Re) = Reynolds flow profile compensation
In wetted type ultrasonic flowmeters the meter constants are
θ configured prior to leaving the factory. As this is not possible with
Di

v
clamp-on meters, the settings must be made by the customer at
c
the time of installation. These settings include pipe diameter, wall
thickness, liquid viscosity, etc.
SITRANS clamp-on flowmeters that include temperature sensing
can be configured to dynamically infer changes in fluid viscosity
Clamp-on sensor mounted in a reflect configuration for the purpose of computing the most accurate flow profile com-
pensation (KRe).
The beam refraction angle is calculated as follows:
Ultrasonic sensor types
sin θ = c / Vϕ
Two basic types of clamp-on sensors can be selected for use
c = Velocity of sound in fluid with the SITRANS F S flowmeter. The lower cost "universal" sen-
Vϕ = Phase velocity (a constant in the pipe wall) sor is the most common type in the industry and is suitable for
most single liquid applications where the sound velocity does
The flowmeter automatically compensates for any change in not vary much. This sensor type can be used on any sonically
fluid sound velocity (or beam angle) in response to variations in conductive pipe material (including steel) making it well suited
the average transit time between sensors A and B. By subtract- for temporary survey applications. Universal sensors are se-
ing the computed fixed times (within the sensor and pipe wall) lected based on the pipe diameter range alone, so wall thick-
from the measured average transit time, the meter can then infer ness is less important to the selection process..
the required transit time in the fluid (TFluid).
The second sensor type is the patented "WideBeam" sensor
The sound waves traveling in the same direction as the flow (called high precision), which utilizes the pipe wall as a kind of
(TA,B) arrive earlier than sound waves traveling against the direc- waveguide to optimize the signal to noise ratio and provide a
tion of flow (TB,A). This time difference (Δt) is used to compute wider area of vibration. This makes this kind of sensor less sen-
the line integrated flow velocity (v) as shown in the equation be- sitive to any change in the fluid medium.
low:
The WideBeam sensor is designed for steel pipes, but can also
v = Vϕ / 2 · Δt / TFluid be used with aluminum and titanium. It is the preferred sensor for
HPI applications. Note that unlike the universal type, this sensor
selection is dependent only on the pipe’s wall thickness.

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© Siemens 2020

Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter

■ Function (continued) ■ Technical specifications


Rangeability

A B Flow range ±12 m/s (±40 ft/s), depending on


pipe size higher or lower
Flow direction bi-diretional
Flow sensitivity 0.001 m/s (0.003 ft/s) flow rate inde-
pendent
Digital inputs
Totalizer Hold Optically isolated diode Activated
On: Input voltage: 2 ... 10 V DC
3
C
Totalizer Reset Optically isolated diode Activated
On: Input voltage: 2 ... 10 V DC
Output Channel 1
General installation guidelines for SITRANS FSS200 clamp-on
sensor Current 4 ... 20 mA (isolated)
• Minimum measuring range: 0 to ± 0.3 m/s velocity (see meter Externally powered 10 ... 30 V DC
accuracy graph on next page for more detail) Relay 30 V DC, 3 V AC max.
• Maximum measuring range: 0 to ± 12 m/s (± 30 m/s for high Pulse: 41.6 ms ... 5 s pulse duration
precision sensors). Final flow range determination requires Frequency: 0 ... 12.5 kHz (50 % duty
application review cylce)
Pulse rate Optically isolated transistor 10 mA,
Typical clamp-on meter accuracy for various 30 V DC max.
pipe sizes Accuracy For velocities above 0.3 m/s (1 ft/s),
5 ±1.0 % of flow
Error [%]

4 Repeatability ± 0.25 % (according to ISO 11631)


DN 400 DN 100 DN 25 DN 10
3 Zero Drift 0.1 % of rate; < ±0.001 m/s
(±0.003 ft/s)
2
1 Data refresh rate 100 Hz

0 DN 1000 Transmitter conditions


-1 Operating temperature -10 … +50 °C (14 … 122 °F)
-2 Storage temperature -20 … +60 °C (-4 … +140 °F)
-3 Degree of protection IP65, NEMA 4X
-4 Design
-5 Weight 1.4 kg (3.0 lb)
0.0 1.0 2.0 3.0 4.0 5.0
Dimensions (W x H x D) 176 x 240 x 87 mm
Flow velocity [m/s] (6.9 x 9.5 x 3.4 inch)
Enclosure material Polycarbonate
• Pipe must be completely full within the sensor installation vol-
ume for accurate flow measurement Power supply 100 ... 240 V AC @ 20 VA or
11.5 ... 28.5 V DC @ 10 W
• Typical MINIMUM straight pipe requirements are: 10 Diame-
Certificates and approvals
ters upstream/5 Diameters downstream. Additional straight
run is required for double out-of-plane elbows and partially Unclassified locations
open valves. • General Safety UL, cUL, CE
• Sensors should be installed at least 20° off vertical for horizon-
tal pipes. This reduces the chance of beam interference from
gas buildup at the top of the pipe
• Operation inside the Reynolds transition region, between
1000 < Re < 5000 should be avoided for best accuracy
• Submersible and direct burial installations can be accommo-
dated. Consult sales representative for details
• Ultrasonic coupling compound is provided with all sensor or-
ders. Insure that a permanent coupling compound is used for
long term installations
• Refer to the "Sensor type selection guide" to insure proper ap-
plication of the equipment

3/348 Siemens FI 01 · 2021


© Siemens 2020

Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter

■ Selection and ordering data Article No. Article No.

Spare parts (FSS200 sensors) Spare parts (Miscellaneous)


SITRANS F US clamp-on 7ME3950-5 7 7 7 7 SITRANS F US clamp-on 7ME3960- 7 7 7 7 7
Temperature range for all sensors is unless Dedicated sensor mounting hardware
otherwise noted
-40 °C ... +120 °C (-40 °F ... +248 °F) Sensor mounting tracks (dual part aluminium with
mounting straps) for pipes < 125 mm (5 inch)
Ideal operating temperatures as follows:
• Tracks for Universal sensor pair size A or B 0 MA 0 0
T1: -40 ... +80 °C (-40 ... +176 °F) 0 • Tracks for High precision sensor pair size A or B 0 MB 0 0
T2: +80 ... 121 °C (+176 ... 250 °F) 2
Sensor mounting frames pair with mounting straps
Spare sensor code
(Stainless steel construction)
Liquid flow sensors for use with mounting frames or
• Frames for universal sensor size B
(for pipes >125 mm (5 inch)
• Frames for universal sensor size C
CQO:1012FN-PB

0 MC 0 0
3
tracks (including portable) • Frames for universal sensor size D 0 MC 0 1
FSS200 A2 universal LB0 1 • Frames for universal sensor size E 0 MC 0 2
FSS200 B3 universal LC0 1 • Frames for High precision sensor size B CQO:1012FNH-PB
FSS200 C3 universal LD0 0 (for pipes >125 mm (5 inch))
• Frames for High precision sensor size C 0 MD 0 0
FSS200 D3 universal LE 0 0
• Frames for High precision sensor size D 0 MD 0 1
FSS200 E2 universal L F 0 0
Mounting straps for mounting frames
FSS200 A1H (high precision) LG0 1 (slotted stainless steel)
FSS200 A2H (high precision) LH0 1 • Straps for pipes from DN 50 to DN 150 0 SM 0 0
FSS200 A3H (high precision) L J 0 1 • Straps fFor pipes from DN 50 to DN 300 0 SM 1 0
FSS200 B1H (high precision) GK 1 • Straps fFor pipes from DN 300 to DN 600 0 SM 2 0
• Straps for pipes from DN 600 to DN 1200 0 SM 3 0
FSS200 B2H (high precision) GL 1
• Straps for pipes from DN 1200 to DN 1500 0 SM 4 0
FSS200 B3H (high precision) GT 1 • Straps fFor pipes from DN 1500 to DN 2100 0 SM 5 0
FSS200 C1H (high precision) GM 0 • Straps for pipes from DN 2100 to DN 3000 0 SM 6 0
FSS200 C2H (high precision) GN 0 Spacer bars (for indexing sensors on pipe)
FSS200 D1H (high precision) GP 0 • Spacer bar for pipes to 200 mm/8 inch (liquid), 0MS 1 0
FSS200 D2H (high precision) GQ 0 600 mm/24 inch (gas)
• Spacer bar for pipes to 500 mm/20 inch (liquid), 0MS 2 0
FSS200 D3H (high precision) GU 0 DN 1200/48 inch (gas)
FSS200 D4H (high precision) GR 0 • Spacer bar for pipes to 800 mm/32 inch (liquid) 0MS 3 0
High temperature universal liquid sensors • Spacer bar-extension for pipes to 1200 mm/48 inch 0MS 4 0
up to 230 °C (446 °F) (liquid) Only use in conjunction with
7ME3960-0MS30
FSS200 High temp. sensor size 1 for LA1 3
12.7 to 100 mm diam. High precision mounting enclosures. Spacer bar is
FSS200 High temp. sensor size 2 for LA2 3 included; straps should be ordered separately
30 to 200 mm diam. • Stainless steel mounts for high precision size "C" 0WS 5 0
sensor pair, single enclosure (each)
FSS200 High temp. sensor size 3 for LA4 3
• Stainless steel mounts for high precision size "D/E" 0WS 6 0
150 to 600 mm diam.
sensor pair, single enclosure (each)
FSS200 High temp. sensor size 4 for LA7 3 • Stainless steel mounts for high precision size "C" 0 WD 5 0
400 to 1200 mm diam. sensors, dual enclosure (pair)
• Stainless steel mounts for high precision size "D/E" 0 WD 6 0
sensors, dual enclosure (pair)
Stainless steel straps for weld seal enclosure
mounting (2 x required for dual enclosures)
Mounting strap for pipe diameter to 300 mm 0 SM0 1
(13 inch)
Mounting strap for pipe diameter to 600 mm 0 SM1 1
(24 inch)
Mounting strap for pipe diameter to 1200 mm 0 SM2 1
(48 inch)
Mounting strap for pipe diameter to 1500 mm 0 SM3 1
(60 inch)
Mounting strap for pipe diameter to 2130 mm 0 SM4 1
(84 inch)
Mounting strap for pipe diameter to 3050 mm 0 SM5 1
(120 inch)

Siemens FI 01 · 2021 3/349


© Siemens 2020

Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter

■ Selection and ordering data Article No.

Spare parts (Miscellaneous) Accessories


SITRANS F US clamp-on 7ME3960- 7 7 7 7 7 Description Article No.
Stainless mounting tracks for high temp 991 sen- FSS200 Universal Sensors 7ME3950-...
sors, with straps, dual part for direct and reflect
ount, inc. straps Selected for general purpose
measurement.
Size 1 high temp sensor pair CQO:992MTNHMSH-1 Since they are selected based
on diameter only, a wide range
Size 2 high temp sensor pair CQO:992MTNHMSH-2 of pipe sizes and materials can
Size 3 high temp sensor pair CQO:992MTNHMSH-3 be covered with a minimum
number of sensors. These can
3 Size 4 high temp sensor pair
Sensor cables FSS220 (IP65 NEMA 4X) wall
CQO:992MTNHMSH-4 also be selected for cost sav-
ings on applications where
standard accuracy is sufficient.
mount
Sensor cable pair, terminated, 5 m A5E39669934031 FSS200 High Precision 7ME3950...
Sensors
Sensor cable pair, terminated, 10 m A5E39669934032 Selected for increased perfor-
Sensor cable pair, terminated, 20 m A5E39669934033 mance on steel pipes. They
provide the highest accuracy
Dedicated cable termination kits achievable by the meters and
therefore should be selected
For externally supplied sensor cables, standard and 0 CT 0 1
whenever higher accuracy /
plenum
repeatability is required primar-
Cable gland kit (normally supplied with A5E41693895 ily based on pipe wall thick-
transmitter) ness.
for IP65 NEMA 4X enclosures FSS200 High Temperature 7ME3950-...
Sensors
Ultrasonic couplan
Selected whenever pipe tem-
Temporary water based for portable systems: 0 UC1 0 perature will exceed 250 ºF
350 ml (12 oz): -34 ... +38 °C (-30 ... +100 °F) (120 ºC) up to a maximum of
Permanent synthetic polymer based: 0 UC2 0 450 ºF (232 ºC). They are uni-
90 ml (3 oz) -40 ... +190 °C (-40 ... +375 °F) versal type and can therefore
be used on any pipe material
Permanent high temp fluoroether: 0 UC3 0 and are selected by pipe diam-
-40 ... +230 °C (-40 ... +450 °F) eter. Constructed in stainless
steel. Connection junction box
Permanent vulcanizing silicone rubber couplant: CQO:CC112 included.
90 ml (3 oz): -40 …+120 °C (-40 …+250 °F)
Mounting tracks 7ME3960-...
Permanent high temp silicone grease: CQO:CC117
12 ml (0.4 oz): -40 ... +230 °C (-40 ... +450 °F) Typically used on smaller pipes
for easier and more stable
Permanent high temp silicone grease: CQO:CC117A mounting of dedicated univer-
150 ml (5 oz): -40 ... +230 °C (-40 ... +450 °F) sal style sensor size A or B;
also available for dedicated
Couplant for submersible sensor applications CQO:CC120
high precision sensor size A or
Dry coupling pads (qty of 10): 0 UC4 0 B.
-34 to +200 °C (-30 to +392 °F)
Mounting Frames 7ME3960-...
Universal Sensor Test Blocks These items are useful in sim-
Test block for size A and B universal sensors 0 T B1 0 plifying sensor installation.
They are strapped to the pipe
Test block for size C and D universal sensors 0 T B2 0 first and then the sensors are
installed, making the installa-
tion less cumbersome and
more precise. They also enable
easy repeated mounting of the
sensors assuring alignment to
the original sensor positioning.
They may be left in place at
each measurement location
where periodic flow surveys
are conducted to simplify sub-
sequent installations and
ensure repeatable results.
Magnetic mounting frames 7ME3960-0MD02
Magnetic mounting frames are
designed to simplify clamp-on
sensor installation on pipelines
8 inches (DN 200) and larger
by eliminating the need for
straps to secure them.
They feature powerful mag-
nets to ensure quick and accu-
rate setup.
Compatible with all C, D and E
universal and high-precision
sensors belonging to the
SITRANS FSS200 clamp-on
family. Magnetic mounting
frames are constructed in alu-
minum for a high level of dura-
bility. Ideal use on temporary
installations.

3/350 Siemens FI 01 · 2021


© Siemens 2020

Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter

■ Selection and ordering data (continued)


Description Article No. Description Article No.
Test Block 7ME3960... FST020 Transmitter module A5E41693884
Used for checking operation of Main transmitter module for
a meter and sensors prior to a FST020 including SD-card and
field installation, or as a trou- firmware load
bleshooting tool. Selected by
sensor size, each block FST020 Transmitter module A5E41693888
accommodates 2 sensor sizes. cover AC
Available only for universal Cover for FST020 Main trans-
sensors. mitter module for AC powered
units; includes label and
Straps
Used to fasten sensors or
7ME3960-... screws
FST020 Transmitter module A5E41693889
3
mounting frames to pipe for
dedicated meter installations. cover DC
Stainless steel construction for Cover for FST020 Main trans-
corrosion resistance. mitter module for DC powered
units; includes label and
screws
Cable Gland A5E41693895
Cable gland kit for use with FST020 Enclosure cover A5E38846901
SITRANS FST020 transmitters Enclosure lid for FST020;
housed in IP65 NEMA 4X wall includes display module, con-
mount enclosures. Kit contains nection label and screws
two single port glands for
power and one dual port gland FST020 Power Supply AC 7ML1830-1MD
for sensor cables. Power supply module for
FST020, AC power
FST020 Power Supply DC 7ML1830-1ME
Ultrasonic Couplant 7ME3960-...
Power supply module for
Fills any voids between sensor FST020, DC power
emitting surface and pipe wall
to allow maximum energy SensorFlash SD-card A5E38288507
transfer between sensor and 4 GB micro SD card
pipe. Several different types of -40 °C ... +85 °C for FST020 or
couplants are employed as FST030 for data storage, firm-
determined by the application ware and back-up
conditions and type of installa-
tion (Temporary or permanent). Hardware kit A5E41944763
Various nuts, screws, and
Dry Couplant 7ME3960-... grounding strap for FST020
The dry coupling pad is transmitter
intended for use in any liquid,
Sensor cable pair, 5 m A5E39669934031
clamp-on transit time or Dop-
pler applications that require a Sensor cable for connection
more durable coupling mate- between FSS200 sensors and
rial. Installation is easy by sim- FST020 transmitter, 5 meters in
ply placing one strip of material length
between sensor and pipe. Not
intended for clamp-on gas Sensor cable pair, 10 m A5E39669934032
where damping material is
used. The temperature range is Sensor cable for connection
-34 to +200 °C between FSS200 sensors and
(-30 to +392 °F). FST020 transmitter, 10 meters
in length
Termination Kit 7ME3960-...
(Flow Sensors) Sensor cable pair, 20 m A5E39669934033
Termination kit for one pair of Sensor cable for connection
sensor cables. These can be between FSS200 sensors and
provided in cases where users FST020 transmitter, 20 meters
will be purchasing bulk cable in length
directly and cutting to length at
site, or when existing cable
length is to be altered. Enclosure mounting kit QCB:1012NMB1
Selected by cable type. Mounting kit to fix enclosure on
a 2" stanchion pipe

Siemens FI 01 · 2021 3/351


© Siemens 2020

Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter

■ Dimensional drawings
175.6 (6.9) 130.6 (5.1)

227.6 (9.0)
240.2 (9.5)
3

80.4 (3.17)
87.2 (3.43)
(1.61)

Ø26.7
40.9

(1.05)

Sensor 38.1 Ø21.1 (0.83)


Cables (1.5)
Entry (2)
76.2 (3.0)

SITRANS FST020 IP65 (NEMA 4X), wall mount enclosure, dimensions in mm (inch)

3/352 Siemens FI 01 · 2021


© Siemens 2020

Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FST020 ultrasonic flow transmitter, wall mount housing

■ Overview • SensorFlash technology stores production specific system


documentation and provides removable memory of all flow-
meter setups and functions
- Calibration certificates (with ordered calibration)
- Non-volatile memory backup of operational data
- Transfer of user configuration to other flowmeters
- 4GB SD card for storage and data logging
- Audit trail of all parameter changes
- Alarm logging
Alarms and safety
• Advanced diagnosis and service menu enhances trouble-

3
shooting and meter validation
• Configurable upper and lower alarm and warning limits for all
process values
Outputs and control
• Monitoring comprised of 1 individually configurable totalizer
• Single parameter outputs that can be assigned individually to
any of the following parameters:
- Volume flow
The SITRANS FST020 is the basic device for simple and cost-ef- - Flow velocity
fective clamp-on applications. As a single-path device, it is suit- - Sound velocity
able for flow measurement on liquids that do not require tem- - Flow direction
perature or viscosity consideration and where highest Channel 1 is 4 to 20 mA analog output. The current signal can
accuracies are not required. be configured for passive volume flow.
Historically, the FST020 comes from the clamp-on family of ana- Relay output(s) can be user configured to Alarm status or warn-
log FUS1010 transmitters. Since the revision in 2017, the up- ing.
dated transmitter is now part of a digital platform based on the
latest developments within Digital Signal Processing (DSP) tech- Modbus RTU RS 485 comes as standard.
nology - engineered for high measuring performance, fast re-
sponse to step changes in flow, high immunity against process Signal input
noise and simplicity in installation, commissioning and mainte- The signal input can be user-configured for:
nance.
• Totalizer reset functions
The FST020 transmitter delivers standard parameter measure- • Forcing outputs or freezing process values
ments i.e. volume flow, flow speed or sound velocity by analog
outputs and Modbus communication. • Initiating automatic zero point adjustment
Process values Approvals and certificates
• Volume flow The SITRANS FST020 transmitter was designed to comply with
• Flow velocity or exceed the requirements of international standards and regu-
lations.
• Sound velocity
• Totalizer 1 ■ Design
■ Benefits • Field clamp-on (non-intrusive)
• Single path, for only one pair of sensors on one pipe
Flow calculation and measurement • IP65 (NEMA 4X) wall mount housing, constructed of polycar-
• Dedicated volume flow calculation with DSP technology bonate
• 100 Hz update rate for all primary process values • Available AC or DC power, 100 to 240 V AC, 11.5 to 28.5 V DC
• Maximum data age from sensor to output is 20 ms
• Independent low flow cut-off settings for volume flow and ve- ■ Function
locity • 240 x 160 pixel graphical display with 4 key navigation and
• Zero-point adjustment on command from discrete input or backlight
host system • 6 user programmable views for individual process and diag-
Operation and display nostic information
• User-configurable operation display • Modbus RTU communication
- Fully graphical display 240 x 160 pixel display with up to • 100 Hz update rate for all primary process value
6 programmable views • Independent low flow cut-off settings for volume and flow ve-
- Self-explaining alarm handling/log in clear text locity
- Help text for all parameters appears automatically in the con-
figuration menu • Fully compatible with Siemens PDM version 8.2 service pack
1 or higher
• Bidirectional flow operation
• Menus available in English and German

Siemens FI 01 · 2021 3/353


© Siemens 2020

Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FST020 ultrasonic flow transmitter, wall mount housing

■ Technical specifications
Input
Flow range ± 12 m/s (± 40 ft/s), depending on
pipe size higher or lower
Flow direction bi-directional
Flow sensitivity 0.0003 m/s (0.001 ft/s) flow rate inde-
pendent
Digital inputs
Totalizer Hold Optically isolated diode

3
Activated ON: Input voltage:
2 … 10 V DC
Totalizer Reset Opticall isolated diode
Activated ON: Input voltage:
2 … 10 V DC
Output Channel 1
Current 4 ... 20 mA (isolated)
Externally powered 10 … 30 V DC
Relay 30 V DC, 3 VA AC max.
Pulse rate Optically isolated transistor 10 mA,
30 V DC max
Pulse: 41.6 ms ... 5 s pulse duration
Frequency: 0 ... 12.5 kHz (50 % duty
cycle)
Accuracy
Accuracy For velocities above 0.3 m/s (1 ft/s),
±1.0 % of flow
Repeatability ± 0.25 % (according to ISO 11631)
Zero Drift 0.1 % of rate; < ±0.001 m/s
(±0.003 ft/s)
Data refresh rate 100 Hz
Rated operation conditions
Operating temperature -10 … +50 °C (14 … +122 °F)
Storage temperature -20 … +60 °C (-4 … +140 °F)
Degree of protection IP65/NEMA 4X
Design
Weight 1.4 kg (3.0 lbs)
Dimensions (W x H x D) 176 x 240 x 87 mm
(6.9 x 9.5 x 3.4 inch)
Enclosure material Polycarbonate
Power supply 100 ... 240 V AC @ 20 VA or
11.5 ... 28.5 V DC @ 10 W
Certificates and approvals
Unclassified locations
• General safety UL, cUL, CE

3/354 Siemens FI 01 · 2021


© Siemens 2020

Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FST020 ultrasonic flow transmitter, wall mount housing

■ Selection and ordering data Article No.

Transmitter SITRANS FST020 (Basic), IP65 (NEMA 4X) 7ME3570- Ord.


Code
7774 0 - 0777 777
Click on the Article No. for the online configuration in the PIA Life Cycle Portal.
Number of ultrasonic paths
Single path 1
Flowmeter functions and I/O configurations
With display, keypad, 1x 4 ... 20 mA, 1x relay, 1x pulse/frequency, 2x digital input, Modbus RTU J

3
Meter power options
100 ... 240 V AC A
11.5 ... 28.5 V DC B
Sensor FSS2001)
When ordering a flow system, sensors always come automatically with suitable mounting equipment. Smaller sensor sizes A &
B come with mounting tracks, while sensor sizes C, D & E are supplied with frames and spacer bars. Straps provided are for the
indicated maximum OD listed below.Strap kits are available to accommodate larger pipes (refer to spare part list). Refer to
"Sensor Selection Charts" to find the most suitable sensors for specific pipe sizes and wall thicknesses.
No sensor A
For the following Universal sensors, temperature range is -40 ... +121 °C (-40 ... +250 °F), FSS200 Universal: select according
to outer pipe diameter
FSS200 Universal A2 12.7 ... 50 mm (0.5 ... 2") Track mount and straps provided up to 75 mm (3") B
FSS200 Universal B3 19 ... 127 mm (0.75 ... 5") Track mount and straps provided up to 125 mm (5") C
FSS200 Universal C3 51 ... 305 mm (2 ... 12") Mounting frame, straps and spacer bar provided up to D
330 mm (13")
FSS200 Universal D3 203 ... 610 mm (8 ... 24") Mounting frame and straps and spacer bar provded up to E
600 mm (24")
FSS200 Universal E2 304 ... 9144 mm (12 ... 360") Mounting frame and straps and spacer bar provided up to F
1200 mm (48")
For the following High Precision sensors T1, temperature range is -40 ... +120 °C (-40 ... +248 °F), FSS200 High Precision:
select according to pipe wall thickness
FSS200 HP A1H 0.6 ... 1.0 mm (0.025 ... 0.4") Track mount and straps provided up to 75 mm (3") G
FSS200 HP A2H 1.0 ... 1.5 mm (0.04 ... 0.06") Track mount and straps provided up to 75 mm (3") H
FSS200 HP A3H 1.5 ... 2.0 mm (0.06 ... 0.08") Track mount and straps provided up to 75 mm (3") J
FSS200 HP B1H 2.0 ... 3.0 mm (0.08 ... 0.12") Track mount and straps provided up to 125 mm (5") K
FSS200 HP B2H 3.0 ... 4.1 mm (0.12 ... 0.16") Track mount and straps provided up to 125 mm (5") L
FSS200 HP C1H 4.1 ... 5.8 mm (0.16 ... 0.23") Mounting frame, straps and spacer bar up to 600 min (24") M
FSS200 HP C2H 5.8 ... 8.1 mm (0.23 ... 0.32") Mounting frame, straps and spacer bar up to 600 min (24") N
FSS200 HP D1H 8.1 ... 11.2 mm (0.32 ... 0.44") Mounting frame and straps provided up to 1200 mm (48")1) P
FSS200 HP D2H 11.2 ... 15.7 mm (0.44 ... 0.62") Mounting frame and straps provided up to 1200 mm (48")1) Q
FSS200 HP D4H 15.7 ... 31.8 mm (0.62 ... 1.25") Mounting frame and straps provided up to 1200 mm (48")1) R
For the following High Temperature sensors, temperature range is -40 ... +230 °C (-40 ... +446 °F), FSS200 High Temperature:
select according go outer diameter
FSS200 HT Size 2 30 ... 200 mm (1 ... 8") Mounting track and straps provided up to 250 mm (10") Z P1A
FSS200 HT Size 3 150 ... 610 mm (6 ... 24") Mounting track and straps provided up to 650 mm (26") Z P2A
FSS200 HT Size 4 400 ... 1200 mm (16 ... 48") Mounting track and straps provided up to 1250 mm (50") Z P3A
Sensor cable (pair - terminated)
No sensor cable A
Sensor cable, HDPE jacket, submersible, length
• 5 m (16.4 ft) P
• 10 m (32.8 ft) Q
• 20 m (65.6 ft) R
Approvals
UL, ULc, CE 1
1) Supplied spacer bar supports pipes up to 1050 mm (42"). For pipes larger than 1050 mm (42") purchase also, spare part 7ME3960-0MS40 (1012BN-4).
2) Made of stainless steel construction.

Siemens FI 01 · 2021 3/355


© Siemens 2020

Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FST020 ultrasonic flow transmitter, wall mount housing

■ Selection and ordering data Order code

Further designs
Please add "-Z" to Article No. and specify Order
code(s).
Cable termination kit for customer supplied sen-
sor cable pair
Sensor cable termination for standard and plenum T01
cable
Mass storage
Enable mass storage function or SD-card (not avail- S30
3 able for USA)
Tag and name plates
Tag plate, transmitter and sensor Y19

■ Dimensional drawings
175.6 (6.9) 130.6 (5.1)

227.6 (9.0)
240.2 (9.5)

80.4 (3.17)
87.2 (3.43)
(1.61)

Ø26.7
40.9

(1.05)

Sensor 38.1 Ø21.1 (0.83)


Cables (1.5)
Entry (2)
76.2 (3.0)

SITRANS FST020 IP65 (NEMA 4X), wall mount enclosure, dimensions in mm (inch)

3/356 Siemens FI 01 · 2021


BANI GHALEB WASTEWATER TREATMENT PLANT

- E+H

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Ultrasonic Flowmeter

Manufacturer: Endress + Hauser

Type: - Ultrasonic flowmeter

Model: - Proline Prosonic Flow 91W

Description: - Device with automatic frequency scan for max. measuring performance
and cost-effective transmitter

Flow sensor: DN100-DN2000, -20 … 80 oC, 1Mhz 4”-80”, -4 – 176 oF

Sensor holder: fixed retaining nut

Installation set: DN600 – DN2000 24”-80”

Sensor cable: 15m / 45 ft, -20 … 70 oC / -4 … 158 oF

Cable entry sensor: Gland + conduct adapter: NPT ½

Additional test, certificate: w/o

Approval: non-hazardous area

Housing: field alu, sensor IP68/NEMA6P

Cable entry: Gland M20

Power supply display: 85-250 VAC, 2-line, push buttons

Adjustment: software feature: factory setup; basic version

Output: 4 – 20 mA HART + pulse

language: English

Assign current output: volume flow

Current span: 4-20 mA HART NAMUR

Value: 20 mA: 45.00000 m3/h

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Time constant: 1.00000 s

Fall safe mode current output: Max. current

Assign pulse output: volume flow

Pulse value (per pulse): 5.00000 l

Pulse width: 100.00000 ms

Output signal: Passive negative

Specs at a glance

Max. measurement error

Volume flow:

±3% o.r. for DN15

±2% o.r. for DN25 to 200

±2% o.r. above DN200

Measuring range

0.3 to 10 m/s (1 to 33 ft/s)

Medium temperature range

-20 to +80°C (-4 to +176 °F)

0 to +130°C (32 to +265 °F) option

IP:67

Country of origin: - Canada / USA / Europe

Place of installation: before chlorine contact tank to measure effluent flow

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

8-Pressure gauge

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

- WIKA

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Pressure Gauge

Manufacturer: WIKA

Model: - Bourdon tube pressure gauge, model 232.50/233.50, NS 100 [4"] stainless steel

Applications

■ For gaseous and liquid aggressive media that are

not highly viscous or crystallising, also in aggressive

environments

■ Chemical and petrochemical industries, oil and gas industry,

power engineering and also water and wastewater

technology

Special features

■ Excellent load-cycle stability and shock resistance

■ With case filling (model 233.50) for applications with high

dynamic pressure loads and vibrations

■ Scale ranges from 0 … 0.6 to 0 … 1,600 bar

[0 ... 10 to 0 ... 20,000 psi]

Country of origin: - Europe / Canada / USA

Place of installation: Sludge treatment / blower discharge

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


Pressure

Bourdon tube pressure gauge, stainless steel


For the process industry, standard version
Models 232.50, 233.50, NS 63 [2 ½"], 100 [4"] and 160 [6"]
WIKA data sheet PM 02.02

for further approvals


see page 5

Applications
■ For gaseous and liquid aggressive media that are
not highly viscous or crystallising, also in aggressive
environments
■ Chemical and petrochemical industries, oil and gas indus-
try, power engineering and also water and wastewater
technology
■ Machine building and general plant construction

Special features
■ Excellent load-cycle stability and shock resistance
■ With case filling (model 233.50) for applications with high
dynamic pressure loads and vibrations
■ Completely from stainless steel
■ Scale ranges from 0 … 0.6 to 0 … 1,600 bar
[0 ... 10 to 0 ... 20,000 psi] Bourdon tube pressure gauge, model 232.50,
NS 100 [4"]

Description
This high-quality Bourdon tube pressure gauge has been WIKA manufactures and qualifies the pressure gauge
designed especially for the process industry. in accordance with the standards EN 837-1 and
ASME B40.100. This instrument has as safety function a
The use of high-quality stainless steel materials and the blow-out device with blow-out plug on the back of the case. In
robust design are geared to applications in the chemical the event of a failure, overpressure can escape there.
and process engineering industries. Thus the instrument is
suitable for liquid and gaseous media, also in aggressive The model 233.50 with liquid-filled case is suitable for high
environments. dynamic pressure loads and vibrations.

Scale ranges of 0 … 0.6 to 0 … 1,600 bar [0 ... 10 to


0 ... 20,000 psi] ensure the measuring ranges required for a
wide variety of applications.

WIKA data sheet PM 02.02 ∙ 01/2021 Page 1 of 11

Data sheets showing similar products:


Stainless steel, safety version; model 232.30; see data sheet PM 02.04
Bourdon tube pressure gauge with switch contacts; models PGS23.100 and PGS23.160; see data sheet PV 22.02
Pressure gauge per EN 837-1 with mounted diaphragm seal; model DSS27M; see data sheet DS 95.12
Specifications
Basic information
Standard ■ EN 837-1
■ ASME B40.100

For information on the “Selection, installation, handling and operation of pressure


gauges”, see Technical information IN 00.05.
Nominal size (NS) ■ Ø 63 mm [2 ½"]
■ Ø 100 mm [4"]
■ Ø 160 mm [6"]

Window Laminated safety glass (NS 63 [2 ½"]: Polycarbonate)


Case
Design Safety level “S1” per EN 837-1
With blow-out device at case circumference, 12 o‘clock (NS 63 [2 ½"]) and on the
back of the case (NS 100 [4"] and 160 [6"])
Scale ranges ≤ 0 ... 16 bar [≤ 0 ... 300 psi] with compensating valve to vent and
reseal case
Material ■ Stainless steel 1.4301 (304)
■ Stainless steel 1.4571 (316 Ti)

Ring Bayonet ring, stainless steel


Mounting ■ Without
■ Panel mounting flange, stainless steel
■ Panel mounting flange, polished stainless steel
■ Triangular profile ring, stainless steel polished with mounting bracket
■ Surface mounting flange, stainless steel
Case filling (model 233.50) ■ Without
■ Glycerine
■ Glycerine-water mixture for NS 100 [4“] and 160 [6“] with scale range
≤ 0 ... 2.5 bar [≤ 0 ... 40 psi] or for NS 63 [2 ½“] with scale range ≤ 0 ... 4 bar
[≤ 0 ... 60 psi]
■ Silicone oil

Movement ■ Stainless steel


■ everlast® design

Measuring element
Type of measuring element Bourdon tube, C-type or helical type
Material ■ Stainless steel 1.4404 (316L)
■ Monel (models 262.50 and 263.50)

Leak tightness ■ Helium tested, leakage rate: < 5∙10-3 mbar l/s
■ Helium tested, leakage rate: < 1∙10-6 mbar l/s

Accuracy specifications
Accuracy class
NS 63 [2 ½"] ■ EN 837-1 Class 1.6
■ ASME B40.100 ±2 ½ % of measuring span (grade A)
NS 100 [4"], 160 [6"] ■ EN 837-1 Class 1,0
■ ASME B40.100 ±1.0 % of measuring span (grade 1A)
Temperature error On deviation from the reference conditions at the measuring system:
≤ ±0.4 % per 10 °C [≤ ±0.4 % per 18 °F] of full scale value
Reference conditions
Ambient temperature +20 °C [68 °F]

WIKA data sheet PM 02.02 ∙ 01/2021 Page 2 of 11


Scale ranges

Scale range Scale range


bar kg/cm2 psi psi
0 ... 0.6 1) 0 ... 0.6 1) 0 ... 10 1) 0 ... 1,000
0 ... 1 0 ... 1 0 ... 15 0 ... 1,500
0 ... 1.6 0 ... 1.6 0 ... 30 0 ... 2,000
0 ... 2.5 0 ... 2.5 0 ... 60 0 ... 3,000
0 ... 4 0 ... 4 0 ... 100 0 ... 4,000
0 ... 6 0 ... 6 0 ... 160 0 ... 5,000
0 ... 10 0 ... 10 0 ... 200 0 ... 6,000
0 ... 16 0 ... 16 0 ... 300 0 ... 7,500
0 ... 25 0 ... 25 0 ... 400 0 ... 10,000
0 ... 40 0 ... 40 0 ... 600 0 ... 20,000
0 ... 60 0 ... 60 0 ... 800
0 ... 100 0 ... 100
0 ... 160 0 ... 160
0 ... 250 0 ... 250 Vacuum and +/- scale ranges
0 ... 400 0 ... 400 Scale range
0 ... 600 0 ... 600 bar MPa
0 ... 1,000 0 ... 1,000 -0.6 ... 0 1) -0.06 ... 0 1)
0 ... 1,600 0 ... 1,600 -1 ... 0 -0.1 ... 0
kPa MPa -1 ... +0.6 -0.1 ... +0.06
0 ... 60 1) 0 ... 0.06 1) -1 ... +1.5 -0.1 ... +0.15
0 ... 100 0 ... 0.1 -1 ... +3 -0.1 ... +0.3
0 ... 160 0 ... 0.16 -1 ... +5 -0.1 ... +0.5
0 ... 250 0 ... 0.25 -1 ... +9 -0.1 ... +0.9
0 ... 400 0 ... 0.4 -1 ... +15 -0.1 ... +1.5
0 ... 600 0 ... 0.6 -1 ... +24 -0.1 ... +2.4
0 ... 1,000 0 ... 1 kPa psi
0 ... 1,600 0 ... 1.6 -60 ... 0 1) -30 inHg ... 0
0 ... 250 0 ... 2.5 -100 ... 0 -30 inHg ... +15
0 ... 400 0 ... 4 -100 ... +60 -30 inHg ... +30
0 ... 600 0 ... 6 -100 ... +150 -30 inHg ... +60
0 ... 1,000 0 ... 10 -100 ... +300 -30 inHg ... +100
0 ... 1,600 0 ... 16 -100 ... +500 -30 inHg ... +160
0 ... 2,500 0 ... 25 -100 ... +900 -30 inHg ... +200
0 ... 4,000 0 ... 40 -100 ... +1,500 -30 inHg ... +300
0 ... 6,000 0 ... 60 -100 ... +2,400
0 ... 10,000 0 ... 100
0 ... 16,000 0 ... 160

1) Not available for NS 63 [2 ½"]

Further information on: Scale ranges


Special scale ranges Other scale ranges on request
Unit ■ bar
■ psi
■ kg/cm²
■ kPa
■ MPa

WIKA data sheet PM 02.02 ∙ 01/2021 Page 3 of 11


Further information on: Scale ranges
Increased overload safety ■ Without
■ 2 times
■ 3 times
■ 4 times
■ 5 times
The possibility of selection depends on scale range and nominal size
Vacuum resistance ■ Without
■ Vacuum-resistant to -1 bar

Dial
Scale colour Black
Material Aluminium
Special scale ■ Without
■ With temperature scale for refrigerant, e.g. for NH3: R 717

Other scales or customer-specific dials, e.g. with red mark, circular arcs or circular
sectors, on request
Pointer
Instrument pointer Aluminium, black
Mark pointer/drag pointer ■ Without
■ Red mark pointer on dial, fixed
■ Red mark pointer on window, adjustable
■ Mark pointer on bayonet ring, adjustable
■ Red drag pointer on window, adjustable
Pointer stop pin ■ Without
■ At the zero point (only for NS 63 [2 ½"])
■ At 6 o‘clock (only for NS 100 [4"], 160 [6"])

Process connections
Standard ■ EN 837-1
■ ISO 7
■ ANSI/B1.20.1

Size
EN 837-1 ■ G ⅛ B, male thread
■ G ¼ B, male thread
■ G ½ B, male thread
■ M12 x 1.5, male thread
■ M20 x 1.5, male thread
ISO 7 ■ R ¼, male thread
■ R ½, male thread

ANSI/B1.20.1 ■ ¼ NPT, male thread


■ ½ NPT, male thread

Restrictor ■ Without
■ ∅ 0,6 mm [0,024"], stainless steel
■ ∅ 0,3 mm [0,012"], stainless steel

Materials (wetted)
Process connection ■ NS 100 [4"], 160 [6"]: Stainless steel 1.4404 (316L)
■ NS 63 [2 ½"]: Stainless steel 1.4571 (316 Ti)
■ Monel (models 262.50 and 263.50)

Bourdon tube ■ Stainless steel 1.4404 (316L)


■ Monel (models 262.50 and 263.50)

Other process connections on request

WIKA data sheet PM 02.02 ∙ 01/2021 Page 4 of 11


Operating conditions
Medium temperature
Unfilled instruments -40 ... +200 °C [-40 ... +392 °F]
Instruments with glycerine filling -20 ... +100 °C [-4 ... +212 °F]
Instruments with silicone oil filling -40 ... +100 °C [-40 ... +212 °F]
Ambient temperature
Unfilled instruments or with silicone oil filling -40 ... +60 °C [-40 ... +140 °F]
Instruments with glycerine filling -20 ... +60 °C [-4 ... +140 °F]
Pressure limitation
NS 63 [2 ½"] Steady 3/4 x full scale value
Fluctuating 2/3 x full scale value
Short time Full scale value
NS 100 [4"], 160 [6"] Steady Full scale value
Fluctuating 0.9 x full scale value
Short time 1.3 x full scale value
Ingress protection per IEC/EN 60529 ■ IP65
■ IP66 (only selectable for scale ranges from 0 ... 20 bar [ 0 ... 400 psi])

WIKA data sheet PM 02.02 ∙ 01/2021 Page 5 of 11


Approvals

Approvals included in the scope of delivery


Logo Description Country
EU declaration of conformity European Union
Pressure equipment directive
PS > 200 bar, module A, pressure accessory
- CRN Canada
Safety (e.g. electr. safety, overpressure, ...)
For scale ranges ≤ 1,000 bar

Optional approvals
Logo Description Country
EU declaration of conformity European Union
ATEX directive
Hazardous areas
- Ex h Gas II 2G Ex h IIC T6 ... T1 Gb X
Dust II 2D Ex h IIIC T85°C ... T450°C Db X

EAC Eurasian Economic Community


Hazardous areas
GOST Russia
Metrology, measurement technology
KazInMetr Kazakhstan
Metrology, measurement technology
- MTSCHS Kazakhstan
Permission for commissioning
BelGIM Belarus
Metrology, measurement technology
UkrSEPRO Ukraine
Metrology, measurement technology
Uzstandard Uzbekistan
Metrology, measurement technology
- CPA China
Metrology, measurement technology
DNV GL International
Ships, shipbuilding (e.g. offshore)

Certificates (option)
Certificates
Certificates ■ 2.2 test report per EN 10204 (e.g. state-of-the-art manufacturing, indication accuracy)
■ 3.1 inspection certificate per EN 10204 (e.g. material proof for wetted metal parts, indication accuracy)
■ PCA calibration certificate, traceable and accredited in accordance with ISO/IEC 17025
■ Calibration certificate by the national accreditation body, traceable and accredited in accordance with
ISO/IEC 17025 on request
Recommended 1 year (dependent on conditions of use)
recalibration interval

→ Approvals and certificates, see website

WIKA data sheet PM 02.02 ∙ 01/2021 Page 6 of 11


Dimensions in mm [in]
Lower mount (radial)
b
j
≤ 16 bar [≤ 300 psi] with vent valve
> 16 bar [> 300 psi] without vent valve
Øk

ØD1
ØD2 NS Weight
h

SW Model 232.50 Model 233.50

14311051.01
63 [2 ½"] approx. 0.16 kg [0.35 lbs] approx. 0.20 kg [0.44 lbs]

G G
100 [4"] approx. 0.6 kg [1.32 lbs] approx. 0.9 kg [1.98 lbs]
ISO ANSI a 160 [6"] approx. 1.1 kg [2.43 lbs] approx. 2.0 kg [4.41 lbs]

Process connection with thread per EN 837-1


NS G Dimensions in mm [in]
h ±1 a b D1 D2 i y k SW
63 [2 ½"] G¼B 54 [2.13] 9.5 [0.37] 33 [1.30] 63 [2.48] 62 [2.44] 6 [0.24] 10 [0.39] 15 [0.59] 14 [0.55]
G⅛B 51 [2.01]
M12 x 1.5 54 [2.13]
100 [4"] G¼B 80 [3.15] 15.5 [0.61] 49.5 [1.95] 101 [3.98] 99 [3.90] 6.5 [0.26] 14.5 [0.57] 22.5 [0.89] 22 [0.87]
G½B 87 [3.43]
M12 x 1.5 80 [3.15]
M20 x 1.5 87 [3.43]
160 [6"] G¼B 111 [4.37] 15.5 [0.61] 49.5 [1.95] 1) 161 [6.34] 159 [6.26] 6.5 [0.26] 14.5 [0.57] 22.5 [0.89] 22 [0.87]
G½B 118 [4.65]
M12 x 1.5 111 [4.37]
M20 x 1.5 118 [4.65]

Process connection with thread per ISO 7


NS G Dimensions in mm [in]
h ±1 a b D1 D2 i y k SW
63 [2 ½"] R¼ 54 [2.13] 9.5 [0.37] 33 [1.30] 63 [2.48] 62 [2.44] 6 [0.24] 10 [0.39] 15 [0.59] 14 [0.55]
100 [4"] R¼ 80 [3.15] 15.5 [0.61] 49.5 [1.95] 101 [3.98] 99 [3.90] 6.5 [0.26] 14.5 [0.57] 22.5 [0.89] 22 [0.87]
R½ 86 [3.39]
160 [6"] R¼ 111 [4.37] 15.5 [0.61] 49.5 [1.95] 1) 161 [6.34] 159 [6.26] 6.5 [0.26] 14.5 [0.57] 22.5 [0.89] 22 [0.87]
R½ 117 [4.60]

Process connection with thread per ANSI/B1.20.1


NS G Dimensions in mm [in]
h ±1 a b D1 D2 i y k SW
63 [2 ½"] ¼ NPT 54 [2.13] 9.5 [0.37] 33 [1.30] 63 [2.48] 62 [2.44] 6 [0.24] 10 [0.39] 15 [0.59] 14 [0.55]
⅛ NPT 51 [2.01]
100 [4"] ¼ NPT 80 [3.15] 15.5 [0.61] 49.5 [1.95] 101 [3.98] 99 [3.90] 6.5 [0.26] 14.5 [0.57] 22.5 [0.89] 22 [0.87]
½ NPT 86 [3.39]
160 [6"] ¼ NPT 111 [4.37] 15.5 [0.61] 49.5 [1.95] 1) 161 [6.34] 159 [6.26] 6.5 [0.26] 14.5 [0.57] 22.5 [0.89] 22 [0.87]
½ NPT 117 [4.60]

1) Plus 16 mm [0.630 in] with scale range 0 ... 1,600 bar [0 ... 20,000 psi]

WIKA data sheet PM 02.02 ∙ 01/2021 Page 7 of 11


Lower back mount
b
j
≤ 16 bar [≤ 300 psi] with vent valve
> 16 bar [> 300 psi] without vent valve

i
Øk

ØD1
SW
ØD2
e

ISO
G
NS Weight
Model 232.50 Model 233.50
ANSI

63 [2 ½"] approx. 0.16 kg [0.35 lbs] approx. 0.20 kg [0.44 lbs]


G

1431111.01
h1 100 [4"] approx. 0.6 kg [1.32 lbs] approx. 0.9 kg [1.98 lbs]
160 [6"] approx. 1.1 kg [2.43 lbs] approx. 2.0 kg [4.41 lbs]

Process connection with thread per EN 837-1


NS G Dimensions in mm [in]
h ±1 b D1 D2 e i y k SW
63 [2 ½"] G¼B 57 [2.24] 33 [1.30] 63 [2.48] 62 [2.44] 18.5 [0.73] 6 [0.24] 10 [0.39] 15 [0.59] 14 [0.55]
G⅛B 54 [2.13]
M12 x 1.5 57 [2.24]
100 [4"] G¼B 76 [2.99] 49.5 [1.95] 101 [3.98] 99 [3.90] 30 [1.18] 6.5 [0.26] 14.5 [0.57] 22.5 [0.89] 22 [0.87]
G½B 83 [3.27]
M12 x 1.5 76 [2.99]
M20 x 1.5 83 [3.27]
160 [6"] G¼B 76 [2.99] 2) 49.5 [1.95] 1) 161 [6.34] 159 [6.26] 50 [1.97] 6.5 [0.26] 14.5 [0.57] 22.5 [0.89] 22 [0.87]
G½B 83 [3.27] 2)
M12 x 1.5 76 [2.99] 2)
M20 x 1.5 83 [3.27] 2)

Process connection with thread per ISO 7


NS G Dimensions in mm [in]
h ±1 b D1 D2 e i y k SW
63 [2 ½"] R¼ 57 [2.24] 33 [1.30] 63 [2.48] 62 [2.44] 18.5 [0.73] 6 [0.24] 10 [0.39] 15 [0.59] 14 [0.55]
100 [4"] R¼ 76 [2.99] 49.5 [1.95] 101 [3.98] 99 [3.90] 30 [1.181] 6.5 [0.26] 14.5 [0.57] 22.5 [0.89] 22 [0.87]
R½ 82 [3.23]
160 [6"] R¼ 76 [2.99] 2) 49.5 [1.95] 1) 161 [6.34] 159 [6.26] 50 [1.97] 6.5 [0.26] 14.5 [0.57] 22.5 [0.89] 22 [0.87]
R½ 82 [3.23] 2)

Process connection with thread per ANSI/B1.20.1


NS G Dimensions in mm [in]
h ±1 b D1 D2 e i y k SW
63 [2 ½"] ¼ NPT 54 [2.13] 33 [1.30] 63 [2.48] 62 [2.44] 50 [1.97] 6 [0.24] 10 [0.39] 15 [0.59] 14 [0.55]
⅛ NPT 51 [2.01]
100 [4"] ¼ NPT 80 [3.15] 49.5 [1.95] 101 [3.98] 99 [3.90] 50 [1.97] 6.5 [0.26] 14.5 [0.57] 22.5 [0.89] 22 [0.87]
½ NPT 86 [3.39]
160 [6"] ¼ NPT 76 [2.99] 2) 49.5 [1.95] 1) 161 [6.34] 159 [6.26] 50 [1.97] 6.5 [0.26] 14.5 [0.57] 22.5 [0.89] 22 [0.87]
½ NPT 82 [3.23] 2)

1) Plus 16 mm [0.630 in] with scale range 0 ... 1,600 bar [0 ... 20,000 psi]
2) Plus 16 mm [0.630 in] with scale ranges ≥ 0 ... 100 bar [≥ 0 ... 1,500 psi]

WIKA data sheet PM 02.02 ∙ 01/2021 Page 8 of 11


NS 63 [2 ½"], centre back mount

b
≤ 16 bar [≤ 300 psi] with vent valve j
> 16 bar [> 300 psi] without vent valve Øk

i
SW

ISO

ØD1
ØD2
G
ANSI
G

h1
NS Weight

14112247.01
Model 232.50 Model 233.50
63 [2 ½“] approx. 0.16 kg [0.35 lbs] approx. 0.20 kg [0.44 lbs]

Process connection with thread per EN 837-1


NS G Dimensions in mm [in]
h ±1 b D1 D2 i y k SW
63 [2 ½"] G¼B 57 [2.24] 33 [1.30] 63 [2.48] 62 [2.44] 6 [0.24] 10 [0.39] 15 [0.59] 14 [0.55]
G⅛B 54 [2.13]
M12 x 1.5 57 [2.24]

Process connection with thread per ISO 7


NS G Dimensions in mm [in]
h ±1 b D1 D2 i y k SW
63 [2 ½"] R¼ 57 [2.24] 33 [1.30] 63 [2.48] 62 [2.44] 6 [0.24] 10 [0.39] 15 [0.59] 14 [0.55]

Process connection with thread per ANSI/B1.20.1


NS G Dimensions in mm [in]
h ±1 b D1 D2 i y k SW
63 [2 ½"] ¼ NPT 57 [2.24] 33 [1.30] 63 [2.48] 62 [2.44] 6 [0.24] 10 [0.39] 15 [0.59] 14 [0.55]
⅛ NPT 54 [2.13]

WIKA data sheet PM 02.02 ∙ 01/2021 Page 9 of 11


Accessories

Dimensions in mm [in]

Panel mounting flange Surface mounting flange

Ød2 Ød2
Ød1 Ød1

°
°

120
120

120
120

°
°

Ød3
Ød3

NS Dimensions in mm [in]
Recommended panel cutout d1 d2 d3
63 [2 ½"] ∅ 67 ±0.3 / ∅ 2.6 [∅ 2.64 ±0.01 / ∅ 0.10] 75 [2.95] 85 [3.35] 3.6 [0.14]
100 [4"] ∅ 104 ±0.5 / ∅ 4.1 [∅ 4.04 ±0.02 / ∅ 0.16] 117 [4.61] 132 [5.20] 4.8 [0.19]
160 [6"] ∅ 164 ±0.5 / ∅ 6.5 [∅ 6.46 ±0.02 / ∅ 0.26] 178 [7.01] 196 [7.71] 5.8 [0.23]

Triangular profile ring


max. 9

NS Dimensions in mm [in]
Recommended panel d4
Ød4

cutout
63 [2 ½"] ∅ 64.5 ±0.5 / ∅ 2.5 ≤ 69 [2.72]
[∅ 2.54 ±0.02 / ∅ 0.01]
NS 100 [4"] ∅ 102 ±1.0 / ∅ 4.0 ≤ 108 [4.25]
[∅ 4.02 ±0.04 / ∅ 0.16]
NS 160 [6"] ∅ 162.6 ±1.0 / ∅ 6.4 ≤ 168 [6.61]
[∅ 6.40 ±0.04 / ∅ 0.25]

WIKA data sheet PM 02.02 ∙ 01/2021 Page 10 of 11


Accessories and spare parts

Model Description
910.17 Sealings
→ see data sheet AC 09.08

910.15 Syphons
→ see data sheet AC 09.06

910.13 Overpressure protector


→ see data sheet AC 09.04

IV10, IV11 Needle valve and multiport valve


→ see data sheet AC 09.22

IV20, IV21 Block-and-bleed valve


→ see data sheet AC 09.19

IVM Monoflange, process and instrument version


→ see data sheet AC 09.17

BV Ball valve, process and instrument version


→ see data sheet AC 09.28

IBF2, IBF3 Monoblock with flange connection


→ see data sheet AC 09.25

Ordering information
Model / Nominal size / Scale range / Process connection / Connection location / Options

© 02/1995 WIKA Alexander Wiegand SE & Co. KG, all rights reserved.
The specifications given in this document represent the state of engineering at the time of publishing.
We reserve the right to make modifications to the specifications and materials.
01/2021 EN

WIKA data sheet PM 02.02 ∙ 01/2021 Page 11 of 11

WIKA Alexander Wiegand SE & Co. KG


Alexander-Wiegand-Straße 30
63911 Klingenberg/Germany
Tel. +49 9372 132-0
Fax +49 9372 132-406
info@wika.de
www.wika.de
BANI GHALEB WASTEWATER TREATMENT PLANT

9-Level meter (with two elements & relay)

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

- Siemens

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Screen Differential Level Transmitter

Manufacturer: Siemens

Model: - Multi Ranger 100/200

MultiRanger 100/200 Ultrasonic level controller: continuous,

non-contact, 15 m (50 ft) range. Monitors level, volume, and

open channel flow in liquids, slurries, and solids.

Communications: 4 to 20 mA, Relay Output for Differential Level Signal.

Mounting, enclosure design: Mounting, enclosure design: Wall mount,

standard

Enclosure.

Ingress Protection: IP65, Type: 4X

Input voltage: Input voltage: 100 to 230 VAC

Number of measurement points: Dual point version

Output relays: 3 relays (2 Form A, 1 Form C), 250 V AC

Approvals: General Purpose, CE, FM, CSA US/C, UL, listed,

RCM, EAC, KCC

Country of origin: - Canada / USA / Europe

Place of installation: - Headwork

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

• Controller

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


Ultrasonic controllers
MultiRanger 100/200

Operating Instructions

Edition 11/2019
The MultiRanger 100 and 200
The MultiRanger is available in two models, MultiRanger 100 and MultiRanger 200, and is
designed for a variety of applications:
• water and wastewater
• storage tanks, for measuring liquids, slurries, and solids
• hoppers, ore bunkers, flotation cells

MultiRanger 100

MultiRanger 100/200
The MultiRanger 100 is a single or dual-point level, one, three, or six relay measurement
device. It is equipped with digital communications and offers the latest in echo
processing technology and diagnostic features.

MultiRanger 200
The MultiRanger 200 is a single or dual-point, three or six relay device that offers both
level and volume measurement. It has Open Channel Monitoring capabilities, a larger
number of advanced pump control algorithms, and is equipped with digital
communications. It offers the latest in echo processing technology and diagnostic
features.

The Manual
Notes:
• This product is intended for use in industrial areas. Operation of this equipment
in a residential area may cause interference to several frequency based
communications.
• Please follow the installation and operating procedures for a quick, trouble-free
installation and to ensure the maximum accuracy and reliability of your
MultiRanger.

The manual provides instruction for both MultiRanger 100 and MultiRanger 200 models.
For your convenience, the manual uses MultiRanger 100 features as its standard content.
Additional MultiRanger 200 features are clearly marked.
The manual is designed to help you get the most out of your MultiRanger, and it provides
information on the following:

• How to program the unit • Outline diagrams


• Example applications • Wiring diagrams
• Principles of operation • Installation requirements
• Parameter values • Modbus®1 register mapping
• Parameter uses • Modem configuration
1.
Modbus is a registered trademark of Schneider Electric.

7ML19985FB06 MultiRanger 100/200 – INSTRUCTION MANUAL Page 1


If you have any questions, comments, or suggestions about the manual contents, please
email us at techpubs.smpi@siemens.com.

For the complete library of Siemens Milltronics manuals, go to


www.siemens.com/processautomation.

Manual Symbols
Please note their use carefully.

Alternating Current
MultiRanger 100/200

Direct Current

Earth (ground) Terminal

Protective Conductor Terminal

Caution (refer to instructions)

Infra-red communication port on front of instrument

RJ-11 communications port

No co-axial cable connections

Configuration Examples
The configuration examples used in this manual illustrate the versatility of the
MultiRanger. Because there is often a range of ways to approach an application, other
configurations may also apply.
In all examples, substitute your own application details. If the examples do not apply to
your application, check the applicable parameter reference for the available options.

Should you require more information, please contact your Siemens Milltronics
representative. For a complete list of Siemens Milltronics representatives, go to
www.siemens.com/processautomation.

Page 2 MultiRanger 100/200 – INSTRUCTION MANUAL 7ML19985FB06


Specifications
Power
AC version
• 100-230 V AC ± 15%, 50 / 60 Hz, 36 VA (17W)1
• fuse: F3: 2 AG, Slow Blow, 0.375A, 250V

DC version
• 12-30 V DC, 20W1
• fuse: F3: 2 AG, Slow Blow, 2A, 250V

Transmitter fuse
• F1: Belling Lee, L754, 4000A HRC, ceramic type, 100mA, 250V

Temperature Sensor fuse


• F2: Belling Lee, L754, 4000A HRC, ceramic type, 50mA, 250V

Mounting

Specifications
Location
• indoor / outdoor

Altitude
• 2000 m max.

Ambient temperature
• -20 to 50 °C (-5 to 122 °F)

Relative humidity
• Wall Mount: suitable for outdoors (Type 4X / Nema 4X, IP65 Enclosure)
• Panel Mount: suitable for outdoors (Type 3 / Nema 3, IP54 Enclosure)

Installation category
• II

Pollution degree
• 4

1. Power consumption is listed at maximum.

7ML19985FB06 MultiRanger 100/200 – INSTRUCTION MANUAL Page 3


Range
• 0.3 m (1 ft) to 15 m (50 ft), dependent on transducer

Accuracy
• 0.25% of maximum range or 6 mm (0.24”), whichever is greater

Resolution
• 0.1% of program range1 or 2 mm (0.08”), whichever is greater

Memory
• 1 MB static RAM with battery backup
• 512 kB flash EPROM

Programming
Primary
• handheld programmer

Secondary
Specifications

• PC running SIMATIC PDM


• PC running Dolphin Plus software

Display
• back lit LCD

Temperature Compensation
• Range: -50 to 150 °C (-58 to 302 °F)

Source
• integral transducer sensor
• TS-3 temperature sensor
• programmable fixed temperature

Temperature Error
Sensor
• 0.09 % of range

1.
Program range is defined as the empty distance from the face of the transducer
(P006) plus any range extension (P801).

Page 4 MultiRanger 100/200 – INSTRUCTION MANUAL 7ML19985FB06


Fixed
• 0.17 % per °C deviation from programmed value

Outputs
Transducer drive
• 315 V peak
mA Analog
MultiRanger 100/200:
Single or Dual point versions include two mA outputs
• 0-20 mA
• 4-20 mA
• 750 ohm maximum
• Resolution of 0.1%
• Isolated

Relays1)
• One:
• 1 control
• Three:

Specifications
• 2 control
• 1 alarm control
• Six:
• 4 control
• 2 alarm control
• All relays rated:
• 5A at 250 V AC, non-inductive
• 5A at 30 V DC, non-inductive

Control Relays
• 1, 2 or 4 Form A, NO relays (numbers 1, 2, 4, 5)

Alarm Relay
• 0, 1 or 2 Form C, NO, or NC relay (numbers 3, 6)
Communication
• RS-232 running Modbus RTU and ASCII via RJ-11 connector
• RS-485 running Modbus RTU and ASCII via terminal blocks

Optional
• SmartLinx® compatible

1.
All relays are certified only for use with equipment that fails in a state at or
under the rated maximums of the relays.

7ML19985FB06 MultiRanger 100/200 – INSTRUCTION MANUAL Page 5


Inputs
mA (analog) (1) [MR 200 only]
• 0-20 or 4-20 mA, from alternate device, scalable

Discrete (2)
• 10-50 V DC switching level
• logical 0 = < 0.5 V DC
• logical 1 = 10 to 50 V DC
• 3 mA maximum draw

Enclosure
Wall Mount
• 240 mm (9.5") x 175 mm (6.9"). Width dimension includes hinges.
• Type 4X / NEMA 4X / IP 651
• Polycarbonate

Panel Mount
• 278 mm (10.93") x 198 mm (7.8") Width dimension includes flange.
• Type 3 / Nema 3 / IP54
Specifications

• Polycarbonate

Weight
• Wall mount: 1.37 kg (3.02 lb)
• Panel mount: 1.5 kg (3.3 lb)

Approvals
• See product nameplate

Compatible Transducers
• Echomax series and STH series

Transducer Frequency
• 44 kHz

1.
For watertight applications, use only approved, suitable size hubs in the
enclosure’s conduit holes.

Page 6 MultiRanger 100/200 – INSTRUCTION MANUAL 7ML19985FB06


Cable
• Do not use coaxial cable for transducer (see General Appendix F: Upgrading on
page 246 for more information)
• transducer and mA output signal to be 2 copper conductors, twisted with shield/drain
wire, 300 Vrms, 0.324 - 0.823 mm2 (22 - 18 AWG), nominal capacitance between
adjacent conductors @ 1kHz = 62.3 pF/m (19 pF/ft). Nominal capacitance between
conductor and shield @ 1kHz = 108.3 pF/m (33 pF/ft) (Belden®1 8760 is acceptable)
• 365 m maximum

Note: The MultiRanger is to be used only in the manner outlined in this instruction
manual or protection provided by the equipment may be impaired.

Specifications

1. Belden is a registered trademark of Belden Wire & Cable Company.

7ML19985FB06 MultiRanger 100/200 – INSTRUCTION MANUAL Page 7


BANI GHALEB WASTEWATER TREATMENT PLANT

• Sensor

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


Ultrasonic Transducers
XPS10/15F

Operating Instructions 08/2013


About Siemens’ Transducers
This product is intended for use in industrial areas. Operation of this

About the…
equipment in a residential area may cause interference to several
frequency based communications.

The Echomax XPS F series of hazardous seal


transducers operates in association with (XPS 10 F
series only)
Siemens ultrasonic level monitoring
products.
transducer
The transducer operates by converting
electrical pulses that are provided by the
transceiver into ultrasonic pulses. When
transmitted, these ultrasonic pulses transducer
face
reflect from the material surface and echo
back to the transducer. The echo is
converted back to an electrical signal, -3db
and is interpreted by the Siemens boundary
tranceiver using our proven Sonic
Intelligence™ algorithms.
axis of
transmission,
The effective acoustical energy is emitted perpendicular
from the transducer face and radiated to transducer
outward, decreasing in amplitude at a face
rate inversely proportional to the square
of the distance.

Maximum power is radiated axially


(perpendicular) from the transducer face in a line
referred to as the axis of transmission. Where power is reduced by half (– 3
dB), a conical boundary defining the sound beam, centered about the axis of
transmission, is established. The diametric measurement of the cone in
degrees defines the beam angle. Impedance matching techniques are used
to optimize the transfer of power from the transducer into air and vice versa.

The XPS F series transducers incorporate an integral temperature sensor


that reports the air temperature at the transducer to the transceiver. The
connection is transparent, in that both the ultrasonic and temperature
components of the transducer use the same leads.

Hazardous Area Applications


The Echomax XPS F series of transducers can be used in hazardous areas.

For the XPS 10 F series transducer, a hazardous seal must be used to suit
hazardous area classification. This seal is not supplied by Siemens.

The XPS 15 F comes equipped with a stainless steel coupling suitable for
use in hazardous locations.

A5E32725813 XPS 10/15 F Series Transducer Page 1


Specifications
XPS 10 F Series Transducers
Measurement Range:
 0.3 – 10m (1 – 33ft)

Frequency:
 43kHz

Beam Angle:
 12°
Specifications

Environmental
 location:  indoor/outdoor
 altitude:  2000m maximum
 ambient temperature:  -20 to 95°C (-4 to 203°F)
 pollution degree:  4

Construction
 exposure:  Kynar®1
 colour:  slate gray
 mounting:  1” NPT conduit connection
 options:  factory flange to suit ANSI standard
 submergence shield, where flooding can occur
 split flange for field mounting to suit ANSI
 cable:  2-wire shielded / twisted, 0.5 mm2 (20 AWG) PVC
jacket

Supply Source
 Transducer shall only be supplied by a Siemens certified controller.

Weight2
 0.8kg (1.8lb)

Separation
 365m (1200ft) from transducer

Approvals
 FM Class 1 Div 1, Group A, B, C and D
 FM Class 2 Div 1, Group E, F, and G
 see nameplate or consult Siemens for other current approvals

1
Kynar® is registered trade mark of ELF Atochem.
2
approximate shipping weight of transducer with standard cable length

Page 2 XPS 10/15 F Series Transducer A5E32725813


XPS 15 F Series Transducers
Measurement Range:
 0.45 – 15m (1.5 – 50ft)

Frequency:
 43kHz

Beam Angle:
 6°

Environmental
 location:  indoor/outdoor

Specifications
 altitude:  2000m maximum
 ambient temperature:  -20 to 95°C (-4 to 203°F)
 pollution degree:  4

Construction
 exposure:  Kynar®3
 colour:  slate gray
 mounting:  1” NPT conduit connection
 options:  factory flange to suit ANSI standard
 submergence shield, where flooding can occur
 split flange for field mounting to suit ANSI
 cable:  2-wire shielded / twisted, 0.5 mm2 (20 AWG) PVC
jacket

Supply Source
 Transducer shall only be supplied by a Siemens certified controller.

Weight4
 2.0 kg (4.4lb)

Separation
 365m (1200ft) from transducer

Approvals
 FM Class 1 Div 1, Group A, B, C and D
 FM Class 2 Div 1, Group E, F, and G
 see nameplate or consult Siemens for other current approvals

3 ®
Kynar is registered trade mark of ELF Atochem
4
approximate shipping weight of transducer with standard cable length

A5E32725813 XPS 10/15 F Series Transducer Page 3


Outline and Dimensions

XPS 10 F Series Transducers


Standard Flange (optional)

122mm 122mm
(4.8”) (4.8”)

86mm radiating to suit ANSI


Outline & Dimensions

(3.4”) face standards

Split Flange (optional) Submergence Shield (optional)

128mm
(5.0”)
nominal
152mm
(6.0”)

to suit ANSI
standards

124mm
(4.9”)

Refer to submergence shield instructions


(Siemens’ manual number
7ML19981EG01)

Note:
For the XPS 10 F series transducer, a hazardous seal must be used to
suit hazardous area classification. This seal is not supplied by Siemens.
For more information, refer to page 20.

Page 4 XPS 10/15 F Series Transducer A5E32725813


XPS 15 F Series Transducers
Standard Flange (optional)
1” NPT

304
stainless 185mm
steel (7.3”) 185mm
(7.3”)

120mm radiating
to suit ANSI
(4.7”) face
standards

Split Flange (optional) Submergence Shield (optional)

Outline & Dimensions


191mm
(7.5”)
nominal 253mm
(10.0”)

to suit ANSI
standards

158mm
(6.2”)

Refer to submergence shield instructions


(Siemens’ manual number
7ML19981EG01)

Note:
The XPS 15 F comes equipped with a stainless steel coupling suitable for
use in hazardous locations.

A5E32725813 XPS 10/15 F Series Transducer Page 5


Mounting
Recommendations
 Special handling precautions must be taken to protect the face of the
transducer from any damage.
 Mount the transducer so that it is above the maximum material level by at
least the blanking value (0.3m for XPS 10 F and 0.45m for XPS 15 F). Refer
to the associated transceiver manual for instructions on setting the blanking
value.
 On liquid applications, the transducer must be mounted so that the axis of
transmission is perpendicular to the liquid surface.
 On solids applications, a Siemens Easy Aimer should be used to facilitate
aiming of the transducer.
 Do not over-tighten mounting. Hand tightening of the mounting hardware is
sufficient.
 Secure installation by connecting a safety chain from the transducer to a
structural member.
 Consider the optional temperature sensor when mounting the transducer.

Solids Applications (XPS 10 F shown)

Easy Aimer
(typical model)
Mounting

safety chain

transducer

Note:
For the XPS 10 F series transducer, a hazardous seal must be used
to suit hazardous area classification. This seal is not supplied by
Siemens. For more information, refer to page 20.

Page 6 XPS 10/15 F Series Transducer A5E32725813


Liquid Applications
Notes:
 In, the examples that follow, an XPS 10 F Series transducer is shown
using a hazardous seal. This seal is not supplied by Siemens.
 An XPS 15 F transducer can also be used in these applications, but,
because it comes equipped with a stainless steel coupling, no
hazardous seal is required.

Flexible Conduit (XPS 10 F shown) Bracket (XPS 10 F shown)


flexible
conduit

steel
channel

hazardous seal
(XPS 10 F only)
safety
chain

transducer

Flexible conduit transducer should not be


subjected to wind, vibration or jarring.

Submersible (XPS 10 F shown)

rigid metal
conduit
Mounting

safety hazardous seal


chain (XPS 10 F only)

submergence
shield

Submersible transducer, used in


applications where flooding is possible.

A5E32725813 XPS 10/15 F Series Transducer Page 7


Blind Flange (XPS 10 F shown)
nipple welded
to bind flange
hazardous seal
(XPS 10 F only)

Flange, gasket, hazardous seal and hardware supplied by customer.


Refer to page 13

Flanged (XPS 10 F shown)

hazardous seal
(XPS 10 F only)

factory flanged
transducer
Mounting

bolt

gasket

customer flanged,
flat face only

nut

Flange, gasket, and hardware supplied by customer.


Refer to page 13

Note: Tighten the flange bolts evenly in order to ensure a good seal between
the mating flanges.
Caution: Over-tightening can cause performance degradation.

Page 8 XPS 10/15 F Series Transducer A5E32725813


Interconnection

Note:
Installation should only be performed by qualified personnel and in
accordance with local governing regulations.

Recommendations
 When using an XPS 15 F transducer, configure the electronic transceiver for
an XCT-12. These two transducers use the same settings.
 Do not route cable openly.
 For optimum isolation against electrical noise, run cable separately in a
grounded metal conduit.
 Seal all thread connections to prevent ingress of moisture.
 Do not run cable near high voltage or current runs, contactors and SCR
control drives.

Note:
In the interconnection examples that follow:
 an XPS 10 F Series transducer is shown. An XPS 15 F transducer can
also be used, but no hazardous seal is required.
 assume that the transducer is located in a Hazardous location (Class I,
Div. 1, Group A,B,C,D or Class II, Div. 1, Group E,F,G.) and the
transceiver in a Non-Hazardous (Safe) Location.

Direct Connection (XPS 10 F shown)


Hazardous Location Non-Hazardous Location
(Class I, Div. 1, Group (Safe)
A,B,C,D or Class II, Div.
1, Group E,F,G) blk
wht

metal conduit drain / shield


interconnection

Note:
When connecting to SITRANS LUT400, SITRANS LUC500,
MultiRanger 100/200, or HydroRanger 200, the white,
black, and shield wires are all connected separately. DO
NOT tie the white and shield wires together.

A5E32725813 XPS 10/15 F Series Transducer Page 9


2-Wire Extension (XPS 10 F shown)
Hazardous Location Non-Hazardous Location
(Class I, Div. 1, Group (Safe)
A,B,C,D or Class II, Div.
1, Group E,F,G) junction box

metal conduit drain / shield

blk
wht

extend cable using 18 AWG


shielded / twisted pair
Note:
When connecting to SITRANS LUT400, SITRANS
LUC500, MultiRanger 100/200, or HydroRanger 200, the
white, black, and shield wires are all connected
separately. DO NOT tie the white and shield wires
together.

Coaxial Cable (XPS 10 F shown)


Hazardous Location Non-Hazardous Location
(Class I, Div. 1, Group (Safe)
A,B,C,D or Class II, Div.
1, Group E,F,G)

metal conduit

extend cable using RG – 62 A/U


coax for optimum noise immunity

Note:
When connecting to SITRANS LUT400, SITRANS
LUC500, MultiRanger 100/200, or HydroRanger 200, do
NOT use coaxial cable.
Interconnection

Page 10 XPS 10/15 F Series Transducer A5E32725813


Applications

Applications
Notes:
 The transducer is to be used only in the manner outlined in this
instruction manual.
 Normally, the transducer requires no cleaning or maintenance.
However, if performance changes are observed, immediately shut
down the level measurement system and perform a thorough
inspection, especially on the transducer.
 An XPS 10 F Series transducer is shown in these examples. An XPS
15 F transducer can also be used, but no hazardous seal is required.

Liquid Applications
Stilling Well / OCM

blind flange

air vent

TS-3 *

transducer

standpipe

bracing
standpipe inlet

stilling well
primary element

stilling well inlet


Refer to page 13.

A5E32725813 XPS 10/15 F Series Transducer Page 11


* the use of a TS-3 temperature sensor provides better temperature tracking in
Applications applications where the temperature can change quickly.

Submergence
In applications where flooding is possible, the transducer can be fitted with a
submergence shield*. The shield acts as a bell to create an air pocket in
front of the transducer face. The associated transceiver* interprets this as a
flooding condition, and reacts accordingly.

Note:
Refer to transceiver manual for programming requirements.

hazardous seal
(XPS 10 F only)

transducer

submergence shield*
(Refer to Siemens
instruction manual
7ML19981EG01 for
assembly details)

air pocket

* on applicable models

Page 12 XPS 10/15 F Series Transducer A5E32725813


Standpipes
In many applications, access must be made via a standpipe. In such cases,

Applications
Siemens can provide factory bonded flanged transducers or a split flange kit
that will readily mate to the flanged standpipe. Another option is to hang the
transducer from a blind flange.
The standpipe length should be as short and the diameter as large as
possible. As a rule of thumb, the -3 dB cone of the sound beam should not
intersect the standpipe wall in applications opening into a vessel or larger
area. Otherwise, additional blanking will be required to compensate for the
interference zone created by the opening.

Note: When using a stilling well, make sure there is no build-up, welds,
couplings, or other debris on the inside of the well wall. This can affect
reliability of measurement.

flanged
transducer

no no
intersection vessel

vessel

no additional blanking required no additional blanking required

nipple nipple
welded into welded into
blind flange blind flange

transducer transducer transducer


can read
level inside
or below
standpipe
sound beam
intersects

vessel
standpipe reflection at
end cut on a interference
45° angle zone created
typically by opening

no additional blanking required near blanking extension of 150 mm (6”)


past end of standpipe may be required.

A5E32725813 XPS 10/15 F Series Transducer Page 13


Volume
‘Alternate’ ‘Preferred’ ‘Bad’
Applications

Maintain full level tank


for full calibration. manufacturer’s
Above this level full level
erroneous readings
will result as level
has entered
blanking zone.
(shaded area)

span:
beam corresponds to tank
angle manufacturer’s
empty level.

rise

Empty level for


‘alternate locations.
Below this level,
echo would reflect
tank
away from the
manufacturer’s
transducer.
empty level
may require target to discharge
obtain empty reading

1. Beam should not detect bin bottom. If this occurs, use range extension
parameters (on transceivers where available) to omit false echoes. A 6° beam
angle (XPS 15 F) represents a rise:run of about 20:1 (10:1 for the 12° beam
angle of the XPS 10 F). In most tanks, the transducer should be centered as
much as possible (without interference from inlet) for optimum reading range.
2. Sound beam must be perpendicular to liquid surface. If standpipe is used,
refer to page 13.
3. Echo has missed improperly levelled transducer.
4. When performing an empty or full calibration, the tank must contain its
normal vapour and be at its normal temperature.
5. When used in hazardous areas, the XPS 10 F series transducer (shown)
must use a hazardous seal. This seal is not supplied by Siemens. The XPS
15 F Series transducer comes equipped with a stainless steel coupling
suitable for use in hazardous locations.

Page 14 XPS 10/15 F Series Transducer A5E32725813


Water / Wastewater

Differential Level

Applications
Pump Control

Sewage Lift

A5E32725813 XPS 10/15 F Series Transducer Page 15


BANI GHALEB WASTEWATER TREATMENT PLANT

- E+H

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Screen Differential Level Transmitter

Manufacturer: Endress + Hauser

Model: - Prosonic FMU90

Prosonic FMU90 separated version with field

housing or top hat rail housing for control cabinet instrumentation are

suited for continuous, non-contact level measurement of fluids, pastes,

sludge and powdery to coarse bulk solids. Also, the flow measurement in

open channels and weirs is possible as the simultaneous measurement of

level and flow in a storm water overflow basin with only 1 sensor. Up to 6

relays for tendency alarm, flow pulse output or backwater/sludge alarm,

1 or 2 channel version.

Communications: 4 to 20 mA, Relay Output for Differential Level Signal.

Ambient temperature: 40 °C ... 60 °C (-40 °F ... 140 °F)

Ingress Protection: IP66, Type: NEMA 4x

Input voltage: Input voltage: 100 to 230 VAC

Number of measurement points: Dual point version

Output relays: 1 relay, 250 V AC

Approvals: ATEX, CSA

Country of origin: - Canada / USA / Europe

Place of installation: - Headwork

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

• Controller

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


Products Solutions Services

Ultrasonic measurement
Time-of-Flight
Prosonic FMU90
Transmitter in housing for field or top hat rail
mounting for up to 2 sensors
FDU90/91/92/93/95

F L E X Benefits:
• Simple, menu-guided operation with 6-line plain text display, 15
languages selectable
• Envelope curves on the display for quick and simple diagnosis
• Easy operation, diagnosis and measuring point documentation with
the supplied "FieldCare" operating program
• Time-of-Flight correction via integrated or external temperature
sensors
• Linearisation (up to 32 points, freely configurable) for the most
common flumes and weirs
pre-programmed and selectable
• Online calculation of the flume-/weir-flows via integrated flow curves
• Automatic detection of the sensors FDU9x

More information and current pricing:


www.endress.com/FMU90 Specs at a glance
• Accuracy +/- 2mm + 0.17% of measured distance

Field of application: Prosonic FMU90 separated version with field


housing or top hat rail housing for control cabinet instrumentation are
suited for continuous, non-contact level measurement of fluids, pastes,
sludge and powdery to coarse bulk solids. Also the flow measurement in
open channels and weirs is possible as the simultaneous measurement of
level and flow in a storm water overflow basin with only 1 sensor. Up to 6
relays for tendency alarm, flow pulse output or backwater/sludge alarm,
1 or 2 channel version.
Prosonic S FMU90

Features and specifications

Continuous / Liquids Measuring principle


Ultrasonic

Characteristic / Application
Separated version with Field housing or top hat rail housing for control
cabinet instrumentation, up to 6 relays for pump / rake / limit control, 1
or 2 channel version

Specialities
Protection Class IP 66 / NEMA 4x
automatic sensor recognition of FDU9x sensors
option: flow measurement for open channel and weirs or additional
pump control functions

Supply / Communication
90 ... 253 VAC
10.5 ... 32 VDC
up to 2x 4...20mA HART
Profibus DP

Accuracy
+/- 2mm + 0.17% of measured distance

Ambient temperature
-40 °C ... 60 °C
(-40 °F ... 140 °F)

Communication
up to 2x 4 ... 20 mA HART
Profibus DP

Certificates / Approvals
ATEX, CSA

Options
Illuminated display, 6 line graphic display with country specific menu
guidance, on-site diagnosis with envelope curve on display

2 Endress+Hauser
Prosonic S FMU90

Continuous / Liquids Components


Sensors FDU9x

Liquids Measuring principle


Ultrasonic

Product headline
Separated version with field housing or top hat rail housing for control
cabinet instrumentation, up to 6 relays for tendency alarm, flow pulse
output or backwater / sludge alarm, 1 or 2 channel version

Sensor features
pre-programed flow curves for typical open channel measurement

Degree of protection
IP66 (Fieldhousing)
IP20 (top hat rail housing)

Display/Operation
Illuminated display, 6 line graphic display with country specific menu
guidance, on-site diagnosis with envelope curve on display

Outputs
4...20mA HART
Optional:
second 4...20 mA output (e.g. for 2 times flow measurement
1 relay (standard)
Optional:
3 or 6 relays

Inputs
up to 2 FDU9x sensors

Digital communication
HART, Profibus DP

3 Endress+Hauser
Prosonic S FMU90

Liquids Hazardous area approvals


FMU allowed to operate FDU9x in Ex-zone

Continuous / Solids Measuring principle


Ultrasonic

Characteristic / Application
Separated version with Field housing or top hat rail housing for control
cabinet instrumentation, up to 6 relays for limit control, 1 or 2 channel
version

Specialities
Protection Class IP 66 / NEMA 4x
automatic sensor recognition of FDU9x sensors

Supply / Communication
90 ... 253 VAC
10.5 ... 32 VDC
up to 2x 4...20mA HART
Profibus DP

Accuracy
+/- 2mm + 0.17% of measured distance

Ambient temperature
-40 °C ... 60 °C
(-4 °F ... 140 °F)

Communication
up to 2x 4 ... 20 mA HART
Profibus DP

Certificates / Approvals
ATEX, CSA

4 Endress+Hauser
Prosonic S FMU90

Continuous / Solids Options


Illuminated display, 6 line graphic display with country specific menu
guidance, on-site diagnosis with envelope curve on display

Components
Sensors FDU9x

More information www.endress.com/FMU90

Endress+Hauser AG addresses.endress.com
Switzerland info@endress.com
BANI GHALEB WASTEWATER TREATMENT PLANT

• Sensor

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


TI01469F/00/EN/02.21 Products Solutions Services
71526724
2021-05-31

Technical Information
Prosonic S FDU90
Ultrasonic measuring technology

Ultrasonic sensor for level measurement and flow


measurement

Application
• Continuous, non-contact level measurement of liquids and bulk solids in silos, on
conveyor belts, in material stockpiles and in crushers
• Flow measurement in open flumes and measuring weirs
• Maximum measuring range: 3 m (9.8 ft) in liquids; 1.2 m (3.9 ft) in bulk solids

Your benefits
• Integrated temperature sensor for time-of-flight correction, enabling accurate
measurements even if temperatures change
• Hermetically welded PVDF sensor for maximum chemical resistance
• Suitable for harsh ambient conditions thanks to separate transmitter installation
(up to 300 m (984 ft))
• Self-cleaning effect ensures minimum deposit build-up
• Weather resistant and flood-proof (IP68)
• International Dust-Ex and Gas-Ex certificates available
Prosonic S FDU90

Function and system design


Level measurement
1

BD
2
100%

D
E
F
L 0%

A0034882

1 Prosonic S sensor
2 Prosonic S transmitter
BD Blocking distance
D Distance between reference point (sensor membrane) and surface of medium
E Empty distance
F Span
L Level

The sensor transmits ultrasonic pulses in the direction of the surface of the medium. There, they are
reflected back and received by the sensor. The transmitter measures the time t between the
transmission and reception of a pulse. From this time, and using the sonic velocity c, the transmitter
calculates the distance D between the reference point (sensor membrane) and the surface of the
medium:
D = c ⋅ t/2
The level L is derived from D. With linearization, the volume V or the mass M is derived from L.

Flow measurement in flumes


1 2
or weirs

Q
Q

A0035219

1 Prosonic S sensor
2 Prosonic S transmitter
D Distance between sensor membrane and surface of liquid
Q Flow

The sensor transmits ultrasonic pulses in the direction of the surface of the liquid. There, they are
reflected back and received by the sensor. The transmitter measures the time t between the
transmission and reception of a pulse. From this time, and using the sonic velocity c, the transmitter
calculates the distance D between the (reference point) sensor membrane and the surface of the
liquid:
D = c x t/2

4 Endress+Hauser
Prosonic S FDU90

The level L is derived from D. With linearization, the flow Q is derived from L.

Temperature-dependent Temperature-dependent time-of-flight correction via an external temperature sensor, to be


time-of-flight correction connected to the FMU90 transmitter.

Input
Blocking distance Signals within the blocking distance (BD) range cannot be measured due to the transient response of
the sensor.

A B

(0.23)
0.07
A0039791

1 Blocking distance of the ultrasonic sensor. Engineering unit m (ft)


A FDU90 without flooding protection tube
B FDU90 with flooding protection tube
1 Reference point (sensor membrane) of measurement

Measuring range Estimation of the effective sensor range depending on the operating conditions
1. Add up all the applicable attenuation values from the following lists.
2. From the total calculated attenuation, use the range chart below to calculate the range of the
sensor.

Attenuation caused by surface of liquid


• Calm surface: 0 dB
• Waves on surface: 5 to 10 dB
• Very turbulent surface: 10 to 20 dB
• Frothy surface: contact Endress+Hauser: http://www.endress.com/contact
Attenuation due to bulk solids surface
• Hard, rough surface (e.g. rubble): 40 dB
• Soft surface (e.g. peat, dust-covered clinker): 40 to 60 dB
Attenuation due to dust
• No dust formation: 0 dB
• Minor dust formation: 5 dB
• Major dust formation: 5 to 20 dB
Attenuation caused by filling curtain in detection range
• No filling curtain: 0 dB
• Small volumes: 5 dB
• Large volumes: 5 to 20 dB
Attenuation caused by temperature difference between sensor and product surface
• Up to 20 °C (68 °F): 0 dB
• Up to 40 °C (104 °F): 5 to 10 dB
• Up to 80 °C (176 °F): 10 to 20 dB

Endress+Hauser 5
Prosonic S FDU90

[ft] R [m]
33 10
9.8 3
0 0 A [dB]
0 10 20 30 40 50 60 70 80 90 100
A0039796

2 Range chart for ultrasonic sensors


A Total attenuation in dB
R Range in m (ft)

Operating frequency 90 kHz

Power supply
Supply voltage Is provided by the transmitter.

Power supply to integrated Device versions with sensor heater


sensor heater FDU90-***B*

Connection data
• Supply voltage: 24 VDC ± 10 %
• Residual ripple: < 100 mV
• Current consumption: 250 mA per sensor
• Suitable power supply unit: RNB130 from Endress+Hauser
• When the sensor heater is active, the integrated temperature sensor cannot be used. Instead,
use one of the following external temperature sensors:
• Pt100
• Omnigrad S TR61 from Endress+Hauser
• For information on connecting the external temperature sensor, see Technical Information
TI00397F.

Electrical connection General information


NOTICE
Interference signals may cause malfunctions
‣ Do not route the sensor cables parallel to high-voltage electric power lines or near frequency
converters.

NOTICE
A damaged cable shield may cause malfunctions
‣ For pre-terminated cables: connect the black wire (shield) to the "BK" terminal.
‣ For extension cables: twist the shield and connect to the "BK" terminal.

6 Endress+Hauser
Prosonic S FDU90

Connection diagram for


A B
sensor → FMU90
FDU FDU

1
≤30 m
(98 ft)
YE BK RD YE BK RD BN BU
≤300 m 2
(984 ft)
3

+ -
YE BK RD YE BK RD 24 VDC
FMU90 FMU90
A0039801

3 Connection diagram for sensor; YE: yellow, BK: black; RD: red; BU: blue; BN: brown; protective conductor
GNYE: green/yellow
A Without sensor heater
B With sensor heater
1 Shielding of sensor cable
2 Terminal box
3 Shielding of extension cable

Connection diagram for


sensor → FMU95 FDU

max. (1)
30 m

YE BK RD
max. (2)
300 m

(3)

YE BK RD

FMU95
A0039804

4 Connection diagram for sensor; YE: yellow, BK: black; RD: red; BU: blue; BN: brown; protective conductor
GNYE: green/yellow
1 Shielding of sensor cable
2 Terminal box
3 Shielding of extension cable

Extension cable • Maximum total length (sensor cable + extension cable)


specifications 300 m (984 ft)
• Number of wires
As per connection diagram
• Shielding
One shielding braid for the YE wire and one for the RD wire (no foil shield)

Endress+Hauser 7
Prosonic S FDU90

• Cross-section
0.75 to 2.5 mm2 (18 to 14 AWG)
• Resistance
Max. 8 Ω per wire
• Capacitance, wire to shield
Max. 60 nF
Suitable extension cables are available from Endress+Hauser.

Shortening the sensor cable The sensor cable can be shortened if necessary (see the Operating Instructions for the FMU90 or
FMU95 transmitter).

Installation
Installation conditions for
level measurement
2 3
6

BD
BD
BD

1/6D 4
1

D L
5 a

A0036746

5 Installation conditions for level measurement


1 Recommended distance to the vessel wall: 1/6 of the vessel diameter D.
2 Do not mount in the center of the vessel.
3 Avoid measurements through the filling curtain.
4 There must be no internal fixtures in the signal beam.
5 Symmetrical internal fixtures, in particular, negatively impact the measurement.
6 For bulk solids: using the FAU40 alignment unit, align the sensor so that it is perpendicular to the surface of
the product.
BD Blocking distance

Emitting angle/beam
• α (typical) = 12 °
• L (max) = 3 m (9.8 ft)
• r (max) = 0.31 m (1.0 ft)
Other conditions
• The lower edge of the sensor should be located inside the vessel
• The maximum level may not enter the blocking distance
Several sensors in one vessel
Sensors that are connected to a common FMU90 or FMU95 transmitter can be used in one vessel.

8 Endress+Hauser
Prosonic S FDU90

Installation conditions for Conditions


flow measurement • Mount the sensor on the upstream side above the maximum upstream level Hmax plus the blocking
distance BD
• Position the sensor in the center of the channel or weir
• Align the sensor so that it is perpendicular to the surface of the water
• Observe the specified mounting distance (clearance) to the flume constriction or weir edge
See the Operating Instructions for FMU90 / FMU95
• Protect the sensor against sun and precipitation using the weather protection cover

Example: Khafagi-Venturi flume

B C
BD
E
Hmax V
A
1xb 0

b
0

A0036744

A Khafagi-Venturi flume
b0 Width of Khafagi-Venturi flume
B Upstream side
C Downstream side
BD Blocking distance of the sensor
E Empty calibration (to be entered during commissioning)
Hmax Maximum upstream level
V Flow

Example: Triangular weir

BD
E ≥3 H max

H max

A0036745

BD Blocking distance of the sensor


E Empty calibration (to be entered during commissioning)
Hmax Maximum upstream level

Endress+Hauser 9
Prosonic S FDU90

Installation options
A B C
(examples)

. -

-
A0036747

6 Installation in systems
A On U-rail or bracket
B With FAU40 alignment unit
C With 1" sleeve welded to a grating

A B C

1 1

A0036748

7 Installation with cantilever arm over open channels or flumes


A Arm with wall bracket
B Cantilever with mounting frame
C The arm can be turned (e.g. to position the sensor over the center of the channel)

Nozzle mounting

L L

45° 45°

D
D
A0039838

D Nozzle diameter
L Nozzle length

Conditions at the nozzle


• Smooth interior, without edges or welds
• No burr on the inside of the nozzle end on the tank side
• Beveled nozzle end on tank side (ideally: 45 °)

Maximum nozzle length - mounted on rear thread


• D = DN80/3": Lmax = 340 mm (13.4 in)
• D = DN100/4": Lmax = 390 mm (15.4 in)
• D = DN150/6" to DN300/12": Lmax = 400 mm (15.7 in)

Maximum nozzle length - flush mounting


• D = DN50/2": Lmax = 50 mm (1.97 in)
• D = DN80/3": Lmax = 250 mm (9.84 in)
• D = DN100/4" to DN300/12": Lmax = 300 mm (11.8 in)

10 Endress+Hauser
Prosonic S FDU90

Ultrasound guide pipe for


measurement in narrow pits
1

A0036695

1 Venting hole

• Suitable ultrasound guide pipe: e.g. PE or PVC wastewater pipe


• Minimum diameter: DN80
• Venting hole at top
• No contamination from built-up dirt (clean regularly where necessary)

Securing the sensor NOTICE


Risk of damage to the sensor
‣ Do not use the sensor cable for suspension purposes.
‣ Do not damage the sensor membrane when installing.

A B C D

41 mm

A0036749

8 Securing the ultrasonic sensor


A Ceiling installation
B Mounted at front thread
C Mounted at rear thread
D Mounted with counter nut

Environment
Degree of protection Tested according to IP68/NEMA6P (24 h at 1.83 m (6 ft) under water)

Vibration resistance DIN EN 600068-2-64; 20 to 2 000 Hz; 1 (m/s2)2/Hz; 3x100 min

Storage temperature Identical to process temperature

Thermal shock resistance Based on DIN EN 60068-2-14; test according to min./max. process temperature; 0.5 K/min; 1 000 h

Electromagnetic Electromagnetic compatibility in accordance with all the relevant requirements outlined in the EN
compatibility 61326 series and NAMUR Recommendation EMC (NE 21). For details, refer to the Declaration of

Endress+Hauser 11
Prosonic S FDU90

Conformity. With regard to interference emission, the devices meet the requirements of class A, and
are only designed for use in an "industrial environment".

Process
Process temperature –40 to +80 °C (–40 to +176 °F)
To prevent the build-up of ice on the sensor, the sensors are available in a version with integrated
sensor heating.

Process pressure 0.7 to 4 bar (10.15 to 58 psi)

Mechanical construction
Dimensions
109 (4.29) A B

26 (1.02)
137 (5.39)

28 (1.1)

a
ø75 (2.95)

A0036335

9 FDU90-*G*** (G1 and G1-1/2 thread); FDU90-*N*** (NPT 1 and NPT 1-1/2 thread). Unit of
measurement mm (in)
A Cable gland
B Pipe adapter
a Front thread; G1-1/2 or NPT1-1/2
b Rear thread; G1 or NPT1

12 Endress+Hauser
Prosonic S FDU90

121 (4.76) 85 (3.35) 28 (1.1)

86 (3.39)
26 (1.02)

58 (2.28)
a ø75 (2.95)

89 (3.5) 8 (0.31)

R2
.5
(0
.1)

B A
A0044086

 10 FDU90-*W*** (ceiling mounting). Unit of measurement mm (in)


A Cable gland
B Pipe adapter
a Front thread; G1-1/2 or NPT1-1/2

Dimensions of G1" counter


nut

2 (0.08)

8 (0.31)
2 (0.08)

1 G 1"

41 mm
A0036333

 11 Counter nut; dimensions. Unit of measurement mm (in)

• The counter nut is included in the delivery for the following sensors:
FDU90-*G*** (rear G1 thread)
• The counter nut is not suitable for NPT threads.

Weight Weight including cable 5 m (16 ft))


• Excluding flooding protection tube: approx. 0.9 kg (1.98 lb)
• Including flooding protection tube: approx. 1.0 kg (2.21 lb)

Endress+Hauser 13
Prosonic S FDU90

Materials
3 4
5
2
6
1

A0038714

 12 Materials
1 Sensor housing: PVDF
2 Counter nut: PA6.6
3 Cable gland: PA
4 Pipe adapter: CuZn nickel-plated
5 O-ring: EPDM
6 Seal: EPDM

Materials of connecting cable PVC

Material of G1" counter nut • Counter nut: PA6.6


• Seal (included in the delivery): EPDM

Certificates and approvals


CE mark The measuring system meets the legal requirements of the applicable EU Directives. These are listed
in the corresponding EU Declaration of Conformity along with the standards applied.
Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.

RoHS The measuring system complies with the substance restrictions of the Restriction on Hazardous
Substances Directive 2011/65/EU (RoHS 2).

RCM-Tick marking The supplied product or measuring system meets the ACMA (Australian Communications and Media
Authority) requirements for network integrity, interoperability, performance characteristics as well
as health and safety regulations. Here, especially the regulatory arrangements for electromagnetic
compatibility are met. The products are labelled with the RCM- Tick marking on the name plate.

A0029561

Ex approval Available Ex approvals: see Product Configurator


Sensors with an Ex approval can be connected to the FMU90 transmitter without an Ex
approval.

Other standards and EN 60529


guidelines Degrees of protection provided by enclosures (IP code)
EN 61326 series
EMC product family standard for electrical equipment for measurement, control and laboratory use
NAMUR
User association of automation technology in process industries

14 Endress+Hauser
Prosonic S FDU90

Ordering information
Ordering information Detailed ordering information is available for your nearest sales organization
www.addresses.endress.comor in the Product Configurator under www.endress.com
1. Click Corporate
2. Select the country
3. Click Products
4. Select the product using the filters and search field
5. Open the product page
The Configuration button to the right of the product image opens the Product Configurator.

Product Configurator - the tool for individual product configuration


• Up-to-the-minute configuration data
• Depending on the device: Direct input of measuring point-specific information such as
measuring range or operating language
• Automatic verification of exclusion criteria
• Automatic creation of the order code and its breakdown in PDF or Excel output format
• Ability to order directly in the Endress+Hauser Online Shop

5-point linearity protocol Conditions for 5-point linearity protocol


• The 5-point linearity protocol applies for the entire measuring system, consisting of the sensor
and transmitter. When ordering, specify the transmitter sensor input where the sensor is to be
tested.
• The linearization test is conducted under the reference operating conditions of the transmitter.

Position of the linearization points


• The 5 points of the linearity protocol are evenly distributed over the span S.
• In order to define the span, values for Empty calibration (E) and Full calibration (F) must be
specified when ordering.
• The specified values are only used to create the linearity protocol. Empty calibration and Full
calibration are then reset to their factory settings.

Conditions for defining the span

R
A

100%
E
F

0%
A0019526

 13 Variables to define the span


R Reference point (sensor membrane)
E "Empty calibration" (distance from sensor membrane to 0%-point)
F "Full calibration" (distance from 0%-point to 100%-point)
A Distance from sensor membrane to 100%-point

• E ≤ 3 000 mm (118 in)


• F =100 to 2 900 mm (3.94 to 114 in)
• A ≥ 160 mm (6.3 in)

Endress+Hauser 15
Prosonic S FDU90

Scope of delivery • Ordered version of the sensor


• For certified versions: Safety Instructions (XAs)
• For sensors with sensor heater: terminal module for installation in the field housing of the FMU90
transmitter
• For sensors with G1" process connection: counter nut (PA6.6) and seal (EPDM)

Accessories
Sensor extension cable • Maximum permissible total length (sensor cable + extension cable): 300 m (984 ft)
• The sensor cable and extension cable are the same type of cable.
Sensor without sensor heater
• Cable type: LiYCY 2x(0.75)
• Material: PVC
• Ambient temperature:–40 to +105 °C (–40 to +221 °F)
• Order number: 71027742
Sensor with sensor heater
• Cable type: LiYY 2x(0.75)D+2x0.75
• Material: PVC
• Ambient temperature:–40 to +105 °C (–40 to +221 °F)
• Order number: 71027746

Weather protection cover


90 (3.54)

ø98 (3.86)

A0036332

 14 Weather protection cover. Unit of measurement mm (in)

• Material: PVDF
• Order number: 52025686

16 Endress+Hauser
BANI GHALEB WASTEWATER TREATMENT PLANT

10- Pressure Switch

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

- WIKA

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

PRESSURE SWITCH

MANUFACTURER: - WIKA

MODEL: - PGS23

switch GAUGE PGS23.100/160

pressure gauge with switches,

bourdon tube measuring system, stainless steel

Specifications according to data sheet: PV 22.02 and AC 08.01

switch: magnetic snap action switch, model 821

first switch operation: change over (3)

Electrical connection: plug sidewise

Nominal size: 100

Measuring range: gauge pressure range

Process connection: 1/2 NPT

Connection location: lower mount

Liquid Damping (case filling): with

Case: with pressure blowout disk

Pressure Gauge Standard: International (standard Europe)

Accuracy class: class 1.0

Case filling fluid: Silicon oil M50

Window: laminated safety glass

Ingress protection: IP 65

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Permissible medium temperature: -20 ... +100 °C (-4 ... +212 °F)

Permissible ambient temperature: -20 … +60 °C

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


Pressure

Bourdon tube pressure gauge with switch contacts


For the process industry, NS 100 and 160
Models PGS23.100 and PGS23.160
WIKA data sheet PV 22.02

k for further approvals see


page 8

Applications
■■ Control and regulation of processes
■■ Monitoring of plants and switching of circuits
■■ For gaseous and liquid aggressive media that are
not highly viscous or crystallising, also in aggressive
environments
■■ Chemical industry, petrochemical industry, power plants,
mining, on-/offshore, environmental technology, machine
building and general plant construction

Special features
■■ Up to 4 switch contacts per instrument
■■ Also available with case filling for high dynamic pressure
loads or vibrations
■■ Instruments with inductive contacts for use in hazardous
areas
■■ Instruments with contacts for PLC applications
■■ Instruments optionally available in safety version S3 per Model PGS23.100 with switch contact model 831.1
EN 837

Description

Wherever the process pressure has to be indicated locally Switch contacts consisting of several contacts can also be
and, at the same time, circuits need to be switched, the set to a single set point. Contact actuation is made when the
model PGS23.1x0 switchGAUGE finds its use. actual value pointer travels beyond or below the desired set
point.
Switch contacts (electrical switch contacts) make or break an
electric control circuit dependent upon the pointer position The pressure gauge is manufactured in accordance with
of the indicating measuring instrument. The switch contacts DIN 16085 and fulfils all requirements of the relevant stand-
are adjustable over the full extent of the scale range (see ards (EN 837-1) and regulations for the on-site display of the
DIN 16085), and are mounted predominantly below the dial, working pressure of pressure vessels.
though also partly on top of the dial. The instrument pointer
(actual value pointer) moves freely across the entire scale As switch contacts, magnetic snap-action contacts, reed
range, independent of the setting. switches, inductive contacts and electronic contacts are
The set pointer can be adjusted using a removable adjust- available. Inductive contacts can be used in hazardous
ment key in the window. areas. For triggering programmable logic controllers (PLC),
electronic contacts and reed switches can be used.

WIKA data sheet PV 22.02 ∙ 07/2019 Page 1 of 17

Data sheets showing similar products:


switchGAUGE, for the process industry, NS 63; model PGS23; see data sheet PV 22.03
switchGAUGE, stainless steel case, NS 100 and 160; model PGS21; see data sheet PV 22.01
Specifications

Models PGS23.100 and PGS23.160


Nominal size in mm ■■ 100
■■ 160

Accuracy class 1.0


Scale ranges 0 ... 0.6 bar [0 ... 8.7 psi] to 0 ... 1,600 bar [0 ... 23,206 psi]
other units (e.g. psi, kPa) available
or all other equivalent vacuum or combined pressure and vacuum ranges
Scale Single scale
Option:
Dual scale
Pressure limitation
Steady Full scale value
Fluctuating 0.9 x full scale value
Short time 1.3 x full scale value
Connection location ■■ Lower mount (radial)
■■ Lower back mount

Process connection ■■ G½B


■■ G¼B
■■ G⅜B
■■ ½ NPT
■■ M20 x 1.5
others on request
Permissible temperature 1)
Medium +200 °C [+392 °F] max. with unfilled instruments
+100 °C [+212 °F] max. with filled instruments
Ambient -20 ... +60 °C [-4 ... 140 °F]
Temperature effect When the temperature of the measuring system deviates from the reference temperature
(+20 °C): max. ±0.4 %/10 K of full scale value
Case ■■ Version S1 per EN 837: With blow-out device in case back
■■ Safety version S3 per EN837: With solid baffle wall (Solidfront) and blow-out back

Case filling Without


Option:
With case filling
Wetted materials
Process connection, pressure element Stainless steel 316L, option: Monel (model PGS26)
Non-wetted materials
Case, movement, bayonet ring Stainless steel
Dial Aluminium, white, black lettering
Instrument pointer Aluminium, black
Set pointer Aluminium, red
Window Laminated safety glass
Ingress protection per IEC/EN 60529 IP65 2)
Option:
IP66
Electrical connection Cable socket PA 6, black
Per VDE 0110 insulation group C/250 V
Cable gland M20 x 1.5
Strain relief
6 screw terminals + PE for conductor cross-section 2.5 mm²
For dimensions see page 9
others on request
1) For hazardous areas, the permissible temperatures of the contact model 831 shall apply exclusively (see page 5). These must not be exceeded at the instrument either (for details see
operating instructions). If necessary, measures for cooling (e.g. syphon, instrumentation valve, etc.) have to be taken.
2) Ingress protection IP54 with safety version case and connection location lower back mount.

WIKA data sheet PV 22.02 ∙ 07/2019 Page 2 of 17


Switch contacts

Magnetic snap-action contact model 821 Reed switch model 851


■■ No control unit and no power supply required ■■ No control unit and no power supply required
■■ Direct switching up to 250 V, 1 A ■■ Direct switching up to 250 V, 1 A
■■ Up to 4 switch contacts per measuring instrument ■■ For direct triggering of a programmable logic controller
(PLC)
Inductive contact model 831 ■■ Free from wear as without contact
■■ Suitable for use in hazardous areas with corresponding ■■ NS 100: Maximum two change-over contacts per
control unit (model 904.xx) measuring instrument
■■ Long service life due to non-contact sensor ■■ NS 160: Maximum one change-over contact per measur-
■■ Low influence on the indication accuracy ing instrument (switching voltages AC < 50 V and
■■ Fail-safe switching at high switching frequency DC < 75 V, switch contact not adjustable from outside)
■■ Insensitive to corrosion
■■ Also available in safety version Switching function
■■ Up to 3 switch contacts per measuring instrument The switching function of the switch is indicated by index 1,
2 or 3.
Electronic contact model 830 E Model 8xx.1: Normally open (clockwise pointer motion)
■■ For direct triggering of a programmable logic controller
Model 8xx.2: Normally closed (clockwise pointer motion)
(PLC)
■■ 2-wire system (option: 3-wire system) Models 821.3 Change-over; one contact breaks and one
■■ Long service life due to non-contact sensor and 851.3: contact makes simultaneously when pointer
■■ Low influence on the indication accuracy reaches set point
■■ Fail-safe switching at high switching frequency
■■ Insensitive to corrosion For further information on switch contacts, see data sheet
■■ Up to 3 switch contacts per measuring instrument AC 08.01

Other versions

■■ Contact model 821 with separate circuits


■■ Contact model 821 as change-over contact (break or
make simultaneously at the set point)
■■ Contact model 821 with cable break monitoring (parallel
resistance 47 kΩ and 100 kΩ)
■■ Contact materials for contact model 821: Platinum-iridium
alloy and gold-silver alloy
■■ Contacts fixed, without contact adjustment lock
■■ Contact adjustment lock leaded
■■ Contact adjustment key fixed
■■ Connector (instead of cable socket)

WIKA data sheet PV 22.02 ∙ 07/2019 Page 3 of 17


Specifications for instruments with magnetic snap-action contact model 821

Measuring span Nominal size Max. number of contacts Switching current range I Switch version 1)
≤ 1.0 bar 100, 160 1 0.02 ... 0.3 A L
> 1.0 bar 100, 160 1 0.02 ... 0.6 A S
≤ 1.6 bar 100, 160 2 0.02 ... 0.3 A L
> 1.6 bar 100, 160 2 0.02 ... 0.6 A S
≤ 4.0 bar 100 3 or 4 0.02 ... 0.3 A L
> 4.0 bar 100 3 or 4 0.02 ... 0.6 A S
≤ 2.5 bar 160 3 or 4 0.02 ... 0.3 A L
> 2.5 bar 160 3 or 4 0.02 ... 0.6 A S

1) Design of the contact coil: Version “L” = light-weight, version “S” = heavy

The recommended setting range of the contacts is 25 ... 75 % of the scale (0 ... 100 % on request).
Contact material (standard): Silver-nickel, gold-plated

Setting the contacts


The recommended minimum clearance between 2 contacts is 20 % of the measuring span.
The switch hysteresis is 2 ... 5 % (typical).

Characteristics Unfilled instruments Filled instruments


Resistive load Resistive load
Switch version “S” Switch version “L” Switch version “S” Switch version “L”
Rated operating voltage Ueff ≤ 250 V ≤ 250 V
Rated operating current
Switch-on current ≤ 1.0 A ≤ 0.5 A ≤ 1.0 A ≤ 0.5 A
Switch-off current ≤ 1.0 A ≤ 0.5 A ≤ 1.0 A ≤ 0.5 A
Continuous current ≤ 0.6 A ≤ 0.3 A ≤ 0.6 A ≤ 0.3 A
Switching power ≤ 30 W / ≤ 50 VA ≤ 20 W / ≤ 20 VA

Recommended contact load with resistive and inductive loads


Operating voltage Unfilled instruments Filled instruments
Resistive load Inductive load Resistive load Inductive load
Direct Alternating cos ϕ > 0.7 Direct Alternating cos ϕ > 0.7
current current current current
DC 220 V / AC 230 V 100 mA 120 mA 65 mA 65 mA 90 mA 40 mA
DC 110 V / AC 110 V 200 mA 240 mA 130 mA 130 mA 180 mA 85 mA
DC 48 V / AC 48 V 300 mA 450 mA 200 mA 190 mA 330 mA 130 mA
DC 24 V / AC 24 V 400 mA 600 mA 250 mA 250 mA 450 mA 150 mA

WIKA data sheet PV 22.02 ∙ 07/2019 Page 4 of 17


Specifications for instruments with inductive contact model 831

Measuring span Nominal size Case version Max. number of contacts


0.6 bar 100, 160 S1 1
0.6 bar 160 S3 1
1.0 bar 100, 160 S1 2
1.0 bar 100 S3 1
1.0 bar 160 S3 2
≥ 1.6 bar 100, 160 S1, S3 3

Legend:
S1 = Standard version, with blow-out device (per EN 837)
S3 = Safety version, Solidfront (per EN 837)

The recommended setting range of the contacts is 10 ... 90 % of the scale (0 ... 100 % on request).

Setting of contacts to identical set point


Up to 2 contacts can be set to an identical set point. For a version with 3 contacts this is not possible. The left (no. 1) or right
(no. 3) contact may not be set to the same set point as the other 2 contacts. The required displacement is approx. 30°, option-
ally to the right or to the left.

Available contact versions


■■ 831-N
■■ 831-SN, safety version 1)
■■ 831-S1N, safety version 1), inverted signal

1) only operate with a corresponding isolating amplifier (model 904.3x)

Permissible temperature ranges


T6 T5 ... T1 T135 °C
-20 ... +60 °C -20 ... +70 °C -20 ... +70 °C

For further information on hazardous areas, see operating instructions.

Associated isolating amplifiers and control units


Model Version Ex version
904.28 KFA6 - SR2 - Ex1.W 1 contact yes
904.29 KFA6 - SR2 - Ex2.W 2 contacts yes
904.30 KHA6 - SH - Ex1 1 contact yes - safety equipment
904.33 KFD2 - SH - Ex1 1 contact yes - safety equipment
904.25 MSR 010-I 1 contact no
904.26 MSR 020-I 2 contacts no
904.27 MSR 011-I Two-point control no

WIKA data sheet PV 22.02 ∙ 07/2019 Page 5 of 17


Specifications for instruments with electronic contact model 830 E

Measuring span Nominal size Case version Max. number of contacts


0.6 bar 100, 160 S1 1
0.6 bar 160 S3 1
1.0 bar 100, 160 S1 2
1.0 bar 100 S3 1
1.0 bar 160 S3 2
≥ 1.6 bar 100, 160 S1, S3 2

Legend:
S1 = Standard version, with blow-out device (per EN 837)
S3 = Safety version, Solidfront (per EN 837)

The recommended setting range of the contacts is 10 ... 90 % of the scale (0 ... 100 % on request).

Setting of contacts to identical set point


Up to 2 contacts can be set to an identical set point. For a version with 3 contacts this is not possible. The left (no. 1) or right
(no. 3) contact may not be set to the same set point as the other 2 contacts. The required displacement is approx. 30°, option-
ally to the right or to the left.

Characteristics
Contact version Normally open, normally closed
Type of output PNP transistor
Operating voltage DC 10 ... 30 V
Residual ripple max. 10 %
No-load current ≤ 10 mA
Switching current ≤ 100 mA
Residual current ≤ 100 µA
Voltage drop (with Imax.) ≤ 0.7 V
Reverse polarity protection Conditional UB (the switched output 3 or 4 must never be set directly to minus)
Anti-inductive protection 1 kV, 0.1 ms, 1 kΩ
Oscillator frequency approx. 1,000 kHz
EMC per EN 60947-5-2

2-wire system (standard) 3-wire system

Measuring instrument PLC Measuring instrument PLC


4 2
+UB +UB

1 1
- -

PNP RL (load) PNP 3

RL (load)

With double contact With double contact

2. contact 2. contact

PNP RL (2. load) PNP 4

RL (2. load)

WIKA data sheet PV 22.02 ∙ 07/2019 Page 6 of 17


Specifications for instruments with reed switch model 851

Measuring span Nominal size Case version Max. number of contacts


≥ 1.0 bar 100, 160 S1, S3 1) 1
≥ 1.6 bar 100, 160 S1, S3 1) 2

1) Case version S3 with NS 100

Legend:
S1 = Standard version, with blow-out device (per EN 837)
S3 = Safety version, Solidfront (per EN 837)

Switching power Pmax 60 W / 60 VA


Switching current 1A

Characteristics
Contact version Change-over contact
Type of contact Bistable
Max. switching voltage AC/DC 250 V
Min. switching voltage Not required
Switching current AC/DC 1 A
Min. switching current Not required
Transport current AC/DC 2 A
cos ϕ 1
Switching power 60 W/ VA
Contact resistance (static) 100 mΩ
Insulation resistance 109 Ω
Breakdown voltage DC 1,000 V
Switching time incl. contact chatter 4.5 ms
Contact material Rhodium
Switch hysteresis 3 ... 5 %

■■ The limit values presented here must not be exceeded.


■■ When using two contacts, these cannot be set to the same point. Depending on the switching function, a minimum clear-
ance of 15 ... 30° is required.
■■ The setting range of the contacts is 10 ... 90 % of the scale.
■■ The switching function can be set in manufacturing such that the reed contact will actuate exactly at the required switch
point. For this, we need the switching direction to be specified on order.

WIKA data sheet PV 22.02 ∙ 07/2019 Page 7 of 17


Approvals

Logo Description Country


EU declaration of conformity European Union
■■EMC directive
■■Pressure equipment directive
■■Low voltage directive
■■RoHS directive
■■ATEX directive (option) 1)
Hazardous areas
- Ex ia Gas [II 2G Ex ia IIC T6/T5/T4 Gb]
Dust [II 2D Ex ia IIIB T135°C Db]

IECEx (option) 1) International


Hazardous areas
- Ex ia Gas [Ex ia IIC T6/T5/T4 Gb]
Dust [Ex ia IIIB T135°C Db]

EAC (option) Eurasian Economic Community


■■EMC directive
■■Pressure equipment directive
■■Low voltage directive
■■Hazardous areas 1)
GOST (option) Russia
Metrology, measurement technology
KazInMetr (option) Kazakhstan
Metrology, measurement technology
- MTSCHS (option) Kazakhstan
Permission for commissioning
BelGIM (option) Belarus
Metrology, measurement technology
- CRN Canada
Safety (e.g. electr. safety, overpressure, ...)

1) Only for instruments with inductive contact model 831

Certificates (option)
■■ 2.2 test report per EN 10204 (e.g. state-of-the-art
manufacturing, indication accuracy)
■■ 3.1 inspection certificate per EN 10204 (e.g. indication
accuracy)

Approvals and certificates, see website

Accessories
■■ Panel mounting flange, polished stainless steel
■■ Surface mounting flange, stainless steel
■■ Sealings (model 910.17, see data sheet AC 09.08)
■■ Valves (models IV20/IV21, see data sheet AC 09.19, and
models IV10/IV11, see data sheet AC 09.22)
■■ Syphons (model 910.15, see data sheet AC 09.06)
■■ Overpressure protector (model 910.13, see data sheet
AC 09.04)
■■ Cooling element (model 910.32, see data sheet AC 09.21)
■■ Diaphragm seal

WIKA data sheet PV 22.02 ∙ 07/2019 Page 8 of 17


Dimensions in mm
Cable socket

Contact models: 821 and 851 Contact models: 831 und 830 E

14062234.01

14336089.01
Only use cable with a Only use cable with a
diameter of 5 ... 10 mm diameter of 7 ... 13 mm

49.5
68

M20x1,5

M20x1,5

WIKA data sheet PV 22.02 ∙ 07/2019 Page 9 of 17


switchGAUGE model PGS23.100 with switch contact model 821, 831 or 830 E

Lower mount (radial)


≤ 16 bar with vent valve

11417412.01
> 16 bar without vent valve

removable
adjustment key

For cable socket


dimensions see
page 9

G ... Process connection

Type of contact Dimensions in mm Process Dimensions in mm


X Y connection h ±1 S2 S3 S4 S5 S6
Single or double contact 88 55 G½B 87 6 20 3 17 17.5
Double (change-over) contact 113 80 G¼B 80 5 13 2 11 9.5
Triple contact 96 63 G⅜B 83 5.5 16 3 13 13
Quadruple contact 113 80 ½ NPT 86 - 19 - - -

Lower back mount

11417421.02
≤ 16 bar with vent valve
> 16 bar without vent valve

removable
adjustment key

For cable socket


dimensions see
page 9
G ... Process connection

Type of contact Dimensions in mm Process Dimensions in mm


X Y connection b S2 S3 S4 S5 S6
Single or double contact 88 55 G½B 33.5 6 20 3 17 17.5
Double (change-over) contact 113 80 G¼B 26.5 5 13 2 11 9.5
Triple contact 96 63 G⅜B 29.5 5.5 16 3 14 13
Quadruple contact 113 80 ½ NPT 32.5 - 19 - - -

WIKA data sheet PV 22.02 ∙ 07/2019 Page 10 of 17


switchGAUGE model PGS23.100 (safety version) with switch contact model 821, 831 or 830 E

Lower mount (radial)

11417005.01
removable adjust-
ment key

For cable socket


dimensions see
page 9

G ... Process connection

Type of contact Dimensions in mm Process Dimensions in mm


X Y connection h ±1 S2 S3 S4 S5 S6
Single or double contact 97 55 G½B 87 6 20 3 17 17.5
Double (change-over) contact 122 80 G¼B 80 5 13 2 11 9.5
Triple contact 105 63 G⅜B 83 5.5 16 3 14 13
Quadruple contact 122 80 ½ NPT 86 - 19 - - -

Lower back mount

11417013.02
removable
adjustment key

For cable socket


dimensions see
page 9

G ... Process connection

Type of contact Dimensions in mm Process Dimensions in mm


X Y connection b S2 S3 S4 S5 S6
Single or double contact 97 55 G½B 33.5 6 20 3 17 17.5
Double (change-over) contact 122 80 G¼B 26.5 5 13 2 11 9.5
Triple contact 105 63 G⅜B 29.5 5.5 16 3 14 13
½ NPT 32.5 - 19 - - -

WIKA data sheet PV 22.02 ∙ 07/2019 Page 11 of 17


switchGAUGE model PGS23.160 with switch contact model 821, 831 or 830 E

Lower mount (radial)

1543369.01
≤ 16 bar with vent valve
> 16 bar without vent valve

removable
adjustment key

For cable socket


dimensions see
page 9

G ... Process connection

Type of contact Dimensions in mm Process Dimensions in mm


X connection h ±1 S2 S3 S4 S5 S6
Single, double or triple contact 102 1) G½B 118 6 20 3 17 17.5
Double (change-over) contact, 116 1) G¼B 111 5 13 2 11 9.5
quadruple contact G⅜B 114 5.5 16 3 14 13
½ NPT 117 - 19 - - -

1) Plus 14 mm with pressure ranges ≥ 0 ... 100 bar

WIKA data sheet PV 22.02 ∙ 07/2019 Page 12 of 17


Lower back mount

1584839.01
≤ 16 bar with vent valve
> 16 bar without vent valve

removable
adjustment key

For cable socket


dimensions see
page 9

G ... Process connection

Type of contact Dimensions in mm Process Dimensions in mm


X connection b S2 S3 S4 S5 S6
Single, double or triple contact 105 G½B 33.5 6 20 3 17 17.5
Double (change-over) contact, 119 G¼B 26.5 5 13 2 11 9.5
quadruple contact G⅜B 29.5 5.5 16 3 14 13
½ NPT 32.5 - 19 - - -

WIKA data sheet PV 22.02 ∙ 07/2019 Page 13 of 17


switchGAUGE model PGS23.160 (safety version) with switch contact model 821, 831 or 830 E

Lower mount (radial)

0406090.07
Type of contact Dimensions in mm Process Dimensions in mm
X Y Z connection h ±1 S2 S3 S4 S5 S6
Single or double contact 141 30.5 1) 48 G½B 118 6 20 3 17 17.5
Triple contact 153.5 30.5 1) 60.5 ½ NPT 117 - 19 - - -
M20 x 1.5 118 6 20 3 17 17.5
1) Plus 17 mm with pressure ranges ≤ 0 ... 60 bar

WIKA data sheet PV 22.02 ∙ 07/2019 Page 14 of 17


switchGAUGE model PGS23.100 with switch contact model 851.3 or 851.33

Lower mount (radial)

11421955.01
removable
adjustment key

For cable socket


dimensions see
page 9

G ... Process connection

Process Dimensions in mm
connection h ±1 S2 S3 S4 S5 S6
G½B 87 6 20 3 17 17.5
G¼B 80 5 13 2 11 9.5
G⅜B 83 5.5 16 3 14 13
½ NPT 86 - 19 - - -

Lower back mount

14034487.01
removable
adjustment key

For cable socket


dimensions see
page 9
G ... Process connection

Process Dimensions in mm
connection h ±1 S2 S3 S4 S5 S6
G½B 103 6 20 3 17 17.5
G¼B 96 5 13 2 11 9.5
G⅜B 99 5.5 16 3 14 13
½ NPT 102 - 19 - - -

WIKA data sheet PV 22.02 ∙ 07/2019 Page 15 of 17


switchGAUGE model PGS23.100 (safety version) with switch contact model 851.3 or 851.33

Lower mount (radial)

14034797.01
removable
adjustment key

For cable socket


dimensions see
page 9

G ... Process connection

Process Dimensions in mm
connection h ±1 S2 S3 S4 S5 S6
G½B 87 6 20 3 17 17.5
G¼B 80 5 13 2 11 9.5
G⅜B 83 5.5 16 3 13 13
½ NPT 86 - 19 - - -

Lower back mount

14034471.01
removable
adjustment key

For cable socket


dimensions see
page 9
G ... Process connection

Process Dimensions in mm
connection h ±1 S2 S3 S4 S5 S6
G½B 112 6 20 3 17 17.5
G¼B 105 5 13 2 11 9.5
G⅜B 108 5.5 16 3 14 13
½ NPT 111 - 19 - - -

WIKA data sheet PV 22.02 ∙ 07/2019 Page 16 of 17


switchGAUGE model PGS23.160 with switch contact model 851.3 or 851.33

Lower mount (radial)

removable
adjustment key

For cable
socket
dimensions
see page 9

14021931.01
G ... Process connection

Process Dimensions in mm
connection h ±1 S2 S3 S4 S5 S6
G½B 118 6 20 3 17 17.5
G¼B 111 5 13 2 11 9.5
G⅜B 114 5.5 16 3 14 13
½ NPT 117 - 19 - - -

Ordering information
Model / Nominal size / Contact model / Contact version / Connection location / Process connection / Options

© 01/2009 WIKA Alexander Wiegand SE & Co. KG, all rights reserved.
The specifications given in this document represent the state of engineering at the time of publishing.
We reserve the right to make modifications to the specifications and materials.
07/2019 EN

WIKA data sheet PV 22.02 ∙ 07/2019 Page 17 of 17

WIKA Alexander Wiegand SE & Co. KG


Alexander-Wiegand-Straße 30
63911 Klingenberg/Germany
Tel. +49 9372 132-0
Fax +49 9372 132-406
info@wika.de
www.wika.de
BANI GHALEB WASTEWATER TREATMENT PLANT

11- Magnetic Flowmeter

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

- E+H

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Magnetic Flowmeter

Manufacturer: Endress + Hauser

Model: - Proline Promag W 400

Description: Versatile standard flowmeter for the water and wastewater

industry.

Reliable measurement at constant accuracy with 0 x DN inlet run and no

pressure loss.

Ideal for water measurement, e.g. drinking water, utility water and

industrial/municipal wastewater.

Diameter: DN150, 6 Inch

Measuring principle: Electromagnetic

Measured variables: Volume flow, conductivity, mass flow

Outputs (passive): Current.

Output: 4 – 20 mA

Temperature: Liner material hard rubber: 0 to +80 °C (+32 to +176 °F)

Liner material polyurethane: –20 to +50 °C (–4 to +122 °F)

Transmitter: Sensor for remote transmitter (order transmitter separately)

Country of origin: - Canada / USA / Europe

Place of installation: - WAS PUMPS OUTLET

IP: Transmitter remote version: IP66/67, Type 4X enclosure

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

- Siemens

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Magnetic Flowmeter

Manufacturer: Siemens

Model: - SITRANS FM MAG 5100 W

Description: - SITRANS FM MAG 5100 W Electromagnetic flow sensor,

flanged,

diameter DN 15 to DN 1200 (1/2" to 48"). Suitable for volume flow

measurement of

liquids (conductive), for applications in water abstraction, water &

wastewater treatment,

water distribution networks, custody transfer metering.

Diameter: DN150, 6 Inch

Flange norm/Pressure rating: EN 1092-1, PN 10

Flange material: Carbon steel ASTM A 105, corrosion-resistant coating of

category C4

Liner material: Liner Material: Hard NBR Rubber

Electrode material: Hastelloy C-276 incl. grounding electrodes

Transmitter: Sensor for remote transmitter (order transmitter separately)

Cable glands/terminal box: Metric Polyamide terminal box or 6000 I

compact.

Outputs (passive): Current.

Output: 4 – 20 mA

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d


BANI GHALEB WASTEWATER TREATMENT PLANT

Temperature: - -40°C - +121°C (-40°F to 250°F)

Country of origin: - France / Europe

Place of installation: - WAS PUMPS OUTLET

IP: 67 (NEMA 4X)

EA110 – Bani Ghaleb WWTP – 36,000 - 54,000 m3/d

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