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WHITE ALUMINIUM EXTRUSION L.L.C.

N‚N‚Nà@kz�‹€@‚ÏÓ‰flÏ€a@oÌaÎ

TABLE OF CONTENTS
COMPANY PROFILE

CERTIFICATES

MATERIAL SPECIFICATION I

TOLERANCES III

SLIDING DOORS / WINDOWS PROFILES 1

HINGED DOORS / WINDOWS PROFILES 64

CURTAIN WALL PROFILES 99

FIXED LIGHTS PROFILES 133

LOUVERS / SUNBREAKER PROFILES 139

HANDRAILS AND BALUSTRADES PROFILES 144

KITCHEN PROFILES 149

A/C PROFILES 156

TENT PROFILES 159

SCAFFOLDING AND LADDER PROFILES 165

CLAUSTRA PROFILES 169

THRESHOLD PROFILES 174

AMPLIMESH/PANELLING PROFILES 176

SIGN BOARD PROFILES 178

MISCELLANEOUS PROFILES 180

ANGLE PROFILES 186

CHANNEL PROFILES 187

FLAT BAR PROFILES 188

RECTANGULAR BOX/ TUBE PROFILES 189

SQUARE BOX/ TUBE PROFILES 190

ROUND TUBE PROFILES 190

SQUARE ROD / BAR PROFILES 191

ROUND ROD / BAR PROFILES 191

TEE PROFILES 191

INDEX 192

P.O.Box: 110464, Abu Dhabi, U.A.E., Tel: +971 2 5500947, Fax: +971 2 5500948
Email: whitex@eim.ae, Web.: www.whiteextrusion.com
WHITE ALUMINIUM EXTRUSION L.L.C. N‚N‚Nà@kz�‹€@‚ÏÓ‰flÏ€a@oÌaÎ

MATERIAL SPECIFICATION
MECHANICAL PROPERTIES AND CHEMICAL COMPOSITION OF ALUMINIUM ALLOY AA6063, AA6061 AND
AA6082 IN TEMPER T5& T6

INTERNATIONAL STANDARD COMPLIANCE:


Extrusion Dimension Tolerance: “BS EN 755-9:2008. Aluminium and Aluminium Alloys - Extruded Rod /Bar,
tube and profiles”. Profiles tolerances on dimensions and form.

Mechanical Properties and Chemical composition of Aluminium ALLOY AA6063,


AA6061 and AA6082 in Temper T5& T6
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TEMPER

T4 : Solution heat treatment and naturally aged to a substantially stable condition.


T5 : Cooled from an elevated temperature shaping process and then artificially age hardened.
T6 : Solution heat treatment and age hardened

FIRE RATING

Aluminium alloys are non-combustible and rated AA (the highest possible under this classification
ystem-BS 476: Part6-755-2).

EXTRUSION PRESS SIZES

1. 16MN Press – Billet Diameter 178mm (7 Inches)


2. 20MN Press – Billet Diameter 203mm (8 Inches)

MAXIMUM SIZE POSSIBLE

Solid : 225mm CCD


Hollow : 200mm CCD

ALLOY CHARACTERISTIC

AA 6063: The most popular extrusion alloy, takes a good surface finish, is corrosion resistant and can be heat treated
for strength.

AA 6061: Most versatile alloy of heat treatable group is an improved magnesium silicide alloy with the ability to develop
strengths somewhat higher than 6063 alloy – good corrosion resistance – used in transportation and structural
applications.

AA 6082: Similarly this alloy has good tensile strength having good extrudability; widely chosen for Automobile profiles
structures with complex sections, structural engineering, Pylons, Platforms, Pipelines, Masts for sailing boats etc.

Mechanical Properties and Chemical composition of Aluminium ALLOY AA6063,


AA6061 and AA6082 in Temper T5& T6
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ALLOY GROUPS
D
GROUP 1
EN AW-6101A, EN AW-6101B, EN AW-6005, EN AW-6005A,
EN AW-6106, EN AW-6008, EN AW-6060, EN AW-6063,
EN AW-6063A, EN AW-6463

GROUP 2
EN AW-6012, EN AW-6018, EN AW-6351, EN AW-6061,
BS EN 755-4 [Square Bars]
EN AW-6261, EN AW 6262, EN AW-6081, EN AW-6082
1. SCOPE
This part of EN 755 specifies the tolerance on dimensions
BS EN 755-3 [Round Bars] and form for aluminum and aluminum alloy extruded
square bars having widths across flats from 10 mm to 220 mm.
1. SCOPE
This part of EN 755 specifies the tolerance on dimensions 2. Tolerance on dimensions and form
and form for aluminum and aluminum alloy extruded round 2.1 Width across flats
bars having diameter in the range from 8 mm up to 320 mm.

2.2 Corner radii


Maximum corner radii are specified in table 2.

2. OVALITY

Ovality is the difference between the maximum and


minimum diameters measured in one cross section.

The maximum permissible ovality is 50% of the tolerance


ranged specified in table 1; e.g. for a diameter tolerance of
±0.22 mm, the maximum permissible ovality is 0.22 mm.

TOLERANCE BS EN 755 SERIES


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2.3 Squareness range from 2 mm up to 240 mm and widths in the range


from 10 mm up to 600 mm.
The deviation from square shall be measured as shown in
figure. Squareness tolerances are specified in Table 3. 2. Tolerance on dimensions and form

2.1 Thickness and width

The tolerance on thickness and width are specified in


Tables 1 and 2 below.

2.2 Corner Radii


Maximum Corner radii are specified in Table 3.

BS EN 755-5

1. SCOPE
This part of EN 755 specifies the tolerance on
dimensions and form of aluminum and aluminum
alloy extruded rectangular bars having thickness in the

TOLERANCE BS EN 755 SERIES


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BS EN 755-7 [Round Tubes and Rectangular Tubes]


1. SCOPE
This part of EN 755 specifies the tolerances on dimensions and form for aluminum and aluminum (OD) from 8
mm to 450 mm (round tube, see figure 1) or with cross-section contained within a circumscribing circle (CD)
from 10 mm to 350 mm (other than round tube, see figure 2), supplied in straight lengths.

Figure 1 – Round Tube Figure 2 – Circumscribing Circle other than Round tube

TOLERANCE BS EN 755 SERIES


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TOLERANCE BS EN 755 SERIES


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BS EN 755-9

1. SCOPE
This part of EN 755 specifies the tolerance on dimensions and form for aluminium and aluminium alloy extruded
profile with a cross section contained with a circumscribing circle not greater than 800mm.

This standard applies to extruded profiles for general engineering applications only.

The Tolerance in this standard only apply to those dimensions that can be physically measured.

2. Tolerance on dimensions
2.1 Cross-sectional dimensions
2.1.1 General
The tolerances on the dimensions below are specified in the relevant tables.
A: wall thickness except those enclosing the hollow spaces in hollow profiles;
B: wall thickness enclosing the hollow spaces in hollow profiles except those between two hollow spaces;
C: wall thickness between two hollow spaces in hollow profiles;
E: the length of the shorter leg of profiles with open ends;
H: all dimensions except wall thickness.

TOLERANCE BS EN 755 SERIES


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The determination to tolerance on cross-sectional dimension H is shown in the following calculation.


Examples of tolerances calculation across open ended profiles.

EXAMPLE 1
Dimension H : 20 mm
Dimension E : 100 mm
Circumscribing circle CD 100 mm to 200 mm

Alloy group 1
The tolerance on H according to table 1 is ±0.40 mm; plus the additional tolerances according to Table 3
which is ±0.60 mm; total tolerances on H are ±1.0 mm.

TOLERANCE BS EN 755 SERIES


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TOLERANCE BS EN 755 SERIES


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WHITE ALUMINIUM EXTRUSION L.L.C. N‚N‚Nà@kz�‹€@‚ÏÓ‰flÏ€a@oÌaÎ
3. Tolerance on form
3.1 Straightness
Deviation from straightness, hs and ht, shall be measured as shown in the figure with the profile placed on a
horizontal base plate so that its own mass decreases the deviation.
The Straightness tolerance ht, shall not exceed 1.5 mm/m length. Local deviation hs from straightness shall not
exceed 0.6 mm/300mm length.

Measurement of deviation from straightness


Deviation from straightness, hs and ht, shall be measured as shown in the figure with the profile placed on a
horizontal base plate so that its own mass decreases the deviation.
The Straightness tolerance ht, shall not exceed 1.5 mm/m length. Local deviation hs from straightness shall not
exceed 0.6 mm/300mm length.
3.2 Convexity – Concavity
The convexity – concavity shall be measured as shown in the figure. The maximum allowable deviation on
convexity – concavity for solid and hollow profiles shall be as specified in Table 6 as a function of profile thickness
width W and thickness t.

Measurement of convexity – concavity

In any case of solid and hollow profiles with the width W of at least 150 mm, the local deviation F1, shall not
exceed 0.7 mm for any 100 mm of width W1.

TOLERANCE BS EN 755 SERIES


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3.3 Twist

Twist T shall be measured as shown in the figure by placing the profile on the flat baseplate the profile resting
under own mass, and measuring the maximum distance at any point along the length between the bottom
surface of the profile and the basplate surface. Tolerance shall be as specified in Table 7 as a function of the
width W and the length L of profile.

Measurement of twist

2.4 Angularity
The deviation from a specified angle shall be measured as show in the figure below. The angularity tolerance
for the right angles shall be specified in Table 8 as a function of profile width W. The maximum allowable devia-
tion a in an angle other than a right angle shall be ±1°.

In the case of unequal side lengths the tolerance on the angularity shall apply to the shorter side of the angle,
i.e. it is measured starting from the longer side.

TOLERANCE BS EN 755 SERIES


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TOLERANCE BS EN 755 SERIES


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SLIDING DOORS & WINDOWS SERIES 120MM
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SLIDING DOORS & WINDOWS SERIES 120MM
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SLIDING DOORS & WINDOWS SERIES 120MM
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SLIDING DOORS & WINDOWS SERIES 120MM
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SLIDING DOORS & WINDOWS SERIES 120MM
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SLIDING DOORS & WINDOWS SERIES 105MM
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SLIDING DOORS & WINDOWS SERIES 105MM
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SLIDING DOORS & WINDOWS SERIES 105MM
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SLIDING DOORS & WINDOWS SERIES 105MM
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SLIDING DOORS & WINDOWS SERIES 105MM
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SLIDING DOORS & WINDOWS SERIES 105MM
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SLIDING DOORS & WINDOWS SERIES 105MM
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SLIDING DOORS & WINDOWS SERIES 105MM
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SLIDING DOORS & WINDOWS SERIES 105MM
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SLIDING DOORS & WINDOWS SERIES 105MM
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SLIDING DOORS & WINDOWS SERIES 105MM
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SLIDING DOORS & WINDOWS SERIES 105MM
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SLIDING DOORS & WINDOWS SERIES 105MM
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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 100MM

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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 100MM
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SLIDING DOORS & WINDOWS SERIES 92MM
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SLIDING DOORS & WINDOWS SERIES 92MM
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SLIDING DOORS & WINDOWS SERIES 92MM
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SLIDING DOORS & WINDOWS SERIES 80MM (40mm shutters)
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SLIDING DOORS & WINDOWS SERIES 80MM (50mm shutters)
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SLIDING DOORS & WINDOWS SERIES 80MM
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SLIDING DOORS & WINDOWS SERIES 80MM
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SLIDING DOORS & WINDOWS SERIES 55MM
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SLIDING DOORS & WINDOWS SERIES 55MM
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SLIDING DOORS & WINDOWS SERIES
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SLIDING DOORS & WINDOWS SERIES - FLY SCREENS
63
64
42MM HINGED SERIES (ASSEMBLY)
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42MM HINGED SERIES (ASSEMBLY)
66
42MM HINGED SERIES (ASSEMBLY)
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42MM HINGED SERIES (ASSEMBLY)
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42MM HINGED SERIES
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42MM HINGED SERIES
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42MM HINGED SERIES
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42MM HINGED SERIES
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42MM HINGED SERIES
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42MM HINGED SERIES
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42MM HINGED SERIES
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42MM HINGED SERIES
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42MM HINGED SERIES
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42MM HINGED SERIES
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42MM HINGED SERIES
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42MM HINGED SERIES
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42MM HINGED SERIES
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42MM HINGED SERIES
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45MM HINGED SERIES
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45MM HINGED SERIES
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45MM HINGED SERIES
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45MM HINGED SERIES
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45MM HINGED SERIES
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45MM HINGED SERIES
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45MM HINGED SERIES
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45MM HINGED SERIES
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45MM HINGED SERIES
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45MM HINGED SERIES
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45MM HINGED SERIES
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45MM HINGED SERIES
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45MM HINGED SERIES
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45MM HINGED SERIES
96
45MM HINGED SERIES
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45MM HINGED SERIES
98
99
CURTAIN WALL
100
CURTAIN WALL
101
CURTAIN WALL
102
CURTAIN WALL
103
CURTAIN WALL
104
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CURTAIN WALL
105
CURTAIN WALL - 50MM SERIES
106
CURTAIN WALL - 50MM SERIES
107
CURTAIN WALL - 50MM SERIES
108
CURTAIN WALL - 50MM SERIES
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CURTAIN WALL - 50MM SERIES
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CURTAIN WALL - 50MM SERIES
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CURTAIN WALL - 50MM SERIES
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CURTAIN WALL - 50MM SERIES
113
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CURTAIN WALL - 50MM SERIES
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CURTAIN WALL - 50MM SERIES
115
CURTAIN WALL - 60MM SERIES
116
CURTAIN WALL - 60MM SERIES
117
CURTAIN WALL - 60MM SERIES
118
CURTAIN WALL - 50MM/60MM SERIES
119
CURTAIN WALL - 50MM/60MM SERIES
120
CURTAIN WALL - 61.5MM SERIES
121
CURTAIN WALL - 61.5MM SERIES
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CURTAIN WALL - 61.5MM SERIES
123
CURTAIN WALL - 61.5MM SERIES
124
CURTAIN WALL - 61.5MM SERIES
125
CURTAIN WALL - 61.5MM SERIES
126
CURTAIN WALL - 61.5MM SERIES
127
CURTAIN WALL - INNOVATION SYSTEM SERIES
128
CURTAIN WALL - INNOVATION SYSTEM SERIES
129
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CURTAIN WALL - INNOVATION SYSTEM SERIES
130
CLEATING ANGLES
131
CLEATING ANGLES
132
133
FIXED LIGHTS-120MM
134
FIXED LIGHTS-105MM
135
FIXED LIGHTS-100MM
136
FIXED LIGHTS-100MM
137
FIXED LIGHTS-100MM

FIXED LIGHTS 50/42MM

138
139
LOUVERS
140
LOUVERS
141
LOUVERS
142
LOUVERS
143
144
BALUSTRADES
145
97
BALUSTRADES
146
BALUSTRADES
147
BALUSTRADES
148
149
KITCHEN PROFILES
150
KITCHEN PROFILES
151
KITCHEN PROFILES
152
KITCHEN PROFILES
153
KITCHEN PROFILES
154
KITCHEN PROFILES
155
156
A/C PROFILES
157
A/C PROFILES
158
159
TENT PROFILES
160
TENT PROFILES
161
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TENT PROFILES
162
TENT PROFILES
163
TENT PROFILES
164
165
SCAFFOLDING & LADDER
166
SCAFFOLDING & LADDER
167
SCAFFOLDING & LADDER
168
169
CLAUSTRA
170
CLAUSTRA
171
CLAUSTRA
172
CLAUSTRA
173
174
THRESHOLD
175
176
AMPLIMESH / PANELLING
177
97
178
SIGN BOARD
179
180
VARIOUS PROFILES
181
VARIOUS PROFILES
182
HANDLE PROFILES

VARIOUS PROFILES
183
VARIOUS PROFILES
184
185
ANGLE
186
U CHANNEL
187
FLAT BAR
188
RECTANGULAR TUBES/BOX
189
SQUARE TUBE / BOX ROUND TUBE / BOX
190
SQUARE BAR / ROD

ROUND BAR / ROD

TEE PROFILE

191
192
INDEX
193
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INDEX
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INDEX
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INDEX
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INDEX
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INDEX
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INDEX
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