Service Manual

C at e r p i l l a r
Service Manual
D7 & D7E Crawlers
S/n 47A3396 & up
48A6393 & up

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF

CATERPILLAR OR IT’S SUCCESSORS. CATERPILLAR AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

CT-S-D747A3396
 2A-5 Group 10.6
Page 1

SERVICE MANUAL
for

CATERPILLAR ®

D7 TRACTOR
SERIAL NUMBERS 47 A3396-UP AND 48A6393-UP

Section

Engine 10

Starting Engine __________________________________________________ 20

Power Transmission Units ______________________________________ 30

Track Roller Frame _________________________________________________ 40

Seat, Fuel Tank and Miscellaneous ____________________________ 200

FORM NO. RE00028

C.'ERPILLAR®
Caterpillar, Cat and [ll are Trade'Tlarks of Caterpillar Tractor Co. PRINTED IN U.S.A.
 2A-1O Group 20.7
Page 1

ENGINE
TABLE OF CONTENTS

Section Group
Index .... -' . 2A-1O 30.7
Specifications 2A-IO 40.5
Cooling System (Direct Drive) 2A-IO 70.3
Cooling System (Power Shift) 2A-1O 70.4
Water Temperature Regulators 2A-1O 100.6
Fan Group . . . . . . . . . 2A-lO 130.6
Water Pump 2A-IO 140.5
Radiator 2A-IO 160.7
Lubricating System 2A-1O 170.9
Oil Pan 2A-IO 180.5
Oil Pump. 2A-1O 190.4
Oil Coolers (Direct Drive) 2A-1O 200.4
Oil Coolers (Power Shift) 2A-IO 200.5
Oil Filter and Manifold 2A-1O 210.5
Fuel System 8A-IO 230
Fuel Supply Equipment 2A-1O 240.5
Fuel Injection Equipment 2A-IO 250.5
Accessory Drive and Governor 2A-IO 260.4
Air Induction arid Exhaust System 2A-1O 270.5
Turbocharger . . . . . . . . . . 9A-IO 271
Cylinder Heads ....... 2A-1O 280.7
Valves and Valve Mechanism 2A-1O 290.2
Supports 2A-1O 310.5
Timing Gears 2A-1O 320.6
Pistons, Rings and Connecting Rods 8A-IO 340.1
Cylinder Liners BA-lO 350
Main Bearings 8A-IO 360.1
Crankshaft 2A-IO 370.1
Gear-type Balancer 2A-IO 380,3
Flywheel and Flywheel Housing (Direct Drive) 2A-IO 390.4
Flywheel and Flywheel Housing (Power Shift) 2A-IO 390.5
Diesel Engine Removal and Installation
(Direct Drive) 2A-IO 400.6
Diesel Engine Removal and Installation
(Power Shift) 2AIO 400.7
Electrical System . 2A-1O 410.3
 2A-IO Group 30.7
Page 1

ENGINE
INDEX
A Group Page E Group Page

Accessory Drive Housing 260.4 - I Electrical System 410.3 I

Accessory Shaft 260.4 -10 Engine, Aligning 400.6 2
Adjustments: 400.7 2
Fuel Injection Pump Lifter 250.5 - 5 Engine Data 40.5 I
Full Load Speed 260.4 - 4 Exhaust Manifold 270.5 3
Governor 260.4 4 Engine Removal 400.6
Valve Clearance 40.5 - 3 400.7
Air Cleaner 270.5 - 3
Air Inlet Manifold 270.5 - I F
Aligning Engine 400.6 - 2
400.7 - 2 Fan Group 130.6 - I
Alignment, Fan Pulley 130.6 I Filters:
Altitude Operation 271 - 2 Fuel 240.5 - 2
Oil 210.5 - I
Flow of Coolant 70.3 I
B
70.4 - 1
Balancer, Gear-type 380.3 I Flow of Fuel 230 1
Battery 410.3 2 Flow of Lubricating Oil 170.9 I
Bearings: 390.4 1
Connecting Rod 340.1 3 Flywheel 390.5 1
Main 360.1 1 Front Support, Engine 310.5 1
Bell, Suction 190.4 2 Fuel:
Belt Replacement, Fan 130.6 Bypass 240.5 2
Breather, Crankcase 210.5 3 Filter Housing 240.5 - 2
Bushing, Front Support 310.5 - I Injection:
Bypass: Equipment 250.5 - 1
Fuel 240.5 - 2 Pumps 250.5 2
Oil Filter 210.5 - 2 Pump Housing 250.5 3
Pump Lifters 250.5 5
C Valves 250.5 1
System, Diesel 230 1
Camshaft Gear 320.6 - 2 Transfer Pump 240.5 1
Chambers, Precombustion 280.7 - 3
Cleaner, Air 270.5 - 3
G
Cleaning:
Engine Valves 290.2 - 2 Gauge:
Fuel 230 1
Pistons 340.1 2 Oil 170.9 2
Clearances and Tolerances 40.5 Gear:
Compression Release Mechanism 290.2 4 Accessory Drive 260.4 -10
Connecting Rod and Bearings 340.1 I Camshaft 320.6 - 2
Cooler, Oil 200.4 1 Crankshaft 370.1 1
200.5 Idler 320.6 - 2
Cooling System 70.3 Ring, Flywheel 390.4 - I
70.4 Timing 320.6 - 1
Core, Radiator 160.7 Timing Marks 320.6 I
Crankshaft 370.1 Gear-type Balancer 380.3 I
Cylinder Head 280.7 Governor:
Cylinder Liners 350 Adjustments 260.4 - 4
Control Shaft 260.4 - 9
D Operation and Lubrication 260.4 -

Data, Engine 40.5 - I H

Decelerator 260.4 7
Diesel Engine Removal 400.6 I Head, Cylinder 280.7 -
400.7 I Housing:
Directors, Water 280.7 2 Accessory Drive and Governor 260.4
Drive: Flywheel 390.5 I
Accessory 360.4 -10 Fuel Injection Pump 250.5 - 3
Service Meter 260.4 -II Fuel Filter 240.5 - 2
Oil Pump 190.4 - I Timing Gear 320.6
Group 30.7 2A-IO
Page 2 ENGINE
INDEX

Group Page Group Page

Idler Gears 320.6 - 2 Release, Compression 290.2 4

Injection, Fuel 250.5 Ring Gear, Flywheel 390.4
Inlet: 390.5 -
Manifold 270.5 - Rings, Piston 340.1
Valve 290.2 - Rocker Arms, Valve 290.2
Rod, Connecting 340.1 3
L
Lifters: s
Fuel Injection Pump . . . .. .. . 250.5 - 5
Valve 290.2 3
Liners, Cylinder 350 1
Sealed Pressure Overflow 160.7 - 2
Lubricating System 170.9 -
Seals, Liner 350 - 1
Lubrication:
Service Meter 260.4 -10
Service Meter 260.4 -II
Setting Fuel Pump Lifter 250.5 - 5
Piston and Ring 340.1 - 1
Shaft, Accessory Drive 260.4 - 9
Timing Gear 170.9 - 2
Sleeve, Liner 350 1
Specifications 40.5 - 1
M
Springs:
Main Bearings 360.1 Governor 260.4 - 2
Manifolds: Valve 40.5 3
Exhaust 270.5 - Suction Bells 190.4
Fuel 230 Support, Engine Front 310.5
Inlet 270.5 I System, Electrical 410.3
Oil 210.5 - 2
T
0
Oil: Testing Temperature Regulators 100.6 - 1
Bypass Valves Thrust Bearing:
210.5 -
Cooler Camshaft 320.6 - 3
200.4
Crankshaft 360.1 I
200.5
Filters Tightener, Belt 130.6 3
210.5 1
Manifold Timing:
210.5 2
Pan Engine Gears 320,6
180.5
Pump Engine Valves 290.2 3
190.4
Pump Drive Fuel Injection 250.5 5
190.4
Pump Suction Bells Timing Gears 320.6
190.4
Operating Difficulties: Timing Marks 320.6
Engine Coolant Overheating Tolerances 40.5
70.3
Turbocharger 271 1
70.4
Engine Fuel System Installation 270.5 2
230
Engine Lubricating System Lubrication Valve 210.5 2
170.9 2
Overheating, Coolant Removal 270.5
70.3
Transfer Pump, Fuel 240.5
70.4
p v
Pan, Oil 180.5 - Valve:
Pistons 340.1 Bypass, Fuel 240.5 - 2
Piston Pin Bearing 340.1 4 Bypass, Oil 210.5 - 2
Piston Rings 340.1 - 2 Inlet and Exhaust 290.2 1
Power Take-off, Rear 320.6 4 Fuel Injection 250.5 1
Precombustion Chambers 280.7 - 3 Inspection and Reconditioning 290.2 3
Pressure Oil 170.9 - 2 Lifters 290.2 3
Gauge 170.9 2 Operation 290.2
Regulating Valve 190.4 - 1 Pressure Regulating, Oil 190.4 -
Pump: Rocker Arm 290.2 -
Fuel: Rotators 290.2
Injection 250.5 2 Seat Specifications 40.5 - 3
Transfer 240.5 1 Stem Guides 290.2 3
Oil 190.4 Timing 40.5 - 3
Water 140.5 Valves and Valve Mechanism. 290.2 -

w
R
Water:
Radiator 160.7 - I Directors, Seals and Ferrules 280.7 - 2
Raising Ring Ridge in Cylinder' Liners 350 - 2 Pump 140.5 - 1
Rear Power Take-off 320.6 - 4 Seal Replacement 140.5 3
Regulators, Water Temperature 100.6 - I Temperature Regulator 100.6 - 1
 2A-IO Group 240.5
ENGINE Page I
FUEL SUPPLY EQUIPMENT

FUEL TRANSFER PUMP

The gear-type fuel transfer pump is mounted on
the bottom of the accessory drive housing and is
driven by the accessory shaft.

Removal and Installation

Shut off the fuel at the fuel tank.

NOTE
Three bolts secure the transfer pump to the ac-
cessory drive housing. These three bolts have
9/16" hexagonal heads.

FUEL TRANSFER PUMP

I-Gear. 12-Ferrule.
2-Key. 13-Gasket.
3-Nut. l4-Gasket.
4-Shaft assembly. IS-Adapter.
S-Bypass valve assembly. IS-Spring.
6-Seat assembly. 17-Body.
7-Bearing. IS-Shaft assembly.
8-Seals. IS-Gasket.
9-Retainer. 20-Idler gear.
IO-Gasket. 21-Bearing.
II-Seal. 22-Cover.

threads and sharp corners of shaft. Guide should

PREPARING TO REMOVE TRANSFER PUMP
remain in place when using tamping tool.
I-Drain line. 2-Fuel line. 3-Transfer pump.

lu-unnnn-l-n-n--n----:h
I 6.00"

Lower pump (3) carefully to prevent loss of the .06 X 45° f - - - - 3 . DO" .500" ±.002"

rubber seals.
,~
_munnu ___{
unnn~
@
~
Replace all damaged seals and gaskets.

Disassembly and Assembly

.562" DRILL
3.00" DEEP
J\
KNURL . ~ --.iI
. _'{'
30° + 002"
I~
1.250" _:000" OIA.

1. Using a puller and a suitable step plate, remove T56363 MAKE FROM MILD STEEL BAR STOCK

gear (1) from shaft assembly (4).

2"=8
SEAL TAMPING TOOL
2. Bearing (7) can be pressed out of seat assembly
.4380" GRIND
(6) and replaced if necessary.
. J4378
3/4"11' 3/'6"
r-- . " . 4940" GRIND
yw
/:'
3. The bearing (21)" can be pressed out of the 5/ 8 " .

pump body (17) if necessary. See the group,

:-------l-------- I'~[
SPECIFICATIONS.
~---~
I " ~'J'
',>
4. Install the bearings (7) and (21) with the tapered /
ends toward the seals (8).
GRIND I 1/64 n R.

3/16" SPHERICAL RADIUS (.3860 n) DRI LL

S. Replace all damaged seals and gaskets. T56434 MAKE FROM MILD STEEL BAR STOCK

SEAL TAMPING TOOL GUIDE

Prior to installation, soak seals (8), in a solution of
liz SAE 30 oil and liz diesel fuel long enough to
soften them. Tamp seals firmly into pump body bore
and around shaft with a tamping tool. Use a guide
over the end of pump shaft to guide seals over the
PRIMARY FUEL FILTER
The primary fuel filter is located in the supply line
between the fuel tank and the fuel transfer pump.
 2A-20 Group 20.6
Pagel

STARTING ENGINE
TABLE OF CONTENTS
Section Group

Index ............................................... : 2A-20 30.5

Specifications ........................................ . 8A-20 40.1

Operation .................... . 2A-20 70

Removal and Installation ..... 2A-20 80.6

Lubrication System .................................. . 2A-20 90

Fuel System .......................................... . 8A-20 100

Cylinder Head and Valves ............................ . 8A-20 lID.l

Pistons, Rings and Connecting Rods .................... . 12A-20 120

Timing G.ear Housing ................................ . 2A-20 130

Magneto (Wico) ..................................... . 12A-20 135

Crankshaft, Flywheel and Main Bearings ............... . 12A-20 140

Camshaft ........................................... . 15A-20 150

Starting Mechanism .................................. . 8A-20 160.1

 2A-20 Group 30.5
Page 1

STARTING ENGINE
INDEX
A Group Page L Group Page
Adjustments:
Anti-Butt Engagement Device 160.1 - 7 Lifters, Valve llO.1 2
Carburetor .. 100 - 2 Lubricating System ' ........................ . 90 - 1
Governor 130 - 3
Starter Pinion Plunger . 160.1 3 M
Valve Clearance llO.1 - 2 Magneto .... 135 - 1
Adjustment 135 5
Ignition Timing 135 6
B
Maintenance 135 5
Bearings: Test Equipment 135 5
Connecting Rod 120 - 1 Magneto Drive 130 I
Main ..... . 140 - 2 Main Bearings 140 2
. Brackets, Support .......... . 80.6 - 1
Bushing, Piston Pin 120 - 2
Bushing, Valve Guide llO.1 - 2
o
Oil:
Pan 90 - 1
C Pump 90 - 2
Pump Pressure Regulating Valve .......... . 90 2
Camshaft 150 - 1 Operation, Starting Engine ................. . 70 - 1
Carburetor 100 - 1
Clearances and Tolerances 40.1 - 1 p
Clutch 160.1 - 4
Clutch Housing 160.1 1 Pan, Oil 90 1
Connecting Rod Bearings 120 1 Pinion, Starter 160.1 1
Cooling .... 70 1 Pistons 120 1
Crank Mechanism, Hand 130 2 Piston Pin Bushings . . . . . . . . . . . . . . . ......... . 120 1
Crankshaft 140 Plunger, Starter Pinion ..................... . 160.1 - 3
Crankshaft Gear 140 1 Pressure Regulating Valve, Oil .. ' ........... . 90 - 2
Cylinder Head 110.1 1 Pump, Oil ... . ....................... . 90 - 2
Cylinders 120
R

D Reboring Cylinders 120

Removing Engine .......................... . 80.6
Data, Engine . - ....... 40.1 1 Rings, Piston . . . . . . . . . . . . . . . . . . . . . . . ....... . 120
Drive, Magneto .............. 130 1
s
F Screen, Sump ....... . 90 2
Specifications:
Flywheel 140
Cylinder Reboring 120 1
Fuel System 100
General 40.1 1
Springs:
Governor 130 3
.G Valve llO.1 2
Gear: Starter Pinion 160.1 1
Camshaft 150 2 Starting Mechanism 160.1 - 1
Crankshaft ......... _ .. 140 1
Oil Pump 90 2
Pinion Drive 160.1 T
Governor 130 2 Timing Gear Housing 130
Tolerances 40.1
Transmission 160.1 3
H
Hand Crank Mechanism 130 V
Head, Cylinder llO.1 Valve:
Housing: Clearance Adjustment llO.1 - 2
Clutch and Transmission 160.1 1 Lifters llO.1 2
Timing Gear 130 - 1 Pressure Regulating 90 - 2
Group 135 12A-20
Page 4
1 1. Make certain all parts are clean. Apply ball and
T74714
PREPARING TO DISASSEMBLE IMPULSE
DRIVE COUPLING
I-Locknut. 2-Drive cup. 3-Rotor shaft.
3. Mark the direction of the drive spring spiral in
drive cup (2) and remove the spring.
NOTE
The spiral of the spring will wind in the wrong
direction if the spring is installed incorrectly.
4. Mark pin (4) to allow the trip arm to be in-
stalled on the correct pin.
174715
PREPARING TO REMOVE TRIP ARM
4-Pin. 5-Trip arm spring. 6-Trip arm. 7-Drive flange.
NOTE
If only drive cup (2) and trip arm (6) are to be
removed, it is not necessary to remove the rotor
from the magneto housing. Block or hold drive
cup (2) to prevent it from turning and loosen
locknut (1) Proceed with Steps I through 4.
5. Press drive flange (7) from the rotor shaft
NOTE
When an arbor press is used to remove drive
flange (7), the oil slinger is usually damaged
and a new one must be installed.
STARTING ENGINE
MAGNETO
(WICO)
Assembly
roller bearing lubricant between the turns of the
impulse spring.
2. Press drive flange (1) on the rotor shaft.
NOTE
Make certain an undamaged oil slinger is in
place, before the drive flange is installed.
3. Install trip arm (2) and the trip arm spring.
T74716
IMPULSE DRIVE COUPLING ASSEMBLY
I-Drive flange. 2-Trip arm. 3-Spacer. 4-Plate. 5-Washer.
6-Drive cup spacers. 7-Drive cup. 8-Locknut.
4. Install spacer (3), plate (4), washer (5) and
drive cup spacers (6).
5. Install drive cup (7) by first pulling the inner
eye of the drive spring one turn out of the drive
cup. Next place the cup on the rotor shaft and
latch the inner eye of the spring in the notches
in the drive cup spacers (6). Push the drive cup
a short distance on the shaft and turn the cup
one full turn (to wind up the drive spring). Push
the drive cup (7) in place to engage the drive
flange 0).
6. Install locknut (8) and stake it in two places to
lock the nut on the shaft
BEARING REMOVAL
A replaceable bearing is located in a bearing
assembly on the rotor shaft between the magneto
drive and the rotor magnet The rotor must be re-
moved from the magneto housing and the drive
(either an impulse drive coupling or a driving lug)
removed before the bearing assembly can be re-
moved from the rotor shaft. See covering topics.
NOTE
The seal must be installed with the lip facing
the magneto drive
 23B-30 Group 20
Page I

POWER TRANSMISSION UNITS·

T ABLE OF CONTENTS

Section Group
Index 23B-30 30
Specifications 23B-30 40
Hydraulic Control System
Testing and Adjustment (Direct Drive) 23B-30 43
Hydraulic Control System
Testing and Adjustment (Power Shift) 23B-30 43.1
Introduction (Direct Drive) 23B-30 65
Introduction (Power Shift) 23B-30 65.1
Universal Joint (Direct Drive) 23B-30 70
Universal Joint (Pow~r Shift) 23B-30 70.1
Flywheel Clutch (Direct Drive) 23B-30 80
Torque Divider Troubleshooting Guide 21B-30 89
Torque Divider Removal (Power Shift) 23B-30 90
Torque Divider (Power Shift) 23B-30 1.00
Transmission Hydraulic Controls (Power Shift) 23B-30 105
Gearshift and Interlock Mechanism (Direct Drive) 23B-30 110
Power Shift Transmission Troubleshooting Guide ~ . 2lB-30 118
Transmission Removal (Direct Drive) 23B-30 119
Transmission Removal (Power Shift) 23B-30 H9.l
Transmission (Direct Drive) 23B-30 120
Transmission (Power Shift) 23B-30 120.1
Transmission Lubrication System (Direct Drive) 23B-30 130
Transmission Lubrication System (Power Shift) 23B-30 130.1
Bevel Gear (Direct Drive) 23B-30 140
Bevel Gear (Power Shift) 23B-30 140.1
Hydraulic System (Direct Drive) 23B-30 145
Hydraulic System (Power Shift) 23B-30 145.1
Brakes 23B-30 150
Steering Clutches 23B-30 160
Steering Clutch Hydraulic Controls 23B-30 170
Final Drive 23B-30 180
 23B-30 Group 30
Page 1

POWER TRANSMISSION UNITS

INDEX
A Group Page F Group Page
Adjustments:
Filter, Oil 145 2
Bevel Gear Backlash 140 3
145.1 3
140.1 3
Final Drive 180
Bevel Gear Bearing 140 2
Bearing Adjustment 180 -14
140.1 2
Floating Duo-Cone Seals 180 - 5
Bevel Gear and Pinion Setting 140 2
Gear 180 8
140.1 2
Pinion 180 9
Brake, Flywheel Clutch 80 4
Sprocket 180 4
Brake, Steering Clutch 150 3
180 7
Final Drive Bearing 180 -14
Sprocket Shaft 180 -10
Flywheel Clutch (Direct Drive) 80 3
Flywheel Clutch 80
Gearshift and Interlock Mechanism llO 5
Fork, Shifter llO - I
Hydraulic Control System Testing and
Adjustment 43
43.1 G
Steering Clutch Control Linkage 170 5 Gear:
Transmission Idler Gear 120 8 Bevel 140
Transmission Hydraulic Control Linkage 105 9 140.1
Final Drive 180 8
Gearshift and Interlock Mechanism 110
Guide, Power Shift Transmission
B
Troubleshooting 118
Bevel Gear 140 Guide, Torque Divider Troubleshooting 89
140.1
Bevel Gear and Pinion Setting 140 2 H
140.1 2
Brake Band Removal 150 3 Hydraulic Control Safety Valve 105 8
Brake Engaging Mechanism 150 Hydraulic Control, Steering Clutch 170 1
Brake Pedal Assembly 150 5 Hydraulic Control System Testing and
Brakes, Steering Clutch 150 Adjustment 43
Parking 150 43.1
Hydraulic Controls, Transmission 105
Hydraulic Oil Pump 145
145.1
C Hydraulic System 145
145.1
Check Valve, Steering Clutch and Brake
Hydraulic Control 145.1 3
Checking Hydraulic Control Pressure 105 5 I
43.1 Introduction:
Checking Torque Converter Clearances 100 7 Direct Drive 65
Clearances and Tolerances 40 1 Power Shift 65.1
Clutch Designation 120.1
Clutch, Flywheel 80
Clutches, Steering 160
Clutches, Transmission 120.1 I Joint, Universal 70
Control, Flywheel Clutch Hydraulic 80 2 70.1
Control System Testing and Adjustment,
Hydraulic 43 L
43.1 Lubrication:
Controls, Transmission Hydraulic 105 Final Drive 180
Flywheel Clutch 80 - 1
Torque Divider 100
D Transmission (Direct Drivel 130
Transmission (Power Shift) 130.1
Data 40
Divider Lubrication, Torque 100
DiVider, Torque M
100
Divider Removal, Torque 90 Magnetic Strainer 145 - 2
Drive, Final 180 - I 145.1 2
Group 30 23B-3D
Page 2 POWER TRANSMISSION UNITS
INDEX

o Group Page Group Page

Oil Filter 145 - 2 Sprocket, Final Drive 180 - 4

145.1 3 Sprocket Shaft, Final Drive 180 -10
Oil Pump: Steering Clutch 160
Flywheel Clutch 80 6 Steering Clutch Brake 150
Steering Clutch, Brake and Transmission Steering Clutch Hydraulic Control 170 1
Hydraulic Control 145 Strainer, Magnetic 145 2
145.1 145.1 2
Torque Divider Scavenge and Torque
Converter Recirculating 145.1 5 T
Operation:
150
Torque Divider 100
Brakes
180
Torque Divider Lubrication 100
Final Drive
80
Torque Divider Removal 90
Flywheel Clutch
145
Torque Divider Troubleshooting Guide 89
Hydraulic System
145.1
Transmission 120
160 1 120.1
Steering Clutches
1
Clutches 120.1 1
Steering Clutch Hydraulic Controls 170
Front Carrier 120.1 6
Torque Divider 100
Gearshift and Interlock Mechanism llO
Transmission (Direct Drive) 120
120.1
Hydraulic Controls 105
Transmission (Power Shift)
Input Shaft 120.1 5
Transmission Hydraulic Controls 105
Lubrication 130
Hydraulic Pump 145
130.1
145.1
Output Shaft 120.1 -12
Safety Valve 105
Removal ll9 - 1
ll9.1 - 1
P Transfer Gear 120.1 -13
Troubleshooting Guide,
Power Shift Transmission
118 Power Shift Transmission ll8
Trouble Shooting Guide
Troubleshooting Guide, Torque Divider 89
Pinion, Final Drive 180 9
Planet Carrier (Torque Dividerl 100 2
Planet Carrier (Power Shift Transmission) 120.1 -10 U
Pressure Control Valve 105 - 6
Pressure Relief Valve: Universal Joint 70
Steering Clutch and Brake 70.1
Hydraulic Controls 145 3
V
Transmission 130
Pumps: Valve:
Flywheel Clutch 80 6 Brake Cooling and Lubricating Oil
Hydraulic Oil 145 Pressure Relief 145 - 4
145.1 145.1 4
Torque Divider Scavenge and Torque Pressure Control 105 6
Converter Recirculating Oil 145.1 5 Pressure Relief 130 1
Safety and Directional 105 6
105 8
s Speed Selector 105 7
Safety and Directional Valve 105 6 Steering Clutch and Brake Hydraulic
105 8 Control Check 145.1 3
Seals, Final Drive Floating Duo-Cone 180 5 Steering Clutch and Brake
Seals, Turbine and Impeller 100 6 Hydraulic Controls Relief 145 3
Shifter Fork llO Torque Converter Inlet Relief 145.1 4
Specifications, Tolerances an.! Clearances 40 1 Torque Converter Outlet Relief 145.1 4
Speed Selector Valve 105 7 Transmission Lubrication Regulator 130
 23B-40 Group 20
Page 1

TRACK ROLLER FRAME

T ABLE OF CONTENTS

Section Group

Index ............................................... . 23B-40 30

Specifications ........................................ 23B-40 40

Introduction .......................................... 23B-40 70

Tracks .. ' 23B-40 80

Track Carrier Rollers and Track Rollers .... . . . . 23B-40 90

Front Idler, Recoil Spring and Equalizer Bar . . . 23B-40 100

Track Roller Frame Removal. . . . . . . . . . . . . . . . . . . . . . . . . .. 23B-40 120

 23B-40 Group 30
Page 1

TRACK ROLLER FRAME

INDEX
A Group Page M Group Page
Adjustments:
Front Idler 100 - 4 Master Pin 80
Track Adjusting Mechanism 100 7 Mechanism, Track Adjusting 100 7
Track 80 4 Metal Floating Ring Seal Installation 90 5
Track Carrier Roller 90 2
P
B
Pins and Bushings, Track 80 - 4
Bar, Equalizer 100 -10
Bushings, Track Pins and 80 - 4 R

C
Recoil Spring 100 4
Removing Recoil Rod and Yoke As A Unit 100 8
Carrier Roller Support Assembly 100 9 Repositioning Front Idler 100 1
Carrier Rollers, Track 90 Rollers:
Clearances and Tolerances 40 Carrier, Track 90
Track 90 3
E Roller Frame Removal, Track 120

Equalizer Bar 100 -10

Equalizer Bar Support 100 - 9 s
Seals, Floating Duo-Cone 90 5
F Specifications 40 1
Spring, Recoil 100 4
Floating Duo-Cone Seals, Installation 90 5
Support Assembly, Carrier Roller 100 9
Frame Removal, Track Roller 120 1
Support, Equalizer Bar 100 9
Front Idler 100

Idler, Front 100 Tolerances and Clearances 40

Idler Yoke Assembly 100 4 Track:
Installing Floating Duo-Cone Seals 90 5 Adjusting 80 4
Installing Track 80 2 Adjusting Mechanism 100 7
Carrier Rollers 90 1
Installing 80 2
L
Links 80
Links, Track " ....... 80 Pins and Bushings 80 4
Lubrication: Rollers 90 3
Front Idler 100 Separating 80
Track Carrier Rollers 90 Track Roller Frame Removal 120
Track Rollers 90 3 Tracks 80
 23B-200 Group 20
Page 1

SEAT, FUEL TANK AND MISCELLANEOUS

TABLE OF CONTENTS
Section Group

Seat and Seat Frame Removal ...................... . 23B-200 70

Fuel Tank Removal .................................. . 23B-200 70

Fender Removal ..................................... 23B-200 70

Dash and Control Support Removal ................... . 23B-200 70

Drawbar Removal and Installation . 23B-200 70

Crankcase Guard Removal ... 23B-200 70

Track Roller Guards ................................. . 23B-200 70

Pull Hook Removal . . . . . . . .. . ... 23B-200 70