SEN Plus

GE Energy
Industrial Solutions

SEN Plus
LV Equipment
 SEN Plus

IEC LV equipment
LV Equipment – Product Overview SEN Plus

Customer requirements
Commercial Industrial
market market

Low Commercial Commercial High Commercial Low Industrial High Industrial

SEV /SEK

SEN Plus

QuiXtra 630

Modula Plus
Markets SEN Plus
Oil & Gas Process Industry
On & Off Shore Sites,
Chemicals, Paper,
DW-MD-UP Stream
Automotive, Pharma, Steel,
Applications
Cement
Healthcare Water
Hospital building, Desalination Plants,
medical equipment Municipalities

Transportation
Railways, airports,
tunnels, naval Renewable
Energies
Commercial Wind, Solar, Hydro,
Retail, Banks, Office & Comm. Utilities Incinerator Plants
Buildings, Power Generation,
Hotels, Telecom, Datacenter Nuclear,
Gas turbines
Manufacturing plants SEN Plus

GE manufacturing plants
Bielsko Biala, Poland
Haaksbergen, Netherlands
Johannesburg, South Africa
Shanghai, China
Bangalore, India (partially)
GE Business partner
~ 60 partner in EMEA in
25 different countries
~ 90 partner worldwide in
> 33 different countries
 SEN Plus

SEN Plus
with EntelliGuard
TMG
Product - Scope SEN Plus

Control Center Empty Panel Fused feeder Panel

Fixed, plug-in & withdrawable Full mounting plate Up to 630A – DIN & BS
Special solutions Customized solutions HSE Plus switch

Distribution board / feeders Main Incomer & Buscoupler

Fixed & withdrawable appl. Up to 6400A
ACB, MCCB & LBS Fixed & withdrawable appl.
Technical characteristics SEN Plus
Electrical data
Rated operational voltage Ue 690V AC / 600V DC
Rated frequence f 50 / 60Hz
Rated impulse voltage / Overvoltage category Uimp 8kV / III
Rated current horizontal busbars up to 7600A
Peak withstand current Ipk up to 220kA
Shorttime withstand current Icw up to 100kA
Rated current vertical busbars - Control Center Plug-in & Withdrawable up to 1900A
Fixed up to 2700A
Mechanical data
Modularity 1 E = 25mm
Dimensions Height 2000 / 2200mm
Depth 600 / 800 / 1200mm
Width 400 up to 1200mm
Degree of protection IP30 up to IP54
Form of internal separation up to Form 4b
Color RAL 7035
Epoxy-Polyester

Standards
Type tested IEC 61439-2, EN 60439-1
Internal arc tests IEC/ TR 61641
Seisimic withstand UBC, IEEE 344
Panel dimensions SEN Plus
600

Up to 2500A 800

1200
Up to 4000A

Panel width:
PC – 400, 500, 600, 800, 1000, 1200
Up to 7600A
CC – 800, 1000, 1200

Panel height: 2000, 2200

System - Overview SEN Plus
Dimensions
Height: 2000/2200 mm
Depth: 600/800/1200 mm
Width: 400/500/600/800/1000/1200 mm

Depth Current
600 mm 3200 A
800 mm 4000 A
1200 mm 6400 A

• All widths available with 3 doors

or one large door
• Available in combination with
EntelliGuard Air Circuit Breaker

400 mm - 1000 A - 1 or 2 ACB

500 mm - 2000 A - 1 or 2 ACB
600 mm - 2500 A - 1 or 2 ACB
800 mm - 3200 A - 1 or 2 ACB
1000 mm - 6400 A - 1 ACB
1200 mm - 6400 A - 1 ACB, 4 pole

7/
GEIS 10-2011
System - Overview SEN Plus

Dimensions
Height: 2000/2200 mm
Depth: 600/800/1200 mm
Width: 800/1000/1200 mm

Depth Current
600 mm 3200 A
800 mm 4000 A
1200 mm 6400 A

• Cable compartment in different widths

available
• Module sizes from 2 to 36 E 1E=25 mm
– Fixed modules
– Plug-in modules
– Fully withdrawable modules

Drawer compartment
Cable compartment
Busbar compartment

8/
GEIS 10-2011
Frame & Enclosure SEN Plus
Rigid frame construction
rolled frame tubes
– high mechanical strength
- no sharp edges
bolted self supporting structure
use of self-tapping screws
frame parts zinc-plated
high modularity thru 25 mm grid dimension
easy customization
doors & covers 2mm sheet steel
– powder painted RAL 7035-
Main busbar system - Overview SEN Plus
Rated current: BB
up to 2500A up to 4000A up to 7600A position:

Top

Middle

Bottom

Panel depth:
600 mm 800 mm 1200 mm
Main busbar cross-sections SEN Plus

Icw
Current Cross-Section
1sec

A mm kA
1000 50x10 50

1250 60x10 65

1600 80x10 80
2000 100x10 100

2500 2/80x10 100

3200 2/100x10 100

4000 3/100x10 100

5000 (2+3)/100x10 100

7600 (3+4)/100x10 100
Main Distribution Board SEN Plus

Standardized main- and sub distribution

boards for currents up to 6400A optional
equipped with:

air circuit breakers MPACT /

EntelliGuardTMG
moulded case circuit breakers Record
Plus
load break switches DILOS
Power Center with EntelliGuardTMG SEN Plus
Incomers, feeders & buscouplers up to 6400A
comprehensive trip unit providing full selectivity
Profibus & Modbus communication capabilities
More than 800 standard configurations
Full verification by test according IEC 61 439-
Small footprint
RELT (reduced energy let thru)
2 breaker per column up to 2500 A
3 separate or one big compartment door
Form of internal separation up to form 4b
Degree of protection up tp IP54
Arc proof tests according IEC 61641
Panel derating SEN Plus
Transformer Rated current frame W/D derating @
kVA A kA ambient temperature
@ 400V @ 6% A size [mm] 35°C 50°C
630 914 15 1000 1 500/ 600 1000 1000

800 1200 19 1250 1 500/ 600 1250 1200

1000 1450 24 1600 1 500/ 600 1600
1000 1450 24 2000 1 500/ 600 1600

1250 1800 30 2000 1 500/ 600 1900

1250 1800 30 2500 2 600/ 600 1850
1600 2350 38 2500 2 600/ 600 2350
1600 2350 38 3200 2 800/ 800 2550

2000 2900 48 3200 2 800/ 800 2800

2000 2900 48 4000 2 1000/ 800 3600
2500 3600 60 4000 2 1000/ 800 3900 3600

3000 4350 72 5000 3 1000/ 1200 5000 4700

3600 5250 87 6300 3 1000/ 1200 6000 5400
4000 5800 96 6300 3 1000/ 1200 6000
EntelliGuardTMG SEN Plus
Three sizes cover all..

Envelope 1 Envelope 2 Envelope 3

• Up to 2000A • Up to 4000A • Up to 6400A
• Up to 1000V • Up to 1000V AC • Up to 1000V AC
AC • Up to 750V DC • Up to 750V DC
• Up to 750V DC • Up to 100kA • Up to 150kA
• Up to 85kA
EntelliGuardTMG SEN Plus
State of The Art Trip Units
Broad setting Range.
Extremely accurate
Multiple Protection devices.
Tracks events.

Standard... with Ammeter

Optional full measurement package

Optional ‘intelligent’ protection

devices.
Optional Relaying package.

Communication via Modbus or

Profibus
RELT protection SEN Plus

RELT (reduced energy let thru) safety function

protection of service personnel
EntelliGuardTMG automatically switches to lowest
short circuit setting when door open
Distribution boards with Record Plus: SEN Plus
Resim şu anda görüntülenemiy or.

Feeders up to 1600A
2 MCCBs per cubicle possible
Fully selective with main incomers
Small footprint
3 separate or one big compartment door
incoming from bottom or top
Breaker 3 and 4 poles
Form of internal separation up to form 4b
Degre of protection up tp IP54
Control Center SEN Plus

Fixed, plug-in and fully withdrawable version

Internal separation up to form 4b
Vertical busbar 3 & 4 pole from 850 to 1900 A
Internal degree of protection - IP 20 (finger proof)
Degree of protection of the enclosure up to IP54
Motor starter-combinations up to 250 kW
Feeders up to 800A
Fixed modules (old version): SEN Plus

With MCCB Record Plus

Use of pluggable MCCB to allow easy
breaker
removal
Standard feeder & motor starter modules
Reliable, bolted connection to vertical busbar
Form of separation from form 2a up to form
4b
Rotary handle or toggle behind the door
Protection degrees - IP 30 and 54
Control Center – Fixed application SEN Plus
very compact design
significantly improved stacking density
Up to 32x 160A functions in 1 column
Vertical busbar in separate compartment leftside
Currents up to 2700A
simple & fast module assembly & wiring
Form2 & 4 internal separation
optional: IP 40 cover plate
MCCB – vertical orientation possible
full KEMA test reports
new EfficorTM motor starter units
Fixed modules SEN Plus

Feeder, 3 & 4 pole up to 630A

Motor starter with fuseless protection Direct online
Reverse starter
Star / Delta starter
Reliable, bolted connection to vertical busbar system
Form of separation from form 2a up to form 4b
Protection degrees - IP 30………IP54
Control Center Plug-in application SEN Plus

Configuration for plug-in modules

vertical busbar L profile in the back
internal degree og protection - IP 20 (finger proof)
use of LBS modules possible (LBS adapter)
internal separation from form 2 up to form 4b
vertical busbar 3 & 4 pole
Currents from 850 to 1900 A
Plug-in modules: SEN Plus

Modules for motor starters & feeders

25 mm module step – from 4E up to
36E
High flexibility & compact design
Fused or fuseless applications
3 & 4 pole version
Withdrawable modules SEN Plus

Maximum safety for the operator

Withdrawable incoming plug – special mechanism
Connection of incoming plugs while the door is closed
High availability
Standard modules for feeders or motor starters
24 pole auxiliary plug – automatic contacting
module sizes 5E .....36E
Withdrawable modules SEN Plus

maximum safety for the operator

withdrawable incoming plug – special worm gear drive
connection of incoming plugs while the door is closed
high availability
standard modules for feeders & motor starters
24 poleauxiliary plug – automatic contacting
module sizes 5E .....36E
Control Center – fused feeders SEN Plus
Panel dedicated to load break switches type HSE Plus
High packing density – up to 40 feeder per column
Increased cable compartment ( 600 mm ) possible
Currents from 850 to 1900 A
Internal degree of protection - IP 20 (finger proof)
for fused feeders up to 630A
60mm pole distance
3 & 4 pole version
DIN & BS fuses
high short circuit breaking capacity
all accessories retrofitable on site
 SEN Plus

Intelligent MCC
Solutions
Intelligent MCC solutions SEN Plus
– EPOS DP
Very compact design
Optimized for use in GE equipment
Fully flexible logic
Mechanical adress switch
WIN ESG user interface for control, diagnostics
& parameterization
ATEX certified

Communication protocol:
Profibus DP class 1 to PCS
Profibus DP class 2 for user
interface
Intelligent MCC solutions SEN Plus
– Multilin MM200, 300
Flexible protection, control & communication options
Small footprint
Modular design
Optional Control Panel or Color HMI
Multiple Communication protocols
Advanced monitoring & metering functionality
Communication protocols:
Modbus RTU
Profibus DP
DeviceNet
Ethernet Modbus TCP
EntelliPro SEN Plus
Profibus DP & Modbus RTU communication
Optimized for use in SE System equipment
Very compact (32 – 11kW starter per panel)
Configurable Profibus-DP data block
Pe-defined control logic
Analog value logging
Event logging with time stamping
Communication redundancy
Mechanical address switch
Competitve price
SIL / ATEX - certified
EntelliPro - Functions
Protection..
• Overload (Class 5 to 40)
• Earth fault (Residual current))
• Phase loss
• Thermistor (PTC)
• Start current
• Blocked rotor
• Under load
• Maximum starts per time
• Self monitoring
• External device monitoring
..options..
• 4 – 20 mA output
• 7 or 16 digital inputs
24 V DC or 110 – 240 V AC
• 3 or 8 digital outputs
• 24 V DC or 110 – 240 V AC supply
SEN Plus
..diagnostic..
• Time to overload trip, release
• No. of operations
• No. of motor starts
• Motor ON-time, OFF-time
• No. of overload trips
• Maximum currents
• Trip currents
..more..
• Local control and display devices
• Profibus DP and Modbus RTU
• Predefined control logic
• Free programmable logic
• SIL, ATEX certified
• ..
EntelliPro SEN Plus

2 optional new HMI modules

User level & password supported
pre-programed screens
Modbus RTU communication
Fully programable
Multilingual
Empty Panels SEN Plus

Empty columns are dedicated for individual customized

solutions. The following functions ar eavailable:

VPS mounting frames

vertical mounting plate
with or without horizontal busbar
doors with „one handle closing system“
Additional options - overview SEN Plus
VPS – module for use of VP functions in MCCs type A
corner panels for 600 & 800 mm cubicle depth
base frames 100 mm
arc proof cubicle to cubicle separation
Mounting frames for installation of components to the compartment door
( stud bolts for door assembly )
doors left & right hinged
200, 400 or 600 mm cable compartment for Control Centers
cable supports in the cable compartment room
standard roof cut-outs for cable glanding plates or ventilation plates ....
 SEN Plus

SENplus
Product Certification
SEN Plus - Certifications SEN Plus
• IEC 61 439-2 / EN 60 439-1 Design verification by test
• IEC 61641 Internal Arcing
• IEEE 344 / UBC 97 Seismic tests
• 73/23/EWG Low Voltage regulation
• 89/336/EWG EMI regulation
• Gost Certificate Russian market
• CCC China
• Marine approval several
• all motorstarter combinations are tested according
coordination type II

more than 1000 tested standard configurations

all tests in independent, certified test labs
Certification SEN Plus
• IEC 61439-2 Design verification by test
• IEC 61641 Internal Arcing
• IEEE 344 / UBC 97 Seismic tests
• 73/23/EWG EU Low Voltage directive
• 89/336/EWG EU EMI directive
• IEC 60947-4-1 Coordination type II
• Germanischer Lloyd Marine approval (ACB,
MCCB)
SEN Plus – individual certification on project basis
50°C ambient testing SEN Plus

Design verification process:

1. Test @ 35°C ambient
2. Calculated derating @ 50°C ambient
3. Verification of pre-calculated values
@ real 50°C ambient !

Avoidance of hot-spots
Behaviour of electrical components
Varified derating factors for higher
ambient temperatures
Fully KEMA certified !
Arc proof version SEN Plus
As an important product enhancement SEN Plus has now been tested
under conditions of arcing due to internal fault according to IEC 61641

Tested values:
up to 500V, 65kA, 200ms

IEC 61641 for personal protection under arcing

conditions have been met.
Seismic testing SEN Plus
Test 1 – according UBC 97:

Arig = 0.4g / 0.30g hor. / vert.

A flex = 1.0g / 0.75g hor. / vert.

Test 2 – according IEEE 344:

(Seismic design for Nuclear Power

Generation Stations)

RRS = 2.80g horizontal & vertical

Test result exceeds requirements for

UBC 97 - seismic zone 4 !
Marine Approval SEN Plus
Environmental Testing SEN Plus

IEC 61439-1
Resistance to corrosion Severity test A
- Damp heat IEC 60068-2-30 6cycles of 24h each
40°C @ 95% humidity
- Salt mist IEC 60068-2-11 2 cycles of 24h each

Resistance to corrosion Severity test B in preparation

Germanischer Lloyd
- Salt mist test 4 cycles, 2h each
- Damp heat 7 days, 40°C, humidity 93%

23 /
GEIS 10-2011
Documentation concept SEN Plus
Sales & Marketing Presentation / Brochure / CD
Net planning tool ProceraPlus

Engineering PowerDesign
Material Management
Technical Quotation- &
documentation Order Tool Project
data
•front view drawing
•material costs
Production
Assembly •assembling time
documentatio •manufacturing doc
n •copper drawings
•assembling drawings
Service
•purchase order
Endcustomer
User
Manual
Documentation SEN Plus
Brochure Technical
Overview of documentatio
technical data and functionality
n
More than 100 pages:
Definitions of functions
Mechanical and electrical
details
Typical configurations
Related standards

Overview – User manual

Type test reports
• Overview on all type test reports
available for SEN Plus
• Test summary combined in 1 pdf
document
Saftey instructions
Handling instructions
Transport and erection
Data for cable connecton
Proposal for maintainance