UPPERSTRUCTURE / Swing Device

ASSEMBLE SWING MOTOR

16 35 31 14 36 34 15 32

37
38

39
40
17
33

12
13

19
20
18
21 22

9
23
11
10
10
11 24
25
26
28
5
6
27
7
29

W117-02-04-005
30 1 2 4 8 5 6 3

1- Socket Bolt (6 Used) 11 - O-Ring (2 Used) 21 - Guide Ring 31 - Spring (12 Used)
2- Cover 12 - Shim 22 - Valve Plate 32 - Socket Bolt (12 Used)
3- O-Ring 13 - Spacer 23 - Rotor 33 - Socket Bolt (3 Used)
4- Oil Seal 14 - Retaining Ring (2 Used) 24 - Disc Spring (4 Used) 34 - Cover
5- Retaining Ring (2 Used) 15 - Coupling 25 - Shim 35 - O-Ring
6- Spacer (2 Used) 16 - Socket Bolt (3 Used) 26 - Holder 36 - Piston
7- Bearing 17 - Cover 27 - Retainer 37 - Piston Ring
8- Shaft 18 - Pin 28 - Plunger (9 Used) 38 - Piston Ring
9- Casing 19 - O-Ring 29 - Shoe (9 Used) 39 - Plate (9 Used)
10 - Plug (2 Used) 20 - Bearing 30 - Shoe Plate 40 - Friction Plate (8 Used)

W2-5-22
 UPPERSTRUCTURE / Swing Device
Assemble Swing Motor
1. Install retaining ring (5) and spacer (6) onto the ro-
tor (23) side of shaft (8).
2. After heating bearing (7) to about 90 °C (194 °F)
using a heater or oil bath, press bearing (7) onto
shaft (8). Then, install spacer (6) and retaining
ring (5).
3. While tapping the outer race of bearing (7) with a
copper bar, install shaft (8) into casing (9).
4. Press oil seal (4) in cover (2) and install O-ring (3)
onto cover (2).
5. Secure cover (2) to casing (9) with socket bolts (1)
(6 used).
: 8 mm
: 50 N⋅m (5.1 kgf⋅m, 37 Ibf·ft)
6. Install shoe plate (30) in casing (9).
7. Install shim (25) and disc springs (24) (4 used)
into holder (26).
8. Install holder (26) onto rotor (23) while aligning the
splines of holder (26) with those of rotor (23).
9. Install plungers (28) (9 used) and shoes (29) (9
used) into retainer (27).
W2-5-23
10. Install the retainer (27) assembly into rotor (23).
11. Align the splines of shaft (8) with those of rotor
(23) and holder (26), and then, install the rotor
(23) assembly onto shaft (8).
12. Install guide ring (21) into cover (17). Apply
grease to valve plate (22). Install valve plate (22)
on cover (17) while aligning pin (18) position. In-
stall O-ring (19) onto cover (17).
13. Stand casing (9) on a workbench.
14. Secure cover (17) onto casing (9) with socket
bolts (16) (3 used) and (33) (9 used).
: 17 mm
: 50 N⋅m (5.1 kgf⋅m, 37 Ibf·ft)
15. Install retaining ring (14), coupling (15) and retain-
ing ring (14) onto shaft (8).
16. Install spacer (13) and shims (12) in cover (17).
IMPORTANT: Align the notches on plates (39) and
friction plates (40). Adjust shims (12)
so that the depth from cover (17) end
face to plate (39) surface is 3.3 mm
(0.130 in).
17. Install plates (39) and friction plates (40) alter-
nately in this order into the space between cover
(17) and coupling (15).
 UPPERSTRUCTURE / Swing Device

35 31 36 34 32

37

38

17

11
10
10
11

W117-02-04-005

W2-5-24
 UPPERSTRUCTURE / Swing Device
18. Install piston rings (37 and 38) onto piston (36).

19. Install piston (36) into cover (17).

20. Install springs (31) (12 used) on piston (36).

21. After installing O-ring (35) onto cover (34), secure

cover (34) to cover (17) with socket bolts (32) (12
used).
: 24 mm
: 210 N⋅m (21.5 kgf⋅m, 156 Ibf·ft)

22. Install O-ring (11) onto plug (10). Install plugs (10)
into casing (9).
: 36 mm
: 167 N⋅m (17 kgf⋅m, 123 Ibf·ft)

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 UPPERSTRUCTURE / Swing Device
MAINTENANCE STANDARD Dial Gauge

1. Clamp the plunger in a vise. Set a dial gauge on

the shoe. Measure clearance (A) between the
plunger spherical tip and the shoe bottom while
moving the shoe up and down. If clearance (A) is A
over the allowable limit, replace the plunger and
shoe as an assembly. Guide

Unit: mm (in)
Standard Dimension Allowable Limit
0 0.3 (0.01)

Vise W115-02-04-062
2. Measure plunger diameter (B) at three places Cushion
(upper, middle, and lower), 90 degrees apart, us-
ing a micrometer. Measure rotor bore (C) at two
places. 90 degrees apart, using a cylinder gauge.
䋨B䋩 䋨B䋩 䋨B䋩

Unit: mm (in)
Standard Dimension Allowable Limit W115-02-04-065

0.026 (0.001) 0.056 (0.002)

䋨C䋩 䋨C䋩

䋨C䋩 䋨C䋩
3. Measure shoe flange thickness (D) using a mi-
crometer.
W115-02-04-066

Unit: mm (in)
Standard Dimension Allowable Limit
10.0 (0.4) 9.8 (0.4)

4. Measure holder (26) and retainer (27) height (H

and h).
E=H-h 䋨D䋩
Unit: mm (in) W115-02-04-068

Standard Dimension Allowable Limit

27 26
E 35.6 (1.4) 34.8 (1.4)
Stand

H
h

W115-02-04-069

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 UPPERSTRUCTURE / Swing Device
5. Measure dimension (A).

Unit: mm (in)
A
Standard Dimension Allowable Limit
3.3 (0.1) 4.3 (0.2)

Remedy: Adjust shims.

W309-04-05-007
6. Measure the disc spring height.

Cover
L-λ Unit: mm (in)
Standard Dimension Allowable Limit
7.8 (0.3) 7.4 (0.3)

Casing
Valve plate
λ

7. Measure the brake spring length.

W117-02-04-006

Unit: mm (in)
Standard Dimension Allowable Limit
54 (2.1) 53.6 (2.1)

Remedy: Replace the spring.

8. Measure the thickness of the plate and friction

plate (17 used in total).

Unit: mm (in)
Standard Dimension Allowable Limit
36.8 (1.5) 36.2 (1.4)

Remedy: Replace the plates and friction plates.

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 UPPERSTRUCTURE / Swing Device

CONFIGURATION OF VALVE UNIT

1 2 3 4 5 6

7 7

10

W118-02-04-003
12 11

1 - Plug (2 Used) 4 - Poppet (2 used) 7 - Plug (2 Used) 10 - Plug (2 Used)

2 - O-Ring (2 Used) 5 - Plug 8 - O-Ring ( 2 Used) 11 - O-Ring (2 Used)
3 - Spring (2 Used) 6 - Housing 9 - Relief Valve ( 2 used) 12 - Backup Ring (4 Used)

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