ORIGINAL INSTRUCTIONS

TWIN HYDRADISC TYPE TWIN MEDIUM

THD 24"
ORDER # 1301044-12
ITEM : 13RAF06
NMTW-24_ 1301044-1 2_EN_0 201 4. 3.25

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Kadant Lamort SAS - 39 , rue de la Fontaine Ludot - CS 30046 - 51302 Vitry-le-Fran cois cedex - France H
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+33(0)3 26 74 80 80 fax: +33(0)3 26 72 08 33 www .kadant.com 3g
KA D ANT
AN ACCENT ON INNOVATION

Document history

lnitialization

LCSI
Pascal DANEL

Updating

O.O Creation 2010-04-02

0.1 Address update on page 2 2013-05-16

Page 0-1 / 5

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 -
KAD ANT
AN ACCıtNT ON tNNOYATION

1 CORPORATE NAME

KADANT LAMORT SAS

39 rue de la Fontaine Ludot
es 30046
51302 Vitry le François cedex
France

Ph. +33 (0)3 26 74 80 80

Fax. +33 (0)3 26 72 08 33
Web. www.kadant.com

CONTACTS

Spare parts: Ph. +(33) (0)3.26.74 .81 .59

kadant. lamort@kadant.com

Repairs: Ph. +(33) (0)3.26.74.8 1.74

kadant.lamort@kadant.com

Customer Service: Ph. +(33) (0)3.26.74 .81 .72

kadant.lamort@kadant.com

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KADANT -
AN ACCllNT ON INNOVATION

1WARNING

1.1 ORIGINAL INSTRUCTIONS

- This manual is original instructions as described in Directive on Machinery
2006/42/EC. it has been written by KADANT LAMORT and is only available in
French or English. Any translation of this manual has to witness the suppression of
this reference which has to be replaced by "translation of the original instructions".

1.2 TRANSLATION
- Original instructions are systematically delivered in one of the two languages in use
by KADANT LAMORT, either French or English.
- in all cases where the language of the operator is different from the languages
mentioned above and if the Directive on Machinery 2006/42/EC applies (equipment
and land) the manual translated into the language of the operator must be available at
the workstation. Unless preliminary and contractual specifıc agreement, this
translation is the responsibility of the customer, as an importer of equipment on the
considered territory. in this case and in accordance with the requirements of the
Directive on Machinery 2006/42/EC, this manual is marked "translation of the original
instructions". in case of omission by the importer, KADANT LAMORT can not be held
responsible.
- in all cases, if there is doubt about the interpretation, the original version written in
one of the two languages in use by KADANT LAMORT prevails.
- These remarks apply in full to any Statements of Compliance or lntegration.

1.3 PRINCIPLES OF WRITING

- This document is generally written in the terms provided by the Machinery Directive
2006/42/EC.
- There is therefore information on the installation, use, mounting, handling, adjustment
and maintenance of the concerned equipment, as well as the information necessary
for occupational safety.
- Therefore, this manual is to be observed in all phases of device operation.
- So far as possible, the maximum data is transmitted as sketches or diagrams.
- Any reproduction of any part of this manual, in any form whatsoever without express
permission of KADANT LAMORT is prohibited.
- The content of this manual is likely to change without notice.
- Particular attention was paid to the accuracy of the content of this manual at the time
of its creation . However, ifan error is detected, KADANT LAMORT would appreciate
to be informed.

1.4 DESIGN AND OPERATING CONDITIONS FOR EQUIPMENT

- The equipment is deslgned and produced according to the good engineering practice
and mechanical design methods used in this type of constructlon. it meets the
essential requirements of the Directlve on Machlnery 2006/42/EC on safety, when it is
applicable.

Warnlng Page 0-3 / 5

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 -
KADANT
AN ACC a Nt ON INNO V ATION

- The equipment is designed to be safe under the operating conditions complying with
the rules of the labor code, and when it is operated and installed as planned by
KADANT LAMORT.
- Operating conditions means the conditions prevailing during the phases of "normal"
work, but alsa during periods of assembly, disassembly, handling, maintenance, ete.
- Equipment should never be used before its integration. That is to say, its final fixing to
foundation, connecting with tubing system, the connecting to its (their) source(s) of
power, to its command device.
- it is important that the qualification and training of staff are related to phases or
periods of use.

1.5 OBUGATION OF TRANSMISSION

- KADANT LAMORT provides original instructions in French and / or English. This
document is addressed to the technical interlocutor and / or commercial at the
customer.
- it is up to the customer to ensure the transmission of manuals to persons that it
believes concerned in its factory. in any case, the absence of these documents on the
site and / or in time can not be attributed to KADANT LAMORT.
- The manual should be read fully and has to be implemented by any person who is
responsible for working with / on the equipment.

1.6 MISCELLANEOUS INFORMATION

- To get information, our customers can contact us through our subsidiaries, agents or
sales engineers.
- From a technical standpoint, the information may be requested from :
- Engineering Section: technical information, various numerical values, details on
drawings, interpretation of the text, ete.
- Spare Section: supply and ordering of spare parts.
Customer Service Section: troubleshooting, visiting technicians, repair or
refurbishment of parts.

Warnlng Page 0-4 / 5

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 -
KA DA NT
AN ACCa.MT ON INMOVAT ION

( SUMMARY

1. INTRODUCTION
2. DESCRIPTION AND OPERATION
3. SAFETY RULES
4. INSTALLATION
5. OPERATING PROCEDURES
6. PREVENTIVE MAINTENANCE
7. CORRECTIVE MAINTENANCE
8. SPARE PARTS
9. DECLARATION
10. APPENDICES

Warning Page 0-5 / 5

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 --- --- -

- ANT
KAD
AN ACCINT ON INNOYATION

OPERATING INSTRUCTIONS

1 : INTRODUCTION

Contents

1.1 PURPOSE OF DOCUMENT .................................... ...................................................... ............ 3

1.2 GENERAL SAFETY RULES ...................................................................................................... 3
1.3 GLOSSARY OF PICTOGRAMS USED ......................... ............. ................... ............................ 3

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 -
KADAN T
AN A.CCINT ON INNOVATION

Document History

lnitialization

LCSI
Pascal DANEL

Update Chart

O.O Creation 2010-04-02

Chapter 1 : INTRODUCTION Page 1-2 13

V.O.O - Orlglnal lnstructlons 2010-04-02 Doc. Ret.: NMWW100EN

KADANT-
AN ACC . NT ON INNOYATION

1.1 PURPOSE OF DOCUMENT

This document describes your machine.
it contains the following technical information:
Location of the various components and the functional description of the system
(Chapter 2: Description and operation)
Safety rules concerning machine handling and its associated hazards (Chapter 3:
Safety Rules)
lnstallation and settings of the system (Chapter 4: lnstallation)
Description of normal operating procedures (Chapter 5: Operating Procedures)
Frequency and preventive maintenance procedures (Chapter 6: Preventive
Maintenance)
Frequency and level 1 corrective maintenance procedures (Chapter 7: Corrective
Maintenance)
lnformation on spare parts (Chapter 8: Spare Parts)
Declaration and appendices (Chapters 9 and 1O)

1.2 GENERAL SAFETY RULES

Carefully follow ali warnings and instructions given in this manual. Refer to Chapter 3 "Safety
Rules" before operating on the system.
Maintenance must be performed with care by trained staff. it is important to be familiar with
the composition of the machine and with other technical information given in this manual.

1.3 GLOSSARY OF PICTOGRAMS USED

Eye:
lnspect, Check

Warning Sign:
lndicates procedures with a risk (during installation, handling or modifıcation)

(D Chronometer:
lndicates the time required for the operation described

Memo:
lndicates general remarks

No entry sign:
ldentifies steps or actions strictly prohibited

Chapter 1 : INTRODUCTION Pııge 1-3 / 3

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KADA NT
AN ACCENT ON INNOYATION

ORIGINAL INSTRUCTIONS
TWIN HYDRADISC

2: DESCRIPTION AND OPERATION

Contents

2.1 GENERAL DESCRIPTION OF SYSTEM ................... ....... ... ... ... ... ..... .. .. .. .. .. .......................... .... 4

2.2 DETAILED DESCRIPTION OF SYSTEM .... .. ... .. .. ......... ... .... .... .. ............. .......................... ........ 4

2.2.1 THE R EFINING CHAMBER .... ... ... ... ............ .. ... ............ .............. ... ......... .. ... ... ............... .......... . 5
2.2.2 THE MECHANISM ..... .......................... ........... ............... ............. ..... ..... ......... ........... .. ..... .. ... .. 5
2.2.3 OTHER C0MP0NENTS ............ .................... .. ... .. ................... .. .... .......................... .... .... ... .... . 5

2.3 OPERATION ............. ..... ........... .... ... ........ .. .. ..... .............. ............. .............. .. .. .... .. ... ...... ..... .. .. .... 6

2.4 CHARACTERIS TICS ..... ............. ................. ..... ................... ...... ......... .......... .................. ............ 7

2.4.1 TECHNICAL CHARACTERISTICS. ........... .......................... .. ..... ..... .. ..................... .... ...... ..... ...... 7
2.4.2 EQUIPMENT IDENTIFICATI0N ..... ..... ................. ......... .. .. ... ... ... .. .. .. ... ...... ........................ ......... 8

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KADANT
• • ACCE ■ T ON ·••ow.ATfO•

List of figures

F 2 1· Descnption 4

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KADANT
AN ACC E NT O N tHNOVATION

Document History

lnitialization

-
~~ LCSI
..

~~ Pascal DANEL
~

Update chart

[!I:[ın

O.O Creation 2012/02/23

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KA D ANT
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AN ACC!.NT ON INNOVATtON

2.1 GENERAL DESCRIPTION OF SYSTEM

The following equipment is essential for proper operation of the device.

The supply scope is defined on the order form .

The system is composed of:

- A refining chamber
- A rotor with elements
- A motor shaft line
- A motor
The system is not considered asa workstation. As such, there are generally no users in the
vicinity of the machine.

2.2 DET AILED DESCRIPTION OF SYSTEM

The machine consists of a refining chamber inside which a rotor and two stationary discs are
turning.
The rotor and its shaft turn in housing bearings; a principal motor (and a reducer in some
cases) drive shaft/rotor unit in rotation by the means ofa coupling.
1 2 3 1 4 5 6

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TW. 200
13

1. inlet connection 2 . Door on hinges 3. Refining chamber

4. Accepts connection 5, Rotor with elements 6. inlet connection
7. Rotor side 8. Shaft 9, Drive side collpling
1O.Coupling 11 . Stuffing box 12. Stationary element
13.Tub drain pipe 14. Statlonary element 15. Flange

Flgure 2-1: Descrlptlon

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KAD ANT
A. N A.CC:E N T O N tNNOVAllON

2.2.1 THE REFINING CHAMBER

The refining chamber (3 - Figure 2-1) comprises:

- A pulp inlet connection (6 - Figure 2-1 ),
- A pulp outlet connection (4 - Figure 2-1 ),
- A tub drain pipe (13 - Figure 2-1),
- A set of stationary elements (stationary stator) (12 - Figure 2-1 ).

2.2.2 THE MECHANISM

The mechanism is composed of:

- A rotor with elements (5 - Figure 2-1),
- An horizontal shaft mounted on two bearings lubricated with grease(7 ,8 and 9 -
Figure 2-1),
- A device tor tightness of the shaft with a packing box with wear sleeve (11 - Figure 2-
1).

2.2.3 OTHER C0MP0NE NTS

The rest of the system is composed of:

- A door mounted on hinges (2 - Figure 2- 1) with:
A set of gearbox / cylinder,
A positioning system automatic and manual.
A flange (15 - Figure 2-1) with stationary element (14 - Figure 2-1), mobile in
translation and mounted inside the door
which have an inlet tube (1 - Figure 2-1).
- A coupling transmission system (10 - Figure 2-1) ,
- A motor.

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KA DA NT
AN ACC f. NT ON INNOVAT ION

2.3 OPERATION

TW_201

2. Pulp inlet connection 3. Accepts connection

1. Pulp inlet connection
4. Tub drain pipe
Figure 2-2: Operation

fed working areas. A disc

The twin Hydradisc is a refiner double disc with two symmetrically
unit turns between two stationary discs inside the
is fıxed on each side of the rotor. The
refining chamber.
motor side.
The first stationary disk is mounted inside the refining chamber on
by the electromechanical
The second is mounted on the sliding support actuated
mechanism.

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 KADA NT
AN ACCl'.NT ON INNOVATION

2.4 CHARACTERISTICS
2.4.1 TECHNICAL CHARACTERIST ICS

Characteristic Comment

Weight See "Handling sketch" in Appendix 1.

Dimensions See "Space requirement" in Appendix 2.

Maximum volume of Size 20", 22" or 24" 32 Liters (without piping)

paper pulp in the 64 Liters (without piping)
Size 26", 28" or 30"
unit
Size 20", 22" or 24" 850 g rotor side - 430 g coupling side
Size 26", 28" or 30" 850 g rotor side - 850 g coupling side
Grease type SHELL ALVANIA EPR2 or equivalent
These values are obtained by calculation, based on formulas quoted by
Lubrication bearing suppliers. They are thus theoretical. Given the ambient conditions
and the type of operation, it may be useful to lubricate more frequently
(monthly or twice-weekly).
Asa precaution, in all cases, replace grease completely every year.
The quantities are given tor the bearing regardless of the lubrication
system.
4 1 / min (adjust the value according to the actual
Stuffing box Water flow
operation conditions) .
150 kPa (1.5 bar) higher than device internal
Stuffing box Pressure
pressure.
You cannot install an electric motor
See "Electric Motor whose definition is different from that
Motor lnformation" in stated in here against, without prior
Appendix 2 written authorization from KADANT
LAMORT.

Screw cylinder See "Supplier's instructions" in Appendix 10.

Coupling See "Supplier's instructions" in Appendix 11 .

Airborne noise 82 dB(A) See paragraph 5.2.

- See "Assembly sketch and spare parts" in
Spare parts
Appendlx 9.
Sketches Weights and centers of gravity are calculated with
Handling the most "unfavorable" options.
See "Handling sketch" in Appendlx 1.
--

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KA DA NT
ı.ı, ACCINT ON INNOYAY ION

2.4.2 EQUIPMENT IDENTIFICATION

The device has an ldentlflcatlon plate located as follows:

1. ldentifıcation plate

Figure 2-3: ldentification plate

will need
This plate must be maintained in good condition. KADANT LAMORT
the information marked on the plate when you order spare parts.

or will not include CE

in addition to the information shown on the pictures below, the plate will
contrac t and/or eligibility.
marking depending on the country of destination, the sales

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Wlth CE marklng Wlthout CE marking

Flgure 2-4: CE Marklng

Page 2-8 / 8
Chapter 2: Descrlptlon and Operatlon
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 KADA NT
AN ACC l! NT ON tNNOYAflOH

OPERATING INSTRUCTIONS

3: SAFETY RULES

Contents

3.1 GENERAL POINTS ......... .. ...................................................................... .......................... ......... 3

3.2 EUROPEAN DIRECTIVES .......................... ............................................ ................................... 3
3.3 BASIC SAFETY RULES ............................................................................................. .. .............. 3
3.3.1 SAFETY RULES FOR INSTALLATION .................. ............ ..... ............... ...................... ................. 3
3.3.2 SAFETY RULES FOR ÜPERATION .......................... .......................... .......................... ............. 4
3.3.3 SAFETY RULES FOR MAINTENANCE ............. .......................... ..... ....................... .. .................. 4

Chapter 3: Safely Rules Page 3-1/4

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 -
KADANT
AN ACC & NT ON INNOYATION

Document History

lnitialization

Written
. _
by:
···_..._.;:.;;___ •.
LCSI
Approved
' -
by: · Pascal DANEL
. . . ·.
. ,.__,

Update Chart

o.o Creation 2010-04-02

0.1 New paragraph 3.2 added 2013-01-28

Page 3-2/4
Chapter 3: Safety Rules

V.0.1 - Orlglnal lnstructlons

2013-01 -28 Ooc. Ref.: NMl/ıJVV300EN
KAD ANT
A N AC C:! NT ON INNOVATION

3.1 GENERAL POINTS

Do not use this system far any purpose other than that far which it was designed.
The main warnings concerning the potential hazards associated with this equipment are as
follows :

Electrical: Warnings and reminders concerning electrical hazards and power

cuts are very important. These warnings must be carefully read and fully
understood befare operation.

Weight: The system is very heavy and requires an appropriate lifting device far
safe handling .

Chemicals: Follow the applicable safety regulations far products when handling
oils, greases or other chemical substances!

These instructions must always be available at the workstation.

3.2 EUROPEAN DIRECTIVES

KADANT LAMORT applies by default the safety requirements of relevant European Union
directives, mainly the "Machinery Directive" (2006/42/EC). Our expertise and liability are
necessarily restricted to the scope of our supply, which is defıned by the equipment sales
contract. The customer is therefore responsible far applying all safety requirements that we
cannot provide given this scope of supply.
When residual risks are identified in its supply, KADANT LAMORT gives recommendations
and warnings in this notice. We alsa give a few fundamental instructions in the remainder of
this chapter.
We alsa remind our customers that a customer established in the European Union and
represented by the head of the company is subject to Directive 89/381/EEC on the
introduction of measures to encourage improvements in the safety and health of workers in
the context of their professional activity.

3.3 BASIC SAFETY RULES

3.3.1 5AFETY RULES FOR INSTALLATION

Parts and major assemblies to be replaced must be carefully slung up with hoists and be
secured.
Never stand or work beneath equipment that is suspended or being lifted : pay attention to
the weight of parts.
For all assembly work at heights exceeding that of human helght, use means of access and
platforms provided tor this purpose or other devices complying with safety rules.

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AN ACCI.NT ON INNOVA T ION

3.3.2 SAFETY RULES F0R OPERATI0N

Wear safety goggles when working in the machine vicinity.

Likewise, when passing near the machine, wear auditory protection equipment.
in case of leakage at device level (grease, paper pulp, water, ete.), be careful not to slip.

3.3.3 SAFETY RULES F0R MAINTENANCE

Before any maintenance operation:

Lock the main controls and remove the key.
lnstall a warning plate on the main switch.
Mark out the working areas.
Shut down all sources of power and fluid supply according to current standards.

The opening of guards and lids is not controlled by sensors; the machine does
not stop when a guard is open.

When disassembling the device, pay attention to the following points:

Some internal parts may be hot (approx. 60°C).
Danger of tearing, wedging and/or breaking when the driving belt guards are
removed.
Danger of tearing, wedging and/or breaking when the lid on the device is removed
and when accessing the rotor and/or screen basket.
Be careful when handling leftover chemical substances (paper pulp, grease, ete).
- Wear safety goggles.

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KADANT
ı\N A CCE NT O N INNOVAtlON

ORIGINAL INSTRUCTIONS
TWIN HYDRADISC

4: INSTALLATION

Contents
4 .1 TRANSPORTATION , HANDLING , STORAGE ........ .......... .. ..... .............................. ....... ........... . 4

4.1.1 TRANSPORTATION ... ..... .... ..... ..... ...... .............. ........... .. ............ ... ..... .... .. ..................... .. .. .. .... 4
4.1.2 HANDLING .... ..... ...... ..... ........... ... .......... .. ......................................... ... .. ..... .. ..... .. ..... ..... ... ..... 4
4.1.3 STORAGE ......................................... ............ ... .... .. .. ...... ... .. ....... .................. ..... ............ ....... 5

4.2 PREPARING THE SiTE FOR INSTALLATION ... .. ................................... .............. ..... ............... 6

4.2.1 ACCEPTABLE ENVIRONMENTAL CONDITIONS ......... ... ... ..... ... ... ..... ........ ... ..... .. ..... .. ... .......... .. ... 6
4.2.2 SPACE REQUIREMENT AND ÜIRECTION .... ....... ..... .. ............. .. ....... .... ....... .. .... .. .... ......... ....... ... 6
4.2.3 FOUNDATIONS ... ....... ...... .... ............................... ... .... ................ .. .... ... ... .... ... ....................... .. 6

4.3 SETTING UP ....... ...... ............. .............. ...... ........... ... ... ......... ..... ...... ... ... .. .... ... ......... .. ............. .... 7

4.3.1 MOUNTING ON CONCRETE .. ....... ....... ..... .................... .............. .. ..... .............. .... ...... ...... ........ 7
4.3.2 MOUNTING ONA METALLIC STRUCTURE (NOT RECOMMENDED) ........ ... ... .. ...... .... .. ......... ... ........ 8
4.3.3 VIBRATION REDUCTION ....... .. .......... ...................... .. ............................... .... .. ... ....... .. ... .......... 8

4.4 ASSEMBLING DIFFERENT PARTS ... .. ........................................ .. .... .. .......... ... ......... ...... ......... 9

4.4.1 FITTING THE COUPLING .... .. ... .. .... .... ....... ............. .. ...... .... ...... .... .............. ........ .... .......... ....... . 9

4.5 CONNECTIONS .. ... ...... ... ..... .... .... ....... ... .... ...... ...... ......... .. ........... .. .......... ... .. .... ......... ...... .... ...... 9

4.6 CHECKS AND TESTS .. ........... ..... ........ .... ................ ........ .... ... ....... ... .. .... .. .......... .... ........ ..... .. . 10
4 .6.1 CHECKS BEFORE COMMISSIONING ............ ... ......... ........... .... ................... ..... .. .... ..... ............. 10
4 .6.2 CHECKS DURING COMMISSIONING ... .... ................ ... .. .......... .. ... ................. ... .... .. .. .. ......... ... .. 10

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List of Figures

Figure 4-1 : Setting-up .... ........... .......... ......... .... ... ........ .. ................ ............... .............. ..... ....... 7

Poge 4-2110
Chapter 4: lnstallation
2012102/23 Doc. Raf.: NMTW400EN
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