~

~ OPER A TING INSTR UCTI ONS

DEINKING CELL MAK- C
TYPE 5A528 SiZE T07

~ ORDE R No. 13010 44-05 &06

ITEM: 03CEV02
NMMAK -T07_ 1301044-05&06_ EN_0 2014.2.1 1

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Kadant Lamort SAS - 39 , rue de la Fonta ine Ludot - CS 30046 - 5 1302 V itry-le-Fran co is c ed ex -
+33/0)3 26 74 80 80 fax: +33/0)3 26 72 08 33 www.kadant.com
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KAD ANT

Docum ent hlatory

ınıtı a ı ı zo tl o rı

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Pascal DANEL

Updatlng

o.o Creation l 20,05,11

0,1 Address update on page 2 16,05,13
 KADAN T
AN ACCf: N T Ofıf IN N OV AllON

1 CORPORAT E NAME

KADANT LAMORT SAS

39 rue de la Fontaine Ludot
es 30046
51 302 Vitry le François cedex
France

Ph. +33 (0)3 26 74 80 80

Fax. +33 (0)3 26 72 08 33
Web. www.kadant.com

CONTACTS

Spare parts: Ph . +(33) (0)3.26.74.81.59

kadant.lamort@kadant.com

Repairs: Ph. +(33) (0)3.26.74.81 .74

kadant. lamort@kadant.com

Customer Service: Ph. +(33) (0)3.26.74.81 .72

kadant. lamort@kadant.com

Wamlng Page 0-2 / 5

V. 0.1 - Original instnıctJons 16.05.13 Doc. Ref.: NMWW002EN

 AN
-
KADAN T
ACC EN T ON INNOVATION

1WARNING

1.1 ORIGINAL INSTRUCTIONS

- This manual is original instructions as described in Directive on Machinery
2006/42/EC . it has been written by KADANT LAMORT and is only available in
French or English . Any translation of this manual has to witness the suppression of
this reference which has to be replaced by "translation of the original instructions".

1.2 TRANSLATION
- Original instructions are systematically delivered in one of the two languages in use
by KADANT LAMORT, either French or English.
- in all cases where the language of the operator is different from the languages
mentioned above and if the Directive on Machinery 2006/42/EC applies (equipment
and land) the manual translated into the language of the operator must be available at
the workstation. Unless preliminary and contractual specifıc agreement, this
translation is the responsibility of the customer. as an importer of equipment on the
considered territory. in this case and in accordance with the requirements of the
Directive on Machinery 2006/42/EC, this manual is marked "translation of the original
instructions". in case of omission by the importer, KADANT LAMORT can not be held
responsible.
- in all cases, if there is doubt about the interpretation, the original version written in
one of the two languages in use by KADANT LAMORT prevails.
- These remarks apply in full to any Statements of Compliance or lntegration.

1.3 PRINCIPLES OF WRITING

- This document is generally written in the terms provided by the Machinery Directive
2006/42/EC.
- There is therefore information on the installation, use, mounting, handling, adjustment
and maintenance of the concerned equipment, as well as the information necessary
for occupational safety.
- Therefore, this manual is to be observed in all phases of device operation .
- So far as possible, the maximum data is transmitted as sketches or diagrams.
- Any reproduction of any part of this manual, in any form whatsoever without express
permission of KADANT LAMORT is prohibited.
- The content of this manual is likely to change without notice.
- Particular attention was paid to the accuracy of the content of this manual at the time
of its creation . However, ifan error is detected, KADANT LAMORT would appreciate
to be informed.

1.4 DESIGN AND OPERATING CONDITIONS FOR EQUIPMENT

- The equipment is designed and produced according to the good engineering practice
and mechanical design methods used in this type of construction. it meets the
essential requirements of the Directive on Machinery 2006/42/EC on safety, when it is
applicable.

Warning Page 0-3 / 5

V. 0.1 -Origlnal instructlons 16.05.13 Doc. Ref.: NMWW002EN

 K ADA N T
A N ACCl!NT O N IN NOV A T tON

- The equipment is designed to be safe under the operating conditions complying with
the rules of th e labor co de, and when it is operated and installed as planned by
KADANT LAMORT.
- Operating condition s mean s th e conditions prevailing during the phases of "normal"
work , but also during periods of assembly, disassembly, handling , maintenance , ete.
Equipment should never be used before its integration . That is to say , its final fıxing to
foundation , connecting with tubing system, the connecting to its (their) source(s) of
power, to its command device.
- it is important that the qualifıcation and training of staff are related to phases or
periods of use.

1.5 OBLIGATION OF TRANSMISSION

- KADANT LAMORT provides original instructions in French and / or English. This
document is addressed to the technical interlocutor and / or commercial at the
customer.
- it is up to the customer to ensure the transmission of manuals to persons that it
believes concerned in its factory. in any case, the absence of these documents on the
site and / or in time can not be attributed to KADANT LAMORT.
- The manual should be read fully and has to be implemented by any person who is
responsible for working with / on the equipment.

1.6 MISCELLANEOUS INFORMATION

- To get information, our customers can contact us through our subsidiaries, agents or
sales engineers.
- From a technical standpoint, the information may be requested from:
- Engineerinq Section: technical information , various numerical values, details on
drawings, interpretation of the text, ete.
- Spare Section: supply and ordering of spare parts.
Customer Service Section: troubleshooting, visiting technicians, repair or
refurbishment of parts.

Waming
Page 0-4 / 5
V. 0.1 - Original instructions 16.05.13 Doc. Ref.: NMWW002EN
1
1 KA DA NT
AN ACCaHT ON tNHOV. TtO N

1 1 SUM MAR Y

~
u 1.
2.
INTR ODU CTIO N
DESC RIPT ION AND OPE RATI ON

J 3.
4.
SAFE TY RULES
INST ALLA TION
MAIN TENA NCE
~
6.
8. SPAR E PARTS
9. DEC LARA TION

~ 1O. APPE NDIC ES

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~
3
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Wam ing Page 0-515

' V. 0.1 - Original instruclions 16.05.13 Doc. Ref.: NMWW002EN

K ADA N T
AN ACC~N T OH I NNOVAT I ON

OPERATING INSTRUCTIONS

1: INTRODUCTION

Contents

1.1 PURPOSE OF DOCUMENT ...... ..... ... .... .. ......... ........... ... .. ... ...... .... ...... .. ... ... .... .. .. .. ....... .. .. .. .... ... 3
1.2 GENERAL SAFETY RULES ......... .. .... .. ...... .. ...... .. ....... ... ...... ........ .... ... .... ........ ... ... .... ... .. ... ... ..... 3
1.3 GLOSSARY OF PICTOGRAMS USED ...... ....... .. .. ... ... .......... .... .... ...... .. ..... ... ...... .. ..... ... .. ... ..... .. 3

Chapter 1: INTRODUCTION
Page 1-1 / 3
V.0.0 - Original lnstructions 2010-04-02
Doc. Ref.: NMVVW100EN
 KADANT
AN ACC I N T ON INNOVıllllON

Oocument History

lnitialization

~~ LCSI
l ~
~
Pascal DANEL

l Update Chart

1 ~~t--1.t•lı) rnıI--ı~ n:mını IDim

1 O.O Creation 2010-04-02

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1'
J Chapter 1: INTRODUCTION

V.0 .0 - Original lnstructions 2010-04-02

Page 1-2 ı 3

Doc. Ret. : NMWW100EN

AN ıı c ı:l'lın ON' " '10\f.l •<>••

1.1 PURPOS E OF DOCUME NT

Th is document describe s your machine .
it contains the following technical information :
Location of the various compone nts and the fun ctional description of the system
(Chapter 2: Description and operation)
Safety ru les co ncerning machin e handling and its associated hazards (Chapter 3:
Safety Ru les)
ln stallation and settings of the system (Chapter 4 : lnstallation)
Description of normal operating procedures (Chapter 5: Operating Procedures )
Frequency and preventive maintenanc e procedures (Chapter 6: Preventive
Maintenanc e)
Frequency and level 1 corrective maintenanc e procedures (Chapter 7: Corrective
Maintenance)
lnformation on spare parts (Chapter 8: Spare Parts)
Declaration and appendices (Chapters 9 and 1O)

1.2 GENERAL SAFETY RULES

Carefully follow ali warnings and instructions given in this manual. Refer to Chapter 3 "Safety
Rules" before operating on the system .
Maintenanc e must be performed with care by trained staff. it is important to be familiar with
the composition of the machine and with other technical information given in this manual.

1.3 GLOSSARY OF PICTOGRAMS USED

Eye:
lnspect, Check

Warning Sign :
lndicates procedures with a risk (during installation, handling or modifıcation)

Chronomet er:
lndicates the time required for the operation described

Memo:
lndicates general remarks

No entry sign :
ldentifies steps or actions strictly prohibited

Chapter 1: INTRODUCTION
Page 1-3 / 3
V.0.0 - Origlnal lnstructions 2010-04-02 Doc. Ref.: NMWW100EN
- - - • - ., - .,.. .,. • r • a ••
., ... ' .. ~ .. ... .. . . ... ..... ,. . ... . .
,

- DA NT
KA
AN ACC~HT ON 1Nflıl0VA1'10N

OPERATING INSTR UCTIONS

DEINKING CELL MAK-C

2 : DESCRIPTION AND OPERATION

Contents

...... ...... .......... ....... ..... ... .......... ...... .......... .... .. .. . 3
2.1 DESC RIPTIO N ... .. .... .. .. ..... .. .......... ....... .. ...... .. ....
.. ... .. ..... ... .... ..... ... ....... .... ... .. .. ...... ..... .. ...... 3
2.1.1 CELL ......... .......... ..... ... ..... .... ..... ........ .. .. .. ....... .....
.... ... .. .. ...................... .... . 3
2.1.1 .1 Operation : ..... ... .... .... ....... ..... .. ... ... ... .. ...... .. ..... ... ..... ..... ... .....
........... .... .. .. ...... ... ... ...... 4
2.1.1.2 Equipment: ... .. .. .. ... ... ... ..... ..... .... .... .. ......... ... .... ......... ....... .....
.... ..... .. 4
2.1.2 CANISTERS OF INJECT0RS ........ ....... ...... .. .... ... .... ........ ... .... .. .... .... ....... .... ......... ..........
...... ...... .... ....... ...... ... ....... .. .... ..... .......... ..... 4
2.1.3 IMPLANTATI0N .. ........ ... ..... .. .......... .. .... ...... ....... ...

Page 2- 1 / 5
Chapter 2: Descrlpllon and operatlon
2012/02 /2 1 Doc. Ref.: NMMAK200EN
V. o.o - Orlglnal lnstrucllons
1

1 -
KADAN T
AN ACCl!N T O N I NNOVA T I ON

• Document History

lnitialization

\Wflwınl\.l'Jı Richard REPPERT

~ -uor,. Pascal DANEL

Update chart

" -
~ ~ ~ ı.•
~
O.O Creation 2012/02/21

Chapter 2: Descrlpllon and operatlon Page 2-2 / 5

V. O.O- Original lnstructions 2012/02/21 Doc. Rer. : NMMAK200EN

 KAD ANT
A N A CC ~ N T O N IN HO'/ A l l O N

2.1 DESCRIPTION
The parts supplied are m ai ııly co nıposed of one or severa l celi tank(s) and a certain number
of canisters of injecto rs , depe nd lng on the number of ce ll(s) aerations.
The connection piping upstream the canisters are also provided .

2.1 .1 CELL

MAXIMUM operating PRESSURE iN THE CELL: 0,3 bar

The pressurized celi is sized depending on the real needs of the customer.
lts denomination spells out the capacities of the unit.
Example: MAK- C 4 A 400-640 CELL
MAK-C: Multiaeration Kadant- (Cubic celi)
4: number of aerations
A: tor aeration
3
400-640: inlet stock flow (m /h)
However, the cell inlet pulp flow can be later cut down by using dummy injectors. in this
case, please consult us.
Extemally, the cell is designed as follows (see space requirement sketch in appendix):
- On both sides ofa parallelepiped tank are aeration areas or pulp retrieval areas.
The aerations, on each stage, are composed ofa canister of injectors with, upstream,
a piping allowing the round/square transition and, downstream, a piping allowing the
connection of the canister to the cell. in some cases, the downstream piping can be
monoblock with the canister of injectors.
Pulp retrieval boxes are arranged alternately every other stage.
- in the middle, the tank has a parallelepiped form throughout its lower part. ? in the
middle part, higher, it is a dome-shaped.

2.1.1.1 Operation:
lnitially, the pulp is injecting through the connection of the fırst stage (E1 ). it passes through a
canister of injectors to be aerated before the passage in the tank then exists at the other
extremity at the level of A 1 connection. At this step, the pulp is picked up again by a pump to
be injected through the second stage connection (E2) .
This cycle is repeated as many times as the number of aerations on the cell, the last aeration
output corresponding to the accepts.
in parallel , foams are recovered in the upper part of the cell (M connection).

Page 2-3 / 5
Chapter 2: Descriptlon and operalion

2012/02/21 Doc. Ref.: NMMAK200EN

V. O.O- Original lnstructions
 - NT
KADA
ı.N ACC~NT O N INNOVATIO N

2.1.1.2 Equipment:
The cell has several accessories tor its operati on and its maintenan ce.
- A rupture disk located on the dome (see th e mounting drawing follow ing the sketch on
append ix 8).
MAXIMAL BURSTING PRESSURE : 0,4 bar± 10 %
- A nozzle allowing the event assembly: Generally provided by the customer, the event
mu st be opened tor th e discharqe of the celi (0 on the requirement sketch of the
celi) ;
- A pressure sensor located on the dome (position depending on the requirement
sketch of the celi) ;
- Two (2) stage transmitters located of the tank (position depending on the requirement
sketch of the celi) ;
- A toams display window composed of several parts ;
- Two tank cleaning trap doors (1 if the celi hasa small size) ;
- The access to the trap doors is not a part of our supply and the customer is
responsible tor providing all necessary devices in compliance with applicable
standards (ramps, ete.)

2.1.2 CANISTERS OF INJECTORS

As stated previously, the number of canisters of injectors changes depending on the number
of aerations of the celi.
Each canister has two end shields. Upstream, the transition piece allows the connection to
flanges of the stores. Downstream, a specifıc piece allows the connection to the cell
(depending on the case, it could be removable or fıxed). The air inlet is located on the
canister (on cells with low flow, the canister can be replaced by several canisters supplied in
series a single piping).
inside are arranged all injectors, the number directly depending on cell capacity.
in order to have the optimum result, it is advisable to install a manometer between the pump
outlet and the canister of injectors (pressure measurement: Oto 4 bars).
in addition, to easily access to the inlet face of canisters, a door type "hole punching" is
installed upstream of the can ister. A trap is also provided at the can ister outlet.
On smali size cells, considering the sizes and the weights of piping pieces, the doors are not
provided .

2.1.3 IMPLANTATION

For the installation ofa celi MAK-C requiring a particular study, the connection orientations
will respect the tollowing points:
- The inlet/outlet and discharge orientations will be imposed by KADANT;
- The other equipment will be defineci by agreement between the customer and
KADANT, if and only if the standard KADANT is not applicable on the installation site.

Chapter 2: Description and operation Page 2-4 / 5

r V. O.O- Original lnstructions 2012/02/21 Doc. Ref.: NMMAK200EN
 KAD ANT

Remark:
in all cases , a celi must be supported over its entire surface, the flat
bottom not being providing for the sealing of the tank.
The safest option is stili the supporting by a concrete slab. The metallic
frame is an option but it requires structure related to the thickness of the
bottom , the load in the celi and the intemal pressure applied on the roof.
in addition , if the foundation is different from that proposed by KADANT,
eventually provide reservations for the last inlet in the celi.
The foundation sketch concems the machine only. it does not take into
account any reservations conceming peripheral equipment or various
links (pipes , cables ... ).

Chapter 2: Description and opera tion

Page 2-5 / 5

V. O.O - Original l nstnıctions 2012/02/21 Doc. Ref.: NMMAK200EN

 KADANT
AH A C C eN'T O H i NN O VA TION

OPERATI NG INSTRUCTIONS

3: SAFETY RULES

Contents

3.1 GENERAL POINTS .... .. .. ......... .. ..... .... .... .. ... .. ... .... ......... .. ........ .... ......... ... ... ... .. ........ .... ... ........... . 3
3.2 EUROPEAN DIRECTIVES ....... ... ...... ... ... .. .... ............ ............... ..... ....... ..... ...... ... .... .. ..... .... ...... ... 3
3.3 BASIC SAFETY RULES ... .......... ...... ...... ...... .............. .. ... ... ...... ...... .... ... .. .... ...... ... ..... .. ...... .. .... ... 3
3.3. 1 SAFETY RULES FOR INSTALLATION .. .. .. ..... ... ........ ... .. .. ...... .. .. ... .. .. .. .. .... ... . .. .. ..... . ....... ....... .. . .... 3
3.3.2 SAFETY RULES FOR ÜPERATION .... ...... .. .. .. .. .... .. ... .. ...... . ... . ... .. .. .. . .. . .. ... . .. .. ....... . ..... ... ..... .. ... .. 4
3.3.3 SAFETY RULES FOR MAINTENANCE ... .. .... ... .. ... . ... ... .. ...... .. ... .. ..... .. .... ........ ... . .. ..... .. .. ..... ... ... ... 4

Chapter 3: Safety Rules Page 3-1 /4

V.0.1 - Original lnstructions 2013-01-28 Doc .Re f.: NMWW300EN

KA D ANT
AN A C CE:NT ON INNOVAllON

Document History

1nitialization

'- ~~ LCSI

Qm11•mrı~ Pascal DANEL

~

Update Chart
-,
·- - . "
--- •"[it "-tnm],
, ~~-nu ~
"
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O.O Creation 2010-04-02

0.1 New paragraph 3.2 added 2013-01-28

Chapter 3: Safety Rules Page 3-2/4

V.0.1 - Origlnal lnstructions 2013-01 -28 Doc. Ref.: NMWW300EN

 DA NT

3.1 GEN ERA L POINTS

Do not use this system fer any purpose other than

th at for wh ich it was desig ned.
The main warnings concerning tlıe poten tia l haza
follows: rds associated with th is equ ipment are as

Electrical : Wa rn ings and reminders concern

ing electrical hazards and power
cuts are very impo rtant. These warn ings must
be carefully read and fully
unde rstood before opera tion .

Weight: The system is very heavy and requires

an appropriate lifting device for
safe handling .

Chemicals: Follow the applicable safety regul

ations for products when handling
oils, greases or other chemical substances!

Thes e instructions must always be available at

the workstation .

3.2 EUROPEAN DIRECTIVES

KAD ANT LAMORT applies by default the safet

y requirements of relevant European Union
directives, mainly the "Machinery Directive"
(2006/42/EC). Our expertise and liability are
necessarily restricted to the scope of our supp
ly, which is defıned by the equipment sales
contract. The customer is therefore responsibl
e for applying all safety requirements that we
cann ot provide given this scope of supply.
Whe n residual risks are identifıed in its supply,
KADANT LAMORT gives recommendations
and warnings in this netice. We also give a few
fundamental instructions in the remainder of
this chapter.
We also remind our customers that a custo
mer established in the European Union and
represented by the head of the company
is subject to Directive 89/381/EEC on the
introduction of measures to encourage improveme
nts in the safety and health of workers in
the context of their professional activity.

3.3 BASIC SAFETY RULES

3.3.1 5AFE TY RULES FOR INSTALLATION

Parts and majo r assemblies to be replaced must

be carefully slung up with hoists and be
secured .
Neve r stand or work beneath equipment that
is suspended or being lifted : pay attention to
the weig ht of parts .
For all assembly work at heights exceeding that
of human height, use means of access and
platforms provided for this purpose or other devic
es complying with safety rules .

Chapt er 3: Safety Rules

Page 3-3/4
V.0 .1 _ Original lnstructions 2013-01-28 Doc. Ret. : NMWW300EN
 i,~D A u T
t.'1 .._CC. IM't Ott 1 MNO•ATIOM

3.3.2 SAFETY RULES FOR ÜPERATION

Wear safety goggles when working in the machine vicinity .

Likewise , when passing near the machine , wear auditory protection equipment.
in case of leakage at device level (grease , paper pulp , water, ete.), be careful not to slip.
3.3 .3 SAFETY RULES FOR MAINTENANCE

Before any maintenance operation:

Lock the main controls and remove the key.
lnstall a warning plate on the main switch.
Mark out the working areas.
Shut down all sources of power and fluid supply according to current standards.

fil The opening of guards and lids is not controlled by sensors; the machine does
not stop when a guard is open .

When disassembling the device, pay attention to the following points:

Some internal parts may be hot (approx. 60°C).
Danger of tearing, wedging and/or breaking when the driving belt guards are
removed.
Danger of tearing, wedging and/or breaking when the lid on the device is removed
and when accessing the rotor and/or screen basket.
Be careful when handling leftover chemical substances (paper pulp, grease, ete).
Wear safety goggles.

Page 3-4/4
Chapter 3: Safety Rules
2013-01-28 Doc. Ref.: NMWW300EN
V.0 . 1 _ Original ınstructions
 KA D ANT
AN AC CE HT ON INNOVATION

OPERATI NG INSTRUCTIONS
DEINKING CELL MAK-C

4: INSTALLATION

Contents

4.1 SPACE REQUIREMENTS AND LOADS .. .... ................. .. ...... .... ... .. .... .......... ... .... .... .... ... ..... ...... 3
4.2 HANDLING, POSITIONNING AND ASSEMBL Y ...... ... ... ..... ......... ... ......... ............ ... ..... ... .. .... .... 3
4.2.1 CELL iN ONE PIECE ....... .. ..... ... ... ...... .... .... ....... ........ .. ..... ... ... .... ...... ... .... ..... .... ..... ...... .. ........ .. 3
4.2.2 CELL iN SEVERAL COMPONENTS ............... .. ..... .... ...... ...... ......... ...... ... ...... ........................ ... ... 4
4.2.3 GENERALITIES .... ....... ....... ..... ... ... ... .......... ... ...... ............. .... ... .. .... ..... .. ... ....... .... .. ..... .... ... ..... 4

4.3 CONNECTIONS ..... .......... .. ... ... .. .... ...... ................... ....... .... .. ..... .... .... ..... .. ......... .... .... .. ... ............ 4
4.4 TESTS ...... .... .. .. ........ ..... ... ........... .... ................. ...... ...... .. ....... ... ... .. ... .. .... ..... .... .. ......... .. ... .. ...... ... 5

Chapter 4: lnstallation Page 4-1 / 5

V. O.O_ Original lnstructions 2012/02/21 Doc. Ref.: NMMAK400EN

 KA D AN T
AH ACCE.N T OH 1flfN0VATIOlıt

Doc ume nt History

1nitialization

~~ Richard REPP ERT

- -~
l•1 ı lt ı u ·• - t i •
~~
Pascal DANEL
~

Upda te chart

0
fM1'. l!l~3inm•hı ....., ~
~

O.O Creation 2012/02/21

Chapter 4: ınstallation
Page 4-2 / 5
V. O.O_ Original lnstructions 2012/02/21
Doc. Ref.: NMMAK400EN
 ~A DANT
.. ııcc ı,n ON INMOV•HIO,.

4.1 SPACE REQUIREMENTS AND LOADS

See sketch in appendix.

Space requlrem ent re lates to the device considered as isolated . it does not
-• 7
,r

-ı take account of possible installation of peripheral devices, or constraints

.....:.._,
due to the installation site.

The document delivered by KADANT is a sketch guide of found ations. it specifie s:

The geometrical position of anchorages and their diameters,
The static and dynamic loads on the different foundations : The specified loads are to
be considered to be applied at a level just below the steel blade of the part. These
loads are given for the device ONL Y.
Because of its design , the device must be raised to allow the accommodation of accepts
piping and discharge piping . The pumps installation at the same stage of the cell also
requ ires a minimum height for the foundation .
The foundation detail studies and the reinforcement and casing drawings shall be created by
a Civil Engineering Office (Customer).
The quality of concrete must be at least 25MPa unless otherwise specifıed on the foundation
sketch.
The highest possible degree of accuracy is required for the foundations, to allow proper
installation . A special focus is necessary on the slab flatness whose tolerances are indicated
on the sketch "guides of foundations".

4.2 HANDLING, POSITIONNING AND ASSEMBL Y

Two cases are possible:
Either the cell can be fabricated in one piece, provided the transport and the
installation on site allows it;
Or the cell needs to be delivered in several components, hence a reassembly on
site.

lmportant: in ati cases , ask imperatively the handling sketch of your

device befo re beg inning the installation on site.

4.2.1 CELL iN ONE PIECE

The installation of the cell is causing no particular problems, the tank being equipped of lifting
points for its handling (the cell off load is defineci on the space requirements drawing).

Chapter 4 : lnstallalion
Page 4-3 / 5
v. o.o _ Original lnstructlons 201 2102121 Doc. Ref.: NMMAK400EN
 ~ A DA NT
•• .ııccc: ■ T o ıı uı ■ ov•rıou

4.2.2 CELL iN SEVERAL COMPONENTS

lf the celi cannot be installed in one piece, the number of components will depend on these
both parameters : Maximum transportation size or maximum dimension requ ired by the
openings on the site . in such cases , the number of components is variable and the assembly
will be realized on site , in agree ment with the customer.
The assembly should be realized respecting a chronology .

lmportant: in <"il cas ~tıv.:ly ihe reas sembly drawing of your

fil
& nSK ,
d evı c e
befo re begınning tt,e mc,t · atıorı on site. it will detail exactly how to
proceed .

Remark :
it may happen that some steps can be carried out before the customer
delivery (example : welding of the upper tank on the lower tank).

lmportant: lf it is necessary to carry out welding inside the tank, please

respect the steps described in the section 6.2 and the safety measures
associated with this task.

4.2.3 GENERALITIES
The cell fıxation is realized using anchor bolts, generally purchased by KANDANT LAMORT.
lmportant: They must be "chemlcal anchors". it is necessary to ensure
that the sealing of these anchors it not rendered imposslble by the
presence of reinforcement at the positions indicated on the foundation
sketch.

The supporting of the inlet connection should be planned by the customer. See principle
drawing in Appendix 9.
Generally nameplates are installed on the cell. However, sometimes, they can be delivered
with canisters of injectors.
in this case, plan to install them ona cell visible area (if the plate should be riveted , take care
to install it on any reinforcement and not on the tank).

4.3 CONNECTIONS
After cells installation, realize connections of the various piping , as well as connections to
different electrical and pneumatic systems:
Connections of pulp outlet connections to pumps (pumps are covered by separate
manuals);
Connections of pumps to cell pulp inlet boxes;

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Remark:
Plan manomete rs between pumps and canisters to adjust the injectors
supplied pressure (measure Oto 4 bars).

Connections of accepts conn ections to the leveling chamber;

Connection s of foams piping to the water regulation valve ;
Connections of air piping on canisters or enhance of the existing collector pi ping on
small sizes cells;
Connection of the discharge valve;
Co nnections of the pressure sensor and leveling transmitters ;
Assembly of an event valve;
Assembly and connection of the rupture disk. it is better to install a pipe with a
passage 0 200 mm fora return to the gutter. See sketch in Appendix 8.
Remark:
Piping, nozzles, connection boxes, ete. fitted on the bodies and tanks of
our equipment, are mechanically welded or cast according to usual
practice for these techniques. in this context, the "working drawing
points" for connection s as shown on the space requiremen t sketch are
theoretical positions. in reality, it is normal for some position deviations
to appear with respect to these theoretical values. Generally speaking, in
industrial piping, the correct connection is achieved on site by
adjustmen t of pi pes to the real position of tubing and of the unit.
We remind you that the various valves and connecting pipes should be
supported independently, and that tubing and nozzles on our devices are
not expected to support the external loads due to self-weight , weight of
fluid, various loads, or due to effects of expansion, contraction and / or
vibration from various sources. Pipe layout must take into account this
fact and, furthermore, compensation devices should be incorporate d
where appropriate.

4.4 TESTS
Tests mainly consist to realize a tank fılling to check the sealing .
lmportant:
At this moment, all security instruction should be made to avoid any
accident, including:
closing of ali trap doors,
fıxing of the anchor bolts,
assembly in due form of the rupture disc.

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KADAN T
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OPERATING INSTRUCTIONS
DEINKING CELL MAK-C

6: MAINTENAN CE

Contents

6.1 ROUTINE CHECKS ... ... ... ... ... .... .... ... .. ....... ... .... ... ...... .... .. ....... .... ..... .. .. ... .... ..... ......... .. ...... .... ... .. 3
6.1.1 CELL .. ........ .... ....... .... ........ ...... .. ... ... .. ... .... ... ... .. ... .. ... .. .. .. ...... .... ..... ... ...... ..... ...... ... ....... ..... ... 3
6.1.2 CANISTERS OF INJECTORS ...... ... ........ .. ............ ..... .. .. ....... ... ... ... ... .......... ..... .. ... ........ .... .. .. ... .. 3

6.2 SHUTDOWN OF UNIT AND MEANS OF INTERVENTION .... .. .......... ....... ... .......... ... ...... ......... 3
6.2.1 CELL ... .... ...... ..... .. .. .. .. .. ... ...... ...... ..... ...... ...... .... ..... ..... .... ...... .... ....... ... .. .... ..... ...... ·· ····· ......... 3
6.2.2 CANISTERS OF INJECTORS ...... .. ..... ... .... .. ..... ........... .. .... ... .... .. .... ... ..... .. ... ... ...... .... .... ... .... ... ... 4

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V.O.O _ Original ınstruclions 201 2/02/2 1 Doc. Ref: NMMAK600EN