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co m
REFRIGERATOR
SERVICE MANUAL
CAUTIO N
PLEASE READ CAREFULLY THE SAFETY PRECAUTIONS OF THIS BOOK
BEFORE CHECKING OR OPERATING THE REFRIGERATOR .
MODEL: GR-251INS/GC-X247CSBV
CONTENTS
2
WARNINGS AND PRECAUTIONS FOR SAFETY
Please observe the following safety precautions in order to 8. Do not fray, damage, machine, heavily bend, pull out,
use safely and correctly the refrigerator and to prevent or twist the power cord.
accident and danger during repair.
9. Please check the evidence of moisture intrusion in the
1. Be care of an electric shock. Disconnect power cord electrical components. Replace the parts or mask it
from wall outlet and wait for more than three minutes with insulation tapes if moisture intrusion was
before replacing PWB parts. Shut off the power confirmed.
whenever replacing and repairing electric components.
10. Do not touch the icemaker with hands or tools to
2. When connecting power cord, please wait for more than confirm the operation of geared motor.
five minutes after power cord was disconnected from the
wall outlet. 11. Do not let the customers repair, disassemble, and
reconstruct the refrigerator for themselves. It may
3. Please check if the power plug is pressed down by the cause accident, electric shock, or fire.
refrigerator against the wall. If the power plug was
damaged, it may cause fire or electric shock. 12. Do not store flammable materials such as ether,
benzene, alcohol, chemicals, gas, or medicine in the
4. If the wall outlet is over loaded, it may cause fire. Please refrigerator.
use its own individual electrical outlet for the refrigerator.
13. Do not put flower vase, cup, cosmetics, chemicals,
5. Please make sure the outlet is properly earthed, etc., or container with full of water on the top of the
particularly in wet or damp area. refrigerator.
6. Use standard electrical components when replacing 14. Do not put glass bottles with full of water into the
them. freezer. The contents shall freeze and break the glass
bottles.
7. Make sure the hook is correctly engaged.
Remove dust and foreign materials from the housing 15. When you scrap the refrigerator, please disconnect the
and connecting parts. door gasket first and scrap it where children are not
accessible.
3
SERVICING PRECAUTIONS
Features of refrigerant (R600a) After the refrigerant (R600a) is completely discharged, repair any
defective parts and replace the dryer. At any case you must use the
• Achromatic and odor less gas. LOKRING for connecting or replacing any part in the cycle (No Fire, No
• Flammable gas and the ignition (explosion) at 494°C. Welding). Connect the Schrader valve to pump with the coupler. And
• Upper/lower explosion limit: 1.8%~8.4%/Vol. then turn the pump on for vacuum state (Figure 3). Let the pump run
Features of the R600a refrigerator until the low-pressure gauge indicates the vacuum (gauge pressure 0,
absolute pressure -1atm or -760mmHg). Recommended vacuum time
• Charging of 60% refrigerant compared with a R134a model. is 30 min. Charge the N2 gas in order to check for leakage from
• The suction pressure is below 1bar (abs) during the operation. welding points and the LOKRING. If leakages are found, repair the
• Because of its low suction pressure, the external air may flow in the cycle defects and repeat the vacuum process.
system when the refrigerant leak, and it causes malfunction in the
compressor.
• The displacement of compressor using R600a must be at least 1.7 times
larger than that of R134a.
• Any type of dryer is applicable (XH-5, 7, 9).
• The EVAPORATOR or any other cycle part that has welding joint is
hidden in the foam. (If not hidden inside, the whole electric parts must be
tested with the LEAKAGE TEST according to the IEC Standard.)
• The compressor has label of the refrigerant R600a. Figure 3
• Only the SVC man must have an access to the system.
Installation place After the system is completely vacuumed, fill it with the refrigerant
R600a up to what has been specified at your refrigerator Name Plate.
• Must be well ventilated. The amount of refrigerant (R600a) must be precisely measured within
• Must be 20m3 or larger. the error of ±2g by an electron scale (Figure 4).
• Must be no-smoking area.
If you use the manifold connected with both the refrigerant (R600a)
• No ignitable factors must be present.
cylinder and the vacuum pump simultaneously, make sure the pump
Utilities valve is closed (Figure 5).
• Refrigerant cylinder (MAX NET 300g)
• Manometer
• Vacuum pump (600 /min)
• Piercing Clamp
• Quick coupler
• Hoses (5m-1EA, 1m-3EA)
• LOKRING
• Portable Leakage detector (3g/year )
• Nitrogen cylinder (for leakage test)
• Concentration gauge
Figure 4
Make sure before Servicing
• Refrigerant
Confirm the refrigerant by checking Name Plate and the label
on the compressor, after opening the COVER ASSEMBLY,
BACK-M/C.
• If the refrigerant is R600a, you must not weld or apply a heat source.
Air Recharging in Compressor
Before refilling the refrigerant, you must perform the test according to
Chapter 5 (TROUBLESHOOTING CHART). When the defects are found, Figure 5
you must discharge the residual refrigerant (R600a) in the outdoor. For
discharging the refrigerant R600a, break the narrow portion of tube
extension by hand or with a pipe cutter as shown in Figure 1. Leave it for Connect the charging hose (that is connected to the refrigerant
30min in outside to stabilize the pressure with ambient. Then, check the (R600a) cylinder) to the Schrader valve installed on the service tube.
pressure by piercing the dryer part with piercing pliers. If the refrigerant is not Then, charge the refrigerant (R600a) by controlling the Throttle valve.
completely discharged, let the refrigerator alone for more 30min in outside. When you do so, do not fully open the Throttle valve because it may
make damage to the compressor. Gradually charge the refrigerant
(R600a) by changing open and close the Throttle Valve (5g at each
time). The charging hose must use a one-way valve to prevent the
refrigerant refluence. Close the Schrader valve cap after the refrigerant
(R600a) is completely recharged.
After you completely recharge the refrigerant (R600a), perform the
leakage test by using a portable leakage detector or soapy water. Test
the low pressure (suction) parts in compressor off time and high
pressure parts in compressor on time. If the leakages are found, restart
Figure 1 Figure 2 from the refrigerant (R600a) discharging process and repairs defects of
leaks.
Attach the service tube installed with a Schrader valve (one-way valve) by
using the LOKRING (Figure 2). Then, connect the Schrader valve (one-way After the leakage test, check the temperature of each parts of the
valve) to the pump that is connected to the discharging hose leading to the cycle. Check with hands if the CONDENSER and the case (HOT-LINE
outside. When discharging the residual refrigerant, repeat 3 cycle that includes pipe) that is contacted to the door gasket are warm. Confirm that frost
3min of the pump running->pump off->30sec of the compressor running. is uniform distributed on the surface of the EVAPORATOR.
4
COMPRESSOR
Comp Operation
- Determine possible trip by checking operation status if cold air comes out after opening the doors of the R-Room.
LED
Code Operating Condition Off time
on/off
│Vm,lm┃> 2.5V + 20% @
FCT0 5 30s 1
COMP off
Stroke 10 │Stroke┃> 17.5mm 60s 2
│Stroke│> 8.3mm &
No Connect 15 40s 3
For 4 seconds│AC Current│<0.05A
│AC Current│>1A &
Lock 25 150s 5
│Strocke│< 2.45mm
Current 30 │Current│> 4Ap 360s 6
IPM 35 uc_Fo_Trip! = 0 20s 7
Communication
- Checksum error - 8
Error
COMPRESSOR
Chapter 8 Compressor
1. Inverter Linear Compressor
Check for defect of the inverter linear compressor in following orders:
1-1. Method to Measure Compressor Winding Resistance
Normal Determination Criteria
The compressor winding resistance can be determined as normal if resistance values show the values as described in below figure
when measuring resistance values of the harness (connected with compressor) to connect Connect201(CON201) of the main PWB
as shown in below figure.
Heavy Repair Y N
Leakage? Recheck
Operate N Check N
LED blinking Reset LED blinking
6 times 6 times Comp.? Compressor
Y
Y N
Heavy Repair Leakage? Recheck
N IPM output
Operate N
Comp.? > Replace the PCB
Y 80V-20%
Y Check N
Compressor
Y N
Heavy Repair Leakage? Recheck
What to do per LED Blinking and Trip protection logic
1. FCT0 Trip and LED Blinking 1 time (FCT0 Fault)
Purpose : Detect the Motor Voltage and the Current sensing Error
On Comp. Off(While initial power applying in about 25-28 seconds)
Check the Voltage point A (Motor Voltage1), point B (Motor Voltage2) and Point C (Motor Current)
Spec: Points A, B, & C 2.5V ± 0.3V
Logic: After the Comp. Off every 30 seconds restart Comp.
B
Over Spec.?
Y
Replace the PCB A
(2.2 – 2.8V)
C
N
Reset
GND
Voltage
※ If the PCB is pioneer PCB, you can not check the Point C
What to do per LED Blinking and Trip protection logic
2. Stroke Trip and LED Blinking 2 times (Stroke Trip)
Check Stroke or
Check
LED Blinking 2 times
the Protection Logic N
(Stroke Trip) Repair Harness
Do not operate
Y Check
Y
Comp.? Harness connection
N Y N
Compressor is operate Replace
intermittently Check Comp.
Compressor
Check the Y
leakage and cycle
Y
검사 절차 N Stroke Trip Reset
재확인 occur?
What to do per LED Blinking and Trip protection logic
3. No Connect Trip and LED Blinking 3 times (No Connect Trip)
Check
Check No Connect or
the Protection Logic LED blinking 3 times N
(No Connect Trip) Repair Harness
Do not operate
Y Check
Y N Replace
Check Comp.
Comp.? Harness connection Compressor
Y
Replace PCB
Y
Recheck N No Connect Trip
Reset
occur?
P-Veyron6 FLD SVC Manual New add
What to do per LED Blinking and Trip protection logic
4. L/Piston Trip and LED Blinking 5 times (Locked Piston)
N
Y
Do not operate Do not operate
Reset Clogging the Cycle?
Comp.? Comp.?
N Y
Repair
Sealed system
Recheck
What to do per LED Blinking and Trip protection logic
5. Current Trip and LED Blinking 6 times (Current Trip)
Replace PCB
N Check the
PCB output
N Current trip Y
Recheck Reset
occur?
Y Check theShort?
Do not operate Check the IPM
Point A Replace PCB
Comp.? breakdown by eyes.
Short
Open?
N
Reset Recheck
What to do per LED Blinking and Trip protection logic
7. Comp Tx Error Trip and LED Blinking 8 times (Communication Error)
Purpose : Detection communication error with the Micom of the refrigerator control.
Cause : Communication Error
Logic : Only LED blinking without the Comp. Off
(Comp. is operate command before communication error)
Y
If the C-Fan is not operate,
Replace PCB
Check the Comp. operation
N
Reset Recheck
Compressor & Harness Check
Compressor connect resistance test (Power & Common, Save & Common)
Point D Sa Po
Sa: Save
Multi Multi
Tester Tester
Po: Power
Co: Common
Co
② ②
① ①
Mode Resistance
Power(①) 5.1Ω~6.3Ω
Point B
Save(②) 8.5Ω~10.4Ω
Point A
※ The resistance can differ by few Ω depending on
The surrounding temperature or operating condition.
Multi
Tester
Earth
②
①
Multi
Tester
Hermetic terminal
Heavy Repair Method of Refrigerator by Application of Refrigerant
15mm
5
Heavy Repair Method of Refrigerator by Application of Refrigerant
5
4
6
Heavy Repair Method of Refrigerator by Application of Refrigerant
7
Heavy Repair Method of Refrigerator by Application of Refrigerant
8
Heavy Repair Method of Refrigerator by Application of Refrigerant
Refrigerant quantity = Weight after charging – Weight before charging (weight of vacuumed Bombe)
● Connect Bombe with a charging tube to charge refrigerant.
● Turn on power of refrigerator to operate a compressor.
● Measure Bombe weight after 5 through 10 minutes to check remained refrigerant quantity to complete charging of refrigerant.
(After charging refrigerant, never perform welding work or work using fire appliances.)
9
Heavy Repair Method of Refrigerator by Application of Refrigerant
10
SPECIFICATION
1. MODEL: GR-251INS
9124
738
1790
11
SPECIFICATION
1. MODEL: GR-251INS
Cover PWB
12
Type-4
Type-2 Type-5
PIPE HEATER
BO/WH
BO/BL
TypeA TypeA
YL/BK YL/BK
4.1
TypeB TypeB
3.8
WiFi Module
LCW-004
Wi-Fi Module 4.5
CON104 LCW-004
12
PR/WH 4.8
RD/YL 20
GY/WH Option 1 Pure N Fresh Option 1 Pure N Fresh Wifi Od Wifi Wifi
16 CHUTE & DUCT DOOR HEATER Option 2 Hygiene Fresh Option 2 Hygiene Fresh
19
BN/WH
BL/RD
PR/WH
GID LED
CON201
MEZ66287529
7. PCB Picture
7-1. Main PCB
( P/N : EBR836258)
CON7 CON8
CON201
CON6
CON5
CON10
CON15
CON1 CON3 CON2
( P/N : EBR835754)
Type1 Type2
8. Trouble Shooting
ERROR CODE SUMMARY
! Warning Please make sure power off and discharge fully before you test
Error Code
NO Item REFRI Error description Remark
FREE
GERA
ZER
TOR
Attention:
1. When No.2, 4, 9, 10,12,13,14 error happen,it can not be shown unless you hold “EXPRESS FRZ.” a
nd “FREZZER” key more than 3 sec.
2. When other error happen, it can be shown automatically after 3 hours later since error happen.
8. Trouble Shooting
(HS) (RT)
Sensor Position Map:
(F) (R1)
Description Purpose & Position Ice maker
Sensor
F-Sensor F Room temp measure
R1-Sensor R Room temp measure Disp.
Load Control
NO Error mode
COMP F-FAN C-FAN Def-Heater Damper
1 Normal ○ ○ ○ ○ ○
15m ON/ Standard
2 FS E ○ ○ ○
15m OFF RPM
4 r2 E ○ ○ ○ ○ ○
Standard No Defrost
5 dS F ○ ○ ○
RPM (exit immediately)
○
6 rt E ○ ○ ○ ○ (No RT
compensate)
Standard
7 dH F ○ ○ ○ ○
RPM
OFF
8 FF E ○ (Recheck ○ ○ ○
after 30m)
OFF
9 CF E ○ ○ (Recheck ○ ○
after 30m)
10 IS E ○ ○ ○ ○ ○
11 It E ○ ○ ○ ○ ○
12 tt E ○ ○ ○ ○ ○
13 HS E ○ ○ ○ ○ ○
Standard
14 CO E ○ ○ ○ ○
RPM
15 Od E ○ ○ ○ ○ ○
CON7 CON8
CON201
CON6
CON5
CON10
CON15
CON3
CON1 CON2
CON8
Resistance [ohm]
Short 0
CON8
Open OFF
23th pin ~ 24th pin
Other Normal
CON8 Resistance
23th pin ~ 24th pin [ohm]
1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?
Yes
CON8 Resistance
No 23th pin ~ 24th pin [ohm]
Explain to customer
No
8-2. Refrigerator Sensor Error (rS E)
CON7 CON8
CON201
CON6
CON5
CON10
CON15
CON3
CON1 CON2
CON7
Resistance [ohm]
Short 0
CON7
Open OFF
19th pin ~ 20th pin
Other Normal
CON7 Resistance
19th pin ~ 20th pin [ohm]
1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?
Yes
CON7
CON7 Resistance
No
19th pin ~ 20th pin [ohm]
3
Replace the
Yes refrigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6
Explain to customer
No
8-3. Icing Sensor Error (IS E)
CON7 CON8
CON201
CON6
CON5
CON10
CON15
CON3
CON1 CON2
CON6
Resistance [ohm]
Short 0
CON6
Open OFF
5th pin ~ 5th pin
Other Normal
CON6 Resistance
5th pin ~ 6th pin [ohm]
1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?
Yes
CON6 Resistance
No 5th pin ~ 6th pin [ohm]
Explain to customer
No
8-4. Defrost Sensor Error (dS E)
Defrost Controller
CON7 CON8
CON201
CON6
CON5
CON10
CON15 CON3
CON1
CON2
CON8
Resistance [ohm]
Short 0
CON8
Open OFF
21th pin ~ 22th pin
Other Normal
CON8 Resistance
21th pin ~ 22th pin [ohm]
1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB, connector Is resistance normal?
Defrost controller and Sensor?
Yes
CON8 Resistance
No
21th pin ~ 22th pin [ohm]
3
Replace the
Yes refrigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6
Explain to customer
No
8-5. Defrost Heater Error (dH E)
Defrost Controller
CON7 CON8
CON201
CON6
CON5
CON10
CON15 CON3
CON1
CON2
CON3
Resistance
Part Division
[ohm]
Defrost Sheath
Heater + L c 155~174
Heater
ord heater
CON3
155~174
5th pin ~ 6th pin Resistance
No
CON3
2
Change TEST MODE 2 Voltage [V]
No Fuse-M
Check the Defrost control part. CON3
Is Defrost Heater resistance 200V ~ 240V
5th pin ~ 6th pin
204~269Ω?
Yes
Yes
3
Replace CON3
Check the Defrost control part. OFF product
TEST MODE 1 Voltage [V]
Is Defrost Sensor resistance
22kΩ↑ or OFF? CON3
0V
5th pin ~ 6th pin
Yes
6
Def Sensor Def Heater
Explain to customer
22kΩ↑
8-6. Freezer Fan Error (FF E)
CON7 CON8
CON201
CON6
CON5
CON10
CON15
CON3
CON1 CON2
CON8
2 Yes
CON8
Go to 4 No
6
Change the
3 Yes
Change the Check the Fan Motor voltage motor
Yes Fan motor Is Fan Feed Back voltage as below?
Check the Fan motor.
Rotate fan using hand.
It feel sticky?
CON8
No
7
Explain to customer
8-7. Condenser Fan Error (CF E)
CON7 CON8
CON201
CON6
CON5
Fan Motor
CON10
CON15
CON3
CON1 CON2
CON8
2 Yes
CON8
Fan Motor
TEST MODE 1 Voltage [V]
CON8
Yes Not 0V, 5V
11th pin ~ 20th pin
Go to 4 No
6
Change the
3 Yes
Change the Check the Fan Motor voltage motor
Yes Fan motor Is Fan Feed Back voltage as below?
Check the Fan motor.
Rotate fan using hand.
It feel sticky?
CON8
No
7
Explain to customer
8-8. Communication Error (CO E)
CON7 CON8
CON201
CON6
CON5
CON101
CON10
CON15 CON3
CON1
CON2
CON5 CON101
Voltage [V]
CON101
11.5V~12.5V
4th pin ~ 5th pin
CON101
5V~7.5V
4thpin ~ 1st pin
CON101
Not 0V, 5V
4th pin ~ 3rd pin
CON101
Not 0V, 5V
4th pin ~ 2nd pin
CON5
Not 0V, 5V
15th pin ~ 17th pin
CON5
Not 0V, 5V
15th pin ~ 18th pin
Communication Error (CO E)
4
Change the
Check the voltage. Yes Main PCB
Is CON101 voltage as below?
1
Explain to customer
8-9. Refrigerator Sensor Error (r2 E)
CON7 CON8
CON201
CON6
CON5
CON10
CON15
CON3
CON1 CON2
CON7
Resistance [ohm]
Short 0
CON7
Open OFF
17th pin ~ 18th pin
Other Normal
CON7 Resistance
17th pin ~ 18th pin [ohm]
1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?
Yes
CON7 Resistance
No
17th pin ~ 18th pin [ohm]
3
Replace the
Yes refrigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6
Explain to customer
No
8-10. RT sensor Error (rt E)
CON7 CON8
CON201
CON6
CON5
CON10
CON15
CON3
CON1 CON2
CON5
Resistance [ohm]
Short 0
CON5
Open OFF
13th pin ~ 14th pin
Other Normal
CON5 Resistance
13th pin ~ 14th pin [ohm]
1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?
Yes
No CON5 Resistance
13th pin ~ 14th pin [ohm]
2
Change the 23ºF / -5ºC 38k
Yes Sensor
Check the Sensor resistance. 32ºF / 0ºC 30k
Is resistance 0ohm (Sensor short)?
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k
No
3
Replace the
Yes refrigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6
Explain to customer
No
8-11. Ice maker Kit Error (It E)
CON7 CON8
CON201
CON6
CON5
CON10
CON15
CON3
CON1 CON2
CON6
Resistance
I/M motor
[ohm]
CON6
19.7
1st ~ 2nd pin
Voltage [V]
CON6 Change
13th ~ 14th pin between 0~5V
Ice maker Kit Error (It E)
1 4
Reconnect or
Is the Connector disconnected Yes repair the Explain to customer
or loose between Main PCB and connector
sensor?
CON6
No
2
Change the
No I/M unit
Check the I/M motor resistance.
Is resistance as below?
Resistance
I/M motor
[ohm]
CON6
19.7
1st ~ 2nd pin
Yes
3
Change the
Push the I/M test Key and test the No I/M unit or
voltage in I/M test mode . Is the Main PCB
voltage as below:
Voltage [V]
CON6 Change
13th ~ 14th pin between 0~5V
Yes
8-12. Water tank Hall Switch error(tt E)
CON7 CON8
CON201
CON6
CON5
CON10
CON15
CON3
CON1 CON2
CON6
Voltage [V]
Water Tank
CON6 0V
assemble
25th ~ 26th
pin Water Tank
5V
not assemble
Water tank Switch error(tt E)
3
Change the
Test the voltage. Is the voltage as No
Main PCB or
below: W/T S/W
1
Reconnect or
Is the Connector disconnected Yes repair the
or loose between Main PCB and connector
sensor?
CON6
Voltage [V]
Water Tank
CON6 0V
assemble
25th ~ 26th
pin Water Tank
CON6 5V
not assemble
Yes
No 4
Explain to customer
2
No Change the
Check the W/T S/W resistance.
switch
Is it correct compared with table?
Resistance [Ω]
Normal 0
Door S/W
Push S/W Infinity
Yes
8-13. Cube mode doesn’t work
CON7 CON8
CON201
CON6
CON5
CON6
CON10
CON15 CON3
CON1
CON2
CON3
2
Change the
Check the voltage. No PCB
(while pushing the lever S/W)
Is voltage correct? Geared Motor
Resistance
[ohm]
Geared Motor(BK-WH) 97 ~ 113ohm
CON3 Yes
5
Replace Disp
LEVER S/W Voltage [V] Check the resistance value. No enser Motor
Pushing 220~240V Is Dispenser Motor resistance as
CON3 below?
2nd pin ~ 7th pin Not
0~2V
Pushing
Yes
3
Change the
Check the voltage. No PCB
Dispenser Motor
(while pushing the lever S/W)
Is voltage correct compared with
table? Resistance
[ohm]
Dispenser Motor
8~14ohm
(BK-RD)
CON6 Yes
6
LEVER S/W Voltage [V]
Pushing 11.5V~12.5V Explain to customer
CON6
23th ~24th pin Not
0~2V
Pushing
Yes
8-14. Crush mode doesn’t work
CON7 CON8
CON201
CON6
CON5
CON6
CON10
CON15 CON3
CON1
CON2
CON3
2
Change the
Check the voltage. No PCB
(while pushing the lever S/W)
Is voltage correct? Geared Motor
Resistance
[ohm]
Geared Motor(BK-GY) 128~ 148ohm
CON3 Yes
5
Replace Disp
LEVER S/W Voltage [V] Check the resistance value. No enser Motor
Pushing 220~240V Is Dispenser Motor resistance as
CON3 below?
2nd pin ~ 8th pin Not
0~2V
Pushing
Yes
3
Change the
Check the voltage. No PCB
Dispenser Motor
(while pushing the lever S/W)
Is voltage correct compared with
table? Resistance
[ohm]
Dispenser Motor
8~14ohm
(BK-RD)
CON6 Yes
Yes
8-15. Water mode doesn’t work
CON7 CON8
CON201
CON6
CON3
CON5
CON10
CON15 CON3
CON1
CON2
Resistance
[ohm]
Pump Motor 2.8ohm
1520 ~
Water valve
1680ohm
Water mode doesn't work 3
Replace Pum
Check the resistance value. No p motor
1 Is Pump motor resistance 2.8ohm?
2
Change the
Check the voltage. No PCB
(while pushing the lever S/W)
Is voltage correct?
Resistance [ohm]
Pump 2.8
Yes
CON3
4
Replace
LEVER S/W Voltage [V] Check the resistance value. No Water Valve
Is Water Valve resistance
Pushing 220~240V 1520 ~ 1680ohm?
CON3
2nd pin ~10th pin Not
0~2V
Pushing
Yes
Resistance [ohm]
Water valve (WH-WH) 1520 ~ 1680
Yes
Explain to customer
8-16. Freezer room lamp doesn’t work
CON7 CON8
CON201
CON6
CON8
CON5
CON10
CON5
CON15
CON3
CON1 CON2
Door Switch
Resistance [ohm]
Magnet close 0
Door S/W
Magnet Away Infinity
CON5 Closed 0V
9th pin ~ 10th pin Open 5V
F
LED Lamp Voltage [V]
CON8
No Yes
2 5
Change the Replace
Check the door S/W resistance. No No Refrigerator
Door S/W Check the LED Lamp voltage
Is it correct compared with table? Is voltage as below?
N
Magnet
Resistance [ohm]
F Side
Magnet close 0
Door S/W
Magnet away Infinity LED Lamp Voltage [V]
Closed 0~2V
Yes RD/WH ~ BL/WH
Open 11.5V~12.5V
3
Change the
Check the PCB Voltage. No
PCB Yes
Is CON5 9th pin ~ 10th pin
voltage as below? 6
CON5
CON5 Closed 0V 7
9th pin ~ 10th pin Open 5V Explain to customer
Yes
8-17. Refrigerator room lamp doesn’t work
CON7 CON8
CON201
CON6
CON7
CON5
CON10
CON5
CON15
CON3
CON1 CON2
Door Switch
Resistance [ohm]
Magnet close 0
Door S/W
Magnet Away Infinity
CON5 Closed 0V
11th pin ~ 12th pin Open 5V
No Change the
Check the PCB Voltage.
PCB
1 Is CON7 7th pin ~ 8th pin
Change the voltage as below?
Check the Freezer door switch. Yes
Door S/W
Does it feel sticky?
CON7
No Yes
2 5
Change the Replace
Check the door S/W resistance. No No Refrigerator
Door S/W Check the LED Lamp voltage
Is it correct compared with table? Is voltage as below?
N
Magnet
Resistance [ohm]
R Side
Magnet close 0
Door S/W LED Lamp Voltage [V]
Magnet away Infinity
Closed 0~2V
Yes RD/WH ~ BL/WH
Open 11.5V~12.5V
3
Change the
Check the PCB Voltage. No Yes
PCB
Is CON5 11th pin ~ 12th pin 6
voltage as below?
Change the LED Lamp, and check No Replace
whether it is normal? Refrigerator
CON5
Yes
Door S/W Voltage [V]
7
CON5 Closed 0V
11th pin ~ 12th pin Open 5V Explain to customer
Yes
8-18. Poor cooling in Fresh food section
CON7 CON8
CON201
CON6
CON7
CON5
CON10
CON15
CON3 CON8
CON1 CON2
Duct
CON7 Resistance
19th pin ~ 20th pin [ohm]
Damper Status
Test Mode1 Open
Test Mode2 Close
TEST MODE 1 Voltage [V]
CON8 9th pin ~ 12th pin 11.5V~12.5V Duct Status
CON8 9th pin ~ 19th pin Not 0V, 5V Air Flow Windy
CON8 9th pin ~ 10th pin Not 0V, 5V Air Temperature Cold
Poor cooling in Fresh food section 4
Check the
Check the air temperature. No Compressor
Is it cold? and sealed
1
system
Check the sensor resistance. Yes
Go to 7
CON7
5
CON7 Resistance Replace
[ohm] Check the Fan Motor voltage No
19th pin ~ 20th pin Main PCB
Is Fan Motor voltage as below?
23ºF / -5ºC 38k
32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k CON8
Yes
6
Change the
Check the damper control as No damper or
below? Main PCB
3
Check the F
Open the fresh food door and No Fan Motor Damper Status
Check the air flow. Windy? Check the
damper Test Mode1 Open
Go to 5
Test Mode2 Close
Yes
7
Duct
Explain to customer
Yes
8-19. Poor cooling in Freezer compartment
CON7 CON8
CON201
CON6
CON8
CON5
CON10
CON15
CON3
CON1 CON2
Duct
CON8 Resistance
23th pin ~ 24th pin [ohm]
CON8 9th pin ~ 19th pin Not 0V, 5V Air Flow Windy
CON8 9th pin ~ 10th pin Not 0V, 5V Air Temperature Cold
Poor cooling in Freezer compartment 4
Check the
Check the air temperature. No Compressor
Is it cold? and sealed
1
system
Check the sensor resistance.
Yes
5
Change the
Check the Fan motor. Yes Fan motor
CON8 Rotate fan using hand.
It feel sticky?
CON8 Resistance
23th pin ~ 24th pin [ohm]
CON8
Explain to customer
Duct
Yes
8-20. Reed Switch
Magnet Center
Magnet Center
3 (X) (O)
-.Magnet Near the Switch -.Resistance & Service Action
-. Disassemble Housing
-.Push the Hook and Disassemble Reed Switch From Cover hinge
CON104
Voltage [V]
CON104
5V
1th pin ~ 6th pin
2
Change the
Display PCB
TROUBLE DIAGNOSIS
1. TROUBLE SHOOTING
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
Faulty PTC. Power does not conduct. - Damage. ■ Check the resistance of both
Bad characteristics. - Initial resistance is big. terminals.
Bad connection with Too loose. At normal temperature 6 :
compressor. Assembly is not possible. OK.
Bad terminal connection. If disconnected : ∞.
- 42 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
- 43 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
V2
R= —
P
-44 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
3. Refrigeration
Residual Weak heat from heater. Sheath Heater - rated.
is weak. frost. Heater plate - rated.
No automatic defrosting.
- 45 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
Shorud. Bent.
Ice and foreign materials on rotating parts.
7) Continuous operation
- No contact of temperature controller. - Foreign materials. ■ Check visually after
disassembly.
- 46 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
5. No automatic 1) Faulty temperature sensor in freezer or refrigerator compartment. ■ Inspect parts measurements
operation. Faulty contact. and check visually.
(faulty Faulty temperature characteristics.
contacts.) 2) Refrigeration load is too much. Food. Too much food.
Hot food.
Frequent opening and closing.
Cool air leak.
Poor door close. – Partly opens.
3) Poor insulation.
4) Bad radiation. High ambient temperature.
Space is secluded.
5) Refrigerant leak.
6) Inadequate of refrigerant.
7) Weak compressor discharging power. Different rating.
Small capacity.
8) Fan does not work.
9) Button is positioned at "strong."
Gap around gasket. –– Contraction, distortion, loose, door twisted, corner not
fully inserted.
Food vapor. –– Storing hot food. –– Unsealed food.
2) Condensation in the refrigerator compartment.
Door opens Insufficient closing.
but not closes. Door sag.
Food hinders door closing.
Gasket gap.
3) Condensation on liner foam.
Cool air leak Not fully filled. Toop table part.
and transmitted. Out plate R/L part.
Flange gap. –– Not sealed.
Gasket gap.
- 47 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
- 48 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
7. Sounds 1) Compressor compartment operating sounds.
Transformer sound. Its own fault. –– Core gap.
Bad connection. –– Correct screw connection.
Drip tray vibration sound. Bad assembly.
Distortion.
Foreign materials inside.
Back cover machine sound. Bad connection.
Partly damaged.
Condenser drain sound. Not connected.
Bad pipe caulking.
2) Freezer compartment sounds.
Fan motor sound. Normal operating sound.
Vibration sound. Aged rubber seat.
Bad torque for assembling motor
bracket.
Sounds from fan Fan guide contact.
contact. Shroud burr contact.
Damping evaporator contact.
Residual frost contact. Poor treatment Cord heater.
Narrow evaporator interval.
Unbalance fan sounds. Unbalance. Surface machining conditions.
Fan distortion.
Misshappen.
Burr.
Resonance.
Evaporator noise. Evaporator pipe contact. –– No damping evaporator.
Sound from refrigerant. –– Stainless steel pipe shape in
accumulator.
Sound from fin evaporator and pipe during expansion
and contraction.
3) Bowls and bottles make contact on top shelf.
- 49 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
- 50 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
10. Structure, 1) Door foam.
appearance Sag. Weak torque of Bolt is loosened during
and others. hinge connection. transportaion.
Not tightly fastened.
Screw worn out .
Weak gasket Adhesion surface.
adhesion.
Fixed tape. Not well fixed.
2) Odor.
Temperature of High. Faulty damper control.
refrigerator Button is set at "weak".
compartment. Door is open (interference by
food).
Deodorizer. No deodorizer.
Poor capacity.
- 51 -
HOW TO INSTALL REFRIGERATOR
1.How to Adjust Door Height of Refrigerator.
45
HOW TO INSTALL REFRIGERATOR
46
2. How to adjust the door level difference.
* It may be unleveled concerning installed condition of the floor.
1. Put thr install plate under the rear corner of the refrigerator. 2. Check the movement of the freezer
PLATE
3. If the freezer does not fixed, inscrew the leg until it reaches on the floor.
47
How to change Reed S/W
-. Push the hook and Disassemble Reed Switch From Cover hinge
1. Open the Home bar. 2. Remove the gasket from gasket channel at
doorliner as shown in the illustration below.
Gasket Channel
Gasket
3. Remove a Screw. 4. Using the lever principle, Insert the Small Screw
Driver applies a force to hole.
- 24 -
3-30 HOW TO REMOVE AND REINSTALL THE Case Assembly,Lamp
When servicing the LEDs, Cover,Lamp is positively necessary.
4. 1) Push the flat screwdriver in the rear of the LED lamp and take the lamp out from the hook.
2) Disassemble the combined housing with the flat screwdriver.
3) You should take LED lamps out and pull from the right.
- 25 -
How to disassemble display assembly
Loosen two screw and remove a hinge by using tool (be careful not to fall it down)
The word
Index line
"FRONT"
should face
outward.
OPEN CLOSE CLOSE
OPEN
If the display shows " ", please contact local service center.
Do not place your fingers or foreign objects into the fan of the filter to
avoid injury or lanuch accidentally.
54
EXPLODED VIEW
FREEZER DOOR PA RT
201A
602G
202A
207A
503A 600A
601A
601B
606C
406A
601D
601C
602A
602C
278C
204A 602F
203A
612A
605A
602D
276A
602B
210E
605B
276C
241B 212G
241D
287A
279E
233E
241G
208E
234A
233A
241H 147A
EXPLODED VIEW
FREEZER COM PA RTMENT
270A
270C 270B
135C
101B
271B 137B
271C
135A
405F 137A
403A
405C
136B
136A
409D
130B
120A
302A 135B
316B 120B
128C 135D
128D
122A
272A
621A 125A
603B
283E
106A
621B
302B
262E 121A
312A
126A
EXPLODED VIEW
REFRIGERATOR COMPARTMENT
101A
140A
167A
271A
271C
167B
140A
116A
146A
115A
625A
140A
152B
151C 170A
409D
151B
130B
151A
272B
283D 166C
166B
106A
117A
168A
118A
312C
161A
160A
628A
EXPLODED VIEW
MACHINE COMPARTMENT
619D
624A
615B
411A
502A
304A
500A
303C
502B
303D
313A
300A
310B
301A 307A
318A
306A 317A
308C
403B
104A
309A
305B
305C
308A
308B
305C
305B