You are on page 1of 100

http://biz.lgservice.

co m

REFRIGERATOR
SERVICE MANUAL
CAUTIO N
PLEASE READ CAREFULLY THE SAFETY PRECAUTIONS OF THIS BOOK
BEFORE CHECKING OR OPERATING THE REFRIGERATOR .

MODEL: GR-251INS/GC-X247CSBV
CONTENTS

WARNINGS AND PRECAUTIONS FOR SAFETY ................................................................................ 3

SERVICING PRECAUTIONS ......................................................................................... .. 4


Heavy Repair Method of Refrigerator by Application of Refrigerant ...................................................5-10
SPECIFICATION .......................................................................................................... 11-12

MICOM FUNCTION .................................................................................... .......................... 13-16


MICOM ERROR .................................................................................... ............................... 17
MICOM failure mode diagnosis............................................................................. .......................... 18
TROUBLE DIAGNOSIS.................. ............ ................................................................................... 19-44
HOW TO INSTALL REFRIGERATOR .................................................................................... .. 45-57
How to Adjust Door Height of Refrigerator .............................................................................................. 45

Door Removal ........................................................................................................................ 46


How to Adjust the door level difference .............................................................................................. 47
How to Control the Amount of Water .............................................................................................. 48
How to exchange the water purifier filter .................................................................................... 49
How to intsall the waterpipe ................................................................................................... 50-52
Ice maker ...... ........................................................................................................................... 53
How to use the Pure N Fresh ..................................................................................................... 54
EXPLODED VIEW.......................................................................................................................55-61

2
WARNINGS AND PRECAUTIONS FOR SAFETY
Please observe the following safety precautions in order to 8. Do not fray, damage, machine, heavily bend, pull out,
use safely and correctly the refrigerator and to prevent or twist the power cord.
accident and danger during repair.
9. Please check the evidence of moisture intrusion in the
1. Be care of an electric shock. Disconnect power cord electrical components. Replace the parts or mask it
from wall outlet and wait for more than three minutes with insulation tapes if moisture intrusion was
before replacing PWB parts. Shut off the power confirmed.
whenever replacing and repairing electric components.
10. Do not touch the icemaker with hands or tools to
2. When connecting power cord, please wait for more than confirm the operation of geared motor.
five minutes after power cord was disconnected from the
wall outlet. 11. Do not let the customers repair, disassemble, and
reconstruct the refrigerator for themselves. It may
3. Please check if the power plug is pressed down by the cause accident, electric shock, or fire.
refrigerator against the wall. If the power plug was
damaged, it may cause fire or electric shock. 12. Do not store flammable materials such as ether,
benzene, alcohol, chemicals, gas, or medicine in the
4. If the wall outlet is over loaded, it may cause fire. Please refrigerator.
use its own individual electrical outlet for the refrigerator.
13. Do not put flower vase, cup, cosmetics, chemicals,
5. Please make sure the outlet is properly earthed, etc., or container with full of water on the top of the
particularly in wet or damp area. refrigerator.

6. Use standard electrical components when replacing 14. Do not put glass bottles with full of water into the
them. freezer. The contents shall freeze and break the glass
bottles.
7. Make sure the hook is correctly engaged.
Remove dust and foreign materials from the housing 15. When you scrap the refrigerator, please disconnect the
and connecting parts. door gasket first and scrap it where children are not
accessible.

3
SERVICING PRECAUTIONS
Features of refrigerant (R600a) After the refrigerant (R600a) is completely discharged, repair any
defective parts and replace the dryer. At any case you must use the
• Achromatic and odor less gas. LOKRING for connecting or replacing any part in the cycle (No Fire, No
• Flammable gas and the ignition (explosion) at 494°C. Welding). Connect the Schrader valve to pump with the coupler. And
• Upper/lower explosion limit: 1.8%~8.4%/Vol. then turn the pump on for vacuum state (Figure 3). Let the pump run
Features of the R600a refrigerator until the low-pressure gauge indicates the vacuum (gauge pressure 0,
absolute pressure -1atm or -760mmHg). Recommended vacuum time
• Charging of 60% refrigerant compared with a R134a model. is 30 min. Charge the N2 gas in order to check for leakage from
• The suction pressure is below 1bar (abs) during the operation. welding points and the LOKRING. If leakages are found, repair the
• Because of its low suction pressure, the external air may flow in the cycle defects and repeat the vacuum process.
system when the refrigerant leak, and it causes malfunction in the
compressor.
• The displacement of compressor using R600a must be at least 1.7 times
larger than that of R134a.
• Any type of dryer is applicable (XH-5, 7, 9).
• The EVAPORATOR or any other cycle part that has welding joint is
hidden in the foam. (If not hidden inside, the whole electric parts must be
tested with the LEAKAGE TEST according to the IEC Standard.)
• The compressor has label of the refrigerant R600a. Figure 3
• Only the SVC man must have an access to the system.
Installation place After the system is completely vacuumed, fill it with the refrigerant
R600a up to what has been specified at your refrigerator Name Plate.
• Must be well ventilated. The amount of refrigerant (R600a) must be precisely measured within
• Must be 20m3 or larger. the error of ±2g by an electron scale (Figure 4).
• Must be no-smoking area.
If you use the manifold connected with both the refrigerant (R600a)
• No ignitable factors must be present.
cylinder and the vacuum pump simultaneously, make sure the pump
Utilities valve is closed (Figure 5).
• Refrigerant cylinder (MAX NET 300g)
• Manometer
• Vacuum pump (600 /min)
• Piercing Clamp
• Quick coupler
• Hoses (5m-1EA, 1m-3EA)
• LOKRING
• Portable Leakage detector (3g/year )
• Nitrogen cylinder (for leakage test)
• Concentration gauge
Figure 4
Make sure before Servicing
• Refrigerant
Confirm the refrigerant by checking Name Plate and the label
on the compressor, after opening the COVER ASSEMBLY,
BACK-M/C.
• If the refrigerant is R600a, you must not weld or apply a heat source.
Air Recharging in Compressor
Before refilling the refrigerant, you must perform the test according to
Chapter 5 (TROUBLESHOOTING CHART). When the defects are found, Figure 5
you must discharge the residual refrigerant (R600a) in the outdoor. For
discharging the refrigerant R600a, break the narrow portion of tube
extension by hand or with a pipe cutter as shown in Figure 1. Leave it for Connect the charging hose (that is connected to the refrigerant
30min in outside to stabilize the pressure with ambient. Then, check the (R600a) cylinder) to the Schrader valve installed on the service tube.
pressure by piercing the dryer part with piercing pliers. If the refrigerant is not Then, charge the refrigerant (R600a) by controlling the Throttle valve.
completely discharged, let the refrigerator alone for more 30min in outside. When you do so, do not fully open the Throttle valve because it may
make damage to the compressor. Gradually charge the refrigerant
(R600a) by changing open and close the Throttle Valve (5g at each
time). The charging hose must use a one-way valve to prevent the
refrigerant refluence. Close the Schrader valve cap after the refrigerant
(R600a) is completely recharged.
After you completely recharge the refrigerant (R600a), perform the
leakage test by using a portable leakage detector or soapy water. Test
the low pressure (suction) parts in compressor off time and high
pressure parts in compressor on time. If the leakages are found, restart
Figure 1 Figure 2 from the refrigerant (R600a) discharging process and repairs defects of
leaks.
Attach the service tube installed with a Schrader valve (one-way valve) by
using the LOKRING (Figure 2). Then, connect the Schrader valve (one-way After the leakage test, check the temperature of each parts of the
valve) to the pump that is connected to the discharging hose leading to the cycle. Check with hands if the CONDENSER and the case (HOT-LINE
outside. When discharging the residual refrigerant, repeat 3 cycle that includes pipe) that is contacted to the door gasket are warm. Confirm that frost
3min of the pump running->pump off->30sec of the compressor running. is uniform distributed on the surface of the EVAPORATOR.

4
COMPRESSOR

1-2.Method to Determine Defect of Inverter Linear Drive

Determination of Comp Operation


Separate the back cover at the rear of refrigerator and determine for possible operation while touching the compressor with the hands
with insulation gloves worn.

Comp Operation
- Determine possible trip by checking operation status if cold air comes out after opening the doors of the R-Room.

Protective Logic (Trip)


- To protect the compressor from abnormal operation, this logic is used to temporally stop the refrigerator when abnormal operation
occurs and to re-operate it after abnormal signal disappears.

LED
Code Operating Condition Off time
on/off
│Vm,lm┃> 2.5V + 20% @
FCT0 5 30s 1
COMP off
Stroke 10 │Stroke┃> 17.5mm 60s 2
│Stroke│> 8.3mm &
No Connect 15 40s 3
For 4 seconds│AC Current│<0.05A
│AC Current│>1A &
Lock 25 150s 5
│Strocke│< 2.45mm
Current 30 │Current│> 4Ap 360s 6
IPM 35 uc_Fo_Trip! = 0 20s 7
Communication
- Checksum error - 8
Error
COMPRESSOR

Chapter 8 Compressor
1. Inverter Linear Compressor
Check for defect of the inverter linear compressor in following orders:
1-1. Method to Measure Compressor Winding Resistance
Normal Determination Criteria
The compressor winding resistance can be determined as normal if resistance values show the values as described in below figure
when measuring resistance values of the harness (connected with compressor) to connect Connect201(CON201) of the main PWB
as shown in below figure.

Defect Determination Criteria


● Check connection status of the Compressor Connection Harness-P(Lead Wire) which is located at the M/C room where resistance
values measured at the CON201 Housing are shown as infinite or several hundred . Separate connecting wires of the M/C room
(A-point in Figure) and then measure resistance values at the connecting wires again. The compressor can be determined as
normal if resistance values are shown as standard resistance value.
Check connection status of a harness.
(Defect at M/C room connection contact or CON201 Housing contact, short-circuit of harness)
● Where resistance values measured at A-point are also shown as infinite or several hundred , disassemble a cover PTC of the
compressor terminal and check the terminal connecting status at the B-point in Figure.
● Where there is no failure in the wiring status and resistance values are shown as infinite or several hundred , it may be
determined as defect of compressor.
● Since if there is no failure in resistance values of the compressor, it may be defective Main PWB, replace the Main PCB and check
for normal operation of the compressor.
● When determining any defect through resistance measuring, it can be determined as normal if resistance values show as descried
in the below figure by measuring ① power and ② save .
resistance values are measured when measuring ① power and ② save but measuring is meaningless since they
cannot become criteria for determining defect (measuring not required).
● When the measured values of resistance are infillate or several hundred when measure the both end of OLP,
it can be determined that OLP is disconnected.
Caution
1. Be sure to powering off the refrigerator and measure after several minutes has passed.
2. If not accurately measuring resistance, wrong determination may be guided. (Difference of resistance value of several W or so may
occur.)
-PCB COVER를 OPEN
LED blinking Reset LED linking
Replace the PCB
- Simple Check Flow 8 times 8 times

LED blinking Reset LED blinking Replace the PCB


Recheck 1 time 1 time

LED blinking Reset LED blinking Replace the PCB


Reset 7 times 7 times
Operate N Check N
LED blinking Reset LED blinking Comp. Replace
5 times 5 times Comp.? Compressor
Y
No Cold? LED blinking? Y
Y N
Heavy Repair Leakage? Recheck
N

Reset LED blinking Operate N Harness Y Check N


LED blinking
2 times 2 times Comp.? Check? Compressor
Y N
LED blinking Reset LED blinking
3 times Repair Harness
3 times

Heavy Repair Y N
Leakage? Recheck

Operate N Check N
LED blinking Reset LED blinking
6 times 6 times Comp.? Compressor
Y
Y N
Heavy Repair Leakage? Recheck

N IPM output
Operate N
Comp.? > Replace the PCB
Y 80V-20%
Y Check N
Compressor
Y N
Heavy Repair Leakage? Recheck
What to do per LED Blinking and Trip protection logic
1. FCT0 Trip and LED Blinking 1 time (FCT0 Fault)

Blink OFF Blink OFF

 Purpose : Detect the Motor Voltage and the Current sensing Error
 On Comp. Off(While initial power applying in about 25-28 seconds)
Check the Voltage point A (Motor Voltage1), point B (Motor Voltage2) and Point C (Motor Current)
 Spec: Points A, B, & C 2.5V ± 0.3V
 Logic: After the Comp. Off every 30 seconds restart Comp.

Check the FCT0 Trip or


Check
LED Blinking 1 time
the Protection Logic
(FCT0 Fault)

B
Over Spec.?
Y
Replace the PCB A
(2.2 – 2.8V)
C
N

Reset

GND

Voltage

※ If the PCB is pioneer PCB, you can not check the Point C
What to do per LED Blinking and Trip protection logic
2. Stroke Trip and LED Blinking 2 times (Stroke Trip)

Blink Blink OFF Blink Blink OFF

 Purpose : Protection piston crash by abnormally large Stroke.


 Case 1. Do not operate Comp. : Harness connection failure between the PCB, Comp, Capacitor.
 Case 2. Do operate Comp. intermittently : Condenser Fan or Freezer Fan Error.
System Error like water-cloging, capillary-cloging, refrigerant-leakage
 Logic: After the Comp. Off every 1 minute restart Comp.

Check Stroke or
Check
LED Blinking 2 times
the Protection Logic N
(Stroke Trip) Repair Harness

Do not operate
Y Check
Y
Comp.? Harness connection

N Y N
Compressor is operate Replace
intermittently Check Comp.
Compressor
Check the Y
leakage and cycle

Y
검사 절차 N Stroke Trip Reset
재확인 occur?
What to do per LED Blinking and Trip protection logic
3. No Connect Trip and LED Blinking 3 times (No Connect Trip)

Blink Blink Blink OFF Blink Blink Blink OFF

 Purpose : Prevention Over-Voltage and Over-Current by detecting connection error check.


 Cause : Harness connection failure between PCB, Comp, Capacitor.
Comp. insulation breakdown.
 Logic : After the Comp. Off every 40 seconds restart Comp.

Check
Check No Connect or
the Protection Logic LED blinking 3 times N
(No Connect Trip) Repair Harness

Do not operate
Y Check
Y N Replace
Check Comp.
Comp.? Harness connection Compressor

Y
Replace PCB

Y
Recheck N No Connect Trip
Reset
occur?
P-Veyron6 FLD SVC Manual New add
What to do per LED Blinking and Trip protection logic
4. L/Piston Trip and LED Blinking 5 times (Locked Piston)

Blink Blink Blink Blink Blink OFF

 Purpose : Detect locked piston.


 Cause : Oil shortage of the cylinder, Cylinder or Piston damage, clogging the discharge, Comp. internal debris.
 Logic : After the Comp. Off every 2 min 30 seconds restart Comp.

Check the L/Piston or


Check Replace
LED blinking 5 times
the Protection Logic Compressor
(Lock 피스톤 Trip)

N
Y
Do not operate Do not operate
Reset Clogging the Cycle?
Comp.? Comp.?

N Y

Repair
Sealed system
Recheck
What to do per LED Blinking and Trip protection logic
5. Current Trip and LED Blinking 6 times (Current Trip)

Blink Blink Blink Blink Blink Blink OFF


 Purpose : Protection Over-Current(Over-Load)
 Cause : Abnormally ambient temperature(Over 43℃), Abnormally conditions like Shield machine room etc.
Condenser Fan failure, Comp. failure, PCB failure(IPM breakdown)
Oil shortage of the cylinder, Cylinder or Piston damage, clogging the discharge, Comp. internal debris.
 Logic : After the Comp. Off every 6 minutes restart Comp.
Check the Current or Y
Check Compressor is operate
LED blinking 6 times
the Protection Logic intermittently
(Current Trip)

Replace PCB
N Check the
PCB output

Y Check the N Replace


Compressor failure Compressor

N Current trip Y
Recheck Reset
occur?

Do not operate Y N Replace


Clogging the Cycle?
Comp.? Compressor

N Check the Y Repair


leakage and cycle Sealed system
What to do per LED Blinking and Trip protection logic
6. IPM Fault Trip and LED Blinking 7 times (IPM Fault)

Blink Blink Blink Blink Blink Blink Blink OFF

 Purpose : Protection Over-Current by failure IPM(IPM short)


 Cause : IPM Short and failure
 Logic : After the Comp. Off every 20 seconds restart Comp. ① Multi
Multi
② Tester
Tester

Check the IPM Fault or


Check
LED blinking 7 times
the Protection Logic
(IPM Fault)

Y Check theShort?
Do not operate Check the IPM
Point A Replace PCB
Comp.? breakdown by eyes.
Short

Open?
N

Reset Recheck
What to do per LED Blinking and Trip protection logic
7. Comp Tx Error Trip and LED Blinking 8 times (Communication Error)

Blink Blink Blink Blink Blink Blink Blink Blink OFF

 Purpose : Detection communication error with the Micom of the refrigerator control.
 Cause : Communication Error
 Logic : Only LED blinking without the Comp. Off
(Comp. is operate command before communication error)

Check the Comp Tx Error or


Check
LED blinking 8 times
the Protection Logic
(Communication Error)

Y
If the C-Fan is not operate,
Replace PCB
Check the Comp. operation

N
Reset Recheck
Compressor & Harness Check
 Compressor connect resistance test (Power & Common, Save & Common)
Point D Sa Po

Sa: Save
Multi Multi
Tester Tester
Po: Power
Co: Common
Co
② ②
① ①

Mode Resistance
Power(①) 5.1Ω~6.3Ω
Point B
Save(②) 8.5Ω~10.4Ω
Point A
※ The resistance can differ by few Ω depending on
The surrounding temperature or operating condition.

Multi
Tester
Earth


Multi
Tester
Hermetic terminal
Heavy Repair Method of Refrigerator by Application of Refrigerant

Chapter 9 Heavy Repair Method of Refrigerator by Application of


Refrigerant
1. Outline
1-1. Checkpoints before Heavy Repair
Open the Cover ASM, Back-M/C of refrigerator and check the type of refrigerant indicated on a compressor before starting work.A
yellow label is adhered to the compressor for the refrigerator using R600a as refrigerant.

1-2. Features of R600a Refrigerant


● Non-polar natural gas refrigerant (CH(CH3)3)
● Since R600a is same series as butane gas, there is danger of fire when discharged into air at appropriate concentration (extreme
handling is required for heavy repair of cycle).
Explosion concentration: .8% ~ 8.4%/Vol.
Burning temperature: 494℃
1-3. Features of R600a Refrigerator
● With refrigerant quantity of 60% or so for the refrigerator using R134a as refrigerant
● Large vacuum level at suction pressure (at low pressure side)
● COMP capacity of the refrigerator using R609a as refrigerant is large by 1.7 times than that of the refrigerator using R134a.
● Labels as in Figure are displayed at the compressor of a refrigerant for R600a and the back plate of refrigerator.

Insulation Blowing Gas : Cyclopentane

15mm

1-4. Location and Environment for Heavy Repair


● Check that drafting and air ventilation are well done at a working area and perform work after making drafting and air ventilation
smooth (use refrigerant return bag indoors).
● Check that there are fire appliances or heating source around the working area and then remove them before work.
● Since R600a refrigerant is very inflammable, they should not be discharged indoors.
● Be sure to follow heavy repair SVC procedures during work.

5
Heavy Repair Method of Refrigerator by Application of Refrigerant

1-5. Heave Repair Work Tool


● R600a refrigerant
● Bombe
● Pinch Pliers
● Refrigerant Discharge Hose
● Refrigerant Return Bag
● Vacuum Pump
● Handy Welding Machine
● Charging Tube
● Leakage Tester
● Drier

5
4

Heavy Repair Method of Refrigerator by Application of Refrigerant

2. Heavy Repair SVC Method


For the heaver repair of R600a type of refrigerator, perform work according to following SVC method.

2-1. Returnof Refrigerator Refrigerant


Required equipment: Pinch pliers, refrigerant discharging hose, refrigerant returnbag
● Take power cords out and remove power between 6sec through 12sec after powering ON to open all both sides of 3way valve.
● Leave doors of a refrigerator so that they are not closed.
● Connect pinch pliers with a refrigerant discharging hose.
● Place the outlet of a refrigerant discharging hose outside.
(Remove fire appliances or heating sources near a refrigerant discharging hose.)
● Always use a refrigerant returnbag for working at the contained space.
● Bore the charging pipe of a compressor with pinch pliers.
(Remove fire appliances or heating sources near a refrigerator.)
● Perform refrigerant discharge for more than 7 minutes.

6
Heavy Repair Method of Refrigerator by Application of Refrigerant

2-2. Returnof Remained Refrigerant


Required equipment: Pinch pliers, hose for refrigerant recovery, vacuum pump
● If refrigerant returntime of 7 minutes has passed, connect a vacuum pump at the ends of a
refrigerant returnhose outdoor. (Vacuum pump must operate outdoor.)
● Operate a vacuum pump in order to returnrefrigerant remained in the pipe.
● Vacuum working time should be for more than 10 minutes.

2-3. Welding Repair Step


Required equipment: Simple welding machine
● Remove pinch pliers if remaining refrigerant returnis completed.
● Cut the front part of a process pipe with a cutter. (Check that remaining refrigerant comes out.)
● Perform welding work such as replacement of compressor and dryer, or repair of leakage part. (Be cautious of fire during welding
work.)

7
Heavy Repair Method of Refrigerator by Application of Refrigerant

2-4. Charging Tube Connection Step


Required equipment: Charging tube, simple welding machine
● Remove a charging pipe to recharge R600a refrigerant after completing work, and then connect a charging tube with welding

2-5. Vacuum Air Removal


Required equipment: Vacuum pump
● Connect a vacuum pump to a charging tube to perform vacuum cycle.
● Vacuum work should be performed for an hour. (If vacuum time is short, normal cooling performance may not be exerted due to
failure of cooling cycle.)

8
Heavy Repair Method of Refrigerator by Application of Refrigerant

2-6. Refrigerant Charging


Required equipment: Bombe, R600a refrigerant (79g)
● Firstly remove fire appliances and heating source for performing work when charging scaled refrigerant. (Do not spray refrigerant
indoor.)
● Measure the accurate quantity (79g) of refrigerant to charge it into a Bombe.
● Make the Bomber as vacuum status to charge refrigerant.
(If there is air or moisture in a Bombe, it may give effect on performance of a cooling cycle.)
● Please manage refrigerant quantity as 79g±1. Differently from R134a, R600a gives much effect on
cooling performance depending on change of refrigerant quantity.

Refrigerant quantity = Weight after charging – Weight before charging (weight of vacuumed Bombe)
● Connect Bombe with a charging tube to charge refrigerant.
● Turn on power of refrigerator to operate a compressor.
● Measure Bombe weight after 5 through 10 minutes to check remained refrigerant quantity to complete charging of refrigerant.
(After charging refrigerant, never perform welding work or work using fire appliances.)

2-7. Leak Inspection and Cycle Check


Required equipment: Leakage checking machine (foam and leakage inspection machine)
● Check for leakage by using form or a leakage inspection machine at the worked part if charging of refrigerant is completed.
● Check for leakage at the low pressure part with the compressor stopped, and check at the high pressure part with the compressor
being operating.
● If leakage is detected, proceed to repair according to repair process again starting from “2-1. Returnof Refrigerator Refrigerant”.
(Never perform welding work or work using fire appliances.)
● Check that heat remains at a discharge pipe or condenser with the hands if leakage check is completed. If heat remains, the
cooling cycle is normal.
(Take care since a discharge pipe may be hot.)

9
Heavy Repair Method of Refrigerator by Application of Refrigerant

2-8. Failure Checking Procedures

10
SPECIFICATION
1. MODEL: GR-251INS

ITEMS SPECIFICATIONS ITEMS SPECIFICATIONS


DIMENSIONS (mm) 912(W)*738(D)*1790(H) LUBRICATING OIL Freolα 3G(175cc)

NET WEIGHT (kg) 132 CAPPILARY TUBE D .I8 0

COOLING SYSTEM Fan Cooling DRIER MOLECULAR SIEVE XH-9

TEMPERATURE CONTROL Micom Control FIRST DEFROST 4~6 Hours

Full Automatic DEFROST CYCLE 13-15 Hours


DEFROSTING SYSTE
Heater Defrost DEFROSTING DEVICE Heater,Sheath/L-Cord Heater
HomeBar Heater(6w)
INSULATION Cyclo-Pentane ANTI SWEAT HEATER
Instaview DID Heater(4w)
COMPRESSOR Driver starting type (Linear comp) REFRIGERATOR LAMP 3.6W(1EA)

EVAPORATOR Fin tube type FREEZER LAMP 3.6W(1EA)

CONDENSER Al Spiral Condenser INSTAVIEW DID LED 5.0W(1EA)


REFRIGERANT R600a (79g)

9124
738
1790

11
SPECIFICATION
1. MODEL: GR-251INS

Cover PWB

12
Type-4

Option 1 Pure N Fresh Option 1 Pure N Fresh


Option 2 Hygiene Fresh Option 2 Hygiene Fresh

Type-2 Type-5

PIPE HEATER
BO/WH
BO/BL
TypeA TypeA

YL/BK YL/BK

4.1
TypeB TypeB

3.8
WiFi Module
LCW-004
Wi-Fi Module 4.5
CON104 LCW-004

12
PR/WH 4.8
RD/YL 20
GY/WH Option 1 Pure N Fresh Option 1 Pure N Fresh Wifi Od Wifi Wifi
16 CHUTE & DUCT DOOR HEATER Option 2 Hygiene Fresh Option 2 Hygiene Fresh
19
BN/WH

BL/RD

WATER TANK SWITCH


Type-3 Type-6
WH/BK

Knock on PCB CON10


Knock on

PR/WH
GID LED

CON201

MEZ66287529
7. PCB Picture
7-1. Main PCB

( P/N : EBR836258)

CON7 CON8
CON201
CON6

CON5

CON10

CON15
CON1 CON3 CON2

7-2. Display PCB

( P/N : EBR835754)

Type1 Type2
8. Trouble Shooting
ERROR CODE SUMMARY

! Warning Please make sure power off and discharge fully before you test

Error Code
NO Item REFRI Error description Remark
FREE
GERA
ZER
TOR

1 F sensor abnormal FS E F Sensor Open or short


2 RT sensor abnormal rt E RT Sensor Open or short
Sensor lead wire or
3 R1 sensor abnormal rS E R1 Sensor Open or short
wafer badness
4 R2 sensor abnormal r2 E R2 Sensor Open or short
5 D sensor abnormal dS F D Sensor Open or short
Fuse M open、Def
D sensor still below 5℃ Heater open、or
6 Defrost abnormal dH F
after defrost heater on 80m Relay of def heater
badness
F-Fan
7 FF E When Fan should be on, Fan lead wire
abnormal
Main PCB can not receive badness, Fan drive
C-Fan the feed back signal in 65s IC badness
8 CF E
abnormal
Ice maker Ice maker Sensor Sensor lead wire or
9 IS E
sensor abnormal Open or short wafer badness
Ice maker Ice maker
10 It E
Kit abnormal Kit abnormal
Lead wire, Main
Communication between
11 Communication error CO E PCB or Display
Main and display abnormal
PCB badness
Water tank not assemble Lead wire, Hall
12 Water tank Switch tt E correctly or water tank hall Switch, Main PCB
switch abnormal badness
Humidity Sensor Room humidity sensor Sensor lead wire or
13 HS E
abnormal short or open wafer badness
WIFI PCB and Display Connect fail or PCB
14 WIFI PCB abnormal Od E
PCB connect fail badness

Attention:
1. When No.2, 4, 9, 10,12,13,14 error happen,it can not be shown unless you hold “EXPRESS FRZ.” a
nd “FREZZER” key more than 3 sec.
2. When other error happen, it can be shown automatically after 3 hours later since error happen.
8. Trouble Shooting
(HS) (RT)
Sensor Position Map:
(F) (R1)
Description Purpose & Position Ice maker
Sensor
F-Sensor F Room temp measure
R1-Sensor R Room temp measure Disp.

R2-Sensor R Room temp measure


D-Sensor Defrost start/exit temp measure (R2)
(W/T Switch)
RT-Sensor Environment temp measure (D)

Ice maker Sensor Ice temp measure


W/T Switch Detect water tank status
Humidity Sensor Environment humidity measure

Load Control
NO Error mode
COMP F-FAN C-FAN Def-Heater Damper

1 Normal ○ ○ ○ ○ ○
15m ON/ Standard
2 FS E ○ ○ ○
15m OFF RPM

Standard 10m OPEN/


3 rS E ○ ○ ○
RPM 15m CLOSE

4 r2 E ○ ○ ○ ○ ○
Standard No Defrost
5 dS F ○ ○ ○
RPM (exit immediately)


6 rt E ○ ○ ○ ○ (No RT
compensate)

Standard
7 dH F ○ ○ ○ ○
RPM

OFF
8 FF E ○ (Recheck ○ ○ ○
after 30m)

OFF
9 CF E ○ ○ (Recheck ○ ○
after 30m)

10 IS E ○ ○ ○ ○ ○
11 It E ○ ○ ○ ○ ○

12 tt E ○ ○ ○ ○ ○

13 HS E ○ ○ ○ ○ ○

Standard
14 CO E ○ ○ ○ ○
RPM

15 Od E ○ ○ ○ ○ ○

Note: ○ means control normally


8. Trouble Shooting
8-1. Freezer Sensor Error (FS E)

Symptom Check Point


1. FS E 1. Check for a loose connection
2. Check Sensor Resistance

CON7 CON8
CON201
CON6

CON5

CON10

CON15
CON3
CON1 CON2
CON8

Resistance [ohm]
Short 0
CON8
Open OFF
23th pin ~ 24th pin
Other Normal

CON8 Resistance
23th pin ~ 24th pin [ohm]

-22ºF / -30ºC 40k


-13ºF / -25ºC 30k
-4ºF / -20ºC 23k
-13ºF / -25ºC 17k
14ºF / -10ºC 13k
23ºF / -5ºC 10k
32ºF / 0ºC 8k
Freezer Sensor Error (FS E)

1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?

Yes

Check the Temperature and


resistance refer to the table.
No problem?
CON8

CON8 Resistance
No 23th pin ~ 24th pin [ohm]

-22ºF / -30ºC 40k


2
Change the
Sensor -13ºF / -25ºC 30k
Check the Sensor resistance. Yes
Is resistance 0ohm (Sensor short)? -4ºF / -20ºC 23k
-13ºF / -25ºC 17k
14ºF / -10ºC 13k
No 23ºF / -5ºC 10k
32ºF / 0ºC 8k
3
Replace the
Yes refrigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6

Explain to customer

No
8-2. Refrigerator Sensor Error (rS E)

Symptom Check Point


1. rS E 1. Check for a loose connection
2. Check Sensor Resistance

CON7 CON8
CON201
CON6

CON5

CON10

CON15
CON3
CON1 CON2
CON7

Resistance [ohm]
Short 0
CON7
Open OFF
19th pin ~ 20th pin
Other Normal

CON7 Resistance
19th pin ~ 20th pin [ohm]

23ºF / -5ºC 38k


32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k
Refrigerator Sensor Error (rS E)

1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?

Yes

Check the Temperature and


resistance refer to the table.
No problem?

CON7

CON7 Resistance
No
19th pin ~ 20th pin [ohm]

2 23ºF / -5ºC 38k


Change the
Yes Sensor 32ºF / 0ºC 30k
Check the Sensor resistance.
Is resistance 0ohm (Sensor short)? 41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k
No

3
Replace the
Yes refrigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6

Explain to customer

No
8-3. Icing Sensor Error (IS E)

Symptom Check Point


1. IS E 1. Check for a loose connection
2. Check Sensor Resistance

CON7 CON8
CON201
CON6

CON5

CON10

CON15
CON3
CON1 CON2

CON6

Resistance [ohm]
Short 0
CON6
Open OFF
5th pin ~ 5th pin
Other Normal

CON6 Resistance
5th pin ~ 6th pin [ohm]

-22ºF / -30ºC 40k


-13ºF / -25ºC 30k
-4ºF / -20ºC 23k
-13ºF / -25ºC 17k
14ºF / -10ºC 13k
23ºF / -5ºC 10k
32ºF / 0ºC 8k
Icing Sensor Error (IS E)

1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?

Yes

Check the Temperature and


resistance refer to the table.
No problem?
CON6

CON6 Resistance
No 5th pin ~ 6th pin [ohm]

-22ºF / -30ºC 40k


2
Change the -13ºF / -25ºC 30k
Yes Sensor
Check the Sensor resistance.
-4ºF / -20ºC 23k
Is resistance 0ohm (Sensor short)?
-13ºF / -25ºC 17k
14ºF / -10ºC 13k

No 23ºF / -5ºC 10k


32ºF / 0ºC 8k
3
Replace the
Yes refrigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6

Explain to customer

No
8-4. Defrost Sensor Error (dS E)

Symptom Check Point


1. dS E 1. Check for a loose connection
2. Check Sensor Resistance

Defrost Controller

CON7 CON8
CON201
CON6

CON5

CON10
CON15 CON3
CON1
CON2

CON8

Resistance [ohm]
Short 0
CON8
Open OFF
21th pin ~ 22th pin
Other Normal

CON8 Resistance
21th pin ~ 22th pin [ohm]

23ºF / -5ºC 38k


32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k
Defrost Sensor Error (dS E)

1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB, connector Is resistance normal?
Defrost controller and Sensor?

Yes

Check the Temperature and


resistance refer to the table.
CON8
No problem?

CON8 Resistance
No
21th pin ~ 22th pin [ohm]

2 23ºF / -5ºC 38k


Change the
Yes Sensor 32ºF / 0ºC 30k
Check the Sensor resistance.
Is resistance 0ohm (Sensor short)? 41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k
No

3
Replace the
Yes refrigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6

Explain to customer

No
8-5. Defrost Heater Error (dH E)

Symptom Check Point


1. dH E 1. Check the Assembly status of Connector
2. Check the PCB output voltage
3. Check the Defrost control part

Defrost Controller

CON7 CON8
CON201
CON6

CON5

CON10
CON15 CON3
CON1
CON2

CON3

Resistance
Part Division
[ohm]

Defrost Sheath
Heater + L c 155~174
Heater
ord heater
CON3
155~174
5th pin ~ 6th pin Resistance

TEST MODE 2 Voltage [V]


CON3
200 ~ 240
5th pin ~ 6th pin

TEST MODE 1 Voltage [V]


CON3
0~2
5th pin ~ 6th pin
8-5. Defrost Heater Error (dH E)

1 4 Input Test 2 Mode


Replace the (Push the button 2 times) Replace
Check the Door gasket . Yes Door gasket Check the Heater Voltage. Yes Main PCB
Is door gasket damaged? Is voltage 220~240VV?

No
CON3
2
Change TEST MODE 2 Voltage [V]
No Fuse-M
Check the Defrost control part. CON3
Is Defrost Heater resistance 200V ~ 240V
5th pin ~ 6th pin
204~269Ω?

Yes

5 Input Test 1 Mode


(Push the button 1 times) Replace
Check the Heater Voltage. No Main PCB
Def Sensor Def Heater
Is voltage 0V?

Yes

3
Replace CON3
Check the Defrost control part. OFF product
TEST MODE 1 Voltage [V]
Is Defrost Sensor resistance
22kΩ↑ or OFF? CON3
0V
5th pin ~ 6th pin

Yes

6
Def Sensor Def Heater
Explain to customer

22kΩ↑
8-6. Freezer Fan Error (FF E)

Symptom Check Point


1. FF E 1. Check the air flow
2. Check the Fan Motor
2. Check the PCB Fan motor voltage

CON7 CON8
CON201
CON6

CON5

CON10

CON15
CON3
CON1 CON2

CON8

TEST MODE 1 Voltage [V]


CON8
11.5V~12.5V
9th pin ~ 12th pin
CON8
Not 0V, 5V
9th pin ~ 19th pin
CON8
Not 0V, 5V
9th pin ~ 10th pin
Freezer Fan Error (FF E) 4
Replace
Check the Fan Motor voltage No Main PCB
Is Fan Motor voltage as below?

1 Reset the unit and


Input Test1 Mode.
(Push the button 1 time) CON8

TEST MODE 1 Voltage [V]


CON8
11.5V~12.5V
9th pin ~ 12th pin

2 Yes

Open the freezer door and Check No Go to 3


the air flow. Windy? 5
Replace
Check the Fan Motor PWM voltage Yes Main PCB
Is PWM voltage as below?

CON8

TEST MODE 1 Voltage [V]


CON8
Yes Not 0V, 5V
9th pin ~ 19th pin

Go to 4 No
6
Change the
3 Yes
Change the Check the Fan Motor voltage motor
Yes Fan motor Is Fan Feed Back voltage as below?
Check the Fan motor.
Rotate fan using hand.
It feel sticky?
CON8

No TEST MODE 1 Voltage [V]


CON8
Not 0V, 5V
9th pin ~ 10th pin

No
7

Explain to customer
8-7. Condenser Fan Error (CF E)

Symptom Check Point


1. CF E 1. Check the air flow
2. Check the Connector
2. Check the PCB Fan motor voltage

CON7 CON8
CON201
CON6

CON5
Fan Motor
CON10

CON15
CON3
CON1 CON2

CON8

TEST MODE 1 Voltage [V]


CON8
11.5V~12.5V
11th pin ~ 16th pin
CON8
Not 0V, 5V
11th pin ~ 20th pin
CON8
Not 0V, 5V
11th pin ~ 14th pin
Condenser Fan Error (CF E) 4
Replace
Check the Fan Motor voltage No Main PCB
Is Fan Motor voltage as below?

1 Reset the unit and


Input Test1 Mode.
(Push the button 1 time) CON8

TEST MODE 1 Voltage [V]


CON8
11.5V~12.5V
11th pin ~ 16th pin

2 Yes

Open the freezer door and Check No Go to 3


the air flow. Windy? 5
Replace
Check the Fan Motor PWM voltage Yes Main PCB
Is PWM voltage as below?

CON8
Fan Motor
TEST MODE 1 Voltage [V]
CON8
Yes Not 0V, 5V
11th pin ~ 20th pin

Go to 4 No
6
Change the
3 Yes
Change the Check the Fan Motor voltage motor
Yes Fan motor Is Fan Feed Back voltage as below?
Check the Fan motor.
Rotate fan using hand.
It feel sticky?
CON8

No TEST MODE 1 Voltage [V]


CON8
Not 0V, 5V
11th pin ~ 14th pin

No
7

Explain to customer
8-8. Communication Error (CO E)

Symptom Check Point


1. CO E 1. Check the loose connection
2. Check the Hinge connection

CON7 CON8
CON201
CON6

CON5
CON101
CON10
CON15 CON3
CON1
CON2

CON5 CON101

Voltage [V]
CON101
11.5V~12.5V
4th pin ~ 5th pin
CON101
5V~7.5V
4thpin ~ 1st pin
CON101
Not 0V, 5V
4th pin ~ 3rd pin
CON101
Not 0V, 5V
4th pin ~ 2nd pin
CON5
Not 0V, 5V
15th pin ~ 17th pin
CON5
Not 0V, 5V
15th pin ~ 18th pin
Communication Error (CO E)
4
Change the
Check the voltage. Yes Main PCB
Is CON101 voltage as below?
1

Check the loose connection


Voltage
[V]
CON101 Not 0V,
Check the
2 4th pin ~ 2nd pin 5V
Hinge (loose CON101
No connection)
Check the voltage.
Change the No
Is CON101 voltage as below?
Main PCB
5
Change the
Check the voltage. Yes Display PCB
Voltage [V]
Is CON5 15th pin ~ 17th pin
CON101
CON101 voltage 0V or 5V?
11.5V~12.5V
4th pin ~ 5th pin
CON101 Voltage
5V~7.5V
4thpin ~ 1st pin [V]
CON5 Not
Yes CON5 15th ~ 17th pin 0V, 5V
3
Change the
Yes No
Check the voltage. Display PCB
Is CON101 voltage as below? 6
Change the
Check the voltage. Yes Main PCB
Is CON5 15th pin ~ 18th pin
voltage 0V or 5V?
Voltage
[V]
Voltage
CON101 Not 0V, [V]
4th pin ~ 3rd pin 5V
CON101 CON5 Not
CON5 15th ~ 18th pin 0V, 5V
No
No
7

Explain to customer
8-9. Refrigerator Sensor Error (r2 E)

Symptom Check Point


1. r2 E 1. Check for a loose connection
2. Check Sensor Resistance

CON7 CON8
CON201
CON6

CON5

CON10

CON15
CON3
CON1 CON2

CON7

Resistance [ohm]
Short 0
CON7
Open OFF
17th pin ~ 18th pin
Other Normal

CON7 Resistance
17th pin ~ 18th pin [ohm]

23ºF / -5ºC 38k


32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k
Refrigerator Sensor 2 Error (r2 E)

1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?

Yes

Check the Temperature and


resistance refer to the table.
No problem?
CON7

CON7 Resistance
No
17th pin ~ 18th pin [ohm]

2 23ºF / -5ºC 38k


Change the
Yes Sensor 32ºF / 0ºC 30k
Check the Sensor resistance.
Is resistance 0ohm (Sensor short)? 41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k
No

3
Replace the
Yes refrigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6

Explain to customer

No
8-10. RT sensor Error (rt E)

Symptom Check Point


1. rt E 1. Check for a loose connection
2. Check Sensor Resistance

CON7 CON8
CON201
CON6

CON5

CON10

CON15
CON3
CON1 CON2

CON5

Resistance [ohm]
Short 0
CON5
Open OFF
13th pin ~ 14th pin
Other Normal

CON5 Resistance
13th pin ~ 14th pin [ohm]

23ºF / -5ºC 38k


32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k
RT sensor Error (rt E)

1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?

Yes

Check the Temperature and


resistance refer to the table.
CON5 No problem?

No CON5 Resistance
13th pin ~ 14th pin [ohm]
2
Change the 23ºF / -5ºC 38k
Yes Sensor
Check the Sensor resistance. 32ºF / 0ºC 30k
Is resistance 0ohm (Sensor short)?
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k
No

3
Replace the
Yes refrigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6

Explain to customer

No
8-11. Ice maker Kit Error (It E)

Symptom Check Point


1. It E 1. Check for a loose connection
2. Check Ice maker kit

CON7 CON8
CON201
CON6

CON5

CON10

CON15
CON3
CON1 CON2

CON6

Resistance
I/M motor
[ohm]
CON6
19.7
1st ~ 2nd pin

Voltage [V]
CON6 Change
13th ~ 14th pin between 0~5V
Ice maker Kit Error (It E)

1 4
Reconnect or
Is the Connector disconnected Yes repair the Explain to customer
or loose between Main PCB and connector
sensor?

CON6

No

2
Change the
No I/M unit
Check the I/M motor resistance.
Is resistance as below?
Resistance
I/M motor
[ohm]
CON6
19.7
1st ~ 2nd pin

Yes

3
Change the
Push the I/M test Key and test the No I/M unit or
voltage in I/M test mode . Is the Main PCB
voltage as below:

Voltage [V]
CON6 Change
13th ~ 14th pin between 0~5V

Yes
8-12. Water tank Hall Switch error(tt E)

Symptom Check Point


1. tt E 1. Check for a loose connection
2. Check water tank switch
3. Check the magnet assemble

CON7 CON8
CON201
CON6

CON5

CON10

CON15
CON3
CON1 CON2

CON6

Voltage [V]
Water Tank
CON6 0V
assemble
25th ~ 26th
pin Water Tank
5V
not assemble
Water tank Switch error(tt E)
3
Change the
Test the voltage. Is the voltage as No
Main PCB or
below: W/T S/W

1
Reconnect or
Is the Connector disconnected Yes repair the
or loose between Main PCB and connector
sensor?
CON6

Voltage [V]
Water Tank
CON6 0V
assemble
25th ~ 26th
pin Water Tank
CON6 5V
not assemble

Yes

No 4

Explain to customer
2

No Change the
Check the W/T S/W resistance.
switch
Is it correct compared with table?

Resistance [Ω]
Normal 0
Door S/W
Push S/W Infinity

Yes
8-13. Cube mode doesn’t work

Symptom Check Point


1. Cube mode 1. Check the loose connection
doesn’t work 2. Check the resistance

CON7 CON8
CON201
CON6

CON5
CON6
CON10
CON15 CON3
CON1
CON2

CON3

Geared Motor Dispenser Motor


8-13. Cube mode doesn’t work

Choose Cube Mode in Display

LEVER S/W Voltage [V]


Pushing 220~240V Resistance
CON3 At RT 25℃
Not [ohm]
2nd pin ~ 7th pin 0~2V
Pushing Geared Motor
97 ~ 113ohm
Pushing 11.5V~12.5V (BK-WH)
CON6
Not Dispenser Motor
23th pin ~24th pin 0~2V 8~14ohm
Pushing (BK-RD)
Cube mode doesn't work
4
Replace
Check the resistance value. No Geared Motor
1 Is Geared Motor resistance as
Check the loose connection below?

2
Change the
Check the voltage. No PCB
(while pushing the lever S/W)
Is voltage correct? Geared Motor

Resistance
[ohm]
Geared Motor(BK-WH) 97 ~ 113ohm

CON3 Yes
5
Replace Disp
LEVER S/W Voltage [V] Check the resistance value. No enser Motor
Pushing 220~240V Is Dispenser Motor resistance as
CON3 below?
2nd pin ~ 7th pin Not
0~2V
Pushing

Yes
3
Change the
Check the voltage. No PCB
Dispenser Motor
(while pushing the lever S/W)
Is voltage correct compared with
table? Resistance
[ohm]
Dispenser Motor
8~14ohm
(BK-RD)

CON6 Yes

6
LEVER S/W Voltage [V]
Pushing 11.5V~12.5V Explain to customer
CON6
23th ~24th pin Not
0~2V
Pushing

Yes
8-14. Crush mode doesn’t work

Symptom Check Point


1. Crush mode 1. Check the loose connection
doesn’t work 2. Check the resistance

CON7 CON8
CON201
CON6

CON5
CON6
CON10
CON15 CON3
CON1
CON2

CON3

Geared Motor Dispenser Motor


8-14. Crush mode doesn’t work

Choose Crush Mode in Display

LEVER S/W Voltage [V]


Pushing 220~240V
CON3 Resistance
2nd pin ~ 8th pin Not [ohm]
0~2V
Pushing
Geared Motor
128~ 148ohm
Pushing 11.5V~12.5V (BK-WH)
CON6
23th pin ~24th pin Not Dispenser Motor
0~2V 8~14ohm
Pushing (BK-RD)
Crush mode doesn't work
4
Replace
Check the resistance value. No Geared Motor
1 Is Geared Motor resistance as
Check the loose connection below?

2
Change the
Check the voltage. No PCB
(while pushing the lever S/W)
Is voltage correct? Geared Motor

Resistance
[ohm]
Geared Motor(BK-GY) 128~ 148ohm

CON3 Yes
5
Replace Disp
LEVER S/W Voltage [V] Check the resistance value. No enser Motor
Pushing 220~240V Is Dispenser Motor resistance as
CON3 below?
2nd pin ~ 8th pin Not
0~2V
Pushing

Yes
3
Change the
Check the voltage. No PCB
Dispenser Motor
(while pushing the lever S/W)
Is voltage correct compared with
table? Resistance
[ohm]
Dispenser Motor
8~14ohm
(BK-RD)

CON6 Yes

LEVER S/W Voltage [V] 6

Pushing 11.5V~12.5V Explain to customer


CON6
23th ~24th pin Not
0~2V
Pushing

Yes
8-15. Water mode doesn’t work

Symptom Check Point


1. Water mode 1. Check the loose connection
doesn’t work 2. Check the resistance valve

CON7 CON8
CON201
CON6

CON3
CON5

CON10
CON15 CON3
CON1
CON2

Pump & I/W Valve


CON8

Choose Water Mode in Display

LEVER S/W Voltage [V]


Pushing 220~240V
CON3
2nd pin ~10th pin Not
0~2V
Pushing

CON8 Pushing 11.5V~12.5V


13th pin ~15th Not
pin 0V
Pushing

Resistance
[ohm]
Pump Motor 2.8ohm
1520 ~
Water valve
1680ohm
Water mode doesn't work 3
Replace Pum
Check the resistance value. No p motor
1 Is Pump motor resistance 2.8ohm?

Check the loose connection

2
Change the
Check the voltage. No PCB
(while pushing the lever S/W)
Is voltage correct?

Resistance [ohm]
Pump 2.8

Yes
CON3
4
Replace
LEVER S/W Voltage [V] Check the resistance value. No Water Valve
Is Water Valve resistance
Pushing 220~240V 1520 ~ 1680ohm?
CON3
2nd pin ~10th pin Not
0~2V
Pushing

CON8 Pushing 11.5V~12.5V


13th pin ~15th Not
pin 0V
Pushing
Pump & I/W Valve

Yes
Resistance [ohm]
Water valve (WH-WH) 1520 ~ 1680

Yes

Explain to customer
8-16. Freezer room lamp doesn’t work

Symptom Check Point


1. Freezer room lamp 1. Check the freezer door switch sticky
doesn’t work 2. Check the door S/W resistance
3. Check the LED Lamp

CON7 CON8
CON201
CON6
CON8

CON5

CON10
CON5
CON15
CON3
CON1 CON2

Door Switch

Resistance [ohm]
Magnet close 0
Door S/W
Magnet Away Infinity

Door S/W Voltage [V]

CON5 Closed 0V
9th pin ~ 10th pin Open 5V

F
LED Lamp Voltage [V]

CON8 Closed 0~2V


17th pin ~ 18th pin Open 11.5V~12.5V
Freezer room lamp doesn’t work
4
Change the
Check the PCB Voltage. No
PCB
1 Is CON8 17th pin ~ 18th pin
Change the voltage as below?
Check the Freezer door switch. Yes
Door S/W
Does it feel sticky?

CON8

LED Lamp Voltage [V]

CON8 Closed 0~2V


Door Switch 17th pin ~ 18th pin Open 11.5V~12.5V

No Yes
2 5
Change the Replace
Check the door S/W resistance. No No Refrigerator
Door S/W Check the LED Lamp voltage
Is it correct compared with table? Is voltage as below?

N
Magnet

Resistance [ohm]
F Side
Magnet close 0
Door S/W
Magnet away Infinity LED Lamp Voltage [V]
Closed 0~2V
Yes RD/WH ~ BL/WH
Open 11.5V~12.5V
3
Change the
Check the PCB Voltage. No
PCB Yes
Is CON5 9th pin ~ 10th pin
voltage as below? 6

Change the LED Lamp, and check No Replace


whether it is normal? Refrigerator

CON5

Door S/W Voltage [V] Yes

CON5 Closed 0V 7
9th pin ~ 10th pin Open 5V Explain to customer

Yes
8-17. Refrigerator room lamp doesn’t work

Symptom Check Point


1. Refrigerator room 1. Check the Refrigerator door switch sticky
lamp doesn’t work 2. Check the door S/W resistance
3. Check the LED Lamp

CON7 CON8
CON201
CON6
CON7

CON5

CON10
CON5
CON15
CON3
CON1 CON2

Door Switch

Resistance [ohm]
Magnet close 0
Door S/W
Magnet Away Infinity

Door S/W Voltage [V]

CON5 Closed 0V
11th pin ~ 12th pin Open 5V

LED Lamp Voltage [V]

CON7 Closed 0~2V


7th pin ~ 8th pin Open 11.5V~12.5V
Refrigerator room lamp doesn’t work
4

No Change the
Check the PCB Voltage.
PCB
1 Is CON7 7th pin ~ 8th pin
Change the voltage as below?
Check the Freezer door switch. Yes
Door S/W
Does it feel sticky?

CON7

LED Lamp Voltage [V]

CON7 Closed 0~2V


Door Switch 7th pin ~ 8th pin Open 11.5V~12.5V

No Yes
2 5
Change the Replace
Check the door S/W resistance. No No Refrigerator
Door S/W Check the LED Lamp voltage
Is it correct compared with table? Is voltage as below?

N
Magnet

Resistance [ohm]
R Side
Magnet close 0
Door S/W LED Lamp Voltage [V]
Magnet away Infinity
Closed 0~2V
Yes RD/WH ~ BL/WH
Open 11.5V~12.5V
3
Change the
Check the PCB Voltage. No Yes
PCB
Is CON5 11th pin ~ 12th pin 6
voltage as below?
Change the LED Lamp, and check No Replace
whether it is normal? Refrigerator

CON5
Yes
Door S/W Voltage [V]
7
CON5 Closed 0V
11th pin ~ 12th pin Open 5V Explain to customer

Yes
8-18. Poor cooling in Fresh food section

Symptom Check Point


1. Poor cooling in Fresh 1. Check the sensor resistance
food section 2. Check the air flow
3. Check the air Temperature
4. Check the F-Fan motor voltage and damper control

CON7 CON8
CON201
CON6
CON7

CON5

CON10

CON15
CON3 CON8
CON1 CON2

Duct

CON7 Resistance
19th pin ~ 20th pin [ohm]

23ºF / -5ºC 38k


32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k

Damper Status
Test Mode1 Open
Test Mode2 Close
TEST MODE 1 Voltage [V]
CON8 9th pin ~ 12th pin 11.5V~12.5V Duct Status

CON8 9th pin ~ 19th pin Not 0V, 5V Air Flow Windy

CON8 9th pin ~ 10th pin Not 0V, 5V Air Temperature Cold
Poor cooling in Fresh food section 4
Check the
Check the air temperature. No Compressor
Is it cold? and sealed
1
system
Check the sensor resistance. Yes

Go to 7

CON7
5
CON7 Resistance Replace
[ohm] Check the Fan Motor voltage No
19th pin ~ 20th pin Main PCB
Is Fan Motor voltage as below?
23ºF / -5ºC 38k
32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k CON8

59ºF / 15ºC 16k TEST MODE 1 Voltage [V]


CON8 9th pin ~ 12th pin 11.5V~12.5V
CON8 9th pin ~ 19th pin Not 0V, 5V
2 Reset the unit and
Input Test1 Mode. CON8 9th pin ~ 10th pin Not 0V, 5V
(Push the button 1 time)

Yes
6
Change the
Check the damper control as No damper or
below? Main PCB
3
Check the F
Open the fresh food door and No Fan Motor Damper Status
Check the air flow. Windy? Check the
damper Test Mode1 Open
Go to 5
Test Mode2 Close

Yes

7
Duct
Explain to customer

Yes
8-19. Poor cooling in Freezer compartment

Symptom Check Point


1. Poor cooling in 1. Check the sensor resistance
Freezer compartment 2. Check the air flow
3. Check the air Temperature
4.Check the Fan motor sticky
4. Check the Fan motor voltage

CON7 CON8
CON201
CON6
CON8

CON5

CON10

CON15
CON3
CON1 CON2
Duct

CON8 Resistance
23th pin ~ 24th pin [ohm]

-22ºF / -30ºC 40k


-13ºF / -25ºC 30k
-4ºF / -20ºC 23k
-13ºF / -25ºC 17k
14ºF / -10ºC 13k
23ºF / -5ºC 10k
32ºF / 0ºC 8k

TEST MODE 1 Voltage [V]


CON8 9th pin ~ 12th pin 11.5V~12.5V Duct Status

CON8 9th pin ~ 19th pin Not 0V, 5V Air Flow Windy

CON8 9th pin ~ 10th pin Not 0V, 5V Air Temperature Cold
Poor cooling in Freezer compartment 4
Check the
Check the air temperature. No Compressor
Is it cold? and sealed
1
system
Check the sensor resistance.
Yes

5
Change the
Check the Fan motor. Yes Fan motor
CON8 Rotate fan using hand.
It feel sticky?
CON8 Resistance
23th pin ~ 24th pin [ohm]

-22ºF / -30ºC 40k


-13ºF / -25ºC 30k
-4ºF / -20ºC 23k
-13ºF / -25ºC 17k
14ºF / -10ºC 13k
No
23ºF / -5ºC 10k
6
32ºF / 0ºC 8k Replace
Check the Fan Motor voltage No Main PCB
Is Fan Motor voltage as below?
2 Reset the unit and
Input Test1 Mode.
(Push the button 1 time)

CON8

TEST MODE 1 Voltage [V]


CON8 9th pin ~ 12th pin 11.5V~12.5V
3 CON8 9th pin ~ 19th pin Not 0V, 5V
Check the F
No Fan Motor CON8 9th pin ~ 10th pin Not 0V, 5V
Open the freezer door and
Go to 5
Check the air flow. Windy?
Yes

Explain to customer

Duct

Yes
8-20. Reed Switch

No. Checking Flow Result & SVC Action


▶ Check door Switch The Door Switch is sensing, if door is open or close.
-.If door open, lamp on
-.If door close, lamp off
-Check the Magnet Presence
1 Status Result SVC Action
Check Magnet Go to Number2
Magnet Insert The Magnet
No Magnet
presence and then check
▶ For F Room
Meas
-. Check Voltage between pin 09 and 10 State urem Corrective measure
▶ For R Room
ents
-. Check Voltage between pin 11 and 12
1. Check Reed S/W
Door 2. Check broken wires of
2 1V↑
Close Harness
3. If 1,2 are ok, Change PCB
1. Check Reed S/W
Door
0V 2. Check Harness Short
CON5 open
3. If 1,2 are ok, Change PCB
▶ Check the Reed S/W resistance
-.No Magnet -.Magnet must be center of Switch

Magnet Center
Magnet Center

Switch Center Switch Center


Bad position Good position

3 (X) (O)
-.Magnet Near the Switch -.Resistance & Service Action

Magnet resistance Result SVC Action


No ∞Ω OK Go to 2
magent Go to 4
near the 10 Ω ↓ NG (change Reed
switch S/W )
Magnet 1Ω↓ OK Go to 2
is near Go to 4
the 10 Ω ↑ NG (change Reed
switch S/W )
No. Checking Flow Result & SVC Action
▶ Change Reed S/W
-. Remove screw

-. Disassemble Housing

-.Push the Hook and Disassemble Reed Switch From Cover hinge

-. Check Resistance of Reed S/W. if it is NG, change it(Number3)


-. Assemble Reed S/W to hinge cover and Assemble Reed S/W Housing
8-21 WIFI PCB abnormal (E Od)

Symptom Check Point


1. E Od 1. Check the loose connection
2. Check the Hinge connection

CON104

Voltage [V]
CON104
5V
1th pin ~ 6th pin

Wi-Fi WiFi Module Error (Od E)

Check the loose connection

2
Change the
Display PCB
TROUBLE DIAGNOSIS
1. TROUBLE SHOOTING
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK

1) No power on outlet. * Measuring instrument :


1. Faulty start
2) No power on cord. Multi tester
Bad connection between adapter and outlet. (faulty adapter) ■ Check the voltage.
The Inner diameter of adapter. If the voltage is within ±85%
The distance between holes. of the rated voltage, it is OK.
The distance between terminals.
■ Check the terminal
The thickness of terminal.
movement.
Bad connection between plug and adapter (faulty plug).
The distance between pins.
Pin outer diameter.
3) Shorted start circuit.
No power on Disconnected copper wire. Power cord is disconnected. ■ Check both terminals of
power cord. Faulty soldering. power cord.
Internal electrical short. Power conducts : OK.
No power conducts : NG
Faulty terminal contact. Loose contact.
- Large distance between
male terminal.
- Thin female terminal.
Terminal disconnected.
Bad sleeve assembly.

Disconnected. Weak connection.


Short inserted cord length.
Worn out tool blade.

O.L.P is off. Capacity of O.L.P is small.


Characteristics of O.L.P is bad.
■ Check both terminals of
Bad connection. O.L.P.
Power is If power conducts : OK.
Inner Ni-Cr wire blows out.
disconnected. If not : NG.
Bad internal connection.
Faulty terminal caulking (Cu wire is cut).
Bad soldering.

No electric power on compressor. - Faulty compressor.

Faulty PTC. Power does not conduct. - Damage. ■ Check the resistance of both
Bad characteristics. - Initial resistance is big. terminals.
Bad connection with Too loose. At normal temperature 6 :
compressor. Assembly is not possible. OK.
Bad terminal connection. If disconnected : ∞.

4) During defrost. Start automatic defrost.


Cycle was set at defrost when the refrigerator
was produced.

- 42 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK

2. No cooling. 2) Refrigeration system is clogged. ■ Check the clogged


Moisture Residual moisture evaporator by heating (as
Air Blowing. Not performed.
clogged. in the evaporator. soon as the cracking sound
Too short.
begins, the evaporator start
Impossible moisture
freezing)
confirmation.
Low air pressure.
Leave it in the air. During rest time.
After work.
Caps are missed.

Residual moisture. Not dried in the compressor.


Elapsed more than 6 months after drying
Caps are missed.
No pressure when it is open.

No electric Insufficient drier Dry drier - Drier temperature.


power on capacity. Leave it in the air. Check on package
therm- condition.
ostat.
Good storage after
finishing.
Residual moisture Caps are missed. During transportation.
in pipes. During work.
Air blowing. Not performed.
Performed.
Too short time.
Low air pressure.
Less dry air.
Moisture penetration - Leave it in the air. - Moisture penetration.
into the refrigeration oil.
■ The evaporator does not cool
Short pipe insert. from the beginnig (no evidece
Weld joint Pipe gaps. of misture attached).
Too large.
clogged.
Damaged pipes. The evaporator is the same
Too much solder. as before even heat is
applied.
The capillary tube inserted depth. - Too much.
Drier cloggeing.
Capillary tube melts. - Over heat.
Clogged with foreign materials. Desiccant powder.
Weld oxides.
Drier angle.
Reduced cross section by cutting. - Squeezed.

Compressor cap is disconnected.


Foreign material clogging. Foreign materials are in the pipe.

- 43 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK

3. Refrigeration 1) Refrigerant Partly leaked. Weld joint leak.


is weak. Parts leak.

2) Poor defrosting capacity.


■ Check visually.
Drain path (pipe) clogged. Inject P/U into drain hose. Inject through the
hole.
Seal with drain.

Foreign materials P/U lump input.


penetration. Screw input.
Other foreign materials
input.

Cap drain is not disconnected.

Defrost heater does not Parts Heater Wire is cut.


generate heat. disconnected. Sheath - Lead wire. ■ Check terminal
- Heating wire. Conduction: OK.
- Contact point No conduction: NG.
between heating and If wire is not cut, refer to
electric wire. resistance.
Dent by fine evaporator. P=Power
Heating wire is corroded V=Voltage
- Water penetration. R=Resistance
Bad terminal connection. V2
P= —
R

V2
R= —
P

-44 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK

3. Refrigeration
Residual Weak heat from heater. Sheath Heater - rated.
is weak. frost. Heater plate - rated.

Too short defrosting time. Defrost Sensor.


- Faulty characteristics.
Seat-D(missing, location. thickness).

Structural fault. Gasket gap.


Air inflow through the fan motor.
Bad insulation of case door.

No automatic defrosting.

Defrost does not return.

3) Cooling air leak.


Bad gasket adhestion Gap.
Bad attachment.
Contraction.

Door sag. Bad adhesion.


Weak binding force at hinge.

4) No cooling air circulation. ■ Check the fan motor


Faulty fan motor. conduction: OK.
Fan motor. Self locked.
Wire is cut. No conduction: NG.
Bad terminal contact.

Door switch. Faults. Contact distance.


Button pressure.
Melted contact.
Contact.
Refrigerator and freezer switch reversed.
Button is not pressed. Poor door
attachment.
Door liner
(dimension).
Contraction inner
liner.
Misalignment.
Bad terminal
connection.
P/U liquid leak.

- 45 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK

3. Refrigeration 4) No cooling air circulation.


is weak. Faulty fan motor. Fan is Fan shroud contact. - Clearance.
constrained. Damping evaporator contact.
Accumulated residual frost.

Small cooling air Insufficient Fan overload. - Fan misuse.


discharge. motor RPM Bad low termperature RPM characteristics.
Rated power misuse.
Low voltage.

Faulty fan. Fan misuse.


Bad shape.
Loose connection. - Not tightly connected.
Insert depth.

Shorud. Bent.
Ice and foreign materials on rotating parts.

5) Compressor capacity. Rating misuse.


Small capacity.
Low valtage.

6) Refrigerant Malfunction of charging cylinder.


too much or too little. Wrong setting of refrigerant.
Insufficient compressor. - Faulty compressor.

7) Continuous operation
- No contact of temperature controller. - Foreign materials. ■ Check visually after
disassembly.

8) Damper opens continuously.


Foreign materials P/U liquid dump. ■ Check visually after
jammed. EPS water sediment. disassembly.
Screw.
Failed sensor. - Position of sensor.
Characteristics Bad characteristics of its own temperatue.
of damper. Parts misuse.
Charge of temperature - Impact.
characteristics.

9) Food storing place. - Near the outlet of cooling air.

- 46 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK

4. Warm 1) Colgged cooling path.


refrigerator P/U liquid leak.
compartment Foreign materials. –– P/U dump liquid.
temperature.
2) Food storate. Store hot food.
Store too much at once.
Door open.
Packages block air flow.

5. No automatic 1) Faulty temperature sensor in freezer or refrigerator compartment. ■ Inspect parts measurements
operation. Faulty contact. and check visually.
(faulty Faulty temperature characteristics.
contacts.) 2) Refrigeration load is too much. Food. Too much food.
Hot food.
Frequent opening and closing.
Cool air leak.
Poor door close. – Partly opens.
3) Poor insulation.
4) Bad radiation. High ambient temperature.
Space is secluded.

5) Refrigerant leak.
6) Inadequate of refrigerant.
7) Weak compressor discharging power. Different rating.
Small capacity.
8) Fan does not work.
9) Button is positioned at "strong."

6. Dew and 1) Ice in freeezer compartment.


ice formation. External air inflow. –– Rubber motor assembly direction(reverse).
Door opens Weak door closing power.
but not closes. Stopper malfunction.
Door sag.
Food hinders door closing.

Gap around gasket. –– Contraction, distortion, loose, door twisted, corner not
fully inserted.
Food vapor. –– Storing hot food. –– Unsealed food.
2) Condensation in the refrigerator compartment.
Door opens Insufficient closing.
but not closes. Door sag.
Food hinders door closing.
Gasket gap.
3) Condensation on liner foam.
Cool air leak Not fully filled. Toop table part.
and transmitted. Out plate R/L part.
Flange gap. –– Not sealed.
Gasket gap.

- 47 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK

6. Dew and 4) Dew on door.


ice formation. Dew on the duct door. - Duct door heater is cut.
Dew on the dispense Recess Heater is cut.
recess. Duct door is open. / Foreign material clogging.

Dew on the door surface. Not fully filled.Surface.


Liquid shortage.
Cormer.
Liquid leak.
P/U liquid contraction.

Dew on the Bad wing adhesion. Wing sag(lower part).


gasket surface. Door liner shape mismatch.
Corner. Too much notch.
Broken.
Home Bar heater is cut.

5) Water on the floor.


Dew in the refrigerator compartment.
Defrosted water overflows. Clogged discharging hose.
Discharging hose Evaporation tray located at wrong place.
location.
Tray drip. Damaged.
Breaks, holes.
Small Capacity.
Position of drain.

7. Sounds 1) Compressor compartment operating sounds.


Compressor sound Sound from machine itself.
inserted. Sound from vibration.
Restrainer.
Rubber Too hard.
seat. Distorted.
Aged.
Burnt.
Stopper. Bad Stopper Not fit
assembly. (inner
diameter
of stopper).
Tilted.
Not
Compressor base not connected.
Bad welding compressor stand(fallen).
Foreign materials in the compressor
compartment.

O.L.P. sound. Chattering sound.


Insulation paper vibration.
Capacitor noise. Pipe contacts each other. – Narrow interval.
Pipe sound. No vibration damper. Damping rubber-Q.
Damping rubber-S.
Capillary tube unattached.

- 48 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
7. Sounds 1) Compressor compartment operating sounds.
Transformer sound. Its own fault. –– Core gap.
Bad connection. –– Correct screw connection.
Drip tray vibration sound. Bad assembly.
Distortion.
Foreign materials inside.
Back cover machine sound. Bad connection.
Partly damaged.
Condenser drain sound. Not connected.
Bad pipe caulking.
2) Freezer compartment sounds.
Fan motor sound. Normal operating sound.
Vibration sound. Aged rubber seat.
Bad torque for assembling motor
bracket.
Sounds from fan Fan guide contact.
contact. Shroud burr contact.
Damping evaporator contact.
Residual frost contact. Poor treatment Cord heater.
Narrow evaporator interval.
Unbalance fan sounds. Unbalance. Surface machining conditions.
Fan distortion.
Misshappen.
Burr.

Ice on the fan. –– Air intake (opposite to motor


rubber assembly.)

Motor shaft Supporter disorted.


contact sounds. Tilted during motor assembly.

Resonance.
Evaporator noise. Evaporator pipe contact. –– No damping evaporator.
Sound from refrigerant. –– Stainless steel pipe shape in
accumulator.
Sound from fin evaporator and pipe during expansion
and contraction.
3) Bowls and bottles make contact on top shelf.

4) Refrigerator roof contact.

5) Refrigerator side contact.

6) Insufficient Lubricants on door hinge.

- 49 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK

8. Faulty lamp 1) Lamp problem. Filament blows out.


(freezer and Glass is broken.
refrigerator 2) Bad lamp assembly. Not inserted.
compartment). Loosened by vibration.
3) Bad lamp socket.
Disconnection. Bad soldering.
Bad rivet contact.
Short. Water penetration. Low water
level in tray.

Bad elasticity of contact.


Bad contact(corrosion).
4) Door switch. Its own defect.
Refrigerator and freezer switch is reversed.
Travlel distance.
Bad connection.
Bad terminal contact.
P/U liquid leak..

9. Faulty internal 1) Lead wire is damaged. ■ Connect conduction and


voltage(short). Wire damage when assembling P.T.C. Cover. non-conduction parts and
Outlet burr in the bottom plate. check with tester.
Pressed by cord heater. lead wire, evaporator pipe. Conduction: NG.
2) Exposed terminal. Resistance∞: OK.
Compressor Compartment terminal. - Touching other
components.
Freezer compartment terminal. - Touching evaporator pipe.
3) Faulty parts.
Transformer. Coil contacts cover.
Welded terminal parts contact cover.
Compressor. Bad coil insulation.
Plate heater.
Melting fuse. Sealing is broken. Moisture penetration.
Cord heater. Pipe damaged. Moisture penetration.
Bad sealing.
Sheath heater.

- 50 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
10. Structure, 1) Door foam.
appearance Sag. Weak torque of Bolt is loosened during
and others. hinge connection. transportaion.
Not tightly fastened.
Screw worn out .
Weak gasket Adhesion surface.
adhesion.
Fixed tape. Not well fixed.

Noise during Hinge interference. Bigger door foam.


operation. Hinge-Pin tilted-Poor flatness.
No washer.
No grease and not enough
quantity.
Malfunction. Not closed Interference between door liner and inner liner.
Refrigerator Stopper worn out.
compartment is Bad freezer compartment door
opened when freezer assembly.
compartment is No stopper.
closed (faulty stopper).

2) Odor.
Temperature of High. Faulty damper control.
refrigerator Button is set at "weak".
compartment. Door is open (interference by
food).
Deodorizer. No deodorizer.
Poor capacity.

Food Storage. Seal condition.


Store special odorous food.
Long term storage.
Others. Odors from chemical procucts.

- 51 -
HOW TO INSTALL REFRIGERATOR
1.How to Adjust Door Height of Refrigerator.

45
HOW TO INSTALL REFRIGERATOR

Upper hinge cover

Removing the hinge cover,and Main PCB


cover by loosening the screws.Separate
all connection wires except for the earth
Main PCB cover
line after.

Removing the hinge cover,and Main PCB Upper hinge cover


cover by loosening the screws.Separate
all connection wires except for the earth
line after.

Main PCB cover

46
2. How to adjust the door level difference.
* It may be unleveled concerning installed condition of the floor.

2-1. When the bottom part of refrigerator door unleveled.

1. Put thr install plate under the rear corner of the refrigerator. 2. Check the movement of the freezer

PLATE

3. If the freezer does not fixed, inscrew the leg until it reaches on the floor.

2-2. When the bottom part of freezer door unleveled.


1. The same as refrigerator room.

47
How to change Reed S/W

-. Remove screw -. Disassemble Housing

-. Push the hook and Disassemble Reed Switch From Cover hinge

-. Check Resistance of Reed S/W. if it is NG, change it (Number 3)


-. Assemble Reed S/W to hinge cover and Assemble Reed S/W Housing
How to disassemble DID button

Disassemble button lever by loosening a screw

Loosen screw and remove cover of latch


How to disassemble DID button

Loosen a screw and pull out latch

Loosen a screw and pull out holder

Take reversed order for assembling the DID button


3-29 HOW TO REMOVE AND REINSTALL THE COVER ASSEMBLY,PCB

1. Open the Home bar. 2. Remove the gasket from gasket channel at
doorliner as shown in the illustration below.

Gasket Channel

Gasket

3. Remove a Screw. 4. Using the lever principle, Insert the Small Screw
Driver applies a force to hole.

5. Disconnect wire harness. 6. Remove a screw.

- 24 -
3-30 HOW TO REMOVE AND REINSTALL THE Case Assembly,Lamp
When servicing the LEDs, Cover,Lamp is positively necessary.

1. Open the Home bar. 2. Tighten a screw to the cover.

3. Pull a screw using a Plier and disassemble the cover.

4. 1) Push the flat screwdriver in the rear of the LED lamp and take the lamp out from the hook.
2) Disassemble the combined housing with the flat screwdriver.
3) You should take LED lamps out and pull from the right.

- 25 -
How to disassemble display assembly

1. Insert a cutter( or something thin) into gap between display assembly


2. Pull out display funnel assembly and disassemble the harness housing

1. Push the case display down for the hook off.


2. Pull out display case.
How to disassemble DID

Loosen two screw and remove a hinge by using tool (be careful not to fall it down)

Lift DID with both hands and separate it from door


How to disassemble Water tank case

1. Pull out water tank


2. Loosen a screw at the left side of case tank

1. Disassemble a harness housing at the back side of case tank


2. Disassemble a clamp with tube and plastic tube with joint tube
HOW TO INSTALL REFRIGERATOR
How to use the UV+안심제균
UV+안심제균
UV+안심제균 is already installed on the refrigerator wall,
UV+안심제균
so installation is not needed. PURE N FRESH

Please use containers with tight lids to place spicy food.


Otherwise the odor will be absorbed by other food.

Disassembling and installing the UV+안심제균


Hold the case of UV+안심제균, rotate it counterclockwise about 15
degrees as shown in (a).
Take out UV+안심제균 from the case.
Replace the new Filter into the case as shown in picture (b)
(Note the direction of installation).
Place the unit as shown in picture (c), insert and rotate it clockwise until you
hear a clicking sound and the installation is finished.

The word
Index line
"FRONT"
should face
outward.
OPEN CLOSE CLOSE
OPEN

(a) (b) (c)

If the display shows " ", please contact local service center.

Do not place your fingers or foreign objects into the fan of the filter to
avoid injury or lanuch accidentally.

54
EXPLODED VIEW
FREEZER DOOR PA RT

201A

602G

202A
207A

503A 600A

601A

601B
606C
406A

601D

601C

602A
602C
278C

204A 602F

203A

612A

605A
602D
276A

602B

612B 276I 612C

210E

605B

276C

605E 278H 210A


EXPLODED VIEW
REFRIGERATOR DOOR
271E 231A 251A
271D
310G

241A 241C 251C When “309G” is serviced,


It has to provide
“310G” together.

232A 251B 309G

241B 212G

241D

287A

279E
233E
241G
208E

234A
233A

241H 147A
EXPLODED VIEW
FREEZER COM PA RTMENT

270A

270C 270B

135C

101B

271B 137B
271C

135A
405F 137A

403A
405C
136B
136A

409D

130B

120A
302A 135B

316B 120B
128C 135D

128D

122A

272A
621A 125A

603B
283E
106A
621B

302B

262E 121A

312A

126A
EXPLODED VIEW
REFRIGERATOR COMPARTMENT

101A

140A
167A

271A

271C
167B

140A

116A

146A
115A
625A

140A

152B

151C 170A
409D

151B

130B
151A

272B

283D 166C
166B
106A

117A

168A

118A

312C

161A

160A

628A
EXPLODED VIEW
MACHINE COMPARTMENT
619D

624A

615B

411A

502A

304A

500A
303C

502B

303D
313A

300A
310B

301A 307A
318A

306A 317A
308C
403B

104A

309A

305B
305C

308A

308B

305C

305B

You might also like