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MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

. PREFACE
Along higher quality building environment and more sophisticated building function, there is now a greatly
demand for system expansion for a flexible air-condition system capable of finer air-conditioning, thus
increasing importance of individual air-conditioning systems. On the other hand, due to social significance of
environmental and energy problems, elements such as energy-efficiency and low maintenance are still
strongly desired.

As professional supplier of air condition appliance and service, Midea air condition permanently aims at
"providing an solution to regulating the optimal environmental temperature "and brings customers with
comfortable and agreeable environment whenever and wherever possible.

Midea, one of the holders of the Digital scroll technology manufacture, launched out the digital Scroll System
in 2002, has now enhanced the R410A with the digital scroll system special for high ambient used that
features capacity up to 1040kW.

This publication contains a variety of information related to the design and installation of this new unit. We
hope this information will serve to deepen your understanding of the system, and will help you to efficiently
develop its highly evolved characteristics.

Technical Division
Global Sales Company of Midea CAC Group
Member of Midea Group

Content 1
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

Content
PART 1 SYSTEM OUTLINE ..................................................................................................................................................... 3
1. GENERAL OUTLINE .................................................................................................................................................4
2. PIPE CONNECTION DRAWING ...............................................................................................................................26
2.1MGBT-F25W/DN1,MGBT-D25W/DN1,MGBT-F30W/DN1,MGBT-D30W/DN1 ...............................................26
3. REFRIGERATION SYSTEM DRAWING.......................................................................................................................30
4. WIRING DIAGRAMS ..............................................................................................................................................32
5 NETWORKING COMMUNICATION WIRING DIAGRAM...................................................................................................36
6.EXPOLDE VIEW .....................................................................................................................................................40
PART 2 ............................................................................................................................................................................... 63
1.CAPACITY TABLES ................................................................................................................................................64
2 CONTROL SYSTEM ................................................................................................................................................74
3 CONTROL SOFTWARE............................................................................................................................................86
PART 3 ............................................................................................................................................................................. 107
1. MALFUNCTION & PROTECTION CODES ................................................................................................................108
2 TROUBLES AND SOLUTIONS ................................................................................................................................112
PART 4 ............................................................................................................................................................................. 123
1. TRANSPORTATION AND FOUNDATION INSTALLATION .............................................................................................124
2. W ATER SYSTEM INSTALLATION...........................................................................................................................131
3. INSTALLATION OF WATER SYSTEM PIPELINE .........................................................................................................134
4 W IRING INSTALLATION ........................................................................................................................................142
4.5 FIELD WIRING ..................................................................................................................................................145
5. TRIAL RUN......................................................................................................................................................146
PART 5 ............................................................................................................................................................................. 149
1. ABOUT MAINTENANCE ........................................................................................................................................150
2. PERIODICAL CHECK............................................................................................................................................152
PART 6 ............................................................................................................................................................................. 153
1. W IRED CONTROLLER KJRM-120D/BMK-E(STANDARD) ......................................................................................154
2. W IRED CONTROLLER KJR-120A/MBTE(OPTIONAL)............................................................................................162
APPENDIX .............................................................................................................................................................179

※ Manufacture reserves the right to discontinue, or change at any time, specifications or designs without notices and
without incurring obligations.
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

Part 1 System outline

PART 1 SYSTEM OUTLINE ..................................................................................................................................................... 3


1. GENERAL OUTLINE ................................................................................................................................................. 4
1.1 Nomenclature .................................................................................................................................................. 4
1.2 Products List ................................................................................................................................................... 4
1.3 External Appearance ...................................................................................................................................... 5
1.4 Features ........................................................................................................................................................... 6
1.5 Capacity Lineup .............................................................................................................................................. 8
1.6 Specification: MGBT-F25W/DN1, MGBT-D25W/DN1 .................................................................................... 9
1.7 Specification: MGBT-F30W/DN1, MGBT-D30W/DN1 .................................................................................. 11
1.8 Specification: MGBT-F60W/DN1, MGBT-F120W/DN1 ................................................................................ 13
1.9 Specification: MGBT-F180W/DN1 ................................................................................................................ 15
1.10 Electric Characteristics .............................................................................................................................. 17
1.11 Outlook drawing: MGBT-F25W/DN1, MGBT-D25W/DN1, MGBT-D30W/DN1, MGBT-F30W/DN1 .......... 18
1.12 Outlook drawing: MGBT-F60W/DN1 .......................................................................................................... 20
1.13 Outlook drawing: MGBT-F120W/DN1 ........................................................................................................ 22
1.14 Outlook drawing: MGBT-F180W/DN1 ........................................................................................................ 24
2. PIPE CONNECTION DRAWING ............................................................................................................................... 26
2.1MGBT-F25W/DN1,MGBT-D25W/DN1,MGBT-F30W/DN1,MGBT-D30W/DN1 .............................................. 26
2.2 MGBT-F60W/DN1 ........................................................................................................................................... 27
2.3 MGBT-F120W/DN1 ......................................................................................................................................... 28
2.4 MGBT-F180W/DN1 ......................................................................................................................................... 29
3. REFRIGERATION SYSTEM DRAWING....................................................................................................................... 30
3.1 MGBT-F25W/DN1, MGBT-D25W/DN1, MGBT-F30W/DN1, MGBT-D30W/DN1 .......................................... 30
3.2 MGBT-F60W/DN1 ........................................................................................................................................... 30
3.3 MGBT-F120W/DN1 ......................................................................................................................................... 31
3.4 MGBT-F180W/DN1 ......................................................................................................................................... 31
4. WIRING DIAGRAMS .............................................................................................................................................. 32
4.1 MGBT-F25W/DN1, MGBT-D25W/DN1, MGBT-F30W/DN1, MGBT-D30W/DN1 .......................................... 32
4.2 MGBT-F60W/DN1 ........................................................................................................................................... 33
4.3 MGBT-F120W/DN1 ......................................................................................................................................... 34
4.4 MGBT-F180W/DN1 ......................................................................................................................................... 35
5 NETWORKING COMMUNICATION WIRING DIAGRAM................................................................................................... 36
5.1 MGBT-F25W/DN1, MGBT-D25W/DN1, MGBT-F30W/DN1, MGBT-D30W/DN1 .......................................... 36
5.2 MGBT-F60W/DN1 ........................................................................................................................................... 37
5.3 MGBT-F120W/DN1 ......................................................................................................................................... 38
5.4MGBT-F180W/DN1 .......................................................................................................................................... 39
6.EXPOLDE VIEW ..................................................................................................................................................... 40
6.1 MGBT-F25W/DN1 ........................................................................................................................................... 40
6.2 MGBT-D25W/DN1 .......................................................................................................................................... 43
6.3 MGBT-F30W/DN1 ........................................................................................................................................... 46
6.4 MGBT-D30W/DN1 .......................................................................................................................................... 49
6.5 MGBT-F60W/DN1 ........................................................................................................................................... 53
6.6 MGBT-F120W/DN1 ......................................................................................................................................... 55
6.7 MGBT-F180W/DN1 ......................................................................................................................................... 59

Capacity tables 3
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

1. General Information

1.1 NOMENCLATURE

M G B T - D 30 W / D N1 - C

Design Serial Number

Refrigerant type
N1:R410A Omit for R22
Power Supply
R: 380~415V, 3N,50Hz
D: 220V, 3N,60Hz
Outdoor Unit
Rated cooling capacity (kW)

The special function code


D: Digital scroll
F: Fixed scroll
V: Inverter system
Omit for T1 condition
T: T3 condition
The heat exchanger type
A: Plate heat exchanger
B: Tube and shell or double-pipe heat exchanger

Light chiller system


Midea

1.2 Products List

No Model Refrigerant Heat exchanger type Power supply

1 MGBT-F25W/DN1(phased out)
2 MGBT-D25W/DN1(phased out)
Double-pipe
3 MGBT-F30W/DN1
4 MGBT-D30W/DN1(phased out) R410a 220V 3N 60Hz
5 MGBT-F60W/DN1
6 MGBT-F120W/DN1 Tube and shell
7 MGBT-F180W/DN1
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

1.3 External Appearance

MGBT-F25W/DN1 ,
MGBT-D25W/DN1 , MGBT-F60W/DN1
MGBT-F30W/DN1 ,
MGBT-D30W/DN1

MGBT-F120W/DN1 MGBT-F180W/DN1

Capacity tables 5
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

1.4 Features

1).Digital scroll technique,new type air-cooled scroll chiller system.

Capacity output is controlled depending on controlling compressor to on/off in traditional modular air-cooled
chiller system control. The precise control mode is not perfect, and the compressor is frequently on and off,
which is very bad for the compressor’s long-life performance.
Digital scroll modular air-cooled chiller system breaks traditional design, which is inconceivably designed with
digital scroll compressor and constant scroll compressor parallel connection. The system can achieve linear
capacity output within1%-100% after modules combined, the scope is widest in industry. When the system
operates at the part-load, the system can accurately adjust cooling and heating capacity output basing on
actual requirement of the indoor room.
2). Easy and fast installation
The unit adopts modular design, which can make more units connect together. The unit can combine 16
separate module(equal and less than 60kw) or 8 module(120kw).Cooling(heating) capacity can increase step
by step by 5kW per each time within 25kW-960kW,meanwhile each separate module can operate as main
unit, also each module can be a slave unit in modules combination, more convenient for design and
installation.
The maximum combination of the system consists of 1 main unit and 15 slave units for 25kw&30kw&60kw
module,1 main unit and 7 slave units for 120kw module, 1 main unit and 4 slave units for 180kw module.

Easy connection between main unit and slave units.


All the units can be connected together with a wired controller in series type. Using three-core shielded
twisted wire as communication signal wire.

Water outlet temp. Water outlet temp. Water outlet temp.

Total water outlet temp. Total water outlet temp. Total water outlet temp.
(Just for master unit) (Just for master unit) (Just for master unit)
Three-core shielding Three-core shielding
twisted pair twisted pair

Wired controller

3).Environmental care
Ecological R410A refrigerant.
 Chlorine-free and environmental friendly refrigerant, zero ozone depletion potential.
 High density refrigerant, therefore, less refrigerant required.
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
 Leak-tight refrigerant circuit, Brazed refrigerant connections for increased leak-tightness.
4). Economical operation

New design adopts electronic expansion valve precise refrigerant control in wider range. Electronic
expansion valve allows operation at lower condensing pressure, adjustment can be made fast linear
response, making the system output more stable and the indoor temperature more uniform result in better life
for human.

5). Compact structure

Air-cooled scroll chiller structures are compact and light. The system adopts tube in tube, shell and tube heat
exchanger, not only greatly enhance the transfer performance, but also reduce the weight of the unit, the
lightest single module only weighs 380kg.
6). Back up function
When unit is failed.
 If the master unit fails, all the units will stop.
 If one slave unit fails, this unit will stop but the others will keep running.
 When the master unit fails, any of the slave one can be set as the master unit by manual setting.
When unit is under protection
 If master unit’s protection occurs, this unit will stop but the others will keep running.
 If slave unit’s protection occurs, this unit will stop but the others will keep running.
 ( Except PE, P9 protection happens)

Master Slave Master Slave

7).Strong micro-computer intelligent control and monitor function.


Optimizing the design of system and using varieties of protection devices, making the system safer and more
reliable.
8). Superior reliability
System will be more reliable with new type efficient heat exchanger.
Evaporator for 25KW and 30KW modules adopt tube in tube heat exchanger, while 60kw ,120kw and 180kw
modules adopt shell and tube heat exchanger.

Capacity tables 7
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

Double-pipe heat exchanger Shell and tube heat exchanger

9) Applicable temperature range


Mode Ambient temperature range Water outlet temperature range
Cooling 10˚C ~52˚C 5˚C ~17˚C (7˚C is default)
Heating -10˚C ~21˚C 45˚C ~50˚C (45˚C is default)

Ambient temperature range

10˚C Cooling range 52˚C

-10˚C Heating range 21˚C

-15˚C -10˚C -5˚C 0˚C 5˚C 10˚C 15˚C 20˚C 25˚C 30˚C 35˚C 40˚C 45˚C 50˚C

Chilled outlet water temperature can be adjusted by wired controller according to customer’s demand.

Water outlet temperature range

5˚C 17˚C 45˚C 50˚C


5˚C Cooling range 17˚C 45˚C Heating range 50˚C

1.5 Capacity Lineup

Compressor
quantity Refrigeration Electrical Maximum
Model Mode Refrigerant
system controller no. combinations
Digital Constant
MGBT-D25W/DN1 Cooling & Heating 1 1 R410A 2 1 16
MGBT-F25W/DN1 Cooling & Heating 0 2 R410A 2 1 16
MGBT-D30W/DN1 Cooling & Heating 1 1 R410A 2 1 16
MGBT-F30W/DN1 Cooling & Heating 0 2 R410A 2 1 16
MGBT-F60W/DN1 Cooling & Heating 0 2 R410A 2 1 16
MGBT-F120W/DN1 Cooling & Heating 0 4 R410A 4 2 8
MGBT-F180W/DN1 Cooling & Heating 0 6 R410A 6 3 5
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
1.6 Specification: MGBT-F25W/DN1, MGBT-D25W/DN1

Model MGBT-F25W/DN1 MGBT-D25W/DN1

kW 28
Cooling Capacity (*1)
Btu/h 95,500
kW 24.9
Cooling Capacity (*2)
Btu/h 85,000
Heating Capacity kW 29.5
Power supply V/Ph/Hz 220/3/60
Manual switch A 70
Power supply
Fuse A 50
Type Scroll (fixed speed) Digital Scroll + Fixed speed
Brand Sanyo Copeland / Sanyo
Compressor ZPD51K5E-TF5-532/
Model C-SBP160H36A
C-SBP160H36A
Quantity Pieces 2 1+1
Cooling (*1) kW 9.3
Cooling rated current (*1) A 25.3
Cooling (*2) kW 11.16
Power input
Cooling rated current (*2) A 25.3
Heating kW 9.2
Heating rated current A 24.7
Max. Input consumption kW 14.7 13.7
Max. Current A 43.7 39.9
Type R410A
Refrigerant Refrigerant control EXV
Weight kg 3.0×2
Air side heat-exchanger type Fin-coil
Quantity of fan motor Pieces 1
3 3
Condenser (Air Air flow volume ×10 m /h 12
side) Fan motor model YDK500-8B
Fan motor rated current A 4
Fan motor input kW 0.85
Water side heat-exchanger type Double-pipe
Water pressure drop kPa 60
Volume L 10

Evaporator Water inlet/outlet pipeline mm DN40


(Water side) inside normal diameter inch 1-1/2”
3
Water flow m /h 4.8
Max. Pressure MPa 1
Water pipe connection type Flexible joint
mm 1514×1865×841
Net(W×H×D)
inch 59.6×73.4×33.1
Dimension
mm 1590×2065×995
Packing (W×H×D)
inch 62.6×81.3×39.2
kg 380
Net weight
Weight lbs. 837.8
Gross weight kg 400

Capacity tables 9
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

lbs. 881.8
2
Connection Power wire mm ×No. 25×4+16×1
wiring Signal wire mm ×No.
2
0.75×3-core with shielding

Control type Wired controller


1) Protection for over-high discharge pressure.
2) Protection for over-low suction pressure.
3) Power supply phase sequence protection.
4) Anti-frozen protection in cooling mode.
5) Anti-frozen protection in Winter.
Safety protection device 6) Protection for compressor over current.
7) Protection for compressor overload.
8) Outlet and inlet water temperature difference protection.
9) Compressor discharge temperature protection.
10) Water flow cut-off protection.
11) Sensor malfunction protection.

Sound level(semi-anechoic) dB(A) 65

Operation water temperature ℃ Cooling:5~17 Heating:45~50

Ambient temperature ℃ Cooling:10~52 Heating:-10~21

Note: Specifications are based on the following conditions:


Cooling : (*1) chilled water inlet/outlet: 12˚C / 7˚C, and outdoor ambient temp. of 35°C (95℉) DB.
(*2) chilled water inlet/outlet: 12˚C / 7˚C, and outdoor ambient temp. of 46˚C (115℉)DB.
Heating : warm water inlet/outlet: 40˚C / 45˚C, and outdoor ambient temp. 7˚C DB/6°CWB.
2
Water side fouling factor: 0.086m ˚C /kW.
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
1.7 Specification: MGBT-F30W/DN1, MGBT-D30W/DN1
Model MGBT-F30W/DN1 MGBT-D30W/DN1
kW 30
Cooling Capacity (*1)
Btu/h 102,300
kW 25.8
Cooling Capacity (*2)
Btu/h 88,030
Heating Capacity kW 32
Power supply V/Ph/Hz 220/3/60
Manual switch A 70
Power supply
Fuse A 50
Type Scroll (fixed speed) Digital Scroll + Fixed speed
Brand Sanyo Copeland / Sanyo
Compressor ZPD51K5E-TF5-532/
Model C-SBP160H36A
C-SBP160H36A
Quantity Pieces 2 1+1
Cooling (*1) kW 10.0
Cooling rated current (*1) A 28.3
Cooling (*2) kW 12
Power input
Cooling rated current (*2) A 33.96
Heating kW 9.8
Heating rated current A 27.7
Max. Input consumption kW 14.7 13.7
Max. Current A 43.7 39.9
Type R410A
Refrigerant Refrigerant control EXV
Weight kg 3.0×2
Air side heat-exchanger type Fin-coil
Quantity of fan motor Pieces 1
3 3
Condenser (Air Air flow volume ×10 m /h 12
side) Fan motor model YDK500-8B
Fan motor rated current A 4
Fan motor input kW 0.85
Water side heat-exchanger type Double-pipe
Water pressure drop kPa 60
Water inlet/outlet pipeline mm DN40
inside normal diameter inch 1-1/2”
Evaporator
(Water side) 3
Water flow volume m /h 5.2
Max. Pressure MPa 1
Volume L 10
Water pipe connection type Flexible joint
mm 1514×1865×841
Net(W×H×D)
inch 59.6×73.4×33.1
Dimension
mm 1590×2065×995
Packing(W×H×D)
inch 62.6×81.3×39.2
kg 380
Net weight
lbs. 837.8
Weight
kg 400
Gross weight
lbs. 881.8

Capacity tables 11
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
2
Connection Power wire mm ×No. 25×4+16×1
wiring Signal wire
2
mm ×No. 0.75×3-core with shielding

Control type Wired controller


1) Protection for over-high discharge pressure.
2) Protection for over-low suction pressure.
3) Power supply phase sequence protection.
4) Anti-frozen protection in cooling mode.
5) Anti-frozen protection in Winter.
Safety protection device
6) Protection for compressor over current.
7) Protection for compressor overload.
8) Outlet and inlet water temperature difference protection.
9) Compressor discharge temperature protection.
10) Water flow cut-off protection.
11) Sensor malfunction protection.
Sound level(semi-anechoic) dB(A) 65

Operation water temperature ℃ Cooling:5~17 Heating:45~50

Ambient temperature ℃ Cooling:10~52 Heating:-10~21

Note: Specifications are based on the following conditions:


Cooling : (*1) chilled water inlet/outlet: 12˚C / 7˚C, and outdoor ambient temp. of 35°C (95℉) DB.
(*2) chilled water inlet/outlet: 12˚C / 7˚C, and outdoor ambient temp. of 46˚C (115℉)DB.
Heating : warm water inlet/outlet: 40˚C / 45˚C, and outdoor ambient temp. 7˚C DB/6°CWB.
2
Water side fouling factor: 0.086m ˚C /kW.
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
1.8 Specification: MGBT-F60W/DN1, MGBT-F120W/DN1

Model MGBT-F60W/DN1 MGBT-F120W/DN1


kW 60 120
Cooling Capacity (*1)
Btu/h 204,700 409,400
kW 51.6 103.2
Cooling Capacity (*2)
Btu/h 176,100 352,100
Heating Capacity kW 65 130
Power supply V/Ph/Hz 220/3/60 220/3/60
Manual switch A 175 350
Power supply
Fuse A 150 300
Type Scroll (fixed speed) Scroll (fixed speed)
Brand Danfoss Danfoss
Compressor
Model SH105A3ALC SH105A3ALC

Quantity Pieces 2 4
Cooling (*1) kW 19.5 39
Cooling rated current (*1) A 63 126
Cooling (*2) kW 23.4 46.8
Power input
Cooling rated current (*2) A 75.6 151.2
Heating kW 20 40
Heating rated current A 65.5 130
Max. Input consumption kW 26.2 54.5
Max. Current A 87.2 164.7
Type R410A R410A
Refrigerant Refrigerant control EXV+ capillary throttle
Weight kg 6.5×2 6.5×4
Air side heat-exchanger type Fin-coil
Quantity of fan motor Pieces 2 4
3 3
Condenser (Air Air flow volume ×10 m /h 24 48
side) Fan motor model YS650-8B YS650-8B
Fan motor rated current A 3.7×2 3.7×4
Fan motor input kW 0.65×2 0.65×4
Water side heat-exchanger type Shell-tube Shell-tube
Water pressure drop kPa 12 25

Water inlet/outlet pipeline mm DN100 DN65


inside normal diameter inch
Evaporator 4” 2-1/2”
(Water side) Water flow volume m /h
3
10.3 20.6
Max. Pressure MPa 1 1
Volume L 42 64
Water pipe connection type Flexible joint Flexible joint
mm 2000×1880×900 2000×2090×1685
Net(W×H×D)
inch 78.7×74×35.4 78.7×82.3×66.3
Dimension
mm 2090×2055×985 2080×2240×1755
Packing size(W×H×D)
inch 82.3×80.9×38.8 81.9×88.2×69
kg 580 1180
Net weight
lbs. 1278.7 2601.5
Weight
kg 650 1230
Gross weight
lbs. 1433 2177.7

Capacity tables 13
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
2
Connection Power wire mm ×No. 35×4+10 ×1 70×3+25 ×2
wiring Signal wire
2
mm ×No. 0.75×3-core with shielding

Control type Wired controller


1) Protection for over-high discharge pressure.
2) Protection for over-low suction pressure.
3) Power supply phase sequence protection.
4) Anti-frozen protection in cooling mode.
5) Anti-frozen protection in Winter.
Safety protection device 6) Protection for compressor over current.
7) Protection for compressor overload.
8) Outlet and inlet water temperature difference protection.
9) Compressor discharge temperature protection.
10) Water flow cut-off protection.
11) Sensor malfunction protection.

Sound level(semi-anechoic ) dB(A) 67 70

Operation water temperature ℃ Cooling:5~17 Heating:45~50

Ambient temperature ℃ Cooling:10~52 Heating:-10~21

Note: Specifications are based on the following conditions:


Cooling : (*1) chilled water inlet/outlet: 12˚C / 7˚C, and outdoor ambient temp. of 35°C (95℉) DB.
(*2) chilled water inlet/outlet: 12˚C / 7˚C, and outdoor ambient temp. of 46˚C (115℉)DB
Heating : warm water inlet/outlet: 40˚C / 45˚C, and outdoor ambient temp. 7˚C DB/6°CWB.
2
Water side fouling factor: 0.086m ˚C /kW.
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
1.9 Specification: MGBT-F180W/DN1
Model MGBT-F180W/DN1
kW 180
Cooling Capacity (*1)
Btu/h 614,100
kW 154.8
Cooling Capacity (*2)
Btu/h 528,200
Heating Capacity kW 195
Power supply V/Ph/Hz 220/3/60
Manual switch A 450
Power supply
Fuse A 350
Type Scroll (fixed speed)
Brand Danfoss
Compressor
Model SH105A3ALC

Quantity Pieces 6
Cooling (*1) kW 58.5
Cooling rated current (*1) A 189
Cooling (*2) kW 70.2
Power input
Cooling rated current (*2) A 226.8
Heating kW 60
Heating rated current A 196.5
Max. Input consumption kW 73.3
Max. Current A 218.2
Type R410A
Refrigerant Refrigerant control EXV+ capillary throttle
Weight kg 6.2×6
Air side heat-exchanger type Fin-coil
Quantity of fan motor Pieces 5+1
3 3
Air flow volume ×10 m /h 72
Condenser (Air side)
Fan motor model YS650-8B/ YS650-8B-1
Fan motor rated current A 3.7×6
Fan motor input kW 0.65×6
Water side heat-exchanger type Shell-tube
Water pressure drop kPa 30
Water inlet/outlet pipeline mm DN80
inside normal diameter inch 3”
Evaporator (Water
3
side) Water flow volume m /h 31
Max. Pressure MPa 1
Volume L 90
Water pipe connection type Flexible joint
mm 2850×2110×2000
Net(W×H×D)
inch 112.2×83.1×78.7
Dimension
mm 2980×2260×2135
Packing (W×H×D)
inch 117.3×89×84.1
kg 1730
Net weight
lbs. 3814
Weight
kg 1780
Gross weight
lbs. 4409.2

Capacity tables 15
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
2
Power wire mm ×No. 150×3+70 ×2
Connection wiring 2
Signal wire mm ×No. 0.75×3-core with shielding

Control type Wired controller


1) Protection for over-high discharge pressure.
2) Protection for over-low suction pressure.
3) Power supply phase sequence protection.
4) Anti-frozen protection in cooling mode.
5) Anti-frozen protection in Winter.
6) Protection for compressor over current.
Safety protection device
7) Protection for compressor overload.
8) Outlet and inlet water temperature difference
protection.
9)Compressor discharge temperature protection.
10) Water flow cut-off protection.
11) Sensor malfunction protection.

Sound level(semi-anechoic) dB(A) 74

Operation water temperature ℃ Cooling:5~17 Heating:45~50

Ambient temperature ℃ Cooling:10~52 Heating:-10~21

Note: Specifications are based on the following conditions:


Cooling : (*1) chilled water inlet/outlet: 12˚C / 7˚C, and outdoor ambient temp. of 35°C (95℉) DB.
(*2) chilled water inlet/outlet: 12˚C / 7˚C, and outdoor ambient temp. of 46˚C (115℉)DB
Heating : warm water inlet/outlet: 40˚C / 45˚C, and outdoor ambient temp. 7˚C DB/6°CWB.
2
Water side fouling factor: 0.086m ˚C /kW.
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
1.10 Electric Characteristics

Power
Outdoor Unit Application Compressor OFM
Supply
Model
Hz VOL Ph Min. Max. TOCA MFA LRA RLA Qty kW FLA Qty

MGBT-F25W/DN1 60 220 3 198 242 42 70 153 18.1 2 0.875 4 1


MGBT-D25W/DN1 60 220 3 198 242 42 70 153/110 18.1/13.8 2 0.875 4 1
MGBT-F30W/DN1 60 220 3 198 242 42 70 153 18.1 2 0.875 4 1
MGBT-D30W/DN1 60 220 3 198 242 42 70 153/110 18.1/13.8 2 0.875 4 1
MGBT-F60W/DN1 60 220 3 198 242 90 100 267 31.28 2 2.1 7.4 2
MGBT-F120W/DN1 60 220 3 198 242 180 225 267 32.9 4 4.2 14.8 4
MGBT-F180W/DN1 60 220 3 198 242 270 337 267 32.9 6 6.3 22.2 6
Remark:
TOCA: Total Over-current Amps. (A)
MFA: Max. Fuse Amps. (A)
LRA: Locked Rotor Amps. (A)
RLA: Rated Load Amps. (A)
OFM: Outdoor Fan Motor.
FLA: Full Load Amps. (A)
KW: Rated Motor Input (kW)

Voltage imbalance between phases to be <2%.

Capacity tables 17
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
1.11 Outlook drawing: MGBT-F25W/DN1, MGBT-D25W/DN1, MGBT-D30W/DN1, MGBT-F30W/DN1

Front view

Top view

Model Unit A B C D E F

mm 1514 841 1865 115 315 172


MGBT-F(D)25W/DN1
MGBT-F(D)30W/DN1
inch 59.6 33.11 73.43 4.53 12.4 6.77
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

No. Name

1 Top cover

2 Air outlet

3 Air inlet

4 Water outlet

5 Water inlet

6 Electric control box

Capacity tables 19
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
1.12 Outlook drawing: MGBT-F60W/DN1

Front view

Top view

:
Model Unit A B C D E F G H I J K

mm 2000 900 1880 350 1420 225 1500 506 530 930 450
MGBT-F60W/DN1
inch 78.74 35.4 74 13.78 55.91 8.86 59.06 19.92 20.87 36.61 17.72
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

No. Name

1 Top cover

2 Air outlet

3 Air inlet

4 Water outlet

5 Compressor

6 Electric control box

7 Water inlet

Capacity tables 21
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
1.13 Outlook drawing: MGBT-F120W/DN1

Front view Side view

Top view Anchor hole

:
Model Unit A B C D E F G H

mm 2000 1685 2080 350 1420 506 1550 1586


MGBT-F120W/DN1
inch 78.74 66.34 81.89 13.78 55.91 19.92 61.02 62.44
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

No. Name

1 Top cover

2 Condenser

3 Compressor

4 Evaporator

5 Electric control box Air inlet

6 Water outlet

7 Water inlet

8 Compressor

Capacity tables 23
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
1.14 Outlook drawing: MGBT-F180W/DN1

Front view

Model unit A B C D E F G H

Mm 2850 2000 2110 3470 2156 506 1888 2388


MGBT-F180W/DN1
inch 112.2 78.74 83.07 136.61 84.88 19.92 74.33 94.02
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

No. Name

1 Top cover

2 Compressor

3 Evaporator

4 Water outlet

5 Electric control box

6 Water inlet

7 Condenser

Capacity tables 25
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
2. Pipe Connection Drawing

2.1MGBT-F25W/DN1,MGBT-D25W/DN1,MGBT-F30W/DN1,MGBT-D30W/DN1

The table below describes the symbols.

Symbol Symbol explanation Symbol Symbol explanation

Stop valve Y-shaped filter

Pressure gauge Thermometer

Water flow switch Circulating pump

Gate valve Check valve

Flexible joint Automatic discharge valve


MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
2.2 MGBT-F60W/DN1

The table below describes the symbols.

Symbol Symbol explanation Symbol Symbol explanation

Stop valve Y-shaped filter

Pressure gauge Thermometer

Water flow switch Circulating pump

Gate valve Check valve

Flexible joint Automatic discharge valve

Capacity tables 27
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
2.3 MGBT-F120W/DN1

The table below describes the symbols.

Symbol Symbol explanation Symbol Symbol explanation

Stop valve Y-shaped filter

Pressure gauge Thermometer

Water flow switch Circulating pump

Gate valve Check valve

Flexible joint Automatic discharge valve


MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
2.4 MGBT-F180W/DN1

The table below describes the symbols.


Symbol Symbol explanation Symbol Symbol explanation

Stop valve Y-shaped filter

Pressure gauge Thermometer

Water flow switch Circulating pump

Gate valve Check valve

Flexible joint Automatic discharge valve

Capacity tables 29
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

3. Refrigeration system drawing


3.1 MGBT-F25W/DN1, MGBT-D25W/DN1, MGBT-F30W/DN1, MGBT-D30W/DN1
Each module has two compressors with two separate A/C systems, one double-pipe evaporate for two
systems.
Fan

4-way valve A 4-way valve B Condenser

Compressor A Compressor B

Water outlet

EXV

Capillary
Water inlet EXV

Capillary
Low pressure cylinder A Low pressure cylinder B Evaporator
(Double-pipe heat exchanger)

3.2 MGBT-F60W/DN1
Each module has two compressors with two separate A/C system, one shell and tube evaporate for two
systems.

low pressure cylinder B

4-Way valve B

Compressor B Fan A Fan B


Water flow direction
EXV
evaporator
Shell-tube

Capillary

Condenser Capillary EXV

Compressor A 4-Way valve A

low pressure cylinder A


MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
3.3 MGBT-F120W/DN1
Each module has four compressors with two separate units, one shell and tube evaporate for four systems.

low pressure cylinder B


Unit 2
4-Way valve B

Compressor B Fan A Fan B


Water flow direction
EXV

evaporator
Shell-tube
Capillary

Condenser Capillary EXV

Compressor A 4-Way valve A

Unit 1
low pressure cylinder A

3.4 MGBT-F180W/DN1
Each module has six compressors with three separate units, one shell and tube evaporate for six systems.

low pressure cylinder B


Unit 2
4-Way valve B
Shell-tube evaporator

Compressor B Fan A Fan B


Water flow direction
EXV
Capillary

Capillary EXV
Condenser

Compressor A 4-Way valve A

Unit 3
low pressure cylinder A
Unit 1

Capacity tables 31
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

4. Wiring Diagrams
4.1 MGBT-F25W/DN1, MGBT-D25W/DN1, MGBT-F30W/DN1, MGBT-D30W/DN1
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
4.2 MGBT-F60W/DN1

Capacity tables 33
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
4.3 MGBT-F120W/DN1
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
4.4 MGBT-F180W/DN1

Capacity tables 35
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

5 Networking Communication wiring diagram


5.1 MGBT-F25W/DN1, MGBT-D25W/DN1, MGBT-F30W/DN1, MGBT-D30W/DN1
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
5.2 MGBT-F60W/DN1

Capacity tables 37
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
5.3 MGBT-F120W/DN1
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
5.4MGBT-F180W/DN1

Capacity tables 39
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

6.Expolde view

6.1 MGBT-F25W/DN1
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

37 38 39 40 41 42 43 44 45 46 47 48

36

35

34

33

32
31
30
29

28
27

26

Capacity tables 41
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

25 .1 25 .3 25 .9 25 .2 25 .5

25 .7 25 .6 25 .8 25 .10

No. Part Name Qty No. Part Name Qty


1 Net 2 25.5 Contactor 2
Right seal plate ass'y D of
2 1 25.6 1
condenser Wire joint,4p
3 Tube heat exchanger 1 25.7 7-terminal Block 1
Right seal plate ass'y A of
4 1 25.8 1
condenser Transformer
5 Input pipe ass'y of unit B 1 25.9 Terminal block 4
6 Input pipe ass'y II of unit A 1 25.10 Wire joint 1
Welding together pieces of electronic control
7 1 25.11 1
Input pipe ass'y I of unit A box
Ass'y B of left seal
8 1 25.12 1
plate,condenser Mounting plate with pieces of electrical
9 Output pipe ass'y of unit A 1 26 Drainage pan holder 2
10 Four-way valve ass'y of unit A 1 27 Electronic control box door 1
11 Input pipe ass'y II of unit B 1 28 Welding parts water tray 1
12 4-way valve ass'y of unit B 1 29 Electronic control box mounting plate 2
13 Suction pipe ass'y A 1 30 Condenser components of unt A 1
14 Suction pipe ass'y B 1 31 Cover 1
15 Support board 2 32 Ass'y C of left seal plate,condenser 1
16 Cover 1 33 Condenser components of unit B 1
17 Cover board 2 34 Motor holder 2
Total water temperature mouth
18 1 35 7
components Side sealed board
19 EEV solenoid 2 36 Clapboard supporting board 3
20 Temp sensor clip 6 38 Cover 2
21 Accumulator cylinder 2 41 Top cover 1
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

No. Part Name Qty No. Part Name Qty


22 Fixed speed compressor 2 42 Middle partition plate 1
23 Base 1 43 Top cover 1
24 Base ass'y 1 44 Sealed board 1
electronic control box assembly
25 1 45 1
of Air-cooled module Rear Cover
25.1 Outdoor control board assembly 1 46 Front cover 1
25.2 Capacitor 1 47 About clapboard 2
25.3 Relay 2 48 Wired controller 1

6.2 MGBT-D25W/DN1

Capacity tables 43
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

38 39 40 41 42 43 44 45 46 47 48 49

37
36

35
34

33
32
31
30

29
28

27
26

5
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

25 .1 25 .3 25 .9 25 .2 25 .5

25 .7 25 .6 25 .8 25 .10

No. Part Name Qty No. Part Name Qty


1 Net 2 25.6 Wire joint,4p 1
Right seal plate ass'y D of
2 1 25.7 1
condenser 7-terminal Block
3 Tube heat exchanger 1 25.8 Transformer 1
Right seal plate ass'y A of
4 1 25.9 4
condenser Terminal block
5 Input pipe ass'y of unit B 1 25.10 Wire joint 1
Welding together pieces of electronic control
6 1 25.11 1
Input pipe ass'y II of unit A box
7 Input pipe ass'y I of unit A 1 25.12 Mounting plate with pieces of electrical 1
Ass'y B of left seal
8 1 26 1
plate,condenser Fixed speed compressor
9 Output pipe ass'y of unit A 1 27 Drainage pan holder 2
10 Four-way valve ass'y of unit A 1 28 Electronic control box door 1
11 Input pipe ass'y II of unit B 1 29 Welding parts water tray 1
12 4-way valve ass'y of unit B 1 30 Electronic control box mounting plate 2
13 Suction pipe ass'y A 1 31 Condenser components of unt A 1
14 Suction pipe ass'y of unit D 1 32 Cover 1
15 Support board 2 33 Ass'y C of left seal plate,condenser 1
16 Cover 1 34 Condenser components of unit B 1
17 Temp. sensor clip 6 35 Motor holder 2
18 EXV solenoid 2 36 Side sealed board 7
19 Net 2 37 Clapboard supporting board 3
Total water temperature mouth
20 1 39 Cover 2
components

Capacity tables 45
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

No. Part Name Qty No. Part Name Qty


21 Accumulator cylinder 2 42 Top cover 1
22 Digital compressor 1 43 Middle partition plate 1
23 Base 1 44 Top cover 1
24 Chassis Parts 1 45 Sealed board 1
electronic control box assembly
25 1 46 1
of Air-cooled module Rear Cover
25.1 Outdoor control board assembly 1 47 Front cover 1
25.2 Capacitor 1 48 About clapboard 2
25.3 Relay 2 49 Wired controller 1
25.5 Contactor 2

6.3 MGBT-F30W/DN1
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

Capacity tables 47
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

25.1 25.3 25.9 25.2 25.5

25.7 25.4 25.6 25.8 25.10

No. Part Name Qty No. Part Name Qty


1 Net 2 25.5 Contactor 2
2 Right seal plate condenser components D 1 25.6 Wire joint,4p 1
3 Tube heat exchanger 1 25.7 Seven Terminal Block 1
4 A seal plate condenser components of the right 1 25.8 Transformer 1
5 B-I input tube assemblies 1 25.9 Wire joint 4
6 A machine control components II input 1 25.10 Wire joint 1
Welding together pieces of electronic
7 A machine control component input I 1 25.11 1
control box
Mounting plate with pieces of
8 B components of the left seal plate condenser 1 25.12 1
electrical
9 A machine component output tube casing 1 26 Drainage pan holder 2
10 A four-way valve assembly machine 1 27 Electronic control box door 1
11 Enter the pipe component II B 1 28 Welding parts water tray 1
12 B unit 4-way valve ass'y 1 29 Electronic control box mounting plate 2
13 Suction pipe ass'y A 1 30 A condenser components 1
14 Suction pipe ass'y B 1 31 Cover 1
C components of the left seal plate
15 Support board 2 32 1
condenser
16 Cover 1 33 Part B condenser 1
17 Cover board 2 34 Motor holder 2
18 Bracket ass'y 2 35 Side sealed board 4
19 Bracket ass'y 2 36 Clapboard supporting board 3
20 Small pieces of the chassis bonding 1 38 Cover 2
21 Accumulator cylinder 2 41 Top cover 1
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

No. Part Name Qty No. Part Name Qty


22 Fixed speed compressor 2 42 Middle partition plate 1
23 Base 1 43 Top cover 1
24 Base ass'y 1 44 Sealed board 1
Air-cooled electronic control box assembly
25 1 45 Rear Cover 1
module
25.1 Outdoor control board assembly 1 46 Front cover 1
25.2 Compressor capacitor 1 47 About clapboard 2
25.3 Relay 2 48 Wired controller 1

6.4 MGBT-D30W/DN1

Capacity tables 49
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

25 .1 25 .3 25 .9 25 .2 25 .5

25 .7 25 .6 25 .8 25 .10

Capacity tables 51
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

No. Part Name Qty No. Part Name Qty


1 Net 2 25.7 Seven Terminal Block 1
Right seal plate condenser components
2 1 25.8 Transformer 1
D
3 Tube heat exchanger 1 25.9 Wire joint 4
A seal plate condenser components of
4 1 25.10 Wire joint 1
the right
Welding together pieces of electronic
5 B-I input tube assemblies 1 25.11 1
control box
6 A machine control components II input 1 25.12 Mounting plate with pieces of electrical 1
7 A machine control component input I 1 26 Fixed speed compressor 1
B components of the left seal plate
8 1 27 Drainage pan holder 2
condenser
9 A machine component output tube casing 1 28 Electronic control box door 1
10 A four-way valve assembly machine 1 29 Welding parts water tray 1
11 Enter the pipe component II B 1 30 Electronic control box mounting plate 2
12 B unit 4-way valve ass'y 1 31 A condenser components 1
13 Suction pipe ass'y A 1 32 Cover 1
C components of the left seal plate
14 D machine back to the tube components 1 33 1
condenser
15 Support board 2 34 Part B condenser 1
16 Cover 1 35 Motor holder 2
17 Cover board 2 36 Side sealed board 4
18 Bracket ass'y 2 37 Clapboard supporting board 3
19 Bracket ass'y 2 38 Motor bracket ass'y 2
20 Small pieces of the chassis bonding 1 39 Cover 2
21 Accumulator cylinder 2 40 Motor 1
22 Digital compressor 1 41 Axial flow fan 1
23 Base 1 42 Top cover 1
24 Chassis Parts 1 43 Middle partition plate 1
Air-cooled electronic control box
25 1 44 Top cover 1
assembly module
25.1 Outdoor control board assembly 1 45 Sealed board 1
25.2 Compressor capacitor 1 46 Rear Cover 1
25.3 Relay 2 47 Front cover 1
25.5 Contactor 2 48 About clapboard 2
25.6 Wire joint,4p 1
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

6.5 MGBT-F60W/DN1

46

Capacity tables 53
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

21.7 21.3 21.6

21.8 21.5 21.4 21.2 21.11 21.10

No. Part Name Qty No. Part Name Qty


1 Condenser fixed board ass'y A 1 21.8 Wire joint, 6p 1
2 Condenser side board 2 21.10 A Terminal Block 1
3 Condenser ass'y A 1 21.11 Four Terminal Block 3
4 Condenser ass'y B 1 22 Wire Groove 1
5 Mid horizontal support 2 23 separator 2
6 Fixed board 2 24 Shell and tube evaporator 1
7 Mid upright support 2 25 Cover 1
8 Pipe fixing clamp 2 26 Pole 4
9 Evaporator input pipe ass'y 1 27 Electric box door 1
10 Evaporator input pipe ass'y 1 28 Suction pipe ass'y A 1
11 Cover 1 29 Suction pipe ass'y B 1
12 Cover 1 30 4-way valve ass'y A 1
13 Triangle reinforcement ass'y 8 31 4-way valve ass'y B 1
14 Reinforcement board 4 32 Drainage pan ass'y 1
15 Base 1 33 Middle partition plate 2
16 Compressor 2 34 Net 2
17 Cover 1 35 Net 4
18 Wiring terminal fixing board 2 36 Top upright support 2
19 Cover 1 37 Condenser seal connector 1
20 Cover 1 38 Top cover 2
Air-cooled electronic control box
21 1 39 Axial flow fan 2
assembly module
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

No. Part Name Qty No. Part Name Qty


Welding together pieces of
21.1 1 40 Three-phase asynchronous motor 2
electronic control box
21.2 Wire joint 3 41 Mid horizontal support 2
21.3 Transformer 1 42 Motor bracket ass'y 4
21.4 Wire joint 1 43 Condenser seal connector 1
21.5 AC contactor 2 44 Coil temp. sensor ass'y 2
21.6 AC contactor 2 45 Room temp sensor ass'y T41 1
21.7 Outdoor control board assembly 1 46 Wired controller 1

6.6 MGBT-F120W/DN1

Capacity tables 55
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

Change to this one

Capacity tables 57
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

No. Part Name Qty No. Part Name Qty


1 The top beam 2 35.3 Meter connector 2
2 The condenser seal fittings. II 2 36 Fixed plate 4
3 Iron nets fixed plate. II 2 37 Pipe fixing clamp 6
4 Protect net around 4 38 Welding parts water tray 2
5 pole 4 39 Condenser seal plate ass'y 2
6 Trough fixation plate 4 40 Condenser parts of unit A 2
7 Left right panel by. II 1 40.1 Condenser ass'y of unit A 1
8 Iron nets fixed board I 2 40.2 Flute-shaped tube ass'y of unit A 1
Distributor ass'y of unit A
9 Protect network and 4 40.3 1
condenser
Condenser fixed plate ass'y of unit
10 In the frame beams 2 41 2
A
11 Cover 1 42 Motor bracket bonding parts 8
electronic control box assembly of
12 1 43 Motor mounting plate welded 4
Air-cooled module
12.1 Outdoor control board assembly 2 44 Three-phase asynchronous motor 4
12.2 AC contactor 4 45 Axial fan 4
Condenser fixed plate ass'y of unit
12.3 AC contactor 4 46 2
B
12.4 Transformer 1 47 Unit B condenser parts 2
12.5 Transformer 1 47.1 Condenser ass'y of unit B 1
12.6 Current transformer 4 47.2 B-flute-shaped tube assemblies 1
Distributor ass'y of unit B
12.7 7-terminal Block 1 47.3 1
condenser
Evaporator connection pipe ass'y
12.8 Wire joint(4P) 1 48 1
of unit A1 of four-way valve
12.9 Terminal block 6 48.1 Pressure controller 1
12.10 Terminal block 1 49 Four-way valve ass'y of unit B2 1
13 Cover plate of electric control box 1 49.1 Four-way valve 1
14 Cover 1 49.2 Pressure controller 1
15 Cover 1 49.3 Meter connector 2
Evaporator connection pipe ass'y
16 Cover 1 50 1
of unit B2 of four-way valve
17 Welded parts of base 1 50.1 Pressure controller 1
18 Compressor 4 51 Suction pipe ass'y of unit A2 1
Storage tank bottom II weld
19 1 51.1 Pressure controller 1
installation
20 Compressor installed base II weld 1 52 Suction pipe ass'y of unit B1 3
21 Reinforcement board 4 52.1 Pressure controller 1
22 Triangle reinforcement ass'y 8 53 Four-way valve ass'y of unit A2 1
23 Piping support-unit 2 53.1 Sleeve of temp. sensor 1
24 Vapor-liquid separator 4 53.2 Pressure controller 1
25 Shell and tube evaporator 1 53.3 Pressure controller 1
Storage tank bottom I weld parts
26 1 53.4 Meter connector 2
installation
27 Compressor installed base I weld 1 54 I sealed connector condenser 2
28 Vertical beams in the frame 2 55 Roof rack beams II 1
29 I left panel 3 56 Top cover 4
30 Evaporator inlet pipe ass'y of unit B2 1 57 I beam roof rack 1
30.1 Electronic expansion valve 1 58 Vertical beam roof rack 2
31 Inlet pipe ass'y of unit A2 evaporator 1 59 Total water temp. sensor ass'y 1
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

Electronic expansion valve to take


31.1 1 60 Wired controller 1
over
Input pipe ass'y of unit B1
32 1 61 Pipe temp. sensor ass'y 2
evaporator
32.1 Electronic expansion valve 1 62 Pipe temp. sensor ass'y 1
Input pipe ass'y of unit A1
33 1 63 Pipe temp. sensor ass'y 3
evaporator
33.1 Electronic expansion valve 1 64 Pipe temp. sensor ass'y 4
34 Four-way valve ass'y of unit B1 1 65 Pipe temp. sensor ass'y 1
34.1 Four-way valve set 1 66 Discharge temp. controller 4
34.2 Pressure controller 1 67 Electrical heating belt compression 4
34.3 Pressure controller 1 68 Conncetion wires of compressor 1
34.4 Meter connector 2 69 Connection wires of compressor 1
35 Four-way valve ass'y of unit A1 1 70 Indoor temp. sensor ass'y T41 2
35.1 Four-way valve set 1 71 Electronic expansion valve coil 4
35.2 Pressure controller 1

6.7 MGBT-F180W/DN1

Capacity tables 59
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

88
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

Change to this one

No. Part Name Qty No. Part Name Qty


1 Column 4 43.1 Four-way valve 1
2 About the protective screen 4 43.2 Pressure controller 1
3 Network Rail fixed plate II 2 43.3 Meter connector 2
4 Vertical beam in the frame 2 44 Evaporator output pipe ass'y 1
5 Roof rack crossbar 2 45 Evaporator output pipe ass'y 1
Input pipe ass'y of
6 3 46 1
I sealed connector condenser evaporator(unit A)
7 Vertical beam roof rack 2 47 Welded base plate 1
8 Condenser sealed connector II 3 48 Left panel II 1
9 Roof rack beam welding parts 2 49 Strengthened beams II 2
10 Top cover 6 50 I left panel 3
11 Rear Panel II 1 51 Panel fasteners II 8
12 Evaporator output ass'y 1 52 Triangular reinforcement 12
13 I panel fasteners 10 53 Trunking II 1
14 Tube fixed plate III 12 54 II trunking cover 1
Block III electronic control box
15 2 55 1
installed Four-way valve assembly Ⅳ
16 Rear Panel I 1 55.1 Four-way valve 1
Block II Electronic Control Box
17 2 55.2 1
Installation Pressure controller
Electronic control box cover panel
18 1 55.3 2
B Meter connector
electronic control box assembly of Input pipe ass'y of
19 1 56 1
Air-cooled module evaporator(unit D)
Input pipe ass'y of
19.1 1 57 1
Welded parts of electric control box evaporator(unit E)
Electrical component mounting Input pipe of evaporator
19.2 1 58 1
plate I ass'y(unit F)
Electrical component mounting Input pipe ass'y of
19.3 1 59 1
plate II evaporator(unit C)
Condenser output transition
19.4 3 60 1
Outdoor control board assembly tube(unit C)
Condenser output transition
19.5 6 61 1
AC contactor tube(unit D)
19.6 AC contactor 6 62 Tube fixed plate Ⅳ 1

Capacity tables 61
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

19.7 Transformer 2 63 Shell and tube evaporator 1


19.8 Transformer 1 64 Duct I 1
19.9 7-terminal Block 1 65 I cover trunking 1
19.10 Wire joint(4P) 1 66 Pipe fixed board I 1
19.11 Terminal block 8 67 Pipe fixed board II 1
19.12 Terminal block 1 68 Four-way valve ass'y II 3
20 A cover board electronic control 1 68.1 Four-way valve 1
21 Seal plate condenser 6 68.2 Pressure controller 1
22 Suction pipe ass'y 5 68.3 Meter connector 2
23 Suction pipe ass'y 1 69 separator 6
23.1 Pressure controller 1 70 The middle beams 2
24 Condenser inlet pipe II 3 71 Front Panel 4
25 I output tube condenser 3 72 Connection parts of roof beams 3
26 Parts of unit B condenser 3 73 Network Rail fixed plate I 4
Condenser fixed plate ass'y of unit
27 3 74 6
B Front grille
28 Axial fan 6 75 Welded parts of installation base 6
29 Three-phase asynchronous motor 5 76 Compressor 6
Input pipe ass'y of
30 1 77 1
Three-phase asynchronous motor evaporator(unit B)
31 Motor bracket bonding parts 12 78 I fixed plate throttle parts 2
I enter the tube condenser
32 4 79 3
Strengthen the beam I components
Condenser fixed plate ass'y of unit
33 3 80 3
A Condenser output tube II
34 Condenser parts of unit A 3 81 Total water temp. sensor ass'y 1
35 Tube fixed plate II 2 82 Rubber ring 12
36 Welded parts of water pan 3 82 Refrigerant 37.2
37 In lane bridge I 2 83 Pipe fixing clamp 12
38 I fixed plate tube 3 84 Clamp II, pipe 12
Electrical heating belt
39 1 85 6
Evaporator tube assembly output compression
40 Evaporator tube assembly output 1 86 Target flow-volume controller 1
41 Evaporator tube assembly output 1 87 Wired controller 1
41.1 Pressure controller 1 88 Discharge temp. controller 6
42 Four-way valve ass'y I 1 89 Pipe temp. sensor ass'y 9
42.1 Four-way valve 1 90 Pipe temp. sensor ass'y 1
42.2 Pressure controller 1 91 Pipe temp. sensor ass'y 6
42.3 Meter connector 2 92 Waterproof cover 10
43 Four-way valve ass'y III 1 93 Four-way valve 1
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

Part 2
CAPACITY TALBES AND CONTROL SYSTEM
PART 2 ............................................................................................................................................................................... 63
1.CAPACITY TABLES ................................................................................................................................................ 64
1.1 MGBT-F25W/DN1, MGBT- D25W/DN1 ......................................................................................................... 64
1.2 MGBT-F30W/DN1, MGBT-D30W/DN1 .......................................................................................................... 66
1.3 MGBT-F60W/DN1 ........................................................................................................................................... 68
1.4 MGBT-F120W/DN1 ......................................................................................................................................... 70
1.5 MGBT-F180W/DN1 ......................................................................................................................................... 72
2 CONTROL SYSTEM ................................................................................................................................................ 74
2.1 MGBT-F25W/DN1, MGBT-D25W/DN1, MGBT-D30W/DN1, MGBT-F30W/DN1 .......................................... 74
2.2 MGBT-F60W/DN1 ........................................................................................................................................... 77
2.3 MGBT-F120W/DN1 ......................................................................................................................................... 80
2.4 MGBT-F180W/DN1 ......................................................................................................................................... 83
3 CONTROL SOFTWARE............................................................................................................................................ 86
3.1 Interface introduction ................................................................................................................................... 86
3. 2 Detail application manual ............................................................................................................................ 88
3.3 Menu application ........................................................................................................................................... 90

Capacity tables 63
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

1.Capacity Tables

1.1 MGBT-F25W/DN1, MGBT- D25W/DN1

Cooling:

Ambient temperature(℃)
Chilled water
outlet 21.00 25.00 30.00 35.00 40.00 46.00 52.00
temperature
Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power

(℃) KW KW KW KW KW KW KW KW KW KW KW KW KW KW

5.00 31.35 8.19 29.52 8.44 27.85 8.71 26.32 8.97 24.66 9.42 22.69 9.89 20.42 10.39

6.00 32.41 8.32 30.49 8.58 28.73 8.84 27.13 9.11 25.45 9.57 23.44 10.05 21.12 10.55

7.00 33.54 8.49 31.52 8.75 29.68 9.02 28.00 9.30 26.29 9.77 24.24 10.25 21.87 10.77

8.00 34.57 8.74 32.46 9.01 30.54 9.29 28.78 9.58 27.06 10.06 24.97 10.56 22.55 11.09

9.00 35.55 8.83 33.35 9.10 31.34 9.38 29.51 9.67 27.77 10.16 25.66 10.66 23.20 11.20

10.00 36.90 8.96 34.58 9.24 32.47 9.52 30.54 9.82 28.77 10.31 26.62 10.82 24.09 11.36

11.00 37.93 9.05 35.51 9.33 33.31 9.62 31.31 9.91 29.52 10.41 27.34 10.93 24.77 11.48

12.00 38.79 9.18 36.29 9.46 34.01 9.76 31.93 10.06 30.15 10.56 27.95 11.09 25.35 11.64

13.00 39.49 9.25 36.90 9.54 34.55 9.84 32.41 10.14 30.63 10.65 28.43 11.18 25.81 11.74

14.00 40.47 9.32 37.79 9.61 35.35 9.90 33.13 10.21 31.34 10.72 29.11 11.26 26.46 11.82

15.00 40.99 9.36 38.23 9.65 35.73 9.95 33.46 10.26 31.68 10.77 29.47 11.31 26.81 11.88

64 Capacity tables
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
Heating:

Ambient temperature(℃)
Hot water
outlet -10 -6 -2 2 7 10 13
temperature
Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power
(℃) KW KW KW KW KW KW KW KW KW KW KW KW KW KW

39.00 18.34 5.76 22.92 6.54 26.97 7.27 29.96 7.90 32.57 8.32 36.47 8.82 41.95 9.52

41.00 17.72 5.87 22.18 6.67 26.12 7.42 29.06 8.06 31.62 8.49 35.35 8.99 40.58 9.71

42.00 17.21 5.99 21.56 6.81 25.43 7.57 28.32 8.23 30.85 8.66 34.42 9.18 39.45 9.91

43.00 16.79 6.12 21.07 6.95 24.88 7.72 27.73 8.39 30.24 8.84 33.69 9.37 38.54 10.12

44.00 16.47 6.24 20.69 7.09 24.45 7.88 27.29 8.57 29.80 9.02 33.13 9.56 37.84 10.32

45.00 16.23 6.37 20.41 7.24 24.16 8.04 26.99 8.74 29.50 9.20 32.75 9.75 37.33 10.53

46.00 15.91 6.43 20.04 7.31 23.74 8.12 26.56 8.83 29.06 9.29 32.20 9.85 36.64 10.64

47.00 15.44 6.56 19.47 7.46 23.10 8.28 25.87 9.00 28.33 9.48 31.33 10.05 35.60 10.85

48.00 14.83 6.76 18.73 7.68 22.24 8.53 24.93 9.27 27.34 9.76 30.18 10.35 34.23 11.18

49.00 14.02 7.03 17.73 7.99 21.08 8.87 23.66 9.65 25.97 10.15 28.62 10.76 32.40 11.62

50.00 13.12 7.38 16.61 8.39 19.77 9.32 22.22 10.13 24.41 10.66 26.86 11.30 30.35 12.20

Capacity tables 65
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

1.2 MGBT-F30W/DN1, MGBT-D30W/DN1

Cooling:

Ambient temperature(℃)
Chilled water
outlet 21.00 25.00 30.00 35.00 40.00 46.00 52.00
temperature
Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power
(℃) KW KW KW KW KW KW KW KW KW KW KW KW KW KW

5.00 33.59 8.81 31.63 9.08 29.84 9.36 28.20 9.65 26.42 10.13 24.31 10.64 21.88 11.17

6.00 34.72 8.94 32.66 9.22 30.79 9.51 29.07 9.80 27.27 10.29 25.11 10.80 22.63 11.34

7.00 35.93 9.13 33.77 9.41 31.80 9.70 30.00 10.00 28.17 10.50 25.97 11.03 23.43 11.58

8.00 37.04 9.40 34.78 9.69 32.72 9.99 30.84 10.30 28.99 10.82 26.76 11.36 24.16 11.92

9.00 38.09 9.49 35.73 9.79 33.58 10.09 31.62 10.40 29.75 10.92 27.49 11.47 24.85 12.04

10.00 39.53 9.63 37.05 9.93 34.79 10.24 32.73 10.56 30.83 11.08 28.52 11.64 25.81 12.22

11.00 40.63 9.73 38.05 10.03 35.69 10.34 33.54 10.66 31.63 11.19 29.29 11.75 26.54 12.34

12.00 41.56 9.87 38.88 10.18 36.44 10.49 34.22 10.82 32.30 11.36 29.94 11.92 27.16 12.52

13.00 42.31 9.95 39.54 10.26 37.02 10.58 34.73 10.90 32.82 11.45 30.46 12.02 27.65 12.62

14.00 43.36 10.02 40.48 10.33 37.87 10.65 35.49 10.98 33.58 11.53 31.19 12.10 28.35 12.71

15.00 43.92 10.07 40.97 10.38 38.29 10.70 35.85 11.03 33.95 11.58 31.57 12.16 28.73 12.77

66 Capacity tables
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

Heating:
Ambient temperature(℃)
Hot water outlet
-10 -6 -2 2 7 10 13
temperature
Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power

(℃) KW KW KW KW KW KW KW KW KW KW KW KW KW KW

39.00 19.89 6.13 24.86 6.97 29.25 7.74 32.50 8.42 35.33 8.86 39.57 9.39 45.50 10.14

41.00 19.22 6.26 24.06 7.11 28.34 7.90 31.52 8.59 34.30 9.04 38.34 9.58 44.02 10.35

42.00 18.67 6.38 23.39 7.26 27.58 8.06 30.72 8.76 33.46 9.22 37.34 9.78 42.79 10.56

43.00 18.22 6.52 22.86 7.40 26.98 8.23 30.08 8.94 32.80 9.41 36.54 9.98 41.81 10.77

44.00 17.86 6.65 22.44 7.55 26.53 8.39 29.61 9.12 32.32 9.60 35.94 10.18 41.04 10.99

45.00 17.60 6.78 22.14 7.71 26.21 8.57 29.28 9.31 32.00 9.80 35.52 10.39 40.49 11.22

46.00 17.26 6.85 21.74 7.79 25.76 8.65 28.81 9.40 31.52 9.90 34.92 10.49 39.74 11.33

47.00 16.75 6.99 21.12 7.94 25.06 8.82 28.06 9.59 30.73 10.10 33.99 10.70 38.61 11.56

48.00 16.09 7.20 20.31 8.18 24.13 9.09 27.05 9.88 29.66 10.40 32.74 11.02 37.13 11.90

49.00 15.21 7.49 19.23 8.51 22.87 9.45 25.67 10.27 28.17 10.81 31.05 11.46 35.15 12.38

50.00 14.23 7.86 18.02 8.93 21.45 9.92 24.10 10.79 26.48 11.36 29.13 12.04 32.92 13.00

Capacity tables 67
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

1.3 MGBT-F60W/DN1

Cooling:

Ambient temperature(℃)
Chilled water
outlet 21.00 25.00 30.00 35.00 40.00 46.00 52.00
temperature
Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power

(℃) KW KW KW KW KW KW KW KW KW KW KW KW KW KW

5.00 67.17 17.61 63.25 18.16 59.67 18.72 56.40 19.30 52.85 20.27 48.62 21.28 43.76 22.34

6.00 69.44 17.89 65.33 18.44 61.57 19.01 58.14 19.60 54.54 20.58 50.23 21.61 45.25 22.69

7.00 71.87 18.25 67.54 18.82 63.60 19.40 60.00 20.00 56.34 21.00 51.95 22.05 46.85 23.15

8.00 74.09 18.80 69.57 19.38 65.44 19.98 61.68 20.60 57.98 21.63 53.51 22.71 48.32 23.85

9.00 76.18 18.98 71.46 19.57 67.16 20.18 63.24 20.80 59.51 21.84 54.99 22.93 49.71 24.08

10.00 79.06 19.27 74.10 19.86 69.58 20.48 65.45 21.11 61.66 22.17 57.03 23.28 51.61 24.44

11.00 81.27 19.46 76.09 20.06 71.38 20.68 67.09 21.32 63.27 22.39 58.58 23.51 53.08 24.68

12.00 83.13 19.74 77.76 20.35 72.88 20.98 68.43 21.63 64.60 22.71 59.88 23.85 54.31 25.04

13.00 84.61 19.90 79.08 20.52 74.04 21.15 69.46 21.81 65.64 22.90 60.91 24.04 55.31 25.24

14.00 86.72 20.04 80.97 20.66 75.74 21.30 70.99 21.96 67.15 23.05 62.38 24.21 56.71 25.42

15.00 87.83 20.14 81.93 20.76 76.57 21.40 71.70 22.06 67.90 23.17 63.14 24.33 57.46 25.54

68 Capacity tables
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
Heating:
Ambient temperature(℃)
Hot water outlet -10 -6 -2 2 7 10 13
temperature
Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power

(℃) KW KW KW KW KW KW KW KW KW KW KW KW KW KW

39.00 40.40 12.51 50.50 14.22 59.41 15.80 66.02 17.17 71.76 18.08 80.37 19.16 92.42 20.70

41.00 39.04 12.77 48.87 14.51 57.56 16.12 64.02 17.52 69.67 18.45 77.89 19.55 89.41 21.12

42.00 37.92 13.03 47.51 14.81 56.03 16.45 62.39 17.88 67.97 18.82 75.85 19.95 86.93 21.55

43.00 37.00 13.30 46.42 15.11 54.81 16.79 61.10 18.25 66.63 19.21 74.23 20.36 84.92 21.99

44.00 36.28 13.57 45.58 15.42 53.88 17.13 60.14 18.62 65.65 19.60 73.00 20.78 83.37 22.44

45.00 35.76 13.84 44.98 15.73 53.23 17.48 59.48 19.00 65.00 20.00 72.15 21.20 82.25 22.90

46.00 35.06 13.98 44.15 15.89 52.32 17.65 58.52 19.19 64.03 20.20 70.94 21.41 80.73 23.12

47.00 34.02 14.26 42.90 16.21 50.90 18.01 56.99 19.57 62.42 20.60 69.04 21.84 78.43 23.59

48.00 32.68 14.69 41.26 16.69 49.01 18.55 54.94 20.16 60.24 21.22 66.50 22.50 75.42 24.30

49.00 30.90 15.28 39.07 17.36 46.45 19.29 52.13 20.97 57.23 22.07 63.06 23.40 71.39 25.27

50.00 28.91 16.04 36.60 18.23 43.57 20.25 48.95 22.02 53.79 23.17 59.17 24.57 66.87 26.53

Capacity tables 69
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
1.4 MGBT-F120W/DN1
Cooling:

Ambient temperature(℃)
Chilled water
outlet 21.00 25.00 30.00 35.00 40.00 46.00 52.00
temperature
Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power

(℃) KW KW KW KW KW KW KW KW KW KW KW KW KW KW

5.00 134.35 34.35 126.50 35.41 119.34 36.51 112.80 37.64 105.69 39.52 97.24 41.49 87.51 43.57

6.00 138.88 34.88 130.65 35.96 123.14 37.07 116.28 38.22 109.07 40.13 100.45 42.14 90.51 44.24

7.00 143.73 35.59 135.09 36.70 127.20 37.83 120.00 39.00 112.68 40.95 103.89 43.00 93.71 45.15

8.00 148.17 36.66 139.13 37.80 130.88 38.96 123.36 40.17 115.96 42.18 107.03 44.29 96.65 46.50

9.00 152.35 37.02 142.92 38.16 134.32 39.34 126.48 40.56 119.02 42.59 109.97 44.72 99.41 46.95

10.00 158.13 37.57 148.20 38.74 139.15 39.93 130.91 41.17 123.31 43.23 114.07 45.39 103.23 47.66

11.00 162.54 37.94 152.19 39.12 142.77 40.33 134.18 41.57 126.53 43.65 117.17 45.84 106.15 48.13

12.00 166.26 38.50 155.53 39.69 145.76 40.92 136.86 42.18 129.20 44.29 119.77 46.51 108.63 48.83

13.00 169.22 38.81 158.15 40.01 148.08 41.24 138.92 42.52 131.28 44.65 121.82 46.88 110.62 49.22

14.00 173.43 39.08 161.94 40.28 151.48 41.53 141.97 42.82 134.31 44.96 124.77 47.20 113.42 49.56

15.00 175.66 39.27 163.86 40.48 153.14 41.74 143.39 43.03 135.79 45.18 126.29 47.44 114.92 49.81

70 Capacity tables
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
Heating:
Ambient temperature(℃)
Hot water outlet -10 -6 -2 2 7 10 13
temperature
Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power

(℃) KW KW KW KW KW KW KW KW KW KW KW KW KW KW

39.00 80.80 25.03 101.00 28.44 118.83 31.60 132.03 34.35 143.51 36.16 160.73 38.33 184.85 41.39

41.00 78.09 25.54 97.73 29.02 115.11 32.25 128.05 35.05 139.33 36.89 155.77 39.11 178.83 42.24

42.00 75.83 26.06 95.03 29.61 112.06 32.90 124.79 35.77 135.93 37.65 151.70 39.91 173.85 43.10

43.00 74.00 26.59 92.85 30.22 109.62 33.58 122.21 36.50 133.27 38.42 148.46 40.72 169.84 43.98

44.00 72.57 27.13 91.17 30.83 107.76 34.26 120.27 37.24 131.30 39.20 146.01 41.55 166.74 44.88

45.00 71.52 27.69 89.96 31.46 106.46 34.96 118.95 38.00 130.00 40.00 144.30 42.40 164.50 45.79

46.00 70.12 27.97 88.31 31.78 104.63 35.31 117.04 38.38 128.05 40.40 141.88 42.82 161.46 46.25

47.00 68.05 28.52 85.81 32.41 101.79 36.02 113.99 39.15 124.85 41.21 138.08 43.68 156.86 47.17

48.00 65.36 29.38 82.52 33.39 98.01 37.10 109.88 40.32 120.48 42.44 133.01 44.99 150.83 48.59

49.00 61.80 30.56 78.13 34.72 92.90 38.58 104.27 41.93 114.46 44.14 126.13 46.79 142.78 50.53

50.00 57.82 32.08 73.19 36.46 87.14 40.51 97.90 44.03 107.59 46.35 118.35 49.13 133.73 53.06

Capacity tables 71
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
1.5 MGBT-F180W/DN1
Cooling:

Ambient temperature(℃)
Chilled water
21.00 25.00 30.00 35.00 40.00 46.00 52.00
outlet
temperature
Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power

(℃) KW KW KW KW KW KW KW KW KW KW KW KW KW KW

5.00 201.52 51.52 189.75 53.12 179.01 54.76 169.20 56.45 158.54 59.28 145.86 62.24 131.27 65.35

6.00 208.32 52.32 195.98 53.94 184.71 55.61 174.42 57.33 163.61 60.20 150.68 63.21 135.76 66.37

7.00 215.60 53.39 202.63 55.04 190.80 56.75 180.00 58.50 169.02 61.43 155.84 64.50 140.56 67.72

8.00 222.26 54.99 208.70 56.69 196.33 58.45 185.04 60.26 173.94 63.27 160.54 66.43 144.97 69.75

9.00 228.53 55.53 214.38 57.24 201.48 59.01 189.72 60.84 178.53 63.88 164.96 67.08 149.12 70.43

10.00 237.19 56.36 222.30 58.10 208.73 59.90 196.36 61.75 184.97 64.84 171.10 68.08 154.84 71.49

11.00 243.81 56.92 228.28 58.68 214.15 60.49 201.27 62.36 189.80 65.48 175.75 68.75 159.23 72.19

12.00 249.38 57.75 233.29 59.53 218.64 61.38 205.29 63.27 193.80 66.44 179.65 69.76 162.94 73.25

13.00 253.84 58.21 237.23 60.01 222.13 61.87 208.37 63.78 196.91 66.97 182.74 70.32 165.92 73.83

14.00 260.15 58.61 242.91 60.43 227.23 62.30 212.96 64.22 201.46 67.43 187.15 70.81 170.12 74.35

15.00 263.49 58.90 245.79 60.72 229.71 62.60 215.09 64.54 203.69 67.77 189.43 71.15 172.38 74.71

72 Capacity tables
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
Heating:

Ambient temperature(℃)
Hot water outlet -10 -6 -2 2 7 10 13
temperature
Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power

(℃) KW KW KW KW KW KW KW KW KW KW KW KW KW KW

39.00 121.21 37.54 151.51 42.66 178.24 47.40 198.05 51.52 215.27 54.24 241.10 57.49 277.27 62.09

41.00 117.13 38.31 146.60 43.53 172.67 48.37 192.07 52.57 209.00 55.34 233.66 58.66 268.24 63.36

42.00 113.75 39.09 142.54 44.42 168.09 49.36 187.18 53.65 203.90 56.47 227.56 59.86 260.78 64.65

43.00 111.00 39.89 139.27 45.33 164.43 50.36 183.31 54.74 199.90 57.62 222.69 61.08 254.76 65.97

44.00 108.85 40.70 136.75 46.25 161.64 51.39 180.41 55.86 196.95 58.80 219.01 62.33 250.11 67.31

45.00 107.28 41.53 134.94 47.20 159.69 52.44 178.43 57.00 195.00 60.00 216.45 63.60 246.75 68.69

46.00 105.18 41.95 132.46 47.67 156.95 52.96 175.56 57.57 192.08 60.60 212.82 64.24 242.19 69.37

47.00 102.07 42.79 128.71 48.62 152.69 54.02 170.98 58.72 187.27 61.81 207.12 65.52 235.29 70.76

48.00 98.04 44.07 123.79 50.08 147.02 55.64 164.82 60.48 180.72 63.67 199.51 67.49 226.25 72.89

49.00 92.70 45.83 117.20 52.08 139.35 57.87 156.40 62.90 171.68 66.21 189.19 70.19 214.17 75.80

50.00 86.73 48.12 109.79 54.69 130.70 60.76 146.86 66.05 161.38 69.52 177.52 73.70 200.60 79.59

Capacity tables 73
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

2 Control system

2.1 MGBT-F25W/DN1, MGBT-D25W/DN1, MGBT-D30W/DN1, MGBT-F30W/DN1

11 10 9 8 7 6 5 4 3 2 1

12
28
13 6
14
15
27
29

16
26
17

18 19 20 22 21 24 23 25

No Detail information
1 Detection of current of the compressor B (protection code P5)
Detection of current of the compressor A (protection code P4)
Current is not detected within the initial 5 seconds after the compressor is started up. When the current of the
2
compressor is detected to exceed protective value set (33A for constant speed compressor), it will be shut down and
re-started after 3 min.

T4: outdoor ambient temperature sensor (fault code E7)


T3B: pipe temperature sensor of the condenser B (fault code E6 and protection code P7)
T3A: pipe temperature sensor of the condenser A (fault code E5 and protection code P6)
1) T4: if there is one system that requires starting outdoor fans, the fans are started through electric control of the unit.
Start outdoor fan A only, start A and B gears, and control the unit through T4.
2) T3B and T3A: when the electric control of the modular unit detects the temperature of the outdoor pipe T3A or T3B
3 of the system exceeds the protective temperature 65。C, the corresponding system will be shut down. And it will be
re-started up, after the temperature drops below the recovery temperature 60。C. Another system will be not affected.
3) T4, T3B and T3A: when the temperature sensor is detected to suffer open circuit or short circuit, fault alarm will
occur.
● When the main unit suffer fault of temperature sensor: The main unit and subordinate units will be shut down.
● When the subordinate unit suffer fault of temperature sensor: The unit will be shut down, but other subordinate units
will not be affected.
4 (reserved)

74 Control system
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

Unit outlet water temperature sensor (fault code E4)


Under refrigeration mode and heating mode, conduct adjustment according to the magnitude of unit outlet water
5
temperature.
Adjustment range of constant speed capability: ON and OFF.

Total outlet water temperature sensor (fault code E3)


Only the main unit is valid, and the subordinate units are invalid.
6
Under refrigerating mode and heating mode, conduct adjustment according to the magnitude of total outlet water
temperature. Adjustment range: Load, stabilize, unload, Emergency Stop.

Spot check. The operating status of outdoor system can be observed through spot check, and specific display contents
are as shown in the following figure:
Normal display

Operating mode Operating capability of the compressor B Number of online units Outdoor ambient temp. Temp. of the condenser A

7 Plate heat exchanger’s frost-proof temp Unit outlet water temp Unit inlet-water tempe Temp. of the condenser B

EEV opening A EEV opening B Operating current of system A Operating current of system B

● Display contents of “operating mode”: 1. cooling; 2. heating; 4. pump; 8. Stand-by


● Display contents of “number of online units”: the main unit can display the number of online units, and the subordinate
unit displays 0.

Selection code of the compressor

Reserved DIP switch


state

The diagram denotes


selection of constant
speed compressor

F 0 1 Each modular part of modular unit has the same electric


E 2 control function, and the main unit and subordinate units can
D 3 When the
be set through address code on the electric control board. The
C 4 address is 0, it address code 0 # is provided as the main unit. The priority of
serves as the being the main unit is given to the unit with digital compressor,
B 5
A 6 main unit. and other addresses are subordinate units. Only the unit is
9 8 7 chosen as the main unit, its electric control can activate such
functions as direct communication with the wired controller,
9 refrigerating and heating capability adjustment, pump control,
F 0 1 auxiliary electric heater control, total effluent temperature
E 2 When the address is detection and water flow switch detection.
D 3 1,2,3……F, it serves
C 4 as the subordinate
unit 1,2,3……15.
B 5
A 6
9 8 7
ADDRRSS
10 COM (O) 485 communication port (fault code E2)
COM (I) 485 communication port (fault code E2)
COM (O) is interconnected with P, Q and E of COM (I), used for RS-485 communication.
1) If faults occur between the wired controller and the main unit module, all modules will be shut down.
11
2) If faults occur between the main unit and subordinate units, the subordinate unit module suffering communication fault
will be shut down. Less units will be detected by the wired controller, which may display EA, and in the meanwhile, the
indicator lamp of the wired controller will flash. Restart 3 minutes later after malfunction be removed.
high-pressure protection of the system A and discharge temperature switch protection (protection code P0);
high-pressure protection of the system B and discharge temperature switch protection (protection code P2);
low-pressure protection of the system A (protection code P1);
low-pressure protection of the system B (protection code P3);
12
1) Constant speed compressor: connection of discharge temperature switch and high-pressure switch of the system in
series.
2) Digital compressor: With dual-protection from Air Exhaust Temp. Switch and Air Exhaust Temp. Sensor. The Switch
tandem connects with the Hi-pressure switch in the system, while the Sensor enjoys an exclusive connector.

Control system 75
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
The Air Exhaust Temp. Sensor at Digital Compressor: Air exhaust temperature value (DLT) protects the compressor
(Fixed frequency compressor doesn’t inspect this port). When DLT work in normal (no air exhaust temp. sensor error, if
does, will display the error code E8), three temperature areas protections will be conducted: Safety Area, Yellow Area
and Red Area. In case of DLT temperature lower than 125℃, there is no protection will perform; in case of DLT higher
than 125℃, after 10 minutes continual operation, it will enter to Yellow Area, the capacity output from the digital
compressor will decrease to 40%, once the temperature reduce to 100℃, it will go back to the Safety Area, and
compressor stop down, error be released, system will restart after 3 minutes later.
13 Inlet water temperature sensor T62 (TBH2) (fault code EF)
14 Frost-proof sensorT61 (TBH1) (fault code Eb)
Water flow detection (fault code of the main unit E0) is only valid for the main unit but invalid for subordinate units.
1) Main unit: if abnormal water flow occurs for the first and second time, the main unit board will display fault code E9. If
15 abnormal water flow occurs the third time, the main unit board will display fault code E0 (off-power recovery is needed),
and the wired controller will display fault code E0 (fault is displayed only after 3 detection).
2) Subordinate unit: (Joint this terminal with short-connective wires,water flow detection will not be done).
16 Electronic expansion valve of the system B
Electronic expansion valve of the system A
17
Electronic expansion valve is used to control refrigerant flow under different operating modes and different loads.
Auxiliary electric heater
Attention: the control port value of auxiliary electric heater actually detected is ON/OFF but not 220-240V control power
supply, so special attention should be paid when installing the auxiliary electric heater.
18 Attention!
Under heating mode, when the main unit board detects total water outlet temperature to be lower than 45℃, the switch
will be closed, and the auxiliary electric heater will begin to work; when the total water outlet temperature is higher than
50℃, the switch will be opened, and the auxiliary electric heater will stop working.
PUMP.
Attention: the control port value of the pump actually detected is ON/OFF but not 220-240V control power supply, so
special attention should be paid when installing the pump.
19 1) After receiving start-up instruction, the pump will be started up instantly, and will maintain start-up state always in the
process of operation.
2) In case of refrigerating or heating shutdown, the pump will be shut down 2 minutes after all modules stop operating.
3) In case of shutdown under the pump mode, the pump can be directly shut down.
Compressor of the system B;
Zero line;
20
Four-way valve of the system B;
Zero line.
Digital pipe.
1) In case of stand-by, the address of the module is displayed;
21
2) In case of normal operation, 10. is displayed (10 is followed by dot).
3) In case of fault or protection, fault code or protection code is displayed.
Compressor of the system A;
Zero line;
22
Four-way valve of the system A;
Zero line.
23 Outdoor fan high wind and low wind, controlled by T4.
24 Outdoor fan high wind and low wind, controlled by T4.
25 PMW , For the main unit's ability to adjust the digital compressor .( Only the digital modular is valid)
26 Input of transformer, 220-240V AC current. (only valid for the main unit)
Input of three-phase four-wire power supply (fault code E1)
Three phases L1, L2 and L3 of power supply should exist simultaneously, and the difference of phase angle should be
120ºamong them. If the conditions are not met, fault of phase sequence or phase lack may occur, and fault code will be
27 displayed. When the power supply returns to normal condition, fault is removed. Attention: phase lace and phase
dislocation of power supply are detected only in the early period after the power supply is connected, and they are not
detected while the unit is in operation.
In case of phase sequence error, please switchover to the two of L1, L2 orL3 power cable.
28 Output of transformer
29 ON/OFF control interface

Faults
When the main unit suffers faults, the main unit stops operating, and all other units also stop running. When
the subordinate unit suffers faults, only the unit stops operating, and other units are not affected.
Protection
When the main unit is under protection, only the unit stops operating, and other units keep running.
When the subordinate unit is under protection, only the unit stops operating, and other units are not affected..

76 Control system
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
2.2 MGBT-F60W/DN1

11 10 9 8 7 6 5 4 3 2 1

12
29
13 6
14
15
28
16

17
27
18

26

25

19 20 21 23 22 24

No Detail information
1 Detection of current of the compressor B (protection code P5)
Detection of current of the compressor A (protection code P4)
Current is not detected within the initial 5 seconds after the compressor is started up. When the current of the
2
compressor is detected to exceed protective value set (33A for constant speed compressor), it will be shut down and
re-started after 3 min.

T4: outdoor ambient temperature sensor (fault code E7)


T3B: pipe temperature sensor of the condenser B (fault code E6 and protection code P7)
T3A: pipe temperature sensor of the condenser A (fault code E5 and protection code P6)
1) T4: if there is one system that requires starting outdoor fans, the fans are started through electric control of the unit.
Start outdoor fan A only, start A and B gears, and control the unit through T4.
2) T3B and T3A: when the electric control of the modular unit detects the temperature of the outdoor pipe T3A or T3B of
3 the system exceeds the protective temperature 65。C, the corresponding system will be shut down. And it will be
re-started up, after the temperature drops below the recovery temperature 60。C. Another system will be not affected.
3) T4, T3B and T3A: when the temperature sensor is detected to suffer open circuit or short circuit, fault alarm will occur.
● When the main unit suffer fault of temperature sensor: the main unit and subordinate units will be shut down.
● When the subordinate unit suffer fault of temperature sensor: the unit will be shut down, but other subordinate units
will not be affected.

4 Reserved
Unit outlet water temperature sensor (fault code E4)
Under refrigeration mode and heating mode, conduct adjustment according to the magnitude of unit outlet water
5
temperature.
Adjustment range of constant speed capability: ON and OFF.

Control system 77
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

Total outlet water temperature sensor (fault code E3)


Only the main unit is valid, and the subordinate units are invalid.
6
Under refrigerating mode and heating mode, conduct adjustment according to the magnitude of total outlet water
temperature. Adjustment range: Load, stabilize, unload, Emergency Stop.

Spot check. The operating status of outdoor system can be observed through spot check, and specific display contents
are as shown in the following figure:
Normal display

Operating mode Operating capability of the compressor B Number of online units Outdoor ambient temp. Temp. of the condenser A

7 T61 frost-proof temp Unit outlet water temp Unit outlet-water tempe Temp. of the condenser B

EXV opening A EXV opening B Operating current of system A Operating current of system B The last failure

● Display contents of “operating mode”: 1. cooling; 2. heating; 4. pump; 8. Stand-by


● Display contents of “number of online units”: the main unit can display the number of online units, and the subordinate
unit displays 0.

Selection code of the compressor

Reserved DIP switch


state

The diagram denotes


selection of constant
speed compressor

F 0 1 Each modular part of modular unit has the same electric


E 2 control function, and the main unit and subordinate units can
D 3 When the
be set through address code on the electric control board. The
C 4 address is 0, it address code 0 # is provided as the main unit. The priority of
serves as the being the main unit is given to the unit with digital compressor,
B 5
A 6 main unit. and other addresses are subordinate units. Only the unit is
9 8 7 chosen as the main unit, its electric control can activate such
functions as direct communication with the wired controller,
9 refrigerating and heating capability adjustment, pump control,
F 0 1 auxiliary electric heater control, total effluent temperature
E 2 When the address is detection and water flow switch detection.
D 3 1,2,3……F, it serves
C 4 as the subordinate
unit 1,2,3……15.
B 5
A 6
9 8 7
ADDRRSS
10 COM (O) 485 communication port (fault code E2)
COM (I) 485 communication port (fault code E2)
COM (O) is interconnected with P, Q and E of COM (I), used for RS-485 communication.
1) If faults occur between the wired controller and the main unit module, all modules will be shut down.
11 2) If faults occur between the main unit and subordinate units, the subordinate unit module suffering communication fault
will be shut down. Less units will be detected by the wired controller, which may display EA, and in the meanwhile, the
indicator lamp of the wired controller will flash.
Restart 3 minutes later after malfunction be removed.
high-pressure protection of the system A and discharge temperature switch protection (protection code P0);
high-pressure protection of the system B and discharge temperature switch protection (protection code P2);
low-pressure protection of the system A (protection code P1);
12
low-pressure protection of the system B (protection code P3);
Constant speed compressor: connection of discharge temperature switch and high-pressure switch of the system in
series.
13 Inlet water temperature sensor T62 (TBH2) (fault code EF)
14 Shell and tube low-temperature ant-freeze sensor T61 (TBH1) (fault code Eb)

78 Control system
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

Water flow detection (fault code of the main unit E0) is only valid for the main unit but invalid for subordinate units.
1) Main unit: if abnormal water flow occurs for the first and second time, the main unit board will display fault code E9. If
15 abnormal water flow occurs the third time, the main unit board will display fault code E0 (off-power recovery is needed),
and the wired controller will display fault code E0 (fault is displayed only after 3 detection).
2) Subordinate unit: (water flow detection will not be done).
16 (reserved port)
17 Electronic expansion valve of the system B
Electronic expansion valve of the system A
18
Electronic expansion valve is used to control refrigerant flow under different operating modes and different loads.
Auxiliary electric heater
Attention: the control port value of auxiliary electric heater actually detected is ON/OFF but not 220-230V control power
supply, so special attention should be paid when installing the auxiliary electric heater.
19 Attention!
Under heating mode, when the main unit board detects total water outlet temperature to be lower than 45℃, the switch
will be closed, and the auxiliary electric heater will begin to work; when the total water outlet temperature is higher than
50℃, the switch will be opened, and the auxiliary electric heater will stop working.
PUMP.
Attention: the control port value of the pump actually detected is ON/OFF but not 220-230V control power supply, so
special attention should be paid when installing the pump.
20 1) After receiving start-up instruction, the pump will be started up instantly, and will maintain start-up state always in the
process of operation.
2) In case of refrigerating or heating shutdown, the pump will be shut down 2 minutes after all modules stop operating.
3) In case of shutdown under the pump mode, the pump can be directly shut down.
Compressor of the system B;
Neutral wire;
21
Four-way valve of the system B;
Neutral wire.
Numerical code tube.
1) In case of stand-by, the address of the module is displayed;
22
2) In case of normal operation, 10. is displayed (10 is followed by dot).
3) In case of fault or protection, fault code or protection code is displayed.
Compressor of the system A;
Neutral wire;
23
Four-way valve of the system A;
Neutral wire.
Outdoor fan A, controlled by T4;
Neutral wire;
24
Outdoor fan B, controlled by T4;
Neutral wire;

25 Reserved port

26 Reserved port

27 Input of transformer, 220-230V AC current. (only valid for the main unit)
Input of three-phase four-wire power supply (fault code E1)
Three phases A, B and C of power supply should exist simultaneously, and the difference of phase angle should be 120º
among them. If the conditions are not met, fault of phase sequence or phase lack may occur, and fault code will be
28
displayed. When the power supply returns to normal condition, fault is removed. Attention: phase lace and phase
dislocation of power supply are detected only in the early period after the power supply is connected, and they are not
detected while the unit is in operation.

29 Output of transformer

Faults
When the main unit suffers faults, the main unit stops operating, and all other units also stop running. When
the subordinate unit suffers faults, only the unit stops operating, and other units are not affected.

Protection
When the main unit is under protection, only the main unit stops operating, and other units keep running.
When the subordinate unit is under protection, only the unit stops operating, and other units are not affected.

Control system 79
5.5 Electric control schematic diagram of the unit
5.5.1 Electric
R410a control
tropical diagram scroll
air-cooled of thechiller
main unit
unitand subordinate units (see Attached Drawing (I))
60Hz MCAC-ATSM-2017-08
5.5.2 Schematic diagram of connection and communication of the main unit and subordinate units (see Attached Drawing (II))
2.3
5.5.3MGBT-F120W/DN1
Indicating diagram of electric control of main control board (see Fig.5-4)

11 10 9 8 7 6 5 4 3 2 1

12
29
13 6
14
15
28
16

17
27
18

26

25

19 20 21 23 22 24

No Detail information
1 Detection of current of the compressor B (protection code P5)
Detection of current of the compressor A (protection code P4)
Current is not detected within the initial 5 seconds after the compressor is started up. When the current of the
2
compressor is detected to exceed protective value set (33A for constant speed compressor), it will be shut down and
re-started after 3 min.

T4: outdoor ambient temperature sensor (fault code E7)


T3B: pipe temperature sensor of the condenser B (fault code E6 and protection code P7)
T3A: pipe temperature sensor of the condenser A (fault code E5 and protection code P6)
1) T4: if there is one system that requires starting outdoor fans, the fans are started through electric control of the unit.
Start outdoor fan A only, start A and B gears, and control the unit through T4.
2) T3B and T3A: when the electric control of the modular unit detects the temperature of the outdoor pipe T3A or T3B
3 of the system exceeds the protective temperature 65。C, the corresponding system will be shut down. And it will be
re-started up, after the temperature drops below the recovery temperature 60。C. Another system will be not affected.
3) T4, T3B and T3A: when the temperature sensor is detected to suffer open circuit or short circuit, fault alarm will
occur.
● When the main unit suffer fault of temperature sensor: the main unit and subordinate units will be shut down.
● When the subordinate unit suffer fault of temperature sensor: the unit will be shut down, but other subordinate units
will not be affected.
4 Reserved
Unit outlet water temperature sensor (fault code E4)
Under refrigeration mode and heating mode, conduct adjustment according to the magnitude of unit outlet water
5
temperature.
Adjustment range of constant speed capability: ON and OFF.

80 Control system
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

Total outlet water temperature sensor (fault code E3)


Only the main unit is valid, and the subordinate units are invalid.
6
Under refrigerating mode and heating mode, conduct adjustment according to the magnitude of total outlet water
temperature. Adjustment range: Load, stabilize, unload, Emergency Stop.

Spot check. The operating status of outdoor system can be observed through spot check, and specific display contents
are as shown in the following figure:
Normal display

Operating mode Operating capability of the compressor B Number of online units Outdoor ambient temp. Temp. of the condenser A

7 T61 frost-proof temp Unit outlet water temp Unit outlet-water tempe Temp. of the condenser B

EXV opening A EXV opening B Operating current of system A Operating current of system B The last failure

● Display contents of “operating mode”: 1. cooling; 2. heating; 4. pump; 8. Stand-by


● Display contents of “number of online units”: the main unit can display the number of online units, and the
subordinate unit displays 0.

8 (reserved port)

F 0 1
E 2
D 3 When the address is 0, Each modular part of modular unit has the same electric
C 4 it serves as the main control function, and the main unit and subordinate units can
unit. be set through address code on the electric control board. The
B 5 address code 0 # is provided as the main unit. The priority of
A 6 being the main unit is given to the unit with digital compressor,
9 8 7
and other addresses are subordinate units. Only the unit is
9 chosen as the main unit, its electric control can activate such
F 0 1 functions as direct communication with the wired controller,
E 2 When the address is
refrigerating and heating capability adjustment, pump control,
D 3 1,2,3……F, it serves as
auxiliary electric heater control, total effluent temperature
C 4 the subordinate unit
detection and water flow switch detection.
1,2,3……15.
B 5
A 6
9 8 7
ADDRRSS

10 COM (O) 485 communication port (fault code E2)


COM (I) 485 communication port (fault code E2)
COM (O) is interconnected with P, Q and E of COM (I), used for RS-485 communication.
1) If faults occur between the wired controller and the main unit module, all modules will be shut down.
11
2) If faults occur between the main unit and subordinate units, the subordinate unit module suffering communication
fault will be shut down. Less units will be detected by the wired controller, which may display EA, and in the meanwhile,
the indicator lamp of the wired controller will flash. Restart 3 minutes later after malfunction be removed.
high-pressure protection of the system A and discharge temperature switch protection (protection code P0);
high-pressure protection of the system B and discharge temperature switch protection (protection code P2);
low-pressure protection of the system A (protection code P1);
12
low-pressure protection of the system B (protection code P3);
Constant speed compressor: connection of discharge temperature switch and high-pressure switch of the system in
series.
13 Inlet water temperature sensor T62 (TBH2) (fault code EF)
14 Shell and tube low-temperature ant-freeze sensor T61 (TBH1) (fault code Eb)
Water flow detection (fault code of the main unit E0) is only valid for the main unit but invalid for subordinate units.
1) Main unit: if abnormal water flow occurs for the first and second time, the main unit board will display fault code E9. If
15 abnormal water flow occurs the third time, the main unit board will display fault code E0 (off-power recovery is needed),
and the wired controller will display fault code E0 (fault is displayed only after 3 detection).
2) Subordinate unit: (water flow detection will not be done).
16 Reserved port
17 Electronic expansion valve of the system B
Electronic expansion valve of the system A
18
Electronic expansion valve is used to control refrigerant flow under different operating modes and different loads.
Auxiliary electric heater
Attention: the control port value of auxiliary electric heater actually detected is ON/OFF but not 220-230V control power
supply, so special attention should be paid when installing the auxiliary electric heater.
19
Attention!
Under heating mode, when the main unit board detects total water outlet temperature to be lower than 45℃, the switch
will be closed, and the auxiliary electric heater will begin to work; when the total water outlet temperature is higher than

Control system 81
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
50℃, the switch will be opened, and the auxiliary electric heater will stop working.
PUMP.
Attention: the control port value of the pump actually detected is ON/OFF but not 220-230V control power supply, so
special attention should be paid when installing the pump.
20 1) After receiving start-up instruction, the pump will be started up instantly, and will maintain start-up state always in the
process of operation.
2) In case of refrigerating or heating shutdown, the pump will be shut down 2 minutes after all modules stop operating.
3) In case of shutdown under the pump mode, the pump can be directly shut down.
Compressor of the system B;
Phase B of power;
21
Four-way valve of the system B;
Phase B of power.
Numerical code tube.
1) In case of stand-by, the address of the module is displayed;
22
2) In case of normal operation, 10. is displayed (10 is followed by dot).
3) In case of fault or protection, fault code or protection code is displayed.
Compressor of the system A;
Phase B of power;
23
Four-way valve of the system A;
Phase B of power.
Outdoor fan A, controlled by T4;
Phase B of power;
24
Outdoor fan B, controlled by T4;
Phase B of power;
25 Reserved port
26 Reserved port
27 Input of transformer, 220-230V AC current. (only valid for the main unit)
Input of three-phase four-wire power supply (fault code E1)
Three phase s A, B and C of power supply should exist simultaneously, and the difference of phase angle should be
120ºamong them. If the conditions are not met, fault of phase sequence or phase lack may occur, and fault code will
28
be displayed. When the power supply returns to normal condition, fault is removed. Attention: phase lace and phase
dislocation of power supply are detected only in the early period after the power supply is connected, and they are not
detected while the unit is in operation.
29 Output of transformer

Faults
When the main unit suffers faults, the main unit stops operating, and all other units also stop running. When
the subordinate unit suffers faults, only the unit stops operating, and other units are not affected.

Protection
When the main unit is under protection, only the unit stops operating, and other units keep running.
When the subordinate unit is under protection, only the unit stops operating, and other units are not affected.

82 Control system
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
2.4 MGBT-F180W/DN1

11 10 9 8 7 6 5 4 3 2 1

12
28
13 6
14
15
27
16

17
26
18

22 25
19 20 21 23 24

No Detail information
1 Detection of current of the compressor B (protection code P5)

Detection of current of the compressor A (protection code P4).Current is not detected within the initial 5 seconds after
2 the compressor is started up. When the current of the compressor is detected to exceed protective value set (33A for
constant speed compressor), it will be shut down and re-started after 3 min.

T4: outdoor ambient temperature sensor (fault code E7)


T3B: pipe temperature sensor of the condenser B (fault code E6 and protection code P7)
T3A: pipe temperature sensor of the condenser A (fault code E5 and protection code P6)
1) T4: if there is one system that requires starting outdoor fans, the fans are started through electric control of the unit.
Start outdoor fan A only, start A and B gears, and control the unit through T4.
2) T3B and T3A: when the electric control of the modular unit detects the temperature of the outdoor pipe T3A or T3B
3 of the system exceeds the protective temperature 65。C, the corresponding system will be shut down. And it will be
re-started up, after the temperature drops below the recovery temperature 60。C. Another system will be not affected.
3) T4, T3B and T3A: when the temperature sensor is detected to suffer open circuit or short circuit, fault alarm will
occur.
● When the main unit suffer fault of temperature sensor: the main unit and subordinate units will be shut down.
● When the subordinate unit suffer fault of temperature sensor: the unit will be shut down, but other subordinate units
will not be affected.

4 Reserved
Unit outlet water temperature sensor (fault code E4)
Under refrigeration mode and heating mode, conduct adjustment according to the magnitude of unit outlet water
5
temperature.
Adjustment range of constant speed capability: ON and OFF.
Total outlet water temperature sensor (fault code E3)
Only the main unit is valid, and the subordinate units are invalid.
6
Under refrigerating mode and heating mode, conduct adjustment according to the magnitude of total outlet water
temperature. Adjustment range: Load, stabilize, unload, Emergency Stop.

Control system 83
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

Spot check. The operating status of outdoor system can be observed through spot check, and specific display
contents are as shown in the following figure:
Normal display

Operating mode Operating capability of the compressor B Number of online units Outdoor ambient temp. Temp. of the condenser A

7 T61 frost-proof temp Unit outlet water temp Unit outlet-water tempe Temp. of the condenser B

EXV opening A EXV opening B Operating current of system A Operating current of system B The last failure

● Display contents of “operating mode”: 1. cooling; 2. heating; 4. pump; 8. Stand-by


● Display contents of “number of online units”: the main unit can display the number of online units, and the
subordinate unit displays 0.

8 Selection code of the compressor

F 0 1
E 2
D 3 When the address is 0, Each modular part of modular unit has the same electric
C 4 it serves as the main control function, and the main unit and subordinate units
unit. can be set through address code on the electric control
B 5
board. The address code 0 # is provided as the main unit.
A 6
9 8 7 The priority of being the main unit is given to the unit with
digital compressor, and other addresses are subordinate
9 units. Only the unit is chosen as the main unit, its electric
F 0 1
E 2 When the address is control can activate such functions as direct
D 3 1,2,3……F, it serves as communication with the wired controller, refrigerating and
the subordinate unit heating capability adjustment, pump control, auxiliary
C 4
1,2,3……15. electric heater control, total effluent temperature detection
B 5 and water flow switch detection.
A 6
9 8 7
ADDRRSS

10 COM (O) 485 communication port (fault code E2)


COM (I) 485 communication port (fault code E2)
COM (O) is interconnected with P, Q and E of COM (I), used for RS-485 communication.
1) If faults occur between the wired controller and the main unit module, all modules will be shut down.
11
2) If faults occur between the main unit and subordinate units, the subordinate unit module suffering communication
fault will be shut down. Less units will be detected by the wired controller, which may display EA, and in the
meanwhile, the indicator lamp of the wired controller will flash. Restart 3 minutes later after malfunction be removed.
high-pressure protection of the system A and discharge temperature switch protection (protection code P0);
high-pressure protection of the system B and discharge temperature switch protection (protection code P2);
low-pressure protection of the system A (protection code P1);
12
low-pressure protection of the system B (protection code P3);
Constant speed compressor: connection of discharge temperature switch and high-pressure switch of the system in
series.
13 Inlet water temperature sensor T62 (TBH2) (fault code EF)
14 Shell and tube low-temperature ant-freeze sensor T61 (TBH1) (fault code Eb)
Water flow detection (fault code of the main unit E0) is only valid for the main unit but invalid for subordinate units.
1) Main unit: if abnormal water flow occurs for the first and second time, the main unit board will display fault code E9.
15 If abnormal water flow occurs the third time, the main unit board will display fault code E0 (off-power recovery is
needed), and the wired controller will display fault code E0 (fault is displayed only after 3 detection).
2) Subordinate unit: (water flow detection will not be done).
16 Control port (reserved)
17 Electronic expansion valve of the system B
Electronic expansion valve of the system A
18
Electronic expansion valve is used to control refrigerant flow under different operating modes and different loads.
Auxiliary electric heater
Attention: the control port value of auxiliary electric heater actually detected is ON/OFF but not 220-230V control
power supply, so special attention should be paid when installing the auxiliary electric heater.
19 Attention!
Under heating mode, when the main unit board detects total water outlet temperature to be lower than 45℃, the switch
will be closed, and the auxiliary electric heater will begin to work; when the total water outlet temperature is higher than
50℃, the switch will be opened, and the auxiliary electric heater will stop working.

84 Control system
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
PUMP.
Attention: the control port value of the pump actually detected is ON/OFF but not 220-230V control power supply, so
special attention should be paid when installing the pump.
20 1) After receiving start-up instruction, the pump will be started up instantly, and will maintain start-up state always in
the process of operation.
2) In case of refrigerating or heating shutdown, the pump will be shut down 2 minutes after all modules stop operating.
3) In case of shutdown under the pump mode, the pump can be directly shut down.
Compressor of the system B;
Neutral wire;
21
Four-way valve of the system B;
Neutral wire.
Numerical code tube.
1) In case of stand-by, the address of the module is displayed;
22
2) In case of normal operation, 10. is displayed (10 is followed by dot).
3) In case of fault or protection, fault code or protection code is displayed.
Compressor of the system A;
Neutral wire;
23
Four-way valve of the system A;
Neutral wire.
Outdoor fan A, controlled by T4;
Neutral wire;
24
Outdoor fan B, controlled by T4;
Neutral wire;
25 Reserved port

26 Reserved port

27 Input of transformer, 220-230V AC current. (only valid for the main unit)
Input of three-phase four-wire power supply (fault code E1)
Three phases A, B and C of power supply should exist simultaneously, and the difference of phase angle should be
120ºamong them. If the conditions are not met, fault of phase sequence or phase lack may occur, and fault code will
28
be displayed. When the power supply returns to normal condition, fault is removed. Attention: phase lace and phase
dislocation of power supply are detected only in the early period after the power supply is connected, and they are not
detected while the unit is in operation.
29 Output of transformer

Faults
When the main unit suffers faults, the main unit stops operating, and all other units also stop running. When
the subordinate unit suffers faults, only the unit stops operating, and other units are not affected.
Protection
When the main unit is under protection, only the unit stops operating, and other units keep running.
When the subordinate unit is under protection, only the unit stops operating, and other units are not affected.

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3 Control software

3.1 Interface introduction

1)The LOGIN window as picture above.


2)User need to input the name and password (default name: Admin, default password: Admin); user’s name
and password could be changed after login.
3)Select the computer serial port. The system default selection is COM1 (the software will checkout the
available serial ports in the computer automatically, and will list them at the Optional Table).
4)When login on, you must insert the Softdog provided by manufacturer to the computer, otherwise, cannot
be login the system and the window as Fig.4-1 ,and the Softdog Error would show as follows.

Fig.4-1
5)Be sure the softdog has been inserted to USB port all the time while the software is running, otherwise the
softdog error dialogs displays as Fig.4-2.

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MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

Fig.4-2
6)When provide a wrong USERE’S NAME, the window as Fig.4-3 will be display, while PASSWORD error,
the window shows as Fig.4-4.

Fig.4-3 Fig.4-4
7)In case the password error time exceed 6 times (i.e. the 7th times password error), the window show as
Fig.4-5, and then click OK, it will exit the program.

Fig.4-5
8)In case the selected serial port is unavailable, the window as Fig.4-6 will be display.

Fig.4-6

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3. 2 Detail application manual

Fig.4-7
Main interface of this software as Fig.4-7, detail as follows:
1)Menu includes:“System”、“Equipment management”、“Schedule management”、“Communication
parameter”、“Help”。
2)System configuration illustration (The ① as Fig.4-7): Not more than16 wired controllers could be
connected to the computer. This kind of wired controller could be connected to the module group of : 25KW、
30KW、60KW、120KW、180KW etc. Total 16 sub-modules could be jointed to a wired controller. (For the
Maximum sub-module quantity could be jointed to a wired controller, the quantity conversion between module
group and sub-module, please refer to “Software application”.

Wired controller:

Module group:

Sub-module:
For the meaning of the different color represent, please see below picture. AC system diagram in Software
Application”

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No. Color Status Equipment

1 OFF-LINE (
CONTROLLER )、SUB-MODULE
( )

2 NORMAL (
CONTROLLER )、SUB-MODULE
( )

3 ON-LINEERROR (
SUB-MODULE )
Fig.4-8
3)”Lock KJR” (The ② in Fig.4-7): To lock or unlock the current selected wired controller to limit the wired
controller setting the refrigeration system.
4)”System operate set” (The ③ in Fig.4-7): To set the operation of the selected refrigeration system.
5)”Query system parameter” (The ④ in Fig.4-7), Press this key to query the selected refrigeration system,
the current operating parameter will be display.
6)”Query” (The ⑤ in Fig.4-7): Press this key to query the selected sub-module, the current operating
parameter will be display.
7)”More parameters” (The ⑥ in Fig.4-7): More operating parameter will be display.
If the software has been configured, then will automatic scan the configured system while open the software,
the scan interface display as Fig.4-9.

Fig.4-9
Provided that malfunction occur, window as Fig.4-10.

Fig.4-10

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3.3 Menu application


1)“System” includes:
“Password Modification”
、“Re-login”、
“Exit the program”

Fig.4-11
○1 Click “Password Modification” will display window as Fig.4-12 input old password as requirement, and

then reset a new password, click “OK” or “Modify”, window as Fig.4-13t will show that new password
has been already successful set;

Fig.4-12 Fig.4-13
If input an old password error, window as Fig.4-14 will show; if the new passwords be input do not match, the
message box as Fig.4-15 will display.

Fig.4-14 Fig.4-15
②Click “Re-login”, window as Fig. 4-16 will display that interface ask user whether re-login the system, if yes,
please click “OK Click “Re-login”, system will close the main interface and enter to the login interface again.

Fig.4-16 Fig.4-17
③Click “Exit the program” to quit the program, while click “Cancel”, system will not quit,as Fig. 4-17.
2)“Equipment management” includes:
“KJR Setting”、
“Module parameter setting”、
“Outdoor module
setting”,as Fig. 4-17.

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Fig.4-18

1 .Click “KJR Setting”, the window as Fig. 4-20 will be display——add wired controller to the system to be
monitored.

Fig.4-20
Detail operation procedure as follows:
a、 Add a wired controller: Select the wired controller address (0-15) at the “KJR Address”, fill the wired
controller name at “KJR Name” and click “Save”.
b、 Modify wired controller: Select an existing wired controller (by click the drop down list of the KJR Address
at the left Chart or by click the drop down list of the KJR Address at the right), and re-fill the wired controller
name and click “Save” to finish the wired controller modification(see Fig. 4-21). KJR Name could not empty
or pure blank character string (pure blank charter string is composed by space and tab)

Fig.4-21
c、 Delete wired controller: Select an existing wired controller (as above method), and click “Delete”, if there
is no outdoor module controlled by any wired controller (see Fig. 4-22), the one could be deleted; if there are
outdoor modules controlled by wired controller (see Fig. 4-23), a failed delete message box would pop up
(see Fig. 4-24). As long as delete all modules under connect the wired controller, the wired controller could be
deleted.

Fig.4-22 Fig.4-23 Fig.4-24


Note: Please select wired controller according to actual system condition.
② Click the “Module parameter setting”, a window as Fig.4-25 will pop up: add module group under connect
with the wired controller

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Fig.4-25
a、Add sub-module: Select the existing wired controller address from the “KJR Address”, and select the
configured module group at the drop-down box of “Module name”, select the sub-module address in the
drop-down box of the configured “Sub-module address”, and then click “Add”. The sub-module would not be
configured, if the sub-module address without configured in this wired controller; if sub-module is exists, a
message box would pop up as Fig. 4-26 to note you, the sub-module cannot be configured. If the sub-module
quantity exceeds than the maximum module under connect with wired controller, the message box as Fig.
4-27 will pop up.

Fig.4-26 Fig.4-27

b、Delete sub-module: Select the sub-module which wanted to delete (select the wanted delete sub-module at
the drop-down box of “Sub-module address”), and click “Delete” to finish this operation.
3)“Schedule management” includes: “Weekly timing setting” and “Error record”
。See Fig. 4-28

Fig.4-28
①Click “Weekly timing set” a window as Fig. 4-29 would pop up——finish the weekly schedule
management setting, each wired controller represents a refrigeration system; and the existing wired controller
is a wired controller has already been configured in the system.

Wired controller icons:


(1)Gray color represents Weekly Timing without set in this wired controller.
(2)Light green represents at less one Weekly Timing schedule has been set in this wired controller, without
schedule in activating.
(3)Blue color represents at less one Weekly Timing schedule has been set in this wired controller as well as
at less one of this schedule in activating.

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Fig.4-29
a、KJR Address——Wired controller address, each wired controller represents one refrigeration system.
b、Weekly timing function―-Display the weekly set status in the current wired controller is ON or OFF (ON or
OFF could display as long as at least one weekly schedule has been set, otherwise, nothing would display.)
c、Detail weekly timing parameter―― Week, Period, Time On, Time Off, Timing Status, Control Mode,
Turn-on quantity, Mode set and Setting temp..
d、Timing ON/OFF key for controlling the weekly timing wired controller (See the ① key in the figure ) ――
when Weekly Timing Function is ON, the key shows OFF (see Fig. 4-30), once click the key, all weekly timing
function would be turned off, and then the Weekly Timing Function displays OFF, while the key shows ON
(see Fig. 4-31); when Weekly Timing Function is OFF, the key shows ON (see Fig. 4-38), once click the key,
all weekly timing function would be turned on, and then the Weekly Timing Function displays ON, while the
key shows OFF (see Fig. 4-32)

Fig.4-30

Fig.4-32

Fig.4-31

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e、Save(See the ② key in the Fig.4-29)―― Save the current settings or the modified settings.
f、Modify(See the ③ key in the Fig.4-29) ――Press this key the parameter of selected period become
changeable, and then click“Save”. Press the key again, all parameters in this period become unchangeable.
See Fig. 4-33.

Fig.4-33
Select the setting Period, click “Modify”, all parameter will become changeable status, see Fig. 4-34.

Fig.4-34
g、Delete key (See the ④ key in the figure) ――select a Period and click the key, the current selected
Weekly Timing setting period could be deleted. Click the key, window as Fig. 4-35 shows, click “OK” to
delete Period. Successful delete the Period, message box as Fig. 4-36 will show.

Fig.4-35 Fig.4-36
(1)Detail procedures of add a new Weekly Timing Schedule:
a、Select a wired controller: By clicking the “System diagram for weekly timing AC” wired controller icon at
the left side in the wired controller, or by selecting the wired controller at the drop-down box of “KJR
Address”.
b、Detail parameter for setting weekly timing schedule:

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Week:Day(Monday、Tuesday、Wednesday、Thursday、Friday、Saturday、Sunday)

Period:Period 1、Period 2,set two Period per day.


Time On:Turn on time, when Time On selecting ”--:--“ , then means do not turn on the unit , display as Fig
4-37.

Fig.4-37
Time Off:Turn off time, when Time Off selecting ”--:--“ , then means do not turn off the unit , display as Fig
4-38.

Fig.4-38
Timing Status:Drive up the weekly timing function in the current period or not.
Control Mode:Automatically drive-up mode
Mode set:Operation mode: Cooling, Heating, Water Pump
Setting temp.:Setting temp.
Note: The ON/OFF time of the weekly timing can not be at the same time point, the following will be not
allowed for example if the ON time was 8:00 of Period1 and the OFF time was 8:00; and the OFF time of
Period1 was 10:00 and the ON time of Period2 was 10:00. If there is error and then will pops-up prompt dialog
box display as Fig. 4-39:

Fig.4-39
If no Timing Status has been set, a message box as Fig. 4-40 would pop up

Fig.4-40
If no Control Mode has been set, a message box as Fig. 4-41 would pop up.

Fig.4-41
If no Mode has been set, a message box as Fig. 4-42 would pop up.

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Fig.4-42
If no Setting temp. has been set, a message box as Fig. 4-43 would pop up.

Fig. 4-43
(2)Detail procedures of modify a Weekly Timing Schedule:
a、Select a wired controller: By clicking the “System diagram for weekly timing AC” wired controller icon at
the left side in the wired controller, or by selecting the wired controller at the drop-down box of “KJR
Address”.
b、Select a wired controller: By clicking the Period of the “System diagram for weekly timing AC” at the left
side in the wired controller, or by selecting the wanted modified Period at the drop-down box of “Period”.
c、Detail parameter for modifying weekly timing schedule:
Time On:Turn on time, when Time On selecting ”--:--“ , then means do not turn on the unit , display as Fig
4-44.

Fig. 4-44
Time Off:Turn off time, when Time Off selecting ”--:--“ , then means do not turn off the unit , display as Fig
4-45.

Fig. 4-45
Timing Status:Drive up the weekly timing function in the current period or not.
Control Mode:Automatically drive-up mode
Mode set:Heating、Cooling、Water Pump
Setting temp.:Setting temp.
If other parameters have been set, click “Save” key, a message box as the same as above” (1) Detail
procedures of add a new Weekly Timing Schedule” will pop up.
Once the setting time is reach, system will set according to the setting parameter, window as Fig. 4-46 will
display. When finish the set up, message box will close automatically.

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Fig.4-46
②“Error record”――Save the system operation error record, includes: Record time, Error prevented cord,
Sub-module address and KJR address (see Fig. 4-47); click the “Record time” 、”Protection code”、”
Sub-module address” 、”KJR address”can proceed ordering(see Fig 4-48) ;“Clear all record ”in the Menu
(See Fig. 4-49) could be used to delete all error records.

Fig. 4-47

Fig. 4-48

Fig.4-49
4)“Communication parameter” includes:
“Serial port set” and “History set”
。See Fig.4-50

Fig.4-50
① Click “Serial port set”, window as Fig. 4-51 will pop up—— modify or select the serial port in computer.
The available serial port source is captured by software, and saved at the optional list for user to select.
Provided that the selected serial port has been occupied, once click “Apply” or “Enter”, a message box as

Control system 97
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
Fig. 4-52 will pop up; if the serial port as is the current applying port, once click “Apply” or “Enter”, a
message box as Fig. 4-53 will pop up.

Fig.4-51 Fig.4-52

Fig.4-52
②Click “History set”, an interface as Fig. 4-54 displays ―――to modify or select the history error saving
duration.

Fig. 4-54
5) “Help” includes:
“User guidance” and “About”. See Fig. 4-55

Fig.4-55


1 Owner’s manual——Software application manual, i.e. this manual.

②About——some relevant software information

Wired controller lock/unlock


Provided that the selected wired controller in unlock status, the key would display “Lock KJR”(see Fig. 4-56),
once successful lock the wired controller, the message box (see Fig. 4-57) would display, tells user that the
setting is successful, then the key displays “Unlock KJR”(see Fig. 4-58); If the set failed, message box (Fig.
4-59) would display. If without select wired controller, message box as Fig. 4-60 will display.

98 Control system
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Fig.4-56

Fig.4-57

Fig.4-58

Fig.4-59 Fig.4-60
Provided that the selected wired controller in lock status, the key would display “Unlock KJR”(see Fig. 4-61),
once successful unlock the wired controller, the message box (see Fig. 4-62) would display, then the key
displays “Lock KJR”(see Fig. 4-63); If the set failed, message box (Fig. 4-64) would display, tells user that
set failed because of timeout.

Fig.4-61 Fig.4-62

Control system 99
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Fig.4-63 Fig.4-64
Query system parameter
Click “Query system parameter”, system will query the operating status (display the sub-module of 0
address’s operation status) and display the operative interface according to the selected wired controller
(refrigeration system). In the querying, a message box (see Fig. 4-65) would pop up.

Fig.4-65
If successful query the system, a message box (see Fig. 4-66) will pop up and note you query success, and
system parameter interface will update according to the query result. (Fig. 4-67)

Fig.4-66 Fig.4-67
Whereas, “Query overtime” would display (see Fig. 4-68). Provided that the wired controller hasn’t been
selected, namely the wired controller address is empty, a message box as Fig 4-69 would pop up. The query
performance failed.

100 Control system


MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

Fig.4-68 Fig.4-69
Provided that malfunction occur, the corresponding error code will show in the System Query; Provided that
protection function perform, the corresponding protection code will show in the System Query; if move the
mouse arrow to the these codes, a floating window as the follows Fig. 4-70 and 4-71 will appearance to giving
the specific error or protection information.

Fig.4-70

Fig.4-71

Control system 101


R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
Sub-module Query

Click the “Query”, system will query the operative status and display the information in the operation interface
according to the current selected sub-module. In the querying, a message box (see Fig. 4-72) would pop up:
“Query success” (see Fig. 4-73) to note you the query is successful and update the parameter interface (see
Fig. 4-74) base on the query result; whereas, “Query overtime” (see Fig. 4-75) would display. Provided that
sub-module hasn’t been selected, namely the sub-module address and the corresponding name are empty, a
message box (see Fig. 4-76) would pop up. The query performance failed.

Fig.4-72

Fig.4-73 Fig.4-74

Fig.4-75 Fig.4-76
Provided that malfunction occur, the corresponding error code will show in the Sub-module query; Provided
that protection function perform, the corresponding protection code will show in the Sub-module query; if
move the mouse arrow to the these codes, a floating window as the follows Fig. 4-77 and 4-78 will
appearance to giving the specific error or protection information.

Fig.4-77 Fig.4-78

Fig.4-77 Fig.4-78

102 Control system


MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
More parameters
Click More Parameters, you could query more data (See Fig.4-79). If the sub-module hasn’t been selected, a
message box as Fig. 4-80 would show. You must click a certain sub-module firstly, and then to click the “More
parameters” key, more parameter could be queried; a message box (See Fig.4-81) will display informing more
parameters are empty.

Fig.4-79 Fig.4-80

Fig.4-81
System operate set
1)During setting, message boxes as following might display.
Click the “System operate set” in the conditioner of without wired controller has been selected, a message
box as Fig. 4-82 would show.

Fig.4-82
Click the “System operate set” in the conditioner of although the wired controller has been set, all options in
the System Set are empty (See Fig. 4-83), a message box as Fig. 4-84 would show.

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Fig.4-83 Fig.4-84
Click the “System operate set” in the conditioner of without Control Mode has been selected, a message box
as Fig. 4-85 would show.

Fig.4-85 Fig.4-86
Click the “System operate set” in the conditioner of without Mode set has been selected, a message box as
Fig. 4-86 would show.
Click the “System operate set” in the conditioner of without Setting temp. has been selected, a message box
as Fig. 4-87 would show.

Fig.4-87
2)Set wired controller separately: Do not tick the “Uniformly Set”. Select the wanted set wired controller
(refrigeration system) from the wired controller address column and select the corresponding set parameters,
which include control Mode (Auto), Mode set (cooling/heating/Water pump/turn-off), Setting temp. (Cooling:
5~17℃; Heating:45~50℃). After set up all above parameters (See Fig. 4-88), please click the “System
operate set”, system begins to set up. A message box (See Fig. 4-89) will pop up. Once successful setting, a
message box as Fig. 4-90 will display to inform you Successful System Set, whereas, Failed System set as
Fig. 4-91 will display.

Fig.4-88 Fig.4-89

104 Control system


MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

Fig.4-90 Fig.4-91
3)Uniformly set all wired controllers: Tick Uniformly Set as Fig. 4-92, and then select the corresponding
parameters, click the System Operate Set, system starts to set up. A message box as Fig. 4-93 will display
during the setting. Once successful setting, a message box as Fig. 4-94 will display to inform you Successful
System Set, whereas, Failed System set as Fig. 4-95 will display. After all setting done, a message box (see
Fig. 4-96) will display informing “Setting Finish”.

Fig.4-92 Fig.4-93

Fig.4-94 Fig.4-95

Fig.4-96
Remark :
The computer can use the names of serial ports for querying:
1、Right-click the “My Computer” and select the “Properties” as Fig. 4-97.

Control system 105


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Fig.4-97 Fig.4-98
2、The window “System Properties” will be popped-up after selecting the “Properties”, and then select
the “Device Manager” in the “Hardware” as Fig. 4-98
3、The window “Device Manager” will be showed up after clicking the “Device Manager, as Fig. 4-99.

Fig.4-99 Fig.4-100

4、Click the icon “ ” in front of the “Ports(COM&LPT) ”, then can view the port names by the format
as“COM”+number, these names are the usable serial port names for the computer (Note: the computer may
has more serial ports or no ports), as Fig. 4-100.

106 Control system


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Part 3
TROUBLE SHOOTING

PART 3 ............................................................................................................................................................................. 107


1. MALFUNCTION & PROTECTION CODES ................................................................................................................108
1.1 MGBT-F25W/DN1, MGBT-D25W/DN1, MGBT-D30W/DN1, MGBT-F30W/DN1.........................................108
1.2 MGBT-F60W/DN1 .........................................................................................................................................109
1.3 MGBT-F120W/DN1 .......................................................................................................................................110
1.4 MGBT-F180W/DN1 .......................................................................................................................................111
2 TROUBLES AND SOLUTIONS ................................................................................................................................112
3. TYPICAL MALFUNCTION SOLUTIONS .....................................................................................................................114

Troubleshooting 107
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

1. Malfunction & Protection Codes


1.1 MGBT-F25W/DN1, MGBT-D25W/DN1, MGBT-D30W/DN1, MGBT-F30W/DN1

No, Code Trouble

1 E0 Water flow detection error (The third time)

2 E1 Power phase sequence error

3 E2 Communication error

4 E3 Total water outlet temperature sensor error

5 E4 Outlet water temperature sensor in Shell and tube exchanger error

6 E5 Pipe temperature sensor in condenser A error

7 E6 Pipe temperature sensor in condenser B error

8 E7 Outdoor ambient temperature sensor error or power supply protection

9 E8 Air exhaust temp. sensor error of digital compressor

10 E9 Water flow detection error (The first and second times)

11 EA Main unit detect that auxiliary unit’s quantity have decreased.

12 Eb Freeze-proof temperature sensor 1 in double-pipe heat exchanger error

13 EC Wired controller did not find out any on-line module unit

14 ED Wired controller and module unit communication error

15 Ed 1-hour consecutive 4-times PE protection

16 EE Wired controller and computer communication error

17 EF Inlet water temp. sensor error

18 P0 High pressure or air discharge temp. protection error in system A

19 P1 Low pressure protection happens to system A

20 P2 High pressure or air discharge temp. protection in system B

21 P3 Low pressure protection happens to system B

22 P4 Current protection happens to system A

23 P5 Current protection happens to system B

24 P6 Condenser high pressure protection happens to system A

25 P7 Condenser high pressure protection happens to system B

26 P8 Air discharge temp. sensor protection of digital compressor in system A

27 P9 Protection of outlet and inlet water temp. difference

28 PA Low ambient temp. drive-up protection

29 Pb System freeze-proof protection

30 PE Low temp. protection of double-pipe heat exchanger

31 F1 Wired controller failure

32 F2 Failure of reduction of wired controller number at parallel connection of multiple wired controller (reserved)

108 Troubleshooting
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1.2 MGBT-F60W/DN1

No, Code Trouble

1 E0 Water flow detection error (The third time)

2 E1 Power phase sequence error

3 E2 Communication error

4 E3 Total water outlet temp. sensor error

5 E4 Outlet water temp. sensor error in shell-tube heat exchanger

6 E5 Pipe temp. sensor error in condenser A

7 E6 Pipe temp. sensor error in condenser B

8 E7 Outdoor ambient temp. sensor error or power supply protection

9 E8 (Reserved failure code)

10 E9 Water flow detection error (The first and second times)

11 EA Main unit detected that auxiliary unit’s quantity have decreased.

12 Eb Freeze-proof temp. sensor 1 error in double-pipe heat exchanger

13 EC Wired controller did not find out any on-line module unit.

14 Ed 1-hour consecutive 4-times PE protection happens

15 EF Inlet water temp. sensor error

16 P0 High pressure or air discharge temp. protection error in system A

17 P1 Low pressure protection happens to system A

18 P2 High pressure or air discharge temp. protection in system B

19 P3 Low pressure protection happens to system B

20 P4 Current protection happens to system A

21 P5 Current protection happens to system B

22 P6 Condenser high pressure protection in system A

23 P7 Condenser high pressure protection in system B

24 P8 (Reserved failure code)

25 P9 Protection of outlet and inlet water temp. difference

26 PA Low ambient temp. drive-up protection

27 Pb System anti-freeze protection

28 PC (Reserved failure code)

29 PE Low temp. protection of double-pipe heat exchanger

30 F1 Wired controller failure

31 F2 (Reserved failure code)

Troubleshooting 109
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
1.3 MGBT-F120W/DN1

No, Code Trouble

1 E0 Water flow detection error (The third time)

2 E1 Power phase sequence error

3 E2 Communication error

4 E3 Total water outlet temp. sensor error

5 E4 Outlet water temp. sensor error in shell-tube heat exchanger

6 E5 Pipe temp. sensor error in condenser A

7 E6 Pipe temp. sensor error in condenser B

8 E7 Outdoor ambient temp. sensor error or power supply protection

9 E8 (Reserved failure code)

10 E9 Water flow detection error (The first and second times)

11 EA Main unit detect that auxiliary unit’s quantity have decreased.

12 Eb Anti-freeze temp. sensor 1 error in double-pipe heat exchanger

13 EC Wired controller did not find out any on-line module unit.

14 Ed 1-hour consecutive 4-times PE protection

15 EF Inlet water temp. sensor error

16 P0 High pressure or air discharge temp. protection error in system A

17 P1 Low pressure protection happens to system A

18 P2 High pressure or air discharge temp. protection in system B

19 P3 Low pressure protection happens to system B

20 P4 Current protection happens to system A

21 P5 Current protection happens to system B

22 P6 Condenser high pressure protection in system A

23 P7 Condenser high pressure protection in system B

24 P8 (Reserved failure code)

25 P9 Protection of outlet and inlet water temp. difference

26 PA Low ambient temp. drive-up protection

27 Pb System anti-freeze protection

28 PC (Reserved failure code)

29 PE Low temp. protection of double-pipe heat exchanger

30 F1 Wired controller failure

31 F2 (Reserved failure code)

110 Troubleshooting
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

1.4 MGBT-F180W/DN1

No, Code Trouble

1 E0 Water flow detection error (The third time)

2 E1 Power phase sequence error

3 E2 Communication error

4 E3 Total water outlet temp. sensor error

5 E4 Outlet water temp. sensor error in shell-tube heat exchanger

6 E5 Pipe temp. sensor error in condenser A

7 E6 Pipe temp. sensor error in condenser B

8 E7 Outdoor ambient temp. sensor error or power supply protection

9 E8 (Reserved failure code)

10 E9 Water flow detection error (The first and second times)

11 EA Main unit detect that auxiliary unit’s quantity have decreased

12 Eb Anti-freeze temp. sensor 1 error in shell-tube heat exchanger

13 EC Wired controller did not find out any on-line module unit

14 Ed 1-hour consecutive 3-times PE protection

15 EF Inlet water temp. sensor error

16 P0 High pressure or discharge temp. protection error in system A

17 P1 Low pressure protection happens to system A

18 P2 High pressure or discharge temp. protection in system B

19 P3 Low pressure protection happens to system B

20 P4 Current protection happens to system A

21 P5 Current protection happens to system B

22 P6 Condenser high temp. e protection in system A

23 P7 Condenser high temp. protection in system B

24 P8 (Reserved failure code)

25 P9 Protection of outlet and inlet water temp. difference

26 PA Low ambient temp. drive-up protection

27 Pb System anti-freeze protection

28 PC (Reserved failure code)

29 PE Low temp. protection of shell-and-tube heat exchanger

30 F1 Wired controller failure

31 F2 (Reserved failure code)

Troubleshooting 111
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

2 Troubles and Solutions


Troubles Possible reasons Solutions

Discharge gas from refrigerant charging inlet.


Air or other non-condensing gas still in the system.
Re-vacuum the system if necessary.
Fins in the condenser are dirty or foreign substance
Clean condenser fins.
blocking fins.
Over high air discharge
pressure (Cooling Check and repair the condenser fan, recover the
Insufficient chilling air volume or condenser fan error.
operation). normal operation.
Excessive high air suction pressure. See “Excessive high air suction pressure”..
Excessive refrigerant charging volume. Discharge the excessive refrigerant.
Over high ambient temp. Check ambient temp.
Over low air discharge Surrounding temp. is lower. Measure the surrounding Temp.
pressure(Cooling Refrigerant leak or insufficient. Leak-hunting or recharging.
operation). Low suction pressure. Refer to the “low suction pressure”
Over high air Refrigerant over-charged. Discharge the additional refrigerant.
suction pressure
(Cooling operation) High temp. of the inlet chilled-water. Check the heat insulation of water pipeline.
Measure the temp. difference between inlet /outlet
Insufficient water flow.
water, adjust the water flow.
Over low air suction
pressure (Cooling Low temp. of inlet chilled-water. Check installation.
operation). Refrigerant leak or insufficient. Leak-hunting or recharging.
Scaling in the evaporator. Descaling.
Check temp. difference between water inlet and
Insufficient water flow.
outlet, and adjust the water flow volume.
Over high air discharge Discharge gas from refrigerant charging inlet.
pressure (Heating Air or other non-condensing gas still in the system.
Re-vacuum the system if necessary.
operation).
Scaling in water side of heat exchanger. Descaling.
Over high temp. in chilling water inlet. Check water temp.
Over low temp. of chilling water. Check chilling water temp.
Refrigerant leakage or insufficient Test leakage or charge sufficient refrigerant to the
Over low air discharge
refrigerant volume. system.
pressure (Heating
operation). Add refrigerant.
Excessive low air suction pressure Check the EXV,capillary, filter or pressure
controller.
Over high air suction Over heat air in the side of air heat exchanger Check ambient temp. around it.
pressure (Heating
operation) Excessive refrigerant charging volume. Discharge the excessive refrigerant.
Insufficient refrigerant charging volume. Charge sufficient refrigerant to the system
Over low air suction Insufficient air flow volume. Check fan rotating direction
pressure (Heating Air loop short circuit. Reason about remove air short-circuit
operation).
Error comes out from 4-way valve or thermal
Insufficient frost-removal operation.
resistor. Replace a new one if necessary.
Error comes from pump or flow-type water volume
Compressor stops Insufficient chilling water flow volume.
control. Check and repair or replace a new one.
because of freeze-proof
Gas still in water loop. Discharge air.
protection (Cooling
operation). Upon error have been confirmed, please replace a
Thermal resistor error.
new one.
Discharge part of refrigerant.
Compressor stops Over high air discharging pressure. Clean the heat exchanger.
because of high Check the EXV,capillary, filter.
pressure protection. Upon error have been confirmed, please replace a
High pressure switch error.
new one.

112 Troubleshooting
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

Troubles Possible reasons Solutions

Over high air discharging pressure and air suction Clean the heat exchanger.
pressure. Check the EXV,capillary, filter.
Compressor stops
because of motor High voltage or low voltage, signal phase or phase Confirm voltage not higher or lower than the rated
overload. unbalance. voltage +/-10%.
Short circuit comes out from motor or Confirm resistors at motor are connected
connecting interface. corresponding to terminals.

Confirm voltage not higher or lower than the rated


Over high or over low voltage.
voltage +/-10%.
Compressor stops
because of integrate Adjust refrigerant charge volume.
Over high air discharging pressure or excessive low air
temp. sensor or air Clean the heat exchanger.
suction pressure.
discharge temp. Check the EXV,capillary, filter.
protection.
Check the integrated temp. sensor after motor is
Component error.
cool down.

Filter of electronic expanding valve is blocked. Replace a new filter.

Compressor stops If the switch is defective, please replace a new


Low voltage switch error.
because of low pressure one.
Protection. Add the refrigerant.
Excessive low air suction pressure. Clean the heat exchanger.
Check the EXV,capillary, filter.
Liquid refrigerant flows into compressor from
Adjust refrigerant charge volume.
Abnormal noise gives evaporator result in liquid slugging.
out form compressor.
Aging of compressor. Replace a new compressor.

Over current relay trip up, fuse burnt out. Replace damaged assembly.

Control circuit without power though. Check the wring of control system.

Reference to mention in above the parts of air


High voltage or low voltage protection.
suction and discharge pressure error.

Coils inside contactor are burnt out. Replace damaged assembly.


Compressor can’t start.
Re-connect and adjust the any 2 wires among 3
Wrong connection of phase sequence.
phases.

Water system error and flow volume controller short


Check water system.
connection.

Find out the error type and carry out the


Error signal delivered from wired controller.
corresponding measure to settle.

Check the running state. Replace a new one if


4-way valve or thermal resistor error.
Air side heat exchanger necessary.
excessive frost.
Air loop short circuit. Settle the short circuit of air discharge.

Excessive noise Fixing screws at panel are loosen. Fix up all assemblies.

Troubleshooting 113
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

3. Typical malfunction solutions

1) High pressure and discharged temperature protection

High pressure and


discharged protection.

Yes
See the analysis of
No Yes
High pressure protection. Discharge temp. discharge temp. protection
protection. malfunction.

Yes

Blower stops rotating or rotates in Yes Inspect fan motor and


reversed direction in cooling mode; capacitor (1phase) or
water pump is not open or the flow. start up the water pump.

No

EXV cannot start running. Yes


Replace EXV or coil.

No
Yes
Pressure controller is broken Replace press controller,
or the joint is loose. fixed joint.

No

Fin heat exchanger in cooling mode is Yes


Clean heat exchanger.
too dirty or aged; or too heavy
encrustation in shell-tube for heating.

No

EXV, capillary and filter are Yes Replace EXV, capillary


dirty, blocking. and filter.

No

There is air and filled refrigerant Yes Empty, vacuuming and


too much in system.(Generally append refrigerant if
occur after maintenance.) necessary.

No
Yes Check if it happened
PCB make mistakes to alarm. frequently, if yes, please
replace PCB.

No

Inform the customer


service center.

114 Troubleshooting
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

Discharge temp. protection

Yes

Discharge temp. switch is Yes Replace discharge temp.


broken or joint is loose. switch, fixed joint.

No
Refrigerant is few. Detect leakage for all
Yes
system, append
refrigerant.
No
EXV cannot be opened. Yes Replace the EXV or coil.

No
Cause of dirty and
The EXV, capillary No
and filter Yes blocked, replace the
are dirty, blocked and ice EXV, capillary and filter.
blocked. Vacuuming and append
refrigerant if ice blocked.
No
PCB mistakes to alarm. Yes Check if happened
frequently, if yes, please
replace PCB.
No

Inform the customer


service center.

2) Low pressure protection

Low pressure protection.

Yes
Yes Inspect leakage in system,
Refrigerant is few.
append refrigerant.
No

EXV cannot be opened. Yes Replace the EXV and coil.

No
Cause of dirty and blocked,
Yes
The EXV, capillary and filter are replace the EXV, capillary and
dirty, blocked and ice blocked. filter. Vacuuming and append
refrigerant if ice blocked.
No

The pressure controller is Yes Replace the pressure controller,


broken or joint is loose. fixed joint.

No

Yes Inspect if the water flow is


Anti-freezing lower pressure
normal, refer to the water flow
protection.
malfunction to analysis.

No

Inform the customer service


center.

Troubleshooting 115
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
2) Current protection
Current protection

Yes
The fin of heat exchanger is
dirty or aged in cooling mode, Yes Clean heat exchanger.
or the shell-tube scaled
strong.

No
The fan motor stopped running Yes Check the fan motor,
in cooling mode, reversal and capacitor (1 phase) or
run slowly. The water pump start up water pump.
didn’t start up or less water
flow in heating.
No
Yes Empty, vacuuming and
Air is in system, filled in too append refrigerant if
much refrigerant(Generally necessary.
happened after maintenance.)

No
Yes Check power supply,
Abnormal power supply. start up the unit after
normal power supply.
No

PCB mistakes to alarm. Yes Replace PCB.

No

Inform the customer service


center.

3) High temperature protection of condenser

High temp. protection of


condenser.

Yes

The fin of heat exchanger is Yes


Clean heat exchanger.
dirty or aged in cooling mode.

No
The installation position of unit Yes Replace installation
results in bad heat transfer of position of unit.
condenser.

No

In cooling mode, the fan motor Yes Check the fan motor,
stop running, reversal and run capacitor (1 phase).
slowly.
No

The temp. sensor of condenser Yes


bring drifting when collect Replace temp. sensor.
temp.

No
Yes Replace PCB.
PCB mistakes to alarm.

No
Inform the customer service
116 center. Troubleshooting
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
4) Inlet &outlet water temperature difference protection

Inlet &outlet water temp.


difference protection.

Yes
Yes Refer to the water flow
Water flow is lower. malfunction to analysis.

No

The outlet water temp. sensor


or inlet water temp. sensor Yes
Replace temp. sensor.
brought drifting when collect
temp.

No

PCB mistakes to alarm. Yes


Replace PCB.

No

Inform the customer service center.

5) Low ambient temperature starting up protection


Low ambient temp. starting
protection in cooling mode.

Yes

Ambient temp. sensor brought Yes


Replace temp. sensor.
drifting when collect temp.
value.

No

PCB mistakes to alarm. Yes Replace PCB.

No

Inform the customer service


center.

6) Low temperature anti-freezing protection of cooling evaporator

Low temp. anti-freezing


protection of cooling
evaporator.

Yes

Water flow is slow. Yes Refer to the water flow


malfunction to analysis.

No

Anti-freezing temp. sensor of Yes


Replace temp. sensor.
cooling evaporator brought
drifting when collect temp.
value.
No
Yes
PCB mistakes to alarm. Replace PCB.

No

Inform the customer service


center.
Troubleshooting 117
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

7) Power supply phase sequence malfunction

Power supply phase sequence


malfunction.

Yes
Yes
Phase sequence error. Adjust connecting wire.

No

Lack of phase. Yes Check power supply.

No

Phase lack protector is broken. Yes Replace phase lack


protector.
No
Yes
PCB mistakes to alarm. Replace PCB.

No

Inform the customer service


center.

8) Communication malfunction

Communication malfunction

Yes

No power input to unit or wired Yes


Inspect power supply.
controller.

No

Communicating wire malfunction. Yes Inspect communicating


wire.
No
Yes
Address repeat. Adjust address.

No
Yes
PCB mistakes to alarm. Replace PCB.

No
Yes
The attachments of unit have strong Reduce electromagnetic
electromagnetic interference. interference.

No

Inform the customer service


center.

118 Troubleshooting
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
9) Water flow detection malfunction

Water flow detection malfunction

Yes
Yes Open the pump or change;
Water pump didn’t open or error. inspect the power supply or
control circuit of pump.
No
Yes Open the valve.
Valve is not opened in system.

No
Yes Replace the water flow switch,
The water flow detection switch inspect the connecting wire.
error.

No

The water flow switch installed out Yes Adjust the installation
of criterion, result in mistaking position.
work.

No

Selected the capacity of water Yes


Replace water pump.
pump is less (flow & head).

No

Designed the water pipe inner Yes


Replace water pipe.
dimension is too less.

No

Installed the 2-way valve quantity Yes Remove superfluous valve


is more than 50% of indoor unit or forced it is always on.
quantity.
No

The filter or water pipe is dirty, the Yes Clean filter, water pipe,
shell-tube heat exchanger scaled. shell-tube heat exchanger.

No
Yes
Air is in water. Empty.

No
Yes
PCB mistakes to alarm. Replace PCB.

No
Inform the customer service
center.

Troubleshooting 119
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
10) Total outlet water temperature sensor malfunction

Total outlet water temp. sensor


malfunction

Yes

The circuit of total outlet water temp. Yes


sensor is broken. Replace temp. sensor.

No

Yes
The circuit of total outlet water Replace temp. sensor.
temp. sensor is shorten.

No

The joint of total outlet water temp. Yes


Fixed joint.
sensor is loose.

No
Yes
PCB mistakes to alarm. Replace PCB.

No

Inform the customer service center.

11) The unit outlet water temperature sensor malfunction

The unit outlet water temp. sensor


malfunction

Yes
Yes
The unit’s circuit of outlet water Replace temp. sensor.
temp. sensor is broken.

No
Yes
The unit’s circuit of outlet water Replace temp. sensor.
temp. sensor is shorten.

No
Yes
The unit’s joint of outlet water Fixed joint.
temp. sensor is loose.

No

Yes
PCB mistakes to alarm. Replace PCB.

No

Inform the customer service


center.

120 Troubleshooting
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
12) The unit inlet water temperature sensor malfunction

The unit inlet water temp. sensor


malfunction

Yes
Yes
The unit’s circuit of inlet water Replace temp. sensor.
temp. sensor is broken.

No

The unit’s circuit of inlet water Yes


Replace temp. sensor.
temp. sensor is shorten.

No
Yes
The unit’s joint of inlet water temp. Fixed joint.
sensor is loose.

No
Yes
PCB mistakes to alarm. Replace PCB.

No

Inform the customer service


center.

13) Pipe temperature sensor of condenser malfunction

Pipe temp. sensor of condenser


malfunction

Yes

The circuit of condenser’s pipe Yes


Replace temp. sensor.
temp. sensor is broken.

No

The circuit of condenser’s pipe Yes


Replace temp. sensor.
temp. sensor is shorten.

No
Yes
The joint of condenser’s pipe Fixed joint.
temp. sensor is loose.

No
Yes
PCB mistakes to alarm. Replace PCB.

No

Inform the customer service


center.

Troubleshooting 121
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
14) Ambient temperature sensor malfunction

Ambient temp. sensor malfunction

Yes
Yes
The circuit of ambient temp. Replace temp. sensor.
sensor is broken.

No

The circuit of ambient temp. Yes


Replace temp. sensor.
sensor is shorten.

No
Yes
The joint of ambient temp. sensor Fixed joint.
is loose.

No
Yes
PCB mistakes to alarm. Replace PCB.

No

Inform the customer service


center.

122 Troubleshooting
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

Part 4
Installation
1. TRANSPORTATION AND FOUNDATION INSTALLATION ..............................................................................124
1.1 TRANSPORTATION ...........................................................................................................................................124
1.2 INSTALLATION SPACE ......................................................................................................................................126
1.3 INSTALLATION FOUNDATION ............................................................................................................................129
1.4 INSTALLATION OF DAMPING DEVICES ................................................................................................................130
2. WATER SYSTEM INSTALLATION ...................................................................................................................131
2.1 BASIC REQUIREMENTS OF CONNECTION OF CHILLED WATER PIPES .........................................................................131
2.2 WATER QUALITY .............................................................................................................................................132
2.3 INSTALLATION & REGULATION GUIDE FOR TARGET FLOW CONTROLLER ..............................................................133
3. INSTALLATION OF WATER SYSTEM PIPELINE .............................................................................................134
3.1 MGBT-F25W/DN1, MGBT-D25W/DN1, MGBT-D30W/DN1, MGBT-F30W/DN1 .........................................135
3.2 MGBT-F60W/DN1 .........................................................................................................................................136
3.3 MGBT-F120W/DN1 .......................................................................................................................................139
3.4 MGBT-F180W/DN1 .......................................................................................................................................140
4 WIRING INSTALLATION ....................................................................................................................................142
4.1 PRECAUTIONS: ................................................................................................................................................142
4.2 POWER SUPPLY SPECIFICATION .......................................................................................................................142
4.3 REQUIREMENTS OF WIRING CONNECTION ..........................................................................................................142
4.4 WIRING STEPS .................................................................................................................................................144
4.5 FIELD WIRING ..................................................................................................................................................145
5. TRIAL RUN .........................................................................................................................................................146
5.1 POINTS FOR ATTENTION PRIOR TO TRIAL RUN ....................................................................................................146
5.2 CHECK ITEMS TABLE AFTER .............................................................................................................................147
5.3 TRIAL RUN ......................................................................................................................................................148

Installation 123
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

1. Transportation and foundation installation

1.1 Transportation
t
The angle of inclination should not be more than 15ºwhen carrying the unit, to avoid over turn of the unit.
ation should not be more than 15º when carrying the unit, to avoid overturn of the unit.
a. Rolling handling: several rolling rods of the same size are placed under the base of the unit, and the length
: several rolling rods of the same size are placed under the base of the unit, and the length of each rod must be more
of each rod must be more than the outer frame of the base and suitable for balancing of the unit.
me of the base and suitable for balancing of the unit.
b. Lifting:
gth lifting rope (belt)the
canstrength liftingbe
bear should rope (belt) the
4 times canweight
bear should be 4 Check
of the unit. times the
theweight of theand
lifting hook unit.ensure
Checkthat
the itlifting
is firmly
hook and ensure that it is firmly attached to the unit, and the lifting angle should be more
t, and the lifting angle should be more than 60º. To avoid damages to the unit, the contact position of the unit than 60º. To avoid
and lifting
damages to the unit, the contact position of the unit and lifting rope should be provided with an at least 50mm
vided with an at least 50mm thick wood block, cloth or hard paper. Any person is not allowed to stand below the unit
thick wood block, cloth or hard paper. Any person is not allowed to stand below the unit when lifting it.

The position should be provided with an at


least 50mm thick wood block, cloth or hard
paper, to avoid damages to the unit.

Lifting angle

MGBT- F25W/DN1, MGBT-D25W/DN1, MGBT-D30W/DN1, MGBT- F30W/DN1

124 Installation
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

The position should be provided with an at


least 50mm thick wood block, cloth or hard
paper, to avoid damages to the unit.

Lifting angle

MGBT- F60W/DN1

The position should be provided with an at


least 50mm thick wood block, cloth or hard
paper, to avoid damages to the unit.

The position should be


provided with an at least
50mm thick wood block,
cloth or hard paper, to
avoid damages to the unit.

Lifting angle

MGBT- F120W/DN1

Installation 125
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

The position should be provided with an at


least 50mm thick wood block, cloth or hard
paper, to avoid damages to the unit.

The position should be


provided with an at least
50mm thick wood block,
cloth or hard paper, to
avoid damages to the unit.

Lifting angle

MGBT- F180W/DN1

Installation space

● Requirements of arrangement space of the unit

1) To ensure adequate airflow entering the condenser, the influence of descending airflow caused by the
high-rise buildings around upon the unit should be taken into account when installing the unit.
2) If the unit is installed where the flowing speed of air is high, such as on the exposed roof, the measures
including sunk fence and Persian blinds can be taken, to prevent the turbulent flow from disturbing the air
entering the unit. If the unit needs to be provided with sunk fence, the height of the latter should not be more
than that of the former; if persian blinds are required, the total loss of static pressure should be less than the
static pressure outside the fan. The space between the unit and sunk fence or persian blinds should also
meet the requirement of the minimum installation space of the unit.
3) If the unit needs to operate in winter, and the installation site may be covered by snow, the unit should be
located higher than the snow surface, to ensure that air flows through the coils smoothly.

126 Installation
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz

E
Input of airflow
B

Input of airflow Input of airflow

A D

Input of airflow
C

MGBT- F25W/DN1, MGBT-D25W/DN1, MGBT-D30W/DN1, MGBT-F30W/DN1

E
Input of airflow
B

A D
Input of airflow Input of airflow
C

Input of airflow

MGBT- F60W/DN1
B

Input of airflow

A D Input of airflow Input of airflow


C

Input of airflow

MGBT- F120W/DN1

Installation 127
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

B
Input of airflow

A D

Input of airflow
C

Input of airflow Input of airflow

MGBT- F180W/DN1

The recommend space parameter

Installation space (mm)


Module
A B C D E

MGBT-F25W/DN1

MGBT-F30W/DN1

MGBT- D25W/DN1
≥1500 ≥1500
MGBT- D30W/DN1 ≥2000 ≥2000 ≥8000

MGBT-F60W/DN1

MGBT-F120W/DN1

MGBT-F180W/DN1 ≥2000 ≥2000

128 Installation
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
● Space requirements for parallel installation of multiple modular units
To avoid back flow of the air in the condenser and operational faults of the unit, the parallel installation of
multiple modular units can follow the direction A and D as shown in the figure above, the spaces between the
unit and the obstacle are given in the figure above, and the space between adjacent modular units should not
be less than 300mm; the installation can also follow the direction B and C as shown in the figure above, the
spaces between the unit and the obstacle are given in the figure above, and the space between adjacent
modular units should not be less than 600mm; the installation can also follow the direction combination of A
and D, and B and C, the spaces between the unit and the obstacle are given in the figure above, the space
between adjacent modular units in the direction A and D should not be less than 11.8inch(300mm), and the
space between adjacent modular units in the direction B and C should not be less than 23.6inch(600mm).
If the spaces mentioned above cannot be met, the air passing from the unit to the coils may be restricted, or
back flow of air discharge may occur, and the performance of the unit may be affected, or the unit may fail to
operate.

1.3 Installation Foundation

The unit should be located on the horizontal foundation, the ground floor or the roof which can bear operating
weight of the unit and the weight of maintenance personnel. Refer to the operating weight parameters in
specification table.
If the unit is located so high that it is inconvenient for maintenance personnel to conduct maintenance, the
suitable scaffold can be provided around the unit.
The scaffold must be able to bear the weight of maintenance personnel and maintenance facilities.
The bottom frame of the unit is not allowed to be embedded into the concrete of installation foundation.
Location drawing of installation foundation of the unit (unit: mm)

MGBT- F25W/DN1, MGBT-D25W/DN1, MGBT-D30W/DN1, MGBT-F30W/DN1

MGBT- F60W/DN1

Installation 129
3.5.1 Location drawing of installation foundation of the unit: (unit:
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
mm)

225 1550

Drainage channel Concrete Cement mortar

1586

80
Drainage channel
Anchor bolt

MGBT- F120W/DN1
3.5.1 Location drawing of installation foundation of the unit: (unit:
mm)

230 2388

Drainage channel Concrete Cement mortar

80
1888

Drainage channel
Anchor bolt

MGBT- F180W/DN1

1.4 Installation of damping devices

Damping devices must be provided between the unit and its foundation.
By means of the 0.59 inch(Φ15mm) diameter installation holes on the steel frame of the unit base, the unit
can be fastened on the foundation through the spring damper. See upper pictures (Schematic diagram of
installation dimension of the unit) for details about center distance of the installation holes. The damper does
not go with the unit, and the user can select the damper according to the relevant requirements. When the
unit is installed on the high roof or the area sensitive to vibration, please consult the relevant persons before
selecting the damper

130 Installation
MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
.Installation steps of the damper
Step Content
Make sure that the flatness of the concrete foundation is within ±3mm, and then place the unit on the
1
cushion block.

Raise the unit to the height suitable for installation of the damping device. Remove the clamp nuts of the
2
damper.

Place the unit on the damper, and align the fixing bolt holes of the damper with the fixing holes on the unit
3
base.

4 Return the clamp nuts of the damper to the fixing holes on the unit base, and tighten them into the damper.

Adjust the operational height of the damper base, and screw down the leveling bolts. Tighten the bolts by
5
one circle to ensure equal height adjustment variance of the damper.

6 The lock bolts can be tightened after the correct operational height is reached.

2. Water System Installation

Notice:
● After the unit is in place, chilled water pipes can be laid.
● The relevant installation regulations should be abided with when conducting connection of water pipes.
● The pipelines should be free of any impurity, and all chilled water pipes must conform to local rules and
regulations of pipeline engineering.

2.1 Basic requirements of connection of chilled water pipes

No. Content
All chilled water pipelines should be thoroughly flushed, to be free of any impurity, before the unit is operated.
1
Any impurity should not be flushed to or into the heat exchanger.

2 Water must enter the heat exchanger through the inlet; otherwise the performance of the unit will decline.

The inlet pipe of the evaporator must be provided with a target flow controller, to realize flow-break protection
for the unit. Both ends of the target flow controller must be supplied with horizontal straight pipe sections whose
diameter is 5 times that of the inlet pipe. The target flow controller must be installed in strict accordance with
3 “Installation & Regulation Guide for Target Flow Controller”. The wires of the target flow controller should be led
to the electric cabinet through shielded cable. The working pressure of the target flow controller is 1.0MPa, and
its interface is 1 inch in diameter. After the pipelines are installed, the target flow controller will be set properly
according to the rated water flow of the unit.

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The pump installed in the water pipeline system should be equipped with starter. The pump will directly press
4
water into the heat exchanger of the water system.

5 The pipes and their ports must be independently supported but should not be supported on the unit.

The pipes and their ports of the heat exchanger should be easy to disassemble for operation and cleaning, as
6
well as inspection of port pipes of the evaporator.

The evaporator should be provided with a filter with more than 40 meshes per inch at site. The filter should be
7
installed near to the inlet port as much as possible, and be under heat preservation.

The by-pass pipes and by-pass valves as shown in the figure of “Connection drawing of pipeline system” must
be mounted for the heat exchanger, to facilitate cleaning of the outside system of water passage before the unit
8
is adjusted. During maintenance, the water passage of the heat exchanger can be cut off without disturbing
other heat exchangers.

The flexible ports should be adopted between the interface of the heat exchanger and on-site pipeline, to
9
reduce transfer of vibration to the building.

To facilitate maintenance, the inlet and outlet pipes should be provided with thermometer or manometer. The
10
unit is not equipped with pressure and temperature instruments, so they need to be purchased by the user.

All low positions of the water system should be provided with drainage ports, to drain water in the evaporator
and the system completely; and all high positions should be supplied with discharge valves, to facilitate
11
expelling air from the pipeline. The discharge valves and drainage ports should not be under heat preservation,
to facilitate maintenance.

All possible water pipes in the system to be chilled should be under heat preservation, including inlet pipes and
12
flanges of the heat exchanger.

The outdoor chilled water pipelines should be wrapped with an auxiliary heating belt for heat preservation, and
the material of the auxiliary heat belt should be PE, EDPM, etc., with thickness of 20mm, to prevent the
13
pipelines from freezing and thus cracking under low temperature. The power supply of the heating belt should
be equipped with an independent fuse.
When the ambient temperature is lower than 2℃, and the unit will be not used for a long time, water inside the
14 unit should be drained. If the unit is not drained in winter, its power supply should not be cut off, and the fan
coils in the water system must be provided with three-way valves, to ensure smooth circulation of the water
system when the anti-freezing pump is started up in winter.

15 The common outlet pipelines of combined units should be provided with mixing water temperature sensor.

Warning:

For the water pipeline network including filters and heat exchangers, dreg or dirt may seriously damages the
heat exchangers and water pipes.
The installation persons or the users must ensure the quality of chilled water, and de-icing salt mixtures and
air should be excluded from the water system, since they may oxidize and corrode steel parts inside the heat
exchanger.

2.2 Water Quality

Water quality control


When industrial water is used as chilled water, little blocked, and thus leading to freezing accidents; if
furring may occur; however, well water or river water, hardness of chilled water is too high, furring may
used as chilled water, may cause much sediment, occur easily, and the devices may be corroded.
such as furring, sand, and so on. Therefore, well Therefore, the quality of chilled water should be
water or river water must be filtered and softened in analyzed before being used, such as PH value,
softening water equipment before flowing into conductivity, concentration of chloride ion,
chilled water system. If sand and clay settle in the concentration of sulfide ion, and so on.
evaporator, circulation of chilled water may be

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Applicable standard of water quality for the unit
PH Total Conductivity Sulfide Chloride Ammonia Sulfate Silicon Iron Sodium ion Calcium
value hardness ion ion ion ion content ion
7~ No
<50ppm <20μV/cm(25℃) No <50ppm No <50ppm <30ppm <0.3ppm requirement <50ppm
8.5

2.3 Installation & regulation guide for target flow controller

● Please carefully check flow switches before micro switches and ground screws is prohibited. In
conducting installation of the target flow controller. the meanwhile, over great force should not applied
Packing should be in good condition, and the when wires of micro switches are connected,
appearance should be free of damage and otherwise micro switches may suffer displacement,
deformation. If any problem, please contact the thus leading to failure of flow switches.
manufacturer.
d. Special grounding screws should be used for
● Flow switches can be installed in the horizontal earth connection. Bolts should not be installed or
pipeline or the vertical pipeline with upward flowing removed at will; otherwise flow switches may suffer
direction but cannot be mounted in the pipeline with deformation and failure.
downward flowing direction. The inlet water of
e. Flow switches have been set at minimal flow
gravity should be taken into account when flow
value before leaving the factory. They should not be
switches are installed in the pipeline with upward
adjusted below the setting value at the factory, or
flowing direction.
they may suffer failure. After installing flow switches,
● Target flow controller must be installed on a please press the flow switch lever several times to
section of straight-line pipeline, and its both ends check them. When the lever is found not to respond
must be supplied with straight-line pipes whose with “clatter”, rotate the screw in a clockwise
length is at least 5 times diameter of the pipe. In the direction, until “clatter” occurs.
meanwhile, the fluid flowing direction in the pipeline
must be consistent with the direction of arrow on the f. Be sure to determine the model of target slice
controller. The connection terminal should be according to the rated flow of the unit, the diameter
located where wiring connection can be easily done. of the outlet pipe and the adjustment range of the
target slice of the flow switch. Besides, the target
● Pay attention to the following items when slice should not contact with other restrictors in the
conducting installation and wire connection: pipeline or on the inner wall of the pipeline, or the
a. Collision of the wrench with the soleplate of the flow switch cannot be reset normally.
flow switch is prohibited, since such collision may ● Determine whether the flow switch and the system
cause deformation and failure of the flow switch. connected with it are in good operation according to
b. To avoid electric shock and damages to the the measured value by flow meter, namely, when
devices, the power supply should be cut off, when the measured value on flow meter is less than 60%
wires are connected or adjustment is done. of rated water flow of the unit, the target flow
controller should be cut off and observed for 3
c. When wiring connection is conducted, adjustment working periods, and it should be covered with flow
of other screws except connection terminals of switch shell timely.

Schematic diagram of target flow controller

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3. Installation of water system pipeline


The total outlet water pipe diameter after combined as below table:

25KW/30KW modules 60KW modules 120KW modules

Combined Total water pipe inner Combined Total water pipe inner Combined Total water pipe inner
units diameter(mm/inch) units diameter(mm/inch) units diameter(mm/inch)

1 1 1 DN65 / 2-1/2”
DN40/ 1-1/2”
2 2 DN100/ 4” 2
DN100/ 4”
3 3 3

4 DN65/ 2-1/2” 4 4
DN100/ 4” DN125/ 5”
5 5 5

6 6 6
DN100/ 4” DN150/ 6”
7 DN80/ 3” 7 7

8 8 8 DN200/ 8”

9 9 180KW modules
DN125/ 5”
10 DN100/ 4” 10
Combined Total water pipe inner
units diameter (mm/inch)
11 11

12 12 1 DN80/ 3”

13 13 DN150/ 6” 2 DN100/ 4”

14 DN125/ 5” 14 3 DN125/ 5”

15 15 4 DN150/ 6”
DN200/ 8”
16 16 5 DN200/ 8”

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3.1 MGBT-F25W/DN1, MGBT-D25W/DN1, MGBT-D30W/DN1, MGBT-F30W/DN1
Installation of single-module water system pipeline

Water outlet

Water inlet

Total water outlet


temperature sensor

Electric
control box

Installation of multi-module water system pipeline

1) Installation mode I (recommended installation mode)


Drill dead hole at the No.1 module No.(n-1) module No.n module
position, and move the No.0 address No.(n-2) address No.(n-1) address
total effluent temperature
sensor at No.0 address to
the position

Pump

Water flow switch

less than 16 modules

2) Installation mode II
No.n module No.(n-1) module No.1 module
No.(n-1) address No.(n-2) address No.0 address D rill d e a d h o le a t th e
p o s itio n , a n d m o v e th e
to ta l e fflu e n t te m p e ra tu re
s e n s o r a t N o .0 a d d re s s to
th e p o s itio n

W a te r flo w s w itc h
Pum p

less than 16 modules


n :the module quantity, max 16

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3.2 MGBT-F60W/DN1
Installation of single-module water system pipeline
Water outlet Water inlet

Total water outlet


temperature sensor

Electric control box

Installation of multi-module water system pipeline

1) Installation mode I (recommended installation mode)


No.n module No.(n-1) module No.1 module

No.(n-1) address No.(n-2) address No.0 address

Water flow switch

Pump

(less than 6 modules)

n :the module quantity, max 6

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2) Installation mode II

No.n module No.(n-1) module No.1 module

No.(n-1) address No.(n-2) address No.0 address

Water flow switch

Pump

(less than 6 modules)


n :the module quantity, max 6

3) Installation mode III (recommended installation mode)


No.n module No.(n-1) module No.1 module

No.(n-1) address No.(n-2) address No.0 address

Drill dead hole at the


position, and move the
total effluent temperature
sensor at No.0 address to
the position

Water flow switch

Pump

(installation mode A: less than 16 modules)


n :the module quantity, max 16

No.n module No.(n-1) module No.1 module


No.(n-1) address No.(n-2) address No.0 address
Drill dead hole at the
position, and move the
total effluent temperature
sensor at No.0 address to
the position

Water flow switch

Pump

(installation mode B: less than 16 modules)

n :the module quantity, max 16

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4) Installation mode IV
No.n module No.(n-1) module No.1 module
No.(n-1) address No.(n-2) address No.0 address
Drill dead hole at the
position, and move
the total effluent
temperature sensor
at No.0 address to
the position

Water flow switch

No.(n-1) module No.(n-3) module No.2 module


No.(n-2) address No.(n-4) address No.1 address

Pump

(installation mode A: less than 16 modules)


n :the module quantity, max 16

5) Installation mode V

No.n module No.(n-1) module No.1 module


No.(n-1) address No.(n-2) address No.0 address Water flow switch

Pump
No.m module No.(m-1) module No.1 module
No.(m-1) address No.(m-2) address No.0 address

Water flow switch

Pump

(installation mode A: less than 16 modules)


n :the module quantity, max 8
m : the module quantity, max8

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3.3 MGBT-F120W/DN1

Installation of single-module water system pipeline

Electric control box

Total water outlet temperature sensor

Water outlet Water inlet

Installation of multi-module water system pipeline

1) Installation mode I (recommended installation mode)

No.1 unit No.(n-1) unit No.n unit (n≤8)


No.0 address(main unit) No.(2n-3) address No.(2n-1) address
No.1 address No.(2n-4) address No.(2n-2) address

Water flow switch


Pump

Drill dead hole at the


position, and move the
total effluent temperature
sensor at No.0 address to
the position
(less than 8 modules)
n : the module quantity, max8

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2) Installation mode II
No.n unit (n≤8) No.(n-1) unit No.1 unit
No.(2n-1) address No.(2n-3) address No.0 address(main unit)
No.(2n-2) address No.(2n-4) address No.1 address

Pump

Drill dead hole at the


position, and move the Water flow switch
total effluent temperature
sensor at No.0 address to
(less than 8 modules) the position

n : the module quantity, max8

Notices :
1) For installation of multi-module, the most modules should be not more than 8 modular units.
2) For installation of multi-module, please drill a dead hole(Φ9mm) at the total water outlet pipeline,
and move the total water effluent temperature sensor at No.0 address to the hole.

3.4 MGBT-F180W/DN1

Installation of single-module water system pipeline

Total water outlet temperature sensor

Electric control box

Water outlet Water inlet

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Multi-module combination installation involves special design of the unit, so relevant explanation is
given as follows.
Installation mode of multi-module combination water system pipeline
1) Installation mode I (recommended installation mode)

No.1 unit No.(n-1) unit No.n unit (n≤5)


No.0 address(main unit) No.(3n-4) address No.(3n-1) address
No.1 address No.(3n-5) address No.(3n-2) address
No.2 address No.(3n-6) address No.(3n-3) address

Water flow switch


Pump

Drill dead hole at the


position, and move the
total effluent temperature
sensor at No.0 address to
the position less than 5 modules
n : the module quantity, max5
2) Installation mode II

No.n unit (n≤5) No.(n-1) unit No.1 unit


No.(3n-1) address No.(3n-4) address No.0 address(main unit)
No.(3n-2) address No.(3n-5) address No.1 address
No.(3n-3) address No.(3n-6) address No.2 address

Pump

Drill dead hole at the


position, and move the Water flow switch
total effluent temperature
sensor at No.0 address to
less than 5 modules the position
n : the module quantity, max5
Fig.4-9(less than 5 modules)
Please pay attention to the following items when installing multiple modules:

● Each module corresponds to an address code are required and connected on the main module.
which cannot be repeated.
● The unit can be started up through the wired
● Main water outlet temperature sensing bulb, target controller only after all addresses are set and the
flow controller and auxiliary electric heater are under aforementioned items are determined. The wired
control of the main module. controller is ≤500m away from the outdoor unit.
● One wired controller and one target flow controller

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4 Wiring Installation
All wiring installation should be done by qualified person.

4.1 Precautions:

1. The air-conditioner should apply special power 5. Set leakage protective devices according to the
supply, whose voltage should conform to rated requirements of national technical standard about
voltage. electric equipment.
2. Wiring construction must be conducted by the 6. After completing all wiring construction, conduct
professional technicians according to the labeling on careful check before connecting the power supply.
the circuit diagram.
7. Please carefully read the labels on the electric
3. Only use the electric components specified by our cabinet.
company, and require installation and technical
8. The user’s attempt to repair the controller is
services from the manufacturer or authorized dealer.
prohibited, since improper repair may cause electric
If wiring connection fails to conform to electric
shock, damages to the controller, and so on. If the
installation norm, failure of the controller, electronic
user has any requirement of repair, please contact
shock, and so on may be caused.
the maintenance center.
4. The connected fixed wires must be equipped with
full switching-off devices with at least 3mm contact
separation.
4.2 Power supply specification

Outdoor power supply Wiring


Items
Model Power supply Manual switch Fuse
2
MGBT-F25W/DN1 25mm
220V 3N~60Hz 70A 50A
MGBT-F30W/DN1 (<30m)

2
MGBT-D25W/DN1 25mm
220V 3N~60Hz 70A 50A
MGBT-D30W/DN1 (<30m)

2
35mm
MGBT-F60W/DN1 220V 3N~60Hz 175A 150A
(<20m)
According to the actual
2
MGBT-F120W/DN1 220V 3N~60Hz 350A 300A distance of wiring,70mm
or lager for each unit
According to the actual
2
MGBT-F180W/DN1 220V 3N~60Hz 450A 350A distance of wiring,150mm
or lager for each unit.

4.3 Requirements of wiring connection


No additional control components are required in the The strong current wires generally pass the electric
electric cabinet (such as relay, and so on), and the box, and 220-240V alternating current may also
power supply and control wires not connected with pass the control board, so wiring connection should
the electric cabinet are not allowed to go through the conform to the principle of separation of strong
electric box. Otherwise, electromagnetic current and weak current, and the wires of power
interference may cause failure of the unit and supply should be kept more than 100 mm away from
control components and even damages to them, the control wires.
which thus lead to protective failure.
Only use 220V 3N~60Hz rated power supply for the
All cables led to the electric box should be unit, and the maximum allowable range of voltage is
supported independently but by the electric box. 198V~242V.

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All electric wires must conform to local wiring cabinet. According to Chinese standard, the user is
connection norm. The suitable cables should be responsible for providing voltage and current
connected to power supply terminal through wiring protection for the input power supply of the unit.
connection holes at the bottom of the electric
All power supplies connected to the unit must pass ensure that all voltages on the nodes of the provided
one manual switch, to ensure that the voltages on all power supply circuit are released when the circuit
nodes of electric circuit of the unit are released breakers are cut off.
when the switch is cut off.
All inductive components provided by the user (such
The cables of correct specification must be used to as coils of contactor, relay, and so on) must be
supply power for the unit. The unit should use suppressed with standard resistance-capacitance
independent power supply, and the unit is not suppressors, to avoid electromagnetic interference,
allowed to use the same power supply together with thus leading to failure of the unit and its controller
other electric devices, to avoid over-load danger. and even damages to them.
The fuse or manual switch of the power supply
All weak current wires led to the electric box must
should be compatible with working voltage and
apply shielded wires, which must be provided with
current of the unit. In case of parallel connection of
grounding wires. The shield wires and power supply
multiple modules, the requirements of wiring
wires should be laid separately, to avoid
connection mode and configuration parameters for
electromagnetic interference.
the unit are shown in the following figure.
The unit must be provided with grounding wires,
Some connection ports in the electric box are switch
which are not allowed to be connected with the
signals, for which the user needs to provide power,
grounding wires of gas fuel pipelines, water
and the rated voltage of the power should be
pipelines, lightning conductors or telephones.
220-240VAC. The user must be aware that all power
Improper earth connection may cause electric shock,
supplies they provided should be obtained through
so please check whether earth connection of the
power circuit breakers (provided by the user), to
unit is firm or not frequently.

Manual switch
Outdoor
unit 1

Manual switch
Outdoor
unit 2
Outdoor power supply

Manual switch
Outdoor
unit 3

Manual switch
Outdoor
unit 4

Manual switch
Outdoor
unit N

Notes:
1) MGBT- F25W/DN1, MGBT-D25W/DN1, MGBT-D30W/DN1 and MGBT-F30W/DN:
1 modular combination contains a maximum of 16 modular units.
2) MGBT- F60W/DN: 1 modular combination contains a maximum of 16 modular units.
3) MGBT- F120W/DN: 1 modular combination contains a maximum of 8 modular units.
4) MGBT- F180W/DN: 1 modular combination contains a maximum of 5 modular units.

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4.4 Wiring steps

Step Content

Check the unit and ensure that it is connected with grounding wires correctly, to avoid leakage, and the
1 grounding devices should be mounted in strict accordance with the requirements of electrical engineering rules.
The grounding wires can prevent electric shock.

2 The control box of the main power switch must be mounted in a proper position.
3 Wiring connection holes of the main power should be provided with glue cushion.
4 The main power and neutral wires and grounding wires of power supply are led into the electric box of the unit.
5 The wires of the main power must pass the bonding clamp.
6 Wires should be connected firmly to the connection terminals L1, L2, L3 , N and PE.
7 Phase sequences must be consistent when the wires of the main power.
The main power should be located out of easy reach of non-professional maintenance personnel, to avoid
8
mal-operation and improve safety.
Connection of control wires of water flow switches: the wire leads (prepared by the user) of water flow switches
9
are connected to the connection terminals W1 and W2 of the main unit.

Connection of control wires of auxiliary electric heaters: the control wires of AC contactor of the auxiliary electric
10
heater must pass the connection terminals H1 and H2 of the main unit, as shown.
Power supply (220-240V~60Hz)

H2

H1
10
Overcurrent relay

Control coil of AC contactor

Connection of control wires of pump: the control wires of AC contactor of the pump must pass the connection
terminals P1 and P2 of the main unit, as shown.
Power supply (220-240V~60Hz)

P2
Switch (For trial run of pump)
11
P1
Overcurrent relay

Control coil of AC contactor

The connection way of the wired controller connects with every signal wires from package units: signal wires P,
12 Q, E are connected in the same way of main wires connection method and accordingly connect to the terminals
P, Q, E in the wired controller.

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4.5 Field wiring

Water pump wiring diagram reference, the control circuit of water pump AC contactor must be passed P1 and
P2 contacts of master unit.

Single water pump

220V 3N 60HZ

220V 3N 60HZ
XT4
Creepage
Switch
A B C N
P1 P2

0# Main unit PCB


Contactor
Contactor
winding

Over charge
relay

Over charge
relay
Water
pump

Two water pumps (one is reserved):

220V 3N 60Hz
220V 3N 60HZ 220V 3N 60HZ

220V 3N 60HZ
XT4

Creepage Creepage A B C N
P1 P2
Switch Switch
Switch1

0# Main unit PCB


Contactor Contactor
Contactor
Contator winding
winding 1

Over charge Over charge


relay relay
Over charge Over charge
relay relay

Water Water
pump pump

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5. TRIAL RUN
5.1 Points for attention prior to trial run

After the water system pipeline is flushed several times, please make sure that the purity of water meets the
requirements; the system is re-filled with water and drained, and the pump is started up, then make sure that
water flow and the pressure at the outlet meet the requirements.
The unit is connected to the main power 12 hours before being started up, to supply power to the heating belt
and pre-heat the compressor. Inadequate pre-heating may cause damages to the compressor.
Set up the wired controller. See details of the manual concerning setting contents of the controller, including
such basic settings as refrigerating and heating mode, manual adjustment and automatic adjustment mode
and pump mode. Under normal circumstances, the parameters are set around standard operating conditions
for trial run, and extreme working conditions should be prevented as much as possible.
Carefully adjust the target flow controller on the water system or the inlet stop valve of the unit, to make the
water flow of the system be 90% of the water flow specified as below Table.

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5.2 Check items table after installation

Checking item Description Yes No


Units are fixed mounting on level base.

Ventilating space for heat exchanger at the


air side is meeting for requirement

Maintenance space is meeting for requirement.


Whether installing site
is meet for requirements Noise and vibration is meeting for requirement.

Sun radiation and rain or snow proof measures are


meeting for requirements.

External physical is meeting for requirement.

Pipe diameter is meeting for requirement

The length of system is meeting for requirement

Water discharge is meeting for requirement

Water quality control is meeting for requirement

Flexible tube’s interface is meeting for requirement


Whether water system
is meeting for Pressure control is meeting for requirement
requirements
Thermal insulation is meeting for requirement

Wire capacity is meeting for requirement

Switch capacity is meeting for requirement

Fuse capacity is meeting for requirement

Voltage and frequency are meeting for requirement

Connecting tightly between wires

Operation control device is meeting for requirement


Whether electric wiring
system is meeting for Safety device is meeting for requirement
requirements
Chained control is meeting for requirement

Phase sequence of power supply is meeting for


requirement

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5.3 Trial run
The unit can control start-up and shut-down of the
1) Start up the controller and check whether the unit
unit, so when the water system is flushed, the
displays a fault code. If a fault occurs, remove the
operation of the pump should not be controlled by
fault first, and start the unit according to the
the unit.
operating method in the “unit control instruction”,
after determining that there is no fault existing in the Do not start up the unit before draining the water
unit. system completely.
2) Conduct trial run for 30 min. When the influent The target flow controller must be installed correctly.
and effluent temperature becomes stabilized, adjust The wires of the target flow controller must be
connected according to electric control schematic
the water flow to nominal value, to ensure normal
diagram, or the faults caused by water breaking
operation of the unit.
while the unit is in operation should be the user’s
3) After the unit is shut down, it should be put into responsibility.
operation 10 min later, to avoid frequent start-up of
Do not re-start the unit within 10 min after the unit is
the unit. In the end, check whether the unit meets
shut down during trial run.
the requirements according to the contents in upper
table. When the unit operates frequently, do not cut off the
power supply after the unit is shut down; otherwise
the compressor cannot be heated, thus leading to
damages.
If the unit is not in service for a long time, the power
supply needs to be cut off, the unit should be
connected to the power supply 12 hours prior to
re-starting of the unit, to pre-heat the compressor.
CAUTION
.Trail run and operation data
Temperature The table below contains the measurable temperatures.
Measurement Value

Standard cooling :5~17ºC


Outlet water temperature
Standard heating:45~50 ºC

Standard cooling :10~52ºC


Outdoor temperature
Standard heating:-10~21 ºC

Voltage Current The table below contains the measurable voltage.


Measurement Value

Power supply voltage Within ±10% of the rated voltage.

Phase imbalance Within ±2% of the rated voltage.

220V AC for main electromagnetic switches,


Control circuit voltage
220V AC for controller.
Current The table below contains the currents and fuses.
Unit Maximum current(A) Fuse
MGBT-F25W/DN1 43.7 50
MGBT-D25W/DN1 39.9 50
MGBT-F30W/DN1 43.7 50
MGBT-D30W/DN1 39.9 50
MGBT-F60W/DN1 87.2 150
MGBT-F120W/DN1 164.7 300
MGBT-F180W/DN1 218.2 350

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Part 5
Maintenance
1. ABOUT MAINTENANCE ................................................................................................................................................ 150
1.1 M AINTENANCE FOR MAIN COMPONENTS ............................................................................................................150
1.2 WATER QUALITY INSPECTION AND DIRT REMOVE ...............................................................................................150
1.3 WINTER SHUTDOWN.........................................................................................................................................150
1.4 REPLACING PARTS ..........................................................................................................................................150
1.5 REFRIGERATION SYSTEM .................................................................................................................................150
1.6 DISASSEMBLING COMPRESSOR ........................................................................................................................151
1.7 AUXILIARY ELECTRIC HEATER ..........................................................................................................................151
1.8 SYSTEM ANTI-FREEZING...................................................................................................................................151
2. PERIODICAL CHECK....................................................................................................................................................... 152

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1. About maintenance
Contact relevant company for treating the treated
1.1 Maintenance for main components: waste liquid.
● Protection equipment (such as goggles, gloves,
mask and shoes) must be used during the cleaning
1) Attention should be paid to the discharge and process to avoid breathing in or contacting the agent
suction pressure during the running process. Find as the cleaning agent and neutralization agent is
out reasons and eliminate the failure if abnormality corrosive to eyes, skins and nasal mucosa.
is found.
2) Control and protect the equipment. Check that no 1.3 Winter shutdown
random adjustment is made on the set points on
site. For shutdown in winter, the surface of the unit
outside and inside should be cleaned and dried.
3) Regularly check whether the electric connection Cover the unit to prevent dust. Open discharge
is loosen, and whether there is bad contact at the water valve to discharge the stored water in the
contact point caused by oxidation and debris etc., clean water system to prevent freezing accident (it is
and take timely measures if necessary. Check the preferable to inject antifreeze in the pipe).
work voltage, current and phase balance frequently.
4) Check the reliability of the electric elements in 1.4 Replacing parts
time. Ineffective and unreliable elements should be
replaced promptly. Parts to be replaced should be the ones provided by
our company. Never replace any part with different
1.2 Water quality inspection and dirt remove part.
First startup after shutdown
According to the local water quality, please inspect
the water regularly. You are recommended to The following preparations should be made for
respect it a half year a time and change the circulate re-startup of unit after long-time shutdown:
water two years a time. 1) Thoroughly check and clean the unit.
After long-time operation, calcium oxide or other 2) Clean water pipe system.
minerals will be settled in the heat transfer surface
of the water-side heat exchanger. These substances 3) Check pump, control valve and other equipment
will affect the heat transfer performance when there of water pipe system.
is too much scale in the heat transfer surface and 4) Fix connections of all wires.
sequentially cause that electricity consumption
increases and the discharge pressure is too high (or 5) It is a must to electrify the machine before startup.
suction pressure too low). Organic acids such as
formic acid, citric acid and acetic acid may be used 1.5 Refrigeration system
to clean the scale. But in no way should cleaning
agent containing chlorine acid or fluoride should be Determine whether refrigerant is needed by
used as the water-side heat exchange is made from checking the value of suction and discharge
stainless steel and is easy to be eroded to cause pressure and check whether there is a leakage. Air
refrigerant leakage. Pay attention to the following tight test must be made if there is a leakage or parts
aspects during the cleaning and scale-removing of refrigerating system is to be replaced. Take
process: different measures in the following two different
conditions from refrigerant injection.
● Water-side heat exchanger should be done be
professionals. 1) Total leakage of refrigerant. In case of such
situation, leakage detection must be made on the
● Clean the pipe and heat exchanger with clean
pressurized nitrogen used for the system. If repair
water after cleaning agent is used. Conduct water
welding is needed, welding cannot be made until all
treatment to prevent water system from being
the gas in the system is discharged. Before injecting
eroded or re-absorption of scale. refrigerant, the whole refrigeration system must be
● In case of using cleaning agent, adjust the density completely dry and of vacuum pumping.
of the agent, cleaning time and temperature
● Connect vacuum pumping pipe at the fluoride
according to the scale settlement condition. nozzle at low-pressure side.
● After pickling is completed, neutralization
treatment needs to be done on the waste liquid.

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● Remove air from the system pipe with vacuum 3) Remove suction and discharge pipes of
pump. The vacuum pumping lasts for above 3 hours. compressor.
Confirm that the indication pressure in dial gauge is
4) Remove fastening screw of compressor.
within the specified scope.
5) Move the compressor.
● When the degree of vacuum is reached, inject
refrigerant into the refrigeration system with
refrigerant bottle. Appropriate amount of refrigerant 1.7 Auxiliary electric heater
for injection has been indicated on the nameplate
and the table of main technical parameters. When the ambient temperature is lower than 2 ℃,
Refrigerant must be injected from the low pressure the heating efficiency decreases with the decline of
side of system. the outdoor temperature. In order to make the
air-cooled heat pump stably run in a relatively cold
● The injection amount of refrigerant will be affected region and supplement some heat lost due to
by the ambient temperature. If the required amount de-frosting. When the lowest ambient temperature
has not been reached but no more injection can be in the user’s region in
done, make the chilled water circulate and start up
the unit for injection. Make the low pressure switch winter is within 0 C~10 C, the user may consider to
temporarily short circuit if necessary. use auxiliary electric heater. Please refer to relevant
professionals for the power of auxiliary electric
2) Refrigerant supplement. Connect refrigerant heater.
injection bottle on the fluoride nozzle at
low-pressure side and connect pressure gauge at 1.8 System anti-freezing
low pressure side.
● Make chilled water circulate and start up unit, and In case of freezing at the water-side heat exchanger
make the low pressure control switch short circuit if interval channel, severe damage may be caused, i.e.
necessary. heat exchange may be broken and appears leakage.
This damage of frost crack is not within the warranty
● Inject refrigerant slowly into the system and check
scope, so attention must be paid to anti-freezing.
suction and discharge pressure.
1) If the unit that is shutdown for standby is placed in
CAUTION an environment where the outdoor temperature is
lower than 0oC, the water in the water system
Connection must be renewed after injection is should be drained.
completed.
2) Water pipe may be frozen when the chilled water
Never inject oxygen, acetylene or other flammable target flow controller and anti-freezing temperature
or poisonous gas to the refrigeration system at senor become ineffective at running, therefore, the
leakage detection and air tight test. Only target flow controller must be connected in
pressurized nitrogen or refrigerant can be used. accordance with the connection diagram.
3) Frost crack may happen to water-side heat
1.6 Disassembling compressor
exchanger at maintenance when refrigerant is
injected to the unit or is discharged for repair. Pipe
Follow the following procedures if compressor freezing is likely to happen any time when the
needs to be disassembled: pressure of refrigerant is below 0.4Mpa. Therefore,
1) Cut off the power supply of unit. the water in the heat exchanger must be kept
flowing or be toughly discharged.
2) Remove power source connection wire of
compressor.

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2. Periodical check

Electrical checks
Inspection checks and actions Remark

Check that all electrical wiring is properly connected


and securely tightened.

Check the electrical components for damage or


loss.

Check if the power supply corresponds with the


identification label of the unit.

Check the operation of the circuit breaker and the


earth leak detector of the local supply panel.

No operation can cause damage of


Check the operation of the safety devices.
the unit.

Refrigerant Inspection checks and actions Remark


checks
Check the refrigerant system. If the unit leaks,
please contact your supplier.

Water checks Inspection checks and actions Remark


Dirty water causes a cooling
Check the water condition. Drain the water from the
capacity drop as well as corrosion
air release plug. If the water is dirty, please replace
of the water heat exchanger and
all water in the system.
pipe.

Check the water connection.

Check the water velocity.

The evaporator probably freeze up


Check the function of the flow switch.
if the flow switch cannot operate.

Even if air is removed at the


Make sure that there is no air mixed in water pipes. beginning, sometimes air can enter
later.

Check the water filter. If dirty and is stopped.

Noise checks Inspection checks and actions Remark


Check for any abnormal noise.
If the cause of the noise cannot be
Locate the noise producing section and search the
located, contact your supplier.
cause.

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Part 6
Wired controller
PART 6 ............................................................................................................................................................................. 153
1. W IRED CONTROLLER KJRM-120D/BMK-E(STANDARD) ......................................................................................154
2. W IRED CONTROLLER KJR-120A/MBTE(OPTIONAL)............................................................................................162
APPENDIX .............................................................................................................................................................179

Wired Controller 153


R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

1. Wired controller KJRM-120D/BMK-E(Standard)

1.1. Operating instructions of buttons

5 1. Operation icon 10.ON/OFF key


1
6 2. Mode area 11.Right, Left key
2 3. Setting temperature
12.OK key
7 4. Timing On/Off
3 13. Setting key
8 5. Function icon
4 6. On-line unit qt y. 14. Add, reduce key
9
7. Reserved 15. Cancel key
16 10
8. Clock 16. Reserved key
9. Water temp.
11 11

15 12

14 13


1 . Operation icon : Indicate the ON and OFF status; when it is ON, it will display; when it is OFF, it

will disappear;


2 . Mode area: Indicate the main unit operating mode;


3 . Setting temperature: 2 status can be displayed: ;


4 .Timing ON/OFF indication : Indicate the timing information;


5 .Function icon:

1) Computer: Display when connects to computer;


2) Maintenance: When the icon is lighted on it means should arrange professionals to do the cleaning
maintenance; long press “CONSTRAINT” for 3 seconds then this icon will be off, until the next maintenance;
3) E-heating: Display when the electric auxiliary heating water function is operated;
4) Check: Display when check function is operated;
5) Anti-freezing: Display when the main unit ambient temperature is below 2℃, to remind the main unit should
be do the anti-freezing measurement;
6) Lock: When the icon is lighted on, it means the button has been locked (no keys operation for 2 minutes),
long press “OK” key for 3 seconds to unlock;
7) Error: When the main unit has error or protection, this icon will be displayed. The unit needs to be
maintained by professionals.


6 . On-line unit quantity indication: Under normal status display the quantity of the units connected to the

wired controller; under check status display the device serial number;


7 . Reserved;

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8 . Clock: Under normal status display clock; during timing setting it displays the setting timing time;


9 . Water temperature: Under normal status display water temperature; during water temperature setting it

displays the setting numerical value; under spot check status display spot check parameter;


10 . ON/OFF key: On and Off functions;


11 . Right, Left key: Under main page to press this key can query the setting water temperature,

setting timing etc; during timing setting press the right key then shift to the next step setting; during spot check
they are used to turn over the unit parameter information;


12 . OK key: After setting the parameter then press this key to confirm. After keys locking then long press this

key for 3 seconds to unlock;


13 . Setting key: Setting the water temperature, timing, mode etc, long press this key for 3 seconds enter to

spot check;


14 . Add, Reduce key: Setting water temperature, timing, water level etc; during spot check they are used to

read over #0~#15 units;


15 . Cancel key: During setting parameters press this key to cancel setting. After timing setting and then long

press this key 3 seconds to cancel timing;


16 . Reserved key.

1.2. Operation instruction

On and Off the main unit


1) Press the On/Off key to control On and Off status of the main unit.
2) Under Off status, press the On/Off key “ ” to operate the main unit, at that time the LCD of wired controller

will display the operation icon “ ”. The main unit will be operated as the current setting of the wired
controller.

3) Under On status, press the On/Off key “ ” to off the main unit, at that time the operation icon “ ” on the
LCD of wired controller will disappear.
Setting operating modes and parameters
Press “Setting” key to enter the operation mode and parameters setting. The setting contents will change as
the following order each time the key is pressed:
WATER
TEMP. →TIMER →MODE →TEMP. DIFFERENCE

1) Setting water temperature: under main page directly press the “▲” or “▼” to adjust the water
temperature, or press “Setting” key to enter and then press “▲” or “▼” to adjust. At that time the
LCD will display “Setting temperature” and “Water temperature parameter”, as the following display. Query

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water temperature setting: press the “ ” or “ ” key under the


main page to query the set water temperature numerical value.

2) Timing setting: can set 3 timing periods on the wired controller:


Timer 1, Timer 2, Timer 3, and then control the main unit to ON and
OFF in different periods. Setting method: press “Setting” key under
main page twice to enter timing setting. At that time the LCD will
display as the following:

TIMER
1
ON

This time the hour of the clock will flash, it means the current setting is the hour of Timer 1“On”, press the
“▲” or “▼” to adjust, press “ ” key when finished, and then the minute of the clock will flash, it means

the current setting is the minute of Timer 1“On”, press the “▲” or “▼” to adjust, press“ ”key when


finished, the LCD will display as the following:

TIMER 1
OFF

This time the hour of the clock will flash, it means the current setting is the hour of Timer 1 “Off”, press the
“▲” or “▼” to adjust, press “ ” key when finished, and then the minute of the clock will flash, it means

the current setting is the minute of Timing 1 “Off”, press the “▲” or “▼” to adjust, press “ ” key

when finished, the LCD will display as the following:

TIMER
ON

At this time the hour of the clock will flash, it means the current setting is the hour of the Timer 2 “On”, and the
follow setting method will be the same of the Timer 1. Similarly, the setting of Timing 3 is the same with this
method. After setting, press “OK” key or wait for 7 seconds then the setting to be effective, and the LCD will
display the effective timing information, as the following display:

TIMER

Example of Timing setting

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Main page

Press “Setting” key twice to enter hour setting


interface of “Timer 1 On”

Through the “▲” or “▼” key, set the hour


number of “Timing 1 On” to be 07

Press “ ” key to enter minute setting interface of
“Timer 1 On”, adjust the minute number to be 10

Press “ ” key to enter hour setting interface of


“Timer 1 Off”, adjust the hour number of “Timer 1 “Timer 1” setting
Off” to be 12 failed, after 7
seconds, the
page shift to

Press “ ” key to enter minute setting interface of


“Timer 1 Off”, adjust the minute number to be 30

No No
Whether press “ ” key
Whether press “OK” key

Yes Yes
Successfully set the On time of Finish setting the On time of
“Timer 1” to be 07:10 and Off time “Timer 1” to be 07:10 and Off
of “Timer 1 Off ” to be 12:30, then time to be 12:30, then enter the
back to the main page. setting of “Timer 2”.

The setting steps of “Timer 2” and “Timer 3” are the same as “Timer 1”,
after setting all the settings then press “OK” key, and the3 timing periods
will be effective, and then back to the main page.

During any period of timing setting to press “OK” key , then the timing period has been set will be effective
(only when the “On” and “Off” of one timing period have been set then this period setting can be finished).
Press “Cancel” then cancel the setting. Query timing information: if query the timing hour which has been set,
press “ ” or “ ” key under main page, the On and Off time of Timer1, Timer 2 and Timer3 will be displayed in

turns.
Cancel timing: long press “Cancel” key for 3 seconds, then all the effective timing periods will be cancelled.

Note:
To avoid the timing error, each period of timing should not be crossed. E.g.:
TIMER 1 TIMER 2 TIMER 3
Correct:
5:00 8:00 10:00 12:00 18:00 22:00
TIMER 1 TIMER 2
Wrong:
5:00 7:00 8:00 12:00

3) Set working mode (valid when wired controller set to 2,3,4)


Press “SET” key 3 times to enter the working mode setting when the main unit is off power. press the “▲”
or “▼” key to adjust , press “OK” key or wait for 7 seconds to be effective, and back to the main page;
During setting process to press “Cancel” key then will exit without saving. The controller will show different
working mode when it is applied to different main unit and set to 2,3,4 respectively.

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Note:
Working mode setting is valid only when the unit is power off.
4) Set clock

▲This time the hour of the clock will flash, it means the
current setting is the hour of the clock, press the “▲” or
“▼” to adjust, press “ ” key when finished, and then


the minute of the clock will flash, it means the current
setting is the minute of the clock, press the “▲” or “▼”
to adjust, press “ OK ”key when finished or wait for 7
seconds to be effective; during the setting process press
the “Cancel” key, then it will exit without saving.

Note:
For getting the correct timing on and timing off hour, please correctly set the clock!

1.3 Combination of key functions


1) HYSTERESIS setting function
a. Through the hysteresis setting, the system can adjust the load effectively.
b. The adjusting logic of cooling mode: (the parameter of δ1,δ2,Tj1 and Tj2 are decided by the outdoor unit)

c. The adjusting logic of heating mode: (the parameter of δ1,δ2,Tj1 and Tj2 are decided by the outdoor unit)

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T ≤Ts-δ 2

T < Ts+1-δ
Ts-1+δ>T ≥Ts+1-δ
Ts-1+δ≤T <Tj2
T ≥Tj2
(TAL: total outlet water temperature)
Operation method: Turned off, press the "Constrain" "▲" 2 button for
3 seconds to enter the hysteresis setting selection. Can be adjusted
Hysteresis parameter δ = (2,3,4,5 °C). Press “ ” or “ ” key


to select the desired value, 7S key operation Or press the Enter key,
then exit and save the settings and return to the main page. During
setup, press the "Cancel" key, does not save the parameters and
exit.
The factory default δ = 2°C .

2) ADDRESS setting function


The address of wired controller can be set by pressing this button. The address range 0~15, therefore, 16
wired controller could be parallel at most. Operation method: Press “Constraint” " " two button for 3


seconds to enter the wired remote address selection. Press “ ” or “ ” key to select the desired value. 7S key

operation or press “OK” key to exit and save the settings and return Page. Not saved during set up, press the
Cancel key parameters and exit.
3) The fault is cleared
This feature can clear the fault and protection has been ruled out. Methods
of operation: press the "Constraint" " " two button for 3 seconds to clear
the fault. Page of the main page and Inspection press this key combination,
you can clear the entire system fault, the fault code cleared at the same
time.

1.4 Check
1) Check function allows the user to query all the operating parameters and error and protection information
of the main unit.
2) Enter method: long press “Set” key for 3 seconds to enter check interface, as the figure display:

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3) Press the “▲” or “▼” key to adjust the main unit serial number can query 16 sets main units status
information from #0~#15. Press “ ” or “ ” to adjust the spot check sequence number of one main unit

then can query all the status information of this unit. Spot check content according to the main unit model
wired controller :

1 outlet water temperature Tou->2、inlet water temperature Tin->

3 outdoor ambient temperatures T4->4、outdoor pipe temperatureT3A->

5 outdoor pipe temperatureT3B->6、current of the compressor IA->

7 current of the compressorIb->8、anti-frozen temperature T6->

9 electronic expansion valv opening FA->10、electronic expansion valv opening Fb->

11 Last one error or protection ->12、Last second error or protection->

13 Last third error or protection ->1、outlet water temperature Tou……

1.5 Error alarm handling

When the unit has error or protection, “ ” icon will be flashed. Long press “Setting” for 3 seconds to
enter spot check, and then press the “▲” or “▼” key to query the unit of 0-15#, if the error icon was on
during query, that means the corresponding outdoor unit has error or protection at that time, and then can
spot check the last 1, 2, 3 times error or protection of this outdoor unit. After clear the error or protection, the
error icon will disappear.
1.6 Installation procedure

Use PQE connect with each other when several wired-controllers are parallel.
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The wiring procedure and principles are shown in the figure:

1.7 Basic conditions of operating the wired controller:


1) Applicable range of supply voltage: Input voltage is 10V AC.
2) Operating environment temperature of wired controller: -10°C~+43°C.
3) Operating RH of wired controller: RH 40%~RH90%.
1.8 Main functions of this wired controller as follows:
1) Touch key operation;
2) LCD displays operation parameters;
3) Multiple timer;
4) Buzzer prompt tone and alarm functions;
5) Real-time clock function.

Note:
The MODBUS gateway can be customized, the MODBUS protocol built in wired controller
KJRM-120D/BMK-E, through the X/Y/E communication port of KJRM-120D/BMK-E to realize BMS system.

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R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

2. Wired controller KJR-120A/MBTE(Optional)

2.1 NAMES OF KEYS ON THE WIRED CONTROLLER AND THE KEYPAD OPERATION DESCRIPTION

R
1 ON/OFF

TEMP SET 6 8 OK

TIMER SET 7 9 CANCEL

MODE 2 12 PAGEUP

ALARM CLEAR 3 13 PAGEDOWN

QUERY 4 11 ADDRESS / -

CLOCK 5 LOCK HYSTERESIS ADDRESS SET 10 ADDRESS/+

TIMER QUERY 17 18 TIMER SWITCH

16 ADDRESS SET
LOCK 15
14 HYSTERESIS

① ON/OFF button:

In the power off status, press this key and the startup indicator led comes on, and the wired controller enters
the startup status and keeps the current set information such as temperature value, timing. In the startup
②status,
Operation mode button:
press this button once, and the startup indicator led goes off and transmits the shutdown information.
In the power off status, press this button
② Operation mode button:
to select the operation mode. This
In the power
function off status,
is invalid atpress
powerthison
button to select the operation mode. This function is invalid at power on
status.
status.
Modes shifted sequence as follows:
Modes shifted sequence as follows:
1).
1).Mode
Mode ofofKJR-120A/MBTE
KJR-120A/MBTE air cooled
air cooled modular wired controller:
modular wire controller:
→ (Cooling)→ (Heating)→ (Pump)

2)Cooling only air cooled modular wire


2). Cooling only air cooled modular wired controller:
controller:
→ (Cooling)→ (Pump)

③ ALARM CLEAR button

Press the button, then can clear some errors which need to operate manually for recovery. These errors
represent there are problems while the unit is operating, but will not affect the system safety. If this type of
error came out frequently then it needs to check and maintain the unit.
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④ QUERY button

Press the button, inquire state information of No. 0 to No. 15 outdoor units (the default is state information of
No.0 unit) and enter inquiry state. After entering inquiry state, inquire the information of the former unit or the
following unit through “ADDRESS/+” and “ADDRESS/-”. After a certain outdoor unit is selected, state
information of the outdoor unit can be inquired through “page up” and “page down”. There are two possible
inquiry sequences.

1).Error→protection →outlet water temperature Tou→inlet water temperature Tin→outdoor ambient


temperatures T4→outdoor pipe temperature T3A→outdoor pipe temperature T3b→current of the compressor
IA → current of the compressor Ib→anti-frozen temperature T6→electronic expansion valve opening FA→
electronic expansion valve opening Fb→Error......The wired controller only displays the last fault information
and the protection information, when query is conducted on fault and protection information.

2). outdoor pipe temperature T3A→protection→Error→outlet water temperature Tou→current of the


compressor Ib→current of the compressor IA →Setting temperature Ts→outdoor ambient temperatures T4→
outdoor pipe temperature T3b→outdoor pipe temperature T3A......The wired controller only displays the last
fault information and the protection and protection information.

⑤ CLOCK button

Press the “CLOCK” button once 【Press for the first time】, and enter to the week adjustment, 【Press for
【Press for the third time】,and enter the minute adjustment.
the second time】, and enter to the hour adjustment,
The numerical valve of week, hour and minute can be adjusted by “ADDRESS/+” and “ADDRESS/-”, after the
adjustment then press the OK button for the setting confirmation.

⑥ TEMP SET button

Setup the total water outlet temperature in cooling and heating mode.
The numerical valve of temperature setting can be adjusted by “ADDRESS/+” and “ADDRESS/-”
⑦TIMER SET button

Press the button can enter the timer set adjustment. The numerical valve of the week, the start period, the
end period, the operation mode and the setting temperature can be adjusted by “ADDRESS/+” and
“ADDRESS/-”.

⑧ OK button

Once finished upon, press OK key, wired controller will delivery order to main unit.

⑨ CANCEL button

Press the button can return to the interface previous and not save the setting information when the timer
switch is ON.

If press the button for 3 seconds continuously, all the setting information of the timer will be cleared.
ADDRESS/+ button

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R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
Press this button at Check mode, when select the next modular, the operation status of the next modular will
display; if the current modular is 15#, and the next one is 0#.

Press this button for add address at wire address setting mode. If the wired controller address is 15, press
this key will display the next address is 0.

Press this button for add temperature at wire temperature setting mode.

Press this button for add clock or time at wire clock or time setting mode.


11 ADDRESS/- button

Press this button at query mode, when select the previous modular, the operation status of the previous
modular will display; if the current modular is 0#, and the previous one is 15#.

Press this button for minus address at wire address setting mode. If the wired controller address is 0, press
this key will display the next address is 15.

Press this button for minus temperature at wire temperature setting mode.

Press this button for minus clock or time at wire clock or time setting mode.


12 ○
13 PAGEUP/DOWN button to spot check the operation parameters of unit in the main menu.


14 HYSTERESIS button (Hidden)

Use a small round bar with 1mm diameter to press this button, then can adjust the return parameter δ=
(2,3,4,5℃). The numerical valve of hysteresis can be adjusted by “ADDRESS/+” and “ADDRESS/-”, after
the adjustment then press the OK button for the setting confirmation.

The factory defaults δ=2℃.


15 LOCK button (Hidden)

Use a 1mm-diameter round bar to lock the current setting. Press this button again to unlock.


16 ADDRESS SET button (Hidden)

The address of wired controller can be set by pressing this button. The address range 0~15, therefore, 16
wired controller could be parallel at most.

When there is only one wired controller, it is necessary to execute this setting, the address of wired controller
should be set to '0'(main wired controller).


17 TIMER QUERY button

Press the button can inquire the timer setting information, such as the week, the setting operation mode, the
starting period, the end period and the setting temperature and so on.


18 TIMER SWITCH button

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Press the button can open the weekly timer function or close the weekly timer function.

2.2. OPERATION PROCEDURE OF WIRED CONTROLLER

● Operation procedure of mode setting

1. Press MODE at shutdown status, you could select appropriate mode as you want. The function is invalid at
startup status.

2. The mode which you can select depends on outdoor unit .

● Operation procedure of water temperature setting

1. Press [TEMP SET] button of wired controller when background light is on.

2. Press [ADDRESS/+] or [ADDRESS/- ] button, you can select the water temperature. Temperature range is
not same in different operation mode.

3. Temperature range depends on outdoor unit.

●Operation procedure of system ON/OFF

Press [ON/OFF] button, running indicator of wired controller is light, unit is start to run, and display running
status at wired controller. Press this button once again, unit will stop running.

●Operation procedure of system information querying

1. Press [QUERY] ,enter Check status.

2. Press [ADDRESS/+] or [ADDRESS/-] button, select the unit you want to query.

3.Press [PAGEUP] or [PAGEDOWN] button to query the unit information, which includes E-, P-, Tou, Tin,
T4,T3A, T3b ,IA, Ib, T6, FA, Fb or T3A, P-, E-,Tout, Ib, IA, Ts, T4, T3B.

●Operation of remote on/off

If the main unit’s is under the remote on/off control, Net-ON flashes, and communicate with upper unit is
invalid.

●Operation procedure of HYSTERESIS TEMP.SET(δ)

1.Through the hysteresis setting, the system can adjust the load effectively.

2.Adjusting logic of cooling mode :


(the parameter
(The parameter of δ1,δ2,Tj1
of δ1,δ2,Tj1 and
and Tj2 areTj2 are by the outdoor unit)
decided
decided by the outdoor unit)

3: The adjusting logic of heating mode:


(the parameter of δ1,δ2,Tj1 and Tj2
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are decided by the outdoor unit)


R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
2.3 The adjusting logic of heating mode: (the parameter of δ1,δ2,Tj1 and Tj2 are decided by the
3: The adjusting logic of heating mode:
outdoor unit)
(the parameter of δ1,δ2,Tj1 and Tj2
are decided by the outdoor unit)
T ≤Ts-δ 2

T < Ts+1-δ
Ts-1+δ>T ≥Ts+1-δ
Ts-1+δ≤T <Tj2
T ≥Tj2
(TAL: total outlet water temperature)

● Fault alarm handling


● Fault alarm handing
1:Whenunitunit
1.When failsfails
or theor thecontroller
wired wire controller
detects failure of communication with the outdoor units, the indicator
detects
blinks. failure
After of communication
all errors withwired
of the system and the the controller are eliminated, the indicator stops blinking. The
fault
the indicator
outdoorand the operation
units, indicator share
the indicator the same LCD.
blinks.
After allerrors
2.Some faultwill
ofbethe system
auto clearedand
after the wire are cleared, and some error must press the “ALARM
the errors
controller
CLEAR” areandeliminated,
button theafter
then be cleared indicator
the errors are cleared. The details can refer to the error code table.
stops
If blinking.
this type of error The fault
comes indicator then
out frequently, andneed to check and maintain the unit.

OVERVIEW OF WIRED CONTROLLER

Basic conditions of operating the wired controller:

1. Applicable range of supply voltage: Input voltage is AC 220V±10%, powered to wired controller by attached
power adapter.

2. Operating environment temperature of wired controller: -15℃~+43℃.

3. Operating RH of wired controller: RH40%~RH90%.

2.4 OUTLINE OF FUNCTIONS

This wired controller provides the following functions:

1. Connect with the outdoor unit through the terminals P, Q and E. Connect with the upper unit through the
terminals X, Y and E(reserved).Connect with other wired controllers through the terminals P, Q and E.

2. Set the action mode through the keypad operation.

3. Provide the LCD display function.

4. Provide the timing startup function.

5. Real-time clock function (the wired controller inner place 3V battery)

When the wired controller is powered on, the LCD will display the current time; if it is powered off, the clock
will not be displayed, then it will be auto updated when the wired controller is re-power on.

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2.5 NAME AND FUNCTION DESCRIPTION OF LCD SCREEN OF WIRED CONTROLLER

Display operation mode Display operation status

Display time data Display query data

2.6 INSTALLATION PROCEDURE

Installation procedure:

Outdoor unit Outdoor unit Outdoor unit Outdoor unit


#00 #01 #02 #15

Wired Controller
#00

Use PQE to connect with the outdoor units.

NOTE:

Please connect the attached shorted-wires to the corresponding communication port COM(I) or COM(O) in
the main control board of the last parallel unit (dial code ). Directly connect to the last parallel unit if only one
unit is connected.

The wiring procedure and principles are shown in the figure:

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R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
Outdoor electric
control box

Yellow

Black
Gray
Please use 3-cord with shielding
wire for connection. The wire
length depends on the specific
situation in the installation.
Communicate with
upper unit(reserved).
If it is under the host computer
network control, displays,
otherwise there is no display.

X YE QP

wired controller

5-bit terminal base

2.7 USING METHOD

CLOCK SETTING

CLOCK

ADDRESS/+ or ADDRESS/- set week

OK

ADDRESS/+ or ADDRESS/- set hour

OK

ADDRESS/+ or ADDRESS/- set minute

OK set done

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WEEKLY TIMER SETTING

TIMER SET
Set Timer Period 2

ADDRESS/+ or ADDRESS/- Select week


ADDRESS/+ or ADDRESS/- Set Period 2 start hour
OK
Y OK
Y
ADDRESS/+ or ADDRESS/- Set Period 1 start hour
ADDRESS/+ or ADDRESS/- Set Period 2 start minute
OK
Y OK
ADDRESS/+ or ADDRESS/- Set Period 1 start minute Y

ADDRESS/+ or ADDRESS/- Set Period 2 end hour


OK
Y
OK
ADDRESS/+ or ADDRESS/- Set Period 1 end hour Y

ADDRESS/+ or ADDRESS/- Set Period 2 end minute


OK
Y
OK
ADDRESS/+ or ADDRESS/- Set Period 1 end minute Y

ADDRESS/+ or ADDRESS/- Set Period 2 mode


OK
Y
OK
ADDRESS/+ or ADDRESS/- Set Period 1 mode
Y

OK
ADDRESS/+ or ADDRESS/- Set Period 2 temperature
Y

ADDRESS/+ or OK
ADDRESS/- Set Period 1 temperature
Y

OK ADDRESS/+ or ADDRESS/- Select week


Y

Set Timer Period 2 OK

NOTE:

In operating, press the key "CANCEL", to turn back to the previous step or the normal display interface.

WEEKLY TIMER QUERY

TIMER QUERY

ADDRESS/+ or ADDRESS/- Select query week

OK
Y

ADDRESS/+ or ADDRESS/- Select query Period 1


or Period 2
OK
Y
ADDRESS/+ or ADDRESS/-
Select query start
time or end time
Y
OK To normal display

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R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

NOTE:

In operating, press the key "CANCEL", to turn back to the previous step or the normal display interface.

1.Before power failure of the heating water system or wired controller, the wired controller memorizes the
status of the unit automatically, and sets the water temperature value except timing on/off function. After being
powered on, the wired controller will send the relevant signals to the heating water system according to
memorized status before power failure, in order to ensure that the unit can run in the originally set status after
restoration of the power supply.

2. In the normal status, the background light is off. Press any key can only turn on the background light .

3. In order to protect the equipment, it is not allowed to change the running mode quickly or frequently. It
should operate the wired controller to start up the unit after 3 minutes later or all units are shutdown.

4. The wired controller and the outdoor unit must connect with the same power supply, powered up and
powered off simultaneously. It is not allowed to cut off the power supply separately.

5. When several wired controllers are parallel connected, the timing message can’t communicating in these
wired controllers, and the timing will work separately. In order not to confuse, we suggest set the timing
message on one wired controller for the reason of indoor unit performance is compliance with the sequence
of setting time.

6.During changing or installing the battery, pay attention to the “+”,“-” poles of the battery and install it correctly,
or will damage the control panel or battery, even worse will put lives at risk.

Note:
The gateway will be used with wired controller together(The LONWORKS gateway can be use independently
without wired controller), as below:

LONWORKS Network control


Wired controller MODBUS gateway
gateway software

KJR-120A/MBTE √ √ ×

KJRM-120D/BMK-E √ × √

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3 Lonworks gateway (Optional)


3.1 Introduction
It is applied the central A/C system and the Building Management System (BMS) (namely Automated Building
System) to realize the integration of A/C system and Building Management system.

To LonWorks To Air-cooled Modular


system

SWITC H O F PO WER PO WER


AC 220V

3.2 Features
Insert the central A/C system to LonWorks network.
Comply with LonMark Standard, gateways is an intelligent node base on LonWorks technique.
The core control module of node apply. Flash Memory, which application program could be downloaded on
line.
Connect to LonWorks network by twisted pair wire, and the communication mode is nonpolar.
Provide with a LonWorks control interface for BMS by network variables complying with LonMark standard.
LonWorks interoperability Guidelines Version 3.4 Compliance LonWorks gateway between LonMark/LonTalk
protocol and MDPP (Private protocol).
The gateway can convert the LonTalk protocol to the MDPP protocol.
Connection to 16(MAX) Air-cooled scroll units.
Valid address for each unit: 0x00~0x0F.

3.3 Specifications

NO. FUNCTION DESCRIPTION


1 Processor memorizer Neure chip, 10MHz, 64K Flash memorizer
● Hidden operation switch
2 Functions ● Operation LED (Red)
● Power LED(Green)
3 Transceiver FTT-10A+isolating transformer
● Voltage range:177~254VAC
4 FTT-10A+isolating transformer
● MAX Current:2A
● temperature:0~70℃
5 Operation ambient
● Relative humidity:25~90%

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R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

● LonMark standard allocative attribute


6 Software configuration ● Support Direct-Memory reading and writing by the LNS network
management tool.

7 Communication port Communication port


8 Size 31.9cm X 25.1cm X 6.1cm

3.4 External dimension

There are three installation methods as the following figure. Do not install the unit in any other orientation

15
22 61

251 268. 8

291

319

3.5 Connection Method

Connection Method 1

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LSQ-LONWORKS

Air-cooled Scroll units:Maximum of 16 units

RS485(P Q E)

LONWORKS
NET WORK

BMS SYSTEM

Connection Method 2:
LSQ-LONWORKS

RS485(P Q E) Air-cooled scroll units:Maximum of 16 units(the network address is unique)

LONWORKS
NET WORK

BMS SYSTEM

Caution
This system adopts the manner of shared network variable to manage A/C system, which cannot access the
appointed A/C within central A/C system, until the co-responding network variable is modified to the one that
is intended to access. This device consists of one transceivers (the following called Main controller for short).
Main controller is responsible for querying and setting of 16 sets Air-cooled Modular units with addresses of
0~15 .
Wired Controller 173
R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08
3.6 NetWork variables of setting main controller

Network Network
NO Name Data definition Descriptions
variable name variable type

2:4800bps Used for setting the baud rate of Rs485 port, and the
1 Name nciU ARTBau d SN VT_count Initial value=2 gateway is used 4800 baud rate.
The value is fixed to be 2.

0:G/H type
air-cooled scroll Gateway type, need to be set as the actual condition.
2 Type nciType SN VT_count chiller The initial value is 0
1:V type air-cooled
scroll chiller
The gateway address of the Air-cooled Modular unit
240,241...255 system. “Address” must be set the corresponding
3 Address NciCtrl_ Addr SN VT_count
Initial value=240 value, as displayed in Table A. The initial value is 240.

nciCtrl_Addr Corresponding address of wired controller

255 0

254 1

253 2

252 3

251 4

250 5

249 6

248 7

247 8

246 9

245 10

244 11

243 12

242 13

241 14

240 15

Caution
First power on, it needs to set the gateway property as the actual conditioner, then connect the gateway which
has been set to the Air-cooled Modular system.
* In a Air-cooled Modular system, there are wired controller and gateway, the address which the address
variable of the gateway (nciCtrl_Addr) corresponds to the address of wired controller must be larger than all
the wired controller addresses (As displayed in Table A).
Gateway address setting example: One Air-cooled Modular system, there are two wired controllers, the
addresses are 0, 13, and as displayed in Table A, the gateway must be set to 241 or 240, for only 241 and
240 corresponding addresses of wired controller are larger than the wired controller address 13.
The network variables which are assigned to the Air-cooled Modular system:
The network variable of Air-cooled Modular system: 4 input network variables, used for setting; 8 output
network variables, used for query. As the following figure:

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nvoOutTemp

nvoOnNum
nviSetMode
nvoRunNum

nviSetTemp
Air-cooled Modular nvoSystemMode
system

nviTempDiff nvoCoolTempHi

nvoCoolTempLo
nviClrErrorState
nvoHeatTempHi

nvoHeatTempLo

Input network variable of air-cooled modular system

Output network variable of air-cooled scroll chiller unit system

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R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

Network Network
NO Name Date definition Descriptions
variable name variable type

HVAC_COOL: Cool Mode Display the running mode


Running nvoSystem HVAC_HEAT: Heat Mode of Air-cooled Modular
1 state Mode SNVT_hvac_mode HVAC_FAN_ONLY: Water pump Mode system.
The initial value of first
HVAC_OFF:Off Mode power on is HVAC_AUTO

Setting water
Detail data refers to the nviSetTemp Display the total water
2 outlet nvoOutTemp SNVT_temp_p outlet temperature of
temperature in the input variable of Air-cooled Air-cooled Modular
Modular system sytem.

Qty. of Display the qty. of on-line


3 on-line nvoOnNum SNVT_count 0~16 module unit of Air-cooled
units Modular units.

Qty. of Display the qty. of


4 operating nvoRunNum SNVT_count 0~16 operating module unit of
unit module Air-cooled Modular units.

Display the on-line state


Details of of unit module If No.0 unit
0: Off-line
5 on-line nvoComState SNVT_state 1: On-line module off-line, all bit of
unit module this network variable will
change to be 0 after 1 min.

Under setting cool mode


of Air-cooled Modular
system, setting the min.
value of the total water
Setting the outlet temperature
6 min. value It could have different values if the * This network variable
nvoCool SNVT_count Air-cooled Modular units’ model is
of total water TempLo only is effective when the
outlet under different. nciType being set as 0.
Cool mode otherwise this network
variable is invalid value.

Under setting cool mode


of Air-cooled Modular
Setting the system, setting the max.
max. value It could have different values if the value of the total water
of total water nvoCool SNVT_count Air-cooled Modular units’ model is outlet temperature
7 TempHi * This network variable
outlet under different.
Cool mode only is effective when the
nciType being set as 0.
Otherwise,this variable is
invalid value.

Under setting heat mode


of Air-cooled Modular
system, setting the min.
Setting the value of the total water
min. value It could have different values if the outlet temperature
8 of total water nvoHeat SNVT_count Air-cooled Modular units’ model is
TempLo * This network variable
outlet under different. only is effective when the
Heat mode nciType being set as 0.
otherwise this network
variable is invalid value.

Under setting heat mode


of Air-cooled Modular
system, setting the max.
Setting the value of the total water
max. value It could have different values if the outlet temperature
9 of total water nvoHeat SNVT_count
TempHi Air-cooled Modular units’ model is * This network variable
outlet under different. only is effective when the
Heat mode nciType being set as 0.
Otherwise,this variable is
invalid value.

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MCAC-ATSM-2017-08 R410a tropical air-cooled scroll chiller unit 60Hz
The network variable which is assigned to each unit module: 6 output network variable, used for displaying
detail parameters of unit
modules.
Network Network
NO Name Date definition Descriptions
variable name variable type

Operating mode of unit


HVAC_COOL: Cool Mode * n means the address of
nvoRunMode HVAC_HEAT: Heat Mode the unit,
1 Running SNVT_hvac_mode HVAC_FAN_ONLY: Water pump Mode nvoRunMode S[1] means
s[n]
mode the running mode of unit
HVAC_OFF:Off Mode which address is 1.

bit0 : E0 bit8 : E8
bit1 : E1 bit9 : E9
bit2 : E2 bit10: EA Error code of unit
* n means the address
2 Error code nvoErrorCod SNVT_lev_disc bit3 : E3 bit11: EB of the unit, nvoErrorCode
e[n] [1] means the error code
bit4 : E4 bit12: EC of unit which address is 1.
bit5 : E5 bit13: ED
bit6 : E6 bit14:EE
bit7 : E7 bit15:EF

bit0 : P0 bit8 : P8
bit1 : P1 bit9 : P9
bit2 : P2 bit10: PA Protection code of unit
bit3 : P3 bit11: PB module
Protection nvoProtectCo
* n means the address
3 code de[n] SNVT_temp_p bit4 : P4 bit12: PC of the unit module,
nvoProtectCode [1] means
bit5 : P5 bit13: PD the protection code of unit
which address is 1.
bit6 : P6 bit14: PE
bit7 : P7 bit15: PF

Water outlet
nvoOutTempS temperature
of unit

Water inlet
temperature of unit.
nvoTempBackS This
variable is only
effective when the
nciType being set Each temperature
as 0. parameters of unit.
*There are 6 temperature
Anti-Freezing paremeters in nvoTemp[n].
temperature of unit. All the temeperature type
Unit This variable is only is signed long.
4 module nvoTemp[n] UNVT_md effective when the * n means the address
nvoPreFrostTemp
nciType being set of the unit,
as 0. nvoTemp [1] means
the temperature paramete-
rs of unit which
nvoT3A Condenser temp T3A address is 1.

nvoT3B Condenser temp T3B

Outdoor
temperature T4.
This variable is
nvoT4 only effective when
the nciType being
set as 0.

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R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

NO Name Network Network Date definition Descriptions


variable name variable type

Compressor A current
of unit.
nvoCompA *n means the address of
Current of SNVT_count 0~250A the unit,
5 Current[n]
Compressor A nvoCompACurrent[1]
means the Compressor A
current of unit which
address is 1.

Compressor B current
of unit.
nvoCompB *n means the address of
Current of SNVT_count 0~250A the unit,
6 Current[n]
Compressor B nvoCompBCurrent[1]
means the Compressor B
current of unit which
address is 1.

Operation instruction:
1. Some parameters setting range of the air-cooled scroll chiller is smaller than the LNS setting range, please
refers to the setting expected value of the operation manual of the Air-cooled scroll;
2. When use the LNS to operate the air-cooled scroll chiller, it is suggested that set the mode, the setting
temperature to reach the expected effect.

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Appendix

1. Accessories
Item Name of accessory Type Qty Shape Usage

Installation and owner's Installation and using


1 --- 1
manual instruction.

The total outlet water Inspection the temperature


2 LSQWRF65M/A-C.ZL.10 1
temperature test kit of total outlet water.

3 Wired controller KJRM-120D/BMK-E 1 ---------- Control the system.

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R410a tropical air-cooled scroll chiller unit 60Hz MCAC-ATSM-2017-08

2.Temperature-Resistance characteristic sheet for pipe temperature sensor,ambient


temperature sensor,inlet water temperature sensor and outlet water temperature sensor.

Sensor characteristic sheet Unit:Temp:℃, Resistance :KΩ

Temp. Resistance Temp. Resistance Temp. Resistance Temp. Resistance


-20 106.732 12 18.646 44 4.387 76 1.321
-19 100.552 13 17.743 45 4.213 77 1.276
-18 94.769 14 16.888 46 4.046 78 1.233
-17 89.353 15 16.079 47 3.887 79 1.191
-16 84.278 16 15.313 48 3.735 80 1.151
-15 79.521 17 14.588 49 3.59 81 1.113
-14 75.059 18 13.902 50 3.451 82 1.076
-13 70.873 19 13.251 51 3.318 83 1.041
-12 66.943 20 12.635 52 3.191 84 1.007
-11 63.252 21 12.05 53 3.069 85 0.974
-10 59.784 22 11.496 54 2.952 86 0.942
-9 56.524 23 10.971 55 2.841 87 0.912
-8 53.458 24 10.473 56 2.734 88 0.883
-7 50.575 25 10 57 2.632 89 0.855
-6 47.862 26 9.551 58 2.534 90 0.828
-5 45.308 27 9.125 59 2.44 91 0.802
-4 42.903 28 8.721 60 2.35 92 0.777
-3 40.638 29 8.337 61 2.264 93 0.753
-2 38.504 30 7.972 62 2.181 94 0.73
-1 36.492 31 7.625 63 2.102 95 0.708
0 34.596 32 7.296 64 2.026 96 0.686
1 32.807 33 6.982 65 1.953 97 0.666
2 31.12 34 6.684 66 1.883 98 0.646
3 29.528 35 6.401 67 1.816 99 0.627
4 28.026 36 6.131 68 1.752 100 0.609
5 26.608 37 5.874 69 1.69 101 0.591
6 25.268 38 5.63 70 1.631 102 0.574
7 24.003 39 5.397 71 1.574 103 0.558
8 22.808 40 5.175 72 1.519 104 0.542
9 21.678 41 4.964 73 1.466 105 0.527
10 20.61 42 4.763 74 1.416
11 19.601 43 4.571 75 1.367

180 Wired Controller

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