ML0258INE149

PUMA GT2600/M/L/LM
2023-12-06 02:17:47 / ELLTECHCA / 98.1.66.18
ML0258INE149
본 문서의 소유권은 DN솔루션즈에 있으며, 사전 승인 없이 무단 복사 및 배포를 금합니다. Copyright by DN Solutions Co., Ltd. Rights Reserved
2023-12-06 02:17:47 / ELLTECHCA / 98.1.66.18
INTRODUCTION
Thank you for choosing our machine tools. We are proud to have you among our machine tools family
of users.
Manuals contain concise information on the setup and operation of machine tool. To make the most of
its outstanding performance over a long period, the machine must be properly installed, and operating
and maintenance procedures must be clearly understood and carefully followed.
This manual was considered complete and accurate at the time of publication, however, due to our
desire to constantly improve the quality and specification of all our products, it is subject to change or
modification. If you have any questions, please contact the nearest our machine tools Technical /
Service center.
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CONTENTS
Part 1 MAIN OPERATION PANEL.......... 11
1. Instruction...................................................................................... 11
2. User Professional Profile ............................................................. 12
2.1 Operator Man/Woman ......................................................................... 12
2.2 Maintenance Man/Woman ................................................................... 13
3. Clothing and Personal Safety ...................................................... 13
4. General Safety ............................................................................... 15
5. Safety Related to Operation ......................................................... 16
6. Safety Related to Gripping Work piece and Tooling.................. 18
7. Safety Related to Maintenance .................................................... 20
8. Safety Related to the Workplace ................................................. 22
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9. Safety Related to the Chip (Screw) Conveyor ............................ 22
10. Other Precautions ......................................................................... 23
10.1 End of Work ......................................................................................... 23
10.2 Electric Cabinet and Numerical Control(NC) ........................................ 23
11. Machine Insulation ........................................................................ 23
12. Residual Risks............................................................................... 24
13. Fire Prevention .............................................................................. 24
14. Safety window ............................................................................... 28
15. Dangerous Area ............................................................................ 29
16. Safety Devices ............................................................................... 30
16.1 Fixed Guards and Movable Guards ..................................................... 30
16.2 Emergency stop switch ........................................................................ 31
16.3 Interlocking device ............................................................................... 31
17. Release of Operators Trapped in Machine ................................. 32
17.1 Trap between Work piece and Tail stock (Energy presence) ............... 33
17.2 Trap between Work piece and Tail stock (Energy absence) ................ 34
17.3 Trap between Turret and Work piece or Spindle (Servo tail stock) ...... 35
17.4 Trap between Turret and Work piece or Spindle(Servo tail stock) ....... 36
17.5 Trap in Spindle Chuck System (Energy presence) .............................. 37
17.6 Trap in Spindle Chuck System (Energy absence) ............................... 37
18. Emission ........................................................................................ 38
18.1 Ionizing Radiations............................................................................... 38
18.2 Not Ionizing Radiations ........................................................................ 38
18.3 Vibrations ............................................................................................. 38
18.4 Noise Emission .................................................................................... 39
18.5 Electromagnetic Emission .................................................................... 41
19. Waste Disposal and Machine Dismantling.................................. 41
20. Safety Precaution Nameplates ..................................................... 42
21. Safety Precautions (Supplement) ................................................ 44
Part 2 CONSTRUCTION OF MACHINE . 45

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1. Machine Description ..................................................................... 46

1.1 Intended Use ....................................................................................... 46
1.2 Reasonably Foreseeable Misuse ......................................................... 46
2. Construction of machine .............................................................. 47
3. Concept of axis .............................................................................. 49
4. Construction of units .................................................................... 50
4.1 Bed and way construction .................................................................... 50
4.2 Headstock ............................................................................................ 51
4.3 Carriage ............................................................................................... 53
4.4 Tailstock............................................................................................... 55
4.5 Tool post .............................................................................................. 57
4.6 Oil supply unit ...................................................................................... 60
4.7 Electric part .......................................................................................... 62
4.8 Others .................................................................................................. 65
Part 3 MACHINE SPECIFICATIONS ...... 67
1. Model Variations ........................................................................... 67
2. Specification tables ...................................................................... 68
2.1 PUMA GT2600 series .......................................................................... 68
3. Dimensional drawings .................................................................. 69
3.1 PUMA GT2600/M (L680) ..................................................................... 69
3.2 PUMA GT2600L/LM (L1100) ............................................................... 74
Part 4 HANDLING AND INSTALLATION77

1. Overview (Installation procedure) ............................................... 77
2. Selection of installation site ......................................................... 78
2.1 Storing Machine ................................................................................... 78
2.2 Environment requirements ................................................................... 78
3. Preparation at the selected installation site ............................... 81
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3.1 Foundation work .................................................................................. 81
3.2 General procedure for installation ........................................................ 82
3.3 Precautions for installation ................................................................... 82
3.4 PUMA GT2600 Series ......................................................................... 83
4. Lifting and moving machine ........................................................ 88
4.1 Care in moving machine ...................................................................... 88
4.2 Lifting by overhead Crane .................................................................... 91
4.3 Putting down Machine .......................................................................... 92
5. Removal of the transit clamps ..................................................... 93
5.1 PUMA GT2600 Series ......................................................................... 93
6. Peripheral device Installation ...................................................... 96
6.1 Coolant tank Installation ....................................................................... 96
6.2 Coolant tank Temperature Control Unit (Option) ................................ 102
6.3 Parts Conveyor Installation (Option) .................................................. 103
6.4 Mist Collector (Option) ....................................................................... 106
7. Oil Supply ..................................................................................... 107
8. Air source requirements ............................................................. 108
9. Connecting the power ................................................................. 109
9.1 Power connection .............................................................................. 109
9.2 Power requirement............................................................................. 111
9.3 Inspection of cable connection ........................................................... 112
9.4 Electrical work .................................................................................... 112
10. Leveling the machine .................................................................. 113
10.1 Leveling procedure ............................................................................ 113
11. Trial operation ............................................................................. 115
Part 5 CONSIDERATION BEFORE

MACHINING .................................... 116
1. Matters to be attended to ............................................................ 116
1.1 NC operation ......................................................................................
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2. Warming-up ................................................................................. 118
2.1 Purpose of warming-up ...................................................................... 118
2.2 Method of Warming-up ...................................................................... 118
2.3 Tool Offset ......................................................................................... 119
2.4 Setting of start point ........................................................................... 120
2.5 Automatic operation ........................................................................... 121
3. Safety function ............................................................................ 122
4. Machine Operation ...................................................................... 123
4.1 Hydraulic Unit .................................................................................... 123
4.2 Chucking ............................................................................................ 125
4.3 Cutting Soft Top Jaws of Power Chuck.............................................. 130
4.4 Chucking confirmation switch(option) ................................................ 132
4.5 C-axis (M/ MS model) ........................................................................ 136
4.6 Manual tailstock operation ................................................................. 138
4.7 Cautions on operating the turret ........................................................ 142
4.8 Milling tool holder ............................................................................... 143
4.9 Manually operated chuck ................................................................... 145
4.10 Quick tool presetter(option) ................................................................ 151
4.11 Interlock ............................................................................................. 156
4.12 After completion of a day's operation (Machine turn OFF) ................. 156
4.13 At beginning of a day's operation (Machine turn ON)......................... 157
Part 6 INSPECTION AND MAINTENANCE

.................................................... 158
1. Safety check ................................................................................ 160
1.1 Particular precautions ........................................................................ 160
1.2 Maintenance state .............................................................................. 161
1.3 Safety device ..................................................................................... 162
1.4 Front door interlock ............................................................................ 163
1.5 Safety window replacement ............................................................... 164
1.6 Handling a Front Door ........................................................................
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2. Lubrication................................................................................... 166
2.1 Spindle lubrication system ................................................................. 168
2.2 Slide way Lubrication System ............................................................ 168
2.3 Adjusting and cleaning centralized lubrication unit ............................. 175
3. Hydraulic unit .............................................................................. 177
3.1 Oil supply ........................................................................................... 177
3.2 Pressure check .................................................................................. 177
3.3 Cleaning hydraulic unit ....................................................................... 178
4. Cleaning coolant tank ................................................................. 180
5. Machining precision ................................................................... 182
6. Main spindle ................................................................................ 183
6.1 Alignment of main spindle .................................................................. 183
6.2 Cleaning the drain hole under the chuck ............................................ 186
6.3 Cleaning Cylinder ............................................................................... 187
7. Tool post ...................................................................................... 188
7.1 Adjusting tool post slant ..................................................................... 188
7.2 Adjusting turret accuracy ................................................................... 190
7.3 Adjusting turret indexing gear backlash ............................................. 195
7.4 Adjusting milling tool timing belt (3-Axis model) ................................. 197
8. Tail stock ...................................................................................... 199
8.1 Alignment of tail stock ........................................................................ 200
9. Carriage ........................................................................................ 203
9.1 Cleaning the drain hole ...................................................................... 203
9.2 Adjusting reference position ............................................................... 204
9.3 Backlash compensation ..................................................................... 209
9.4 Adjusting carriage gib ........................................................................ 210
9.5 Wiper inspection ................................................................................ 211
10. Cleaning pneumatic parts and maintenance ............................ 212
11. Lamp replacement ....................................................................... 214
12. Oil skimmer .................................................................................. 215
13. Adjusting chip conveyor belt tension ....................................... 216
14. General trouble shooting ............................................................ 217
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14.1 Lubrication unit .................................................................................. 217

14.2 Lubrication unit Coolant unit .............................................................. 217
14.3 Hydraulic unit ..................................................................................... 217
14.4 Headstock .......................................................................................... 219
14.5 Chuck................................................................................................. 220
14.6 Turret ................................................................................................. 221
14.7 Tail stock ............................................................................................ 223
14.8 Carriage(X, Z ) ................................................................................... 223
14.9 Others ................................................................................................ 224
Part 7 TECHNICAL DATA .................... 225

1. Tooling System ............................................................................ 225
1.1 PUMA GT2600/L (10 station, 2-axis) ................................................. 225
1.2 PUMA GT2600M/LM (12 station, BMT55P) ....................................... 226
2. Toolholder dimensions ............................................................... 227
2.1 Turret Head ........................................................................................ 227
2.2 Milling unit .......................................................................................... 229
2.3 PUMA GT2600/L (10 station, 2-axis) ................................................. 231
2.4 PUMA GT2600M/LM (12 station, BMT 55P) ...................................... 234
3. Tool interference diagram .......................................................... 237
3.1 PUMA GT2600/L (10 station, 2-axis, Tailstock) ................................. 237
3.2 PUMA GT2600M/LM (12 station, BMT55P, Tailstock) ....................... 238
4. Working range diagram .............................................................. 239
4.1 PUMA GT2600 (10 station, 2-axis, MTS/PTS) ................................... 239
4.2 PUMA GT2600M (12 station, BMT55P, MTS/PTS) ........................... 241
4.3 PUMA GT2600L (10 station, 2-axis, MTS/PTS) ................................. 244
4.4 PUMA GT2600LM (12 station, BMT55P, MTS/PTS) ......................... 246
5. Dimension of spindle nose ........................................................ 249
6. Chucking system ........................................................................ 250
6.1 PUMA GT 2600 series ....................................................................... 250
7. Hydraulic circuit2023-12-06
diagram02:17:47
...........................................................
/ ELLTECHCA / 98.1.66.18 252
7.1 PUMA GT2600/M/L/LM ...................................................................... 252
8. Spindle speed-torque-power-diagram....................................... 254
8.1 PUMA GT2600 series ........................................................................ 254
9. Pneumatic circuit ........................................................................ 255
Part 1 MAIN OPERATION PANEL
1. Instruction
(1) The purpose of safety precautions is to protect operator injury and machine damage
from incidental accidents.
Safety precautions must be understood and observed because they will be applied to
the setting and operations of all machine as well as this machine.
(2) Fully understand the safety guidance and Instruction / Operating manual then operate
the machine. Our machine tools has no responsibility in case that the indicated
precautions wouldn’t be observed and / or accident due to improper use.
(3) There are 3 kinds of safety regulations such as DANGER, WARNING and CAUTION
related to safety and NOTICE related to machine operation in this manual. Their
meanings are as follows.
[Symbols]
The following warning indications are used in this manual to draw attention to information of
particular importance.
Indicates an 2023-12-06 02:17:47

imminent hazard / ELLTECHCA
which, / 98.1.66.18
if not avoided, will result in death or serious injury.
Indicates hazards which, if not avoided, could result in death or serious injury.
Indicates hazards which, if not avoided, could result in minor injuries or damage to devices
or equipment.
Indicates important precautions related to operation or use.
(4) Read the instructions marked with these symbols carefully and follow them. Never
move or damage the name plate attached. If the name plate is damaged, purchase the
corresponding name plate from Our machine tools and attach it at the proper position.
MAIN OPERATION PANEL | 011
2. User Professional Profile
All machine operators must:

 read and understand the machine manual;
 receive the proper formation and training for the specific job;
 receive the proper formation and training for the correct and safe machine use;
2.1 Operator Man/Woman
Machine operator must know at least the following items:

• Materials technology and experience in machine tool operation.
• Basic general culture and technical knowledge of sufficient level for reading and
understanding the manual content and technical drawings.
• Operation and programming rule for microprocessor based control system (NC), must
know how to verify the correlation between data changed on NC and the effect on
machine work production, must know the action to do in consequence of machine alarm
messages and call right technical people or authorized assistance company in case of not
normal situations.
• Technical knowledge (in electric, mechanic, hydraulic and pneumatic fields) sufficient for
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safe execution of competence jobs specified in operator manual.
• Safety norms:
1. General norms for, for example, safety on workplace or accident prevention.
2. Specific norms depending on, for example, machine kind, or laws in act in the country
where the machine is installed and used.
• How to verify the right functionality of every machine safety systems (for example, work
area door interlock, main modal key selector, and so on), and in case of trouble, how to
call immediately the specific technical people or authorized assistance company.
• Forbid access to machine and working area for people with no training on this kind of work.
If the operator finds a malfunction that can compromise machine safety, he/she must
isolate the machine.
The operator that works for normal machine production can’t execute repair action on
electrical, pneumatic or hydraulic machine parts.
012 | Part 1
2.2 Maintenance Man/Woman
The maintenance man/woman must be chosen considering the same way used for operator,
but he/she also must have some more technical preparation about electric, mechanic,
hydraulic and pneumatic systems, so he/she can operate in safety for all the maintenance
action specified on machine manual.
It is forbidden for maintenance man/woman to work or operate on electrical wire connection,
air or hydraulic pipe connection.
These kinds of works together with not ordinary maintenance must be done only by
authorized service company.
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Machine manufacturer and mandatory is not responsible for the damage of machine or
injury of people caused by incorrect use, unpredictable use or unauthorized machine
modification.
Any kind of modification that may effect some machine function or production cycle must be
done by authorized service company.
3. Clothing and Personal Safety
(1) Tie back long hair, which could be entangled with driving mechanism.
(2) Wear safety equipment (helmet, goggles, safety shoes, etc.) that can guarantee the
safety.
(3) Always wear a helmet if there are any overhead obstacles in the work area.
(4) Always wear a protective mask when machining the work piece such as magnesium
alloys or graphite.
(5) Never wear loose or baggy clothing.
(6) Always completely fasten buttons and tie up the arms of clothing to avoid entangling
with rotating parts.
(7) Do not operate the machine while under the influence of drugs with powerful effects, un
prescribed drugs, or alcohol.
(8) Do not operate the machine if you feel faint or lose consciousness.
(9) Always use gloves when loading or unloading work piece or tools and when removing
chips.
(10) Always use safety shoes with steel toecaps and oil-resistant soles.
Every operation, maintenance, and cleaning must be done in maximum safety condition, by
using safety clothing (check the table).
Follow always the personal safety norms and laws in the country where the machine is used.
Safety Clothing
Title Symbol Description
Helmet must be used in case of machine

Helmet
installation in place with risk of falling object.
Gloves must be used in case of work with

material with spike or cutting edge, oil,
coolant, work
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/ 98.1.66.18
Gloves
chips, and so on.
Gloves must not be used in case of work on
CNC keyboard or operator panel.
Safety Shoes Safety shoes must be always used
Working clothe Working clothe must be always used.
Safety glasses must be used when use air or

Safety Glasses
coolant gun.
Ear protector must be used when work with air

Ear Protector gun or when it is requested due to the acoustic
condition of work place.
014 | Part 1
4. General Safety
(1) There are high voltage terminals on the electrical cabinet, transformer, motors, junction
boxes, and other equipment (with a battery warning mark attached).
Never touch any of them.
(2) Make sure that all doors and covers should be closed before turning on the power. If
any door or cover is opened, first stop the work and cut off the main breaker.
(3) Never modify the machine in any way that will affect its safety. We take no
responsibility for any personal accidents or machine trouble due to improper use.
(4) Never touch the rotating work piece or tool with your bare hands or any other objects.
Fail to observe this warning may result in a fatal wound due to contact with the rotating
work piece.
(1) Make sure to memorize the position of the EMERGENCY STOP button so that you can
press it immediately from any position.
(2) Take care not to touch any of the switches arbitrarily while the machine is in operation.
(3) Never touch your fingers in chuck or tool.
(4) To prevent incorrect operation of the machine, carefully check the position of the
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switches before operation.
(5) If finding out any doubtful thing from the machine, stop the machine operation
immediately and call the responsible person then operate the machine again after
solving its trouble.
(6) Always turn off the power switch on the operation panel and main power breaker before
leaving the machine so that someone else can not operate it arbitrarily.
(7) If two or more operators work together, establish mutual signals so that they can
communicate to confirm the safety to each other before proceeding to each new step.
(8) Do not touch a rotating work piece or the tool with your bare hands or any other object.
(9) Do not modify the machine in any way that will affect its safety.
Be sure to use the specified and standard parts as replacement or consumable parts so
as to maintain the shipped machine specifications.
We do not take any responsibility for personal accidents or machine trouble due to
inobservance of this warning.
(10) Do not stay in front of the chuck area while a spindle is rotating.
(11) We do not take any responsibility for personal accidents or machine trouble due to
unauthorized attachments, modification, any other abuse or misuse by a customer
(1) If there is a power failure, turn off the main power breaker immediately.
(2) Take care not to impact the CNC unit, the operation panel, or the electrical cabinet.
(3) Do not change the parameter or other electrical setting values without valid reason. If it
is necessary to change a setting value, first check that it is safe after confirming its work
from the responsible person and then make a note of the original value so that it can be
reset.
(4) Never remove and/or damage any of the safety nameplates. If the nameplates become
illegible or damaged, purchase it from Our machine tools and attach the replacement its
original position so that everybody can see it.
(5) Do not open any doors or safety covers while the machine is in automatic operation.
(6) Stop all machine operations and turn off the power before cleaning the machine or any
of the peripheral equipment.
(7) After a job has been completed, set up each part of the machine so that it is ready to be
for the next series of operations.
(8) Do not eject the compressed air of the air gun to the human body.
5. Safety Related to Operation

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(1) Do not adjust the coolant nozzles while the machine is in operation.
(2) Do not remove or move the safety devices such as dogs, limit switches in order to
increase axis travel.
(3) Do not wipe the work piece or remove chips with your hand or with a rag while the tool
is rotating; always stop the machine and remove chips using the brush.
(4) Do not operate the machine with any of the safety covers removed.
(1) Close all doors and covers of the CNC unit, operation panel, electrical cabinet, and
junction boxes to protect the damage from coolant, chips and oil.
(2) Check all electrical cables for damage to prevent accidents due to current leakage or
electric shock.
(3) Do not handle coolant with bare hands since it may cause irritation. Operators with
allergies should take special precautions.
(4) Do not operate the machine during violent thunderstorm like thunder or lightning.
(5) Check the safety covers regularly to make sure that they are properly closed and that
they are not damaged. Repair or replace any damaged covers immediately.
016 | Part 1
(6) Always obtain assistance in handling loads beyond your capacity.
(7) The work for fork lift, crane or hoist must be carried out by the authorized person.
(8) When using fork lift, crane or hoist, make sure that there are no obstruction in the
vicinity of machine working range.
(9) When lifting the machine, work piece or other parts, always use suitable wire rope or
slings so as to secure from load. Refer to the instruction manual as regards to the
machine’s weight or installation.
(10) Be sure to check the sling, wirerope, crain, hoist or forklift before using it. If finding out
the defectiveness, repair or replace it immediately.
(11) Always wear gloves and use a brush to remove chips from tool tips; never use bare
hands. Fail to observe this warning may result in serious injury.
(12) Stop all machine operations before mounting or removing a tool.
(13) Switch key related to the safety must be managed by the responsible person: locking-
release key of safety door, electrical cabinet key.
(14) Do not stay in front of the chuck area while a spindle is rotating.
(15) We do not take any responsibility for personal accidents or machine trouble due to
unauthorized attachments, modification, any other abuse or misuse by a customer
(16) The use of non water-soluble or inflammable coolant is not recommended as it may
cause a fire.
An operator must always be present to ensure safety.
The same precautions must be taken when dry cutting and machining inflammable
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materials such as magnesium alloy, graphite, chemical wood, etc.
(1) Do not allow chips to accumulate during machining the heavy-duty work piece since
they become hot and may take fire.
(2) Check that the belts such as spindle, feed axis and tool post have the correct tension
before operating the machine.
(3) Warm up the spindle and all of the axis feed mechanisms before operation. (Operate
the machine in the automatic mode for 10 to 20 minutes at 1/3 to 1/2 maximum spindle
speed or maximum axis feed rate.)
(4) Make the program for the warming-up operation so as to execute the function of the full
range of machine components, If operation is to be performed at maximum spindle
speed, pay special attention to the warming-up operation.
(5) Do not operate the switches on the operation panel with wearing gloves, which could
lead to incorrect operation or other mistake.
(6) When finishing the work, turn off the switch as following order; power switch on the
CNC operation panel, main power breaker and factory power supply.
6. Safety Related to Gripping Work piece and Tooling
(1) Do not rotate the spindle more than maximum allowable speed. This may result in fatal
injury that spring out the work piece.
(2) If the chuck or the jig being used is not Our machine tools products, check the
maximum safe operating speed and maximum allowable pressure of the manufacturer,
then operate them within maximum conditions.
(3) Make sure to set the machining condition securely when cutting the heavy or big
diameter work piece. Set the machining condition according to the instruction manual of
chuck maker.
(1) Always use tools suitable for the work and which conform to the machine specifications.
(2) Replace tools quickly since badly worn tools may result in a sudden accident or
machine damage.
(3) Before starting to rotate the spindle, check that any part which are bolted or clamped to
the chuck or the steady rest are properly secured.
(4) If the center hole on large bar work piece is too small, the work piece could come off
when a load is applied. Make sure that the hole is big enough and that it has the correct
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angle.
(5) Take care not to catch your fingers in the chuck.
(6) Always use the crane or lifting gear for heavy chucks, steady rests, and work pieces.
(7) Be sure not to turn off the power under the condition of clamping the work piece.
(8) Always close the front shield before starting to rotate the spindle.
(9) Specially pay attention to the machining condition and the work piece balancing when
the spindle is rotating at maximum allowable speed.
(10) If special jaws(larger than standard soft-top jaws) are used, observe the following points:
- Lower the spindle speed because centrifugal force reduce the gripping force of chuck.
- Jaw nuts must be positioned within outer diameter of the chuck.
- Machine the jaws with the work piece shape.
(11) Securely tighten the bolts on the chuck body and the jaws to the specified torque
according to the instruction manual of chuck maker.
018 | Part 1
(12) For safe chucking
1) The gripping force of chuck must be set to enough the

safety factor (2~3 or more). Run the spindle within the
allowable speed range.
2) In constant peripheral speed cutting, calculate the

actual machining speed before designating G50
(maximum speed limit function).
3) Secure the jaw gripping depth as much as possible.
4) Before machining an unbalanced work piece, carry out

balancing of the work piece weight by gradually
changing the spindle speed.
5) Never attempt to install jigs using T-nut.

Be sure to fix the jigs with bolts.
No chucks prepared by Our machine tools have T-
groove.
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6) When inserting a bar material into the hollow chuck,
ensure that the bar does not protrude from the rear end
of the cylinder.
7) Never use double chucking method.
(13) If the spindle must be rotated close to the maximum allowable spindle speed, observe
the following points:
- Make sure that the work piece clamped in the chuck is balanced.
- Apply the allowable maximum amount of pressure to grip the work piece because
centrifugal force reduces the chuck gripping force.
The maximum allowable spindle speed and application pressure are indicated on the
name plate on the front shield and on the chuck body. The allowable maximum speed
and the applicable pressure ensure a chucking force that is more than one-third over
the original chuck gripping force with the standard soft-top jaw set in line with the
periphery of the chuck body.
(14) Since the tool holders can be mounted from the left or the right, check that the tool
holder is mounted facing the correct direction.
(15) Spindle chuck must be adjusted so the radial stroke is no more than 4 mm over work
piece dimension, and it is very important to clean and grease at least every week at the
chuck guide for keeping clamping force.
(16) Tool setting must be done in axes and spindle stopped condition. In the tool setting and
maintenance phase, it is necessary to pay attention to tool spike and turret position to
avoid interference with machine parts or body parts. Tool and tool holder screw
tightening torque must be as specified in normalized ISO table.
(1) Make sure that the tool length is not to interfere with fixtures or other objects.
(2) Perform a test operation after mounting a tool.
(3) After machining soft jaws, check that the work piece is correctly chucked and the chuck
pressure is correct.
7. Safety Related to Maintenance
(1) Always turn off the main power breaker and lock it before carrying out any maintenance
work so that someone else cannot operate the machine inadvertently during
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maintenance work.
(2) After the power has been turned off for a short while, check the voltage with a
multimeter or similar instrument to make sure that there is no residual voltage. Also
discharge the capacitors.
(3) The inclined or vertical feed axes are installed with servo motor or electromagnetic
brake device so that their feed axes cannot slip down automatically by brake
mechanism even being turned off the power.
(4) Do not remove or modify over travel limit switches, interlock limit switches, proximity
switches, or other safety devices.
(5) Maintenance work for electrical parts must be carried out by qualified personnel.
(6) Even if the door of the electrical cabinet is open, the power can not be cut off. When
working inside the electrical cabinet or repairing the machine, always turn off the main
breaker and lock it with key.
(7) When carrying out maintenance in high places, always use a suitable ladder or a
service platform and always wear a helmet.
020 | Part 1
(8) Always turn off the main power breaker and lock it before electrical work is carried out.
(9) Never approach your hands to belts or pulleys.
(10) Do not start the machine until all of the covers removed for maintenance have been refitted.
(11) Wipe up any water or oil immediately so as not to slip and keep the maintenance area
and the workplace clean and tidy at all times.
(12) Check that working tool is still remained around machine inside or vicinity after
maintenance work: this is extremely dangerous.
(1) Maintenance work should be carried out by qualified personnel in accordance with the
instructions of the person in charge.
(2) Always use the Our machine tools replacement parts or approval parts.
(3) Read the manuals thoroughly first then perform the machine operation and the
maintenance work.
(4) Do not use compressed air to clean the machine or to remove chips.
(5) Always use gloves when removing chips: never touch chips with bare hands.
(6) When changing a fuse, check that the new fuse has the correct rating.(Using a fuse
with too high rating could result in damage to the equipment.)
(7) Use only the specified grades of hydraulic oil, lubricating oil, and grease or their
equivalents.
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Follow the instructions indicated on the instruction plate concerning the brands of oil to
be used, lubrication points, amount to be used, and oil change intervals.
(8) If one of the belts in a set has stretched beyond the prescribed limit, change the
entire set.
(9) Stop all machine operation before cleaning the machine or the surrounding area.
(10) Disposal of industrial waste such as oil, coolant, chips and refrigerants is to be
performed in strict compliance with environmental protection laws as stipulated by the
proper national and local authorities.
8. Safety Related to the Workplace
(1) Immediately remove all water and oil spills from the floor of machine vicinity and keep
the floor dry to prevent accidents.
(2) Keep combustible materials away from the work area and any other place where there
are hot chips.
(3) Always provide sufficient lighting in the work area.
(4) Always provide sufficient working space for maintenance work when installing the
machine.
(5) Never place tools or other potentially dangerous object on top of the headstock, turret
and covers.
(6) Protect all cables which are along the floor from being damaged by chips: damaged
cables and wires will cause current leakage and short-circuit.
(7) Use strong service platforms only and make sure that nothing can slip off them.
(8) Make sure that the nominal cross-sectional area of the power supply cable between the
factory power supply switch and the machine main power breaker is such as to enable
a stable supply for operation at the maximum output.
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9. Safety Related to the Chip (Screw) Conveyor
(1) Before carrying out maintenance work or other jobs on the chip(Screw) conveyor, make
sure that the power supply is turned off and that the conveyor itself is placed in the
completely stopped status. Failure to observe this precaution causes serious personal
injury.
(2) During the operation of the chip (Screw) conveyor, keep hands away from and do not
insert any region of your body into any sections of the conveyor. Chip(Screw) conveyor
can be operated at any time under condition that the power is turned on, therefore
never touch it.
022 | Part 1
10. Other Precautions
10.1 End of Work
At the end of daily working cycle, switch off the main power and start a manual machine
cleaning phase and after apply a thin layer of protective oil to axes guide ways and chuck.
10.2 Electric Cabinet and Numerical Control(NC)
At the end of machine installation done by technicians of authorized service company, NC

parameters must not be changed, and removal or modifications of safety device or part of
electric cabinet are not allowed because all these things can generate dangerous machine
malfunctions; machine manufacturer and mandatory will be not responsible for this.
If some parameter needs to be changed, please contact the authorized service company.
Switch off the main machine power, and disconnect the power cable where possible. And
perform test by using some instrument if effectively the power is off before doing checking or
maintenance of the electric cabinet or of electric parts.
Whatever maintenance
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02:17:47 belong to those
/ ELLTECHCA specified in the present manual, must
/ 98.1.66.18
be done by technicians of authorized service company.
11. Machine Insulation
Machine insulation means that the machine will be separated from all it’s energy source.
Typically machine tool have electric and pneumatic energy, so :
Switch off the main breaker and key-lock it in that condition and close the air valve and lock
it in that condition.
When the machine is in insulation condition it is possible to do fix operation, maintenance
operation and so on.
12. Residual Risks
In normal production cycle and maintenance time the operators are exposed to some
residual risks that cannot be avoided:
• Cutting risk caused by steady tools and chips.
• Entrapping risk caused by inadequate clothing, typically too large.
• Electric energy shock risk in electric cabinet even if the main power switch is open.
• Coolant and oil contact risk during normal production cycle and specially during
maintenance time.
• Crushing risk caused by axis/spindle movements when main modal key selector in
“manual/maintenance”.
• Chuck, tailstock, steady rest contact risk during normal production cycle.
• Coolant smoke and dust inhalation risk caused by special work execution or materials.
• The machine is equipped with the predisposition for external vacuum cleaner pipe
connection.
All machine covers and protection systems are designed to resist to the risk of normal
machine working limits.
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13. Fire Prevention
Observe the following warnings to prevent fire or machine damage. Our Machine Tools is
not liable for any fire whose cause is other than a product defect.
(1) Use water-soluble coolant (recommended).
(2) When machining using oil-based (flammable) coolant (not recommended)
1) Do not use an oil-based coolant, as it has high risk of a fire which may spread to the
entire machine. If an oil-based coolant is used out of necessity, any consequent fire
or accident must be dealt with as the user’s responsibility.
2) Check the flash point of the coolant to be used in advance, and select the coolant
with the highest flash point. Manage the material of the tools and workpieces, tool
wear and cutting speed so that the temperature during machining does not exceed
these points. Supply the sufficient coolant to the cutting point.
3) Check the instructions on coolant in the manuals in advance, and follow them.
4) Always monitor the machining process and do not carry out unmanned operation.
Install appropriate automatic fire extinguishing equipment to quickly extinguish fire at
an early stage.
024 | Part 1
5) When coolant becomes a mist inside the machine, it may burn explosively in
abnormal temperature conditions. Change the coolant discharge method so that no
coolant mist becomes suspended inside the machine, or install equipment to collect
the coolant mist generated.
6) Use an explosion-proof mist collector.
(3) Obtain the MSDS (MATERIAL SAFETY DATA SHEET) from the coolant manufacturer
directly by yourself as the customer and use coolant without any chemical effects on
the machine. Please be sure to pay careful attention to the effect on the human body
and the storage method described in the MSDS.
(4) When machining workpieces made of flammable material
1) Check and manage the tools and machining conditions to be used so that the
temperature during machining does not exceed the ignition point.
an early stage.
3) Materials such as magnesium may burn explosively when exposed to water while
burning. Check the fire-fighting methods and equipment in advance, and install the
equipment at suitable locations for quickly extinguishing fire.
(5) When machining without using coolant (including dry cutting and semi-dry cutting)
1) Check and manage the materials of the tools and workpieces to be used to prevent
fire due to heat generated in the machining process.
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an early stage.
(6) It is recommended to install the automatic fire extinguishing equipment as the fire
extinguisher. Precautions for installation are as follows.
1) When performing the machining that has a risk of fire, install the fire extinguisher
near the machine.
2) As for the capability, selection, or warranty, consult with the manufacturer of the fire
extinguisher.
3) To choose the appropriate type and amount of the fire extinguishing agent for the
machine structure and machining space capacity, consult the manufacturer of the
fire extinguisher.
4) It is recommended to properly use the fire extinguishing agent of the automatic fire
extinguishing equipment which is applicable to an electrical fire.
5) When installing the fire extinguisher, consult with Our Machine Tools Service
Department as well. Shut off the mist collector installed also when the fire
extinguisher is activated; otherwise, the mist collector may take in flame causing the
fire to spread and the fire extinguishing agent may be exhausted from it preventing
the fire from being extinguished.
6) For handling of the fire extinguisher, refer to the instruction manual of the fire
extinguisher manufacturer. Follow the instructions of the fire extinguisher
manufacturer, and execute periodical inspection and appropriate maintenance.
7) Do not use the machine before the fire extinguisher is ready to be activated.
8) If the automatic fire extinguishing equipment allows switching between automatic /
manual operations, set the extinguisher to automatic mode.
9) After the fire extinguisher is activated, replenish the fire extinguishing agent or
exchange the fire extinguisher in accordance to the instructions of the fire
extinguisher manufacturer.
(7) Before starting automatic operation
1) Reconfirm that the workpieces is securely clamped. If a workpiece is not clamped
securely, it may shift and make contact with a tool, resulting in a fire caused by heat.
2) Reconfirm that all parts of the tools and tool holders are securely tightened.
Insufficient tightening leads to insufficient tool clamping, and may result in an
accident or fire caused by heat.
3) Do not use worn or damaged tools. If worn or damaged tools are used, resulting in a
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fire caused by overheat due to friction between tool and workpiece.
4) Before starting automatic operation, reconfirm that the tools and programs to be
used are correct to prevent the interference or overload. Failure to use the correct
tools and programs may result in an accident or a fire. Especially with a program in
which the same pattern is executed repeatedly, confirm that the tool is selected
correctly before starting the second set of repetitions after the first machining.
5) When cutting a workpiece, confirm that the tool diameter and overhang correspond
to the programs.
6) Create a program while fully considering the safe machining conditions which can
also minimize the heat generated by rubbing. Creating programs without this
consideration may result in a fire or machine damage. Use cutting tools appropriate
to the workpiece. The final responsibility for determining the machining conditions
rests with the user.
7) Before starting automatic operation, check the amount of coolant in the coolant tank,
and replenish coolant if necessary. When insufficient coolant is supplied to the
cutting point, the machined part will heat up due to insufficient cooling, and this may
result in a fire.
026 | Part 1
8) During and after machining, remove chips if necessary. Adjust the coolant nozzles
so that the chips do not accumulate in the machine. Failure to remove chips
completely may result in a fire, depending on the workpiece material and machining
conditions. Be careful about storage and disposal methods of discharged chips.
9) Do not perform smoking, welding or other works that produce sparks near the machine.
10) Keep anything flammable such as wood chip, paper, cloth and gas cylinder away
from the machine. Do not put them in the machine or accumulated chips.
11) When risk for fire or defect in fire prevention measures are found, immediately stop
the machine and contact the Our Machine Tools Service Department.
12) When switching from a water-soluble coolant to an oil-based coolant, contact the
Our Machine Tools Service Department to change or add the necessary equipment.
13) Check the connector and terminal block periodically as loosened connection at the
terminal block or connector or tracking phenomenon may cause sparks and then
ignition.
14) Be careful when pouring water to the brokendown part of electric wiring as it may
cause earth leakage or short circuits which leads to electric shock.
(8) If the customer modify the machine
1) Change of wiring materials or addition/change of unit may cause an electrical fire
due to the overcurrent. Also using a flammable insulation film for the wiring material
may cause the fire spread.
2) If the automatic fire extinguishing equipment is used with the detection, notification
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and fire extinguishing functions disabled, it may not work when the fire occurs. When
the gas automatic fire extinguishing equipment is installed, an opening made in the
machining chamber cover or window may deteriorate the capability of the equipment
and prevent the equipment from extinguishing a fire well since the machining
chamber is not sealed enough.
(9) If a fire breaks out
1) If by any chance a fire occurs, stop usage of the machine and contact the Our
Machine Tools Service Department regardless of use of the fire extinguisher or the
operation of the fire extinguishing equipment. Although there are no abnormalities in
the external appearance, the wiring or piping may be damaged inside the machine
and the machine may operate in an unexpected manner, causing damage to the
machine.
2) Inform the people around you of the occurrence of fire while ensuring your own
safety. Depending on the situation, perform initial fire fighting activities by starting
the fire extinguisher or the automatic fire extinguishing equipment manually.
3) Managers or supervisors must report the fire to the fire department.
(10) To prevent fire and to minimize damage by the fire occurrence, perform the inspection,
cleaning and maintenance inside/outside of the machine periodically.
14. Safety window
The safety window’s strength is decreased as time elapses, thus it is required to change by
every 2 years after operate the machine. Perform visual inspection at least once a week. In
case of following situation, change the safety window directly.
① When damaged (Workpiece, chips or coolant ejection)
② When cracked (Strength may be significantly reduced.)
③ When hit with a strong impact (Strength is significantly reduced.)
④ When it is not possible to see through the window and assess the conditions of the
machining. (Decline of transparency)
* Safety window is consumable and is not covered by the warranty.

* If Safety window is damaged, take due care to avoid injury caused by touching the
damaged part of the glass.
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028 | Part 1
15. Dangerous Area
The dangerous areas on machine are:
(1) Working area, where there is risk coming from spindle rotation, tool turret rotation, axes
movements, tailstock movement and steady rest movements.
(2) Machine internal area, where there is motor, actuator and transmission device like
gears and/or belt, this area is protected by fixed covers.
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16. Safety Devices
This machine is provided with various safety devices to protect the operator and the
machines. The safety devices include interlock devices and emergency stop switches as
well as doors and covers.
Never remove any of the safety devices.
Failure to observe this instruction could result in serious harm to a human life or body.
16.1 Fixed Guards and Movable Guards

The machine is provided with covers properly dimensioned to give protection against
mechanic transmission systems and working element systems.
Fixed Guards and Movable Guards
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030 | Part 1
16.2 Emergency stop switch
(1) Be ready to press the "Emergency stop switch" button during machine operation.
(2) Do not place any obstacle in front of an "Emergency stop switch" button.
(3) Even when the "Emergency stop switch" button is pressed, confirm all operations have
come to a complete stop before approaching moving parts.
Emergency stop switch
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16.3 Interlocking device
Note that releasing the door interlock function to enable limited machine operations with the
door open is extremely dangerous.
Interlocking device
17. Release of Operators Trapped in Machine
PUMA Turning center series
In this paragraph, the procedure is described to follow how to free operators got trapped
among the moving parts of machine by accident.
In the next pages it is reported the most probable trapping situation that can happen during
the normal use of machine, and the procedure and operation sequence how to free
operators in case of energy presence and energy absence.
NOTE
The sentence “energy presence” means that all the energy types used by the machine are
available (ex: electric, hydraulic, pneumatic, etc.) and the machine command circuit is active.
All the operators that can execute this procedure must be technically prepared on using and
working of machine tools.
The first thing to do is to evaluate the machine conditions with attention and the conditions
of the operator trapped between machine moving parts.
Push immediately Emergency Stop Button to stop every machine movement and command.
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032 | Part 1
17.1 Trap between Work piece and Tail stock (Energy presence)
Energy presence
1. Unlock/Release emergency button head
2. Turn ON machine by pressing machine ready

green button (button A), after that reset
alarms, if present, by pressing alarm reset
blue button (button B).
A B
3. Select manual mode by rotary modal selector

as indicated in the picture.
4. Command tail stock backwards by foot switch

(foot switch B)
A B
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17.2 Trap between Work piece and Tail stock (Energy absence)
Energy absence
1. Disconnect the two

hydraulic pipes
marked by the circle
in the picture.
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MANUAL PROG.
2. Push backwards the
tailstock cylinder, if it
is too hard to push it,
a lever can be used.
3. When the operator
is free and out of
machine, reconnect
the hydraulic pipe
immediately.
034 | Part 1
17.3 Trap between Turret and Work piece or Spindle (Servo tail stock)
(Energy presence)
Energy presence

A B
3. Select maintenance mode (position I) by

rotary modal selector as indicated in the
picture.
4. Select Handle or Jog mode for X or Z axes by

rotary selector and move the carriage in the
right way to free the operator.
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17.4 Trap between Turret and Work piece or Spindle(Servo tail stock)
(Energy absence)
Energy absence
Horizontal axis (Z, A)
This is the case of turret movement along the axis parallel to floor (horizontal), this
movement can’t be caused only by gravity force.
- First of all, consider to get off some tool holder and/or:

- Open and /or get off the mobile and/or fix cover for free access to Z axis motor and
brake.
- Get off the motor and exclude the brake system so Z axis movement is free.
- By hand or by using a tool, try to rotate the axis screw in the right direction for free the
operator (turret go away from spindle).
Vertical axis (X)
This is the case of turret movement along the axis inclined or vertical to floor, this
movement can be caused only by gravity force.
- First of all, consider to get off some tool holder and/or:

- Insert an axis locking element (iron bar or wood bar of right dimensions) to avoid drop
along an axis due to gravity force when brake will be removed.
- Open and/or get off the movable and/or fix cover for free access to X axis motor and
brake
- Get off the motor and exclude the brake system so X axis movement is free.
- By using a tool try to rotate the axis screw in the right direction for free the operator
(turret go away from spindle).
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In the first stage of removing the axis locking element, the brake systems must be
restored, if this operation is not done, the axis can fall down by gravity force.
036 | Part 1
17.5 Trap in Spindle Chuck System (Energy presence)
Energy presence

A B
3. Select the manual mode by pressing the jog

button as indicated in the picture.
4. Command chuck open/close by foot switch.

(foot switch A)
A B
17.6 Trap in Spindle Chuck System (Energy absence)

Energy absence
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Get off the three chuck grips and pay attention to avoid the work piece falling down
situation by using a support system.
18. Emission
18.1 Ionizing Radiations
This machine's radiation emissions are only electromagnetic low frequency type.
Test measure was done to demonstrate that radiation levels are within the allowed range
specified in directive 2006/42/EC, please check the table below.
Measured Magnetic Field

Maximum Measured Max Limit
Measure Point Frequency
value [nT] (2006/42/EC)[nT]
1139,1 Electric cabinet < 400 Hz 5000
Measured Electric Field

Maximum Measured Max Limit
Measure Point Frequency
value[V/m] (2006/42/EC)[V/m]
5,42 Electric cabinet 2 ~ 400 kHz 10
Ionizing radiation level in other place of machine are less than these reported in table so
finally the machine isn't a source of danger in this field.
There is no source of ionizing radiation (ex. X ray, hi freq. electromagnetic fields, etc…), so
the emission level is negligible / absent.
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18.2 Not Ionizing Radiations

The emission level for not ionizing radiations (ex. IR light, low frequency part of VU light, low
freq. electromagnetic fields, etc…) are negligible, it does not represent a risk for machine
users because less than allowed range specified in directive 2004/40/EC.
18.3 Vibrations
If the machine is used in the right conditions and the maximum rating is respected, the
vibrations level is low and not represent a danger.
038 | Part 1
18.4 Noise Emission
(1) The machine was checked for noise level based on actual norms.
(2) Noise level during normal work condition is not over 80dB.
(3) Particular care must be taken when air gun is used, the air gun can generate high noise
level peak so ear protectors and safety glasses must be used.
(4) In case of abnormal machine noise, it is highly recommended to call immediately the
authorized technical service company.
(5) Values of areal noise produced by the machine, according to section 1.7 4.2 (u)
ANNEX 1 of 2006/42/EC DIRECTIVE.
Measuring method : ISO 11202:1997

• The measuring positions are four, as shown on drawing and is taken at 1600mm from the
floor and at 1000mm from the machine.
• The machine is completely closed with covers.
• Spindle rotation at maximum speed. (not cutting)
Machine Noise Data

Model Name: PUMA GT2600 series
Measuring position a b c d
Value of the continuous acoustic pressure
level if it is over 70 dBA dB(A) 80 78 81 77
(It should be2023-12-06
mentioned 02:17:47 / ELLTECHCA
if it is under 70 dBA.) / 98.1.66.18
Maximum value of instantaneous acoustic
dB(C) < 130 < 130 < 130 < 130
pressure dBC
Value of level of emitted acoustic power, if
the continuous acoustic pressure level is dB(A)
over 80 dBA
NOTE
(1) The noise values indicated are emission levels and they don’t represent absolute safe
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level.
(2) The relation that exists between exposure and emission level can’t be reliably used to
prove that a specific protection must be used.
(3) The operator exposure level must consider the time of exposure, the acoustic behavior
of the room and finally the presence of other noise source (ex. other machines near the
operator).
(4) The exposure level can be different for different country.
(5) This information is useful primary for a proper evaluation of risk and danger to which
the operator is exposed.
040 | Part 1
18.5 Electromagnetic Emission
The machine was built for working in electromagnetic environment of industrial type
(environment type A as defined in EN 60439-1, net and not public place or low voltage
industrial environment).
This machine is for environment of type A. In domestic environment this product can
generate interference in radio frequency range, the final user must take care of this fact
and find the right solution or require for a special execution to the machine’s
manufacturer.
(1) The conformity to maximum level of immunity and emission in case of industrial
environment is obtained by the application of product harmonized technical norm.
19. Waste Disposal and Machine Dismantling
This machine is composed mainly with iron, steel, cast iron and other materials like rubber
and plastic, all materials that aren’t dangerous.
The disposal action of these components doesn’t require particular procedure.
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Disposal of oil and other reject materials will be done in observance of environment norms
and laws in force for the country of machine installation and use.
20. Safety Precaution Nameplates
Safety nameplates are attached on the machine to secure the operators and the machine
from danger. Do not remove these nameplates. If nameplates are damaged or become
illegible, please purchase them from Our machine tools and make sure that they are
attached on their proper position.
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042 | Part 1
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21. Safety Precautions (Supplement)
• The use of inflammable lubricant as coolant is not recommended as it is dangerous and

may cause a fire.
If such use is unavoidable, it is the responsibility of management to ensure a fire
extinguisher is readily available as a safety measure.
Additionally, if an inflammable lubricant is used, the machine should never perform
unmanned operation.
An operator must always be present to ensure safety.
The same precautions must be taken when machining inflammable materials such as
magnesium alloy.
• Be absolutely certain to use the specified and standardized parts as replacement or
consume able parts so as to maintain the as-shipped machine specifications.
We take no responsibility for any personal accidents or machine trouble due to in
observance of this warning.
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044 | Part 1
Part 2 CONSTRUCTION OF MACHINE
PUMA GT2600 series
- PUMA GT2600 is a Global Standard Turning Center created with Our company vast
experience and technical prowess to become the world’s leading turning center on the
market.
- The machine has 4-key performance indicators shown in the table below.
D1 High Rigidity & Speed D3 Eco-Friendly Design, Minimized

Owner’s Cost
- Tool service life is further extended by a - Automatic Power off/shutdown and LED
high rigidity, low vibration structure Lighting in addition to minimized power
design Consumption rate of major units
- Higher spindle acceleration/deceleration - New concept in oil-water separation ext
and shorter tool replacement time ends service life of cutting fluid
PUMA GT2600
D1 D2 D3 D4
Combined Performance
D2 Easy and Convenient Operation D4 Improved Maintainability & Convenience
- Compact installation and user-oriented - Brilliant cover assembly and easy chip
Design guarantees excellent accessibility, cleaning
operability and maintainability. • Large openings for easy access.
• Coolant tank cleaning without Chip
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Conveyor transfer.
- Customized NC software
CONSTRUCTION OF MACHINE | 045
1. Machine Description
1.1 Intended Use
The machine was built for automatic and semi automatic tool machining of metal product.
1.2 Reasonably Foreseeable Misuse

The machine must never be used:
• For machining purpose different from which specified in 1.1 above;
• In place with explosive atmosphere, corrosive atmosphere or atmosphere with high
concentration of oil or dust in air;
• In place with high risk of fire;
• Exposed to ambient condition out of environment requirement in chapter SECTION D 2.2
• With exclusion of covers, interlock or safety device;
• With electric modification and/or other modifications that exclude some part of the
machine;
• To machine products that can form flammable air or explosive air;
• with being exposed to bad weather;
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046 | Part 2
2. Construction of machine
Modular Design
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Tail Stock* : standard application is different on machine type. Please see the detailed
application at Page 15
Cover Design
Easy access for maintenance
①② : covers for Head stock

maintenance.
③ : covers for Tail stock
maintenance.
Outward cover appearance according to models
(1) PUMA GT2600/M (L680)
(2) PUMA GT2600L/LM (L1100)
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048 | Part 2
3. Concept of axis
Refer to the pictures below to understand the concept of axis of GT2600 series.
Turning Mill-turning
- M
Here is one example showing the axes of PUMA GT2600M model.
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4. Construction of units
4.1 Bed and way construction
Increased bed width and its adopted 8 leveling blocks, both ensure high stability to support
heavy duty and high speed cutting.
Quality begins with the finest one piece meehanite cast iron slant bed. The exclusive bed
design with its heavy ribbing and wider guideway, provides unsurpassed rigidity for heavy
cutting and stability for exceptional accuracies and surface finishes. The heavily ribbed,
wide wrap-around triangular design prevents twisting and deformation. Ribbing was
optimized by FEM (Finite Element Method) analysis.
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FEM analysis
050 | Part 2
4.2 Headstock
GT2600 series is adopting belt driven headstock as standard.

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When using belt driven headstock, the pressure of spindle clamping force is selectable
between high pressure and low pressure according to workpiece character .
The spindle motor, which was designed for high efficiency and low vibration, provides high
mechanical processing accuracy.
The spindle is the core unit of turning center to execute the function of chucking and rotating
the workpiece, it consists of main spindle, bearing, chuck, cylinder, rotation detecting device,
driving device (belt drive or built-in spindle motor), C-axis and brake device.
The spindle has a hollow structure to apply to various applications using Bar Feeder and so on.
(1) Chucking system

A chuck mounted on the spindle front end is connected to the rotary hydraulic cylinder
through draw tube. Advance of cylinder piston to the chuck side allows chuck jaw to be
opened through wedge mechanism, and the retraction allows it to be closed.
The rotary hydraulic cylinder is composed of cylinder part, check valve and rotary joint
part. The check valve, even when oil pressure unusually drops due to pressure source
trouble, etc., is fitted to maintain constant pressure in the cylinder.
Chuck jaws must be formed to the configuration of workpiece to be chucked.
The chuck has restrictions to the usage to maintain safety, high accuracy and long service
life, and cautions for handling. Read the enclosed Chuck & Cylinder Instruction Manual
thoroughly, and follow the instructions.
Rotary joint part
Jaw
Cylinder part draw tube
Draw tube
Rotary hydraulic cylinder Chuck
(2) Self-lock cylinder for chuck

In order to eliminate the possibility of accidents to personnel and damage to the
machine due to interruption or loss of hydraulic pressure in the supply line to the
cylinder, the self-lock device for chuck is installed at the hydraulic rotary cylinder.
In the event of hydraulic loss, this interlock device automatically and instantly prevents
loss of the fluid within the02:17:47
2023-12-06 cylinder/ body and maintains
ELLTECHCA the gripping force of the
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workpiece on the chuck.
(3) C-axis (Main spindle)

Models with milling function of PUMA
GT2600M/LM series feature AC spindle
servo motor controlling the spindle rotation
or “C” axis which gives you total
control(0.001°) of the spindle rotation. This
is controlled by the high resolution system.
This means you can execute complex (3-
dimensional) machining operations like
rotating the spindle while milling the
workpiece. For off-center heavy-duty milling
or drilling, a disc brake secures the spindle.
Milling combined with “C” axis spindle control gives you rigidity, flexibility and the
precision to handle complex shapes like contouring cams.
Refer to the hydraulic circuit of technical data in ‘Section G’ for further information.
052 | Part 2
4.3 Carriage
Z-axis ball screw with saddle is connected directly to the AC servo motor. The saddle moves
along on the Z-axis guide way of bed body.
X-axis ball screws are also directly connected to ball screws.
The tool post mounted on the cross slide moves along the carriage of X, Z axes.
Slanted X–axis have own brake device. This device would do its action that stops or holds
the linear motion of the carriage, when the current has been switched off in case of
“Emergency off” or through power failure.
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Carriage with 2-Axis tool post Carriage with 3-Axis tool post
(1) Ball screws

X, Z axes feature large diameter
ball screws. These high precision
ball screws provide outstanding
repeatability and allow for the fast
rapid traverse rates.
The X, Z axes ball screws are
supported on each end by thrust
angular contact bearings. This
double pretensioned design
eliminates thermal growth. The
high quality ball screws are centrally lubricated and are protected form chips and
damage.
(2) Electrical Torque limiter Clutch
All the linear motion axes are protected by the electrical torque limiter against the
overload torque which can lead the machine to be the malfunction. The alarm occurred
and the machine stopped directly when the axis is under overload situation.
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054 | Part 2
4.4 Tailstock
There are two types of tailstocks for GT2600 series according to driving method.
(Manual, Programmable)
Take a look at the table below for detailed application information.
The tailstock, which supports the right center of the workpiece against the head-stock,
consists of the tailstock quill with live center and tailstock body. The tailstock quill is
hydraulically driven forward and backward. The rigid tailstock body is mounted on solid wrap
around box ways. The guide ways are hardened and precision ground. Auto lubrication is
provided to the tailstock quill as well as the guide ways. The tailstock body can be moved by
moving the carriage after connecting the traction bar to the carriage.
Machine GT2600/M/L/LM
Bed length (mm) 680/1100
Live center MT5 Standard
Manual T/S
Built-in center MT4 Option
Programmable T/S Live center MT5 Option
Built-in center MT4 Option
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Here is a brief explanation about two types of tailstock centers. The pitures below are
symplified for easy understanding, which means the real stucture inside tailstock is different
with the drawings below.
Live center
Quill rotation fixed
Live center with its own ball bearings inside features structure mimimizing heat generation
and wear. Ball bearings are semi-permanent because they are seaed for lubrication.
Built-in center
Rotating Tail spindle.
fixed
Fixed
Quill
With large & rigid bearing integrated in tail spindle structure, it ensures high accuracy work
support backed up by2023-12-06 02:17:47
superb rigidity / ELLTECHCA
as well as long-term/ lifetime
98.1.66.18
expectancy
056 | Part 2
4.5 Tool post
The tool post is securely clamped on the
base of tool post except when the position of
tool post is divided correctly by curvic
coupling of high precision during its rotating.
When the tool post is indexed, the tool post
is rotated under the unclamped status by
servo motor. If the motor encoder confirms
its position, the servo motor is stopped and
the tool post is clamped.
The turret head accepts a variety of rotary tools, including drills

Command
and taps. This means you can complete your second process
rotary machining work right from the chucked work – in one
continuous operation – completely integrated with your first
Compare the
process turning operations. current tool No.
and called tool
This makes set-up faster, cuts down on idle time and keeps the No.
machining accuracy.
Turret Unclamp
BMT holders2023-12-06
fixed firmly by 4 screws,
02:17:47 boast of a/strict
/ ELLTECHCA tolerance
98.1.66.18 (Hyd. Solenoid on)
& rigid construction. Especially rotating tool holders can be
mounted in all 12 stations. Confirm the unclamp with
prox. sensor (“OFF”)
Rotating tool holder is constrained in 2 face contact (Conical &

Shoulder) by the adapter. It makes the tool to machine in high Turret rotation
strength, high accuracy and to be changed easily. If setting the

desired tool to tool adapter which is purched in advance and fix Check the position of
called tool No.
it on tool post, then the strong 2 face contact can ensure the
position accuracy of tool.
Turret Clamp
(Hyd. Solenoid on)
Confirm the unclamp with

prox. sensor (“ON”)
END
10 station tool post and tooling also are supplied at GT2600/L
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058 | Part 2
New Milling Head (BMT-P)
Upgraded rotary tool head, confirms the high rigidity and accuracy by simultaneous dual
contact between the rotary tool head face and tool holding insert (called Preci-flex adapter)
flanges face as well as tool holder pocket taper and the insert taper shank. Its best appro-
priate tool clamping condition leads to an expansion of tool life and remarkable machine
capability.
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4.6 Oil supply unit
(1) Hydraulic power unit
The hydraulic power unit is a main com-
ponent to operate each units: Hydraulic
chuck & Cylinder, Tail stock, tool post etc.
The hydraulic power unit supplies oil
pressure to each unit.
The oil pressure and flow direction are
controlled by the reducing valves and
solenoid valves provided for each unit.
Regarding the more details on hydraulic
power unit refer to operating manual of the
hydraulic unit included.
(2) Lubrication system

The reliable guide way lube system is provided in order to prevent the wear of slideway
surface and smooth movement of X, Z and tailstock. And the lubricating oil is supplied
periodically from the central lubrication system to prevent from the abrasion of gear and
to operate smoothly the gear part of turret in tool post
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060 | Part 2
(3) Coolant system
The larger coolant tank and pump provide the necessary coolant volume for any cutting
conditions. Coolant nozzles of turret are provided for each turret station for perfect
coolant flow to any type of tools.
The coolant pumps with high capacity are applied to tool post. When the coolant
flushing 2023-12-06
and coolant02:17:47
blow are attached on
/ ELLTECHCA for the easy elimination of chips, the
/ 98.1.66.18
maximum two coolant pumps are attached to supply the coolant without variation of
pressure in any cases.
The coolant system is designed so that the purest coolant may be circulated through
double filtering device of the chip pan and filter. And the filter can be selected to apply
according to the customer’s using condition. The coolant filter detects the pressure of
coolant in order to stop the machine in case that the coolant is stopped to supply. This
will protect the problem due to the absence of coolant supply.
4.7 Electric part
(1) Operation console
The swilveling operation panel is mounted on the
right hand side for easy accessibility during set-up
and operation. The layout and location of the panel
is retractable design to be efficient and convenient
for the operator.
Manual control of turret indexing and spindle are

provided for easier set up.
Comprehensive alarm diagnostics are provided for

the machine, control and programming errors. And
the operation panel can be rotated by 88 degrees to
enable the easy operation on adjusting.
(2) Electrical cabinet

Electrical cabinet includes all electric components
in it: NC unit, spindle & servo drive units, I/O parts,
power supply, etc.
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062 | Part 2
(3) Foot switch
The foot operated pedal switch located at the front
of the machine is designed for safety requirements
with protection cover. The switch body with a
waterproof structure is made of die-casting
aluminum alloy.
Clamp and unclamp of chuck and advance and
(Main spindle + Tail stock)
retraction of tail stock quill can be performed by
the foot pedal switch respectively.
(4) LED Lamp

LED lamps provide high energy efficiency even at low voltage and have more than 10
times the lifespan of halogen lamps.
Its body is made of aluminium casting coated with a special film. Illuminating over the
inside of the machine, this lamp would assure optimum working condition by eliminating
eyestrain and fatigue.
LED Lamp Light-ON LED Lamp automatic OFF
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(5) Pressure switch
The pressure switch built in hydraulic power unit is a safety device for hydraulic system.
If the hydraulic pressure drops below the specified value, this switch would operate to
stop the machine operation with warning signal to protect personnel and the machine
from all possible hazards.
(6) Door interlock switch

Operating with a separate actuating key which is fixed on the movable front door, the
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CE certified door interlock device is installed as one of safety devices at above the front
door to ensure operator’s safety. If an attempt is made to start rotating the spindle,
index the turret or feed an axis while the front door is open, this device is automatically
actuated to stop the machine operations and display the alarm message on CRT.
064 | Part 2
4.8 Others
(1) Safety glass
Safety window is installed on splash guard in order to protect operator from hazards
while cutting conditions. The windows without grating also provide a clear view of the
machine inside.
The safety window’s strength is decreased as time elapses, thus it is required to
change by every 2 years after operate the machine.
Before operating the machine, make sure that the safety glass surface is free from
crack. If even a slight crack is found, stop the machine and replace the safety glass.
(2) Oil skimmer (Option)

Tube-type oil skimmer with excellent oil-water separating performance extends coolant
service life. The tube is operated to pick up lubricating oil from the mixture in the
coolant tank. Lubricating oil is subsequently scraped off the end of skimmer tube with
tube scraper and discharged into a collection container.
Dust is minimized to improve the work environment.
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(3) Parts catcher & Parts box or Parts conveyor (Option)
The parts catcher receives the machined workpiece and transfers it to Parts box or
Parts conveyor installed on machine outside.
Parts catcher for main spindle is actuated by hydraulic pressure. Parts catcher is only
applicable to one of main spindles. Customers often use this option with bar feeder and
Our machine tools supplies two types of compostion shown in the drawing below.
1) Parts catcher + Parts box
2) Parts catcher + Parts conveyor

Refer to ‘Section D’ to see the installation procedure of parts conveyor.
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066 | Part 2
Part 3 MACHINE SPECIFICATIONS
1. Model Variations
(1) PUMA GT2600 Model Type
Model Chuck Bed 2-axis M

GT2600 10" L=680 GT2600 GT2600M
GT2600L 10" L=1100 GT2600L GT2600LM
(2) Structure and Function

- M : Milling
- L : Long
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MACHINE SPECIFICATIONS | 067
2. Specification tables
2.1 PUMA GT2600 series
Specifications
PUMA GT2600 series Unit PUMA PUMA PUMA PUMA
GT2600 GT2600M GT2600L GT2600LM
(1) Capacity
Swing over bed mm 630 630 630 630
Swing over saddle mm 460 460 460 460
Recom. turning diameter mm 255 255 255 255
Max. turning diameter mm 460 410 460 410
Max. turning length mm 658 610 1078 1030
Bar working diameter mm 81 81 81 81
(2) Spindle
Spindle speed (Belt Type) r/min 3,500 3,500 3,500 3,500
Spindle nose ASA A2#8 ASA A2#8 ASA A2#8 ASA A2#8
Spindle bearing diameter (Front) mm 140 140 140 140
Spindle through hole diameter mm 91 91 91 91
Min. spindle indexing angle (C-axis) deg - 0.001deg - 0.001deg
(3) Turret
No. of tool stations 10 12 10 12
OD tool size mm 25 25 25 25
Boring bar diameter
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/ ELLTECHCA 50
/ 98.1.66.18 50 50
Indexing time(1st swivel time) s 0.15 0.15 0.15 0.15
Rotary tool spindle speed r/min - 5,000 - 5,000
(4) Carriage
X-axis travel mm 265 265 265 265
Travels
Z-axis travel mm 680 680 1100 1100
Feed Rapid traverse (X-axis) m/min 24 24 24 24

rate Rapid traverse (Z-axis) m/min 30 30 30 30
(5) Tailstock
Quill diameter mm 100 100 100 100
Quill bore taper (Live) MT#5 MT#5 MT#5 MT#5
Quill travel mm 100 100 100 100
(6) Power source
Electric power supply kVA 38.41 38.41 38.41 38.41
(7) Machine size
Machine height mm 1,720
Machine dimension(Length) mm 3,290 3,735
Machine dimension(Width) mm 1,630
Machine mass kg 4,700 4,900 5,700 5,900
068 | Part 3
3. Dimensional drawings
3.1 PUMA GT2600/M (L680)
(1) Without Chip Conveyor
Unit : mm
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(2) Side Chip Conveyor
Unit : mm
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070 | Part 3
(3) Side Screw Conveyor
Unit : mm
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(4) Rear Chip conveyor
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072 | Part 3
(5) Rear Screw conveyor
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3.2 PUMA GT2600L/LM (L1100)
(1) Without Chip conveyor
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074 | Part 3
(2) Side conveyor
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(3) Side screw conveyor
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076 | Part 3
Part 4 HANDLING AND INSTALLATION
1. Overview (Installation procedure)
This section outlines the procedures for handling and installing your machine when it has to
be moved to another place due to any change in your plant layout.
Most precautions noted may also apply to the initial installation of the machine at your plant.
Machine accuracy is influenced by installation condition in machine tool. No matter how
accurate guide ways are, the accuracy of the machine is bad in case that the installation is
wrong.
Please read carefully the machine installation instructions and follow installation established
in process. It provides you with expected high accuracy of machining.
Selection of installation site Chapter 2
Preparation at the selected site

(Foundation plan) Chapter 3
Lifting and Moving Machine Chapter 4
Removal
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02:17:47 transit clamps
/ ELLTECHCA / 98.1.66.18 Chapter 5
Peripheral device Installation Chapter 6
Oil supply Chapter 7
Air supply Chapter 8
Power supply Chapter 9
Leveling Chapter 10
Trial operation Chapter 11
HANDLING AND INSTALLATION | 077
2. Selection of installation site
2.1 Storing Machine
In case of keeping a machine in storage without installation after delivery,
(1) Store a machine in the proper place where the ambient temperature stays within -20 ~
60°C and humidity does not exceed 75%. There must be no condensation. If these
cautions are ignored, there might be troubles related to NC unit or the electric system of
peripheral device.
(2) Avoid the place exposed to dust or mist. Dust and mist are factors causing rusting or
corrosion.
2.2 Environment requirements

There is no special environment condition to respect. Check the table “Environment
Conditions” as shown below.
Normally every industrial place with a good light condition, good air change and a strong
floor can be considered correct.
For floor characteristics such as distance from walls and foundation, please check carefully
"Chapter 3. Foundation plan" of this manual.
Environment Conditions
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Characteristics Unit of Measure Value
Minimum light level lux 300
Thermal range °C min. 5 — max.40
Maximum Humidity 75 % (at 20°C)
Maximum floor inclination 0.5 %
Minimum floor resistance kg/m² 1500
In order to ensure high machine accuracy and performance, the following points should be
considered with regard to the installation site.
Weak soil ------------------------------------------------------ (1)
Undesirable place Near the vibration sources ------------------------------------------------- (2)
Dusty places --------------------------------------------------- (3)
Power Separation from machines with unstable power---------------------- (4)
Ambient temperature 5~40°C ---------------------------------------------------- (5)
Humidity 30~75% (no condensation) ------------------------------------------ (6)
078 | Part 4
(1) Foundation work is advised for sites where the subsoil is soft, to prevent the machine
from tilting or sinking after installation.
(2) The installation site should be away far as possible from vibration sources such as
roads, stamping/press equipment, or planer machine tools.
If nearby sources of vibration are unavoidable, prepare dampening pits around the
foundation to reduce the vibration effects.(during operation : Less than 0.5G, during
transfer : Less than 3.5G)
(3) If machine must be installed in dusty place or high humidity place, consult with Our
machine tools for proper measures.
(4) NC malfunctions could result from the proximity of high-frequency power generators,
electric discharge machines, and electric welding machines, or when power is supplied
from the same distributor panel as these machines.
For wiring details, consult our service engineer dispatched to assist with installation.
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(5) Avoid places subject to direct sunlight, near heat sources, or subject to excessive
temperature change. Keeping the ambient temperature at a constant level is an
essential factor for accurate machining.
In order to maintain static machine accuracy within guaranteed values, the machine
installation site should be located so that it is unaffected by air currents within the
factory. Although air-conditioning is not required, the optimal ambient temperature
range is 17°C to 25°C. (63°F to 77°F)
Allowable temperature range during machine operation: 5°C to 40°C (41°F to 104°F).
To maintain static machine accuracy at levels even higher than the standard
guaranteed values :
1) Keep the ambient temperature variance for 24 hours (1 day) within ±2°C(36°F).
2) Ambient temperature variances from floor level to a height of about 5 meters(16.4ft)
should be held within 1°C(34°F).
Under the cold weather (lower than -5℃): The viscosity of various fluids increases
causing pressure loss and shortened product life cycle of parts. The friction among
parts (pump, valve and cylinder etc.) increases to cause declined efficiency. So a long-
enough warm-up to raise the temperature of various fluids of the equipment is needed.
Since a sudden high speed operation of the spindle may cause burn on the bearings,
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the machine warm-up(Part.5-2) should always be performed beforehand.
Under the severe hot weather (higher than 40℃): At a very high temperature the
viscosity of fluids decreases to cause lesser oil film creation and it can lead to more
mechanical friction, more parts wear out, and deteriorated sealing effect of machine
parts. The recommended operating temperature range should be observed at all times
to maintain good state of the equipment.
(6) The ideal operating environment calls for an ambient temperature of 20°C (68°F), with
humidity between 30 and 75%.
The controller has battery for memory back up. But backed-up data may be lost
because of battery life expiration, malfunction or unexpected problem.
Therefore we recommend that important data such as processing program, tool data
and external system parameter are stored with external device.
080 | Part 4
3. Preparation at the selected installation site
If the following conditions are satisfied, no foundation work is required for general machining
activities, and foundation bolts are not necessary.
- The subsoil must be solid. (the bearing power of the soil: over 3 ton/m2)
- The concrete floor thickness must be approximately over 200mm.
- There must be no gap between the floor and the subsoil.
If the above mentioned conditions are all satisfied and there is no need to adopt foundation
bolts, reserve the enough space for the model considering ‘external dimensions’ in section 3.
The space for maintenance such as installation of chip conveyor, cleaning of coolant tank
and opening doors of electric cabinet must be considered together.
3.1 Foundation work

For long-maintained accuracy and where sub-soil or ground under the floor is not strong
enough, a new concrete foundation should be set up in accordance with the Foundation
Plan attached to this Manual.
(1) Foundation requirements vary depending on the characteristics of the sub-soil. Under
any soil conditions, it is important that sub-soil should be well compacted to keep the
foundation from unsettling
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02:17:47 the machine/ has
/ ELLTECHCA been installed.
98.1.66.18
(2) Where sub-soil is too soft, it is necessary to drive concrete piles into the sub-soil.
(3) The Foundation Plan attached to this Manual is prepared for laying a typical concrete
foundation specifically for the machine. The concrete thickness or depth should be
determined in terms of the ground condition in each case.
Styrofoam
Concrete Prepare foundation work consulting left drawing

and foundation plan drawing in section 3.
Sub slab
Ground
Timing and inspection of foundation work

(1) It is ideal to cure concrete from the finished foundation to the installation of a machine
with over two months to spare.
▪ Cure concrete for at least over one month.
(2) After completion of foundation, check each part and if there is any trouble, finish
maintenance before a machine arrives.
3.2 General procedure for installation

(1) Place leveling plates, 150x50x50 mm (5.91x1.97x1.97 in.) over individual foundation
bolt-holes. Refer to the Foundation Plan (3.4, 3.5)
(2) Place foundation washers (furnished together with the machine) on the leveling plates
and then place the machine on them.
(3) Pass foundation bolts through the hole in the leveling plate and a center bore through
the built-in leveling bolts assembly.
Secure each foundation bolt carefully, using a washer and a nut on its upper end.
(4) Use wedge pieces, shims, or leveling blocks under the machine base to level the
machine approximately.
(5) Pour mortar into the foundation bolt holes and allow it to set.
(6) After the mixture has become hard enough, remove the shims or leveling blocks from
under the machine base, and level the machine within the specified limits.
3.3 Precautions for installation

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(1) Keep the underside 02:17:47
of the leveling / ELLTECHCA
plates / 98.1.66.18
free from any oily substance.
(2) With leveling bolts resting on level plates, the bottom surfaces of the machine base
casting should be about 5 to 10 mm(0.20 to 0.40 in.) above concrete floor level.
(3) Fill the foundation bolt holes with mortar so as to reach the underside of the respective
leveling plates. Be sure to compact the mortar thoroughly.
Foundation plan
The part names shown in are not supplied as standard equipment.
082 | Part 4
3.4 PUMA GT2600 Series
(1) PUMA GT2600/M (L680)
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Unit : mm
Ground strength calculation

GT2600 GT2600M
Machine weight 4.7 ton 4.9 ton
Max. workpiece
0.52 ton 0.52 ton
weight
Foundation weight 5.26 ton 5.26 ton
2
Weight ratio 1.91ton/m 1.95ton/m2
Soil pressure
(including safety 10 ton/m2
factor)
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Tolerance
Plan view ±5 mm
Anchor bolts hole Single ±10 mm

intervals Cummulative ±20 mm
Anchor bolts hole size ±10 mm
Theoretical quantity of materials

st
1 concrete
(Specificated strength :210 2.08 m3
2
kg/cm )
2nd grout 0.11 m3
084 | Part 4
(2) PUMA GT2600L/LM (L1100)
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Unit : mm
Ground strength calculation

GT2600L GT2600LM
Machine weight 5.7 ton 5.9 ton
Max. workpiece
0.52 ton 0.52 ton
weight
Foundation weight 6.03 ton 6.03 ton
2
Weight ratio 1.95ton/m 1.98ton/m2
Soil pressure
(including safety 10 ton/m2
factor)
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Tolerance
Plan view ±5 mm
Anchor bolts hole Single ±10 mm

intervals Cummulative ±20 mm
Anchor bolts hole size ±10 mm
. Theoretical quantity of materials

st
1 concrete
(Specificated strength :210 2.4 m3
2
kg/cm )
2nd grout 0.11 m3
086 | Part 4
No. Part No. Part Name Q’ty
1 136350B ADJUSTING BOLT 8
2 L34302034 NUT, HEX 8
3 L34301044C PLATE, LEVEL 8
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4. Lifting and moving machine
4.1 Care in moving machine
This model is built in one unit and it can be easily moved without separating it into consisting
units. (Note that the coolant tank is installed separately.)
Machine Weight Unit : kg
PUMA GT2600 4,700

PUMA GT2600M 4,900
PUMA GT2600L 5,700
PUMA GT2600LM 5,900
Unpacking, Inspection and Cleaning

(1) The machine is fixed with transit clamps during machine transportation. After machine
installation, remove all transit clamps and store them in the proper place to reuse later.
(2) Install the separately packed covers and parts
(3) After machine placed, remove rust preventive oil.
Rust preventive oil must be removed because this oil is contaminated by dust or other
foreign material during machine transportation. After completely removing rust
preventive oil, lubricate the guide ways with the designated lubrication oil
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Machine lifting and transportation
There are two different methods for moving the entire machine to any desired location; by
an overhead crane and moving by a forklift truck.
Before moving a machine, refer to the external drawing in section 3.

The figures indicated on the machine plates shall be applied if they are different from the
manual.
088 | Part 4
(1) Machine lifting
Procedure :
When moving the machine in use, follow the steps below from ‘1)’ in order. In case of
first installation right after purchase go to No. 4).
1) Remove any work pieces, tools etc. out of inside the machine.
2) Move all axes to their transit position. And move the tail stock to the right end and
clamp it.
3) Turn off the power supply to the machine and disconnect the power cables and
other hoses with the machine.
4) Pull the coolant tank out of the machine and disassemble Chip conveyor.
5) Place the leveling blocks at the planned place.
6) Disassemble the covers on the left and the right side to access to the hooks.
7) Hang the wire rope on each machine lifting hook.
Make sure that wire rope for lifting must be hanged on hook securely.
Failure to observe this warning may result in serious injury or death.
8) Locate soft material pad between machine and rope for preventing machine damage.
9) Lift and transport the machine with the crane.
10) After affirming the leveling bolts are placed at the correct positions, lower the
machine slowly and carefully.
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Precautions for lifting
1) The ropes used for lifting should have a nominal diameter of 20 mm or larger.
2) Change an angle formed by each cable line so that cables cannot contact the
finished surfaces of the machine. (The cables are not allowed to form an angle
larger than 40 degrees to the perpendicular line.)
3) Check the machine balance and do not lose your attention when lifting the machine.
4) Pay extra care to lower the machine gently onto the floor:
Never apply shocks to the machine when placing it on the floor
5) It is necessary to handle by 2 or more workers.
6) The forklift truck, the crane and the rope is treated by approved workers.
7) During operating the forklift truck or crane, pay attention in order not to hit the
different thing
8) The rope capacity is over the lifted item
9) Check the rope, lifting devices. If the rope or the leaf which has defect, absolutely
does not use them.
10) The machine is lifted appropriately with balance.
Check balance of the machine with lifting slightly from the floor.
11) During lifting machine, 2 or more workers give signals with each other in order to be
safe.
Before lifting the machine, check that each unit of the machine should have been
fixed in appointed position, remove tool and check inside the machine there
probably is no object which is unnecessary.
(2) Transportation by a forklift truck

1) Use the forklift truck with a sufficient capacity, according to the machine mass.
2) Put the forks of forklift into lifting caves located at the bottom of machine base.
3) Lift the load slowly, keeping it as horizontal as possible.
4) When placing the load on the floor, care to lower it gently so as not to hit the floor.
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090 | Part 4
4.2 Lifting by overhead Crane
(1) PUMA GT2600 Series
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Rope Length(m)
A B
• PUMA GT2600 Series 3 3.2
Lifting Hook
Model
Part No. Description Quantity
• PUMA GT2600 Series ① L50301083A HOOK. LIFTING 2
4.3 Putting down Machine
(1) Arrange level adjusting blocks to the designated places. (Reference: ‘Foundation Plan’
in chapter 3.4)
If the ground is weak, install anchor bolts before placing a machine following the
procedures in chapter 3.
(2) Keep the underside of the leveling plates free from any oily substance.
(3) Place a machine on the arranged level adjusting blocks.
(4) Use wedge pieces, shims, or leveling blocks under the machine base to level the
machine approximately (Refer to chapter 10)
Pay attention to prevent machine from toppling over when using hydraulic jacks for level
adjusting.
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092 | Part 4
5. Removal of the transit clamps
When the machine is shipped, the transit clamps are installed in order to fix each of axes.
After the installation of machine, be sure to remove each of the transit clamps.
(1) Before operating the machine, be sure to disassemble the transit clamps.
(2) If operating the machine without removal of transit clamps, a severe damage may be
brought on the performance of machine such as machining accuracy and so on.
5.1 PUMA GT2600 Series
GT2600 Series
NO. Position Part No. Q’ty Bolt (Q’ty) Division
1 X-axis 860103-00365A 1 BB10 x 25 (2 ea)
2 Z-axis 860103-00364A 1 BB12 x 25 (4 ea) Together BED
3 Tail Stock 110958-01209A 1 BB8 x 20 (2 ea) Only PTS
4-1 Operation panel 860103-00348 1 BCW6 x 12 (2 ea) GT2600/M
4-2 Operation panel 860103-00693 1 BCW6 x 12(2 ea) GT2600L/LM
5 Door 860103-00014 1 BCW6 x 12 (2 ea)
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094 | Part 4
1. X-axis 2. Z-axis
3. Tail stock 4. Operation panel
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5. Doors
6. Peripheral device Installation
6.1 Coolant tank Installation
While installing a machine, Coolant Tank should be installed correctly, following the below
procedures. Otherwise, there might be coolant leakage.
(1) Disassembly of Lifting Hook bolted to Bed in front.
The lifting hook needs to be unbolted to install Chip Conveyor or Chip Pan. Store the
removed lifting hook in the proper place to use later for lifting
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(2) Disassembly of Blind Cover in the right side
096 | Part 4
(3) Chip Pan or Chip Conveyor or Screw Conveyor Installation
1) In case of Chip Pan (standard)
① Fix the left part of Chip Pan to the Left frame cover below Chuck. (2 flanged
socket bolts of M12x30)
② Fix the right part. (2 flanged socket bolts of M12x30)
③ Bolt Chip Pan to the front frame Cover. (5 bolts of M6x12)
④ Assemble a cover. (2 bolts of M6x12)
2) In case of Chip Conveyor (option)

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① Move Chip Conveyor along the path in the above picture.

② Fix the left part of Chip Conveyor to the Left frame cover below Chuck. (2 flanged
socket bolts of M12x30)
③ Fix the right part. (2 flanged socket bolts of M12x30)
④ Bolt Chip Conveyor to the front frame Cover. (5 boltsof M6x12).
⑤ Remove the device mounted on Chip Conveyor for transportation and keep it in
the secure place to use later.
3) In case of Screw Conveyor (option)
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① Move Screw Conveyor along the path in the above picture.

② Fix the left part of Screw Conveyor to the Left frame cover below Chuck. (2
flanged socket bolts of M12x25)
③ Fix the right part. (2 flanged socket bolts of M12x25)
④ Bolt Screw Conveyor to the front frame Cover. (5 bolts of M6x12).
⑤ Assemble the cover in order to prevent coolant leakage. (2 bolts of M6x16)
⑥ Remove the device mounted on screw Conveyor for transportation and keep it in
098 | Part 4
the secure place to use later.
(4) Chip Skirt Installation

Chip Skirt should be attached
for close contact with chip
conveyor in order to prevent
coolant leakage.
1) Make the cover firmly

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contact with Chip02:17:47 / ELLTECHCA / 98.1.66.18
conveyor.
(4-M6 x 12)
2) Assemble the Cover to the
space below Chuck. (9-M6
x 12)
(5) Coolant Tank transfer and setting
Move Coolant Tank along the path shown in the below picture until Coolant tank
touches the front frame cover and then fix it not to move while operating a machine.
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(6) Connecting Coolant Hose and Power
1) Connect a coolant hose to a
coolant pump.
2) Connect power of Coolant
Pump and Chip Conveyor to
the terminal box.
100 | Part 4
(7) Positioning Foot Switches
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6.2 Coolant tank Temperature Control Unit (Option)
Heat generated by machining raises the coolant temperature and coolant circulation, itself
increases the coolant temperature.
Thermal displacement and dimensional accuracy are greatly influenced by oil temperature
in a machine. Coolant Temperature Control unit prevents the coolant from heating.
When using oil-based coolant, the oil temperature can become extremely high. Consult Our
machine tools for technical information.
(1) Coolant temperature control unit displacement
Place Coolant temperature control unit in the proper place, referring to revelant external
drawing in section 3.
Install this unit in the seperated place to prevent a person from being tripped over
hoses. The unit should be set on a flat spot away from direct sunlight and set in a spot
that affords cool and clean air.
(2) Connecting Hoses

Connect hoses for inlet and outlet like the drawing below.
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(3) Connecting power

Connect power to the terminal box.
102 | Part 4
6.3 Parts Conveyor Installation (Option)
The parts conveyor for parts catcher is useful to take out and deliver finished parts or chips
after machining.
Install parts conveyor following the procedures below. Go to No. (3) if the machine is bought
with parts catcher.
(1) Disassemble the blind cover
Disassemble one of blind cover shown in the picture below.
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(2) Assemble Parts Exit Box

Assemble to the place where the blind cover is disassembled.
(3) Installation of Parts conveyor
1) Move parts conveyor to the bolting position of coolant tank and make Parts Exit Box
located to the designated place.
2) When moving it, take care not to conflict with Parts Exit Box. If there is interference,
lower the cover of parts conveyor through long holes.
3) Bolt parts conveyor to the coolant tank.
4) Using long hole, raise the cover of parts conveyor in order to prevent coolant
leakage through the gap between Parts Exit Box and Parts Conveyor.
(4) Connecting a drain hose

Connect a hose to drain coolant back to the coolant tank. Refer to the drawing below.
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104 | Part 4
(5) Connecting power
1) Connect power of parts conveyor to the terminal box.
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6.4 Mist Collector (Option)
The vapor generated by coolant water during cutting is absorbed or cleaned, thus it
provides the operator with the most clean working environment to increases productivity
eventually.
(1) Place Mist collector(①) mounted on a stand(②) referring to external drawing in section 3.
(2) Connect Duct(③) to mist collector (①) and cover(④).
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106 | Part 4
7. Oil Supply
Supply relevant oil for hydraulic, lubricant and coolant referring to the table and position
below. (For optional specification systems, contact your Our machine tools representative
regarding the appropriate lubricant oil.)
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No Location *Model Volume Recommended Oil

1 Chuck jaws GT2600/M/L/LM suitable Moubilux Greases2 Mobil
2 Lub. Tank GT2600/M/L/LM 1.4 ℓ ISO VG68
3-1 Coolant tank GT2600/M 190 ℓ Well-Cut B 30 Houton
3-2 Coolant tank GT2600L/LM 220ℓ Well-Cut B 30 Houton
4 Hydraulic unit GT2600/M/L/LM 13ℓ ISO VG32
* Refer to the introduction of this manual to know model variation
8. Air source requirements
Pressure : 0.5MPa or higher
Discharge : 100N ℓ/min (ANR) or larger
(Use a 0.75 kW compressor or higher.)
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Selection of compressor
(1) The minimum required discharge pressure of a compressor is 0.5MPa.
When selecting a compressor, reserve approximately above 40% margin.
It is malfunction of air unit if compressor pressure is under minimum required discharged

pressure 0.5MPa.
(2) Required discharge volume is standard 500ℓ/min(ANR), gantry700ℓ/min(ANR). With
this volume, an air gun can be used at the same time as the air blast.
(3) There are three compressor operation types; manual unloader, automatic unloader, and
pressure switch types.
The compressor should be a pressure switch type for this machine model.
(4) The compressor should be minimum standard 3.5kW, gantry 5.63kW size. For details,
contact a compressor maker.
108 | Part 4
9. Connecting the power
9.1 Power connection
The machine electrical power connection must be done by customer on charge and the
following factors have to be considered. :
 laws and technical norms in force for the installation place
 all of the data specified on CE main plate
The power cable input on electric cabinet is provided by cable gland, there is also L1, L2, L3
(three phase voltage) terminal and PE (ground connection) terminal as shown in the next
standard diagram, for precise and specific information please check the machine original
electric diagram book.
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The machine is provided for connection to power net system TN (TN-C or TN-S), and
respect the Test 1 of EN 60204-1:2006 – part 18.2.2.
For right safety level against accidental voltage contact on power net, a protection system
according to ground line must be installed ; as described in EN 60204-1:2006 – part 18.2.1,
the IEC 60364-6-61 can be applied.
This information joined with CE main plate data give all of the necessary knowledge for the
correct power line dimensioning, protection for and machine connection and users.
NOTE
The power cable section can’t be calculated without knowing the final line length, but
anyway it must be greater than 3 numbers of 22㎟ Copper wire or equivalent material.
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110 | Part 4
9.2 Power requirement
Only spec. for Italy
Short
Rated Full load Interruption Short
Machine circuit Interruption
Motor capacity capacity capacity circuit
model capacity capacity
capacity
Pa (kVA) I (A) I (kA) I (kA) I (kA) I (kA)
PUMA
GT2600/M/ α P40 38.41 100.81 25 50 5.0 10.0
L/LM
NOTE) Full load capacity : (380V)
If the power capacity which is supplied in equipment is insufficient, it will be able to cause
the problem which is malfunction of machine and, further. Also the electric service period
comes to be short. More, this insufficient power capacity during machine operational hour it
will be able to bring critical situation. Consequently, it could be operated by suitable power
of equipment from the power organizations and facilities of the factory
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9.3 Inspection of cable connection
The operator can check correctness of cable connection by reading the pressure gauge
whether it indicates the specified pressure level.
Confirm that the pressure gauge indicates the set pressure (4.0 MPa). When it indicates the
specified pressure level, the electrical connection is correct.
9.4 Electrical work
(1) Connect the ground to the external protector connection terminal (PE) located inside
the control box.
(2) Do not connect the power cord and the grounding wire in serial ; if attempted, it will give
adverse affect to other equipment or cause malfunctioning of the leak breaker, etc.
(3) When a leak breaker is used, select the one meeting the following rating.
- For inverter circuit use
- Middle-sensitivity high-speed inverter type
(4) If more than one machine tool is connected to the same single power source, the value
of “inductance of power source” for each machine is obtained by dividing the value in
the table by the number of machine tools to be connected.
(5) Wiring inductance in 50m (164.05ft)
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ELLTECHCA 12mH when general KIV
/ 98.1.66.18
cable is used.
(6) The instance voltage fluctuation ratio can be checked in the method as follows.
- The excessive power & voltage fluctuation alarm device which operate only if the
power inductance is over than the allowable value does not output the alarm signal
and the instant power fluctuation ratio is less than the value as shown in table above,
this means that the power inductance is in the limit allowable value.
(7) The details regarding the instant power fluctuation ratio and power inductance, please
call up the service center of Our machine tools.
112 | Part 4
10. Leveling the machine
The Machine must be carefully leveled because the accuracy of the level at the initial .
installation will greatly affect the working accuracy and the service life of the machine.
10.1 Leveling procedure

(1) Zero Setting of spirit level
1) Read the value perpendicularly because the value varies according to the reading
position.
2) Firstly, read the gradation on spirit level after putting it on the middle of Pallet.
3) Rotate spirit level by 180˚and position it on the same place in the statement above
and measure it.
4) Adjust the screw of spirit level in order to make the water bubble move to the half of
gap between value ② and value ③.
5) Repeat the procedures from ① to ③ until the water bubble stays in the same place
regardless of direction ② and ③.
Spirit level & Unstable spirit

surface plate in level & stable
equilibrium. surface plate
Unbalanced Unstable spirit

surface plate &
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Unstable spirit
level surface plate
(2) Now, mount the relevant Level inspection plate on the designated tool holder and place
spirit levels on Level inspection plate in the form of ‘ㄱ’.
Level inspection Bed Tool post Holder for Level

OD tool
plate angle station inspection plate
L61901013A 30° 12ST □ 25 Face tool holder
L61901023B 30° 10ST □ 25 OD Tool Holder
Make level adjusting bolts share equal force to support Bed.

If one of level adjusting bolts has strong or weak contact with Bed, this ruins the entire
level later.
a. 2-axis
Level plate
10ST
b. 3-axis
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12ST
(3) Readings are taken on both longitudinal and transverse directions while both leveling
bolts and nuts are tightened firmly.
Tolerance : 0.02mm per 1000mm

Accuracy of level : 1grad. = 0.01mm per 1000mm
114 | Part 4
11. Trial operation
After connecting the power supply cables and pneumatic supply hose to the machine, check
the following points before starting trial operation.
(1) The machine and machine parts are all free from damages.
(2) There are no missing parts and accessories.
(3) Each part of the machine is lubricated with the specified lubricating oil, and each
reserve tank is filled with the specified oil.
(4) The hydraulic hoses and pipes are securely connected.
(5) The pneumatic hose is securely connected.
(6) The coolant tank is mounted at the correct position.
(7) The lifting jig and fixing brackets (transit clamps) for each axis are removed.
(8) The grounding is provided.
(9) The electric phase matches.
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Part 5 CONSIDERATION BEFORE MACHINING
1. Matters to be attended to
This section deals mainly with the operating procedures of your turning center under manual
control. So the information given here is essential to every operator, regardless of whether
you are new or experienced to Turning center.
Follow the mentioned six points below:
(1) Operate Turning center by yourself after fully know what to do in reference to this
Instruction Manual and the operating Manual.
(2) Learn the symbols for the numerical control terms.
(3) After you have a general idea of how your turning center operates, read this manual
repeatedly and also the Programming Manual of NC unit maker.
(4) Check machine supplied power voltage(AC380/400 V(-10~+10 %) 3PHASE)
(5) Close all of the machine doors and covers.
(6) Check that the safety switch is functioning correctly.(Reference Section 4 1.3)
Bring the machine to a complete stop by turning off the

main switch, before operations such as setup or
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adjustments inside the chip guard are carried out.
Also turn off and lock-out the main switch before you
attempt to work inside the machine at the rear side of the
machine.
116 | Part 5
1.1 NC operation
Before you begin to operate the machine automatically, make it a rule to check the following
points with a process sheet, a program manuscript, or any other chart giving detailed
machining instructions:
(1) Setting of hydraulic power chuck jaws and their gripping pressure
(2) Installation and arrangement of individual cutting tools with respect to their operating
sequence
(3) Setting of tool offsets
(4) Setting of zero offsets
(5) Setting of Feed rate override to 100 %
(6) Setting of soft-wired limit positions for each axis
(7) Positioning of the turret to the turret indexing position
(8) Positioning of tailstock or Sub spindle.
All essential information on the setup and check-up procedures is described in the sections
that follow.
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CONSIDERATION BEFORE MACHINING | 117
2. Warming-up
2.1 Purpose of warming-up
When the machine is operated again after standstill for a long time or after various troubles,
the warming-up of the machine is necessary for the stability of lubrication, fluid temperature
and precision and for the machine life. Operation without enough warming-up after long
standstill may cause abnormal wear of sliding ways and spindle bearing breakage. When
starting operation in the morning, operator should perform the machine warming-up.
Especially operator must do sufficient warming-up in cold area.
For the warming-up, auto-operation by means of program is more desirable than manual
operation. Periodic warming-up ensures the spindle life.
2.2 Method of Warming-up
(1) Period : unloaded operation for more than 15 minutes. (longer in winter)
(2) Spindle speed : approximately 500rpm
(3) Traverse: proper execution of cutting feed rate and rapid traverse in turn.
(4) Check the turret indexing function by program.
(5) Check the condition of lubrication during the warming-up.
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118 | Part 5
2.3 Tool Offset
For appropriate dimension and reference
position of each cutting tool, see technical
data about tooling interference in instruction
manual.
Install tool and holder on the position other
than reference position. It is very difficult to
align cutting points of each tool to specified
reference position in order to attach tool on
holder. Tool tip worn during cycle causes
larger work diameter than specified.
NC program is executed, assuming that

every cutting tool has been correctly installed,
because variable factors such as installation
position and reference position shall be
corrected. The corrected difference refers to
tool offset value. Tool offset shall be made
before first machining, after first cutting, and
during cycle, because tool wear degree must
be considered even if installed
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/ ELLTECHCA
first.
Tool line without offset
NC system has tool offset function that
Tool line offset at X=-56,000 and
corrects tool error automatically when each
Z=20,000
tool is indexed into cutting position. Each tool
position difference of T-groove plate can be offset by manual switch as in the figure below.
As in the figure, tool tip is placed in the following coordinate point for reference point.
X-axis : +56mm(diameter) Z-axis : –20mm.
Offset value of tool position is –56.00mm on X-axes and +20.00mm in Z-axes, as in the
figure above. If tool is correctly installed on reference point, offset value is "0" on both axes.
In case of machining without tool offset, tool will move along dot line as in the figure above.
After tool offset value is input, tool moves along correct program routine indicated full line.
Tool offset is made automatically when T-groove plate moves by inputting desired offset
value for each cutting tool of T-groove plate.
For measurement and input of tool offset, refer to instruction manual of NC unit.
* Tool Offset Check
1. After first offset value is input into NC, make first cutting operation and measure
machining area dimension.
2. In case of error, make tool offset again for correction.
3. In case of dimension error due to tool wear, measure actual machining dimension of
work and add the error to offset value.
2.4 Setting of start point
Start point for initial machining

If the start point of tool post is changed
according to work configuration, non-
machining time can be reduced. When
work or machining process has been
changed, the start point for machine
reference point shall be changed.
(1) Setting of X-axis2023-12-06

start point 02:17:47 / ELLTECHCA / 98.1.66.18
Setting procedure of start point is as follows.
1) As shown in the figure above, machine the outside diameter of work at manual cycle
using reference tool.
2) Move tool away from work only at Z-axis direction and measure machining area with
micrometer.
Then assume that measured value is 102.880 mm.
3) Turn off machine lock switch and move tool so that the position on CRT display is
the same with start point (Coordinate point G50) of program.
(2) Setting of Z-axis start point

1) Rotating spindle, contact reference tool on the sectional surface of work.
2) Adjust Z-axis coordinate point of CRT to "0" at the area where tool contacts the sec-
tional surface of work.
3) In case the cutting of work face is 2mm and Z of G59 is 200mm, move tool 198mm
at "+Z" direction, referring to the position value of CRT.
The point is start point of Z-axis.
120 | Part 5
Resetting of starting position after power failure.
To prepare for such case that the power source is unexpectedly disconnected during oper-
ation or power failure occurs, it is recommended to check and record the relation between
the zero position and starting position.
When setting of zero position for X and Z axis is completed, follow the procedure described
below.
(1) Return the tool to the zero position for X and Z axis.
(2) Record the numerical values for X and Z axis which are displayed on the position dis-
play unit at that time.
(3) Return the tool to the starting positions for X and Z axis and continue the machining
operation.
(4) Suppose that the power source is disconnected or power failure occurs.
(5) Turn the power source on.
(6) Return the tool to the zero positions of X and Z axis.
(7) Reset the display on the position display unit to 0 for both of X and Z axis.
(8) Move the tool in “–” direction for both of X and Z axis until the values recorded as above
are displayed.
Thus, the tool is returned to the starting position.
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When, however, time elapses after power failure, machining dimensions may become
different because of thermal displacement etc. of the machine.
The above procedures can be also adapted to each of axes, X and Z-axis.
2.5 Automatic operation
When tool setting, setting of starting position and tape checks are all completed, automatic
operation is to be started by setting the tape or memorizing the tape on the numerical
control unit. Prior to automatic operation, however, be sure to check for the following points.
(1) Check the set value of feedrate.
Override switch. Normally, it is recommended to set it to 100%.
(2) Check the set value of spindle speed override switch. Normally, it is recommended to
set it to 100%.
(3) Check the dry run toggle switch is OFF.
If lamp is ON, turn OFF the toggle switch, and lamp is turned OFF.
(4) Set the machine lock/display lock toggle switch to the neutral position.
(5) Check whether that the optional block skip toggle switch is set to the ON position or
OFF position.
Usually, set this switch to OFF when cutting the first work piece and keep it ON when
cutting the second and subsequent work pieces.
(6) Check whether the optional stop toggle switch is set to the ON or OFF position. Usually,
set this switch to ON when cutting the first work piece and keep it turn OFF when
cutting the second subsequent work pieces.
3. Safety function
In this machine, there are safety functions to protect the machine or operator from the
mistake of the operation.
(1) Travel limit

1) Over travel
This region is set up by TRAVEL LIMIT function of NC, and the end point is stroke
end of each axis.
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2) Emergency stop
If the axis passes beyond the OT range, the switch for EMERGENCY is operated
and the machine becomes the emergency stop state.
(2) Level check of lubrication oil
If the oil is reduced under the set level, the machine becomes the ALARM state.
(3) Pressure check
If the pressure of pneumatic, hydraulic and lubrication line drop less than the set value,
the machine become the ALARM state.
(4) Setting time check
If the time for each motion exceeds its setting time, the machine becomes the ALARM
state.
(5) Door safety switch
The front door opening is detected and locked by CE certified safety switch. All
automatic operations are only effective at the door-closed status.
(6) Safety window
The safety window’s strength is decreased as time elapses, thus it is required to
change by every 2 years after operate the machine.
122 | Part 5
4. Machine Operation
4.1 Hydraulic Unit
The following outlines the methods of setting functional units for operating pressure. Since
the pressure lines for the turret(s) have been adjusted at our factory before shipment, they
will not require readjustments, during the initial installation and subsequent normal service
of the machine.
When readjustment is to be made by your plant personnel, extreme caution must be taken
in accordance with the instructions given here to avert any mechanical trouble in the drive
lines. Any necessary adjustment must be made only by authorized personnel, and careless
tampering must be avoided under all operating conditions.
(1) System pressure adjustment (Adjustment is not usually required.)
Pressure decrease Pressure increase
System pressure adjusting valve
(2) Hydraulic pressure for main spindle chuck.

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Refer to section E, E.4.2 - (4).
(3) Hydraulic pressure for C-axis brake.
Refer to section E, 4.5
(4) Hydraulic pressure for Tail stock
See the postion of reducing valves relevant to units which are adopted to a machine.
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Reducing valve position
124 | Part 5
4.2 Chucking
This part deals with the installation of hydraulic power chuck and matters that require
attention.
(1) Construction
The construction of chucking system is shown below.
Construction of chucking system.
(2) Installation of hydraulic chuck

Procedure :
1) Press the power ON button on the operation panel to turn on the machine control
circuit, and depress
2023-12-06 the CHUCK
02:17:47 foot switch
/ ELLTECHCA pedal. This makes the draw tube in the
/ 98.1.66.18
spindle bore move forward.
2) Fasten the draw tube in the spindle to the chuck. Use the fixture of draw tube
furnished with the machine.
3) Secure the chuck body onto the spindle end, using mounting bolts.
4) Adjust the draw tube so that the outer ends of the master jaws become flush with
the peripheral surface of the chuck body when the top jaws are in the OPEN
condition.
The individual chuck jaws can be moved in the “opening” direction as the draw tube is
turned in the counterclockwise direction. Removal of the hydraulic chuck from the
spindle is the reverse of installation in steps from c) to b).
(3) Adjustment of oil pressure for hydraulic chuck
The gripping pressure of the chuck jaws is
dependent upon the working pressure of hydraulic
fluid which is determined by the setting of the
chuck pressure adjusting valve installed at the
front of the machine.
A clockwise turn of the valve knob increases

the working oil pressure directed into the chuck
cylinder and counterclockwise turn decreases it.
The allowable maximum pressure is indicated

in the table below. Adjust the pressure meeting
the types of chuck.
(4) Maximum permissible spindle speeds and oil pressure setting

Maximum permissible spindle speed varies depending on types of chuck and cylinder
to be used.
See the table below
No. Chuck bar (kg/cm2) Min-1{rpm} Cylinder Model

1 MH-210 2023-12-06
27.1 02:17:473,500 SH-19082CC
/ ELLTECHCA / 98.1.66.18PUMA GT2600/M/L/LM
2 HS-12 31.5 3,500 SH-19082CC PUMA GT2600/M/L/LM
This table indicates the permissible spindle speed for standard chuck. If a chuck other
than those indicated above is used, follow the instruction on the name plate at the front
cover of the machine.
DANGER BY DISCHARGE OF CHUCK OR WORK PIECE.

Do not exceed recommended speed of chuck related with max. permissible input force.
Never start the machine with door open. Do not exceed max. permissible input force
reduce the hydraulic pressure by more than 50 %. Do not adjust chuckung pressure
during spindle rotating.
126 | Part 5
(5) How to Set Maximum Spindle Speed
The maximum spindle speed, which is limited due to chuck specifications, influence of
centrifugal force on chuck gripping force, imbalance of the work piece, etc. can be set
by program.
Format :
G50 S○○○○ ·············· To be specified in a block without other command
↑
Specify the required maximum spindle speed.

Programmed maximum spindle speed is effective until another spindle speed is
designated.
(6) Hydraulic chuck clamping force characteristics diagram
Chuck Chuck Work piece
G: Mass center of top jow

m: Mass of top jow(one jaw)
r: Distance up to chuck center
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Special jaw
1) PUMA GT2600 Series

MH-210
(7) General precaution for using power chucks
In order to insure maximum safety in operation, the following points call for your special
notice :
1) Select the right chuck that matches the machine's capacity.
2) Chuck should be cleaned at least once in 6 months. (machinning casting : once in 2
months) Wear and tear parts that should be replaced.
3) The jaws tightening bolts to fit the size of tightening torque.
Bolt size tightening torque

M5 100kgf.cm2
M6 180kgf. cm2
M8 390kgf. cm2
M10 740kgf. cm2
M12 1090kgf. cm2
M14 1740kgf. cm2
M16 2550kgf. cm2
M20 4100kgf. cm2
M22 5500kgf. cm2
4) Work pieces should be clamped in the chuck without imbalance. Selection of cutting
conditions must be made referring to power chuck clamping force characteristics
diagram since chuck jaw gripping force varies depending on the spindle speed.
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The maximum spindle speed and maximum allowable pressure limit (maximum
setting) are indicated on the instruction plate attached to the front of the left cover.
The maximum spindle speed refers to the speed at which the chuck can be turned,
with its gripping force maintained more than one-third of its rating, while the outer ends
of the individual top jaws are positioned evenly with the peripheral surface of the body.
5) When soft top jaws larger than standard ones provided with the machine are pre-
pared by the customer and used with the chuck, keep in mind that developing
centrifugal force and decreasing efficiency may reduce the actual gripping force. Be
sure to reduce the spindle speed accordingly.
6) Where jaw nuts shown below go beyond the peripheral surface of the body, only one
bolt secures the corresponding jaw and a very dangerous condition is created.
Always locate the jaw nuts within the periphery of the body as shown below. It is a
good and safe practice to use soft top jaws that are made to fit the actual work
configuration.
Hard Soft jaw
Jaw nut Jaw nut
jaw
母
Incorrect Correct
128 | Part 5
7) Clamping a workpiece must be confirm to position of master jaw stroke mark.
(suitable stroke)
8) Before starting spindle rotation, be sure to close the front door.
(8) Change of chuck gripping direction-ID/OD gripping

Gripping2023-12-06
direction of 02:17:47
the power chuck-ID gripping
/ ELLTECHCA and OD gripping-can be changed by
/ 98.1.66.18
the parameter. The collet chuck is clamped by forward movement of the piston,
unclamped by backward movement of the piston. The change of gripping direction may
be made only while the spindle stops.
(9) Greasing
The chuck has grease nipples either on the chuck

front face or on its periphery. Apply grease to the
nipples at least once a week.
Since chips and foreign matter accum-ulate on the
jaw moving surfaces on the chuck, clean them
every day and lubricate them with the mobilux
grease 2.
Turn off the machine before greasing.
Refer to enclosed chuck manual.
4.3 Cutting Soft Top Jaws of Power Chuck
There are three different methods applied in cutting soft top jaws of chuck jaws for chucking
a particular lot of parts.
- by pulse feed hand wheel
- by auto or memory
- by manual data input(MDI)
They are all basically the same operations, and it is advisable to use the tape or the manual
data input when a good finish on the chucking surfaces of the jaws is essential.
Do not clamp or unclamp Chuck during spindle rotating.

The worker hand and body must be keeping away from the spindle and the work piece
during spindle rotating.
Close the machine door before machining.
Use proper soft jaws for machining processing condition.
Use proper chucking pressure for machining processing condition.
It may be occured bad accuracy, malfunction, if it is hit the clamped work piece by hard tool
such as hammer.
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Rotate spindle at the low speed and use ID tool, that the projected length is short for
intermittent machining.
It is dangerous to clamp work piece with jaws machined near the end stroke of them.
Now let's explain the steps necessary to produce the top jaws for chucking the diameter of
70mm(2.75 in.) with a depth of 15mm(0.6 in.) by use of the manual data input.
15
(0.59)
Ring
Ø50 (1.97)
Ø70 (2.76)
Cutting Soft Top Jaws
130 | Part 5
(1) Procedure
1) Grip a ring of proper diameter in the chuck.
ø50 mm(2 in.) ring for instance
2) Locate the tool tip point at point A and set the zero offset value so that the actual
position of X-axis is equivalent to the ring diameter ; 50 mm(2 in.) in this case.
Actual position : X=50.000 mm
(Z=0.6000 in.)
3) Locate the tool tip point at point B and set the zero offset value so that the actual
position of Z-axis is equivalent to the required chucking depth of length ; 15 mm (0.6
in.) in this case.
Actual position : X=15.000 mm
(Z=0.6000 in.)
4) Proceed with cutting by entering the following commands block by block.
In the example, the depth of cut is 5 mm (0.2 in.) and the feedrate is 0.1 mm/rev
(0.004ipr). The spindle speed must be selected to suit the operation.
(The above mentioned cutting condition is just one example for instruction. Apply the
proper cutting depth and condition in accordance with real cutting)
G50 SOOO
G00 X 60 Z 18 SOOO (M41) M03
G01 Z 0.1 F 0.1
G00 X 58 Z 18
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X 69.6 / ELLTECHCA / 98.1.66.18
G01 Z 0.1
G00 X 67 Z 18
X 70
G01 Z0
X 48
G00 Z500 M05
4.4 Chucking confirmation switch(option)
(1) Adjusting proximity switch longitudinal position
The proximity switch position must be adjusted if the chuck clamp, unclamp
confirmation siginal is not input.
1) For hollow cylinder
Loosen the screws clamping the two proximity switch plates to slide them with the
prox imity switch to determine the position. After determining the position, tighten the
proximity switch plate clamp screws.
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Adjusting proximity switch position (for hollow cylinder)
The proximity switch position is adjusted to provide the required clearance to the dog (1 mm)
before shipment. Thus, adjustment is not required.
Clearance between procimity switch and dog
132 | Part 5
(2) Setting proximity switches
1) OD chucking
The proximity switches at the positions as indicated below :
 Proximity switch (PX1) : Piston advance end

 Proximity switch (PX1) OFF : Chuck gripping position
 Proximity switch (PX2) : Over clamp/alarm
Fig. 5-9 Setting proximity switches (OD chucking)
2) ID chucking
Set the proximity switches at the positions as indicated below :
 Proximity switch (PX1) : Over clamp/alarm

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Proximity switch (PX1) OFF : Chuck gripping position
 Proximity switch (PX2) : Piston retract end
Fig. 5-10 Setting proximity switches (ID chucking)
Note : According to the OD/ID chucking, the proximity switch to be set at the chuck
gripping position differs.
Always actually clamp the work piece to set the proximity switch at the chuck grip-
ping position.
(3) Confirmation signals
1) Signal input status display
Whether or not the proximity switches are correctly set and corresponding signals
are input can be checked by the check data display LCD screen. For the procedure
to display the CHECK DATA screen, refer to Operation Manual of NC unit.
 For example : FANUC i series & Fanuc 31iT
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CHECK DATA screen
134 | Part 5
2) Checking input signals
When the proximity switches are set in the correct position, the signals change as
indicated below according to the chuck status.
Fanuc i series & Fanuc 31iT
Left Chuck inward X10.2 → 0
(ID chucking) X10.3 → 1
Left Chuck outward X10.2 → 1
(OD chucking) X10.3 → 0
3) Operation completion confirmation delay timer

There may be cases in which the chuck open/close is not completed even if the
corresponding signal is input. For such cases, timer function can be used to delay
the confirmation of the chuck operation after the input of the signal. The timer is set
using the following parameters
Fanuc i series & Fanuc 31iT
Chuck clamp / unclamp CLAMP : T06(No.04) : 3000
delay timer UNCLAMP : T08(No.05) :1500
Left Spindle ID X37.5 → “0”
Chucking derection select
OD X37.5 → “1”
Proximity switch select K7#6→”1”
Ref. 1
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Chucking 02:17:47 /delay
clamp/unclamp ELLTECHCA
timer, /2 98.1.66.18
sec means that the next step can be
executed after 3 second of the chuck clamp or unclamp command. This setting
value is decided under the conditions of 2 MPa chucking pressure and spare time
for safety. For increasing the productivity, it is possible to change the delay timer if
the work piece diameter is uniform and the chucking stroke is short. You must
measure the chuck clamp/unclamp time and set the chuck clamp/unclamp delay
timer adding minimum 50 % spare time when change the chuck clamp/unclamp
delay timer. Especially, in the case of using the chuck at a pressure lower than 2
MPa, you must measure the chuck clamp/unclamp time and set the chuck
clamp/unclamp delay timer considering minimum 50 % spare time.
Flying work piece under the running condition of incomplete chucking can cause
series injury or death if the chuck clamp/unclamp delay timer is short.
Whether or not the proximity switches are correctly set and corresponding signals
are input can be checked by the check data display LCD screen. For the procedure
to display the CHECK DATA screen, refer to Operation Manual of NC unit.
4.5 C-axis (M/ MS model)
(1) Selection of C-axis
Selection of C-axis can be accomplished by means of a manual push button switch or
M code. The spindle as C-axis consists of 3-axis drive unit, the high resolution built-in
sensor, preamplifier and disc clamping device with brake.
 When the spindle with C-axis unit is selected as 2-axis mode, the disc brake is
2023-12-06 02:17:47 / ELLTECHCA / 98.1.66.18
released and the spindle is driven by the spindle motor.
 When the spindle is selected as C-axis, the spindle as C-axis is controlled by 3-axis
drive unit. Appropriate brake is to be applied by C-axis clamping device to prevent
spindle backlash.
Clamp and unclamp of spindle

- One of high clamping and low clamping is selectable in case of belt driven headstock.
- Only high clamping determined by hydraulic pressure of power unit is applied to built-
in motor driven headstock.
- Refer to hydraulic circuit of technical data in SECTION 7.
136 | Part 5
1) Clamping(High)
The high clamping pressure of spindle is allowed beyond 4.0 MPa, Since the
pressure have been set at our factory before shipment, they will not require
readjustments.
Pressure setting 4.0 Mpa
2) Clamping(Low)
The low clamping pressure of spindle is adjusted before shipment. So readjustment
is not2023-12-06
usually required.
02:17:47 / ELLTECHCA / 98.1.66.18
Pressure setting 0.5 Mpa
If the pressure is higher than setting value. A stick-slip may occur.
3) Unclamping
When selecting the spindle unclamp M code at MDI or Auto mode, the clamping
pressure of spindle is intercepted, the disc brake is released and spindle is
unclamped.
4.6 Manual tailstock operation
(1) Manual tailstock position setting
Move the turret to the X-axis plus limit position.(The rear position of machine)
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Tailstock position setting
Move the saddle to align the center of the tailstock joint hole in the saddle and the
center of the tailstock body joint pin. After loosening the two tailstock body clamp
screws(①) to unclamp the tailstock body, connect the tailstock body to the saddle(②).
Move the saddle using the pulse handle to bring the turret body to the required position.
Release the joint pin of the turret body from the saddle and tighten the two clamp
screws to fix the tailstock body to the bed.
138 | Part 5
(2) Adjusting tailstock spindle thrust
Tailstock spindle thrust can be adjusted by the pressure adjusting valve at the right side
of the machine front
When setting pressure is 20 bar, the thrust force of tailstock is shown in the table below.
GT2600 series Quill Di. 100
11kN
Note that the tailstock spindle thrust largely affects the service life of the main spindle;
do not set the thrust unnecessarily high.
1) GT2600 series
Quill Dia. 80/ Manual tailstock/ Programmable tailstock
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2) Advancing/retracting tailstock quill

Advance and retraction of the tailstock
quill can be performed by the foot-switch
pedal located at the front of the machine.
(3) Allowable load and speed of the revolving center
The table given below indicates the allowable maximum load for MT No.4 revolving
center. Make sure to use the center within the limits indicated in the table
Allowable weight of work piece (kg) (life : 2000 hours)

Type
MT No.5
MT No.4 MT No.6
-1 (GT2600)
Speed min {r/min}
500 600 1200 1800
1000 450 972 1500
1500 370 880 1400
2000 335 770 1300
2500 338 750 1240
3000 325 730 1200
3500 312 – –
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(4) If the machine is left stopped for a long time (for more than 30 minutes), remove a work
piece from the machine.
If the machine is left stopped for a long time with power switched off, tailstock quill
thrust will be lowered gradually. This might cause a work piece, held by the tailstock
quill, to fall, damaging the machine.
140 | Part 5
(5) Tailstock spindle advance/retraction position confirmation device
Manual tailstock option
Programmable tailstock Including proximity switches
1) Adjusting in-position of proximity switch:

Advance the tailstock quill as desired and reposition the tailstock body so that the
work piece is held by the tailstock quill.
Adjust the proximity switch ① to the in-position
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4.7 Cautions on operating the turret
When indexing the turret, retract Tool post to the position where rotating of the turret does
not cause any interference between the tools in the turret and the work piece or chuck.
For 0.5 seconds after the completion of turret indexing, the turret may not be clamped
securely. Therefore, do not start machining within this period.
Check on tooling interference of relevant models in chapter G and pay special attention not
to cause any interference between projected tools and sliding cover or tool post body.
2023-12-06 02:17:47 / ELLTECHCA / 98.1.66.18
142 | Part 5
4.8 Milling tool holder
Eppinger BMT – toolholder have got 3 outstanding technical characteristics:
- 4 Preset Keys
- Our ORECI-FLEX® Adapter-System
- The Compensation Clutch (CC)
Generally
(1) Each driven toolholder has got his own test protocol, that documents the proven
geometrical accuracy.
(2) Our tools are completely maintenance-free owing to the used Long-Life-Grease.
Bearings and gears are greased with : Make Kluber, NBU15 Isoflex.
(3) Every driven unit was checked for temperature and ride disturbance. This means, that
the toolholder are immediately ready for working processed!
(4) Technical information and individual equipment for each tool are available at our online-
databasehttp:katalog.eppinger.de).
Instructions for toolholder change

Basically: To guarantee an optimal function of the toolholder we require a clean tooling
interface. Only this ensures the highest possible precision of the handing
process.
2023-12-06 02:17:47 / ELLTECHCA / 98.1.66.18

 The position of the holes from the coolant supply have to be equal between tool and turret.
 Adjust the CC-coupling : The main flat (1) has to be 90 degrees oriented to the Z-axis
 Insert the driven unit in the turret until the tool contacts the surface of the turret.
 Tighten the four clamping-screws (2) with a key and notice the maximum torque!(See the
sign for the torque (3) on the toolholder)
 The 4 preset and patented keys are guaranteeing an automaticla accuracy of the
toolholder in the Y-axis even an exact parallelism to the Z-axis of +/- 10 micron. That
implies that there is no further adjustment of toolholder necessary!
1 3
Af
4
te
2
2 Af
r
Af
Af te
m 5 te
te rov 1 Af r
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m r ov
CONSIDERATION in
th r BEFORE MACHINING | 143
ov m in
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th
ar ov
g by DN Solutions Co., Ltd. Rights Reserved
본 문서의 소유권은 DN솔루션즈에 있으며, 사전 승인 없이 무단 복사 및 배포를 금합니다. Copyright in th
in
You are not allowed to misplace the sealed adjusting-screws (4) of the keys!
Instructions for adapter change (preci-fles®-interface)
(1) Remove the four screws (a_ from the base holder.
(2) Clean the taper and flat mounting surface from the adapter and the base holder.
(3) Install and tighten the four screws (b) with the T-wrench (c)
(4) Use the hook wrench (d) to detain the spindle from rotating
→ The conical and flat face planar interface ensures highest accuracy and rigidity!
b d
c
Technical features compensation clutch (cc)

(1) Better power transmission owing to lower tolerances between the couplings of tool
holder and machine.
2023-12-06 02:17:47 / ELLTECHCA / 98.1.66.18
(2) Lower vibrations from the machine up to the tool.
(3) Extended lifetime of machine and coupling.
Important: The floating of the compensation clutch is a part of the function. Therefore you
are not allowed to misplace or tighten the “Radial-screw” (5) (see Pic 1)!
Otherwise we cannot ensure the functionality!
Technical information for driven units with internal coolant supply

(1) Don’t run the toolholder without coolant! → Danger of overheating!
(2) Permitted coolant pressure = 70 bar / 1000psi.
(3) Coolant fluid has to be filtered with minimum 30 micron!
(4) In general you are able to modify the toolholder into external coolant supply.
(5) coolant tubes, sealing rings for collet nuts and spindle-sealings are avable at our onling-
database : (http://katalog.eppinger.de).
Basic notes for usage

Remove all resoures for the assembling (Spanner-Wench, etc.) form the toolholder even
form the working area of the CNC-lathe, BEFORE you start the working process!
144 | Part 5
Maintenance and service
To reach a long lifetime of the driven units, please don’t use strong chemical cleaning
agents. Even don’t use compressed air for wiping the tools and protect all the surfaces with
oil or other anticorrosives.
4.9 Manually operated chuck
Four-jaw independent chuck (KITAGAWA)
(1) Inspection
Check the model name
2023-12-06 indicated
02:17:47 on the/ 98.1.66.18
/ ELLTECHCA chuck body, possible damages during
transportation, and accessories.
(2) Standards
The four-jaw independent chucks(Kitagawa) are manufactured in strict adherence to
the standards stipulated in JIS B6154(Independent chucks). The standards applied in
manufacturing and inspection of the chucks are provided on the following pages.
IC Type
Unit : mm
Maximum chucking Run-out check
Type Bolts
diameter body Adaptor installation
ID OD circumference section dimensions No. of bolts
inch mm P.C.D
chucking chucking and front face x bolt size
4 100 40 90 75 + 0.030 86 4-M8
6 150 60 140 130 115 4-M10
8 200 75 185 Within 0.030 175 155 4-M12
+0.040
10 250 95 220 150 125 4-M12
12 300 125 265 170 140 4-M12
14 350 155 310 190 160 4-M12
16 400 190 360 Within 0.035 210 180 4-M16
+0.046
18 450 220 405 230 200 4-M16
20 500 250 450 250 220 4-M16
22 550 290 500 Within 0.040 275 240 4-M20
+0.052
24 600 320 550 300 260 4-M20
26 660 370 610 325 275 8-M26
28 710 385 650 Within 0.045 350 300 8-M20
+0.089
30 762 435 700 375 325 8-M20
32 813 485 750 400 350 8-M20
Within 0.050
36 915 555 850 450 400 8-M24
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40 1000 630 940 Within 0.060 500/ 98.1.66.18 450 8-M24
146 | Part 5
IA Type
Unit : mm
Spindle Minimum chucking diameter Run-out of chuck body

Type
Nose ID chucking OD chucking circumference and front face
IA5-200 75 185
A-5 IA5-250 95 220
IA5-300 125 265
Within 0.030
IA6-205 72 185
IA6-250 95 220
IA6-300 125 265
A-6 IA6-350 155 310
IA6-400 190 360 Within 0.035
IA6-450 220 405
IA6-500 250 450 Within 0.040
IA8-250 95 220
Within 0.030
IA8-300 125 265
IA8-350 155 310
IA8-400 190 360 Within 0.035
A-8
IA8-450 220 405
IA8-500 250 450
IA8-550 02:17:47
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/ ELLTECHCA /500
98.1.66.18 Within 0.040
IA8-610 320 550
IA11-400 190 360
Within 0.035
IA11-450 220 405
IA11-500 250 450
IA11-550 290 500 Within 0.040
IA11-610 320 550
A-11
IA11-710 385 650
Within 0.045
IA11-750 435 700
IA11-800 485 750
Within 0.050
IA11-915 555 850
IA11-
630 940 Within 0.060
1000
(3) Installing chuck
1) Accuracy of adaptor installation section has direct influence to the work piece
chucking accuracy. Therefore, machine the adaptor very carefully. Required
accuracy is within 0.005 mm for run-out on circumference, face run-out, and flatness.
2) Any damages such as score or foreign matter on fitting parts and installation
surfaces will deteriorate chuck installation accuracy. Install the chuck only after
cleaning both the chuck and the adaptor.
After the installation of the chuck, measure run-out of the chuck body circumference
and face. Run-out must be within 0.020 mm.
3) Insert the chuck onto the spindle with the chuck drive pin hole aligned with the
spindle pin. Tighten the chuck clamping bolts gradually and uniformly. After the
installation, the chuck fits on the spindle end face in the following manner as
illustrated below.
Chuck seating
Clearance surface
Chuck seating Clearance Chuck seating Clearance

surface surface
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4) To clamp a work piece, use only the handle supplied with the chuck. If a work piece
is clamped forcibly by inserting a pipe into the handle hole, chucked part will be
distorted causing shorter life and deteriorated accuracy.
If higher clamping force is required for your turning operation, use a larger chuck.
5) To hold a long work piece, always use a tailstock or work rests to support the free
end of the work piece.
ℓ=ℓ1+(ℓ1×3.5)
The work piece whose length “ℓ” is longer than the value
calculated using the formula above, it is recommended to

use a tailstock.
6) Never tap a work piece held in the chuck.

7) Select the chuck size meeting the intended machining operation.
148 | Part 5
(4) Lubrication and cleaning
To ensure high accuracy for a long period, clean the fitting portions between the
chuckbody and the chuck jaws, and between the chuck jaw serration and a screw. For
the cleaning, remove the jaws.
Supply oil once or twice a day.
(5) Maximum speed

Each chuck has its allowable maximum speed. If a chuck is rotated at a speed
exceeding this limit, it will institute hazards to both operators and the machine.
Always tighten or clamp the work piece at the torque specified in the table below and
use the chuck at a speed lower than the indicated maximum speed.
Chuck specifications - flat back type chuck

Maximum gripping
Gripping force Chuck
force
Type Handle Gripping ID OD Allowable
Mass Inertia
torque Force/jaw chucking chucking max. speed
kg Nm²
N.m kN mm mm (r/min)
IC-4 34 4.9 40 90 2.4 0.1 2000
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IC-6 49 5.9 60 140 6.1 0.8 1600
IC-8 83 9.8 75 185 14.8 2.9 1600
IC-10 118 13.7 95 220 21 5.9 1600
IC-12 147 15.7 125 265 29.5 13.7 1400
IC-14 157 16.7 155 310 40 28.4 1400
IC-16 215 19.6 190 360 56.5 44.1 1200
IC-18 215 19.6 220 405 70 68.6 1200
IC-20 245 21.6 250 450 90 116 900
IC-22 245 21.6 290 500 135 173 900
IC-24 275 22.5 320 550 150 248 900
IC-26 275 22.5 370 610 176 411 900
IC-28 294 23.0 385 650 247 569 900
IC-30 294 23.5 435 700 284 784 600
IC-32 294 23.5 485 750 357 1039 600
IC-36 353 23.5 555 850 413 1696 600
IC-40 510 29.4 630 940 600 2971 600
Chuck specifications - type a short taper chuck
Maximum gripping
Gripping force Chuck
force
Spindle
Type Gripping ID OD Allowable
nose Handle Inertia
Force/jaw chucking chucking Mass kg max. speed
torque N.m Nm²
Kn mm mm (r/min)
A2-5 IA5-200 83 9.8 75 185 14.9 3.1 3600
IA6-250 118 14.7 95 220 24.2 7.45 3000
IA6-300 147 15.7 125 265 39.1 15.7 2000
IA6-350 147 15.7 155 310 50.9 29.4 2000
A2-6
IA6-400 215 19.5 190 360 69.8 46.1 1800
IA6-450 245 22.5 220 406 97.2) 69.6 1200
IA6-500 245 22.5 250 450 103. 5 132 1200
IA8-350 215 19.5 155 310 56. 2 30.4 2000
IA8-400 245 22.5 190 360 73. 8 49.0 1800
IA8-450 245 22.5 220 405 102.5 71.6 1200
A2-8
IA8-500 245 22.5 250 450 108.4 139 1200
IA8-550 245 22.5 290 500 123 158 1200
IA8-610 275 22.5 320 550 136 226 1100
IA11-500 245 22.5 250 450 130 166 1200
IA11-550 245 22.5 290 500 145 185 1100
IA11-610 275 22.5 320 550 204 338 900
IA11-710 392 29.4 385 650 257 588 800
A2-11
IA11-750 451 29.4 435 700 300 840 800
IA11-810 539 29.4 450 750 380 1300 600
IA11-915 451 29.4 555 850 440 1809 600
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IA11-1000 657 36.3 630 940 570 2824 600
IA15-610 441 26.5 280 520 215 394 900
IA15-710 451 27.5 385 650 280 798 800
IA15-750 451 27.5 420 690 230 933 600
A2-15
IA15-810 539 29.4 460 750 392 1339 600
IA15-915 726 29.4 500 800 500 2043 500
IA15-1000 726 29.4 550 900 610 2842 500
150 | Part 5
4.10 Quick tool presetter(option)
(1) Overview of quick tool presetter
The quick tool presetter is the automatic swing type quick tool presetter which is
mounted at the front side of the headstock. This automatic quick tool presetter ensures
accurate and easy gauging and setting of the tool offset data.
Since the quick tool presetter is adjusted very precisely, observe the following handling
instructions so that gauging accuracy can be maintained.
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Overview of quick tool presetter
(2) Cautions on handling the quick tool setter
1) Gauging direction
① The Sensors allow gauging in four directions. Each of
the sensors operate only in one direction and the tool
nose must be brought into contact with the proper
sensor which operates in the required gauging direction.
② If the tool nose is brought into contact with the sensor in
wrong direction, the sensor is damaged.
<GT2600 Series>
2) Contact area
① The square Ø15 mm tip made of cemented carbide is
the contact area of the sensor. Bring the tool nose at
the center of the contact tip.
3) ARM motion
<GT2600 Series>
① The quick tool setter is precision device used for
gauging. Therefore, the quick tool setter arm must not be subject to shock. In
addition, the arm must be moved gently.
Arm out Arm in
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After moving the When moving the
arm to the gauging arm in to the
position, never force retracted position,
the arm beyond this move it gently.
position.
② If shock is applied to the arm while moving it out or in,

check the sensor position using the reference tool.
152 | Part 5
4) Resetting the sensor position
If cutting conditions(feedrate, tool nose R, etc.) are changed, surface roughness in
finI shing is changed and the finishing dimensions change accordingly. Due to this,
error is generated in gauging.
To eliminate gauging error, machine the work piece at the same cutting conditions.
Then, set the sensor position again using the reference tool for which the tool offset
data is known accurately.
5) Interlock
The quick tool setter has the interlock as the standard feature. Gauging is not
allowed unless the arm is completely pulled out to the correct gauging position.
When restoring the quick tool setter to the retracted position, place the arm correctly
at the retracted position.
Interlock conditions : Chuck open and arm out
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(3) Interference
The standard chucks which can be used with the touch setter without interference are
indicated below.
Hollow chuck : 10” (MH-210), 12” (HS-12)
If a special chuck or special soft jaws are used, there may be cases that the touch
setter cannot be used with the special chuck.
<GT 2600 Series>
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154 | Part 5
(4) Re-adjusting the sensor
Since the sensor is accurately adjusted before shipping, it is not necessary to adjust the
sensor after installing the machine.
However, re-adjustment becomes necessary if the sensor position is offset due to
mechanical shock or other reasons. Follow the procedure indicated below to re-adjust
the sensor.
<GT2600 Series>
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Adjust parallelism of the sensor in reference to the Z-axis motion of the saddle using
the fixed bolts of sensor. The step measured on this sensor face must be within 0.005
mm to the saddle Z-axis motion.
1) Sensor adjustment requires skill of an operator. Therefore, before attempting sensor

adjustment, contact your local service center of Our machine tools.
2) If the sensor position is adjusted, it is necessary to set the sensor position data. For
details of sensor position data setting, refer to the Instruction Manual for quick tool
setter, published separately.
4.11 Interlock
The door interlock function is provided to ensure operator's safety.

When an attempt is made to start the spindle, index the turret or feed an axis while the front
door is open, an alarm occurs to stop the machine.
4.12 After completion of a day's operation (Machine turn OFF)

(1) When the machine is in stop condition (no part program active cycle, axes stop, spindle
stop, etc..) press the Emergency button on the MDI/CRT panel.
(2) Press the power OFF button on the MDI/CRT panel.
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(3) Turn the main switch off on the control box. Make sure that the machine has stopped
completely.
(4) Clean the machine and the area around the machine.
156 | Part 5
4.13 At beginning of a day's operation (Machine turn ON)
(1) Turn the main switch ON on the control box.
(2) Release the Emergency button on the MDI/CRT panel.
(3) Press the power ON button on the MDI/CRT panel.
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(4) Execute axes zero point if needed, check for no alarm condition and finally start to use
the machine for production.
Part 6 INSPECTION AND MAINTENANCE
This section deals with the maintenance requirements which must be met by every user in
order to insure excellent, trouble-free performance and prolonged life.
It also outlines some basic steps to pinpoint possible causes of trouble, together with
troubleshooting hints, if your machine is found out of order in any way, or in need of
readjustment or repair.
To insure a maximum productive time with a minimum of downtime, the machine must be
periodically inspected and carefully serviced.
In addition to the regular maintenance items given here, a periodical inspection schedule is
presented below. There are some maintenance items which should be checked according to
the actual condition of the machine, as described in this section.
Primary check Items
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158 | Part 6
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INSPECTION AND MAINTENANCE | 159
1. Safety check
1.1 Particular precautions
Maintenance operation described in this chapter is easy but can expose the operator to
risks if not executed in the right way.
For this reason, first to start any kind of job, we recommend to read all of the following
indications:
 All of the verification and maintenance operation reported in the following paragraph must
be done when machine is in “Maintenance State” as described in chapter 1.2
"Maintenance states".
 Maintenance operation must be done only by authorized and trained operators with basic
machine knowledge, check chapter 2.2 "Maintenance Man/Woman" of Section A.
 All of the operation must be done by only one operator to avoid dangerous sequence error
of coordination action.
 Never go on top of the machine because it’s not built for this purpose.
 Lock always the vertical axes by using wooden blocks or iron bar before any maintenance
operation.
 Pay attention to not sparse coolant or other material dangerous for the ambient.
 Use always individual protection device (glasses, gloves, shoes, etc) right for the
operation to do.
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 Keep clean and ordered 02:17:47
inside / ELLTECHCA
working / 98.1.66.18
area to reduce the risk of forgotten tools on
machine moving parts.
 At the end of the operations, all of the fixed and movable guards with interlock and
protection device must be fully functional.
160 | Part 6
1.2 Maintenance state
All of the verification and maintenance operation described in this chapter must be done
under specific machine conditions, we can classify them into three machine states:
(1) Normal work

Normal work means the full machine operability, all of the energy sources are available
and connected, command circuit are active.
(2) Insulation
Insulation state means that all of the energy sources must be off and sectioned:
1) Close the main switch of electric energy placed on electric cabinet by rotating it
CCW.
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2) Close the pneumatic energy by rotating the main valve by rotating it CW.
(3) Maintenance insulation

Same condition as Insulation, but also the operator must:
 Attach in a well visible position on machine a label with the following sentence:
"MAINTENANCE STATE"
1.3 Safety device
At least once every month the following procedure must be executed by machine
maintenance operator for safety device verification.
(1) Emergency Switch Push Buttons

For every emergency switch push buttons, set the machine in ready state for normal
automatic functionality:
1) Without any work piece inside, command cycle start to execute a verified simple
program with spindle rotation.
2) Press emergency switch push button and verify that machine stop immediately all of
the movement.
3) Unlock and reset the emergency switch push button and verify if it is possible to
regularly restart the machine.
4) If something abnormal is found, please contact immediately the authorized service
company.
(2) Interlocking Device

For every interlocking device, set the machine in ready state for normal automatic
functionality:
1) Without any work piece inside, command cycle start to execute a verified simple
program with2023-12-06
spindle rotation.
02:17:47 / ELLTECHCA / 98.1.66.18
2) Try to open the cover and verify if it is locked.
3) Stop the working cycle, open the cover and verify if it is impossible to execute
command or movements.
4) Turn the main modal key selector in manual-maintenance position and verify if it is
impossible to command start, the axes speed in jog is max 1000mm/min and spindle
jog is max 50rpm or stopped; in this case jog means that the command must be
keep pressed, if released the movement immediately stops.
5) If something abnormal is found, please contact immediately the authorized service
company.
(3) Hydraulic Pipe

All of the hydraulic pipes used in spindle chuck, tailstock, steady rest, tool systems and
other device like balancing system must be visually checked to verify the integrity and
the absence of damage, leakage due to heavy use.
If something abnormal is found, please contact immediately the authorized service
company.
162 | Part 6
(4) Transparent Panels of covers
Transparent panels must be visually inspected to verify its integrity:
1) Verify the absence of deformation, break, opaque area, coolant leakage inside
layers, corrosion and so on.
2) After 10 years of work all of the transparent panel must be changed even if they are
in good state.
3) Panel cleaning action must be done by using soft cloth with common glass or plastic
grease-cleaning liquid agent.
4) Panel change operation must be done by authorized service company.
1.4 Front door interlock

The safety switch shown below may be malfunctioning. In such a case, contact the nearest
Our machine tools service center.
(1) The front door cannot be operated as specified.
(2) Axis movement and spindle rotation cannot be performed even though the front door is
closed.
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GT2600/M (L680)
<Top of the front door>
1.5 Safety window replacement
The safety window’s strength is

decreased as time elapses, thus it is
required to change by every 2 years
after operate the machine. Perform
visual inspection at least once a
week. In case of following situation,
change the safety window directly.
① When damaged (Workpiece, chips or coolant ejection)
② When cracked (Strength may be significantly reduced.)
③ When hit with a strong impact (Strength is significantly reduced.)
④ When it is not possible to see through the window and assess the conditions of
the machining. (Decline of transparency)
* Safety window is consumable and is not covered by the warranty.

* If Safety window is damaged, take due care to avoid injury caused by touching the
damaged part of the glass.
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* Related Part Number. Refer to the enclosed Parts book
164 | Part 6
1.6 Handling a Front Door
In case of replacing the safety window, maintanance inside machine, or replacing the front
door, disassemble the front door with following instrcution.
Firstly, disassemble the plates preventing front doors from being detached due to hard
conflict. The plates are assembled on top and bottom part.
(1) Disassemble the plate ⓐ (M6 bolt) and angle plate ⓑ which is located at the bottom
part of doors.
(2) Disassemble the bracket ⓒ which is for guiding the upper roller.
(3) Lift up the front door using a crane and be careful not to hit people or other parts.
Adjust the height of front door with a bolt(M8) through a hole ⓓ when reassembling the
front door. The door goes up when the bolt is fastened and the door goes down when the
bolt is loosned.
Reassemble ⓐ, ⓑ, ⓒ parts after finishing the door setting.
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2. Lubrication
: The machine should be completely and correctly lubricated in strict adherence to the
directions in the Lubrication Chart in the following page.
(1) Always use the specified lubricating oil.

1) If the oil other than specified is used, the lubrication unit might fail to operate
normally.
2) Lubricating oil used in common with coolant or hydraulic oil might cause corrosion of
lubrication unit, or mixing of oils result in lubrication failure, which, in turn, leads to
damages on the slide way surfaces.
(2) For coolant, use the specified coolant.
1) Coolant usually contains chemical additives such as activator. If improper coolant is
used, lubricating oil will be affected by chemicals and therefore, use the specified
coolant so far as possible.
2) If coolant which is not our recommendation is to be used, check to be sure that it will
not cause any following problems. Mixing with lubricating oil, possible parting,
peeled paint, rusting, and swelling of packings. If a problem is found during the use
of the coolant, avoid the use of such coolant.
(3) Amount of lubricating oil and02:17:47
2023-12-06 its discharge condition /must
/ ELLTECHCA be checked everyday.
98.1.66.18
1) Whether or not lubricating oil is properly supplied can be checked by checking oil
level in the tank. For normal oil consumption amount, refer to the table on the next
page.
2) Prior to shipment of the machine from our plant, the oil and the coolant tanks are
flushed out and therefore must be refilled during the initial installation of the machine.
(4) The replacement period is determined on the base of eight hours operation a day.
Delayed replacement or use of any product other than recommended oil may damage
the machine.
166 | Part 6
Lubrication chart
No Location *Model Volume Recommended oil Lubricating intervals
Suitable
1 Chuck jaws GT2600 Series Mobilux EP 2 Mobil Everyday when cleaning
amount
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2 Lub. tank GT2600 Series 1.4ℓ ISO VG68 80~90HR
3-1 Coolant tank GT2600/M 190ℓ Well-Cut B 30 Houton Replenish when needed
3-2 Coolant tank GT2600L/LM 220ℓ Well-Cut B 30 Houton Replenish when needed
Replace every 8 months
Hydraulic
4 GT2600 Series 13ℓ ISO VG32 Clean the strainer while
unit
replacing oil
* Refer to the introduction to know model variation on the first page.
Refer to Table 6-1 on the next page for similar oil of other makers.
Suppliers
Type of MOBIL TOTAL CALTEX ESSO Oiling points
lubrication
RANDO
ISO VG 32 DTE 24 DROSERA ZS32 NUTOH-32 Hyd. power unit
HD-32
ISO VG 68 Vactra #2 DROSERAMS 68 Way lubricant 68 FIBIS K-53 Guide ways
Lithium soap type
Mobilux Multifax 2 or Power chuck
Multi-purpose
Grease 2 Multifax Ep 2 jaws & Turret
grease
Table 6-1 Lubricating oil specification
Note 1 : We do not have any experience in using the oils other than those indicated by an
asterisk(*). Selection should thus be made from them. Because slide-way
lubricating oil contains additives such as extreme-pressure additive, it could incur
variety of troubles if reacting with other oils or coolant. Therefore, pay special
attention to the use of slide way lubricating oil.
Note 2 : As for service point or amount of lubricating oil of the machine, refer to the
Instruction Manual of respective machine models.
Note 3 : Lubricating oil used in common with coolant or lubricating oil used in common with
hydraulic oil might cause corrosion of lubrication unit or turbidity of oils to result in
lubrication failure, which, in turn, leads to damages on the slide way surface or ball
screw. (We take no responsibility for the troubles caused by using the lubricating
oil which is not our recommendation.)
Note 4 : As for oil replenishment for the optional accessories such as special chucks or chip
conveyor, 2023-12-06 02:17:47
refer to the / ELLTECHCA
Special Instruction / Manual
98.1.66.18
supplied with individual
accessories.
Note 5 : When slide way lubricating oil mixed with coolant and some trouble appears,
contact your local Our machine tools representatives. They have optional
accessories such as oil skimmer.
2.1 Spindle lubrication system

All the spindle bearings are lubricated by packed high quality grease, requiring no further
greasing.
2.2 Slide way Lubrication System

All the Slide ways are provided with optimum lubricating oil for each axis feeding, which can
feed softly and have correct feeding accuracy.
168 | Part 6
GT2600 series lubrication
Z-axis and Tail stock base
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X-axis
(1) Z-axis
GT2600 series (GT2600/M/L/LM)
Lubrication Distributor valve Rated metered
note
position specification quantity (cc/st)
1 345 2 0.06
2 2 0.06
3 2 0.06
4 2 0.06
5 2 0.06
6 345 2 0.06
7 2 0.06
8 2 0.06
9 2 0.06
10 2 0.06
(2) X-axis
X-axis Guide way(GT2600/L)
note
11 345 2 0.06
12 2 0.06
13 2 0.06
14 2 0.06
15 2 0.06
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2 / 98.1.66.18
0.06
17 2 0.06
curvic 2 0.06 Tool post
X-axis Guide way(GT2600M/LM)

note
11 345 2 0.06
12 2 0.06
13 2 0.06
14 2 0.06
15 2 0.06
16 345 2 0.06
17 2 0.06
bevel1 2 0.06
bevel2 2 0.06 Tool post
curvic 2 0.06
170 | Part 6
(3) Tailstock
Tailstock Base & Tail spindle
GT2600 series
note
18 345 3 0.1
19 3 0.1
20 3 0.1
21 3 0.1
Quill 3 0.1 Tailstock Quill
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GT2600 Series
Specification(Vogel)
HMGP-303M
Flowrate (at an operating viscosity
of 140mm2/S(cSt) and a back 125 (50Hz) / 150 (60Hz) cc / min
pressure of p=5bar) 50/60Hz
Pump Max. ambient temperature +10 ~ +40°C
Perm. operating viscosity 32~1300mm2/s (cSt)
Max. operating pressure 1.7 MPa
Operating voltage 50/60Hz, AC 220V
Motor Operating current 0.67 // 0.77A
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(with built-in Power consumption approx 57 W
thermostati Operating time Max. 2 min
c switch) Min. dwell time Four times of pump operating time
Operating interval Max. 25 times/hour
Lubricating circuit diagram (Lubrication unit)
172 | Part 6
A : Pumping start
B : Oil feeding start(Distributor)
C : Oil feeding finish(Distributor)
D : Pressure switch activates
E : Pressure regulating valve activates
F : Pressure relief valve activates(Pressure regulating valve stop)
G : Pressure switch return
H : Oil suction start(Distributor)
I : Oil suction stop(Distributor)
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J : Pressure relief valve stop
Fig. 6-4 Lubricating cycle diagram (Lub. unit)
(1) The pump starts running and delivers the oil quantities pre-metered in the piston
distributor to the lubrication points of the machine. As soon as the operating pressure is
reached in the centralized lubrication system (12kg/cm2), pressure switch is on for 15
seconds as set in times. Afterwards, the pump motor will be switched off, the interval
time preselected in the time will run down.
The lubrication cycle is completed.
(2) After the pressure in the system has been released, the metering chambers of the
piston distributors are refilled.
Further lubrication cycles will be repeated in accordance with the interval time set.
(5 minutes)
(3) Intermediate lubrication is possible by pressing push button shortly.
(4) In case of critically low oil level, the alarm lamp will light via the connected float switch.
Oil specification ISO VG 68
GT2600 Series
Volume
1.4ℓ
Replenish as required.
Oil change Low lubrication level alarm detected by the level switch occurs in
interval approx. 70~80 hour operation. Check oil level every day and replenish
lubricating oil before the alarm occurs.
: Check oil level before starting day's operation.

To forcibly deliver lubricating oil, follow the steps below :
(1) Press the alarm RESET button on the operation panel.
(2) Press the PUSH button.
This delivers lubricating oil.
Repeat the above indicated steps several times.
The centralized lubricating oil tank is accessible by opening the oil filter port cover.
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GT2600 series
Fig. 6-5 Lubricating pump unit
174 | Part 6
2.3 Adjusting and cleaning centralized lubrication unit
(1) Adjusting pump delivery
The delivery amount to each lubrication point is controlled by the metering type
distribution valve with automatic intermittent lubrication pump, and no further
adjustment is necessary.
A metering type distribution valves are provided at the machine rear (inside the cover)
and at the right side of the tailstock. The delivery condition of lubricating oil can be
checked visually. (Use sufficient care when checking the delivery condition.)
(2) Maintenance and countermeasure
When no lubricating oil is delivered:
1) Oil level is low.
Replenish the lubricating oil of the same brand.
2) The pump is at a rest: The pump operates intermittently.
The pump operation interval is set at 5 minutes.
3) The oil strainer is clogged.
Clean the oil strainer at least every six months. (See Fig. 5-5)
4) The motor does not rotate. Check wiring.
(3) Replenishing lubrication oil
1) The lubricating oil to be replenished must be clean and it must be of the same brand
as currently used.
2) Specified lubricating
2023-12-06 oil: ISO
02:17:47 VG 68
/ ELLTECHCA / 98.1.66.18
(4) Cleaning the filter of lub. Unit
1) When cleaning the tank and the filter, never use thinner or trichlen (trichloroethylene)
showing high volatile characteristics.
2) Oil strainer cleaning procedure:
① Power off
② Remove the cover of lubrication pump unit.
③ Take out the oil strainer on the cover of lubrication pump unit and clean it.
④ Clean the oil strainer with compressed air and kerosene, and clean the tank
inside with a neutral detergent.
⑤ Reinstall the cover of lubrication pump unit.
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176 | Part 6
3. Hydraulic unit
Refer to the ‘Hydraulic unit manual instruction’ for the detailed contents of operation,
maintanence and handling hydraulic unit.
3.1 Oil supply

Oil specification ISO VG32
Amount 13ℓ(3.4gal)
4 months after starting operation and every 8 months the period of
Oil Change Interval Hydraulic oil replacement varies depending on machine operation
conditions and ambient conditions.
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The rapid drop of oil level can cause machine malfuction. In such a case, contact the
nearest Our machine tools service center.
3.2 Pressure check

The hydrauic unit pressure should be set as following. Chek the value of pressure through
the digital pressure sign board. If setting pressure is different, adjust the value according to
‘Hydraulic unit manual instruction’.
Setting pressure
4.0 MPa {41kgf/cm2 (580.2psi)}
3.3 Cleaning hydraulic unit
Clean the filter and oil tank when replrenish the oil, and also check the actuator pressure.
Power off the machine when cleaning the hydraulic unit.
(1) Cooling radiator

Remove the dust and substance on the radiator using comperssed air.
(2) Oil tank
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1) Disassemble the power line and alram line.

2) Loosen the drain plug and drain the all oil from the tank.
3) Take off the hydraulic hose and drain hose.
4) Move the hydraulic unit for cleaning the tank.
178 | Part 6
5) Loosen the bolts assembling tank with bracket.
6) Detach the upper plate from the tank.
7) Take off the suction strainer using spanner and monkey wrench.
8) Clean the suction strainer with kerosene and dry it using compressed air.
9) Reassemble the suction strainer after winding sealing tape around suction pipe.
10) Drain the left oil through the oil outlet and Clean the oil tank inside with kerosene.
11) Reassemble all parts consulting above procedure in reverse order.
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Operate the machine again and check the machine condition according to trial run
instruction after reassembley.
4. Cleaning coolant tank
(1) Procedure to clean coolant tank
1) Take off the cable and hydraulic hose from terminal box and coolant pump.
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2) Loosen the fixing bolts fixing the coolant tank to the ground. Move the coolant tank
according to following picture’s route.
180 | Part 6
If coolant tank has optional pumps, there is interference
between coolant pump and chip conveyor.
In this case, disassemble the supporting parts of chip
conveyor and then move coolant tank.
3) Clean the coolant tank inside.

4) Clean the filter
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5) Reassemble the coolant tank after cleaning in reverse order. Make sure coolant tank
is aligned with front frame of machine. If coolant tank installation is wrong, there
might be coolant leakage.
5. Machining precision
(1) The drop of machining precision usually originates with the wrong machine leveling
work. Check the machine level.
Refer to ‘10. leveling the machine’ part in section D to set the level of the machine
again.
(2) In case there is big gap in machining accuracy, check the machine backlash referring
to ’7.3 Adjusting turret indexing gear backlash’ part in SECTION F.
(3) The spindle or turret alignment can be changed because of crash or abnormal overload
derived from broken insert.
Refer to the following alignment method, if the precision modification needed.
Adjusting tool post slant (Refer 7.1-page 30)
Alignment of main spindle (Refer 6.1-page24)
Adjusting turret offset (Refer 7.2-page32)
Adjusting tail stock (Refer 8.1-page41)

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182 | Part 6
6. Main spindle
(The degree of parallelization with spindle center line and Z-Axis direction transfer)
The standard of spindle precision should do with Test-Bar. But if a customer does not have
test bar, the spindle precision can be checked with measuring chuck outer diameter of
grinding surface or machined work piece.
(1) Simple measuring method using chuck outer diameter of grinding surface.
- Mount the indicator on appropriate place such as tool
holders and set the gauge at highest position of X-Axis
direction (supposing that moving carriage to –
direction, the position going through the chuck center
line).
- Check the variation of indicator value rotating the
chuck(run-out). stop a chuck to the midrange value of
the variation.
- Move the Z-Axis(about 100mm) and check the
parallelization with spindle center and Z-Axis direction.
In case the variation value is bigger than 0.005mm, the main or sub spindle needs
adjusting.
(2) For checking machined work piece, refer to 7.1 and 7.2
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6.1 Alignment of main spindle

If taper is generated on the machined work piece in the chuck work operation, proceed with
the alignment of the headstock as follows :
Proceed following job after checking the Run-out of main spindle.
In case of only chuck working without tailstock, the cylindricity should be lower than 0.018
per 225mm and no drop of work piece end point in the opposite side of chuck.
Space
Within
0.018
Test bar
Reduce the space above if possible.
Machining condition
Work piece : soft steel(S45C, JIS) or cast iron (FC, JIS)
Depth : Ø 0.2 mm
Feed rate : 0.1 mm/rev
Procedure :
(1) Check the roundness after test cutting with micrometer.
(2) Set the indicator on turret with magnet stand. Transfer the Z-Axis in handle mode and
contact the dial indicator on test work piece. And set on ‘0’.
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184 | Part 6
(3) Machine power off and take the front and side maintenance covers apart as following
picture.
(4) Loosen the main spindle fixing bolts(M20, 5 ea)

(5) Adjust the aligment of main spindle.
1) A direction
First, loosen the hex head bolt(b), Second, fasten adjusting bolt(a) and rotate main
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spindle toward A direction
2) B direction
First, loosen the adjusting bolt(a), Second, fasten hex head bolt(b) and rotate main
spindle toward A direction.
Adjust the precision, checking the dial gauge
3) Set the adjusting bolt (a), (b) when the gauage value variation is in a standard range.
Be careful when fastening the spindle fixing bolts(M20, 5 ea) in order not to change
the setting value.
4) Detach the indicator from the turret and machine power on for test cutting.
The rotating parts (disk brake, belt etc) are exposed because of the disassembled
front and side maintenance covers. So be careful not to touch with body or other
objects.
5) Measure the roundness of work piece with micrometer. And do same proedure
again if needed.
6) Reassemble the maintenance cover after adjusting procedure.
6.2 Cleaning the drain hole under the chuck

Clean the drain hole under the main spindle chuck.
The blocking of drain hole can cause spindle damage.
(1) Machine power off
(2) Disassemble the drain cover and clean inside the cover.
(3) Remove foreign substance in 3 drain hole.
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Don’t use air gun.

Turn off air blower.
Compressed air can cause bearing damage when the foreign substances enter through
spindle.
186 | Part 6
6.3 Cleaning Cylinder
The drained coolant flows to coolant tank through drain path. However the overflowed
coolant in the box of cylinder can enter hydraulic drain pipe and the coolant can mix with
hydraulic oil. It can cause machine malfuction. So remove and clean the all foreign
substances in the box ⓑ.
Cleaning procedure.
(1) Machine power off.
(2) Disassemble coverⓐ
(3) Remove the foreign substances from the tankⓑ.
Be careful not to hurt hands because of sharp chips. Refer to hydraulic cylinder manual for
further information.
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7. Tool post
When there is precision problem of tool post derived from conflict, first check parallelization
of the tool post body. If parallelization of the tool post body went wrong, adjust the tool post
body precision and adjust turret precision.
7.1 Adjusting tool post slant

In case of tool post slant problem, adjust the tool post slant following the procedure below.
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Check
(1) Attach a magnet stand to chuck and set a indicator.
(2) Transfer the carriage in handle mode and Set the indicator value ‘0’ on mounting
surface of tool holder (Perpendicular surface with turret X-axis)
(3) Transfer the carriage Z-Axis direction in handle mode and check the slant of tool post
body. If the variation range is bigger than 0.01mm, adjust the tool post following the
next procedure.
188 | Part 6
Adjusting
(1) Disassemble the rear cover ⓐ for tool post adjusting job.
(2) Disassemble X-axis sliding cover for easy work to loosen (c) bolts.
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<GT2600M model>
(3) Loosen the adjusting bolt (a) and (b) a little bit.
(4) Loosen the fixing bolt (c) to adjust (6 ea)
(5) Adjust the tool post slant with set screw(d), (e) and check with indicator.
(6) If the tool post slant range is in permissible spec., Fasten the bolt (a) & (b), and fasten
the bolts(c) tightly.
GT2600 Series model
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7.2 Adjusting turret accuracy

Turret offset adjusting is needed when unmachined part is remained on work piece center in
the face machining.
Check1
(1) Call a OD tool holder.
(2) Attach an indicator on chuck and the gauge on
the OD tool holder datum plan and check the X-
Axis direction parrellization. If the variation range
is bigger than 0.01mm, Accuracy adjusting is
needed.
Check2
(1) Return X-axis to reference point in case of 2-Axis & 3-axis models.
(2) Call ID holder for 2-axis model and call an angular milling holder for 3-axis model.
(3) Chucking the bar shown in the picture below and set the indicator.
190 | Part 6
When a prolonged indicator or magnet stand on chuck is used, measurement might be
inaccurate because the weight and gravity affect the value. Thus, bar or special fixture
clamped by chuck is recommenced for this job.
Unit : mm
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(4) Align the holder center with spindle center moving X-Axis direction. See X-stroke of
each model in the table below.
Model ID holder Holder center height (mm) Stroke (mm)
GT2600/L Ø50 40 230
Model Ang. Milling Tool Holder center height (mm) Stroke (mm)
GT2600M/LM BMT55P 70 235
(5) Contact the indicator on holder inner surface and set the gauge on ‘0’.
(6) Rotate the chuck with hand or C-Axis in handle mode. If the measured value is bigger
than 0.03mm, Turret offset adjusting is needed.
1) Move X-Axis slowly in handle mode till the indicator values of A and C are same.
2) Measure the values of B and D. The half value of two position’s gap is center height
offset amount.
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192 | Part 6
Adjust
(1) NC [OFF] and Turn off the main power switch.
(2) Disassemble the all tool holder from the turret after signing the number of each tool
holder.
(3) Disassemble 1)the location disk after making a line to show for easy reassembly.
(4) Loosen 4)the bolts which are fixing together 2)turret and 3)rotating curvic coupling1,
Take off 5)the tapered pin (2 places) using Fixture.
(5) Impact slightly the turret with a rubber or plastic hammer and adjust the offset amount
within 0.01mm. Set the X-Axis with X-axis movement.
(6) If the offset amount is in target range, fasten the fixing bolts tightly. And put tapered
pins into holes of M8 taper re-reaming by hammering slightly.
(7) If the offset value cannot be set in the target range with upper(5) method, do following
procedure.
(8) Machine power off
(9) Disassemble 6)clutch housing and spacer.
(10) Loosen 7)the cross roller bearing and 8)spacer and disassemble 2)the turret with crane.
(11) Take 9)bearing shaft and 10)curvic coupling 2 apart.(Drain hydraulic oil into a box)
(12) Loosen 12)the fixing bolts of 11)curvic coupling 3 and take off the taper pin.
(13) Put the taper pins into pin holes after re-reaming.
(14) Confirm the o-ring and o-ring position and reassemble the all parts.
(15) Power on and check the turret indexing.
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(16) Check again the turret offset amount.
During turret offset adjusting procedure, the set X-axis position coinciding with spindle
center should be also set as the X-axis benchmark. Input the half value of the position in X
value to Parameter #1850 Grid Shift. Refer to ‘Adjusting reference position’ in ‘Operation
manual’ for more information.
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194 | Part 6
7.3 Adjusting turret indexing gear backlash
The indexing gear backlash is set properly before shipment in factory. So additional
adjusting does not need.
However, the backlash adjusting is needed in case of replacement of gears or indexing
motor because of gear breakage, odd sound after long usuage. In this case, follow the
procedure below.
Adjusting turret indexing Gear backlash operation must be done by authorized service
company.
(1) Disassemble the rear cover ⓐ for turret indexing gear adjusting job.
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(2) Disassemble the X-Axis sliding cover show in the drawing below.
<GT2600 / M Model>
(3) Loosen the motor bracket fixing boltⓒ 4 ea(M12) to adjust the index motor.
(4) Loosen bolt ⓐ and fasten bolt ⓑ, which makes the motor gear move toward A-
direction for the smaller backlash. Loosen bolt ⓑ and fasten bolt ⓐ and it makes the
motor gear move toward B direction for the bigger backlash.
2-Axis Model 3-Axis Model
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(5) If the backlash is adjusted optimally, fasetn the motor bracket fixing boltⓒ tight.
(6) Reassemble the X-Axis sliding cover and rear cover after checking the turret function.
196 | Part 6
7.4 Adjusting milling tool timing belt (3-Axis model)
In case of timiming belt wear and tear or strech after long period usage, make the belt
tension bigger or replace it with a new belt.
Adjust timing belt tension in 3 month after machine installation and every 6 month after initial
adjusting.
(1) Disassemble the rear cover ⓐ for tool post adjusting job.
(2) Disassemble the X-Axis

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02:17:47 for adjusting
ELLTECHCA timing belt.(3-Axis Model: ⓐ~ⓒ)
/ 98.1.66.18
3-Axis Model
(3) Adjust the tension following procedure below.
1) Loosen the fixing bolts ⓒ 3 ea(M12) for adjusting.
2) Loosen the adjusting bolt ⓑ and the nut of the boltⓑ, fasten the adjusting bolt ⓐ
for moving the motor toward A-direction and that action increases the belt tention. In
the opposite way, loosen bolt ⓐ and fasten bolt ⓑ to rudece belt tention.
3) Loosen the adjusting bolt ⓑ moderately and fasten bolt ⓐ slowly to make the
braket of motor move to the A direction.
4) Check the deflection amount of timing belt in the tension(F1) which is represented in
the following table.
5) Fasten the fixing boltⓒ after checking the setting value(δ) and fix the nut of
adjusting boltⓐ.
Belt Belt Total tention deflection

Machine Belt type Spec/Maker δ (mm)
No. width F1(N)
Timing Belt 475-EV
GT2600M/LM 1 25.0 16.6 2
(Rotary tool) 5GT-25
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Timing belt adjusting
198 | Part 6
8. Tail stock
Adjusting Tail stock accuray is needed when the taper of machined work piece is bigger
than following permmisible range.
(1) The verticality of tail stock should be in 0.02mm per 300mm and the tail stock spindle
should not have lower direction slant.
(2) The parallelization of the tail stock should be in 0.02mm per 300mm and the tail stock
spindle should not have – direction slant about X-Axis direction.
The tail stock adjusting should be done after adjusting main spindle accuracy.
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8.1 Alignment of tail stock
The alignment mathod of all the Manual type, Programmable type is same as following.
(1) Method of machining work piece

Checking the accuracy of tail stock should be done with a test-bar. However preparing
the test-bar is difficult in a factory. Therefore, instead of test-bar the direct machining
method can be applied.
Measuring Tail stock accuracy

1) Set work piece with about 400mm
length in chuck and support it with tail
stock. And do fine-machining after
rough-machining.
2) Measure the end poison “A” and “B”

with micrometer. If the difference of
“A”&“B” position is bigger02:17:47
2023-12-06 than 0.02mm,
/ ELLTECHCA / 98.1.66.18
the tail stock adjusting is needed.
3) Set an indicator on tool post and

transfer the Z-Axis. Check the X-
direction deviation and set the value “0”
on the end point of the work piece
200 | Part 6
4) Set the hydraulic pressure to ‘0’ in order to prevent tailstock from being moved
backward because of hydraulic pressure when the bolts fixing the tail stock base to
the body are unscrewed.
GT2600/L Tail stock GT2600M/LM Tail stock
(2) Method of measuring inner diameter of tailstock

Chuck the bar shown in pictures below and set an indicator to the designated position.
(measurement with a magnet stand might be inaccurate because the weight and gravity
affect the value. Thus, bar or special fixture clamped by chuck is recommenced for this
job.)
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1) Take off the tail center from the tail stock, and set an indicator on ‘0’ value
contacting the stylus on tail stock inner surface.
2) Check the offset amount rotating the tail spindle.
(3) Adjusting the accuracy of tailstock
Adjust the tail stock to reduce offset after measurement by (1), (2) method.
1) Disassemble the ⓐ, ⓑ covers for the tail stock alignment work.
2) Loosen the upper fixing bolts(M20, 4ea) enough to pull out adjusting plates (a).
3) Check the alignment of tailstock referring to following factors and adjust if needed.
① A direction : setting of 02:17:47
2023-12-06 the vertical height using/ adjusting
/ ELLTECHCA 98.1.66.18plates (a)
② B direction : Adjusting of B horizontal direction with upper/lower 2 set screws
In case of transferring toward tool post direction loosen an upper set screw and
fasten a lower set screw. In case of transfer to opposite side, loosen a lower set
screw and fasten an upper set screw.
Set the adjusting bolt (a), (b) when the gauage value variation is in a standard
range. Be careful when fasten the tail stock fixing bolts(M20, 4ea) not to variate
the setting value.
Tailstock alignment (Manual type)
202 | Part 6
9. Carriage
9.1 Cleaning the drain hole
The lubrication oil which is supplied to each ball screws and tool post gear goes out through
the drain hole.
Unscrew a plug on Saddle every 6 month to remove the foreign substances.
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9.2 Adjusting reference position
The machine origin is the reference point for machining by the NC equipment. The
reference point return position, therefore, must be determined accurately.
Machine is shipped after the reference point is adjusted in the factory. No further adjustment
is required after delivery. But in case of changing the servo motor or ball screw, reference
point must be set again so that NC device can recognize its position.
Servo motors applied to the feeding axes are absolute-coordinate type. If power is turned off
under the state that feeding axis is not positioned at reference point, its position can be
memorized by NC device.
(1) GT2600
Note)
1) X-axis Parameter base on center height 35 mm of ID Tool Holder.
2) Z-axis stroke base on Main Spindle Nose and the front turret.
3) X-axis Parameter base on center height BMT55P : 70 mm of angular milling head.
4) Z-axis stroke base on Main Spindle Nose and center of turret width.
Model Axis Division Stroke -OT RP +OT Bs lead Remark
X(mm) 2A Tool Post 265.000 -70.000 456.000 460.000 10.000 Note 1

GT2600L
Z(mm) L500 Bed
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02:17:47 120.000 1215.000
/ ELLTECHCA 1220.000
/ 98.1.66.18 10.000 Note 2
X(mm) BMT55 Tool Post 265.000 -60.000 456.000 470.000 10.000 Note 3
GT2600LM
Z(mm) L500 Bed 1100.000 163.000 1258.000 1263.000 10.000 Note 4
X(mm) 2A Tool Post 265.000 -70.000 456.000 460.000 10.000 Note 1

GT2600
Z(mm) L500 Bed 680.000 120.000 795.000 800.000 10.000 Note 2
X(mm) BMT55 Tool Post 265.000 -60.000 466.000 470.000 10.000 Note 3
GT2600M
Z(mm) L500 Bed 680.000 163.000 838.000 843.000 10.000 Note 4
204 | Part 6
GT2600L/LM Z-AXIS
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X-AXIS
2-AXIS
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3-AXIS
206 | Part 6
GT2600 Z-AXIS
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X-AXIS
2-AXIS
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3-AXIS
208 | Part 6
9.3 Backlash compensation
For the methods to set the reference position, refer to the operation manual enclosed.
The backlash in bearing and ball screws, ball screw pitch deviation between X, Z-axis
position encoder and the carriage generate errors between the axis motion command value
and actual carriage position.
The backlash is inevitable element in the mechanical transmission system.
Too much small backlash is the cause of noise and life shortening of the bearing, gear and
the other machine parts.
The NC is possible to compensate electrically the error of the machine system.
This is the backlash compensation function.
The backlash compensation function before shipping from the factory is optimum condition.
But if backlash error increases during a long period of use, it will be necessary to re-adjust.
The backlash compensation data which is stored in the NC, it will be able to change for re-
adjust.
Tool : Dial indicator

(1) Transfer rapidly the carriage with 50 mm, + direction.
Arrange carriages in order not to interfere with other unit of the machine before
transferring carriage.
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(2) Set "0" the dial indicator "0" at the -side.
(3) Transfer rapidly the carriage with 50 mm, + direction again.
(4) Transfer rapidly the carriage with 50 mm, - direction.
(5) Read dial indicator.
This value is error with backlash.
(6) Change parameter value.
Parameter N1852 : Rapid feed backlash
Parameter N1851 : Cutting feed backlash
9.4 Adjusting carriage gib
Generally, the machine is shipped after complete adjustment of gibs. Readjustment will
become necessary when the gibs are worn or loosened by use, resulting in noticeable
irregular feed movement, which adversely affects the working accuracy.
Right side of saddle and Tailstock
Adjust the gib using2023-12-06 02:17:47

the adjusting screws/ ELLTECHCA
on right side/ of
98.1.66.18
the saddle after disassembling
saddle wipers and sliding covers on the right and left side.
The target gab between gib and Guide way is under 0.01mm.
- The excessive gab generates the machining chatter and effects badly to surface
roughness or the excessive preload can cause bearing damage and the origin of noise.
- Check the currency not to put in the gib too much. After adjusting gibs, increase the
transfer velocity from handle to rapid traverse step by step.
210 | Part 6
(1) The gib adjusting orders of saddle, tail stock
1) Loosen the gib adjusting screw in the main spindle side at counterclockwise (CCW).
2) Fully tighten gib adjusting screw in the sub spindle side or tail stock side at
clockwise (CW) and then return by a half turn it.
3) Tighten the gib adjusting screw in the main spindle side at clockwise (CW). Target
clearance should be 0.01mm.
(2) The gib adjusting orders of cross slide is repeat (1) step.
9.5 Wiper inspection

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Wipers protect the guide ways against the invasion of chips or foreign substances and keep
the equal thickness of the oil film. The continuous usage with damaged wiper can generate
the wear and tear or scratch of slide bearing because of chip invasion.
Exchange the damaged wiper referring to the following table. Especially check frequently
the wipers which are exposed to chip, and exchange them if necessary.
Division Reference
2/ 3-axis
Carriage
model
Division Reference
Tail Stock
10. Cleaning pneumatic parts and maintenance

There are two kinds of pneumatic unit according to headstock type in GT2600 series.
Belt type spindle
AW20-02 FR Unit
In case of built in motor spindle, the mist seperator should be applied and be careful not to
exceed the filter exchange time. 02:17:47 / ELLTECHCA / 98.1.66.18
2023-12-06
Operation Environment
(1) Do not use in the following environments, since this can cause failure.
1) Locations having corrosive gases, organic solvents, and chemical solutions, or in
locations in which these elements are likely to adhere to the equipment.
2) Locations in which salt water, water, or water vapor could come in contact with the
equipment.
3) Locations that is exposed to shocks and vibrations.
(2) Be careful about the contamination of the work pieces due to entrainment of the
ambient air. If compressed air is used for air blow, compressed air blowing out from the
blow nozzle may entrain foreign matter (solid particles and liquid particles) floating in
the ambient air, blowing it against the work pieces and causing adhesion.
Therefore, sufficient precautions must be taken about the ambient environment.
212 | Part 6
Maintenance
(1) Replace the element immediately when the time for its replacement has arrived.
To replace the element, please also replace the O-ring and the gasket.
<Element replacement>
In the case of AW20-02
The replacement interval for the element is when the pressure drop reaches 0.1 MPa or
after two years of operation, whichever comes first. A pressure drop can be verified with
the pressure switch.
(2) Be sure to exhaust the drain accumulated in the filter container.
(3) In the case of a type with auto drain, the drain can be discharged manually.
The drain is automatically discharged with the knob tightened to the S side. Manual
drain discharge, however, is also possible.
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11. Lamp replacement
Exchange the LED lamp refering to the following table after turning off the power.
Model Bed Lamp : quantity Lamp Part number (location)

GT Series L680 / L1100 LED lamp 1 set 301005-00597 (Upper/Left)
LED lamp
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Replace a lamp after unscrewing 4 bolts.
214 | Part 6
12. Oil skimmer
GT2600 series are applied to tube type oil skimmer. Tube type oil skimmer with excellent
oil-water separating performance extends coolant service life.
Check the instruction sticker about the set up.
(1) The diverter should be installed horizontally. If not, it doesn’t work well.
(2) Please clean up the diverter 1 or more than once a month.
(3) The tube scraper must always be clean since the chips left on the scraper will damage
the tube.
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(4) When the sump has much tramp oil in it, the coolant return tube should face upward.
When the sump doesn’t have much oil, the return tube should face downward.
13. Adjusting chip conveyor belt tension
The long period usage of chip convey can loosen the chain because chain pitch stretchs.
The stretched chain can cause a problem. Therefore, check the belt tension and adjust the
tension if necessary.
Check the instruction sticker about the period of chain tension and oil inlet position on chip
conveyor.
Chain belt adjusting period
Within 1 month Check the chain belt stretch once a day

1 month Adjust chain belt tension
After 1 month Adjust chain belt tension every 2 or 3 month
(1) Set the chain belt tention of chip conveyor to be applied to bearing properly.
Chain belt tension adjusting bolt
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216 | Part 6
14. General trouble shooting
14.1 Lubrication unit
Trouble Cause Remedy
Lubricating oil - Lubricating oil is insufficient. Add lubricating oil.
Pressure drops - Leak from the lubrication pipe. Retighten the pipe.
below 98kPa - Lubrication pipe is clogged. Clean the pipe
14.2 Lubrication unit Coolant unit

- Filter of the coolant tank is
- Clean the filter
clogged
- Coolant is insufficient - Refill the coolant
Coolant is not - The electromagnetic switch is - Reset the electromagnetic
supplied tripped switch.
* If the electromagnetic switch is * When the coolant pump fails,
not tripped, the coolant pump contact your local Our
is faulty company service
14.3 Hydraulic unit

- Check the connection of the
- The
2023-12-06 pump does
02:17:47 not rotate / 98.1.66.18
/ ELLTECHCA power cable
- The pump is rotating in the - Check the polarity of the power
reverse direction supply
- Suction pipe is clogged - Check the suction pipe
- Strainer is clogged - Clean the strainer
- Check the suction pipe and its
- Leak in suction pipe
Oil is not joint
discharged - Replenish the hydraulic oil with the
- Suction filter is not completely
same grade up to the reference
immersed in oil
line in the level sight gauge
- Discharge volume adjusting
- Loose the sleeve
sleeve is tightened excessively
- Replace the oil entirely with oil of
correct viscosity
- Hydraulic oil viscosity is too high
* Warm the oil using a heater as
temporary measures
- The relief valve is not operating - Disassemble and check the relief
Although oil is correctly valve
discharged, - Load is not applied in the - Check the circuit and apply the
pressure is not hydraulic circuit load
built up - Check the piping and repair the
- Leak in the hydraulic system
leak
Oil is not - Seals inside the pump are
discharged or vol- broken
- Contact your local Our machine
umetric efficiency - Slide portions are worn
tools service representative
lowers when abnormally due to dust and
pressure is built up foreign matter
- Strainer is clogged - Clean the strainer
- Check the point where air is
- Air is sucked from the suction
sucked by applying oil on the
pipe or other portion
suspected portions
- Check the return pipe and
- Bubbles inside the reserve tank
prevent generation of bubbles
- Bubbles trapped inside the - Repeat inching of the pump to
piping discharge the bubbles
Noise is - Replenish the specified grade of
excessively the hydraulic oil up to the
Large - Low oil level
reference line in the level sight
gauge
- Use rigid base; check loose bolts
- Pump mount base is not rigid
as well
- If the wear is abnormal, check for
oil contamination, water in the
- Seizure on sliding portions of the
oil, oil viscosity, and oil
pump
temperature during pump
operation
- Heat generation due to improper
- If the pump surface temperature
Pump generates volumetric efficiency
rises excessively, stop pump
heat - Seizure on sliding portions of the
operation immediately
pump
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218 | Part 6
14.4 Headstock
If a problem occurs with the spindle, check the LED indication at the spindle unit in the
electric control cabinet and contact your local Our machine tools service representative.
* Tools/devices to be used : Tester and multi meter.
- The magnetic contactor is
tripped
- Reset the magnetic contactor
Overheating of - * If the alarm state cannot
* Contact your local Our machine
headstock be cleared after resetting
tools service representative
the contactor, the motor is
faulty.
- The power switch is off
- If the power switch is not - Turn ON the power
off, the no-fuse breaker or - Change the no-fuse breaker or
Motor does not rotate the magnet contactor is the magnet contactor
faulty
- If the lamp is not lit, the
- Change the inverter
inverter is faulty
- Decrease the machine side load,
The motor hums but - Heavy load or short
or increase the acceleration time
does not rotate acceleration time setting
setting
- Check if the motor is
- Decrease the machine side load
overloaded
The motor is - Check if motor cooling is
overheated obstructed - Remove the obstacles * Change
* If not obstructed, the motor the motor
is faulty
The motor does not - Check if the motor is
2023-12-06 02:17:47 - Decrease the machine side load
/ ELLTECHCA / 98.1.66.18
rotate smoothly overloaded
(1) No spindle rotation.
Is the power chuck closed?
(2) No chuck jaw movement.
Is the oil pressure set to the required level?
NO
YES Adjust the chuck pressure.
Is the draw tube connected properly between the hydraulic

rotary cylinder and the hydraulic chuck?
NO
YES Adjust the draw tube setting.
Do the master jaws move normally?
NO
Remove chips and apply machine oil.
14.5 Chuck
** Refer to the instruction manual supplied by the chuck maker.
- Chuck component part is - Disassemble the chuck and
damaged replace the broken parts
- The rotary hydraulic
- Chuck the hydraulic system
The chuck does not operate cylinder does not function
- Disassemble the chuck and
- The sliding portion is seized remove or correct the seized
portion. If necessary replace
- Large volume of chips are
- Disassemble and clean the
accumulated inside the
Master jaw stroke is not chuck
chuck
sufficient
- Remove and clean the draw
- Draw pipe is loosened
pipe
- Master jaw stroke is
- Adjust master jaw stroke
insufficient
- Chuck clamping force is - Set the hydraulic pressure
insufficient correctly
- Top jaw are not shaped
correctly to the work piece - Shape the top jaws correctly
Work piece slips in the diameter
chuck - Calculate cutting force;
- Cutting force is too high
Change cutting conditions
- Master jaw and other sliding
parts not lubricated - Grease them
correctly
- Spindle rotation speed is
- Lower spindle speed.
too02:17:47
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- If the chuck is shaking,
- The chuck is shaking
retighten the bolts
- Foreign matter on serration - Remove the top jaws and
of master and chuck jaws clean the serration
- Top jaw clamping bolts are - Tighten the bolts to the
loose specified torque
- Soft jaws are not shaped
- Shape them correctly
Accuracy is not high correctly
- Soft jaws are too high
causing deformation, or top
- Lower the top jaws
jaw clamping bolts are
loose
- The work piece is deformed
due to excessively high - Lower the gripping force
gripping force
220 | Part 6
14.6 Turret
(1) Sequence diagram of turret indexing
Command
Compare the
current tool No. and
called tool No.
Turret Unclamp
(Hyd. Solenoid on)
Confirm the unclamp with prox.

sensor (“OFF”)
Turret rotation
Check the position of called tool

No.
Turret
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/ ELLTECHCA / 98.1.66.18
(Hyd. Solenoid on)
Confirm the unclamp with prox.

sensor (“ON”)
END
(2) No turret indexing
Is the turret located at the turret indexing position?
NO Locate the turret to the turret indexing

YES
position manually.
Have chips accumulated under the turret?
YES
NO Remove chips.
Is the turret unclamped?
NO
Check in the operation panel.
(3) Weak turret clamping pressure
Is the oil pressure set to the required level?
NO Adjust the system pressure

(Refer : Section 4 4.1 – (2))

- The clamp control solenoid
The turret is not - Check the solenoid valve or
valves is not operating
clamped/unclamped change it
correctly
- The index coupling teeth do - Contact your local Our
The turret does not not engage correctly machine tools representative
rotate although it is - The bolts and mechanical
- Retighten the bolts and span
unclamped connecting element (sparing)
ring
fixing the turret are loose
- The turret position detection - Check the position detection
The turret keeps encoder is faulty encoder or change it
rotating without - The clamp control solenoid
- Check the valve or change it
positioning valve is not operating correctly
- The valve is clogged - Clean the valve or change it
- The index coupling teeth do - Contact your local Our
not engage correctly machine tools representative
The turret rotates - The clamp control solenoid
- Check the valve or change it
but stops halfway valve is faulty
- The turret position detection - Check the position detection
encoder is faulty encoder or change it
- The index coupling teeth do
not engage correctly
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- The turret is not /mounted
ELLTECHCA / 98.1.66.18
- Contact your local Our
The turret rotates correctly machine tools representative
but does not index - The encoder is not mounted
correctly correctly
- Tooling is not balanced - Balance the tooling
- The mechanical connecting
- Retighten the span ring
element(span ring) is loose
222 | Part 6
14.7 Tail stock
- The tail spindle thrust force is
Adjust the thrust power
Noise from the built excessively high
in center - The internal bearing is seized
Replace the bearing
or broken.
- The selected thrust value is too
Select the proper thrust value.
small
The tail stock does - The electronic brake is not Check or replace the electronic
not move forward functioning properly. brake
and/or backward Select the maximum thrust value.
- The built in center is clogged
Select tailstock mode.
with chips.
Remove the chips.
- The center has become caught Select the maximum thrust value.
The tail stock does
at the work piece. Select tailstock mode.
not move
backward. - Stored reference position data
Set the reference position.
is lost.
14.8 Carriage(X, Z )
- Bolts, tapper pins and/or nuts
Positioning is not - Tighten them
are loose
accurate
- Coupling is loose - Retighten the coupling
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14.9 Others
(1) No lubricating oil flow to Slide ways
Lubricating oil is not consumed in one to two days.
YES
Lubrication pump is faulty.
YES
NO Adjust centralized lubrication unit.
The distributing valve is not moving.
YES
Replace.
(2) No coolant supply
The coolant pump motor is not rotating.
YES Check if the overload relay in the control box

NO is tripped.
The strainer is clogged.
YES
NO Clean the strainer.
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The coolant in the coolant tank is filled to the specified level.
NO
Replenish the coolant.
(3) No pressure building-up of hydraulic power unit
The hydraulic power unit pump motor is operating.
YES Check if the overload relay in the control box

NO
is tripped.
The filter is clogged.
YES Clean the filter.

NO
The hydraulic oil in the tank is filled to the specified level.

NO
Replenish the hydraulic oil.
224 | Part 6
Part 7 TECHNICAL DATA
1. Tooling System
1.1 PUMA GT2600/L (10 station, 2-axis)
Unit : mm
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TECHNICAL DATA | 225
1.2 PUMA GT2600M/LM (12 station, BMT55P)
Unit : mm
Standard
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226 | Part 7
2. Toolholder dimensions
2.1 Turret Head
(1) 2A DI Base, 10st.
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(2) BMT 55P
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228 | Part 7
2.2 Milling unit
(1) BMT55P
1) Straight milling unit - R78683A
Unit : mm
2) Angular milling unit-R78684B

Unit : mm
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(2) Milling Collet (ER25, ER32)
Trp ER 25 Trp ER 32 Trp ER 40

Kompl. Satz=15 Stk Kompl. Satz=16 Stk Kompl. Satz=23 Stk
Kap. mm Best. Nr. Kap. mm Best. Nr. Kap. mm Best. Nr
2-1 125020 3-2 132030 4-3 140040
3-2 125030 4-3 132040 5-4 140050
4-3 125040 5-4 132050 6-5 140060
5-4 125050 6-5 132060 7-6 140070
6-5 125060 7-6 132070 8-7 140080
7-6 125070 8-7 132080 9-8 140090
8-7 125080 9-8 132090 10-9 140100
9-8 125090 10-9 132100 11-10 140110
10-9 125100 11-10 132110 12-11 140120
11-10 125110 12-11 132120 13-12 140130
12-11 125120 13-12 132130 14-13 140140
13-12 125130 14-13 132140 15-14 140150
14-13 2023-12-06 02:17:47
125140 15-14 / ELLTECHCA / 98.1.66.1816-15
132150 140160
15-14 125150 16-15 132160 17-16 140170
16-15 125160 17-16 132170 18-17 140180
18-17 132180 19-18 140190
19-18 132190 20-19 140200
20-19 132200 21-20 140210
22-21 140220
23-22 140230
24-23 140240
25-24 140250
26-25 140260
27-26 140270
28-27 ●140280
29-28 ●140290
30-29 ●140300
230 | Part 7
2.3 PUMA GT2600/L (10 station, 2-axis)
(1) ID Tool Holder
1) Single ID tool holder
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(2) OD Tool Holder
1) Extende OD Tool Holder
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232 | Part 7
(3) Face Tool Holder
1) Application for Tailstock
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2.4 PUMA GT2600M/LM (12 station, BMT 55P)
(1) ID Tool Holder)
1) Single ID tool holde
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Remarks
Metric
Inch
+0.025
+0.025
0
0
Ø38.1H7
*W*
Ø40H7
850418-00069
850418-00070
Holder No.
Unit (Odrer No.)
850418-00079
850418-00080
234 | Part 7
(2) OD Tool Holder
1) Single OD tool holder
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236 | Part 7
3. Tool interference diagram
3.1 PUMA GT2600/L (10 station, 2-axis, Tailstock)
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3.2 PUMA GT2600M/LM (12 station, BMT55P, Tailstock)
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238 | Part 7
4. Working range diagram
4.1 PUMA GT2600 (10 station, 2-axis, MTS/PTS)
(1) OD Clamper
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(2) ID Holder
(3) Extended OD Holder
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240 | Part 7
4.2 PUMA GT2600M (12 station, BMT55P, MTS/PTS)
(1) OD Holder
(2) ID Holder
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(4) Straight Milling Holder
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242 | Part 7
(5) Angular Milling Holder(Main)
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4.3 PUMA GT2600L (10 station, 2-axis, MTS/PTS)
(1) OD Clamper
(2) ID Clamper
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244 | Part 7
(3) Extended OD Holder
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4.4 PUMA GT2600LM (12 station, BMT55P, MTS/PTS)
(1) OD Holder
(2) ID Holder
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246 | Part 7
(4) Straight Milling Holder
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(5) Angular Milling Holder(Main)
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248 | Part 7
5. Dimension of spindle nose
(1) PUMA GT series Main Spindle (ASA-A2-8)
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6. Chucking system
6.1 PUMA GT 2600 series
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250 | Part 7
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7. Hydraulic circuit diagram
7.1 PUMA GT2600/M/L/LM
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252 | Part 7
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8. Spindle speed-torque-power-diagram
8.1 PUMA GT2600 series
(1) Belt Type Std.
Spindle motor power : 22.5kW
Max. spindle speed : 3,500r/min
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254 | Part 7
9. Pneumatic circuit
<GT2600/L>
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<GT2600M/LM>
2023-12-06 02:17:47 / ELLTECHCA / 98.1.66.18
256 | Part 7

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PUMA GT2600/M/L/LM

2023-12-06 02:17:47 / ELLTECHCA / 98.1.66.18

2023-12-06 02:17:47 / ELLTECHCA / 98.1.66.18

Part 2 CONSTRUCTION OF MACHINE . 45

1. Machine Description ..................................................................... 46

Part 4 HANDLING AND INSTALLATION77

Part 5 CONSIDERATION BEFORE

Part 6 INSPECTION AND MAINTENANCE

14.1 Lubrication unit .................................................................................. 217

Part 7 TECHNICAL DATA .................... 225

Indicates an 2023-12-06 02:17:47

Indicates important precautions related to operation or use.

MAIN OPERATION PANEL | 011

All machine operators must:

2.1 Operator Man/Woman

Machine operator must know at least the following items:

3. Clothing and Personal Safety

MAIN OPERATION PANEL | 013

Helmet must be used in case of machine

Gloves must be used in case of work with

Safety Shoes Safety shoes must be always used

Working clothe Working clothe must be always used.

Safety glasses must be used when use air or

Ear protector must be used when work with air

MAIN OPERATION PANEL | 015

5. Safety Related to Operation

MAIN OPERATION PANEL | 017

1) The gripping force of chuck must be set to enough the

2) In constant peripheral speed cutting, calculate the

3) Secure the jaw gripping depth as much as possible.

4) Before machining an unbalanced work piece, carry out

5) Never attempt to install jigs using T-nut.

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7) Never use double chucking method.

MAIN OPERATION PANEL | 019

7. Safety Related to Maintenance

MAIN OPERATION PANEL | 021

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10.2 Electric Cabinet and Numerical Control(NC)

At the end of machine installation done by technicians of authorized service company, NC

11. Machine Insulation

MAIN OPERATION PANEL | 023

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13. Fire Prevention

MAIN OPERATION PANEL | 025

MAIN OPERATION PANEL | 027

① When damaged (Workpiece, chips or coolant ejection)

② When cracked (Strength may be significantly reduced.)

③ When hit with a strong impact (Strength is significantly reduced.)

* Safety window is consumable and is not covered by the warranty.

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2023-12-06 02:17:47 / ELLTECHCA / 98.1.66.18

MAIN OPERATION PANEL | 029

16.1 Fixed Guards and Movable Guards

Fixed Guards and Movable Guards

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Emergency stop switch

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16.3 Interlocking device

MAIN OPERATION PANEL | 031

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1. Unlock/Release emergency button head

2. Turn ON machine by pressing machine ready

3. Select manual mode by rotary modal selector