Technical Manual Frontier

Frontier
Single and Dual Technical 

Manual
MDE-5343D
Computer Programs and Documentation
All Gilbarco Inc. and/or Veeder-Root Company computer programs (including software on diskettes and within memory chips) and documentation are copyrighted by, and shall
remain the property of, Gilbarco Inc. and/or Veeder-Root Company. Such computer programs and documents may also contain trade secret information. The duplication, disclosure,
modification, or unauthorized use of computer programs or documentation is strictly prohibited, unless otherwise licensed by Gilbarco Inc. and/or Veeder-Root Company.
Federal Communications Commission (FCC) Warning

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved
by the manufacturer could void the user’s authority to operate this equipment.
Follow the Regulations

Relevant national regulations related to installation, inspection, maintenance, and service must be observed. Where a regulation may conflict with information in this manual, the
regulation must be followed.
MID
The Frontier dispenser conforms to Measuring Instruments Directive (MID) 2004/22/EC.
The approval number is UK/0126/0170.
ATEX
The Frontier dispenser is ATEX certified. The approval number is ITS05ATEX53877.
Special Conditions for Safe Use:

If petrol dispensing pumps are supplied without hose, nozzle, breakaway coupling, sight glass, swivel or shear valve, in that case pumps will be suffixed with "X" in the certificate.
Correct installation needs to be ensured. The petrol dispensing pumps are installed with certified components only as per European Directives.
This document is subject to change without notice.

http://www.gilbarco.com
 2018 Gilbarco Inc. All Rights Reserved
Table of Contents
Table of Contents
1 – Introduction 1-1
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Intended Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Required Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Special Conditions for Safe Use [Full Atmosphere Explosibles (ATEX) Compliance]. . . . . . . . . . . . . . . . . . . . . 1-1
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Abbreviations and Acronyms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
2 – Important Safety Information 2-1
3 – Zoning Dimensions 3-1

Zoning Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Model Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
List of Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Dimensions of Frontier Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Frontier Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
4 – Power Supply 4-1

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Supplying Connections for Three-phase Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Supplying Connections for One-phase Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Supplying Connections for One-phase Dispenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Frontier Earthing Scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
5 – Installation Instruction 5-1

Installation Instructions for Frontier Suction System - F230/170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Installation Instructions for Frontier Suction System - F210/160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Installation Instructions for Frontier Pressure System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Installation Diagram for Frontier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Accessing the Hydraulics Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Accessing the Electronics Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
F230 and F170 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Closing the Electronics Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
F210 and F160 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Lifting the Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Cable Entrance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
J-box Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Commissioning Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Present Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Keypad Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Keypad Command Levels and PINs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
6 – Operation Start-up Instructions 6-1

Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Initializing Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
IDLE Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
MDE-5343D Frontier Single and Dual Technical Manual · October 2018 Page i
Table of Contents
Setting Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Parameter Settings Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Level 1, 2, and 3 Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Error Codes (ECs) and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
E-Cal Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Model Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Locating Pump Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Entering the E-Cal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Taking Actual Measures and Feeding Data into the System . . . . . . . . . . . . . . . 6-19
Completing E-Cal Process for Nozzle A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
De-aerating the Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Replacing the Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Operating the Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
Testing the Gas Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
Adjusting V-belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
Optibelt Tension Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
Gauging Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
Sealing Points on Frontier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
E-Cal Board Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
EMT Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
Pulsar (Sensor Box) Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
Removing Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
7 – Wiring Diagrams 7-1
8 – UHF Model 8-1

UHF E-Cal Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Model Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Locating Pump Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Entering the E-Cal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Side A Nozzle Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Taking Actual Measures and Feeding Data into the System . . . . . . . . . . . . . . . . 8-5
Calibrate Meter 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Completing E-Cal Process for Meter 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Calibrate Meter 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Completing E-Cal Process for Meter 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Side B Nozzle Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
9 – Parts List 9-1

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Frontier F160 Suction - Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Inlet Filter and Bellow Assembly - Suction System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Inlet Filter Assembly - Suction System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
GPU and Outlet Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Meter and Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Meter Swivel Ball and Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Meter Outlet Joint Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Meter and Pulser Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Pulser Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Nozzle Boot Assembly (GL90632) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Side Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Lower Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
Side Motor and Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
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Table of Contents
Electronic Cards Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15

Cables List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
Display Cards Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
Spare Fuse Provision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
Hose and Coupling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Swivel and Breakaway Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Swivel - Single Plane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Breakaway Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
10 – UHF Parts List 10-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Outlet Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Inlet Filter and Bellow Assembly - Suction System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
Meter and Manifold Assembly UHF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
UHF Motor and Pulley Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
Recommended Hanging hardware for UHF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
11 – Frontier Vapor Recovery 11-1

Testing and Calibration of Vapor Recovery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
VaporTEK Start-up Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Vapor Recovery Integration Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Performing System Integration Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
System Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
Gas Meter Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
Auto-Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
System Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
Dry Simulation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
Wet Simulation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
Index Index-1
MDE-5343D Frontier Single and Dual Technical Manual · October 2018 Page iii
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Page iv MDE-5343D Frontier Single and Dual Technical Manual · October 2018
Purpose Introduction
1 – Introduction
Purpose
This manual provides information on how to prepare a site for installing the Frontier 
pump/dispenser.
Intended Users
This manual is intended for individuals who are trained in the construction of fuel stations. If
you do not have experience with this type of construction (gasoline stations), contact a
licensed, trained engineer or contractor, or Gilbarco® Authorized Service Contractor (ASC).
Required Reading
Manufacturer’s instructions - equipment manufacturers must provide instructions for other
equipment, such as Submersible Turbine Pumps (STPs), leak detectors, underground tanks,
product lines, and shear valves. Gilbarco does not intend to provide complete or up-to-date
installation instructions for other manufacturer’s equipment.
Special Conditions for Safe Use [Full Atmosphere

Explosibles (ATEX) Compliance]
• When fuel dispensers/pumps are shipped without nozzles, they must be fitted with nozzles
complying with EN13012, before being put into use.
• When fuel dispensers/pumps are shipped without hoses, they must be fitted with hoses
complying with EN1360 or EN13483, before being put into use.
Related Documents
Document
Number Title GOLDSM Library
MDE-5077 Frontier Owner’s Manual Frontier
MDE-5150 Frontier Installation Manual Frontier
MDE-5341 Frontier Single and Dual Installation Manual Frontier
MDE-5343D Frontier Single and Dual Technical Manual · October 2018 Page 1-1
Introduction Abbreviations and Acronyms
Abbreviations and Acronyms

Term Description
ASC Authorized Service Contractor
ATEX Atmosphere Explosibles
CCOE Chief Controller of Explosives (India)
CPU Central Processing Unit
DIP Dual In-line Package
E-Cal Electronic Calibration
EC Error Code
EMCO Engineering Measurement Company
EMT Electro-mechanical Totalizer
ERA Electronics Register Assembly
FCM Flow Control Module
GOLD Gilbarco Online Documentation
GPU Global Pumping Unit
GSM Gilbarco Security Module
J-box Junction Box
LCD Liquid Crystal Display
LPM Litres per Minute
MID Measuring Instruments Directive
MTBE Methyl Tertiary Butyl Ether
NPT National Pipe Thread
OIML International Organization of Legal Metrology
POS Point of Sale
PPU Price per Unit
SMPS Switching Mode Power Supply
STP Submersible Turbine Pump
UST Underground Storage Tank
VAC Voltage Alternate Current
W&M Weights and Measures
Page 1-2 MDE-5343D Frontier Single and Dual Technical Manual · October 2018
Important Safety Information
2 – Important Safety Information

Note: Save this Important Safety Information section in a Read the Manual
readily accessible location. Read, understand and follow this manual and any other labels
or related materials supplied with this equipment. If you do not
This section introduces the hazards and safety precautions understand a procedure, call a Gilbarco Authorized Service
associated with installing, inspecting, maintaining or servicing Contractor or call the Gilbarco Support Center at 
this product. Before performing any task on this product, read 1-800-800-7498. It is imperative to your safety and the safety of
this safety information and the applicable sections in this others to understand the procedures before beginning work.
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or Follow the Regulations
pressure release could occur and cause death or serious injury, Applicable information is available in National Fire Protection
if these safe service procedures are not followed. Association (NFPA) 30A; Code for Motor Fuel Dispensing
Facilities and Repair Garages, NFPA 70; National Electrical
Preliminary Precautions Code (NEC), Occupational Safety and Health Administration
You are working in a potentially dangerous environment of (OSHA) regulations and federal, state, and local codes. All
flammable fuels, vapors, and high voltage or pressures. Only these regulations must be followed. Failure to install, inspect,
trained or authorized individuals knowledgeable in the related maintain or service this equipment in accordance with these
procedures should install, inspect, maintain or service this codes, regulations and standards may lead to legal citations
equipment. with penalties or affect the safe use and operation of the
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is how Replacement Parts
to stop all fuel flow to the pump/dispenser and island. Locate Use only genuine Gilbarco replacement parts and retrofit kits on
the switch or circuit breakers that shut off all power to all fueling your pump/dispenser. Using parts other than genuine Gilbarco
equipment, dispensing devices, and Submerged Turbine replacement parts could create a safety hazard and violate
Pumps (STPs). local regulations.
Safety Symbols and Warning Words

! ! WARNING This section provides important information about warning
The EMERGENCY STOP, ALL STOP, and symbols and boxes.
PUMP STOP buttons at the cashier’s station Alert Symbol
WILL NOT shut off electrical power to the 
pump/dispenser. This means that even if you
activate these stops, fuel may continue to flow This safety alert symbol is used in this manual and on
uncontrolled. warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
You must use the TOTAL ELECTRICAL  safety directives that follow this symbol to avoid possible injury
SHUT-OFF in the case of an emergency and not or death.
the console’s ALL STOP and PUMP STOP or Signal Words
similar keys. These signal words used in this manual and on warning labels
tell you the seriousness of particular safety hazards. The
Total Electrical Shut-Off Before Access precautions below must be followed to prevent death, injury or
Any procedure that requires access to electrical components or damage to the equipment:
the electronics of the dispenser requires total electrical shut off DANGER: Alerts you to a hazard or unsafe practice
of that unit. Understand the function and location of this switch ! which will result in death or serious injury.
or circuit breaker before inspecting, installing, maintaining, or WARNING: Alerts you to a hazard or unsafe practice
servicing Gilbarco equipment. ! that could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or
Evacuating, Barricading and Shutting Off
! unsafe practice which may result in minor injury.
Any procedure that requires access to the pump/dispenser or CAUTION without Alert symbol: Designates a hazard or
STPs requires the following actions: unsafe practice which may result in property or
equipment damage.
Working With Fuels and Electrical Energy

• An evacuation of all unauthorized persons and vehicles from
Prevent Explosions and Fires
the work area
Fuels and their vapors will explode or burn, if ignited. Spilled or
• Use of safety tape, cones or barricades at the affected unit(s)
leaking fuels cause vapors. Even filling customer tanks will
• A total electrical shut-off of the affected unit(s)
cause potentially dangerous vapors in the vicinity of the
dispenser or island.
No Open Fire In an Emergency
Inform Emergency Personnel
Compile the following information and inform emergency
Open flames from matches, lighters, welding torches or personnel:
other sources can ignite fuels and their vapors. • Location of accident (for example, address, front/back of
No Sparks - No Smoking building, and so on)
• Nature of accident (for example, possible heart attack, run
over by car, burns, and so on)
• Age of victim (for example, baby, teenager, middle-age,
Sparks from starting vehicles, starting or using power tools, elderly)
burning cigarettes, cigars or pipes can also ignite fuels and their • Whether or not victim has received first aid (for example,
vapors. Static electricity, including an electrostatic charge on stopped bleeding by pressure, and so on)
your body, can cause a spark sufficient to ignite fuel vapors. • Whether or not a victim has vomited (for example, if
Every time you get out of a vehicle, touch the metal of your swallowed or inhaled something, and so on)
vehicle, to discharge any electrostatic charge before you
approach the dispenser island. ! WARNING
Gasoline ingested may cause unconsciousness
Working Alone and burns to internal organs. Do not induce
It is highly recommended that someone who is capable of vomiting. Keep airway open.
rendering first aid be present during servicing. Familiarize Oxygen may be needed at scene. Seek medical
yourself with Cardiopulmonary Resuscitation (CPR) methods, if advice immediately.
you work with or around high voltages. This information is
available from the American Red Cross. Always advise the ! WARNING
station personnel about where you will be working, and caution
Gasoline inhaled may cause unconsciousness
them not to activate power while you are working on the
and burns to lips, mouth and lungs.
equipment. Use the OSHA Lockout/Tagout procedures. If you
Keep airway open.
are not familiar with this requirement, refer to this information in
Seek medical advice immediately.
the service manual and OSHA documentation.
! WARNING
Working With Electricity Safely
Ensure that you use safe and established practices in working Gasoline spilled in eyes may cause burns to eye
with electrical devices. Poorly wired devices may cause a fire, tissue.
explosion or electrical shock. Ensure that grounding Irrigate eyes with water for approximately 
connections are properly made. Take care that sealing devices 15 minutes.
and compounds are in place. Ensure that you do not pinch wires Seek medical advice immediately.
when replacing covers. Follow OSHA Lockout/Tagout
requirements. Station employees and service contractors need ! WARNING
to understand and comply with this program completely to Gasoline spilled on skin may cause burns.
ensure safety while the equipment is down. Wash area thoroughly with clear water.
Seek medical advice immediately.
Hazardous Materials
Some materials present inside electronic enclosures may IMPORTANT: Oxygen may be needed at scene if gasoline has
present a health hazard if not handled correctly. Ensure that you been ingested or inhaled. Seek medical advice immediately.
clean hands after handling equipment. Do not place any Lockout/Tagout
equipment in the mouth. Lockout/Tagout covers servicing and maintenance of machines
and equipment in which the unexpected energization or start-up
! WARNING of the machine(s) or equipment or release of stored energy
The pump/dispenser contains a chemical known to the could cause injury to employees or personnel. Lockout/Tagout
State of California to cause cancer. applies to all mechanical, hydraulic, chemical, or other energy,
but does not cover electrical hazards. Subpart S of 29 CFR Part
1910 - Electrical Hazards, 29 CFR Part 1910.333 contains
! WARNING specific Lockout/Tagout provision for electrical hazards.
The pump/dispenser contains a chemical known to the
State of California to cause birth defects or other
reproductive harm.
Hazards and Actions
! WARNING
Spilled fuels, accidents involving pumps/dispensers, or uncontrolled fuel flow create a

serious hazard.
Fire or explosion may result, causing serious injury or death.
Follow established emergency procedures.
The following actions are recommended regarding these hazards:
Collision of a Vehicle with Unit Fire at Island Fuel Spill
• Do not go near a fuel spill or allow anyone else in the area.

• Use station EMERGENCY CUTOFF immediately. Turn off all system circuit breakers to the island(s).
• Do not use console E-STOP, ALL STOP, and PUMP STOP to shut off power. These keys do not
remove AC power and do not always stop product flow.
• Take precautions to avoid igniting fuel. Do not allow starting of vehicles in the area. Do not allow
open flames, smoking or power tools in the area.
• Do not expose yourself to hazardous conditions such as fire, spilled fuel or exposed wiring.
• Call emergency numbers.
Zoning Diagram Zoning Dimensions
3 – Zoning Dimensions
Zoning Diagram
Frontier pumps and dispensers are ATEX approved. The unit must be installed to not
compromise the zones illustrated in Figure 3-1 and Figure 3-2 on page 3-2.
Figure 3-1: Zoning Diagram with Grill
Zoning Dimensions Zoning Diagram
Figure 3-2: Zoning Diagram Without Grill
Model Description Zoning Dimensions
Model Description
The Frontier pump/dispenser is capable of dispensing gasoline, gasoline with up to 15%
ethanol or Methyl Tertiary Butyl Ether (MTBE), gasoline with up to 5% methanol, diesel, and
biodiesel (up to 100%).
Flow rate: 40 LPM minimum for gasoline and 70 LPM minimum for diesel.
Figure 3-3 shows the model description of Frontier dispensers/pumps.
Figure 3-3: Model Description
Frontier High-Hose Frontier Low-Hose
List of Certificates
Sl. No Type of Certificate Certificate No.
1 ATEX Certificate ITS12ATEXQ7563 ISSUE 3
2 OIML Certificate R117/1995-GB1-10.01
3 MID Certificate UK/0126/0081
4 CCOE R.1(1)136/GVIPL/949
5 Indian Weights and Measures (W&M) IND/09/11/49
Zoning Dimensions Dimensions of Frontier Models
Dimensions of Frontier Models

The following table lists the weight and size details for various Frontier pumps/dispensers:
Frontier Model Type Weight 1P 1H 1P 2H 2P 2H 2P 4H
Net Weight (kg) 180 210 210 250
Suction Gross Weight (kg) 210 240 240 290
Dimension in Centimeters 110 X 63 X 178 107 X 63 X 178 107 X 63 X 178 107 X 63 X 178
FRONTIER F160
Net Weight (kg) 160 180 180 200
Pressure Gross Weight (kg) 190 210 210 230
Net Weight (kg) 210 240 260 280
FRONTIER F210
Net Weight (kg) 190 210 210 230
Net Weight (kg) 180 210 210 230
FRONTIER F170
Net Weight (kg) 160 180 180 200
Net Weight (kg) 230 260 280 300
FRONTIER F230
Net Weight (kg) 210 230 230 250
Dimensions of Frontier Models Zoning Dimensions
Figure 3-4: High and Low Hose Configuration (Dual)
1065-mm 751-mm
2348-mm
High-hose Dual Configuration

1650-mm
790-mm 540-mm
Low-hose Dual Configuration
Zoning Dimensions Dimensions of Frontier Models
Figure 3-5: Low-hose Configuration with Hose Mast (Dual)
1500-mm to 1800-mm*
790 Nominal
Frontier Components Zoning Dimensions
Frontier Components
Figure 3-6 shows a Frontier pump and its components and Figure 3-7 on page 3-8 shows a
Frontier dispenser and its components.
Figure 3-6: Frontier Pump
Pump Breakway
Hose
Keypad
Electronics Zone
Sensor Box
Meter
Nozzle
Solenoid Boot
Valve
Nozzle
Sight-Flow
Indicator
Junction
Box (J-box)
Filter
Cable Gland
Zoning Dimensions Frontier Components
Figure 3-7: Frontier Dispenser
Pump Breakway/Nozzle
Breakway
Electro-mechanical
Totalizer (EMT)
Hose
Electronic Zone Keypad
Sensor Box
Meter
Nozzle Boot
Solenoid
Nozzle Valve
Sight Flow
J-box Indicator
Filter
Cable Gland
Electrical Connections Power Supply
4 – Power Supply
Pump and dispenser, and related installation, must comply with regional regulations. However,
where these are non-specific, the following guidance may be used:
Electrical Connections
Before making any electrical connections, ensure that the voltage and frequency stamped on
the motor name plate corresponds to the current characteristics at the place where you are
installing the unit.
• Use certified flameproof cable glands for cable entries.
• Unused entries are to be fitted with certified flameproof stopping plug.
• Protect each motor line by suitable fuse/circuit breaker.
CAUTION
All connections and joints must be within the J-box and entry must be sealed with
flameproof cable glands. Earthing point is provided on the pump/dispenser frame.
WARNING
Switching to engine-generator (gen-set) power
While switching the pump’s power supply from main to gen-set, ensure that the pump is in
a switched-off mode. Switch on the pump after the gen-set reaches to the specified rated
voltage and frequency levels. This is to ensure trouble-free performance in environments
facing frequent power shutdowns and heavy usage of gen-set power.
Power Supply Supplying Connections for Three-phase Pump
Supplying Connections for Three-phase Pump

Figure 4-1: Connections for Three-phase Pump
Supplying Connections for One-phase Pump Power Supply
Supplying Connections for One-phase Pump

Figure 4-2: Connections for One-phase Pump
Power Supply Supplying Connections for One-phase Dispenser
Supplying Connections for One-phase Dispenser

Figure 4-3: Connections for One-phase Dispenser
Frontier Earthing Scheme Power Supply
Frontier Earthing Scheme

Figure 4-4: Frontier Earthing Scheme
Door
Computer Head
Door Earth Cable
- 4 sq mm Insulated
Yellow Green (4X)
Terminal Block Mounting 

Bracket
Vapor Barrier
Hydraulic Zone
Three-phase Motor Earth

- 1.5 sq mm Yellow Green Insulated
Power J-box
Motor
One-phase Mains Earth Head Three-phase Mains Earth Head

Three-phase Mains Earth Head
Self Earthing Terminal
Power Supply Frontier Earthing Scheme
Figure 4-5: Grounding Details
Detail B
See Detail A
Main J-box
Main Earthing
Point
Detail A
Installation Instructions for Frontier Suction System - F230/170 Installation Instruction
5 – Installation Instruction
Installation Instructions for Frontier Suction System - F230/170
Figure 5-1: Frontier Suction System - F230/170
Installation Instruction Installation Instructions for Frontier Suction System - F210/160
Installation Instructions for Frontier Suction System - F210/160
Figure 5-2: Installation Instructions for Frontier Suction System - F210/160
Figure 5-3: Installation Instructions for Frontier Suction System of UHF- F210/160
Figure 5-4: Frontier Ultra-High Flow Single Three-Phase
Figure 5-5: Frontier Ultra-High Flow Dual Three-Phase - 1
Refer to Frontier Ultra-High Flow Dual Three-

Phase - 2 on page 5-6 for other side.
Figure 5-6: Frontier Ultra-High Flow Dual Three-Phase - 2
Installation Instructions for Frontier Pressure System Installation Instruction
Installation Instructions for Frontier Pressure System

Note: Pump operating pressure for UHF is a minimum of 2 to 2.5 bar and a maximum of 3 to 3.5 bar.
Figure 5-7: Installation Instructions for Frontier Pressure System
Installation Instruction Installation Instructions for Frontier Pressure System
Figure 5-8: Frontier Ultra-High Flow Single
Installation Instructions for Frontier Pressure System Installation Instruction
Figure 5-9: Frontier Ultra-High Flow Dual - 1
Installation Instruction Installation Instructions for Frontier Pressure System
Figure 5-10: Frontier Ultra-High Flow Dual - 2
Installation Diagram for Frontier Installation Instruction
Installation Diagram for Frontier
Figure 5-11: Installation Diagram for Frontier
NOTE :
TYPICAL INSTALLATION DIAGRAM SCREEN VENT PROTECTOR
1 SUCTION PIPE SHOULD HAVE CONTINUOUS. APPROVED TYPE VENT CAP
THOUGH NOT NECESSARILY UNIFORM PITCH
FROM PUMP TO TANK.
2 PROPER EARTHING TO BE PROVIDED.

PUMP
3 GASOLINE OF RELATIVELY HIGH REID VAPOUR
PRESSURE OR EXCESSIVELY HIGH TEMPERATURES
WILL AFFECT THE DELIVERY RATE OF THE SYSTEM. VENT PIPE
DISCHARGE SIDE
SUCTION LINE
OF PUMP
CONNECTED TO PUMP SYSTEM
DEPTH OF PIPE AT WATER TIGHT

THIS POINT SHOULD LOCK BOX
BE MINIMUM OF 0.45 m.
CONDUIT FOR ELECTRICAL

SUPPLY FOR PUMP
JUNCTION BOX FILL PIPE
ELBOWS = 2 TO 4 MAX.
RECOMMENDATION AT LEAST
10 mm RISE PER METER FOR
THIS SECTION
50 mm INTERNAL
DIAMETER
DEAD STOCK D SUCTION PIPE
"V"=3.5m
STORAGE TANK
"H"
100 mm FROM
BOTTOM OF TANK
SPECIFIED CONDITION FOR SUCTION LIFT =3.5METER A THIS END OF TANK TO

PITCH DOWN APPROX. 50 mm
FUEL TYPE PURE GASOLINE E5 E10 E15
MAX MIN MAX MIN MAX MIN MAX MIN
IMPORTANT:
ALTITUDE METER 2200 400 1400 100 1500 100 1600 100 RECOMMENDED INLET PIPE DIAMETER= 50 mm ID
DETAIL VIEW A HORIZONTAL PIPE LENGTH "H" = 20 Meters Maximum
-20 55 -20 40 -20 45 -20 45 VERTICAL LENGTH OF PIPE= "V" AS PER THE RESPECTIVE GRAPHS FOR OTHER THAN SPECIFIED CONDITION
DEAD STOCK D = 200MM MINIMUM.
BEND QUANTITY 4 2 4 2 4 2 4 2
Installation Instruction Installation Diagram for Frontier
Figure 5-12: Installation Diagram for Frontier (Pure Gasoline)
P20025
Figure 5-13: Installation Diagram for Frontier (E5)
SP20025
Installation Instruction Installation Diagram for Frontier
Figure 5-14: Figure 5-7: Installation Diagram for Frontier (E10)
Figure 5-15: Installation Diagram for Frontier (E15)
Installation Instruction Accessing the Hydraulics Section
Accessing the Hydraulics Section

To access the hydraulics section, proceed as follows:
1 Unlock the lower panel.
2 Remove the lower panel from the location slots.

Note: To avoid damages, store the panel in safe place.
Figure 5-9: Accessing the Hydraulics Section
Electronics Cabinet
Lower Panel Door
Lower Panel
Accessing the Electronics Section Installation Instruction
Accessing the Electronics Section
F230 and F170 Models

To access the electronics section, proceed as follows:
1 Unlock the lower panel.
2 Remove the panel from the location slots.

Note: To avoid damages, store the panel in a safe place.
Pull down the pad lock (see Figure 5-10).
Figure 5-10: Pad Lock
Locking Mechanism
3 Open the electronic cabinet door.
Installation Instruction Closing the Electronics Cabinet
Closing the Electronics Cabinet

To close the electronics cabinet, proceed as follows:
1 Pull down the display door.
2 Pull down the pad lock rod and press display door until pad lock gets engaged.
3 Replace the lower panel and lock it.
F210 and F160 Models

Figure 5-11: Electronics Cabinet Door Lock
Lock for Electronic Box
Unlock and open the electronics cabinet door.
Lifting the Units Installation Instruction
Lifting the Units
WARNING
Lifting heavy equipment can be hazardous.
Equipment could fall and cause severe injury or death.
Use lifting equipment of proper capacity and factor of safety when moving or positioning
the unit. Stand clear from pump/dispenser when lifting and lowering.
To lift the units, proceed as follows:
1 Use a forklift to lift the unit.
2 Transfer the unit on the forklift.
3 Lift and position the unit to the work area for modification or on to the island.
4 Remove the forklift.
Installation Instruction Cable Entrance
Cable Entrance
Figure 5-12: Cable Entrance
“AA”
Cable
IP54 Certified
IP54 Vapor
Barrier Plate
IP54 Certified
IP54 Vapor
Barrier Plate
Details of “AA”
J-box Location Installation Instruction
J-box Location
Each unit must be connected to the power supply to the kiosk-based equipment through one or
more data cables. All other internal connections are pre-wired at the factory. The power supply
and data cables are wired to the AC/DC J-box, located in the hydraulics area. Remove the
lower panel to access the J-box. For the exact wiring details, see Figure 4-1 on page 4-2 and
Figure 4-2 on page 4-3.
CAUTION
J-boxes must not be opened when the main isolator is switched on. The main isolator for
the required unit must be switched off and locked out before opening the J-box. Similarly,
unit must not be operated with the J-box lids removed.
Figure 5-13: J-box Location
Use Flameproof ATEX

Certified Cable Gland
J-box
Installation Instruction Commissioning Sequence
Commissioning Sequence
To commission the site, proceed as follows:
1 Check for leaks on hydraulic circuits and ensure that the nozzle safe-break couplings (option)
on the hoses have not been separated.
IMPORTANT INFORMATION
Safe-break couplings must be reconnected only by suitably trained and qualified
personnel.
2 Ensure that any unused J-box entries are plugged and all terminal screws (both used and
unused) are fully tightened.
3 Replace all J-box lids and secure them firmly to the J-boxes. Ensure that the 
spring/anti-shake washers are installed under the bolt heads.
4 If the pump uses a three-phase power supply, the motor rotation must be checked. Remove the
belts from the motors before turning on the pump (damage to the pump units may occur if the
motors rotate in the wrong direction). If the motors do not rotate in the correct direction, turn
off the dispenser and lock out before swapping the connections for phases two and three in the
AC J-box.
Figure 5-14: Direction of Rotation
GPU
Clockwise 10-15-mm
(i) (ii)
5 Check the rotation again before replacing the belts. The correct link belt tension is present
when the belt can be pushed through for 10- to 15-mm.
6 Turn on the pump and then perform a visual inspection for leaks on the hydraulic circuits.
7 Replace all the side panels on the dispenser.
8 Calibrate the dispenser following the electronic calibration procedure (if required). For more
information on procedure, refer to “E-Cal Procedure” on page 6-15.
9 Program the dispenser according to the manager functions documentation supplied with the
dispenser.
WARNING
Never turn on the dispenser when the J-box lids are removed. Always isolate and lock out
the dispenser before any work commences.
Present Keypad Operation Installation Instruction
Present Keypad Operation

The Frontier dispenser keypad has a total of 16 keys that include alphanumeric, numeric, and
functional keys.
Figure 5-15: Present Keypad Operation
Keypad
Installation Instruction Keypad Command Levels and PINs
Keypad Display
The Frontier dispenser uses a 16-character, two-row Liquid Crystal Display (LCD) to display
key entries, all pump parameters, messages, and logs.
Figure 5-16: Keypad and Keypad Display
Keypad Command Levels and PINs

Parameters are set using the keypad. You must enter a four-digit PIN-code to use all
programming functions and levels. Separate PIN-code entry is required for each level. The
PIN can be changed from the respective menus or from menus with higher rights. The user
must create his own rule on how to manage a different level PIN.
The user must create his own rule on how to manage a different level PIN.
Each Level Command PIN
Level 1 Command PIN 0000
Calibration 8421
Start-up Operation Start-up Instructions
6 – Operation Start-up Instructions
Start-up
The following section describes the procedure to start a dispenser:
Initializing Dispenser
To initialize the dispenser, proceed as follows:
1 Power on the dispenser, to enter the initialization status.

8.8.8.8.8.8.8 is displayed on Total Sale, Volume, Price per Unit (PPU), and density display.
The keypad will display the controller board software version number for around 15 seconds
and then the text “GVR-Frontier” will be displayed.
Note: This will take about 15 seconds for the text to appear on the screen.
IDLE Status
After initialization, the system enters the IDLE state. The main display shows the last
transaction log, including Total Sale, Volume, Density, and PPU. The text 
“GVR-FRONTIER” is displayed on the keypad display.
Fueling
To start fueling, proceed as follows:
Sale Preset
Dispenser is the IDLE state. All nozzles are in boot.
2 Press Sale, and then press the number key/s to set the amount to be dispensed. You can also
use a fixed preset key (Sale + F1 or Sale + F2). This value for fixed preset can be changed
from the level 2 setup. This value will add to the number that you have previously entered.
3 Remove the nozzle from the boot and dispense fuel.
Volume Preset
Dispenser is in the IDLE state. All nozzles are in boot.
4 Press Volume and then press the number key/s to set the volume to be dispensed.
Note: You can also use fixed preset key (Sale + F1 or Sale + F2). This value for fixed preset
can be changed from the level 2 setup.
5 Remove the nozzle from the boot and dispense fuel.
Operation Start-up Instructions Setting Parameters
View Totalizer
Ensure that the nozzle is in boot.
6 Press F1 + Nozzle number to see the cumulative volume totalizer.
7 Press “DOT” + Nozzle number to see the cumulative sale totalizer.
8 Press C + Nozzle number to see the shift wise volume totalizer.
9 Press F2 + Nozzle number to see the shift wise sale totalizer.
Starting up the dispenser is now completed.
Setting Parameters
A parameter or option determines the settings selected for that function. A default option
will usually be programmed into the unit but these options can be changed to meet specific
customer requirements.
Note: Ensure that the dispenser is in the IDLE state and the nozzles are in boot. The
measurement system must be metric. To set the parameters, proceed as follows:
1 Press F1 and F2 on keypad simultaneously.
2 Select the operation level that you want to enter and press Enter.
3 Enter the level 1, level 2, and level 3 PIN.
4 If the PIN is correct, then enter level 1, 2, or 3 in Parameter Settings > Commands.
Commands menu is not accessible from other side.
Parameter Settings Menu

The following table provides information on various operation levels:
Operation Level Description
Level 1 Indicates the basic operational level which typically covers all features that are required to be
handled during day to day usage of the pump/dispenser.
Level 2 Incorporates the entire menu that is available in level 1 and offers additional menu items to
handle the operation of the pump, which is normally controlled by the dealer or owner of the
pump station, or with the service management team authorized to maintain the pump/
dispenser.
Level 3 The highest level under which all parameters to be set at the factory level are clustered
together. This level is controlled by service management team authorized to maintain the 
pump/dispenser. This includes the system-level parameters required to be set the first time
during commissioning.
Parameter Settings Menu Operation Start-up Instructions
The following table provides the information on various parameters that can be set under 3
different levels of operations:
Level 1 Level 2 Level 3
Sl. No Menu Sub Menu (Site) (Service) (Engineer)
0 REAL TIME CLOCK Y Y Y
0.a SEC Y Y Y
0.b MIN Y Y Y
0.c HR Y Y Y
0.d DAY Y Y Y
0.e MONTH Y Y Y
0.f YEAR Y Y Y
1 UNIT PARAMS Y Y Y
1.a PASSWORD L3 N N Y
1.b GSM/PRINTER N Y Y
1.c SINGLE/DUAL N N Y
1.d VL RND OFF N Y Y
1.e SL RND OFF N Y Y
1.f KUWAIT RND OFF N N Y
1.g STP PRESTART N N Y
1.h TW TIMEOUT N N Y
1.i LCD SEG DELAY N Y Y
1.j NO PULSE Tout N Y Y
1.k PASSWORD L1 Y Y Y
1.l PASSWORD L2 N Y Y
2 RECEIPT PARA (PRINTER ENABLE) N Y Y
2.a HL1 N Y Y
2.b HL2 N Y Y
2.c HL3 N Y Y
2.d HL4 N Y Y
2.e HL5 N Y Y
2.f FL1 N Y Y
2.g FL2 N Y Y
2.h FL3 N Y Y
2.i FL4 N Y Y
2.j FUEL A N Y Y
2.k FUEL B N Y Y
2 RECEIPT PARA (PRINTER ENABLE) N Y Y
2.a HL1 N Y Y
2.b HL2 N Y Y
2.c FUEL A N Y Y
2.d FUEL B N Y Y
2.e MAX VOL (L) N Y Y
2.f MIN VOL (mL) N Y Y
2.g IDLE TIME (hrs) N Y Y
Operation Start-up Instructions Parameter Settings Menu

2.h MANAGER MOBILE N Y Y
2.i ENGINEER MOBILE N Y Y
2 NOZZLE PARAMS
2.a Hi-FLOW CUTOFF N Y Y
2.b PSET SALE TERMINATION N N Y
2.c HOSE SWELL N Y Y
2.d ABB DETECT N Y Y
2.e NZ LCK/UNLCK N Y Y
3 PRODUCT PARAMS Y Y Y
3.a PPU Y Y Y
3.b VOLUME DEC SET N Y Y
3.c SALE DEC SET N Y Y
4 PRESET Y Y Y
4.a 1A Y Y Y
4.b 1L Y Y Y
4.c 2A Y Y Y
4.d 2L Y Y Y
5 AUTOPARA CONFIG N N Y
5.a PROTOCOL MODE N N Y
5.b FP 1 ID N N Y
5.c FP 2 ID N N Y
5.d ENBL 6-DIG VOL N Y Y
5.e AUTO VOL DP N Y Y
5.f EXT TOT PER FP N Y Y
6 MOTOR ERROR N Y Y
6.a MOTOR ER. Y N Y Y
6.b MOTOR ER. N N Y Y
7 MAX SALE N Y Y
7.a Side A N Y Y
7.b Side B N Y Y
8 MAX VOLUME N Y Y
8.a Side A N Y Y
8.b Side B N Y Y
9 PPU HISTORY Y Y Y
9.a NOZZLE A Y Y Y
9.b NOZZLE B Y Y Y
10 CALIB HISTORY Y Y Y
10.a NOZZLE A Y Y Y
10.b NOZZLE B Y Y Y

11 CALIB COUNT Y Y Y
11.a NOZZLE A Y Y Y
11.b NOZZLE B Y Y Y
12 SALE TRANSACTION
12.a NOZZLE A Y Y Y
12.b NOZZLE B Y Y Y
13 ERROR HISTORY Y Y Y
14 PUMP MODE N N Y
14.a STDLONE NA NA Y
14.b POS N N Y
15. SHIFT SHIFT Y Y Y
Level 1, 2, and 3 Commands
Figure 6-1: Keypad
Keypad Display
Menu Scroll Up
Menu Scroll Down

Enter/Save
Select
Escape
There are 15 main menu commands and 49 submenu commands. Each screen displays one
option.
• Press Up or Down to move to the next screen.
• Press F2 to select each option to enter the respective function.
• Press Enter to save the edited value.
• Press F1 to return to the IDLE state.
“0” - REAL TIME CLOCK

To set the REAL TIME CLOCK, proceed as follows:
1 In level 1 Commands menu, scroll to REAL TIME CLOCK.
2 Press F2.
3 Press Up or Down to scroll through the menus.

Sl. No. Option Definition
1 SEC Set seconds between 0-59
2 MIN Set minutes between 0-59
3 HR Set hour between 1-23
4 DAY Set day between 1-31
5 MONTH Set month between 1-12
6 YEAR Set year between 0-99
“1” - UNIT PARAMS

To set the UNIT PARAMS, proceed as follows:
1 In level 3 Commands menu, scroll to UNIT PARAMS.
2 Press Select.

1 LCD SEG DEL Set segment check time between 0-10 seconds
2 NO PULSE TIMEOUT Set no dispense timeout to 30/60/90/120 seconds
3 PASS L1/L2/L3 Set password between 0-9999
4 SINGLE/DUAL To set pump configuration:
Default 0 - Duo Pump
Set 1 - Mono Pump
5 STP PRESTART To set STP configuration:
Default 0 - STP will start after display segment check.
Set 1 - STP will start before display segment check.
6 SL RND OFF To round off the sale to the nearest whole digit:
Default 0 - Sale Round-off disable.
Set 1 - Round off the decimal points (xxxx.00).
Set 10 - Round off the 1st digit (xxx0.00).
Set 100 - Round off the 1st and 2nd digit (xx00.00).
Set 1000 - Round off the 1st, 2nd and 3rd digit (x000.00).
7 HANDCRANKING Hand cranking is enabled or disabled (7.05.06 only)
8 DOMS Configures settings if automation system is DOMS 0-2 (7.05.10)
9 GSM/PRINTER To set receipt type:
Default 0 - Receipt disable
Set 1 - GSM receipt selected Set 2 - Printer receipt selected
10 VL RND OFF Round off the volume to the nearest whole digit.
Default 0 - Volume Round-off Disable
Set 1 - Volume Round-off to 100 ml (xxxx.x0)
Set 5 - Volume Round-off to 500 ml (xxxx.x0)
Set 10 - Volume Round-off to 1 liter (xxxx.00)

11 KUWAIT RND OFF To round off the Sale as per Kuwait requirements. Applicable only for 3
DP sale position. Sale value will round of to x.xx5 or x.x10
Default 0 - Kuwait Round-off Disable
Set 1 - Kuwait Round-off enable
“2” - RECEIPT PARAMS

To set the RECEIPT PARAMS, proceed as follows:
Notes: 1) Receipt parameter will be displayed only if you enable printer or Gilbarco Security
Module (GSM) in Unit Parameters.
2) Depending on the selection as Printer or GSM, the sub parameter list varies.
1 In level 2-3 Commands menu, scroll to NOZZLE PARAMS.
2 Press Select.

Sl. No Option Definition
Receipt Parameter for Printer:
1 HL 1 Set header line 1 (24 - Characters)
Default - “XYZ-OIL”
Default - Blank
Default - Blank
Default - Blank
Default - Blank
6 FL1 Set footer line 1 (24 - Characters)
Default - “THANKS VISIT AGAIN”
7 FL 2 Set footer line 2 (24 - Characters)
Default - Blank
Default - Blank
Default - Blank
10 FUEL A Set fuel type of Nozzle A
Default - “PETROL”
11 FUEL B Set fuel type of Nozzle B

Default - “XYZ-OIL”
2 FL1 Set footer line 1 (24 - Characters)

Default - “THANKS VISIT AGAIN”
3 FUEL A Set fuel type of Nozzle A
4 FUEL B Set fuel type of Nozzle B
5 MAX VOL (L) Set maximum volume alert limit in litres
Default - 300 litres

6 MIN VOL (ml) Set minimum volume alert limit in millilitres (ml)
Default - 100 ml
7 IDLE TIME (hrs) Set idle time alert of the pump
Default - 3 hours
8 MANAGER MOBILE Set manager mobile number which receive the alert messages.
Compulsory enter country code.
9 ENGINEER MOBILE Set engineer mobile number which receive the error messages.
Compulsory enter country code.
“2” - NOZZLE PARAMS

To set the NOZZLE PARAMS, proceed as follows:
1 In level 2-3 Commands menu, scroll to NOZZLE PARAMS.
2 Press Select.

1 HI-FLOW CUT OFF Set value x 100 ml high flow to cut off
2 PSET SALE TERMINATION Refer technical manual for setting this parameter
3 HOSE SWELL Set value x 10 ml to blank for hose swell allowance
4 ABB DETECT Enable abnormal pulse detection error. 
(consecutive > 100ml)
Default 0 - Disable
Set 1 - Enable
5 NZ LCK/UNLCK Set nozzle lock/unlock mode.
Default 0 - Disable
Set 1 - Enable
“3” - PRODUCT PARAMS

To set the PRODUCT PARAMS, proceed as follows:
1 In level 3 Commands menu, scroll to PRODUCT PARAMS.
2 Press Select.

1 RATE Set PPU with maximum 3 decimals
2 VOLUME DEC SET Set decimal setting 2-3
3 SALE DEC SET Set decimal setting 0-3
“4” - PRESET
To set the PRESET, proceed as follows:
1 In all the three levels Commands menu, scroll to PRESET.
2 Press Select.
3 Press Up or Down to scroll through the menus..

SL. No. Option Definition
1 1A Set short key for frequent preset dispensing in amount for key F1
2 1L Set short key for frequent preset dispensing in volume for key F2
3 2A Set short key for frequent preset dispensing in volume for key F2
4 2L Set short key for frequent preset dispensing in volume for key F2
“5” - AUTOPARA CONFIG

To set the AUTOPARA CONFIG, proceed as follows:
1 In level 1 Commands menu, scroll to AUTOPARA CONFIG.
2 Press Select.
4 Press Enter to save this setting.

SL. No Option Definition
1 PROTOCOLMODE Set 5 for 5 digit mode
Set 6 for 6 digit mode
Set 7 for 7 digit mode
2 FP 1 ID Set first fueling position ID 1-16
3 FP 2 ID Set first fueling position ID 1-16
4 ENBL 6-DIGIT VOL Set volume dispense more than 999 litres in 6 digit
protocol mode.
Default 0 - Disable
Set 1 - Enable (Dispense more than 999 litres)
5 AUTO VOL DP Set transaction volume data decimal position.
Default 0 -Transaction volume data decimal
position as per two-wire protocol (XXX.xxx)
Set 1 - Set Transaction volume decimal position as
per display setting (XXXX.xx)
6 EXT TOT PER FP Set number of grades totalizer request response.
Default 1 - 1-Grade tot request
Set 2 - 2-Grade tot request
“6” - MOTOR ERROR

To set the MOTOR ERROR, proceed as follows:
1 In level 1 Commands menu, scroll to MOTOR ERROR.
2 Press Select.

1 MOTOR ERR Y Enable motor error
2 MOTOR ERR N Disable motor error
“7” - MAX SALE

To set the MAX SALE, proceed as follows:
1 In level 2 Commands menu, scroll to MAX SALE.
2 Press Select.

1 Side A Set maximum allowable volume per delivery 0-999999
2 Side B Set maximum allowable volume per delivery 0-999999
“8” - MAX VOLUME

To set the MAX VOLUME, proceed as follows:
1 In level 2 Commands menu, scroll to MAX VOLUME.
2 Press Select.

1 Side A Set maximum allowable volume per delivery 0-999999
2 Side B Set maximum allowable volume per delivery 0-999999
“9” - PPU HISTORY

To set the PPU HISTORY, proceed as follows:
1 In level 1 Commands menu, scroll to PPU HISTORY.
2 Press Select.
3 Press Up or Down to scroll through the PPU log.

1 CALIBRATION COUNT Total number of calibrations done
2 NOZZLE Nozzle on which calibration was done
3 K-FACTOR The calibration factor calculated by the system
4 DATE The date on which calibration was done
5 TIME The time at which data was logged
“10” - CALIB HISTORY

To set the CALIB HISTORY, proceed as follows:
1 In all level Commands menu, scroll to CALIB HISTORY.
2 Press Select.
3 Press Up or Down to scroll through the calibration log.
The log has the following details:

1 CALIBRATION COUNT Total number of calibrations done
2 NOZZLE Nozzle on which calibration was done
3 K-FACTOR The calibration factor calculated by the system
4 DATE The date on which calibration was done
5 TIME The time at which data was logged
“11” - CALIB COUNT

To set the CALIB COUNT, proceed as follows:
1 In level 1 Commands menu, scroll to CALIB COUNT.
2 Press Select.
3 This will provide information of how many times the pump got calibrated.
“12” - SALE TRANSACTION

To set the SALE TRANSACTION, proceed as follows:
1 In level 1 Commands menu, scroll to SALE TRANSACTION.
2 Press Select.
3 Press Select when nozzle for which we want to see the transaction log is displayed.

1 DATE & TIME At which transaction was made
2 SALE Sale value of transaction
3 VOLUME Volume dispensed during transaction
4 RATE Fuel rate at the time of transaction
5 TIME The time of previous transaction and go on
“13” - ERROR HISTORY

To set the ERROR HISTORY, proceed as follows:
1 In level 1 Commands menu, scroll to ERROR HISTORY.
2 Press Select.

1 DATE & TIME At which error occurred
2 TOTALIZER Totalizer value when error occurred
3 ERROR CODE & DESCRIPTION Error code and description
4 DATE & TIME At which previous error occurred
“14” - PUMP MODE

To set the PUMP MODE, proceed as follows:
1 In level 1 Commands menu, scroll to PUMP MODE.
2 Press Select.
4 Press Enter to save this setting.

1 STDLONE Set the pump to manual only mode
2 POS Set the pump to automation only mode
Error Codes (ECs) and Notes

The following table lists the diagnostic ECs displayed on the LCD screen of the keypad. At
times, the preset keypad may not be required for daily usage on the forecourt. In such cases
(and wherever it was specified while placing the order), the preset keypad shall be mounted
inside the Electronics Register Assembly (ERA) box, along with other electronic cards.
Fueling
Error on Keypad Cause Action to address the Cause Status
E01 SENSOR ERR Pulser not communicating with controller. Power off the pump. Check connections Delivery stop.
between the controller and the pulser.
E02 NO PULSES The nozzle has been removed from the boot for Nozzle must be placed in the boot. The count Delivery stop.
too long with no flow detected. This is the power then starts from zero.
save mode, which will shut down the motor.
E06 LOW BATTERY Battery voltage is low. If not connected, connect the battery. If Delivery
connected, check connections. continues.
E07 TOTALZR ERR Electronic totalizer has reached to end of its life. Replace the controller board. Fueling is
possible.
E08 SENSOR ERR One sensor on the encoder/ pulser card has 1 Power off the pump. Delivery stops.
failed. 2 Check if dust is accumulated in front of
sensors on the encoder card. Sometimes
this exception arises due to obstruction on
the sensors.
3 Align the card if displaced from its normal
position.
4 If error persists, replace the encoder card.
E09 LOW VOLTAGE Low voltage or power failure. Check power to the pump. Delivery stops.
E11 LCDCON Continuity failure between electronic cards. Check and correct cable connections Delivery stops.
between the controller, keypad, and display.
E21 PARAM CORRUP The data from Electronic Calibration (E-Cal) board 1 Power off the pump and then power it on. Delivery stops.
is not read correctly by the controller (CPU). 2 If error persists, initialize the controller by
switching off the input power to the
dispenser.
3 Hold switches 1, 2, 3 on the controller
board and switch on the input power
supply to the dispenser. Release switches
after the text “GVR-FRONTIER” is
displayed on keypad display.
4 Recalibrate, if needed.
E22 NO RLY CARD No relay or relay continuity failure. Check and correct the relay card connections. Delivery stops.
E25 COMM ERROR Communication link broken between the • Check that the automation system is Delivery stops.
automation system and the pump. operative.
• Check the communication cable for
breakage or disconnection.
• Check whether receive and transmit
connections are interchanged.
• Go to the pump mode and change the
mode to stand alone, if dispensing is
necessary.
E28 E-CARD ERR No E-Cal card. • Calibration card cable not connected/ Delivery stops.
broken.
• Incorrect Dual In-line Package (DIP) switch
setting. (Proper settings are DIP switch 2
and 4: ON, Others: OFF). If the controller
card is recently replaced, then keep the DIP
switch 4: ON and then initialize the
controller card.
Fueling
Error on Keypad Cause Action to address the Cause Status
E40 NO EMT No EMT connected or EMT disconnected during Connect the EMT cable on the card. Check Delivery stops.
dispense. for EMT cable connection. The cable or
connector might be broken.
E115 MOTOR ERROR The input voltage to electronics is out of range. Check power to the dispenser. Wait until the Delivery stops.
That is below 180 VAC or above  power is restored. Switch off the dispenser
250 VAC. input power supply and switch on again.
E105 2Sensor ERR Both sensor on the encoder/pulsar card has failed. 1 Power off the pump. Delivery stops.
2 Check if dust is accumulated in front of
sensors on encoder card. Sometimes this
exception arises due to obstruction on the
sensors.
3 Align the card if displaced from its normal
position.
4 If error persists, replace the encoder card.
E110 NOZZLE LOCK If abnormal pulse is enable and detected. Check for the leakages of the fuel. Delivery stops.
Abnormal pulses (consecutive > 100 ml). Go to Nozzle parameter setting and unlock
the nozzle.
E-Cal Procedure Operation Start-up Instructions
E-Cal Procedure
Model Description
Frontier is available in two models, high hose and low hose as shown in Figure 6-2. Both
frames will have single and double nozzle option. Calibrate every nozzle individually.
Frontier High Hose Frontier Low Hose
Operation Start-up Instructions E-Cal Procedure
Locating Pump Components

Figure 6-3 shows how to locate nozzle A and nozzle B for carrying out E-Cal procedure.
Figure 6-3: Locating Nozzle A and Nozzle B
Nozzle B
Nozzle A
With the lower panel opened, inspect the pump from the side facing the main J-box. The
nozzle on the left is nozzle A and the nozzle on the right is nozzle B.
Open the electronic housing and locate the E-Cal board with red color switch block 
(see Figure 6-4). Ensure that switches 1 and 3 are in OFF position and switch 2 is in ON
position. Turn switch 4 in OFF position.
Figure 6-4: Locating Electronic Housing and E-Cal Board
Entering the E-Cal Mode Operation Start-up Instructions
Locate the keypad on the side sheathing. This will be used to go through the guided process for
calibration. Keypad will be used extensively during calibration process. All the prompts and
results are displayed on the keypad display. All the inputs and commands will be fed using
keypad keys.
Figure 6-5: Locating the Keypad
Entering the E-Cal Mode

To enter in to the E-Cal mode, proceed as follows:
1 Switch on the main power supply.
2 The keypad will display the software version for 15 seconds and the CPU will check for the
presence of all peripheral components.
3 Once the initialization is completed and there is no fault on the dispenser, the text 
“GVR-FRONTIER” is displayed on the keypad (see Figure 6-6).
Figure 6-6: Initializing the Keypad
Operation Start-up Instructions Entering the E-Cal Mode
4 To enter in to the programming mode, select side A keypad.
5 Press F1 and F2 simultaneously (see Figure 6-7).
Figure 6-7: Entering the Programming Mode
Press Simultaneously
Note: For calibrating nozzle A, keypad on side A must be used; for calibrating nozzle B,
keypad on side B must be used.
6 Enter the password using the numeric keys on the keypad.

Note: 8, 4, 2, 1 is the default password to enter in to the E-Cal mode.
Figure 6-8: Entering Password
7 On successful login, the text “CALIBRATE” is displayed on the keypad, which indicates that
the system is ready to perform calibration (see Figure 6-9).
Figure 6-9: Ready to Perform Calibration
The pump system is now in the E-Cal mode.
Taking Actual Measures and Feeding Data into the System

To calibrate the dispensed fuel in a standard measuring can, proceed as follows:
1 Press F2 to select “CALIBRATE” (see Figure 6-10).
Figure 6-10: Entering the Calibration Mode
Press F2 to select
this option.
2 By default the text “Nozzle A” is displayed on the keypad. Use the keypad on side A to
calibrate nozzle A, and keypad on side B to calibrate nozzle B (see Figure 6-3 on page 6-16).
3 To calibrate nozzle A, press F2 (see Figure 6-11).
Figure 6-11: Selecting Nozzle A to Calibrate
4 To calibrate nozzle B, use the Up and Down navigation keys on keypad. The text “Nozzle B”
is displayed on the keypad. Press F2 to select it (see Figure 6-12).
Figure 6-12: Selecting Nozzle B to Calibrate
Up and Down
Key
Note: If you try to calibrate nozzle B with keypad A and vice versa, the text “NO ACCESS”
will be displayed on the keypad.
5 After selecting any of the nozzle A or nozzle B, the text “PRESET1 0” is displayed on the
keypad (see Figure 6-13).
Figure 6-13: Selecting Type of Nozzle
6 Using the Up/Down navigation keys, go to “MANUAL1 0” on the keypad display 

(see Figure 6-14).
Figure 6-14: Selecting MANUAL1 0
7 Lift the nozzle and fill the measuring can to its full capacity.
8 After dispensing, put the nozzle back in the boot. The text “MANUAL1 0” is displayed on
the keypad (see Figure 6-14).
9 Using the numeric keys on the keypad, enter the accurate can measurement reading 
(see Figure 6-15).
Figure 6-15: Entering the Can Measurement
10 Press ENTER to save the value.

Note: If there is an error while entering the can measurement, press F1 to cancel it and 
re-enter.
For more readings, repeat the procedure. Readings can be measured using the Up and Down
navigation keys.
11 Use the Up/Down navigation keys until the text “MANUAL2 0” is displayed on the keypad
display. Press F2 and repeat steps 7 on page 6-20 through 10. Proceed in similar manner for
rest of the readings.
Figure 6-16: Repeating Iteration
Note: Though calibration factor can be set with one reading, it is advisable to get an average
for dispensing flow rate variation and can measuring errors by taking multiple
readings, with maximum readings restricted to 5.
Completing E-Cal Process for Nozzle A

To complete the E-Cal process for nozzle A, proceed as follows:
1 Use the Up/Down navigation keys until the text “CONFIRM” is displayed on the keypad.
Figure 6-17: Completing the E-Cal Process
2 Press C to save the E-Cal details.
Calibration factor is calculated by the pump CPU.
3 After the calculation, the text on the keypad will change to “CONFIRMED”. Use the 
Up/Down navigation keys until the text “K-factor” is displayed on the keypad.
Figure 6-18: Calculation Confirmed
Note: Ensure that the text “K-factor” is not accidently or deliberately changed or
overwritten.
4 Switch OFF the power to the electronics.
5 Change the position of switch 4 (see Figure 6-4 on page 6-16) from OFF position to ON.
Switch ON the power to the electronics. The calibration registry is now write-protected.
Note: Entry to calibration menu is prevented by the pump after the switch position is changed.
6 Pass a seal wire (GM00114) through the E-Cal card cover mounting screw (XS01027) placed
at the opposite ends of the cover positioned vertically (see Figure 6-19).
Note: Frontier allows mechanical sealing of calibration board to protect against tampering.
In many countries this is a mandatory requirement.
Figure 6-19: E-Cal Card Sealing
Seal Wire
E-Cal Card Cover
Mounting Screw
Note: Frontier offers arrangement to seal this board to prohibit unauthorized access after the
process is completed.
De-aerating the Dispenser

The pump must be operated and tested by a suitably qualified person in compliance with all
the legal requirements and safety regulations applicable locally. Ensure that the pump has
undergone function checks and a trial runs and is ready for use immediately after the onsite
installation and legally required tests have been performed.
1 Turn ON the pump.
2 Access the keypad. For more information, refer to “Keypad Display” on page 5-24.
3 Set the pump to run standalone mode using the keypad. For more information, refer to
“Keypad Display” on page 5-24).
4 De-aerate pump hydraulics.
Have suitable containers ready to collect fuel. The fuel delivered during de-aeration may
contain calibration fluid residues and preservatives, and is therefore not suitable for use in
vehicles.
Single/dual hydraulic module is de-aerated in three basic phases.

• In the first phase, the pumping unit sucks air only.
• In the second phase, the pumping unit is filled with fuel. 1, 2, or more switch-offs by the
air separator in the pumping unit is likely. The Global Pumping Unit (GPU) pump does
not switch on during the de-aeration phase. It continues to run, until the de-aeration is
completed.
• The third phase continues from the second phase without a break. In this phase, after the
pumping unit has been de-aerated, the V+ Meter, pipes, and hose of nozzle 1 are 
de-aerated.
Begin by de-aerating fueling point 1 on side 1:
a Lift the nozzle and insert the spout in the neck of the container. Do not open the pump.
b The air that has been sucked in is evacuated visibly and audibly through the vent pipe of the
pumping unit.
c The pumping unit now gradually fills up with fuel, indicating that the air separator is
functioning. Due to the large volume of vapor, the switching mechanism in the air separator
shuts down the pumping unit once or twice.
d When the motor shuts down, replace nozzle in support, lift it again after 15 - 20 seconds and
continue repeating the de-aeration procedure described in step c until the pump block
switching mechanism is no longer triggered.
e Cautiously open the nozzle slowly and dispense fuel from the nozzle until it is flowing in a
smooth jet.
f Dispense approximately 5 litres of fuel to flush out calibration fluid residues and
preservatives.
g Close the nozzle and replace it in the support.
h Lift the nozzle of fueling point 2, if any, in the same pump and follow steps a through g to 
de-aerate.
5 Check the hydraulic modules for proper grip.
6 Check the automatic switch-off in the nozzles.
Replacing the Filter Elements

Dirty filter elements affect pumping performance. Clean filters when the flow rate reduces.
Operating the Dispenser

The modes of operation for a dispenser are as follows:
• Online: Release pump through console or operate through automation.
• Standalone
1 Lift the nozzle for the required fuel from nozzle boot.
a All other fueling points on the pump side are disabled.
b The amount, volume, and unit price displays are set to zero after a segment self-check.
c The unit price for the fuel selected is now fixed.
d The magnetic valve opens and the pumping unit starts operating (with approximately three
to six seconds delay after nozzle is lifted).
2 For filling the fuel, proceed as follows:
a Insert the nozzle pipe into the mouth of the tank and position the nozzle so that it cannot slip
out [see Figure 6-20 (i)].
Figure 6-20: Position of the Nozzle
(ii) (iii)
(i)
b Squeeze the trigger of the nozzle and leave it in place.

Note: Tanks with a badly-positioned mouth or poor ventilation can cause the nozzle to switch
off prematurely or fuel to be spilled. In these cases, the filling speed must be reduced by
setting the nozzle trigger to position 2 or 1. In the case of self-service operations using
pre-selection and/or cash automats, it is not possible to set the nozzle for safety reasons;
the nozzle trigger must be squeezed constantly.
c Terminate filling by activating the nozzle trigger.

Note: If the nozzle is positioned horizontally, the safety ball valve mechanism may prevent the
nozzle from opening [see Figure 6-20 (ii)]. The nozzle must be lifted up in this case 
[see Figure 6-20 (iii)].
Testing the Gas Separator

Figure Description
Have suitable containers ready to collect gasoline.
During the fueling process, air is supplied over the

ventilating screw at the filter.
The gas switch at the pumping unit switches the

solenoid valves off. No further fuel is dispensed.
The air that has been sucked in, is evacuated visibly

and audibly through the vent pipe of the pumping
unit. After the screw in of the ventilating screw and
the de-aerating of the pumping unit is complete, the
delivery is continued with the full performance.
To check the gas separator without switching off, a

proven can is used.
During the fueling process, air is supplied over the

ventilating screw at the filter.
Within the tolerance, no switching off of the solenoid

valves is carried out. The fuel is dispensed with
strongly reduced speed.
The air that has been sucked in, is evacuated visibly

and audibly through the vent pipe of the pumping
unit. After the screw in of the ventilating screw and
the de-aerating of the pumping unit is complete, the
delivery is continued with the full speed.
Frontier pumps are using GPU for suction. GPU has integral air separator. This is a test to
check the air-separation function.
Adjusting V-belt Operation Start-up Instructions
Adjusting V-belt
Information
During service and maintenance operation it is advisable to verify if the V-belt tension is
correct.
If the V-belt is not correctly adjusted the belt may slip, wear more quickly, and cause vibration
and additional noise. The performance of the pump will be affected.
Adjust the belt tension to the following values for GPU pumps:
Pump Operation Belt Tension
GPU-90 Initial Installation 130 N to 150 N
GPU-90 Operating after running in 100 N to 120 N
GPU-gear GPU Initial Installation 130 N to 150 N
GPU-gear GPU Operating after running in 100 N to 120 N
GPU-140 Initial Installation 130 N to 150 N
GPU-140 Operating after running in 100 N to 120 N
Recommended tester: Optikrik 0 Tension Gauge from Optibelt.
Optibelt Tension Gauge
Figure 6-21: Adjusting V-belt
Indicator Arm Rubber Finger Loop Pressure Pad Pocket Clip
Pressure
Spring
V-belt
A B C
1 Select the gauge appropriate to the belt section and construction being tensioned. 
Figure 6-21 (A, B, and C) shows the three ways to hold the gauge so that pressure is applied to
the pad only.
2 Position the gauge on one of the belts on the drive in the middle of an accessible span length.
Exercise care to ensure that the gauge is only in contact with one of the belts, and that the
indicator arm is pushed down into the gauge body. Align the gauge so that its body is parallel
with the sides of the belt.
Operation Start-up Instructions Adjusting V-belt
3 Push down on the pressure pad slowly and firmly with one finger in one of the ways illustrated
[see Figure 6-21 on page 6-27 (A, B, and C)]. When a click is heard, stop immediately and
remove the gauge carefully to avoid disturbing the indicator arm.
4 Read the gauge to judge the tension as follows (see Figure 6-21 on page 6-27).
5 Turn the gauge sideways to ascertain the exact point where the top surface of the indicator arm
crosses the scale.
6 Mark this point with a thumbnail, and turn the gauge to read the scale.
7 Check the tension found against the calculated tension. Tighten or slacken the belt, if required.
The belt tension gauge is inexpensive and can be ordered under the following part numbers:
140 946 876 70-150N for GPU-90
Gauging Example
Figure 6-22: Gauging Example
The pressure point of the Optibelt has to be axial between the pulleys. The finger points in a
horizontal alignment of the pump bracket.
Sealing Points on Frontier Operation Start-up Instructions
Sealing Points on Frontier

The following are the sealing points on Frontier pumps/dispensers:
• E-Cal Board Sealing
• EMT Sealing
• Pulsar (Sensor Box) Sealing
E-Cal Board Sealing
Figure 6-23: Sealing the E-Cal Board
Seal Wire To Prevent Tampering

of E-Cal Card
EMT Sealing
Figure 6-24: Sealing the EMT

of EMT
12 3 4 5 6 7
12 3 4 5 6 7
Operation Start-up Instructions Sealing Points on Frontier
Pulsar (Sensor Box) Sealing
Figure 6-25: Sealing the Pulsar

of Pulsar Unit
Removing Keypad Operation Start-up Instructions
Removing Keypad
Ventilation (plastic) grill is mounted on the side frame in Frontier as shown in 
Figure 6-26. This location remains same for all Frontier Side Frame Models.
Figure 6-26: Ventilation Grill
Side Frame
EMT
Keypad
Ventilation Grill
Ensure Pump Mains is OFF, before removing the keypad. Disconnect the keypad cable.
To remove the keypad from Frontier, proceed as follows:
1 Take out the hydraulic pump panel (lower panel).
2 The mounting of ventilation (plastic) grill requires six M6 nuts (see Figure 6-26).
Operation Start-up Instructions Removing Keypad
3 In some cases, a sand deflector mesh will also be provided behind the ventilation grill 
(see Figure 6-27).
Figure 6-27: Sand Deflector
M6 Nuts (6x)
Sand Deflector
(Optional)
4 Remove the six M6 nuts.
5 Remove the ventilation (plastic) grill (the grill needs to be removed from front).
6 Remove the sand deflector (if present).
7 After removal, a rectangular cutout (see Figure 6-28) will be seen on the side frame.
Figure 6-28: Rectangular Cutout
Rectangular Cutout
Removing Keypad Operation Start-up Instructions
8 Gently push the keypad from behind by inserting hand through rectangular cutout.
Removing the keypad is now complete (see Figure 6-29).
Figure 6-29: Removing Keypad
Keypad Removed
Operation Start-up Instructions Removing Keypad
Wiring Diagrams
7 – Wiring Diagrams
Figure 7-1: Frontier Mono 1 Phase Suction Wiring Diagram
Wiring Diagrams
Figure 7-2: Frontier 1 PRD MPD Dispenser Model Wiring Diagram
Wiring Diagrams
Figure 7-3: Frontier Duo Dispenser Model Wiring Diagram
Wiring Diagrams
Figure 7-4: Frontier Mono Dispenser Model
Wiring Diagrams
Figure 7-5: Frontier Mono 3 Phase Suction Model Wiring Diagram
Wiring Diagrams
Figure 7-6: Frontier 1P MPD 3 Phase Suction Model Wiring Diagram
Wiring Diagrams
Figure 7-7: Frontier Duo 3 Phase Suction Model Wiring Diagram
Wiring Diagrams
Figure 7-8: Frontier 1P MPD 1 Phase Suction Model Wiring Diagram
Wiring Diagrams
Figure 7-9: Frontier Duo 1 Phase Suction Model Wiring Diagram
Wiring Diagrams
Figure 7-10: Frontier QPD Dispenser Model - 1
Wiring Diagrams
Wiring Diagrams
Wiring Diagrams
Figure 7-13: Frontier QPD 1 Phase Suction Model - 1
Wiring Diagrams
Wiring Diagrams
Wiring Diagrams
Figure 7-16: Frontier Vapor Recovery Mono Three-phase Suction and One-Phase Pressure
Wiring Diagrams
Figure 7-17: Frontier Vapor Recovery Mono One-phase Suction
Wiring Diagrams
Figure 7-18: Frontier Vapor Recovery Duo Three-phase Suction and Pressure
Wiring Diagrams
Figure 7-19: Frontier Vapor Recovery Duo One-phase Suction
Wiring Diagrams
UHF E-Cal Procedure UHF Model
8 – UHF Model
UHF E-Cal Procedure

In UHF Configuration, each nozzle is connected to two meters. Two meters must be calibrated
for each nozzle.
Model Description
Frontier is available in two models, high hose and low hose, as shown in Figure 8-1. Both
frames will have single and double nozzle options. Calibrate every nozzle individually.
Frontier High Hose Frontier Low Hose
UHF Model UHF E-Cal Procedure
Locating Pump Components

Figure 8-2 shows how to locate nozzle A and nozzle B for carrying out the E-Cal procedure.
Figure 8-2: Locating Nozzle A and Nozzle B
Nozzle B
Nozzle A
With the lower panel opened, inspect the pump from the side facing the main J-box. The
nozzle on the left is nozzle A and the nozzle on the right is nozzle B.
Open the electronic housing and locate the E-Cal board with red color switch block 
(see Figure 8-3). Ensure that switches 1 and 3 are in the OFF position and switch 2 is in the
ON position. Set switch 4 to the OFF position.
Figure 8-3: Locating Electronic Housing and E-Cal Board
Entering the E-Cal Mode UHF Model
Locate the keypad on the side sheathing. This will be used to go through the guided process for
calibration. Keypad will be used extensively during calibration process. All the prompts and
results are displayed on the keypad. All the inputs and commands will be fed using keypad
keys.
Figure 8-4: Locating the Keypad
Entering the E-Cal Mode

To enter in to the E-Cal mode, proceed as follows:
1 Switch on the main power supply.
2 The keypad will display the software version for 30 seconds and the CPU will check for the
presence of all peripheral components.
3 Once the initialization is completed and there is no fault on the dispenser, the text 
“GVR-FRONTIER” is displayed on the keypad (see Figure 8-5).
Figure 8-5: Initializing the Keypad
UHF Model Entering the E-Cal Mode
Side A Nozzle Calibration

To calibrate Side A nozzle, proceed as follows:
Note: For UHF configuration each side has two meters and requires that both meters be
calibrated for accuracy.
1 To enter in to the programming mode, select side A keypad.
2 Press F1 and F2 simultaneously (see Figure 8-6).
Figure 8-6: Entering the Programming Mode
Press Simultaneously
Note: For calibrating side A, the keypad on side A must be used; for calibrating side B, the
keypad on side B must be used.
3 Enter the password using the numeric keys on the keypad.

Note: 8, 4, 2, 1 is the default password to enter in to the E-Cal mode.
Figure 8-7: Entering Password
4 On successful login, the text “CALIBRATE” is displayed on the keypad, which indicates that
the system is ready to perform calibration (see Figure 8-8).
Figure 8-8: Ready to Perform Calibration
The pump system is now in the E-Cal mode.
Taking Actual Measures and Feeding Data into the System

To calibrate the dispensed fuel in a standard measuring can, proceed as follows:
1 Press F2 to select “CALIBRATE” (see Figure 8-9).
Figure 8-9: Entering the Calibration Mode
Press F2 to select
this option.
2 By default the text “Nozzle A” is displayed on the keypad (see Figure 8-2 on page 8-2).
Calibrate Meter 1
To calibrate meter 1, proceed as follows:
1 To calibrate meter 1 (“NOZZLE A”), press F2 (see Figure 8-10).
Figure 8-10: Selecting Meter 1 to Calibrate
2 After selecting a meter, the text “PRESET1 0” is displayed on the keypad (see Figure 8-11).
3 Using the Up/Down navigation keys, select “MANUAL1 0” on the keypad display 
(see Figure 8-12).
5 After dispensing, put the nozzle back in the boot. The text “MANUAL1 0” will appear on
the keypad display (see Figure 8-12).
(see Figure 8-13).

re-enter.
navigation keys.
8 Use the Up/Down navigation keys until the text “MANUAL2 0” is displayed on the keypad.
Press F2 and repeat steps 4 on page 8-6 through 7. Proceed in a similar manner for the rest of
the readings.
Note: Though the calibration factor can be set with one reading, it is advisable to get an
average for dispensing flow rate variation and can measuring errors by taking multiple
Completing E-Cal Process for Meter 1

To complete the E-Cal process for meter 1, proceed as follows:
1 Use the Up/Down navigation keys until the text “CONFIRM” is displayed on the keypad.
overwritten.
Calibrate Meter 2
To calibrate meter 2, proceed as follows:
1 To calibrate meter 2, use the Up and Down navigation keys on keypad. The text “Nozzle B” is
displayed on the keypad. Press F2 to select it (see Figure 8-17).
Figure 8-17: Selecting Nozzle B to Calibrate
Up and Down
Key
2 After selecting any of the meter 1 or meter 2, the text “PRESET1 0” is displayed on keypad
display (see Figure 8-18).
3 Using the Up/Down navigation keys, go to “MANUAL1 0” on the keypad display 

(see Figure 8-19).
5 After dispensing, put the nozzle back in the boot. The text “MANUAL1 0” will appear on
the keypad display (see Figure 8-19).
(see Figure 8-20).

re-enter.
navigation keys.
8 Use the Up/Down navigation keys until the text “MANUAL2 0” displayed on the keypad.
Press F2 and repeat steps 4 on page 8-6 through 7. Proceed in similar manner for rest of the
readings.
Note: Though calibration factor can be set with one reading, it is advisable to get an average
for dispensing flow rate variation and can measuring errors by taking multiple
Completing E-Cal Process for Meter 2

To complete the E-Cal process for meter 2, proceed as follows:
1 Use the Up/Down navigation keys until the text “CONFIRM” displayed on the keypad.
overwritten.
Side B Nozzle Calibration

Repeat the same procedure as of “Side A Nozzle Calibration” on page 8-4 from side B keypad.
1 Switch OFF the power to the electronics.
2 Change the position of switch 4 (see Figure 8-3 on page 8-2) from OFF position to ON. Switch
ON the power to the electronics. The calibration registry is now write-protected.
Note: Entry to calibration menu is prevented by the pump after the switch position is changed.
3 Pass a seal wire (GM00114) through the E-Cal card cover mounting screw (XS01027) placed
at the opposite ends of the cover positioned vertically (see Figure 8-24).
Note: Frontier allows mechanical sealing of calibration board to protect against tampering.
In many countries this is a mandatory requirement.
Figure 8-24: E-Cal Card Sealing
Seal Wire
E-Cal Card Cover
Mounting Screw
Note: Frontier offers arrangement to seal this board to prohibit unauthorized access after the
process is completed.
General Parts List
9 – Parts List
General
Top Box (Electronic Box)

Assembly
Display Door Assembly
Dial Face Assembly
Air Gap Plate

Assembly
Lower Panel
Side Cover
Base Assembly
Parts List Frontier F160 Suction - Hydraulics
Frontier F160 Suction - Hydraulics

Figure 9-2: Frontier Suction - Hydraulics
Front View
Rear View
Inlet Filter and Bellow Assembly - Suction System Parts List
Inlet Filter and Bellow Assembly - Suction System

Figure 9-3: Inlet Filter and Bellow Assembly - Suction System
Pumping Unit
Inlet Adapter
Inlet Filter O-ring Inlet Filter Gasket
Inlet Filter
Bellow Assembly
Bellow Inlet Gasket
Inlet Flange Nut
Part Number Description

PP80004 Pumping Unit Inlet Adapter
GP50043 Inlet Filter O-ring
GP90393 Inlet Filter
GL50401 Inlet Filter Gasket
GL00410 Bellow Assembly
GL50228 Bellow Inlet Gasket
GL60492 Inlet Flange Nut
Parts List Inlet Filter Assembly - Suction System
Inlet Filter Assembly - Suction System

Figure 9-4: Inlet Filter Assembly - Suction System
Filter Cover
Filter Cover O-ring
Filter Element 80 Micron
Inlet Filter O-ring
Filter Housing
Drain Plug
Drain Plug O-ring
Inlet Filter Check Valve

GP80076 Filter Cover
GP50030 Filter Cover O-ring
GP900510001 Filter Element 80 micron
GP80078 Filter Housing
GP60068 Drain Plug
GP50035 Drain Plug O-ring
GP90389 Inlet Filter Check Valve
GP50043 Inlet Filter O-ring
GPU and Outlet Tube Assembly Parts List
GPU and Outlet Tube Assembly

Figure 9-5: GPU and Outlet Tube Assembly
Meter Inlet Tube Assembly Right
O-ring 25 X 1.5
Meter Inlet Tube

GPU Outlet Fitting
Assembly Left
O-ring 30 X 3.5
Pumping Unit - GPU90

PL90424 Meter Inlet Tube Assembly Left
PL90422 Meter Inlet Tube Assembly Right
PL50305 O-ring 25 X 1.5
141078707 GPU outlet fitting
PL50306 O-ring 30 X 3.5
M09593A001 Pumping Unit - GPU90
Parts List Meter and Manifold Assembly
Meter and Manifold Assembly

Figure 9-6: Meter and Manifold Assembly
2
3
1, 1a
4
Where Used
Item Description Part Number F230 F170 F210 F160
1 C+ Meter (Electronic Calibration) T19976-G3    
1a V+ Meter (Electronic Calibration) T19976-V10S    
2 Check Valve Assembly M13257A001    
3 O-ring (40 X 3.5) 140687086    
4 Meter Manifold PL80102    
Meter Swivel Ball and Roll Pin Parts List
Meter Swivel Ball and Roll Pin

Figure 9-7: Meter Swivel Ball and Roll Pin
Roll Pin Swivel Ball

K78378-47 Roll Pin
K93546 Swivel Ball
Parts List Meter Outlet Joint Assembly
Meter Outlet Joint Assembly

Figure 9-8: Meter Outlet Joint Assembly
Solenoid O-Ring
O-ring 22 X 2.5
Outlet Tube Assembly
Meter Outlet
Solenoid O-ring
Solenoid Valve

PL80063 Meter Outlet
140727816 O-ring 22 X 2.5
GL50210 Solenoid O-ring
GV00020 Solenoid Valve
PL90316 Outlet Tube Assembly 3/4” - (40 LPM)
PL90317 Outlet Tube Assembly 1” - (70 LPM)
Meter and Pulser Box Assembly Parts List
Meter and Pulser Box Assembly

Figure 9-9: Meter and Pulser Box Assembly
Pulsar Box Assembly
Universal Coupler
Pulsar Box
Side Rubber
Pad
Pulsar Box Pad
Pulsar Mounting
V+ Meter

PE90003 Pulsar Box Assembly
PL50060 Universal Coupler
PL50061 Pulsar Box Rubber Pad
PL50133 Pulsar Mounting
T19976-V10S V+ Meter (E-Cal)
PL50063 Pulsar Box Side Rubber Pad
Parts List Pulser Box Assembly
Pulser Box Assembly

Figure 9-10: Pulser Box Assembly
Sensor Disc
Sensor Card
Unidirectional Bearing
Sensor Shaft
Roll Pin Swivel Ball

GE50144 Sensor Disc
LE91053G001 Sensor Card
GL00112 Unidirectional Bearing
PE60002 Sensor Shaft
K93546 Swivel Ball
K78378-47 Roll Pin
Nozzle Boot Assembly (GL90632) Parts List
Nozzle Boot Assembly (GL90632)
1
4
8
5
6
2
7
3
Where Used
1 Nozzle Boot PL50066    
2 Operating Lever GL70801    
3 Nozzle Rest PL50054    
4 Boot Switch Holder GL50390    
5 Boot Switch Cable GE00143    
6 Magnet GE00093    
7 Torsional Spring PL00058    
8 Torsional Spring Pivot Shaft PL60094    
Parts List Side Frame Assembly
Side Frame Assembly

Figure 9-11: Frame Assembly
9
8
7
6
12 11
10
4
3
Item Description Part Number

1 Operating Side Cover Assembly Based on Model
2 Outlet Grommet PL50109
3 Nozzle Boot Assembly GL90632
4 Fuel Cap Holder PL90145
5 Hose Hook PL90325
6 Keypad Membrane GL00291
7 Keypad Cover GL90538
8 Keypad O-ring GL50165
9 Keypad Stiffener PB70665
10 Gasket for Electro-mechanical Totalizer PL50115
11 Electro-mechanical Totalizer GE00752
12 Electro-mechanical Totalizer Mounting Top Bracket PB71346
Lower Panel Assembly Parts List
Lower Panel Assembly

Figure 9-12: Lower Panel Assembly
Lock and Key

Assembly
Lower Panel
Assembly

GL00264 Lock and Key Assembly
Based on Model Lower Panel Assembly
Parts List Side Motor and Pulley Assembly
Side Motor and Pulley Assembly
1, 1a
Item Description Part Number

1 1 HP Three-phase Motor 140836576
1a 1 HP Single-phase Motor 140849896
2 V-belt A29 PL00062
3 Pulley for Motor 140822833
Electronic Cards Assembly Parts List
Electronic Cards Assembly

Figure 9-13: Electronic Cards Assembly
Relay Card
Switching Mode Power

Supply (SMPS) Card
Earthing Strip
E-Cal Card
Stand-off
Two-wire converter Card
Controller Card

LE91052G001 SMPS Card
LE90824 Relay Card
GE00130 Earthing Strip
LE90825 E-Cal Card
LE91070 Two-wire Converter Card
LE91050G002 Controller Card
PL00069 Electronic Card PCB Plastic Stand-off
Parts List Display Cards Assembly
Cables List

LF907180005 SMPS to Controller Cable
LF90747 Memory Card Cable
LF909670005 Controller to Sensor Cable
LF90969 Controller to relay Card Cable 1
LF909690001 Controller to relay Card Cable 2
LF91127 NMI Cable
LF91148 Display Door Earthing Cable
LF911750002 SMPS to Controller Cable
LF91176 Two-wire Communication Cable
LF909681018 Controller to Keypad cable
LF909681020 Keypad to Display Cable
LF909310001 Display to Display Cable
LF911490002 Electronics mains for Three-phase Motor
LF911450001 Shorting Cable Red
LF911450002 Shorting Cable Black
Display Cards Assembly

Figure 9-14: Display Cards Assembly
1a, 1b, 1c, and 1d
Where Used
1a 776 Main Display Card LE91046G001    
1b 776 Stave Display Card LE91047L000    
1c 666 Main Display Card LE911137G001    
1d 666 Slave Display Card LE911370003    
Spare Fuse Provision Parts List
Spare Fuse Provision

Dinrail has a spare fuse provision in the fuse terminal as shown below:
Spare Fuse
Inline Fuse
Where Used
1 Fuse 3.5A GE00164    
Hose and Coupling Assembly Parts List
Hose and Coupling Assembly
Figure 9-15: Hose and Coupling Assembly
2 Nos. Hose Coupling Assembly Rubber Hose

Nominal NNFR Diameter
Outer Diameter
“Length”
Section A-A

GL90055 Hose and Coupling Assembly (3/4”) - Low Flow
GL90097 Hose and Coupling Assembly (1") - High Flow
Swivel and Breakaway Coupling
Swivel - Single Plane

GL90196 Single Plane Swivel - Standard (3/4” NPT)
GL90197 Single Plane Swivel - Heavy (1” NPT)
Swivel and Breakaway Coupling Parts List
Breakaway Coupling
Part Number Description Type Make

GL00287 Breakaway Coupling Standard (3/4” NPT (M) X 3/4” NPT (F)) Pump Elaflex®
GL00288 Breakaway Coupling Standard (1” NPT (M) X 1” NPT (F)) Pump Elaflex
GL00368 Breakaway Coupling Standard (3/4” NPT (F) X 3/4” NPT (M)) Nozzle Elaflex
GL00369 Breakaway Coupling Standard (1” NPT (F) X 1” NPT (M)) Nozzle Elaflex
Parts List Swivel and Breakaway Coupling
General UHF Parts List
10 – UHF Parts List
General
Outlet Bracket
Canopy
Side Frame
Top Box
Meter Mounting
Outlet Tube Bracket
Outlet Casting
Connecting
Tube
Meter Inlet Tube GPU140

Adapter
GPU140
UHF Motor
Bracket
GPU140 Bracket
UHF Parts List General
Item Description Part Number F210 F160

1 GPU140 141037825  
2 GPU140 Mounting Bracket PB91841  
3a Side frame F210 Operating side PB914800022  
3b Side frame F210 Non-Operating side PB914800023  
3c Side frame F160 Operating side PB915840011  
3d Side frame F160 Non-Operating side PB915840012  
4 Meter Mounting bracket PB91840  
5 Canopy Assembly PB915710008  
6 Outlet Mounting bracket PB91849  
7a Top box assembly F210 Duo PB915540016  
7b Top box assembly F210 Mono PB915540018  
7c Top box assembly F160 Duo PB914770011  
8a Outlet Casting High hose PL80150  
8b Outlet Casting Low hose PL80151  
9 GPU140 Adaptor 140891122  
10 Outlet Tube assembly PL90913  
11a Meter Inlet Tube Suction LHS PL90938  
11b Meter Inlet Tube Suction RHS PL90900  
11c Meter Inlet Tube Pressure LHS PL90918  
11d Meter Inlet Tube Pressure RHS PL90920  
12a Meter Connecting Tube High hose PL90915  
12b Meter Connecting Tube Low hose PL90435  
13 Motor Mounting bracket PB71445  
14 Resilient bracket PB91843  
15 Outlet casting support bracket - Low hose PB71449  
Outlet Tube Assembly UHF Parts List
Outlet Tube Assembly

Figure 10-2: Outlet Tube Assembly
Outlet Casting High Hose Meter Connecting Tube High Hose
UHF Parts List Inlet Filter and Bellow Assembly - Suction System
Inlet Filter and Bellow Assembly - Suction System

Figure 0-1: Inlet Filter and Bellow Assembly - Suction System

1 Pumping Unit Inlet Adapter PP60005  
2 Inlet Filter O-ring GP50043  
3 Inlet Filter GP90393  
4 Inlet Filter Gasket GL50401  
5 Bellow Assembly GL00410  
6 Bellow Inlet Gasket GL50228  
7 Inlet Flange Nut GL60492  
Meter and Manifold Assembly UHF UHF Parts List
Meter and Manifold Assembly UHF

Figure 0-2: Meter and Manifold Assembly
1, 1a
2
3

1 C+ Meter (Electronic Calibration) T19976-G3  
1a V+ Meter (Electronic Calibration) T19976-V10S  
2 Check Valve Assembly M13257A001  
3 O-ring (40 X 3.5) 140687086  
4 Meter Manifold PL80102  
UHF Parts List UHF Motor and Pulley Assembly
UHF Motor and Pulley Assembly

1 2 HP, Three-phase Motor 141087966  
2 UHF Belt 141109736  
3 Pulley for Motor 140850323  
Recommended Hanging hardware for UHF

1 ZVA 1” auto nozzle GN950220001  
Testing and Calibration of Vapor Recovery System Frontier Vapor Recovery
11 – Frontier Vapor Recovery
Testing and Calibration of Vapor Recovery System

VaporTEK-3 is a dispenser based system that collects vapor during vehicle fueling and returns
vapor to the Underground Storage Tank (UST).
Note: VaporTEK pump starts, only if the flow rate is greater than 6 litres/min.
VaporTEK Start-up Required Equipment

The following hardware equipments are required for VaporTEK start-up.
Figure 11-1: Hardware Requirements
(i)
VaporTEK Pump
(ii)
VaporTEK-3 Controller Board
(iii) (iv)
VaporTEK Flow Control  VaporTEK Connector

Module (FCM) Board
Sr. No Description Remark

1 VaporTEK Pump
2 VaporTEK-3 Controller Board
3 VaporTEK FCM Board
4 VaporTEK Connector Board
Frontier Vapor Recovery Testing and Calibration of Vapor Recovery System
Sr. No Description Remark

5 FB-1 Handheld Terminal with adapter cables
Required for system
6 Burkert Flow Meter
integration and calibration
7 Nozzle Adapter
The following software is required for VaporTEK start-up:

Sr. No Description Part Number
1 FCM - Both side Gasoline (No Diesel) 1409298669000
2 FCM - One Side Gasoline-Side A (Side B Diesel) 1409298669001
Performance Acceptance
Perform the dry simulation test to get the following flow rate. For more information on dry
simulation test, refer to “Dry Simulation Test” on page 11-11.
• 99 LPM – Max Pump Performance (at 1200RPM): Vapor Flow should be higher than
45LPM
• 40 to 20 LPM – Tolerance (± 5%) with C-Factor 1.10. Permitted A/L Tolerance 
(105% - 115%)
• 20 to 6 LPM – Tolerance (± 10%) with C-Factor 1.10. Permitted A/L Tolerance 
(100% - 120%)
Vapor Recovery Integration Testing

The setup for VaporTEK-3 Connection with Frontier Controller Board is shown in 
Figure 11-3.
Figure 11-2: VaporTEK-3 Connection with Frontier Controller Board
Performing System Integration Test Frontier Vapor Recovery
VaporTEK can be integrated with Frontier. While integrating, perform the following tests:
• System Integration test (Tightness vacuum test)
• System Calibration
• System Performance test
The following table provides FB1 terminal Key descriptions:

Key Description
START Power ON FB1 terminal
ENTER Confirm Selection
SHIFT Cancel Selection
Performing System Integration Test

System Integration test needs to be performed only once to verify the tightness of the system.
The setup for system integrity test is shown in Figure 11-3.
Note: On the site, System Integration test must be performed before connecting the VaporTEK
pump outlet to the station tank inlet.
Figure 11-3: System Integrity Testing Setup Diagram
FB-1
Handheld
Terminal
15-Pin RS-422 Connector Cable
Vapor Recovery Nozzle

Hold Vapor Port Shutoff Inlet to Side A/Side B Nozzle
Encoder Cable
Air Flow
Open to
Atmosphere
VaporTEK
Pump
Outlet Burkert Flow Meter
Frontier Vapor Recovery Performing System Integration Test
To perform System Integration test, proceed as follows:
1 Power on the dispenser and verify VaporTEK controller has powered up.
2 Connect the FB1 terminal to RS-422 connector on VaporTEK-3 controller.
3 Connect gas meter (Burkert flow meter) encoder cable to FB1 terminal.
4 Connect VaporTEK pump outlet to gas meter inlet (see Figure 11-3 on page 11-3).
Note: Vapor recovery nozzle should be in Shutoff position. i.e. nozzles were in boot position.
5 Press the Start button (green button) on the FB1 terminal until the following screen opens and
then press 1.
Figure 11-4: System Integrity Test - Service Screen
6 When the screen shown in Figure 11-5 opens, press 2.
Figure 11-5: Identifying System Screen
7 When the screen shown in Figure 11-6 opens, press 4 to start the simulation.
Figure 11-6: Simulation with FB1 Screen
Performing System Integration Test Frontier Vapor Recovery
8 Select the dispenser side (1 or 2) that you want to simulate.
Figure 11-7: Selecting Side Screen
9 Press 3 to select Free Input and then press Enter.
Figure 11-8: Selecting Free Input Screen
10 Enter a flow value of 90 litres/min at the position of the cursor and then press Enter.
Figure 11-9: Input Volume Screen
11 If the flow from the pump is “0 litres/min”, the system is working properly without any leak. If
the value is above zero, there is a leak that must be resolved before the calibration test is
performed.
Figure 11-10: Checking the flow
Note: When the flow-rate input is provided through the FB1 terminal, the VaporTEK pump
starts, if greater than 6 litres/min.
Frontier Vapor Recovery System Calibration
System Calibration
The setup for system calibration test is shown in Figure 11-11.
Figure 11-11: System Calibration Setup Diagram
FB-1
Handheld
Terminal
15 Pin RS-422 Connector Cable
Connect vapor flow AVRN

meter to barbed
fitting on adapter
Nozzle Hold-open Clip
Encoder Cable
Pin
Vapor Collection Holes

Tighten
Ring (2X) O-ring (2X)
Nozzle Shutoff Port (do not cover)

Air
Flow
Nozzle Hold-open Clip
Elaflex-style Nozzle
Connector vapor
Gas Meter flow meter to barbed
fitting on adapter
System Calibration Frontier Vapor Recovery
Gas Meter Calibration
Notes: 1) Gas meter calibration must be completed before conducting VaporTEK pump
calibration.
2) Once the gas meter is calibrated, it won’t be required to calibrate it again until the
gas meter or FB1 terminal is changed.
To calibrate gas meter on FB1 terminal, proceed as follows:
1 Press the Start button until the screen shown in Figure 11-12 opens, and then press 1.
Figure 11-12: System Calibration - Service Screen
2 Press 1 when the following screen opens (see Figure 11-13).
3 Press F5 when the following screen opens (see Figure 11-14).
Figure 11-14: Calibration Screen
4 Match the calibration factor on the gas meter with the factor displayed on FB1 Terminal (see
Figure 11-15). If calibration factor already matches, press Enter, else press F2 to change the
calibration factor.
Figure 11-15: Matching the Calibration Factor
5 Enter the calibration factor on the gas meter (for example, 07 is now the new factor) and press
Enter (see Figure 11-16).
Figure 11-16: Entering the Calibration Factor
Cal factor 7
Auto-Calibration
To auto-calibrate gas meter, proceed as follows:
1 Power on the dispenser and verify that the VaporTEK controller has powered up.
2 Connect the FB1 terminal to the RS-422 connector on the VaporTEK-3 Controller.
3 Connect the gas meter encoder cable to FB1 terminal.
4 Connect the hose to gas meter.
5 Remove the nozzle from the boot position and secure the A/L nozzle to the spout of either the
ARVN or Elaflex nozzle as appropriate. The A/L adapter o-rings prevent air leakage into the
nozzle’s vapor collection holes (see nozzle close up detail in Figure 11-11 on page 11-6).
System Calibration Frontier Vapor Recovery
6 After ensuring the nozzle shutoff port is not covered by the adapter body, tighten the two
knurled end rings to secure the adapter to the nozzle.
Note: For more information on how to open the nozzle vapor valve, refer the manufacturer’s
manual of the particular nozzle.
Nozzle Type Action Image
Elaflex Nozzle Hold the Elaflex nozzle in the dispensing state.
AVRN Nozzle Open the vapor valve on the AVRN by depressing the
lever and inserting a pin.
9 Press 3 to start the Autocalib (auto-calibration) when the following screen opens 
(see Figure 11-19).
Figure 11-19: Auto-Calibration Using FB1 Screen
10 Select the dispenser side (1 or 2) that you want to calibrate.
11 Set the A/L Ratio rate as 110% and Offset as Zero. Press Enter.
Figure 11-21: Setting A/L Ratio Rate Screen
Note: Ensure that the nozzle vapor valve is open and the external meter is connected 
(see Figure 11-11 on page 11-6).
12 Press Enter and wait while the auto-calibration proceeds through 15 test points.
Figure 11-22: Auto-Calibration - Test Point Screen
The auto-calibration procedure completes at test point 1.
If tests stop before completing, perform the following:

• Recheck all connections.
• Ensure that the pump is turning ON.
13 Repeat the auto-calibration procedure for the other nozzle.
System Performance Test Frontier Vapor Recovery
System Performance Test

After the system calibration is completed, verify the calibration results.
Dry Simulation Test
Note: For dry simulation test setup, refer to Figure 11-11 on page 11-6.
To perform dry simulation test, proceed as follows:
2 Connect the FB1 terminal to the RS-422 connector on the VaporTEK-3 Controller.
3 Connect the gas meter encoder cable to FB1 terminal.
Frontier Vapor Recovery System Performance Test
9 Press 4 to start the simulation when the following screen opens (see Figure 11-25).
Figure 11-25: Simulation Using FB1 Screen
10 Select the dispenser side (1 or 2) that you want to simulate.
11 Press 3 to select Free Input and then press Enter.
Figure 11-27: Selecting Free Input
12 Set the flow value of 38 litres/min and then press Enter.
Figure 11-28: Setting the Flow Value
13 FB1 terminal starts the simulation and the result is displayed (see Figure 11-29).
Figure 11-29: Simulation Result Screen
The Rate as displayed on the FB1 Terminal will be within the legislated range established by
the local regulation. Perform the dry simulation test on different flow rate such as 25 l/min and 
18 l/min. Acceptance tolerance for the rate is as following:
• Flow rate above 20 l/min: ±5% of set A/L ratio rate.
• Flow rate below 20 l/min: ±10% of set A/L ratio rate.
Repeat the procedure for other nozzle.
Wet Simulation Test

For wet simulation test setup, refer to Figure 11-11.
Figure 11-30: Wet Test Setup Diagram
To perform wet simulation test, proceed as follows:
2 Connect the flat cable from FCM board connector X3 to RS-422 connector on VaporTEK-3
controller card.
3 Connect the flat cable from FCM board connector X2 to VaporTEK Connector board.
4 Connect the gas meter (Burkert flow meter) encoder cable to FB1 terminal.
Figure 11-32: Measuring Gas Meter
10 Press Enter when the following screen opens (see Figure 11-33).
Figure 11-33: Resetting the Total Counter
Press Enter to reset total counter for each new transaction. Give a preset of 38 liter on the
nozzle which will be tested. Lift the nozzle and start the transaction by pressing the latch in a
fully open condition.
Note: Other nozzle must be in boot position.
11 Compare the results of Vapor Total of FB1 terminal and the volume result shown on the
dispenser volume counter. Calculate A/L ratio with the help of the following formula 
(see Figure 11-34)
Figure 11-34: Calculating A/L Ratio
Acceptance tolerance for the rate is as following:

• Flow rate above 20 l/min: ±5% of set A/L ratio rate.
• Flow rate below 20 l/min: ±10% of set A/L ratio rate.
Repeat the procedure for other nozzle.
Index
Index
Numerics documentation 5-22 GE50144 9-10
140687086 9-6, 10-5 Drain Plug 9-4 Genset power 4-1
140727816 9-8 GL00112 9-10
140822833 9-14 GL00264 9-13
E
140836576 9-14 GL00291 9-12
E01 SENSOR ERR 6-13
140849896 9-14 GL00410 9-3, 10-4
E02 NO PULSES 6-13
140850323 10-6 GL50165 9-12
E06 LOW BATTERY 6-13
140891122 10-2 GL50210 9-8
E07 TOTALZR ERR 6-13
1409298669000 11-2 GL50228 9-3, 10-4
E08 1SENSOR ERR 6-13
1409298669001 11-2 GL50390 9-11
E09 LOW VOLTAGE 6-13
141037825 10-2 GL50401 9-3, 10-4
E11 LCDCON 6-13
141078707 9-5 GL60492 9-3, 10-4
E115 MOTOR ERROR 6-14
141087966 10-6 GL70801 9-11
E21 PARAM CORRUP 6-13
141109736 10-6 GL90538 9-12
E22 NO RLY CARD 6-13
GL90632 9-12
E25 COMM ERROR 6-13
GN950220001 10-6
A E28 E-CARD ERR 6-13
GP50030 9-4
Air Gap Plate Assembly 9-1 E40 NO EMT 6-14
GP50035 9-4
alphanumeric 5-23 Earthing point 4-1
GP50043 9-3, 9-4, 10-4
Atmosphere Explosibles 1-1 Earthing Strip 9-15
GP60068 9-4
Automation system 6-13 E-Cal Board Sealing 6-29
GP80076 9-4
axial 6-28 E-Cal mode 6-18, 8-5
GP80078 9-4
Electrical Connections 4-1
GP900510001 9-4
electronic cabinet door 5-17
B Electronic Calibration 1-2
GP90389 9-4
Base Assembly 9-1 GP90393 9-3, 10-4
Electronics Zone 3-7
Battery 6-13 Gross Weight 3-4
EMT Sealing 6-29
biodiesel 3-3 GV00020 9-8
engineer or contractor 1-1
boot and dispense 6-1 GVR-Frontier 6-17, 8-3
environments 4-1
equipment manufacturers 1-1
C ethanol 3-3 H
Cable Entrance 5-20 hazardous 5-19
Cable Gland 3-7 High-hose Dual Configuration 3-5
F
Calibrate 6-15, 8-1 horizontal alignment 6-28
FB1 terminal 11-4
Calibration Mode 6-19, 8-5 Hose 3-7
Feeding Data 6-19, 8-5
circuit breaker 4-1 hydraulic pump panel 6-31
Filter 3-7
Commands menu 6-10 Hydraulic Zone 4-5
Filter Housing 9-4
Computer Head 4-5 Hydraulics Section 5-16
flameproof 4-1
cumulative sale totalizer 6-2 Flow rate of pump 3-3
cumulative volume totalizer 6-2 forklift 5-19 I
Frontier Earthing Scheme 4-5 inexpensive 6-28
D fuel stations 1-1 Inlet Filter and Bellow Assembly 9-
De-aerate 6-23 functional keys 5-23 3, 10-4
de-aeration 6-24 Inlet Filter Gasket 9-3
Density 6-1 installation instructions 1-1
G
Dial Face Assembly 9-1 gas separator 6-26
diesel 3-3 gasoline 3-3 J
Dimension in Centimeters 3-4 GE00093 9-11 Junction Box 1-2
Dirty filter 6-24 GE00130 9-15
dispensing flow rate variation 6-21, 8- GE00143 9-11
7, 8-10 K
GE00164 9-17
Display Door Assembly 9-1 K78378-47 9-7, 9-10
GE00752 9-12
MDE-5343D Frontier Single and Dual Technical Manual · October 2018 Index-1
Index
K93546 9-7, 9-10 P programming mode 6-18, 8-4

keypad display 6-20, 8-6, 8-9 Pad Lock 5-17 pulleys 6-28
K-factor 6-22, 8-8, 8-11 PB70665 9-12 Pulsar (Sensor Box) Sealing 6-29
PB71346 9-12 pump block switching mechanism 6-24
PB71445 10-2 pump bracket 6-28
L
PB71449 10-2 Pump Breakway 3-7
LE90824 9-15
PB914770011 10-2 pump hydraulics 6-23
LE90825 9-15
PB914800022 10-2 pump parameters 5-24
LE91046G001 9-16
PB914800023 10-2 pump/dispenser 1-1
LE91047L000 9-16
LE91050G002 9-15 PB915540016 10-2
LE91052G001 9-15 PB915540018 10-2 R
LE91053G001 9-10 PB915710008 10-2 Roll Pin 9-7
LE91070 9-15 PB915840011 10-2
LE911137G001 9-16 PB915840012 10-2
PB91840 10-2 S
LE911370003 9-16
PB91841 10-2 safe-break couplings 5-22
leak detectors 1-1
PB91843 10-2 safety ball valve mechanism 6-25
LF907180005 9-16
PB91849 10-2 sand deflector mesh 6-32
LF90747 9-16
PE60002 9-10 Self Earthing Terminal 4-5
LF909310001 9-16
PE90003 9-9 Sensor Box 3-7
LF909670005 9-16
peripheral components 6-17, 8-3 shear valves 1-1
LF909681018 9-16
PL00058 9-11 shift wise sale totalizer 6-2
LF909681020 9-16
PL00062 9-14 shift wise volume totalizer 6-2
LF90969 9-16
PL00069 9-15 Side Cover 9-1
LF909690001 9-16
PL50054 9-11 Side Frame 6-31
LF91127 9-16
PL50060 9-9 Side Frame Models 6-31
LF911450001 9-16
PL50061 9-9 side sheathing 6-17, 8-3
LF911450002 9-16
PL50063 9-9 Sight-Flow Indicator 3-7
LF91148 9-16
PL50066 9-11 Single/dual hydraulic module 6-24
LF911490002 9-16
PL50109 9-12 smooth jet 6-24
LF911750002 9-16
PL50115 9-12 software version 6-17, 8-3
LF91176 9-16
PL50305 9-5 Solenoid Valve 3-7
Lower Panel 9-1
PL50306 9-5 solenoid valves 6-26
Low-hose Dual Configuration 3-5
PL60094 9-11 standalone mode 6-23
PL80063 9-8 standard measuring can 6-19, 8-5
M PL80102 9-6, 10-5 Submerged Turbine Pumps 1-1
M09593A001 9-5 PL80150 10-2 Suction 3-4
M13257A001 9-6, 10-5 PL80151 10-2 Swivel and Breakaway Coupling 9-18
Measuring CAN 6-20, 8-6, 8-9 PL90145 9-12
measuring errors 6-21, 8-7, 8-10 PL90316 9-8 T
mechanical sealing 6-23, 8-12 PL90317 9-8 T19976-G3 9-6, 10-5
Meter 3-7 PL90422 9-5 T19976-V10S 9-6, 9-9, 10-5
Meter Swivel Ball 9-7 PL90424 9-5 tampering 6-23, 8-12
methanol 3-3 PL90435 10-2 Tampering of EMT 6-29
PL90900 10-2 Three-phase Pump 4-2
N PL90913 10-2 thumbnail 6-28
National Pipe Thread 1-2 PL90915 10-2 Tighten or slacken the belt 6-28
Net Weight 3-4 PL90918 10-2 Top Box (Electronic Box) Assembly 9-1
Nozzle Boot 3-7 PL90920 10-2 Total Sale 6-1
numeric 5-23 PL90938 10-2
numeric keys 6-20, 8-7, 8-10 PP60005 10-4
PP80004 9-3 U
preservatives 6-24 underground tanks 1-1
O Pressure 3-4 Unidirectional Bearing 9-10
One-phase Pump 4-3 product lines 1-1 Universal Coupler 9-9
Index-2 MDE-5343D Frontier Single and Dual Technical Manual · October 2018
Index
V
ventilating screw 6-26
Ventilation Grill 6-31
Voltage Alternate Current 1-2
voltage and frequency 4-1
Volume 6-1
W
Weights and Measures 1-2
MDE-5343D Frontier Single and Dual Technical Manual · October 2018 Index-3
Gilbarco® is a registered trademark of Gilbarco Inc. Elaflex® is a registered trademark of Elaflex.
© 2018 Gilbarco Veeder-Root India Pvt. Ltd.

1st Floor, Tower 1, Art Guild House
Phoenix Marketcity · L.B.S. Marg · Mumbai 400070
Phone (91) 22 6637 9000 · http://www.gilbarco.com · Printed in India.
MDE-5343D Frontier Single and Dual Technical Manual · October 2018

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Frontier

Single and Dual Technical 

Federal Communications Commission (FCC) Warning

Follow the Regulations

Special Conditions for Safe Use:

This document is subject to change without notice.

2 – Important Safety Information 2-1

3 – Zoning Dimensions 3-1

4 – Power Supply 4-1

5 – Installation Instruction 5-1

6 – Operation Start-up Instructions 6-1

Setting Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

7 – Wiring Diagrams 7-1

8 – UHF Model 8-1

9 – Parts List 9-1

Electronic Cards Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15

10 – UHF Parts List 10-1

11 – Frontier Vapor Recovery 11-1

This page is intentionally left blank.

Special Conditions for Safe Use [Full Atmosphere

Abbreviations and Acronyms

2 – Important Safety Information

Safety Symbols and Warning Words

Working With Fuels and Electrical Energy

Hazards and Actions

Spilled fuels, accidents involving pumps/dispensers, or uncontrolled fuel flow create a

The following actions are recommended regarding these hazards:

Collision of a Vehicle with Unit Fire at Island Fuel Spill

• Do not go near a fuel spill or allow anyone else in the area.

This page is intentionally left blank.

Figure 3-1: Zoning Diagram with Grill

Figure 3-2: Zoning Diagram Without Grill

Figure 3-3: Model Description

Frontier High-Hose Frontier Low-Hose

Dimensions of Frontier Models

Figure 3-4: High and Low Hose Configuration (Dual)

High-hose Dual Configuration

Low-hose Dual Configuration

Figure 3-5: Low-hose Configuration with Hose Mast (Dual)

Figure 3-6: Frontier Pump

Figure 3-7: Frontier Dispenser

Supplying Connections for Three-phase Pump

Supplying Connections for One-phase Pump

Supplying Connections for One-phase Dispenser

Frontier Earthing Scheme

Terminal Block Mounting 

Three-phase Motor Earth

One-phase Mains Earth Head Three-phase Mains Earth Head

Self Earthing Terminal

Figure 4-5: Grounding Details

Installation Instructions for Frontier Suction System - F230/170

Figure 5-1: Frontier Suction System - F230/170

Installation Instructions for Frontier Suction System - F210/160

Figure 5-2: Installation Instructions for Frontier Suction System - F210/160

Figure 5-4: Frontier Ultra-High Flow Single Three-Phase

Figure 5-5: Frontier Ultra-High Flow Dual Three-Phase - 1

Refer to Frontier Ultra-High Flow Dual Three-

Figure 5-6: Frontier Ultra-High Flow Dual Three-Phase - 2

Installation Instructions for Frontier Pressure System

Figure 5-7: Installation Instructions for Frontier Pressure System

Figure 5-8: Frontier Ultra-High Flow Single

Figure 5-9: Frontier Ultra-High Flow Dual - 1

Figure 5-10: Frontier Ultra-High Flow Dual - 2

Installation Diagram for Frontier