1 INDEX

ELECTRICAL WIRING DIAGRAMS W-1

W-18E-07

CHAPTER W
ELECTRICAL
WIRING DIAGRAMS
Model SG
1 Models FD, FE and FF

W
 1 page 1
HINO TRUCK,SG ELECTRICAL WIRING DIAGRAMS 2001 MODEL
STARTING CIRCUIT AND PRE–HEAT W-2
POWER SUPPLY CIRCUIT CHARGING CIRCUIT CIRCUIT HEAD LAMP CIRCUIT
3R (FL-5)
M
3WL (FL-6)
A
3W (FL-2)
B
3WG (FL-1)
C
3WR (FL-3)
L
3WB (FL-4)
D

2WR
1 10
FUSE15
22
FUSE16

3WG

3WG
LE LT LH ED DL DU EP
9 8 7 6 1 2 3

BR
RL
OFF HF
OFF
BR E C S B AC M
3 T
H
4 HL
HU
ACC
1 2

RG

RW
RY

RB
RY
ON ABS
CHK
85

3RW
RW

3RB
RB
ST RY
WL

2BW

2L
2W
RB
81
CAB SIDE WIRING

WL
RB

2W
2 3RB RG RG
5
1.25WL 1.25WL
F

3RW

2W
2L
6 1.25G
62 7

FUSE32

FUSE34
FUSE12
FUSE13

FUSE11
FUSE14

10A

10A
10A
10A

10A
10A
5 6 6 5
LR

WL
1.25RW
1.25RG

1.25RL

0.85RL

0.85RL

0.85RL
1.25RB
4

1.25RY

0.85RL
GR

1.25G
E
2BW

LR
8 9

1.25RW

1.25RG
1.25RB

1.25RY
0.85RL

0.85RL
1

1.25R

1.25R
1.25B

1.25B

1.25B

1.25B

0.85B
0.85B
2BW
M L
G2
1.25BG
N 63
R 1.25RL
G

B
50 26 TW E
FUSE61
ABS
BW

N G2
W
0.85RW
6
page 1 page 1 G3
X

B
0.85WR

2B
G5
1.25WL

Z
3WG

3WR

2BW
3WB
3WL

2BR
PH1 2BR
3W
3R

PH2 GB

2B
3L

B
PH3
N2
A7

A6

A5

A4

A3

A2

A1

B12
B13

N1

N3
C2
8W
8W
3LR

5W
B R L
FL-8 (2mm2× 2)

3
GB
FL-10(30A)

E
FL-5(50A)

FL-6(50A)

FL-2(50A)

FL-1(50A)

FL-3(30A)

FL-4(40A)

FL-9(60A)
CHASSIS SIDE WIRING

2
B
8BY
2BW
5W

1 2 B S
4
(100A)
8WB

2BR
8BY
FL-7

C E
4
GB
1.25B

2
5B
15W

8BY
8W
8W 8BR
70
100B
R

– +
100B

100B

3 5 3
5B
1.2

– +
1.25B

100B
G5 B
G1 3B

G2 2BR G2
U
G3 2B G3
V

AEWD-678
POWER SUPPLY CIRCUIT STARTING CIRCUIT AND PRE-HEAT CIRCUIT HEAD LAMP CIRCUIT
1. Fusible link 2 CHARGING CIRCUIT (OPTION) 1. Head lamp relay (High beam) 6. Head lamp
2. Fusible link 1 1. Starter switch 1. Pre-heat timer 2. Head lamp relay (Low beam) 7. Fuse
3. Battery 2. Neutral switch 2. Pre-heat power relay 3. Lighting switch 8. Marker lamp
(Automatic transmission model) 3. Glow plug 4. Dimmer switch 9. Identification lamp
3. Alternator 4. Coolant temperature sensor 5. Clearance lamp
4. Starter relay
5. Starter motor
 1 page 1
HINO TRUCK,SG ELECTRICAL WIRING DIAGRAMS 2001 MODEL
DOME LAMP STOP LAMP W-4
TURN SIGNAL, HAZARD AND TAIL LAMP CIRCUIT WIPER AND WASHER CIRCUIT HORN CIRCUIT
CIRCUIT CIRCUIT
3WL (FL-6)
A
3WG (FL-1)
C
3W (FL-2)
B
3WB (FL-4)
D
3WR (FL-3)
L
1.25WL 1.25WL
F C
FUSE32

3W
WL

3W
WL
3WL
G
1 1 1

3WB

3WL
B

B
3RL

0.5RG

3WG
3WR

3WL

3WB
1.25G
5

1.25G
FUSE62

FUSE61

FUSE33

FUSE64

FUSE15

FUSE16

FUSE22

FUSE23

FUSE21
FUSE42

FUSE43
2
CAB SIDE WIRING

2 2
15A

20A

20A
2

10A

10A

20A
5A

5A

5A

15A

5A
62

0.85YL
1.25GR
1.25BW
2G

RL

1.25G
G

BR

1.25BR
1.25YR

2G 1.25G 0.85G
22 1.25BR I
1.25RL

G H
10 1.25G 1.25GL

1.25BR

1.25GR
B
3

1.25

1.25G
1.25G

1.25G
G
4

0.85G
71

0.85GR

0.85GB

GR
1.25LW

Max. 10A
1.25RL
7 1 12 8
2GW

G
7
1.25LR
1.25LB 5 1 2
2GW 3 3 M
11 5 4
13
10 6
M

GY
20 21 22 1 2 3 1.25GW

0.85BW

0.85GR
0.85BG

0.85GB

0.85B

0.85R

GW
HF HL HR BT TL TR
4 OFF 5 L 6 GW

0.85B

0.85B
ON N
5 12
GY
1.25GR
1.25GB

R
0.85GR

0.85GB
1.25GR
1.25GB

WW EW WI WL WH 1.25LB
3

RW 0.85RW
OFF
1.25 0.85 1.25GL
RL RL 16
0.85B 0.85RW Fr
4 Rr
6 INT
LO
HI

0.85
0.85R WASH
41

3
1.25GR

1.25GB

1.25GW
1.25RL

page 1

0.85B
page 1

0.85R
1.25YR

G2 G2
W W
G3
G3 X
X

B7
C11

C6
C3

C4

C5

8 1.25
1.25B
1.25YR

1.25GR GB
CHASSIS SIDE WIRING

Max. 8A
1.25GB
1.25GR

1.25RL

G3
V

1.25GW
1.25RL

0.85R

0.85R
1.25GW

1.25GW

Max. 8A
1.25GR

1.25GB
1.25RL

1.25RL
1.25RL

4
9

0.85B

0.85B
10 1.25 1.25
B B
1.25B

1.25B G3
1.25B W

AEWD-678
TURN SIGNAL, HAZARD, TAIL AND LICENSE PLATE LAMP CIRCUIT DOME LAMP CIRCUIT STOP LAMP CIRCUIT WIPER AND WASHER CIRCUIT HORN CIRCUIT
1. Tail lamp relay 6. Turn signal and hazard warning indicator lamp 1. Dome lamp 1. Power relay No.2 1. Power relay No.1 1. Horn relay
2. Fuse 7. Front side turn signal lamp 2. Fuse 2. Fuse 2. Fuse 2. Air horn magnetic valve (OPTION)
3. Turn signal flasher 8. Front turn signal lamp 3. Courtesy (Door) switch 3. Stop lamp relay 3. Washer motor 3. Horn switch
4. Hazard warning switch 9. Rear combination lamp 4. Stop lamp switch 4. Intermittent relay 4. Horn
5. Turn signal switch 10. License plate lamp 5. Wiper motor
6. Wiper switch
 1 page 1
HINO TRUCK,SG ELECTRICAL WIRING DIAGRAMS 2001 MODEL
ILLUMINATION ENGINE STOP W-6
GAUGE, METER AND WARNING LAMP CIRCUIT
CIRCUIT CIRCUIT
GY
FUSE32 WL
81
FUSE61 0.85RL 0.85BL
16 J

WL
WL
FUSE42 1.25BR
H 0.85BL

GL
GL

WL

WL
WL
2 2

GL
FUSE34

WL
WL
GR
E 19 23 34 32 5 12 4 6 13
4
FUSE62
47 5
GR

0.85BL

GB
41

LR
0.85RL

GY
C
B
0.85R
CAB SIDE WIRING

1 A

0.85B
1.25BR

1.25BR
0.85R

0.85R

WL
1 1 2 J
0.85BL
1.25L

1 3 2

0.85BL
20 25 14 15 21 18 22 26 3 2 31 28 8 7 7 30 1 27 17 29 36 11 FUSE42
1.25BR
M 2 1 H

B
B
YR

YL
B
W
Gr

YW

BY

YB

BL

RB
GY

WL
3 4 6

WL
0.85B

0.85B
1.25B

6
B

BL 4 3
3 7

GL
BL
WL 1 5 8
2

BY

B
B

4 W
3
RB
2
W
B 72
Gr
73
0.85B

B
B
0.85B

BL

B
B
page
Z
G5 1 page 1
G2
W
G3
X

GY
LR
YW

BY

YB

BY

B
YR

YL

F3
B14

B9

C13

C14

F4
B5

B6

B10
CHASSIS SIDE WIRING

LR

GY
YR

YL

BY
YW

YW

BY

YB
8 9 10 11 12 13
14 15

B
0.85B
0.85B

G3
V

AEWD-678
ILLUMINATION CIRCUIT ENGINE STOP CIRCUIT GAUGE, METER AND WARNING LAMP 6. Coolant level warning controller 11. Cab lock warning switch
1. Illumination lamp 1. Engine stop motor CIRCUIT 7. Tachograph 12. Oil pressure switch
2. Engine stop relay 1. Rheostat light control 8. Fuel gauge unit 13. Coolant level warning sensor
2. Combination meter 9. Coolant temperature 14. Parking brake switch
3. Over run relay 10. Low pressure switch 15. Spring brake switch
4. Buzzer
5. Parking relay
 1 page 1
HINO TRUCK,SG ELECTRICAL WIRING DIAGRAMS 2001 MODEL
EXHAUST BRAKE HEATER MIRROR BACK-UP LAMP AND AUTOMATIC TRANSMISSION CIGARETTE LIGHTER W-8
RADIO CIRCUIT
CIRCUIT CIRCUIT AIR DRYER CIRCUIT ILLUMINATION CIRCUIT CIRCUIT

3R (FL-5) 3R (FL-5)
M M
1.25WL 1.25WL
F F
FUSE 32

WL
3R
1 6
2L
(ACC)

3WL
B

2L
FUSE 31
Remote control switch : less

15A
1 ANTENNA
With remote control switch

FUSE 51
2 2

20A

1.25Br
69 0.85L
1.25Br
CAB SIDE WIRNING

ABS
FUSE 42

1.25GW
H

1.25Br
0.85L

0.85BL B
J

1.25Br

B
1.25BR
1.25GW
4 2

0.85BL
1 1 0.85B
1 1
0.85LB

3 10
0.85BL 3 1
J

4 11
1.25W

0.85BL
B

1.25Br
1.25Br

8 2 7 1 9 4
3 2

GR
0.85LR

GY
BR

BY
0.85R

2B
GB

1.25Br
0.85B

3
1.25Br

1 2 1 2 2B

1.25GW
2
0.85L

1.25B
LH RH

page 1 page 1 3
L 0.85L
13 42
0.85L

COMBINATION
METER

B
B
W G2
G3
X
C10

B4
CHASSIS SIDE WIRNING

1.25GW

3
0.85L

5 1.25GW
1.25R

4 1.25B
0.85B

1.25R
1.25R

G3
V

EXHAUST BRAKE CIRCUIT HEATER MIRROR CIRCUIT BACK-UP LAMP AND AUTOMATIC TRANSMISSION CIGARETTE LIGHTER CIRCUIT RADIO CIRCUIT AEWD-678
1. Clutch pedal switch 1. Heater mirror switch AIR DRYER CIRCUIT ILLUMINATION CIRCUIT 1. Fuse 1. Seek switch (option)
2. Accelerator pedal switch 2. Heater 1. Power relay No.3 1. Automatic transmission shift lever 2. Cigarette lighter 2. Antenna
3. Exhaust brake control switch 2. Fuse indicator lamp 3. Cigarette lighter lamp 3. Speaker
4. Magnetic valve 3. Back-up lamp switch 4. Connector for radio unit
4. Back-up lamp
5. Air dryer
 1 page 1
HINO TRUCK,SG ELECTRICAL WIRING DIAGRAMS 2001 MODEL
W-10
HEATER AND COOLER CIRCUIT POWER WINDOW CIRCUIT
1.25B
1.25LR
1.25WR 1.25WR
3LR

1.25RW
1.25YR
(FL-6) 3WL 3LR 3LR
A
(FL-5) 3R CL : CLOSE
M OP : OPEN

1.25LR
1.25WR

1.25WG

1.25WR
1.25WL 5 1
1.25LR
F 1

3WL
3R
2
FUSE32

1 4 5 CL OP 6
CL OP

0.85GR

1.25LB
1.25G
3LR

3LR
R

B
CL OP 2
1 3 4

1.25YG
1.25LW
1.25G 2 3 4 5
FUSE63

1.25RW
1.25YR
1.25GY
1.25L
2 3
20A
30A
CAB SIDE WIRING

6 1.25LW 1.25YG
3LR

1.25WR 3LR 3LR

1.25Y
3LR 3LR 2B 2B

3LR

1.25LB
1.25LB
1.25Y

1.25Y

1.25YG

1.25YG
1.25LW

1.25LW
10 11 12

3LR

3LR
3LR

3LR

2B

2B
2B
2B

2B

2B
H M2 M1 L C B 13
7 OFF 3 4 5 6

1.25WG

1.25WG
M

1.25L
L

1.25RG

1.25RG

1.25YR
1.25YR
1.25G

1.25GY
1.25R
1.25L
B

1.25G

1.25R
M1
2LB

M2
H
2LB 1.25 1.25 1.25RG
2B

G4 WG B
0.85GR

1.25YR

1.25WG
G2 0.85R

B
B

8 G3 0.85LY

1.25G

1.25R
1.25R
1.25G
G1 0.85LW 14 CLOSE CLOSE
page 1
0.85GR 1 M 2 page 1 1 M 2
9
1.25WG
7 8

1.25LB
0.85RL B

1.25L
J

2B
2B
2B

B
B

G2
W
G3
X
1.25BW

1.25LB
1.25L

C9
C7

C8
CHASSIS SIDE WIRING

1.25BW

1.25LB
1.25L

16

15 M 17
1.25B

AEWD-678
HEATER AND COOLER CIRCUIT POWER WINDOW CIRCUIT
1. Power relay No.4 7. Blower motor 13. Pressure switch 1. Power window switch 5. Power window relay No.2
2. Circuit breaker 8. Blower resistor 14. High pressure cut switch (Driver´s side) 6. Power window relay No.1
3. Fuse 9. Illumination 15. Magnetic clutch 2. Power window switch 7. Power window motor
4. Cooler relay 10. Heater switch 16. Resistor (Assistant´s side) (Driver´s side)
5. Condenser relay 11. Illumination 17. Condenser motor 3. Power window relay No.4 8. Power window motor
6. Cooler switch 12. Thermostat 4. Power window relay No.3 (Assistant´s side)
 1 page 1
HINO TRUCK,SG ELECTRICAL WIRING DIAGRAMS 2001 MODEL
W
ELECTRONIC INJECTION PUMP CONTROL CIRCUIT
0.85BL
71

0.85YL
FUSE 23

BR

0.85YL
YL

BR
27

0.85 YL
0.85YL

BR
COMBINATION
METER 1 2 3 47 42 4
BW
50 BR

0.85L
W

WR
72

G
Gr BW R
73 BW BR 90
B
91

0.85LB
CAB SIDE WIRING

WR
BW

WB

GY
YB
YL

YL
W

R
B
0.85BR

0.85BR

0.85BR
E.C.U.
1.25BR
B
W
R
Gr

GY

YG
YR

1.25BG

W
B

W
Gr

G
GY
63

page 1 page 1
G2
W

: Gold plated terminal

1.25BR
GY

YG

GY
YR
Gr

Gr

Gr

Gr
W

W
G

G
R
B

B
TE13
TE14

TE10
TE11
TE12
TE1
TE2
TE3
TE4

C12

TE8
TE9

TE5
TE6
C1

B1

B2
B3
CHASSIS SIDE WIRING

TE7
Gr
1.25BR
70
GY

YG

GY
YR
Gr

Gr

Gr
W

W
G

G
R
B

B
10 9 8 7 6 5

AEWD-678
ELECTRONIC INJECTION PUMP CONTROL CIRCUIT
1. Actuator power supply relay 6. Pre-stroke sensor
2. Diagnostic code clear connector 7. Engine speed sensor
3. Diagnostic code output connector 8. Coolant temperature sensor
4. Scan tool connector 9. Intake air temperature sensor
5. Actuator 10. Rack position sensor
 1 page 1
HINO TRUCK,SG ELECTRICAL WIRING DIAGRAMS 2001 MODEL
W-14
ABS (ANTI-LOCK BRAKE SYSTEM) CIRCUIT

3L (FL – 10)
N
2W
85

17

2W

3L

0.5GY
FUSE10A
FUSE3A
15A

20A
1 3

0.85Y
0.5GY 0.5B

2R
0.85Y
FUSE21
0.85G
I
CAB SIDE WIRING

2
0.85L
69

0.85BW

0.5GY
0.85Y
4 4

2R
24 21 26 29
0.5B
20 91
E.C.U. 25
0.5R
90

15 14 3 2 9 8 7 13 22 31 17 18 5 6 11 12 16 10

1.25BR
1.25BR

page 1

0.85B
G2 G3
W X

D14 1.25RG

E4 1.25GR
E3 1.25GY
E2 1.25YR
0.5GrG

D13 1.25RY

E4 1.25LR
0.5GrR
D6 0.5GrB

E3 1.25LY
0.75W

0.75W

0.75W

0.75W
0.75B

0.75B

0.75B

0.75B

E1 1.25Y
0.5Gr

D9
D1
D2
D3
D4
D5

D7
D8

D10
D11
D12
CHASSIS SIDE WIRING

1.25RG

1.25GR
1.25GY
1.25YR
1.25RY

1.25LR
0.75W

0.75W

0.75W

0.75W

1.25LY
0.75B

0.75B

0.75B

0.75B

1.25B
1.25B

1.25B

1.25B
1.25Y

1.25B
+ – + – + – + – 1 2 3 1 2 3 1 2 3 1 2 3

5 6 7 8 9 10 11 12
V

AEWD-678
ANTI-LOCK BRAKE SYSTEM CIRCUIT
1. Fuse 7. Wheel sensor (Rear, LH)
2. Exhaust brake relay (VR3) 8. Wheel sensor (Rear, RH)
3. Diagnostic switch 9. ABS control valve (Front,LH)
4. ABS computer 10. ABS control valve (Front,RH)
5. Wheel sensor (Front, LH) 11. ABS control valve (Rear,LH)
6. Wheel sensor (Front, RH) 12. ABS control valve (Rear,RH)
 1 page 1
HINO TRUCK,SG ELECTRICAL WIRING DIAGRAMS 2001 MODEL
W-16
COUPLER A – 1 A COUPLER N

N1 N2 2BR 2BW
A1 A2 A3 3WB 3WR 3WG CAB SIDE
N3 2B
A4 A5 3W 3WL

60mm
B COUPLER A – 2
COUPLER B

130mm
A6 A7 3R 3LR

B3 B2 B1 A8 A9
Gr B W
B7 B6 B5 B4 0.85 1.25
R YL YR GW

20mm
B11 B10 B9 B8 YW YB
0.85 1.25
BY WR WL C COUPLER PH
B14 B13 B12

PH1 PH2 2
BR GB

70mm
PH3 B

90
mm m 13 14 120

m
130 mm

0m

mm
m m 0 0m 0m mm
80 60m 11 m m

14
COUPLER C
A B C 6 7 9
C1 C2 C3 G B 1.25
GR
C4 C5 C6 C7 1.25 1.25 1.25 1.25 7 COUPLER E
RL GB GW BW
1.25 1.25 0.85 1.25 COUPLER COUPLER COUPLER COUPLER
C8 C9 C10 C11 L LB L YR E2 E1 1.25 1.25 A–1 B C TE
GR GY
GY BY B 1.25 1.25
C12 C13 C14 E4 E3 LR LY
A B C 6 7 9

80m 150 1 80 m
m mm 70m mm m
m 90m

m
80
m 80

160m

0m
m

m
COUPLER TE 9 COUPLER F 0m

12
8

m
TE3 TE2 TE1 F1 F2 1.25 1.25
R W B Y YR
TE7 TE6 TE5 TE4 1.25 F3 F4
BR GY G Gr GY LR
TE11 TE10 TE9 TE8 W Gr B W

TE14 TE13 TE12

YR YG Gr

6 COUPLER D

D1 D2 D3 0.75 0.75
W B Gr
D4 D5 D6 D7 0.75 0.75 GrB 0.75
W B W
0.75 GrR 0.75 0.75
D8 D9 D10 D11 B W B
GrG 1.25 1.25
RY RG
D12 D13 D14

AEWD-678
MEMO