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Chapter - 16

Parts Manual
Loader Assembly ZRO 200T Automatic Capsule Filling Machine

1.16 1.3

1.15

1.41

1.1

1.2

1.67

1.45

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

1.1 W498979Z Proxy Holder 1 498979-152


1.3 WFA47070Z Lid for the hopper 1 FA47070-140
1.41 WFG47361Z Hopper 1 FG47361-212
1.45 WFG55011Z Pin for Capsule hopper 1 FG55011-191
1.67 WFG83066Z Seal for Capsule Hopper 1 FG83066-155
1.15 BELLESNSR0019 Sensor KG50006 m8, PNP 3
1.16 W858937Z End cap 2 858937-001
1.2 WFG11189Z Ring 1 WFG11189-155

Rev.03-July 16

16.1.1
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine

Loader - Auxillary Hopper :

1.43
1.44

1.34

1.34
1.57

1.56
1.37

1.33

1.2

1.47

1.88
1.43

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

1.2 - M6 X 16 ALLEN BOLT 2 FA22082-140


1.88 WFN23271Z WASHER 3 FN23271-154
1.33 WFN21192Z TIE ROD 2 FN21192-217
1.34 WFG37016Z MALE KNOB 2 FG37016-155
1.37 WFG47220Z AUXILLARY HOPPER 1 FG47220-222
1.43 WFG71084Z COVER FOR DEJAMING CAPSULE 1 FG71084-155
1.47 WFG62355Z PLATE FOR CAPSULE HOPPER 2 FG62355-167
1.19 W701611Z HOPPER MOUNTING BLOCK 1 701611-222
1.56 W271601Z CAPSULE COLLECTION BOX 1 271601222
1.57 WFG71086Z GATE FOR HOPPER 1 FG71086-222
1.44 WFG48167Z COVER FOR DEJAMMING CAPSULE 1 FG48167-199
EJECTION.

Rev.03-July 16
16.1.2
Chapter - 16
Parts Manual
Loader Assembly :- ZRO 200 Automatic Capsule Filling Machine
(MODIFIED)

1.72 1.76

1.77
1.76

1.77
1.78
1.74
1.73

1.75
1.75
1.12 1.79

1.80 1.79
1.81 1.77

1.76
1.82 1.77
1.83 1.76
1.84

1.13

1.71

1.14

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS


1.71 WFG61515Z PLATE (FOR RECTIFIER BLOCK MOUNTING) 2 FG61515-222
1.72 WFG71240Z COVER (FOR LOADER ASSLY) 1 FG71240-167
1.73 WFA22082Z PIN SS D 16 X 20 (V) FSC 4 FA22082-140
1.74 WFG61512Z PLATE (FOR CAPSULE HOPPER) 2 FG61512-211
1.75 WFG61513Z SIDE PLATE 2 FG61513-167
1.76 BHDWEXCP0031 EXTERNAL CIRCLIP TYPE A-28 8 BHDWEXCP0031
1.77 BMECBRGL0204 LINAR BRG (I K O - LM - 162837 - UU OR S 8 ------------
1.78 WFG17183Z BRACKET (FOR MAGAZINE MOUNTING) 2 FG47641-223
1.79 WFN21196Z GUIDE SHAFT (FOR MAG) 4 FN21196-001
1.80 WFD53074Z KEY (FOR ACTUATOR) I/H ENP 2 FD53074-140
1.81 WFG61522Z PLATE (FOR ROTARY ACTUATOR) 2 FG61522-167
1.82 WFG15211Z HOUSING (FOR STN. NO. 2) 1 FG15211-167
1.82A WFG15210Z HOUSING (FOR STN. NO. 1) 1 FG15210-167
1.83 BMECBRGB0406 BEARING BALL DEEP GROOVE 608.2Z FAG 2 ------------
1.84 BHDWINCP0111 INTERNAL CIRCLIP B22 1 ------------
1.12 W921610Z SUPPORT ROD 2 921610-001
1.13 WFG22205Z PIN FOR RECTIFIER BLOCK 4 FG22205-155
1.14 WFA23001Z WASHER 8 FA23001-140

Rev.03-July 16

16.1.3
Chapter - 16
Parts Manual
Loader Assembly :- ZRO 200 Atomatic Capsule Filling Machine
(MODIFIED)
1.88
1.96

1.87 1.88 1.93


1.95
1.97
1.107
1.94

1.86 1.33

1.92
1.89

1.85 1.100

1.91
1.99
1.103
1.90 1.102
1.108

1.129
1.98 1.101

1.130

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

1.85 W278527Z PIN (FOR PIN BALL JOINT UPPER) 4 278527-217


1.86 W278528Z PIN (FOR PIN BALL JOINT LOWER) 4 278528-217
1.87 BMECRODS0111 CONECTING PLATE (FOR LOADER) 2 WFN61418Z
1.88 WFN23271Z WASHER (LOADER LINKAGE) 4 FN23271-000
1.89 WFA64004Z SPACER SS D 32 X 6 (V) BUFF 2 FA64004-140
1.90 WFN41060Z LEVER FOR LOADER 2 FN41060-217
1.91 WFN23272Z WASHER (FOR LOADER PIVOT) 2 FN23272-000
1.92 BMECBRGB0352 BEARING SRDG 6004.2ZR FAG 4 BMECBRGB0352
1.93 WFG11250Z BRACKET FOR LOADER LINKAGE 2 FG11250-167
1.94 WFN64408Z SPACER (FOR LEVER LINKAGE) 2 FN64408-000
1.95 BMECBRGB0352 BEARING SRDG 6004.2ZR FAG 4 BMECBRGB0352
1.96 WFN53254Z KEY (FOR LOADER PIVOT) 2 FN53254-000
1.102 WFA64006Z SPACER SS D20 X 6 4 FA64006-140
1.33 WFN21192Z TIE ROD (LOADER) 2 FN21192-217
1.107 WFH25048Z BUSH 4 FH25048-153
1.108 WFD22116Z LOCATOR PIN 4 FD22116-154

Rev.03-July 16

16.1.4
Chapter - 16
Parts Manual
Loader Assembly :- ZRO 200T Automatic Capsule Filling Machine
(MODIFIED)
1.88
1.96

1.87 1.88 1.93


1.95
1.97
1.107
1.94

1.86 1.33

1.92
1.89

1.85 1.100

1.91
1.99
1.103
1.90 1.102

1.129
1.98 1.101

1.130

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

1.97 WFA22003Z PIN EN 19 D32 X 120 (K) ENP 2 FA22003-140


1.98 WFA22007Z PIN EN 19 D 25 X 45 (K) ENP 2 FA22007-140
1.99 BMECBRGC0070 CAM FOLL.,CFE8BUU, D19,C11,M8X1.25,IK 2 BMECBRGC0070
1.100 WFG53313Z GUIDE BLOCK (VERTICAL SLIDE-LOADER) 2 FG53313-167
1.101 BMECBRGC0022 CAM FOLLOWER -MCYRR-8S x 2 BMECBRGC0022
(OD24, ID8, 15THK)-Mc-GILL
1.102 BHDWEXCP0073 EXTERNAL CIRCLIP A8 2 BHDWEXCP0073
1.103 WFG53312Z GUIDE BLOCK (HORIZONTAL FINGER) 2 FG53312-167
1.129 WFG61511Z MOUNTING BLOCK (FOR LOADER) 2 FG61511-222
1.130 BMECBRGL0214 LINEAR WAY TYPE-LWLF-18-B 2 BMECBRGL0214
BALL RETAINED

Rev.03-July 16
16.1.5
Chapter - 16
Parts Manual
Loader Assembly :- ZRO 200T Automatic Capsule Filling Machine
(MODIFIED)
1.104

1.111 1.114
1.104 1.105

1.113
1.105

1.115

1.112
1.106

1.107
1.106

1.108
1.107

1.109
1.108
1.110
1.110
1.109

1.110
1.110

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

1.104 BMECSEAL0337 WIPER RING TYPE - AM 2048Z 5053 2 BMECSEAL0106


(O25 x O35 x 10THK.)
1.105 WFG15208Z LOADER HOUSING 2 FG15208-167
1.106 WFN21192Z TIE ROD (LOADER) 2 FN21192-217
1.107 BMECBRGL0003 SLIDING BEARING_RJUN-01-25- 2 BMECBRGL0003
IGUS(25-40-58)
1.108 WFG64532Z SPACER (FOR LOADER-HOUSING) 2 FG64532-167
1.109 BMECBRGL0030 BEARING LINEAR LME 254058 UU IKO 2 BMECBRGL0030
1.110 BHDWINCP0137 INTERNAL CIRCLIP_B40 4 BHDWINCP0137
1.111 WFD45006Z CONNECTOR 2 FD45006-154
1.112 BELEDRIV0041 ACTU.DSR-12-180-P , FESTO P/N 11909 2 BMECACTS0043
1.113 WFG24021Z PILLAR (FOR LOADER) 1 FG24021-167
1.114 WFD61117Z BLOCK (FOR ROTARY ACTUATOR) 2 FD61117-154
1.115 BPNUCNCT0223 ELBOW CONNECTOR M5 X PUN4 4 ------

Rev.03-July 16
16.1.6
Chapter - 16
Parts Manual

Loader - ZRO 200T Automatic Capsule Filling Machine


Actuator Assembly

1.9
1.81

1.15
1.76
1.70

1.69

1.27
1.114
1.14

1.10

1.77
1.82 &
1.82A

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

1.14 WFD45006Z Connector 2 FD45006-154


1.15 WFD53074Z Key (For Actuator) 2 FD53074-154
1.17 WFD61117Z Block (For rotary Actuator) 2 FD61117-154
1.81 WFD61522Z Plate (For rotary Actuator) 2 FD61522-167
1.82 WFG15211Z Housing for station no 1 1 FG15211-167
1.82A WFG15210Z Housing for station no 2 1 FG15210-167
1.27 WFG22204Z Pin for Actuator 2 FG22204-155
1.69 Circlip 2
1.70 BMECBRGB0406 DeepGroove ball Bearing 608-2Z 2 BMECBRGB0406
1.76 BMECBUSH0153 Bush 8x10x12 2 BMECBUSH0153
1.77 BELEDRIV0041 Semi Rotary Drive 12-180-P (11909) 2 BELEDRIV0041
1.9 WFD23070Z Washer 2 FD53075-140
1.10 WFD53075Z Key (For Actuator) 2 FD23070-154

Rev.03-July 16
16.1.7
Chapter - 16
Part Manual
VACUUM SEPARATION ZRO 200T Atomatic Capsule Filling Machine
ASSEMBLY :

16.14
16.13

16.12
16.10

16.8
16.11
16.9

16.6

16.7 16.5

16.6 16.2

16.4

16.8 16.9
16.3
16.2

16.6 16.4
16.15
16.7
16.4

16.5 16.3
16.1

16.4

16.3

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS


16.1 WFG53090Z GUIDE ROD (STN. 1) 1 WFG53090-155
16.2 WFD53072Z KEY (FOR GUIDE ROD) 2 WFD53072-154
16.3 -------- INTERNAL CIRCLIP B40 3 --------
16.4 BMECBRGL0030 LINEAR BEARING 4 BMECBRGL0030
16.5 WFG15215Z HOUSING (FOR VACUUM GUIDE) 2 WFG15215-222
16.6 BMECSEAL0337 WIPER SEAL 3 BMECSEAL0337
16.7 WFD21059Z SHAFT (FOR VACUUM SEPERATION) 1 WFD21059-154
16.8 BMECKEYS0115 KEY 5X5X20 1 BMECKEYS0115
16.9 WFG15214Z HOUSING (FOR GUIDE SHAFT) 1 WFG15214-211
16.10 WFG53182Z GUIDE ROD (STN. 2) 1 WFG53182-155
16.11 WFG17155Z FRAME (FOR LOADING STATION) 1 WFG17155-224
16.12 WFG49046Z COMPRESSION SPRING 4 WFG49046-155
16.13 WFG22616Z PIN (FOR VACUUM BLOCK) 4 WFG22616-222
16.14 WFG48487Z VACUUM BLOCK 1 WFG48487-222
16.15 WFG17159Z SLEEVE HOLDING PLATE 1 WFG17159-210
16.16 WFG22617Z PIN 1 WFG22617-155
16.17 WFG25190Z SLEEVE 26 WFG25190-155
16.18 WFG83000Z GROMET 26 WFG83000-152

Rev.03-July 16
16.1.8
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine
Loader Assembly :-
(MODIFIED) 1.128

DETAIL A 1.123
1.116
1.129

1.125 1.115
1.120
1.124
1.121
1.122
1.126 1.117

1.118

1.119

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

1.120 W834606Z BUTTON 2 834606-079


1.121 WFG48148Z SHAFT (MAGAZINE STATION NO.-1) 1 FG48148-211
1.122 WFG48168Z SHAFT (MAGAZINE STATION NO.-2) 1 FG48168-211
1.123 W`FG49013Z COMPRESSION SPRING 4 FG49013-000
1.124 WFG53091Z FINGER (ON THE MAGAZINE) 26 FG53091-000
1.125 W651694Z PLATE 2 651694-001
1.126 WFG62050Z BLOCK 4 FG62050-000
1.129 WFG23106Z WASHER 12 FG23106-000

Rev.03-July 16

16.1.9
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine
Magazine Assembly :-
(MODIFIED)
1.128

1.116

1.115

1.127
1.118

1.117

1.119

SR. NO. DESCRIPTION QTY. #00 #0 #1

1.127 MAGZINE ASSEMBLY 1 W059075Z W059076Z W059078Z


#00 (STN 1&2)
1.128 MAGZINE TOP (STN 1 WFG62118Z WFG62119Z WFG62121Z
1&2)
(STN. 1)
1.115 MAGZINE COVER 1 W951611Z W951613Z W951615Z
1.116 MAGZINE 1 W651675Z W591674Z W641647Z
1.117 VERTICAL FINGER 1 WFG48159Z WFG48160Z WFG48162Z
1.118 HORIZONTAL FINGER 1 WFG48153Z WFG48155Z WFG47223Z
1.119 RECTIFIRE BLOCK 1 WFG62102Z W661688Z W651695Z
(STN. 2)
1.115 A MAGZINE COVER 1 W951612Z W951614Z W951616Z
1.116 A MAGZINE 1 W651679Z W591675Z W641673Z
1.117 A VERTICAL FINGER 1 WFG47235Z WFG47236Z WFG47238Z
1.118 A HORIZONTAL FINGER 1 WFG48154Z WFG48156Z WFG47229Z
1.119 A RECTIFIRE BLOCK 1 WFG62110Z W661689Z W651696Z

Rev.03-July 16 16.1.10
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine
Magazine Assembly :-
(MODIFIED)
1.128

1.116

1.115

1.127
1.118

1.117

1.119

SR. NO. DESCRIPTION QTY. #2 #3 #4

1.127 MAGZINE ASSEMBLY 1 W059079Z W059080Z W059081Z


#00 (STN 1&2)
1.128 MAGZINE TOP (STN 1
1&2)
(STN. 1) WFG62122Z WFG62123Z WFG62124Z
1.115 MAGZINE COVER 1
1.116 MAGZINE 1 W951617Z W951619Z W951621Z
1.117 VERTICAL FINGER 1 W641651Z W591676Z W591678Z
1.118 HORIZONTAL FINGER 1 WFG48163Z WFG48164Z WFG48165Z
1.119 RECTIFIRE BLOCK 1 WFG47224Z WFG47225Z WFG47226Z
(STN. 2) W681685Z W651697Z W661627Z
1.115 A MAGZINE COVER 1
1.116 A MAGZINE 1 W951618Z W951620Z W951622Z
1.117 A VERTICAL FINGER 1 W641652Z W591677Z W591679Z
1.118 A HORIZONTAL FINGER 1 WFG47239Z WFG47240Z WFG47241Z
1.119 A RECTIFIRE BLOCK 1 WFG47230Z WFG47231Z WFG47232Z

Rev.03-July 16 16.1.11
Chapter - 16
Parts Manual

Turret - Vertical Slide ZRO 200T Automatic Capsule Filling Machine

2.46 #

2.29

2.39

2.6
2.38
2.45
2.14 2.27

2.3

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

2.3 WFA23008Z washer 18 x 10 20 FA23008-140


2.6 WFD22112Z Pin 10 FD22112-002
2.14 WFD64059Z Spacer 10 FD64059-154
2.27 WFG62146Z Block 10 FG62146-158
2.29 WFG63170Z Holer for cap holder 10 FG63170-155
2.38 BMECBUSH0605 Bush for vertical slide 40
2.39 WFK22345Z Guide pin 20 FK22345-191
2.45 BMECBRGC0036 Follower Pin 10
2.46.00 WFG63087Z Cap Holder #00 10 FG63087-224
2.46.0 WFG63088Z Cap Holder #0/0EL 10 FG63088-224
2.46.1 WFG63089Z Cap Holder #1 10 FG63089-224
2.46.2 WFG63090Z Cap Holder #2 10 FG63090-224
2.46.3 WFG63091Z Cap Holder #3 10 FG63091-224
2.46.4 WFG63092Z Cap Holder #4 10 FG63092-224

Rev.03-July 16

16.2.1
Chapter - 16
Parts Manual

Turret - Guide Shaft ZRO 200T Automatic Capsule Filling Machine

2.15

2.16

2.15 2.20

2.43
2.47#
2.7
2.5

2.29
2.4
2.40
2.28
2.45

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

2.4 WFA64000Z Spacer 10 FA64000-184


2.5 WFA22000Z Pin 10 FA22000-140
2.7 WFD22113Z Locating Pin 20 FD22113-154
2.15 WFG25073Z Bush 20
2.16 WFD89032Z Bush 30
2.20 W801699Z Guide Shaft 20 801699-210
2.28 W801698Z Body for Cap Holder 10 801698-002
2.40 BMECBRGB0361 Bearing 6202-2Z 10
2.43 BMECSEAL0337 Wiper Seal A3 25X35X8.6 10
2.45 BMECBRGC0036 Follower Roller 10
2.47.00 WFG63300Z Body Holder #00 10 FG63300-222
2.47.0 W338540Z Body Holder #0 10 338540-222
2.47.0EL WFG63302Z Body Holder #0EL 10 FG63302-222
2.47.1 W338541Z Body Holder #1 10 338541-222
2.47.2 W338542Z Body Holder #2 10 338542-222
2.47.3 W338543Z Body Holder #3 10 338543-222
2.47.4 W338544Z Body Holder #4 10 338544-222
2.29 W236701Z WASHER 10 236701-115

Rev.03-July 16
16.2.2
Chapter - 16
Parts Manual

Turret - ZRO 200T Automatic Capsule Filling Machine


Turret Assembly

2.34
2.37
2.40
DETAIL A

2.33 2.48
B

DETAIL B
2.11

2.36

2.26

2.19 2.19

2.39 2.35
2.38
2.22

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

2.10 WFD25037Z Sleeve 2 FD25037-154


2.19 WFG11180Z Turret 1 FG11180-223
2.22 WFG23099Z Turret Ring Bottom Cover 6 FG23099-223
2.36 WFG53132Z Guide Plate 20 FG53132-223
2.33 W751665Z cover 1 751665-206
2.35 WFG74048Z Guard 6 FG74048-199
2.36 WFG83162Z Seal For Turret 1 FG83162-155
2.37 BMECSEAL0449 Wiper Seal 20 BMECSEAL0449
2.38 BMECBUSH0605 Bush For Vertical Slide 40 12X14X25
2.11 WFD22114Z Locating Pin 1 FD22114-154
2.34 WFG71173Z Turret Cover 1 FG71173-191
2.39 W871636Z Seal Retainer 10 871636-001
2.40 WFG83181Z O Ring 1 FG83181-155
2.48 WFD26062Z SPECIAL BOLT 5 FD26062-154

Rev.03-July 16

16.2.3
Chapter - 16
Parts Manual

Turret - ZRO 200T Automatic Capsule Filling Machine


Turret Indexer

2.30

2.21 2.42

2.23

2.41
2.25

2.31 2.24

2.18
15.139
2.49 2.46

2.32

2.47

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

2.18 WFG11179Z Housing 1 FG11179-155


2.21 WFG21152Z Spindle 1 FG21152-223
2.23 WFG27049Z Flange For Turret Cam 1 FG27049-223
2.24 W981643Z Turret Cam 1 981643-210
2.25 WFG53109Z Key 2 FG53109-154
2.30 WFG64146Z Spacer For Turret 1 FG64146-210
2.31 WFG64153Z Spacer For Indexer 1
2.32 WFG64281Z Spacer For Spindle 1 FG64153-155
2.41 BMECBRGB0358 Bearing 6018-2Z 1 FG64281-155
2.42 BMECBRGB0357 Bearing 6017-2Z 1
2.46 WFG89077Z Indexer 1
2.47 BMECNUTS0055 RING NUT SLOTTED KM14 WITH 1 FG89077-155
2.49 WFD53046Z KEY 1 FD53046-155
15.139 BMECCAMS0011 INDEXER BOX 10STN 1 FG89056

Rev.03-July 16

16.2.4
Chapter - 16
Parts Manual

Powder Assembly - ZRO 200T Automatic Capsule Filling Machine


Poder Hopper

5.16
5.29
5.42
5.23
5.24 5.14
5.19

5.4
5.44
5.43

5.9
5.41
5.20 5.3 5.29
5.40
5.12
5.18
5.6
5.10 5.2 5.5
5.28
5.25
5.1
5.13
5.21
5.17

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

5.1 W416405Z Lever 1 416405-175


5.2 W808895Z Window 1 808895-001
5.3 W838816Z Locking Pin For Reservoir Hopper 2 838816-001
5.4 WFA22078Z Pin 1 FA22078-140
5.5 WFA22079Z Pin 1 FA22079-140
5.6 WFA63019Z Adaptor 1 FA63019-140
5.9 WFE64065Z Spacer 1 FE64065-140
5.10 WFE83038Z O Ring 2 FE83038-155
5.12 WFG15074Z Housing 1 FG15074-155
5.13 WFG15125Z Housing 1 FG15125-155
5.14 WFG21092Z Shaft 1 FG21092-155
5.16 WFG23176Z washer For PowderShaft 1 FG23176-191
5.17 WFG26165Z Nut 1 FG26165-155
5.18 WFA37007Z Knob 2 FA37007-140
5.19 W801689Z Stirrer For Powder 1 801689-001
5.20 WFG47355Z Hopper For Powder 1 FG47355-222

Rev.03-July 16

16.3.1
Chapter - 16
Parts Manual

Powder Assembly - ZRO 200T Automatic Capsule Filling Machine


Poder Hopper

5.46 5.23
5.45
5.19 5.14 5.24
5.16
5.42

5.4
5.44 5.43
5.29
5.47 5.9
5.41
5.20 5.3 5.29
5.40
5.12
5.18
5.6
5.10 5.2 5.5
5.28
5.25
5.1
5.13
5.21
5.17

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

5.21 W661607Z Powder Conveying 1 661607-193


5.23 WFG53126Z Key 1 FG53126-155
5.24 WFG56034Z Bracket For Proximity sensor 1 FG56034-155
5.25 WFG62258Z Plate 1 FG62258-222
5.28 WFG83174Z Plate 2 FG83174-155
5.29 BMECBRGB0353 Bearing 6005-2Z 1
5.40 BELEMOTR0390 PMM Motor 1
5.41 BMECGRBX0130 Gearbox 1
5.42 BELESNSR0050 SENSOR INDU IF 5927 1
5.43 BMECSEAL0337 SEAL WIPER 1
5.44 W831695Z CAP (FOR POWDER HOPPER) 1 831695-001D
5.45 W418577Z PMM SENSETING BRACKET 1
5.46 W898962Z PROXY HOLDER (SC) (STK) 2 898962-001
5.47 W671662Z MOUNTING BOLT (PW HOPPER) 2 671662-211

Rev.03-July 16

16.3.2
Chapter - 16
Parts Manual

Powder Assembly - ZRO 200T Automatic Capsule Filling Machine


Powder Hopper

5.8
5.11

5.15

5.7

5.27
5.26

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

5.7 WFE47185Z Funnel for Pwder Hopper 1 FE47185-151


5.8 WFE47186Z Lid For Funnel 1 FE47186-140
5.11 WFG11188Z Support ring 1 FG11188-222
5.15 WFG23117Z Ring 1 FG23117-155
5.26 WFG74054Z Cover For Powder Motor 1 FG74054-199
5.27 WFG74125Z Sheet 1 FG74125-199

Rev.03-July 16

16.3.3
Chapter - 16
Parts Manual

Powder Assembly - ZRO 200T Automatic Capsule Filling Machine


Poder Hopper

5.16
5.29
5.42
5.23
5.24 5.14
5.19

5.4
5.44
5.43

5.9
5.41
5.20 5.3 5.29
5.40
5.12
5.18
5.6
5.10 5.2 5.5
5.28
5.25
5.1
5.13
5.21
5.17

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

5.1 W416405Z Lever 1 416405-175


5.2 W808895Z Window 1 808895-001
5.3 W838816Z Locking Pin For Reservoir Hopper 2 838816-001
5.4 WFA22078Z Pin 1 FA22078-140
5.5 WFA22079Z Pin 1 FA22079-140
5.6 WFA63019Z Adaptor 1 FA63019-140
5.9 WFE64065Z Spacer 1 FE64065-140
5.10 WFE83038Z O Ring 2 FE83038-155
5.12 WFG15074Z Housing 1 FG15074-155
5.13 WFG15125Z Housing 1 FG15125-155
5.14 WFG21092Z Shaft 1 FG21092-155
5.16 WFG23176Z washer For PowderShaft 1 FG23176-191
5.17 WFG26165Z Nut 1 FG26165-155
5.18 WFA37007Z Knob 2 FA37007-140
5.19 W801689Z Stirrer For Powder 1 801689-001
5.20 WFG47355Z Hopper For Powder 1 FG47355-222

Rev.03-July 16

16.3.1
Chapter - 16
Parts Manual

Powder Assembly - ZRO 200T Automatic Capsule Filling Machine


Poder Hopper

5.46 5.23
5.45
5.19 5.14 5.24
5.16
5.42

5.4
5.44 5.43
5.29
5.47 5.9
5.41
5.20 5.3 5.29
5.40
5.12
5.18
5.6
5.10 5.2 5.5
5.28
5.25
5.1
5.13
5.21
5.17

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

5.21 W661607Z Powder Conveying 1 661607-193


5.23 WFG53126Z Key 1 FG53126-155
5.24 WFG56034Z Bracket For Proximity sensor 1 FG56034-155
5.25 WFG62258Z Plate 1 FG62258-222
5.28 WFG83174Z Plate 2 FG83174-155
5.29 BMECBRGB0353 Bearing 6005-2Z 1
5.40 BELEMOTR0390 PMM Motor 1
5.41 BMECGRBX0130 Gearbox 1
5.42 BELESNSR0050 SENSOR INDU IF 5927 1
5.43 BMECSEAL0337 SEAL WIPER 1
5.44 W831695Z CAP (FOR POWDER HOPPER) 1 831695-001D
5.45 W418577Z PMM SENSETING BRACKET 1
5.46 W898962Z PROXY HOLDER (SC) (STK) 2 898962-001
5.47 W671662Z MOUNTING BOLT (PW HOPPER) 2 671662-211

Rev.03-July 16

16.3.2
Chapter - 16
Parts Manual

Powder Assembly - ZRO 200T Automatic Capsule Filling Machine


Powder Hopper

5.8
5.11

5.15

5.7

5.27
5.26

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

5.7 WFE47185Z Funnel for Pwder Hopper 1 FE47185-151


5.8 WFE47186Z Lid For Funnel 1 FE47186-140
5.11 WFG11188Z Support ring 1 FG11188-222
5.15 WFG23117Z Ring 1 FG23117-155
5.26 WFG74054Z Cover For Powder Motor 1 FG74054-199
5.27 WFG74125Z Sheet 1 FG74125-199

Rev.03-July 16

16.3.3
Chapter - 16
Parts Manual

Tamping Assembly - ZRO 200T Automatic Capsule Filling Machine


Tamping Pin Holder
Assembly
5.173
5.75
5.172 5.127
5.74 5.185
5.135

5.186
5.132
5.125
5.171 5.52

5.174

5.90 5.134 5.92


5.133
5.66
5.148,5.149,5.150 5.158.5.160,5.161
5.53

5.35

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

5.35.00 W226405Z Tamping Piston (#00) 156 226405-221


5.35.0 W226406Z Tamping Piston (#0/0EL) 156 226406-221
5.35.1 W226407Z Tamping Piston (#1) 156 226407-221
5.35.2 W226408Z Tamping Piston (#2) 156 226408-221
5.35.3 W226409Z Tamping Piston (#3) 156 226409-221
5.35.4 W226410Z Tamping Piston (#4) 156 226410-221
5.35.5 W226431Z Tamping Piston (#5) 156 226431-221
5.52 W801695Z Tamping Piston Holder 5 801695-225
5.53 W801692Z Ejection Piston Holder 1 801692-203
5.66 W226716Z Pin For Tamping Piston Spring 130 226716-115
5.75 WFG22396Z Pin For Ejection Block 2 FG22396-158
5.90 WFE26042Z Bolt For Tamping And Ejection Block 24 FE26042-140
5.91 WFD26070Z Piston Adjusting Screw 5 FD26070-154
5.92 W801694Z Screw For Tamping Block 24 801694-203
5.125 WFG49024Z Compression Spring For 2 FG49024-000
Ejectin Piston Holder
5.127 WFE53054Z Guide Rod 10 FE53054-140
5.74 WFA23038Z WASHER SS D35 X 8 2 FA23038-140

Rev. 03-July' 16

16.4.1
Chapter - 16
Parts Manual

Tamping Assembly - ZRO 200T Automatic Capsule Filling Machine


Tamping Pin Holder
Assembly
5.173

5.172 5.127
5.75
5.135 5.185

5.186
5.132
5.125
5.171 5.52

5.174

5.90 5.134 5.92


5.133
5.66
5.158.5.160,5.161
5.53 5.149

5.35

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

5.132 WFG62029Z Plate 5 FG62029-158


5.133 W801693Z Piston lock plate 6 801693-203
5.134 WFG62031Z Block for tamping 5 FG62031-210
5.135 WFG62032Z Plate for ejection 1 FG62032-222
5.137 WFG62147Z Block for ejection 1 FG62147-155
5.149 W638997Z Spring 130 638997-133
5.152 WFE64064Z Spacer 5 FE64064-222
5.171 WFA82000Z Indicator Plate 5 FA82000-140
5.173 WFA82004Z Number Plate 5 FA82004-140
5.174 W826801Z Number Plate - 826801-133
5.185 BMECBUSH0596 Bush LFB141220 20
5.186 WFG62139Z Block (For Ejection Piston Block) 1 FG62139-193

Rev. 03-July' 16
16.4.2
Chapter - 16
Parts Manual

Tamping Assembly - ZRO 200T Automatic Capsule Filling Machine


Tamping Piston Types

TAMPING PISTON VARIENT

DESCRIPTION HARD CROME BUFF CROME CRN COATED


PLATTED BUFF

Tamping Piston (#00) W226405Z W508514Z W226405RZ


Tamping Piston W226406Z W508515Z W226406RZ
(#0/0EL)
Tamping Piston (#1) W226407Z W508516Z W226407RZ
Tamping Piston (#2) W226408Z W508517Z W226408RZ
Tamping Piston (#3) W226409Z W508518Z W226409RZ
Tamping Piston (#4) W226410Z W508519Z W226410RZ
Tamping Piston (#5) W226431Z W508520Z W226431RZ

16.4.3
Chapter - 16
Parts Manual

Tamping Assembly ZRO 200T Automatic Capsule Filling Machine

5.115

5.68
5.137
5.61 5.89
5.138
5.157

5.140
5.116

5.166

5.162 5.172

5.77 5.131
5.67 5.64
5.106
5.180 5.179 5.63 5.121
5.136
5.78

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

5.61 WFE17048Z Bracket for Proximity Holder 2 FE17048-140


5.63 WFE21053Z Wheel Shaft 1 FE21053-191
5.64 WFE21054Z Worm Shaft 1 FE21054-140
5.67 WFA22041Z Guide Pin 2 FA22041-140
5.68 WFE22120Z Gide Pin 6 FE22120-191
5.76 WFG22408Z Guide Pin For Support Pad 2 FG22408-158
5.77 WFA23027Z Washer For Wiper Guide 2 FA23027-140
5.78 WFA23033Z Ring 1 FA23033-140
5.80 WFG23118Z Washer 6 FG23118-158
5.83 Ring For Seal Clamping 1
5.89 W266813Z Proximity Holder 1 266813-172
5.97 WFK26156Z Screw For Clamping Seal 13 FK26156-154
5.115 WFE48119Z Knob 6 FE48119-191
5.116 WFG48485Z Piston Guide Plate 1 FG48485-219
5.121 WFG48347Z Flap For Powder Remover 1 FG48347-199
at Tamping Station 1
5.130 WFE61129Z Clamp For Acrylic Cover 2 FE61129-140
5.131 WFG61162Z Plate 1 FG61162-155
5.136 WFG62034Z Wiper Block 1 FG62034-210
5.137 W181635Z BUSH 312 181635-226
5.138 W388913Z SPACER 2

Rev. 03-July' 16

16.4.4
Chapter - 16
Parts Manual

Tamping Assembly ZRO 200T Automatic Capsule Filling Machine

5.115

5.68

5.61 5.89 5.138


5.157

5.140
5.116

5.166

5.162 5.172
5.77 5.131
5.67 5.64
5.106
5.179 5.63 5.121
5.180 5.136
5.78

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

5.140 WFG62235Z Powder Container Cover 1 FG62235-193


5.157 WFG71075Z Cover For Powder Tub 1 FG71075-210
5.158 WFG71076Z Cover For tamping Stn 3 1 FG71076-155
5.159 WFG71139Z Cover For Low Dust Mechanism 1 FG71139-199
5.160 WFG71158Z Cover For Tamping Stn. 2 & 5 2 FG71158-155
5.161 WFG71159Z Cover For Tamping Stn. 1 & 4 2 FG71159-155
5.162 WFD74032Z Cover Behind Viper Adjustment Screw 1 FD74032-154

5.165 WFG74118Z Flap For Powder Levelling 1 FG74118-199


5.166 WFG74119Z Flap For Powder Diverting 1 FG74119-199
5.172 WFA82003Z Number Plate For Wiper 1 FA82003-140
5.178 WFG83122Z Seal for tamping 1 FG83122-155

5.179 WFG71204Z Cover (for Adjust Wiper) 1 FG71204-164


5.106. WFA37007Z Knob 1 FA37007-205
5.180 WFG61510Z PISTON SUPPORT PLATE 1 FG61510-210

Rev. 03-July' 16

16.4.5
Chapter - 16
Parts Manual
Tamping Assembly ZRO 200T Automatic Capsule Filling Machine

5.271
5.261
5.212
5.213

5.272

5.214

5.256

5.216

5.218 5.215

5.219 5.217

5.220
5.221

5.222

SR.NO. SAP PART NO DESCRIPTION QTY. EC NO.


5.212.1 W901603Z DOSING DISC #00 1 901603-220
5.212.2 W901604Z DOSING DISC #0EL 1 901604-220
5.212.3 W901605Z DOSING DISC #0 1 901605-220
5.212.4 W901606Z DOSING DISC #1 1 901606-220
5.212.5 W901607Z DOSING DISC #2 1 901607-220
5.212.6 W901608Z DOSING DISC #3 1 901608-220
5.212.7 W901609Z DOSING DISC #4 1 901609-220
5.212.8 W901610Z DOSING DISC #5 1 901610-220
5.213 WFG651654Z POWDER CONTANER RING 1 FG62235-193
5.214 W891692Z SUPPORT PAD 1 891692-221
5.215 W901600Z SLIDING SHEET 6 901600-224
5.216 W891698Z LOCATING RIG 6 891698-001
5.256 WFG83097Z 'O' RING (DOSING DISC COVER) 1 FG83097-155

Rev. 03-July' 16 16.4.6


Chapter - 16
Parts Manual
Tamping Assembly ZRO 200T Automatic Capsule Filling Machine

5.271
5.261
5.212
5.213

5.272

5.214

5.256

5.216

5.218 5.215

5.219 5.217

5.220
5.221

5.222

SR.NO. SAP PART NO DESCRIPTION QTY. EC NO.


5.217 W891695Z SLIDING BLOCK 6 891695-222
5.218 W901631Z TOP SLIDE BUSH 6 901631-209
5.219 W901628Z TOP GUIDE ROD 6 901628-209
5.220 W901632Z BOTTOM SLIDE BUSH 6 901632-209
5.221 W901629Z BOTTOM GUIDE ROD 6 901629-209
5.222 W891694Z FLANGE 1 891694-225
5.261 WFG23185Z WASHER 6 FG23185-000D
5.271 W338548Z TOP COVER ( FOR DOSING DISC ) 1 338548-001
5.272 W338552Z O' RING ( DOSING DISC COVER ) 1 338552-001

Rev. 03-July' 16
16.4.7
Chapter - 16
Parts Manual
Tamping Assembly ZRO 200T Automatic Capsule Filling Machine

5.223

5.224

5.270

5.225

5.226

5.227

5.228

SR.NO. SAP PART NO DESCRIPTION QTY.


5.223 W901612Z SLIDE GUIDE 1 901612-001
5.224 W901611Z SLIDE SUPPORT 1 901611-222
5.225 W891691Z DOSING DISC LEVELLING BOLTS 5 891691-001
5.226 W741648Z NUT 5 741648-001
5.227 W891689Z BUSH RING 1 891689-001
5.228 W891696Z RING (FOR FLANGE) 1 891696-001
5.270 W398554Z COVER PLATE (FOR ZRM TAMPING) 1 398554-001

Rev. 03-July' 16
16.4.8
Chapter - 16
Parts Manual
Tamping Assembly ZRO 200T Automatic Capsule Filling Machine

5.229
5.227
5.230

5.201
5.274
5.266
5.235

5.231 5.256

5.236
5.237
5.232
5.256

5.200
5.238

5.233

5.238

5.234

SR.NO. SAP PART NO DESCRIPTION QTY.


5.229 W701676Z SPACER 5 701676-001
5.230 BMECBRGC0058 CAM FOLLOWER CF-SFU-12-1 IKO MAKE 5 BMECBRGC0058
5.231 W891688Z RATCHET WHEEL 1 891688-001
5.200 BMECBRGB0530 BEARING NO. 6215-ZZ FAG 1 BMECBRGB0530
5.232 W608542Z SPACER FOR HOUSING 1 608542-001
5.201 BMECBRGB0524 BEARING SRDG 6216.2ZR FAG 1 BMECBRGB0524
5.233 W368542Z SEAL 1 368542-001
5.234 W891687Z BEARING HOUSING 1 891687-223
5.235 W891697Z SPACER FOR BEARING 1 891697-221
5.236 W891693Z MAIN SHAFT 1 891693-222
5.237 BMECBALL0041 STEEL BALL DIA 12 20 BMECBALL0041
5.238 W891699Z GUIDE BOTTOM 1 891699-001
5.239 W901615Z BEARING RETAINER 1 901615-001
5.256 WFD53080Z KEY FOR GEAR BOX SHAFT (518897) BLK 1 FD53080-149
5.257. WFD53045Z KEY (FOR TAMPING INDEXER) 1 FD53045-154
5.266 W368527Z SECTOR SUPPORT 1 368527-220
5.274 BMECBRGL0136 BEARING LME 162636 UU 16X26X36 10 IKO MAKE

Rev. 03-July' 16 16.4.9


Chapter - 16
Parts Manual
Tamping Assembly ZRO 200T Automatic Capsule Filling Machine

5.268

5.245 5.269
5.247

5.246 5.248
5.240

5.241

5.242

5.243
5.260
5.244

5.249
5.250 5.243

5.239
5.255
5.251
5.263

5.252
5.253

5.254 5.264
5.265
5.266
SR.NO. SAP PART NO DESCRIPTION QTY. EC NO.
5.239 W891686Z PLATE (SUPPORT FOR TAMPING UNIT) 1 891686-222
5.240 WFG15119Z LINER BEARING HOUSING 2 FG15119-211
5.241 BMECSEAL0338 WIPER RING TYPE AM-5006 Z 5053 2 BMECSEAL0338
5.242 WFA83031Z SEAL 2 FA83031-140
5.243 BMECBRGL0014 SEALED LINER BUSHING - M5080100 - UU 4 BMECBRGL0014
5.244 WFD64056Z SPACER FOR LINER BUSHING 2 FD64056-154
5.245 W721611Z GUIDE ROD 2 721611-210
5.246 W891690Z STUD 10 891690-001
5.247 W841602Z BUSH (FOR HOUSING) 2 841602-001
5.248 W901613Z HOUSING FOR SHAFT 1 901613-224
5.249 W338591Z PIN (FOR SLIDDING CAM FOLLOWER) 1 338591-001
5.250 W338563Z SLIVE 1 338563-001
5.269 W348598Z KEY FOR ZRO200T SUPPORT 1 348598-001

Rev. 03-July' 16 16.4.10


Chapter - 16
Parts Manual
Tamping Assembly ZRO 200T Automatic Capsule Filling Machine
5.268

5.245 5.269
5.247

5.246 5.248 5.267


5.240

5.241

5.242

5.243
5.260
5.244

5.249
5.250 5.243

5.239
5.255
5.251
5.263

5.252
5.253

5.254 5.264
5.265
5.266
SR.NO. SAP PART NO DESCRIPTION QTY. EC/OLDER PART NO.
5.251 W338592Z SHAFT (FOR SLIDER) 1 338592-001
5.252 WFD53080Z KEY 1 FD53080-149
5.253 W271639Z BOTTOM LEVER 1 W901696Z/FG41055
5.254 BMECBRGC0010 CAM COLLOWER 1 BMECBRGC0048
*
5.255 W338593Z WASHER 1 338593-001
5.260 WFG15117Z HOUSING 1 FG15117-155
5.263 BMECCAMS0010 GEAR BOX FOR DOSING DISC STN. 6 1 FG89077
5.264 WFG32058Z TIMER PULLEY 1 FG32058-158
5.265 WFG23178Z RING FOR TIMER PULLEY 2 FG23178-184
5.266 WFG32062Z TIMER PULLEY 1 FG34004-158
5.267 W368560Z POWDER COLL. TRAY SUPPORT 1 368560-222
5.268 W368561Z DUST COLLETION TRAY 1 368561-001
Rev. 03-July' 16 * MARKED OLD PART NO.
16.4.11
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine

Pin Plate Assembly -


Un-Opened Capsule Ejection Station :

6.29
6.27

6.38 6.48

6.31

6.34

6.32
6.66#
6.77

6.35

6.25

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

6.25 WFG11196Z Housing 1 FG11196-158


6.27 WFG22368Z Locating Pin 2 FG22368-155
6.29 WFG37016Z Male Knob 2 FG37016-155
6.31 WFG48178Z Capsule Collection Housing 1 FG48178-223
6.32 WFG48179Z U/o Capsule Collection Box 1 FG48179-199
6.34 W731643Z Slug Collection Box 1 * FG48282-210
6.35 WFG48284Z Vacuum Pipe 1 FG48284-184
6.36 WFG53166Z Guide Block 1 FG53166-155
6.37 WFG61274Z Sealing Plate 1 FG61274-155
6.38 WFG62060Z Air Jet Block 1 FG62060-193
6.48 WFG71094Z Cover 1 FG71094-155
6.53 WFG83138Z O Ring (Sucking Box & Housing) 3 FG83138-155
6.66.00 W FG64286Z Spacer (Size 00) 1 FG64286-155
6.66.0 WFG64287Z Spacer (Size 0 & 0EL) 1 FG64287-155
6.66.0EL WFG64288Z Spacer (Size 1 & 2) 1 FG64288-155
6.67 WFG25051Z Sleeve 1 FG25051-155

Rev.03-July 16
16.5.1
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine

Pin Plate Assembly -


Un-Opened Capsule Ejection Station :
6.6
6.67
6.67A
6.65#

6.3

6.66
6.10
6.61
6.8
6.54

6.68
6.25A

6.26

6.59

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

6.3 WFG15078Z Pin 1 FG15078-155


6.6 WFA23021Z Washer 1 FA23021-140
6.8 WFA53008Z Guide Block 1 FA53008-191
6.1 WFA64023Z Spacer 1 FA64023-140
6.25A WFG21094Z Shaft 1 FG21094 -155
6.26 W711615Z Shaft Housing 1 711615-195
6.54 BMECBRGL0003 Bearing Linear RJUM-01-25 2 2
6.59 BMECBRGL0030 Bearing Linear LME 254058 UU 2 2
6.61 BMECSEAL0337 Seal Wiper 2
6.65.00 WFG48182Z Pin Holder (Size - 00/0/0EL) 1 FG48182-155
6.65.0 WFG48352Z Pin Holder (Size - 1/2) 1 FG48352-210
6.65.1 WFG48352Z Pin Holder (Size - 3/4) 1 FG48352-155
6.66 W711616Z Seal Retainer 1 711616-001
6.67 W981694Z Pushing Pin 2 981694-001
6.67A W981695Z Pushing Pin 24 981695-001
6.68 W721601Z Spacer 1 721601-001

Rev.03-July 16
16.5.2
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine

Pin Plate Assembly - Capsule Closing Station :

8.68 8.21

8.42
8.63
8.67
8.68
8.49
8.50 8.44 8.17

8.70 8.69
8.62
8.47

8.62
8.14
8.19
8.15 8.12
8.56

8.57

8.22

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

8.12 WFD15035Z Housing 1 FD15035-154


8.14 WFD21042Z Shaft 1 FD21042-154
8.15 WFD21043Z Shaft 1 FD21043-154
8.17 WFE63056Z Capsule Holder 1 FE63056-002
8.19 WFE15044Z Shaft Housing 1 FE15044-210
8.21 WFE23068Z Washer 1 FE23068-140
8.22 BMECBUSH0077 Bush 2
8.42 FG62064-155 Capsule Closing Plate 1 FG62064-184
8.44 FG62067-155 Powder Suction Box 1 FG62067-226
8.47 FG63106-155 Pin Holder Mounting Bracket 1 FG63106-155
8.49 FG71095-155 Cover 1 FG71095-210
8.5 FG71096-155 Cover 1 FG71096-2102
8.56 BMECBRGB0186 Bearing Drylin Linear RJUM-01-30 1
8.57 BMECBRGL0031 Bearing Linear LBE 304768 UU 1
8.62 BMECSEAL0339 Seal Wiper 30X40X10.7(AM3012Z5053) 2
8.63 BMECRUBR0030 Neoprene Rubber (White Colour) 1
8.67.00 FE22122-146 Pin (Size - 00) 26 FE22122-001
8.67.0 FD22160-154 Pin (Size -0) 26 FD22160-155
8.67.0EL FD22159-154 Pin (Size - 0EL) 26 FD22159-155
8.68 W931681Z SHEET (FOR CLOSING STN) 1 931681-001D
Rev.03-July 16 16.5.3
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine

Pin Plate Assembly - Capsule Closing Station :

8.21

8.67

8.42
8.49 8.63

8.50 8.44 8.68

8.69
8.17
8.47
8.70
8.62

8.62
8.14
8.19
8.15 8.12
8.56

8.57

8.22

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

8.67.1 WFD22161Z Pin (Size - 1) 26 FD22161-155


8.67.2 WFD22162Z Pin (Size - 2) 26 FD22162-155
8.67.3 WFD22163Z Pin (Size - 3) 26 FD22163-154
8.67.4 WFD22164Z Pin (Size - 4) 26 FD22164-154

8.68.00 WFD64083Z Spacer (Size - 00) 1 FD64083-154


8.68.0 WFD64084Z Spacer (Size - 0/0EL) 1 FD64084-155
8.68.1 WFD64085Z Spacer (Size - 1) 1 FD64085-155
8.68.2 WFD64086Z Spacer (Size - 2) 1 FD64086-155
8.68.3 WFD64087Z Spacer (Size - 3) 1 FD64087-154
8.68.4 WFD64088Z Spacer (Size - 4) 1 FD64088-154
8.69 WFG63107Z Pin Holder 1 FG63107-191
8.70 WFA22085Z Locating Pin 2 FA22085-140

Rev.03-July 16 16.5.4
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine
Pin Plate Assembly - Filled Capsule Ejection Station :
9.77
9.51

9.16 9.69#
9.45
9.80 9.76
9.23
9.70
9.81 9.60
9.1
9.55 9.20
9.61 9.9

9.13 9.58
9.30

9.2
9.54
9.59
9.71
9.11 9.72

9.7

9.73 9.74
9.75

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS


9.1 WFA15002Z Housing 1 FA15002-210
9.2 WFA21016Z Guide Shaft 2 FA21016-140
9.7 WFA25003Z Sleeve 2 FA25003-140
9.9 WFA64016Z Spacer 2 FA64016-140
9.11 WFA83005Z O Ring 3 FA83005-140
9.13 WFD15057Z Shaft Housing 1 FD15057-211
9.16 WFG47155Z Shaft 1 FG47155-155
9.20 WFG47255Z Exit Chute 1 FG47255-199
9.20A W241692Z Exit Chute For MD (Optional) 1 241692-193
9.23 WFG71118Z Cover 1 FG71118-155
9.30 WFG47252Z Support 1 FG47252-155
9.40 WFG62062Z Air Jet Block 1 FG62062-184
9.45 WFG63104Z Pin Holder 1 FG63104-158
9.51 WFG71097Z Cover 1 FG71097-155
9.52 WFG83101Z Seal 1 FG83101-155
9.54 BMECBRGL0003 Bearing Drylin Linear RJUM-01-25 2
9.55 BMECBRGL0001 Bearing Drylin Linear RJUM-01-12 2 2
9.80 W801643Z RETAINER(32,16,26,4.2) 2 801643-001D
9.81 W801644Z RETAINER(50,30,42,4.2) 2 801644-001D

Rev.03-July 16 16.5.5
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine
Pin Plate Assembly - Filled Capsule Ejection Station :
9.77
9.51

9.69#
9.45
9.76
9.16 9.23
9.70
9.60
9.78
9.1
9.55 9.20
9.61 9.9 9.79

9.13 9.58
9.30

9.2
9.54
9.59
9.71
9.11 9.72
9.7

9.73 9.74

9.75

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

9.58 BMECBRGL0027 Bearing Linear LME/LBE 122232 UU 2


9.59 BMECBRGL0030 Bearing Linear LME 254058 UU 2
9.60 BMECSEAL0340 SEAL WIPER A03-A 12x20x6.4(L=4.0) 2
9.61 BMECSEAL0337 Seal Wiper (AM2048 Z 5053) 2
WFA22022Z Pin (Size 00/0/0EL/1/2) 26 FA22022-140
9.69
9.69.3 W578822Z Pin (Size 3/4) 26 578822-001
9.70 WFG53106Z Guide Plate (Size 00/0/0EL) 1 FG53106-155
WFG53107Z Guide Plate (Size1/2) 1 FG53107-000
9.70.1
9.70.3 WFG53108Z Guide Plate (Size 3/4) 1 FG53108-000
9.71 WFG47254Z Flap 1 FG47254-199
WFG22220Z Hinge pin 1 FG22220-155
9.72
WFG47253Z Chute for capsule ejection 1 FG47253-199
9.73
9.74 WFG73015Z Sample capsule coll. Box 1 FG73015-155
9.75 WFG62066Z Plate (for exit chute) (anod) 1 FG62066-122
WFG62062Z Air jet block (cap. Ejec) (enp) 1 FG62062-184
9.76
9.77 Knob M5 2
9.78 WFE22130Z PIN SS D15 X 26 1 FE22130-140
WFA22084Z PIN EXIT CHUTE SS D20 X 30 1 FA22084-191
9.79
Rev.03-July 16
16.5.6
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine

Pin Plate Assembly - Bush Cleaning Station :

10.41

10.39
10.33

10.73

10.71#
10.11 10.18

10.18
10.46
10.29

10.24

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

10.11 FA83005Z O Ring 3 FA83005-140


10.18 FD53069Z Key 2 FD53069-210
10.24 FG15068Z Housing 1 FG15068-210
10.29 FG37016Z Male Knob 2 FG37016-155
10.33 FG48181Z Housing Plate 1 FG48181-210
10.39 W821614Z Plate 1 821614-001
10.41 FG62063Z Suction Block 1 FG62063-155
10.46 FG63105Z Pin Holder 1 FG63105-191
10.71.00 FA47016Z Pin (Size - 00/0/0EL/1/2) 26 FA47016-141
10.71.0 W568855Z Pin (Size - 3/4/5) 26 568855-001
10.72.00 FD64074Z Spacer (Size - 00/0/0EL) 1 FD64074-155
10.72.2 FD64075Z Spacer (Size -1/2) 1 FD64075-155
10.72.3 FD64087Z Spacer (Size - 3) 1 FD64087-154
10.72.4 FD64088Z Spacer (Size - 4) 1 FD64088-154
10.73 WFD64073Z Spacer for Box 1 FD64073-242

Rev.03-July 16
16.5.7
Chapter - 16
Parts Manual
Drive - Cams : ZRO 200T Automatic Capsule Filling Machine

15.143

15.141

15.142

15.144
15.68

15.64

15.72
15.70

15.65

15.67

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.64 WFD31016Z Cam for Unopen Capsule Ejection 1 FD31016-210


15.65 WFG31082Z Cam for Tamping 1 FD31021-000
15.67 WFG32031Z Timing Pulley for Driven Main Shaft 1 FG32031-155
15.68 WFG32032Z Timer Pulley for Driver 1 FG32032-155
15.7 WFG32059Z Timer Pulley for Driver 1 FG32059-155
15.72 WFG34005Z Helical Gear 1 FG34005155
15.141 WFG31072Z Cam for Loader 1 FG31072-210
15.142 WFG31027Z Cam for Vacuum and Closing (4mm) 1 FG31027-210
15.143 WFG31028Z Cam for Ejection and Bush Cleaning 1 FG31028-210
15.144 WFG31029Z Cam for Closing (30mm) 1 FG31029-210

Rev.03-July 16

16.6.1
Chapter - 16
Parts Manual
Drive - Cams : Keys ZRO 200T Automatic Capsule Filling Machine

Cam for Ejection and Bush Cleaning

Cam for Loading

Cam for Vacuum and Closing (4mm)

15.95 15.96
15.145
15.95 Timer Pulley for Driver
15.96
15.95
Helical Gear
Cam for Closing (30mm)

15.148 15.147
Cam for Unopen Capsule Ejection
15.94

15.146
Timer Pulley for Driver

Cam for Tamping


Timing Pulley for Driven Main Shaft

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.94 WFA53034Z Key 2 FA53034-154


15.95 WFE53050Z Key 6 FE53050-140
15.96 WFE53052Z Key 4 FE53052-000
15.145 WFG53097Z Key 2 FG53097-155
15.146 Key
15.147 WFG53099Z Key 2 FG53099-158
15.148 WFG53158Z Key 4 FG53158-158

Rev.03-July 16

16.6.2
Chapter - 16
Parts Manual
Drive - Loader : ZRO 200T Automatic Capsule Filling Machine

1.106

15.205
15.39

15.107 15.107
15.133
15.34
16.100
15.21 15.74
15.204 15.39
15.134
15.107
15.107
15.34
15.201
15.203
15.13
15.202

15.3 15.123
15.141

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.3 WFD11057Z Bracket 1 FD11057-154


15.13 WFG11254Z Lever for Loader Linkage 1 * WFG11123Z
15.21 WFA17019Z Bracket 1 FA17019-140
15.34 WFG22206Z Pin for Bracket 2 FG22206-155
15.39 WFA23017Z Washer 2 FA23017-140
15.75 WFD43005Z Tie Rod Loader Linkage 1 FD43005-182
15.100 WFG53102Z Key for Shaft Holder 1 FG53102-155
15.107 WFA64017Z Spacer M.S D30X9 12 4 FA64017-191
15.123 BMECBRGC0014 Bearing Cam Follower 1
15.133 BMECRODS0079 Pilloball Rod, right, female 1
15.134 BMECRODS0080 Pilloball Rod, left, female 1
15.141 WFG31072Z Cam 1 FG31072-210
15.201 BMECBRGB0353 Bearing SRDG 6005.2ZR fag 2
15.202 WFA22031Z Hinge Pin EN19 D35 x 68 1 FA22031-140
15.203 WFA23020Z Washer M.S D35 X 8 2 FA23020-140
15.204 WFG22601Z PIN (LOADER LINKAGE) 1 FG22601-167
15.205 WFG61516Z PLATE (FOR LOADER LINKAGE) 1 FG61516-167
1.106 WFN21192Z TEI ROD FOR LOADER 2 FN21192-217
Rev.03-July 16
16.6.3
Chapter - 16
Parts Manual
Drive - Vacuum : ZRO 200T Automatic Capsule Filling Machine

15.100

15.19
15.34
15.107
15.107 15.39
15.33

15.74
15.39

15.134
15.107 15.107
15.201 15.34
15.203
15.14
15.202

15.123
15.4 15.142

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.1 WFG11255Z Bracket 1 FD11255-155


15.14 WFG11251Z Lever for Loader Linkage 1 FG11251-170
15.19 WFA17006Z Bracket 1 FA17006-191
15.34 WFG22206Z Pin for Bracket 2 FG22206-155
15.39 WFA23017Z Washer 2 FA23017-140
15.74 WFD43005Z Tie Rod Loader Linkage 1 FD43005-182
15.100 WFG53102Z Key for Shaft Holder 1 FG53102-155
15.107 WFA64017Z Spacer M.S D30X9 12 4 FA64017-191
15.123 BMECBRGC0014 Bearing Cam Follower 1
15.133 BMECRODS0079 Pilloball Rod, right, female 1
15.134 BMECRODS0080 Pilloball Rod, left, female 1
15.142 WFG31072Z Cam 1 FG31072-210
15.201 BMECBRGB0353 Bearing SRDG 6005.2ZR fag 2
15.202 WFA22031Z Hinge Pin EN19 D35 x 68 1 FA22031-140
15.203 WFA23020Z Washer M.S D35 X 8 2 FA23020-140

Rev.03-July 16
16.6.4
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine
Drive - Frame For Tamping

15.132

15.119

15.131

15.5 15.36

15.93 15.122

15.65

15.36

15.80

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.5 WFG11107Z Bracket For Tamping 1 FG11107-191


15.36 WFG22221Z Pin 2 FG22221-154
15.65 WFG31082Z Cam For Tamp. (slug Cutting) 1 FG31082-222
15.80 WFG47266Z Frame For Tamping 1 FG47266-222
15.93 WFA53018Z Tenon En24 D16 X 15 1 FA53018-140
15.119 BMECBRGB0367 Bearing SRDG 6209 2
15.122 BMECBRGC0037 Separable Roller Follower 2 BMECBRGR0012
15.131 BMECLOCK0107 Lock Nut M45 X1.5 Pitch, 1
15.132 BMECLOCK0109 Locking Washer Type-mb9 1

Rev.03-July 16
16.6.5
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine
Drive - Brackets :

5.138
15.131
5.137
15.88 15.8 5.139

5.135

15.121 15.6
15.63
15.120
15.9 5.136
15.130
15.93 15.22

15.25 15.119
5.134
15.124

5.132 15.7

5.133
15.93
SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.6 WFG11110Z Bracket Top RH 1 FG11110-184


15.7 FG11111-155 Bracket Bottom RH 1 FG11111-184
15.8 FG11112-155 Bracket Top LH 1 FG11112-155
15.9 FG11113-155 Bracket Bottom LH 1 FG11113-155
15.22 FG21076-155 Main Shaft LH Side 1 FG21076-191
15.25 FG21088-155 Main Shaft RH Side 1 FG21088-155
15.63 FG27058-154 Flange 1 FG27058-206
15.88 Cover For Encoder 1
15.93 FA53018-140 Tenon En24 D16 X 15 4 FA53018-140
15.119 BMECBRGB0367 Bearing SRDG 6209.2Z 1
15.120 BMECBRGB0400 Bearing SRDG 6307.2Z 1
15.121 BMECLOCK0106 Lock Nut KM7,M35X1.5P MB7 1
15.124 BMECCPLG0116 Keyless Coupling 5061-35X47 1
15.130 BMECLOCK0108 Lock Washer Type- MB7 1 1
15.131 BELEENCD0009 ENCODER 1
15.132 WFA27011Z FLANGE 1 FA27011-140
15.133 WFD11055Z BRACKET 1 FD11055-154
15.134 BMECBRGB0411 BEARING 2208.2RS 1 SELF ALLIGN.
15.135 WFG23108Z RING (BLK) 1 FG23108-154
15.136 WFG32032Z TIMER PULLY FOR DRIVER 1 FG32032-155
15.137 WFG64150Z FLANGE 1 FG64150-155
15.138 WFG27045Z FLANGE FOR SHAFT COUPLING 1 FG27045-155
15.139 WFG22207Z PIN 6 FG22207-155

Rev.03-July 16
16.6.6
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine
Drive - Unopen Capsule Ejection :

15.29 15.20 15.21


15.42
15.100 15.34
15.126
15.107
15.106 15.139 15.133

15.107

15.74

15.39
15.134
15.107
15.107
15.34
15.64 15.123
15.203

15.201 15.202

15.203
15.15
15.11

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.11 WFG11120Z Bracket For U/o Capsule Ejection 1 FG11120-155


15.15 WFG11125Z Lever 1 FG11125-184
15.20 WFA17018Z Bracket 1 FA17018-140
15.21 WFA17019Z Bracket 1 FA17019-140
15.202 WFA22031Z Hinge Pin 1 FA22031-140
15.29 WFA22060Z Guide Pin 1 FA22060-141
15.34 WFG22206Z Pin For Bracket 2 FG22206-155
15.39 WFA23017Z Washer 2 FA23017-140
15.203 WFA23020Z Washer 2 FA23020-140
15.201 BMECBRGB0353 Bearing SRDG 6005.2ZR fag 2
15.42 WFA23034Z Washer 1 FA23034-140
15.64 WFD31016Z Cam for Unopen Capsule Ejection 1 FD31016-210
15.74 WFD43005Z Tie Rod 1 FD43005-182
15.100 WFG53102Z Key For Shaft Holder 1 FG53102-155
15.106 WFA63031Z Holder 1 FA63031-140
15.107 WFA64017Z Spacer M.S. D30 X 9 4 FA64017-140
15.123 BMECBRGC0014 Bearing Cam Follower MCF 40 SB 1
15.126 BMECBRGL0027 Sealed Liner Bearing 1
15.133 BMECRODS0079 Pilloball Rod,right,female 1
15.134 BMECRODS0080 Pilloball Rod,left,female 1
Rev.03-July 16 16.6.7
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine
Drive - Closing ( 4MM Stroke)
15.30
15.126
15.21 15.20

15.100 15.107
15.34
15.39
15.133

15.107
15.78
15.104
15.134
15.92
15.39 15.107
15.107 15.34
15.105
15.203 15.79 15.123
15.57
15.201 15.203

15.201
15.202
15.12

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.16A WFG11127Z Lever 1 FG11127-173


15.20 WFA17018Z Bracket 1 FA17018-140
15.21 WFA17019Z Bracket 1 FA17019-140
15.202 WFA22031Z Hinge Pin 1 FA22031-140
15.30 WFD22166Z Guide Pin 1 FD22166-154
15.34 WFA22028Z Pin For Bracket 2 FA22028-155
15.39 WFA23017Z Washer M.S D30 X 8 12 2 FA23017-140
15.203 WFA23020Z Washer 2 FA23020-140
15.57 WFA26012Z Stud EN19 D25 X 65 1 FA26012-148
15.78 WFG43014Z Tie Rod 1 FG43014-155
15.79 WFG45018Z Connector 1 FG45018-155
15.92 W496801Z Tension Spring 1 496801-128
15.100 WFG53102Z Key For Shaft Holder 1 FG53102-155
15.104 WFA63021Z Spring Holder EN19 HEX A/F19 X 50 1 FA63021-140
15.105 WFA63030Z Spring Holder EN19 HEX A/F19 X 70 1 FA63030-140
15.107 WFA64017Z Spacer M.S D30 X 9 1 FA64017-191
15.123 BMECBRGC0014 Bearing Cam Follower MCF 40 SB 1 BMECBRGC0014
15.126 BMECBRGB0027 Sealed Liner Bearing 1 BMECBRGB0027
15.133 BMECRODS0079 Pilloball Rod,right,female 1 BMECRODS0079
15.134 BMECRODS0080 Pilloball Rod,left,female 1 BMECRODS0080
15.142 WFG31027Z Cam for Vacuum and Closing (4mm) 1 FG31027-210

Rev.03-July 16 16.6.8
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine
Drive - Closing ( 30MM Stroke)
15.20
15.21 15.126
15.39
15.107
15.42 15.107

15.29 15.133
15.100 15.34
15.76

15.106
15.34
15.134
15.107 15.39
15.107
15.203 15.123
15.144
15.202 15.201

15.16 15.38
15.203
15.10

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.10 WFG11119Z Bracket 1 FG11119-155


15.16 WFG11126Z Lever 1 FG11126-184
15.20 WFA17018Z Bracket 1 FA17018-140
15.21 WFA17019Z Bracket 1 FA17019-140
15.202 WFA22031Z Hinge Pin 1 FA22031-140
15.29 WFA22060Z Guide Pin 1 FA22060-141
15.34 WFG22206Z Pin For Bracket 2 FG22206-155
15.38 WFG22319Z Sensor Pin (for Encoder Sensor) 1 FG22319-154
15.39 WFA23017Z Washer 2 FA23017-140
15.203 WFA23020Z Washer 2 FA23020-140
15.42 WFA23034Z Washer 1 FA23034-140
15.76 WFG43010Z Tie Rod Closing Linkage 1 FG43010-155
15.100 Key For Shaft Holder 1
15.106 WFA63031Z Holder 1 FA63031-140
15.107 WFA64017Z Spacer 4 FA64017-191
15.123 BMECBRGC0014 Bearing Cam Follower MCF 40 SB 1
15.126 BMECBRGB0027 Sealed Liner Bearing 1
15.133 BMECRODS0079 Pilloball Rod,right,female 1
15.134 BMECRODS0080 Pilloball Rod,left,female 1
15.144 WFG31029Z Cam for Closing (30mm) 1 FG31029-210
15.201 BMECBRGB0353 Bearing SRDG 6005.2ZR fag 1

Rev.03-July 16 16.6.9
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine
Drive - Ejection and Bush Cleaning

15.100

15.19

15.34
15.107
15.107 15.39
15.133

15.74

15.34 15.134

15.107 15.17
15.201 15.123
15.202

15.203 15.143
15.10

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.10 WFG11230Z Bracket 1 FG11130-165


15.17 WFG11231Z Lever (ejection & Bush Cleaning) 1 FG11231-155
15.19 WFA17006Z Bracket 1 FA17006-191
15.27 WFA22031Z Hinge Pin 1 FA22031-140
15.40 WFA23020Z Washer 2 FA23020-140
15.34 WFG22206Z Pin For Bracket 2 FG22206-155
15.39 WFA23017Z Washer 4 FA23017-140
15.74 WFD43005Z Tie Rod 1 FD43005-182
15.100 WFG53102Z Key For Shaft Holder 1 FG53102-155
15.107 WFA64017Z Spacer 4 FA64017-140
15.123 BMECBRGC0014 Bearing Cam Follower MCF 40 SB 1 BMECBRGC0014
15.133 BMECRODS0079 Pilloball Rod, right, female, 1 BMECRODS0079
15.134 BMECRODS0080 Pilloball Rod ,left, female 1 BMECRODS0080
15.143 WFG31028Z Cam for Ejection and Bush Cleaning 1 FG31028-210

16.6.10
Rev.03-July 16
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine

Drive - Arrangement of 6 Station Indexer for Main Turret

15.28 15.83
15.115
15.136 15.66

15.70A
15.115
15.41 15.108

15.70

15.69
15.70A
15.84

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.28 WFA22032Z Pin EN19 Hex A/F24 X 60 1 FA22032-140


15.41 WFA23024Z Washer M.S D35 X 8 1 FG23024-140
15.66 WFE32026Z Idler Pulley M.S D85 X 50 1 FE32026-140
15.69 WFG32058Z Tim Pulley for Driver 1 FG32058-158
15.70 WFG32059Z Timer Pulley Driven 1 FG32059-155
15.70A WFG23178Z Ring for Station 6 4 FG23178-184
15.83 WFG48172Z Lever For Stn.6 1 FG48172-155
15.84 WFG48175Z Bracket For Stn.6 1 FG48175-155
15.108 WFD64060Z Spacer M.S D30 X 26 1 FD64060-140
15.115 BMECBRGB0352 Bearing SRDG 6004 2
15.136 BMECBLTT0828 Timing Belt,85T,14P,40W. 1

Rev.03-July 16
16.6.11
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine

Drive - Arrangement of 10 Station Indexer for Main Turret

15.115 15.41
15.115
15.28 15.137
15.66

15.44
15.83 15.108

15.68A
15.68

15.44

15.86

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.28 WFA22032Z Pin EN19 Hex A/F24 X 60 1 FA22032-140


15.44 WFG23101Z Ring 4 FG23101-154
15.66 WFE32026Z Idler Pulley M.S D85 X 50 1 FE32026-140
15.68 WFG32059Z Tim Pulley for Driver 1 FG32059-155
15.68A WFG32033Z Timer Pulley Driven 1 FG32033-223
15.83 WFG48172Z Lever For Stn.10 1 FG48172-155
15.86 WFG48177Z Bracket For Stn.10 1 FG48177-155
15.108 WFD64060Z Spacer M.S D30 X 26 1 FD64060-140
15.115 BMECBRGB0352 Bearing SRDG 6004 2
15.137 BMECBLTT0827 Timing Belt,100T,14P,40W. 1
15.41 WFA23024Z Washer M.S D35 X 8 1 FA23024-140

Rev.03-July 16
16.6.12
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine
Drive - Handwheel :

15.45
15.145 15.102
15.114
15.99
15.85
15.144
15.99
15.53
15.98 15.114 15.71
15.24 15.99
15.55
15.99 15.113
15.77

15.142
15.4 15.143 15.81
15.72

15.18
15.82

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.4 WFD11105Z Handwheel 1 FD11105-193


15.18 WFG11129Z Plate For Handwheel 1 FG11129-155
15.24 WFG21086Z Shaft For Handwheel Drive 1 FG21086-155
15.31 WFG22200Z Pin For Lever 1 FG22200-155
15.32 WFG22201Z Pin For Handwheel 1 FG22201-155
15.33 WFG22202Z Pin For Hinge 1 FG22202-155
15.45 WFG23102Z Retainer For Handwheel 1 FG23102-155
15.46 WFG23103Z Washer For Hinge Pin 1 FG23103-155
15.47 WFG23104Z Washer For Hinge Pin 1 FG23104-155
15.52 WFG25032Z Sleeve 1 FG25032-155
15.53 WFG25033Z Bush For Handwheel Mech. 1 FG25033-191
15.54 WFG25034Z Bush For Handwheel Hinge 2 FG25034-191
15.55 WFG25035Z Bush For Handwheel Bracket 1 FG25035-184
15.56 WFG25042Z Bush For Handwheel Mech. 1 FG25042-155
15.62 WFG27057Z Flange For Handwheel Mech. 1 FG27057-184
15.71 WFG34004Z Helical Gear 1 FG34004-158
15.72 WFG34005Z Helical Gear 1 FG34005-155

Rev.03-July 16

16.6.13
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine
Drive - Handwheel :

15.45
15.145 15.102
15.114
15.99
15.85
15.144
15.99
15.53
15.98 15.114 15.71
15.24 15.99
15.55
15.99 15.113
15.77

15.142
15.4 15.143 15.81
15.72

15.18
15.82

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.72 WFG34005Z Helical Gear 1 FG34005-155


15.77 WFG43012Z Connecting Rod 1 FG43012-155
15.81 WFG48145Z Bracket For Handwheel 1 FG48145-155
15.82 WFG48146Z Bracket For Handwheel 1 FG48146-155
15.85 WFG48176Z Disc (Handwheel Actuator) 1 FG48176-195
15.91 WFG49014Z Compression Spring 1 FG49014-155
15.93 WFA53018Z Tenon 20 FA53018-140
15.99 WFG53101Z Key For Handwheel Shaft 4 FG53101-155
15.102 WFG53104Z Key For Handwheel 1 FG53104-155
15.113 WFG74082Z Bracket for Hand Wheel Lever Sensor 1 FG74082-155
15.114 BMECUNJT0010 Universal Joint 2
15.142 FD74082-155 Bracket for Sensor 1 FD74082-155
15.143 BELESNSR0050 Sensor 2
15.144 WFG21085Z Shaft for Handwheel 1 FG21085-155
15.145 W221619Z S.S.CLADDING FOR HANDWHEEL 1 221619-172
15.98 WFG53100Z KEY FOR HANDWHEEL 1 FG53100-155

16.6.14
Rev.03-July 16
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine

Drive - Indexing :

15.61
15.111 15.50
15.139

15.93 15.101
15.125
15.144
15 .143
15.23
15.97
15.127 15.89

15.138A

15.59 15.144

15.138
15.49

15 .140
15 .142
15 .141
SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.23 WFG21084Z Shaft (10 Station Indexer Driver) 1 FG21084-223


15.49 WFG23110Z Washer for 10 Station Indexer 2 FG23110-155
15.50 WFG23111Z Ring 1 FG23111-154
15.59 WFG27044Z Flange 1 FG27044-223
15.61 WFG27046Z Flange 1 FG27046-223
15.89 W591623Z Bracket 1 591623-223
15.93 WFA53018Z Tenon 20 FA53018-140
15.97 WFG53089Z Key 1 FG53089-154
15.101 WFG53103Z Key 2 FG53103-154
15.111 WFG64152Z Spacer 1 FG64152-155
15.125 BMECBRGB0409 Angular Contact Ball Bearing 3312B 1
15.127 BMECBRGB0410 Angular Contact Ball Bearing 3212B 1
15.138 BMECLOCK0110 Lock Washer Type - MB 12 1
15.138A BMECLOCK0104 Lock Nut KM 12 1
15.139 BMECCAMS0011 Indexer Cam Gear Box Stn 10 1 FG89056
15.140 W278563Z CONNECTOR FLANGE 1 278563-001
15.141 BELEENCD0009 ENCODER 1
15.142 W278564Z BRACKET FOR ENCODER 1 278564-001
15.143 WFG71093Z COVER FOR TURRET INDEXER 1 FG71093-154
15.144 WFA61071Z HOLDING BLOCK M.S 25 X 30 X 75 2 FA61071-140

15 .140 & 15.141 IS USED WHEN SERVO PELLET FILLING ATTACHMENT EXSIST
Rev.03-July 16
16.6.15
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine

Drive - Main Motor :

15.67
15.90

15.124

15.43
15.141

15.103

15.137

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.43 WFG23096Z Ring For Driven Pulley Main Shaft 2 FG23096-155


15.67 WFG32031Z Timing Pulley For Driven Main Shaft 1 FG32031-155
15.87 WFG48233Z Bracket 1 FG48233-155
15.90 Cover For Main Drive 1
15.103 WFG62044Z Motor Mounting Plate 1 FG62044-191
15.124 BMECCPLG0116 Keyless Coupling 1
15.137 BMECBLTT0827 Timing Belt,100T,14P,40W. 1
15.141 BELEMOTR0389 Motor 1
15.103 BMECGRBX0129 Gearbox 1

Rev.03-July 16
16.6.16
Chapter - 16
Parts Manual
ZRO 200T Atomatic Capsule Filling Machine
Clutch Assembly :-

15.150
15.149 15.151

15.148

15.146

15.145
15.147

15.144
15.143
15.154

15.155

15.153

15.142 15.152
15.147

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

15.142 BELEMOTR0390 MOTOR 1 BELEMOTR0390


15.143 WFD26037Z LOCKING NUT 1 FD26037-211
15.144 W493120Z DISC SPRING 1 493120-107
15.145 WFD63055Z SPRING HOLDER 1 FD63055-193
15.146 WFD15036Z HOUSING 1 FD15036-154
15.147 BMECBRGB0356 BEARING SRDG 6011.2ZR FAG 2 BMECBRGB0356
(O55,O90,THK.18)
15.148 W256421Z BUSH 1 256421-115
15.149 BMECBALL0030 STEEL BALL DIA. -10 1 BMECBALL0030
15.150 W256814Z BUSH 1 256814-115
15.151 WFG48174Z TIMER PULLEY 1 FG48174-167
15.152 WFD64058Z SPACER 1 FD64058-167
15.153 BMECLOCK0134 LOCKING WASHER TYPE-MB11 1 BMECLOCK0134
15.154 WFD26053Z LOCKING NUT 1 FD26053-211
15.155 WFD23065Z RING 1 FD23065-167

Rev.03-July 16
16.6.17
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine

Top Cover Assembly :


17.37
17.38
17.6 17.27

17.8 17.9 17.26

17.29 17.24

17.30

17.7
17.5
17.23 17.22
17.13
17.28
17.27 17.39
17.25 17.24
17.4
17.23

17.36
17.34
17.5

17.13 17.4

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

17.4 WFE45007Z Hinge (Female) 8 FE45007-140


17.5 WFE45008Z Hinge (Male) 8 FE45008-140
17.6 WFE74029Z Bracket 4 FE74029-140
17.7 WFE74030Z Reflector 4 FE74030-140
17.8 WFE83039Z ‘O’ Ring 8 FE83039-140
17.9 WFE89043Z Poly Plate 2 FE89043-154
17.14 WFE17050Z Pivot Bracket (Door Cylinder) 8 FG17050-148
17.22 WFG61200Z Plate 1 FG61200-221
17.23 WFG62068Z Door Resting Plate 2 FG62068-211
17.24 WFG62069Z Plate Front and Rear 2 FG62069-203
17.25 WFG62070Z Plate LH Side 1 FG62070-203
17.26 WFG62072Z Plate RH Side 1 FG62072-203
17.27 WFG62073Z Horizontal Beam LH and RH Side 2 FG62073-203
17.28 WFG62074Z Horizontal Beam Front 1 FG62074-203
17.29 WFG62075Z Horizontal Beam Rear 1 FG62075-203
17.30 WFG62076Z Door Resting Plate 1 FG62076-211
17.34 WFG62141Z Door Resting Plate 1 FG62141-211
17.36 WFG71099Z Top Cover Loader Hopper Side 1 FG71099-155
17.37 W478846Z SS. COVER FOR TUBE LIGHT 2 478846-195
17.38 WFG47256Z TOP SHEET 1 FG47256-199
17.39 WFG26109Z PLUG MICROMICROSWITCH 8 FG26109-000D
Rev.03-July 16 16.7.1
Chapter - 16
Parts Manual
Top Cover Assembly : ZRO 200T Automatic Capsule Filling Machine

17.47
17.53 17.47 17.38

17.43 17.42 17.46


17.38

17.18 17.35

17.43
17.20

17.44 17.59
17.38

17.56 17.43
17.58 17.54
17.60 17.58
17.57 17.55
17.10 17.19

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

17.3 Pin 8
17.18 WFG47257Z Top Pillar LH Rear 1 FG47257-199
17.19 WFG48196Z Top Pillar LH Front 1 FG48196-199
17.20 WFG48197Z Top Pillar RH Front 1 FG48197-199
17.21 WFG48198Z Top Pillar Rear RH 1 FG48198-199
17.35 WFG63108Z Adaptor 4 FG63108-154
17.37 WFG89060Z Glass Plate RH Side 1 FG89060-155
17.38 WFG89061Z Glass Plate Front and Rear 2 FG89061-155
17.44 WFG89074Z Glass Plate LH Side 1 FG89074-155
17.42 BMECFRME0025 Door Frames 1
17.43 BPNUCYLN0264 CYLINDER 8
17.45 WFG62077Z Block 4 FG62077-000D
17.46 WFG62078Z BLOCK (RESTING L.H & R.H) 2 FG62078-203
17.47 WFG62083Z BLOCK (RESTING FRONT & REAR) 2 FG62083-203
17.48 WFG89062Z STICKER (RIGHT SIDE) 1 FG89062-155
17.49 WFG89063Z STICKER (LEFT SIDE) 1 FG89063-225
17.38 WFG47256Z TOP SHEET 1 FG47256-199

Rev.03-July 16

16.7.2
Chapter - 16
Parts Manual
Top Cover Assembly : ZRO 200T Automatic Capsule Filling Machine
17.47
17.53 17.47
17.43 17.42 17.46
17.38

17.18 17.35

17.43
17.20

17.44 17.59
17.38

17.56 17.43
17.58 17.54
17.60 17.58
17.57 17.55
17.10 17.19

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

17.50 WFG89064Z STICKER (FRONT & REAR SIDE) 2 FG89064-224


17.52 BMECHNDL0044 HANDLE M-243/140 (36601) 4 698828-001D
17.53 W698828Z MOUNTING PLATE 4 698826-001D
17.54 W698826Z CAM, RIGHT 2 888843-001D
17.55 W888843Z COVER R.H. 2 698827-001D
17.56 W698827Z CAM, LEFT 2 848979-152
17.57 W848979Z COVER 2
17.58 DOOR SWITCH 4
17.59 WFG15079Z HOUSING 1 FG15079-000D
17.60 W611656Z SOP STICKER( FOR ZR0 ) 1 611656-193

Rev.03-July 16
16.7.3
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine

Structure Assembly : 18.26

18.19
18.24

18.8
18.7

18.20

18.23

18.25

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

18.7 WFE61137Z Plate 7 FE61137-140


18.8 WFG73027Z Cladding Sheet for Top Plate 1 FG73027-167
18.19 WFG62056Z Plate Rear Side 1 FG62056-225
18.2 WFG62057Z Plate Exit Side 1 FG62057-225
18.23 WFG62232Z Plate Hand Wheel Side 1 FG62232-225
18.24 WFG62233Z Plate Tamping Side 1 FG62233-184
18.25 WFG62354Z Top Plate 1 FG62354-221
18.26 WFA71029Z CAP SS D 95 X 25(B) 1 FA71029-140

Rev.03-July 16
16.7.4
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine

Top Cover Assembly :

18.3 18.16

18.11

18.17
18.6

18.27 18.15 18.10

18.34
18.28 18.13
18.30 18.14
18.29

18.2
18.26
18.12 18.33

18.35 18.5

18.15

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

18.2 WFD11085Z Support Pad 4 FD11085-154


18.3 WFD48040Z Structure Cover 1 FD48040-183
18.4 WFD62128Z Hinge Plate 2 FD62128-154
18.5 WFG48186Z Structure Cover Hand Wheel Side 4 FG48186-199
18.6 WFE17052Z Bracket 2 FE17052-140
18.9 WFG17093Z Bracket 1 FG17093-155
18.1 WFG47250Z Structure Pillar Front RH 1 FG47250-184
18.11 WFG47251Z Structure Pillar Rear RH 1 FG47251-211
18.12 WFG47258Z Utility Plate 1 FG47258-222
18.13 WFG48140Z Structure Base 1 FG48140-184
18.14 WFG48169Z Structure Pillar Front LH 1 FG48169-211
18.15 BMECNIPL0037 NIPPLE DOUBLE E-1/4-1/4 1

Rev.03-July 16
16.7.5
Chapter - 16
Parts Manual
ZRO 200T Automatic Capsule Filling Machine

Top Cover Assembly :

18.3 18.16

18.11

18.17
18.6

18.27 18.15 18.10

18.34
18.28 18.13
18.30 18.14
18.29

18.2
18.26
18.12 18.33

18.35 18.5

18.15

SR.NO. PART NUMBER DESCRIPTION QTY REMARKS

18.15 WFG48170Z Structure Pillar Rear LH 1 FG48170-184


18.16 WFG48183Z Structure Cover 1 FG48183-199
18.17 WFG48185Z Structure Cover Tamping Side 1 FG48185-199
18.18 WFG62055Z Plate 8 FG62055-155
18.21 WFG62143Z Lock Plate 1 FG62143-155
18.22 WFG62145Z Plate 2 FG62145-154
18.26 WFG71157Z Structure Cover on Exit Side 1 FG71157-155
18.27 WFG74116Z Structure Cover on Exit Side 1 FG74116-199
18.28 WFG82008Z Name Plate for Utility Plate 1 FG82008-155
18.29 WFD89081Z Stud 4 FD89081-154
18.3 BMECLOCK0023 Panel Lock Small 8
18.31 BMECMONT0030 MOUNT ANTI VIB.PKA1-4 WITH M16 4
18.32 WFG47258CLZ CLADDING FOR UTILITY PLATE 1 FG47258-222
18.33 W548825Z BASE MOUNTING BRACKET 2 548825-002
18.34 W578884Z BASE MOUNTING BRACKET 2 578884-002
18.35 W988803Z ADDITIONAL PLATE FOR MOUNT 4 988803-001D

Rev.03-July 16
16.7.6
BUSH UNOPEN CAPSULE FILLED CAPSULE CAPSULE LOADING STATION
CLEANING EJECTION BOX EJECTION STATION 1 STATION 2
28 28 25
31 EXIT CHUTE WITH
30
AUTO SAMPLING
(OPTIONAL)
28 20
18 19
24 19
24 26 26
24

FE 26049

A
29
15 14 13 14 17 16 14 21 34
13

29 14 37
16 33

STRUCTURE
COVER 4 1 38
2 39
23
1 10 4 18
35
36
3
1 7 9 8 8 9
5 6 6
12
DETAIL A
17.8.1
27
Chapter - 17
Parts Manual
Pneumatic Assembly ZRO 200T Automatic Capsule Filling Machine
SR.NO. PART NUMBER DESCRIPTION QTY REMARKS
1 BPNUCNCT1069 PUSH IN,G1/4"BSP,10 O.D,MALE 2
2 WFG45026Z CONNECTOR 1
3 BPNUCNCT1070 PUSH IN ,G1/4"BSP, 10 O.D,FEMALE 1
4 BPNUTUBE0059 TUBE PUN 8 X 1.25 6
5 BPNUREGL0108 PRESSURE REGULATOR 1
6 BPNUCNCT1061 PUSH IN TYPE,G1/4"BSP,10 O.D, 5
7 BPNUCNCT1067 TEE CONNECTOR,G1/8"BSP,8 O.D 1
8 BPNUMNFD0036 MANIFOLD PAL-1/8-4 2
9 BPNUBLTS0004 HOLLOW BOLT VT-1/8 8
10 BELESWTH0098 SWITCH PRESSURE 1
11 BPNUCNCT1065 PUSH IN,G1/8"BSP,8 O.D,FEMALE 1
12 WFE48012Z BRACKET 1
13 BPNUVALV0134 VALVE MFH-3-1/8 P. NO. 2
14 BELECOIL0044 SOLENOID COIL 24V DC 4
15 BPNUCNCT1064 Y CONECTOR,G1/8"BSP,8 O.D 1
16 BPNUVALV0034 VALVE 9982 MFH-5-1/8 SOL. 2
17 BPNUCNCT1063 PUSH IN TYPE,G1/8"BSP,4 O.D, 2
18 BELEDRIV0041 DRIVE SEMI ROT DSR-12-180-P 2
19 BPNUCNCT1068 PUSH IN TYPEMALE,M5,4 O.D,MALE 4
20 BPNUCNCT1062 PUSH IN TYPE,G1/4"BSP,6 O.D, 2
21 BPNUCNCT1054 MALE CONNECTOR PU4,G1/8, 2
22 BPNUTUBE0058 TUBE PUN 6 X 1 3
23 BPNUCPLG0003 COUPLING PIPE QM-1/8-1/8 3
23 BPNUCPLG0003 COUPLING PIPE QM-1/8-1/8 5
24 WFE26048Z PLUG NULON 3
25 BPNUCYLN0428 DBL.ACT.CYLN. 1
26 BPNUCNCT0280 CONNECTOR T QST 6 1
27 W734617Z WATER COLLECTION BOX 1
28 BPNUVALV0350 FCV G1/8 BSP 6OD TUBE 3
29 BPNUCNCT0192 CONNECTOR QS-1/8-6
30 WFG45031Z CONNECTOR 1
31 WFD45011Z CONNECTOR 1
32 WFE61153Z PLATE MS 3.2 X 200X 400 1
33 BPNUVALV0336 VALVE 1 SOLENOID MFH-3-1/8-SEU 1
34 BPNUCNCT1074 PUSH-IN TYPE FITTING,QS-G1/8-4 1
35 BPNUCYLN0881 CYLINDER,CJ2B10-15Z,SMC 1
36 BPNUCNCT0930 CONNECTOR QSM-M5-4 1
37 BPNUVALV0142 VALVE MSFG-24VDC COIL 1
38 BPNUVALV0258 FCV GRLA-1/8-QS-6-RS-B FE 3
39 BMECPLUG0020 PLUG VTM-1/8 (9768) 3
17.8.2
MODIFIED LOADER
ASSEMBLY (FG00654)

1
10 2
11

12

4 13
5 12
14
6 15
3
7

13 12
9 2

8
5

9 15
3
16
7

17.9.1
TAMPING STATION EJECTION STATION
U/O CAPSULE
12 20 24 BUSH CLEANING
EJECTION STN.
STATION
EJECTION STATION
22
(SIDE VIEW)

21
17

9
19 CLOSING STATION

8 22
18 23
22
AIR DISPLACEMENT UNIT DIAGRAM

26

TOP PLATE

TO EJECTION BLOCK

TO BUSH
TO TAMPING SUCTION CLEANING TOP UNOPEN
EJECTION BOX 25

FG11182

FG 48366

TO UTILITY PLATE

MOUNTING ARRANGEMENT OF COMPONENTS


OF HIGH VACUUM-CAPSULE SEPARATION
SYSTEM ON PART NO. FG 47264 MOUNTING OF VACUUM HEADER
17.9.2
Chapter - 17
Parts Manual
Pneumatic Assembly ZRO 200T Automatic Capsule Filling Machine
SR.NO. PART NUMBER DESCRIPTION QTY REMARKS
1 WFG47264Z BRACKET 1 FG47264-155
2 WFG62144Z T BLOCK FOR LOADER VACUUM 2 FG62144-155
3 WFG88008Z REDUCER FOR THROTTLE VALVE 2 FG88008-155
4 WFG47258Z UTILITY PLATE (PNT) 1 FG47258-240
5 BPNUCNCT1071 PUSH IN TYPE,G1/8"BSP X 8 OD 3
6 BELESWTH0140 SWITCH VACUUME 3
7 WFG47262Z VACUUM PIPE 2 FG47262-211
8 BMECHOSE0065 HOSE THUNDER PIPE 38 ID 10
9 VACUUM PUMP
10 BPNUTUBE0177 TUBE TU0805BU 2
11 BPNUCNCT1072 PUSH IN ,G1/8"BSP,8 O.D,MALE 3
12 BMECHOSE0063 HOSE THUNDER 32 OD 5
13 WFG88007Z CONNECTOR FOR “T” BLOCK 4 FG88007-155
14 WFG88009Z CONNECTOR 2 FG88009-000D
16 THROTTLE VALVE 1
17 WFG47260Z VACUUM PIPE FOR C & BC 1 FG47260-155
18 BMECHOSE0066 HOSE THUNDER PIPE 50ID 10
19 WFA88003Z VACUUM CONNECTOR FSC 1 FA88003-140
20 WFG47365Z VACUUM CONNECTOR 1 FG47365-155
21 WFG15117Z HOUSING (IH)(BUFF) 1 FG15117-155
22 BMECHOSE0062 HOSE THUNDER (PLAIN)25ID 1
23 WFG48366Z VACUUM PIPE 1 FG48366-155
24 WFG48384Z VACUUM PIPE 1 FG48384-158
25 WFG67021Z CLAMP 2 FG67021-199
26 WFD23095Z WASHER FOR VACUUM 4 FD23095-154
17.9.3

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