Professional Documents
Culture Documents
DOI: 10.21776/ub.habitat.2020.031.3.18
is the Delphy method. Meanwhile, to analyze the Meanwhile, the House of Risk (HoR) is a
risk priority and formulation of risk mitigation method that combines two approaches: failure
strategies using the House of Risk (HoR) Phase 1 mode and effect analysis (FMEA) and the house
and 2 methods. of quality (HoQ). HoR is divided into two
phases, namely: HoR phase 1 and HoR phase 2.
2. Research Methods The Phase HOR method analyzes the weight of
This study will examine the tobacco supply risk events (Risk Events) and sources of risk
chain's mitigation strategies or risk management (Risk Agents). Phase 1 HOR is an initial stage
using the SCOR (Supply Chain Operations that aims to identify risk events and potential risk
Reference) business process model approach. agents. The role of HoR in the first phase is to
The research location was determined rank risk agents based on Aggregate Risk
purposively, namely in East Java Province. The Potential (ARP). The House Of Risk (HOR)
reasons for choosing the location were based on method is used to analyze the Supply Chain Risk
various considerations, namely (1) East Java is Mitigation strategy. The role of HoR in the
the primary tobacco-producing area in Indonesia; second phase is to prioritize actions or preventive
(2) East Java is designated as the most extensive actions that the company must take to maximize
tobacco products industrial area in Indonesia; and effectiveness in its efforts to deal with the risk
(3) East Java is one of the consumers of tobacco agents selected in HoR phase 1 (Setiawan, 2018).
products.
3. Results and Discussion
Respondents in this study were the supply
chain network of the tobacco products industry in The supply chain has a vital role in the
East Java. In the supply chain study, in success of the tobacco products industry because
determining the critical respondent, it is the supply chain is a concept of a system
necessary to determine the focal firm or focal consisting of various actors involved in the
company first, while the next respondent will be processing and adding value-added from raw
determined based on the network integration, materials to final goods used to meet the needs of
both backward linkage, and forward linkage. In end consumers. The supply chain consists of all
the tobacco products industry's supply chain entities that participate in producing and
network, the group of respondents who become delivering the final product to the end consumer
the focal firms are processors (manufacturers), (Sanders, 2011). According to Supriatna et al.
namely the tobacco products industry, where the (2016), a supply chain structure is said to be
method of determination is done purposively. successful if an effective and efficient system is
The next respondent is determined using the created to provide benefits to all actors involved
snowball method, both upstream and in the supply chain.
downstream.
3.1. Identification of Risk Events and Risk
The data analysis methods used included
Agents
(1) Delphy method; used to identify risk events
and sources of risk; (2) House of Risk (HoR) Identifying risks in the tobacco supply
method phase 1; used to analyze risk priorities chain system is carried out using field
(risk priority); (3) House of Risk (HoR) phase 2 observations and interviews with companies,
to formulate a risk mitigation strategy for the using questionnaire data, and brainstorming with
supply chain business process. relevant managers. The mechanism for
Delphy is a method for gathering determining risk identification is carried out
information about potential risks from experts. based on mapping the SCOR model and the
This method is used to get a collective view of Delphy method, which consists of a business
individuals about a problem when there is a process plan, source, make, deliver, and return.
situation that shows little or no definite evidence. Based on the use of the Delphy
This method has been widely used in various questionnaire, the results of potential risks that
fields, such as forecasting, priority criteria, and may occur in the supply chain system of the
concept development. The Delphy method Tobacco Products Industry are obtained. There
provides better results than the traditional survey were many as 20 risk events (risk events) and 20
model because it uses brainstorming and in-depth sources of risk (risk agent) in each supply chain
interviews (Widiasih et al., 2015). business process in the SCOR model where one
or more risk agents can cause one risk event.
There are 20 risk events; related to the standard operating procedures, lack of marketing
planning process (plan) are: delay in production planning, lack of worker discipline, unsatisfied
schedules, production targets not achieved, harvest schedules, workers dissatisfied with
changes in production plans, raw material salaries, farmers taking big profits, production
requirements not achieved; related to the raw machines old, wet tobacco, warehouse
material procurement process (source) are: late stockpiling up, unpredictable natural factors.
delivery by farmers, late delivery of supporting
3.2. Risk Priority Level: HOR (House of
materials, high raw material prices, quality of
Risk) Method Phase 1
tobacco does not meet standards; related to the
production process (make), production stops After identifying risk events and risk
suddenly, products fail, workers are not honest in sources, the next step is to assess their severity
their work, worker accidents, workers resign; and occurrence. The purpose of conducting a
related to the delivery process (deliver) are: there severity assessment is to determine the impact of
are transaction costs (extortion), traffic accidents, a risk event on the company's business process
errors in delivery addresses to significant agents, based on how much disruption is caused by a risk
product damage during delivery; related to the event to the company's business processes (Ulfah
return process are: defective product returns, et al., 2016). To find out a list of risk events in
bankrupt agents, unsold products in the market. the tobacco supply chain for the tobacco products
There are 20 sources of risk (risk agents), industry and the results of severity assessment
namely: uncertain economic conditions, tobacco can be seen in Table 1.
not available in farmers, remote locations of raw Based on the results of Table 1, it is known
materials, prices increase due to excise tax, that the results of the severity assessment of each
demand increases sharply, limited skills of risk event that has been assessed by the
workers, government regulations do not support respondent. Assessment of risk events based on
tobacco products industrial companies, prices the level of impact arising from these risks. The
high due to transaction costs, competition results show that the Tobacco Products Industry's
between tobacco product industries, farmers supply chain system's risk impact is categorized
failing to harvest, workers not paying attention to from large to very large.
Table 1. Results of Risk Event Identification and Severity Assessment
Major Severity
Sub-Processes Risk Event Code
Processes (Si)
Production schedule delays 4 E1
Production Planning The production target was not reached 4 E2
Plan Production plan changes 5 E3
Preparation of the required The need for raw materials is not achieved E4
5
amount of tobacco material
Delay in sending farmers 4 E5
Fulfillment of raw material
Late delivery of supporting materials 5 E6
needs
Source High raw material prices 4 E7
Tobacco quality control Tobacco quality does not meet standards 4 E8
Production stopped suddenly
Product failed 5 E9
Workers are not honest in their work 4 E10
Make Production process Worker's accident 4 E11
Worker resigns 5 E12
There is a transaction cost (extortion) 4 E13
Traffic accident 5 E14
Delivery address error 4 E15
Deliver Product delivery
Product damage during delivery 5 E16
Returns due to defective products 5 E17
The agent is broke 4 E18
Return of products by
Return Products do not sell in the market 5 E19
major agents
Production schedule delays 5 E20
3.3. Supply Chain Risk Mitigation Strategy: all. Figures 1, 3, 9 show the consecutive
HOR (House of Risk) Method Phase 2 correlation of low, medium, and high.
To be able to develop a risk mitigation Table 3. Results of Assessment of Degree of
strategy that occurs in the supply chain system, it Difficulty from Preventive Action
can be done with the House of Risk (HOR) phase
Degree
2.Based on Octavia et al. (2019), implementation
of phase 2 HOR is carried out to prioritize risk of
Code Preventive Action
management actions by looking at the Difficulty
effectiveness of these actions. In the HOR phase (Dk)
2, several of the most effective treatment PA1 The supply of tobacco raw 3
strategies will be selected to reduce the materials is increased
probability of the risk source's impact.
PA2 Enforcement of information 3
Referring to the results of the phase 1 HOR
and the Pareto diagram results, it is found that systems and technology in
five potential sources of risk have the most calculating the number of
considerable ARP value, so they are used as risk tobacco products or processed
priorities to find appropriate mitigation actions products
(preventive action). The five potentials are (A1) PA3 Secure tobacco stocks in 1
the economic situation is uncertain, (A6) tobacco warehouses
is not available at the farmer level, (A7) the
PA4 Set the highest price 4
location of raw materials is far from production
activities, (A8) product prices rise due to excise PA5 Tightening standard operating 3
duties and (A4) product demand is increasing procedures
sharply. PA6 Reducing the supply of 1
The purpose of determining preventive tobacco raw materials (Just in
action is to reduce potential, move, and accept Time)
risk events. To be able to determine preventive PA7 Evaluating agent selection 2
action, obtained from the results of the Delphi
PA8 Improved coordination with 2
questionnaire from respondents.
After determining the preventive action, government
the next step is to assess the degree of difficulty PA9 Increase the flow of 1
(Dk) in implementing preventive action. The information between agents
purpose of the Dk assessment is to determine the and the tobacco products
level of difficulty in implementing mitigation industry
strategies. The Dk rating scale uses numbers
PA10 Forge partnerships with 1
from 1-5. The number 1 means very easy, and
number 5 means very difficult. The results of the tobacco farmers
Dk assessment can be seen in Table 3. PA11 Keep buying raw materials for 1
After it is known that there are 20 risk production inventory
agents and 16 preventive actions, then the PA12 The stock provision in the 3
correlation between preventive action and the warehouse
risk agent is compared. Determination of PA13 Improve promotion and 2
correlation is needed to determine the level of
quality
effectiveness of a mitigation measure to solve the
causes of risk. Determining the correlation level PA14 Increase production capacity 3
can be done by creating a correlation matrix PA15 Replacement of production 5
between risk agents and preventive action. support materials
According to Octavia et al. (2019), risk PA16 Maintain product quality 2
prevention measures must be well determined
and can prevent several sources of risk by The correlation assessment matrix results
comparing the relationship between risk agents between preventive action and risk agent show a
and preventive action using a scale of 0, 1, 3, and correlation between preventive action (PA) and
9. The scale used to determine correlation is 0, 1, risk agent (Ai). After knowing the correlation, the
3, or 9. The number 0 indicates no correlation at next step is to calculate the total effectiveness of
action (Tek) for each preventive action. The The following is a sequence of supply
purpose of calculating the Tek is to assess each chain risk mitigation strategies with a business
application of preventive action's effectiveness. process model compiled for the Tobacco
The following is a calculation formula and an Products Industry's supply chain.
example for solving Tek calculations: 1. Increasing the flow of information between
agents (distributors) and the Tobacco Products
TEk = ∑j ARPj . Ejk
Industry (PA9) has an ETDk value of 11529,
Where TEk is the level of difficulty, ARPj making it the first priority mitigation strategy
is the aggregate risk potential of risk agent j, and in the Tobacco Products Manufacturing
Ejk is the correlation relationship between risk supply chain system. This strategy can be
agent j and preventive action k. Here is the TEk used to overcome risk agents caused by
on PA1: economic aspects. This mitigation strategy
can reduce the impact of the occurrence of
TEk1= (9 x 624) + (3 x 312) = 6552
uncertain economic conditions (A1), the price
The calculation result of 6552 shows the of processed tobacco products increases due
level of effectiveness of preventive action in to excise taxes (A8), and the demand for
reducing the risk agent's impact. These results are processed tobacco products increases sharply
obtained from the calculation between the (A4). The existence of a robust and open
preventive action correlation value with the risk exchange of information between the Tobacco
agent and the Aggregate Risk Potential value in Product Manufacturers and large agents will
each risk agent. provide efficiency in the supply chain system.
After getting the TEk value, the next step According to Lotfi (2013), information
is to calculate the Effectiveness of Difficulty sharing in the supply chain can provide
(ETDk). ETDk calculation is to determine benefits for companies because they can plan
preventive action priorities. The ETDk value products according to consumer demand and
results will make it easier for companies to carry cope with market changes. Information
out preventive action measures by risk agents sharing between the Tobacco Products
(Magdalena and Vannie, 2019). After the ETDk Industry Manufacturers and primary agents
value is obtained, a preventive action selection has a vital role in the supply chain's success.
will be carried out based on the level of This strategy has a value of 1 in degrees of
effectiveness of mitigation measures to resolve difficulty, which means that this strategy is
problems related to risk events caused by risk straightforward to implement.
agents. The selected mitigation action results 2. Reducing the demand for tobacco raw
from the largest ETDk value ranking so that the material supply / Just In Time (PA6) has an
preventive action will be chosen to be ETDk value of 5616. This strategy can be
implemented. The following is a calculation used to overcome the risk of uncertain
formula and an example of settling ETDk economic conditions (A1) (Sharma, 2017).
calculations: Implementing this mitigation strategy aims to
𝑻𝑬𝒌 avoid losses in tobacco leaf storage and
ETDk = streamline the production of processed
𝑫𝒌
tobacco products. The criterion for success in
Where ETDk is the effectiveness to
reducing supply is that none of the raw
difficulty ratio, and Dk is the degree of difficulty
materials used in producing processed tobacco
performing the action. Here is the ETDk PA1
products is wasted. The implementation of
calculation:
this strategy has a value of 1 in degrees of
𝟔𝟓𝟓𝟐 difficulty, which means that this strategy is
ETDk1 = = 2184
𝟑
straightforward to implement.
The value of 2184 is the value of 3. Securing tobacco stocks in warehouses (PA3)
effectiveness to difficulty, which means showing has an ETDk value of 5487. This strategy can
the level of effectiveness of preventive action by be used to prevent risks in the form of
considering its ability to be applied to the uncertain economic conditions (A1), tobacco
company. The higher the ETDk value, the not available at the farmer level (A6), and the
preventive action becomes a priority to be location of raw materials far from production
implemented. The ETDk results show the priority activities (A7). The supply of tobacco used by
of preventive action to be implemented.
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ISSN: 0853-5167 (p); 2338-2007 (e)
HABITAT, 31 (3), 2020 156
the Tobacco Products Industry Manufacturers stock of raw materials and supporting
comes from outside of East Java, thus materials to produce processed tobacco
requiring the Tobacco Products Industry products so that the planned operational
Manufacturers to secure tobacco stocks in activities can be carried out. The
warehouses to carry out tobacco processing implementation of this strategy has a value of
production activities. According to Sohail 3 on the degree of difficulty, which means
(2018), the benefits of securing raw material that it is neutral to apply.
stocks are to anticipate market changes and 7. Supply of raw materials is increased (PA1),
maintain company operations. This strategy has an ETDk value of 2184. This strategy can
has a value of 1 in degrees of difficulty, which overcome risks in uncertain economic
means this strategy is straightforward to conditions (A1) and increased the demand for
implement. processed tobacco products (A4). This
4. Evaluating agent selection (PA7) has an strategy can be applied to meet high consumer
ETDk value of 3326. Based on the experience demand, so it is necessary to increase
of the Tobacco Products Manufacturing production. Increased production requires an
Industry, which faces a problem in the form of increase in raw materials and supporting
large agents unable to pay bills for processed materials (Mulligan, 2019). Implementing this
tobacco, causing substantial financial losses strategy can be neutral because it has a value
on the part of the Tobacco Products Industry of 3 on the degree of difficulty.
Manufacturing The cause of the problem of 8. Increasing promotion and quality (PA13) has
large agents who are unable to pay for an ETDk value of 1454. This strategy can
products is due to uncertain economic overcome the risk of uncertain economic
conditions (A1) and an increase in excise conditions (A1) and the price of processed
prices for processed tobacco (A8). As for tobacco products rising due to excise tax (A8).
choosing a large agent, it can be evaluated This mitigation strategy can be applied by the
through its financial performance, operational Tobacco Product Manufacturing Industry so
area, and the stipulated selling price of that sales of processed tobacco products
processed tobacco products. According to continue to run smoothly and increase
Abidi et al. (2019) and Maulidah et al. (2016), consumers' number. The importance of
determining the right business partner can be improving product quality and promotion is
through financial criteria, organizational included in the opinion of Bakator and
criteria, operational criteria, and strategic Petrovic (2016) that product quality shows
criteria. The choice of strategy is easy to business performance and the advantages of
implement because it has a value of 2 on the the company, while the increase in production
degree of difficulty. activities shows the effectiveness of the
5. Forging partnerships with tobacco farmers company in attracting consumers to buy the
(PA10) has an ETDk value of 2679. This products and services offered (Magdalena et
strategy can overcome sources of risk in the al., 2019). As for implementing this strategy,
form of tobacco not available at the farmer it can be said that it is easy because it has a
level (A6) and the location of raw materials value of 2 on the degree of difficulty.
far from production activities (A7) 9. Increase production capacity (PA14), with an
(Muchfirodin et al., 2014; Maulidah, 2012). ETDk value of 936, namely increasing
This strategy has a value of 1 in the degree of production capacity. The selection of this
difficulty, which means it is straightforward to mitigation strategy can be applied to
implement. anticipate a source of risk in the form of a
6. The supply of tobacco raw material stocks in sharp increase in demand for processed
warehouses (PA12) has an ETDk value of tobacco products (A4) (Su et al., 2012).
2679. This strategy can overcome the source Through the implementation of this strategy,
of risk in the form of raw materials not IHT Manufacturers can meet consumer
available at the farm level (A6) and the demand for processed tobacco products
location of raw materials far from production produced. Implementing this mitigation
activities (A7) (Indriani et al., 2020). strategy can be said to be neutral because it
Therefore, the Tobacco Product has a value of 3 on the degree of difficulty.
Manufacturing Industry needs to provide a
10.Setting the highest tobacco raw material price implemented to prevent obstruction of
(PA4), with an ETDk value of 670. The production activities due to the unavailability
implementation of this strategy aims to of primary raw materials caused by farmers
prevent problems related to the availability of failing to harvest (A3), wet tobacco (A11),
tobacco raw materials on partner farmers (A6) unavailability of processed tobacco on the part
(Amir et al., 2014). Giving the highest price of farmers (A6), locations of raw materials far
will make it easier for Tobacco Products from production activities (A7), as well as the
Industry Manufacturers to continue to obtain increasing demand for processed tobacco
tobacco raw materials through other tobacco products (A4). The availability of raw
farmers with tobacco quality following materials can make it easier for companies to
company standards so that production carry out production activities to meet the
activities can still be carried out. This demand for consumer tobacco processed
mitigation strategy can be challenging to products. Supported by Ishak's (2010)
implement because it has a value of 4 on the statement that the availability of raw materials
degree of difficulty. is intended to meet high production demand
11.Maintaining product quality (PA16), with an so that sufficient raw materials are needed so
ETDk value of 518. This strategy was chosen that the production process is not disrupted
based on the company's ability to improve due to unavailable raw materials. Also, the
quality control on the processed tobacco supply of raw materials is an essential
products produced so that the quality requirement for companies to support the
produced would remain the same. Quality implementation of the production process to
control is carried out to prevent product meet consumer demand (Rahman, 2018). This
returns and complaints from consumers mitigation strategy can be straightforward to
regarding processed tobacco products implement because it has a value of 1 in the
produced by the Tobacco Products Industry degree of difficulty.
Manufacturers. Maintaining product quality 14.The application of information systems and
by conducting quality control plays a vital technology in calculating the number of
role in maintaining consumer confidence in processed tobacco products produced (PA2),
processed tobacco products. Supported by with an ETDk value of 312, namely the
Sawitri (2016) statement, product quality application of information systems and
affects consumer satisfaction from purchasing technology in calculating the number of
a product to form consumer loyalty to the processed tobacco products produced.
product offered (Anggraeni et al., 2016). This Companies can implement this mitigation
mitigation strategy can be easy to implement strategy to make it easier to control the stocks
because it has a value of 2 on the degree of of processed tobacco products produced and
difficulty. the stocks in warehouses. The calculation of
12.Improved coordination with the government the amount of processed tobacco produced
(PA8) has an ETDk value of 485. Companies aims to facilitate the planning of the amount
can coordinate with the government to of production and marketing to be carried out
exchange information through economic by the company through information systems
conditions that can affect business activities' and technology. The importance of
stability (Cahyani et al., 2016). Implementing implementing information systems and
this strategy can prevent an increase in excise technology strategies to facilitate companies
on processed tobacco that is too sudden and is supported by Aziz (2012) statement that
too high, which results in higher prices for information technology in a company can
processed tobacco products (A8). work as automation so that work will be more
Implementing this mitigation strategy is said efficient and effective. Also, applying
to be easy because it has a value of 2 on the information technology can make it easier for
degree of difficulty. companies to make decisions quickly and
13.Keep buying raw materials for production accurately to achieve business processes'
supplies (PA11), with an ETDk value of 448. objectives (Sawitri, 2016). Implementing this
The company can implement this mitigation mitigation strategy is said to be neutral
strategy by purchasing tobacco raw materials because it has a value of 3 on the degree of
from partner farmers. This strategy is difficulty.
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