CENTRAALSTAAL SINGAPORE ‘Summary of form clases: “The descition fhe forming classes and subclasses canbe summarized inthe folowing tbl: ana ae 1h _| seventeen yous ‘1 =ipbtig pes ee ee ee Tamera 2 __ | Toate suse Sin wit ers) _| nero pe an | dave nce. tartsape | wet —e | 28 | dole axis tarot cape | Mest denier te) |comeontenior sez Renan ee — semnaeie se | manent ns anyniacinn | SRD Pe oe teintsinm | SSI ie oe Teresi | dali ss Tos ocr var aae> nm | mpi es 7 [ore ates aa 1p israes feSOMMURY OF EXT ZonDdat. SUMMARY OF STRETCH (16mm,GR A PLATE) AVERAGE PLATE THK BEF ROLLING: J oma] one] new] new] conor | Trane [qa uareno| oaoen] Sern | worn | Camm |‘wone |snmeren|smenen| SUC” bis trom | Ym | tomy | ty | tom | pa toe | oes] sony [eal [woe [Gass | nano] 07 | ra [ow | ooo [oe | soos | amos | a5] om | oz ps 7 soon | 700, 1010, 200.5 10.0 05 0.27 pa fw spam] eo | sony | aoe | a0, | 08.) 02s arg eo Se ae STRETCH (mm) Vs LOAD (t) ‘omm Gr A PLATE Samar srrteriens 7! “+ ston ren manace rou fay conor SrRETC oe fy=-aoorae «rane 463] meae Gey Gnavrer yernicaL Reece Cen Reee press) To Horie SrRETEH on Roll Press: PWP/100 (Capacity 100T Only; Roller Dia. 300mm; Roller Length 200mm) —— Plate Thickness (in mm) SS ee ES o3 | 6] |u| w|i] 6) ol|«| el) os] o| o| al @ —[0o4 [1s [2 | 2 [30 | 4 | 38 | a2 | a6 | so | 4 | se [| 62 | 66 | 70 [os [2 [m4 | 2 | 3 | 3 | 0 | 4 | a | 2 | 6 | wo | «| o | 7 =[oe [ 2 | 26 | 30 | 3s [38 [a2 | 46 | 0 | sa [ss | 62 | 66 | 70 | 74 H o7 [24 [28 [32 [36 | 40 [aa | as [sz [56 [oo [oe | os [72 | 76 os | 25 [30 | 36 [38 | 4 | 46 | 50 a os | 2 | 32 | 36 | «0 | 4s | 48 | 52 o | « | «| 72 | 76 | 80 i xo | 3% | 34 | 38 | 42 | 46 | 50 | ss | 8 | o | 66 | 70 | 74 | 78 | 82 s{ 11 | 32 | 36 | 40 | a | a8 | 52 | 56 | «| 2 | 76 | 80 | 4 €[i2 | [38 [a [4s [so | sa | 58 | 2 | 6 | 7 | m4 | me | 2 | 86 A | 72 | 76 | 80 | 84 | 88 14 [ 3 [2 [as [so | 4 | ss |e | 6 | 0 [7m | me | a [96 [90 us | 40 [| 4 | 4 | s2 | 56 | 6 | 64 72 | 76 | 80 | 84 | 98 | 02 20 | 42 | «6 | so | ss | ss | @ | 6 | 7 | 4 | = | #2 | 86 | 90 | 94 25 [4 | 43 | s2 | 56 | 6 | | os | 2 | 7 | oo | s | ss | 9 | 96 3Determination of transforming steps of plate transforming Transform toe || Check longitudinal y cate? a jlongitucinal curvature | y posi? Tapa cavare ee , | a | 1 ‘curved in Davis nidirectonal] | nicectonal rade plate - SAMA ym and measure cess FraunhoferHELP ON ela ttee, CENTRAALSTAAL SINGAPORE oT® 6 FORMING CLASSES PROFILES AND SHELL PLATES INTRODUCTION In order to get the ight time estimation forthe planning of Yonning production orders, we need to know how much time willbe consumed by profile banaing ana pate forming preducion orders. To get 8 realistic estimation, we ned to know the cificuly of work ina production order. That's why parts, ‘given a forming classification. The forming cass for bant profile is straightforward and can be ‘dotermined instant. The forming class for shel plates takes more ski and adetional information “This document is meant as guidance to determine the forming classifiestion on profle pans and shell plates. FORMING CLASSES BENT PROFILE ‘To determine the corect bent profile forming lass, we need to take the folowing nto consideration: What ie the fame form? Ist Sel as or ch te? A deck rame has factor? and shell frame oan be factor 2 o 3 \When talking about shel frames tere are two poseibiities, factor 2 or 3. Factor 2: Gradual bent shell frames. Factor 8: S-shaped shell rames or extremely bent shel frames are forming class 3. FORMING CLASSES SHELLPLATES In order to obtain the right forming class for shell plates we need the following addtional information: |.Uns plan. From the lines plan we determine how a pate should be formed, also the density of frame ines play an important role. 2, ‘Stretching st. From the stretching let we determine thre is elongation inthe plate, and where the elongation is locates. 3 With help ofthis addtional information and these guide lines we decide on the forming cass ofa plate. (CLASS INDEX PLATESHAPES “The shell plates o be formed at CSS are civided into seven classes. Several ofthese classes wil have @ suo dvision. From each forming class a definition willbe given, as wel as @ working method and examples. The sketches will make each definition clearer. Farnese eno aaa EeCENTRAALSTAAL SINGAPORE Stas tintin Single ax formed plats with cyinder or cone shape. ‘Examoles: bilge plates “+ developable bulb plates ‘tunnel plates: tube eloments ‘bow plates without elongation cme bbuiwark plates without elongation ‘coaming plates (comers) FE oy is pave un nowtiagien LE tinscachiene pos 4 on: LB ‘Subci Glass'1/A'” Cylinder shape (constant racus to bend) Z Glass 18 Cone shaped (diverting radius to bend) ik BETES. win constant acs) sould be processed in prince by shee role. poss. Te ‘processing time is much shorter andthe achioved quality i beter (surface is more smooth).CENTRAALSTAAL SINGAPORE Class 2 Piro args an wait tare srs ers frame lines are exact sight lines) Bomies: + Bottom and side sections in fore- and attship ‘Work method: ‘The patos wll gt sido ctrotch by pressing ther on the shipbuiing press, ‘Bemarks: For formed plates trom this class is batter to process them onthe roller press. ‘This choice is more economical and the plate becomes less stf. However the lack ofstitfnese wil ‘cause handing problems with our current handing process. Foremost Som c% CENTRAALSTAAL SINGAPORE oS Class 3 efinton: ‘Double exis shaped patos with barrel shape (shaped in both longitudinal and transversal direction) ‘Baamples ‘ulwak plates Plates towards bottom ane side cection plates towards fore- and atshp section + bow plates wih stretch ‘Work method: isiretch is applied withthe use of the roller press, Aor thie the plates are processed on a ‘shipbuilding press. ‘Subdivision: Glass 3.4 Gradual shaped, less than 1 mm stretch each fame. Cass 3B Strong shaped, more than 1 mm stretch each frame. ‘Bemarks: ‘The above mentioned subdivision into A and class also depends on the amount of frame shape. ‘The citference between class A and B should be determined with the use of stretch tabias and templates. However hiss not done, since the amount of frame shape is hard to express ln number, Fac otis oa toa 7CENTRAALSTAAL SINGAPORE Giass 4 Definition Double axis chaped plates wih saddle shape (shape as wel i longitudinal and in tranevereal direction) Examgle: ‘= Duwark plates plates towards bottom and eide section ‘plates toward fore- and attship section = bow patos with stretch ‘Work method: First side stroich is applied by using a shipbuilding press, Alter this the plates are stretched on a roler press. ‘Subdivision; Glass 4A Gradual shaped, less than 1 mm stretch each frame, Class 4B Strong shaped, more than { mm stretch each frame. ‘Bemarke: ‘The above mentioned subdivision into A and B class also depends on the amount rame shape. ‘The dflerence between class A and B should be determined wit he use of stretcn tables and templates. However ths not done, since the amount of frameshape is hard Yo express in numbers. Fete oe a sh a °CENTRAALSTAAL SINGAPORE ins 5 Definition: Mutiple axis shaped platos with torque and mainly midetretch. Bamole: Bige plates, rectly placed after a fore- and aftship section fom coaster vessels Worksmethod: “The plates are fit etretched on the roller press after this the plates are pressed on the shipbuilding press. The torque is ‘2ppled by stretching on the shipbulding press. Subdhision: Glass 5A Gradual shaped, less than 1 mm strotch each frame. Glass 58 Strong shaped, more than 1 mm strech each frame.CENTRAALSTAAL SINGAPORE oS ‘Giass 6 Definition: Mulple axe shaped plates with torque and mainly midstretch. ‘Eamoles: ‘= Sice section plates inthe parallel section area (mid ship) to ‘sections that are formed lore- or aft ship). + Aft ohip bottom plates and piates towards bow thruster. Work method: ‘The plates pressed and stretched on a shipbuilding press. ‘Subdivision: Gass 8A Gradual shaped, less than 1 mm stretch each ‘rame. Giass.68 Strong shaped, more than 1 mm stretch each frame. emaris: “Te Pate forts claws cull bw partly ravessed on the role prass. This would be more ‘economical and the plate would be loss et, However the lack of stfiness wil cause handing probleme with our current handling process.CENTRAALSTAAL SINGAPORE 3S Grass 7 ‘Definition: ‘Al ofr plate forms that are not covered in the previous mentioned classes. These plates are rare land of extreme feu. ‘Examples: + on developable taxed bub plates ZZ, damp Le 1 tes wana S-sape 1 Bates wah ranaton! nepe (erage) Wok methnos: ‘The3e ciclo form plates wil only be formed onthe ship buising press. ‘Bomarks: Nutiple ais shaped pates with ranekional shape (as well and saddle shape as barrel shape) are very cific to form, Theee plates have tobe avoided as much as possible. This can be achieved by ‘moving butts and seams. (Gage / ie @colecton of special work. An uverage prowessctine is not cbiinable for this category