Steam Balance

Case :1: SK+VC+3+4+5 (2500+1750+750+500+350)

TCD 6000 Latent heat Temp
TCH 250 Exhast steam 535 125
MJ%=CLJ% 250 TCH Vapour 1 532 110-115
CL.J Brix 15 Vapour 2 539 90-95
syrup Brix 60 Vapour 3 545 80-85
Amass % 25 % Vapour 4 566 70-75
B mass % 12 % Cj 0.9
C mass % 8 %
Qj*Cj*Delta T /Latent heat
RJ 1 Heating by 3rd vopure (30 to 60 deggree ) 12.39 MT/HR
RJ 2 Heating by 2rd vopure ( 60 to75 deggree ) 6.26 MT/HR
SJ 1 Heating by 2nd vapour (75 to 90 degree ) 6.26 MT/HR
SJ 2 Heating by 1st vapour (90 to 105 dregree ) 4.23 MT/HR
CLJ Heating By 1st vapour (100 to 115 degree ) 6.34 MT/HR
Vapour For Pan Boiling
A mass 0.5 T/Mass 31.25 MT/HR
B mass 15.00 MT/HR
C mass 10.00 MT/HR
Pan washing by 1st vapour 0.5% T/hr 1.250 MT/HR

Evaporation in Quntaple set

FFE SK +VC+3++4+5 75 %
4000 (2500+1750+750+500+350) 187.50 MT/HR
 %
Hot water Condensate Production (T/Hr) Hot water Condensate used :
Evaporator Boiler 36.69 91.73 MT/Hr
SK 91.73 MT/hr MOL Prepration 5 12.50 MT/Hr
VC 56.16 MT/hr Filter Cake washing 3 7.50 MT/Hr
RB 3 12.39 MT/hr Mill Imbibition 30 75.00 MT/Hr
RB 4 5.44 MT/hr Washing /Dewatering 5 12.50 MT/Hr
RB 5 5.44 MT/hr ClJ sump box 1 2.50 MT/Hr
Evaporator
171.16 MT/hr Pan Movenment
Total 5 12.50 MT/Hr
Juice Heater 35.48 MT/hr B seed /Cseed 1 2.50 MT/Hr
Pan A,B,C 56.25 MT/hr SHWWS 5 12.50 MT/Hr
Total
262.89 Magma Preparation
Condensate MT/hr 1 2.50 MT/Hr
Sugar Melter 2 5.00 MT/Hr
Misc. 3 7.50 MT/Hr
Total 244.23 MT/Hr

Avilable Excess 18.66 MT/Hr

Condensate
Loss 5% 0.93 MT/Hr
Net Excess 17.72 MT/Hr 425.35 MT/Day
Condensate

Net Excess
Condensate % 7.09 %
Cane
 RJ1 RJ2 SJ1 SJ2 Pan A Pan B&C CLJ
5 x
4 x
3 x 12.39 12.39
2 x 12.39 6.26 6.26 31.25 56.16
1 x 12.39 6.26 6.26 4.23 31.25 25.00 6.34 91.73
5X 37.16 12.52 12.52 4.23 62.50 25.00 6.34 160.28

187.50 5X 160.28
X 5.44 Condenser load

RJ1 RJ2 SJ1 SJ2 Pan A Pan B&C CLJ

5 5.44 5.44
4 5.44 5.44
3 5.44 12.39 12.39
2 5.44 12.39 6.26 6.26 31.25 56.16
1 5.44 12.39 6.26 6.26 4.23 31.25 25.00 6.34 91.73
187.48 27.2 37.16 12.52 12.52 4.23 62.50 25.00 6.34 171.16
16.32
Exh required 91.73 MT/Hr

Steam % cane 36.69 %

 Brix
SY 60 Q*K*M*[(Brix of mass-brix feeding material)/Brix of mass.]
vapour for Pan Boiling
AH 85 A Sy
AL 75 k B
Melt 70 1.5 C
BH 85
CL 75
A mass 92
B mass 95
C mass 100
 Steam Balance
Case :2:(FFE+SK)+VC+3+4+5 (4000+2500)+1750+750+500+350
TCD 6000 Latent heat Temp
TCH 250 Exhast steam 535 125
MJ%=CLJ% 250 TCH Vapour 1 532 110-115
CL.J Brix 15 Vapour 2 539 90-95
syrup Brix 60 Vapour 3 545 80-85
Amass % 25 % Vapour 4 566 70-75
B mass % 12 % Cj 0.9
C mass % 8 %
Qj*Cj*Delta T /Latent heat
RJ 1 Heating by 3rd vopure (30 to 60 deggree ) 12.39 MT/HR
RJ 2 Heating by 2rd vopure ( 60 to75 deggree ) 6.26 MT/HR
SJ 1 Heating by 2nd vapour (75 to 90 degree ) 6.26 MT/HR
SJ 2 Heating by 1st vapour (90 to 105 dregree ) 4.23 MT/HR
CLJ Heating By 1st vapour (100 to 115 degree ) 6.34 MT/HR
Vapour For Pan Boiling
A mass 0.5 T/Mass 31.25 MT/HR
B mass 15.00 MT/HR
C mass 10.00 MT/HR
Pan washing by 1st vapour 0.5% T/hr 1.250 MT/HR

Evaporation in Quntaple set

FFE SK +VC+3++4+5 75 %
4000 (2500+1750+750+500+350) 187.50 MT/HR
 %
Hot water Condensate Production (T/Hr) Hot water Condensate used :
Evaporator Boiler 36.69 91.73 MT/Hr
SK 91.73 MT/hr MOL Prepration 5 12.50 MT/Hr
VC 56.16 MT/hr Filter Cake washing 3 7.50 MT/Hr
RB 3 12.39 MT/hr Mill Imbibition 30 75.00 MT/Hr
RB 4 5.44 MT/hr Washing /Dewatering 5 12.50 MT/Hr
RB 5 5.44 MT/hr ClJ sump box 1 2.50 MT/Hr
Evaporator
171.16 MT/hr Pan Movenment
Total 5 12.50 MT/Hr
Juice Heater 35.48 MT/hr B seed /Cseed 1 2.50 MT/Hr
SF 0 0.00
Pan A,B,C 56.25 MT/hr SHWWS 0 0.00 MT/Hr Exh.Steam
Total
Production 262.89 Magma Preparation 1 2.50 MT/Hr
Condensate MT/hr
Sugar Melter 2 5.00 MT/Hr
Misc. 3 7.50 MT/Hr
Total 231.73 MT/Hr

Avilable Excess 31.16 MT/Hr

Condensate
Loss 5% 1.56 MT/Hr
Net Excess
29.60 MT/Hr 710.35 MT/Day
Condensate
Net Excess
Condensate 11.84 %
% Cane
 RJ1 RJ2 SJ1 SJ2 Pan A Pan B&C CLJ
5 x
4 x
3 x 12.39 12.39
2 x 12.39 6.26 6.26 31.25 56.16
1 x 12.39 6.26 6.26 4.23 31.25 25.00 6.34 91.73
5X 37.16 12.52 12.52 4.23 62.50 25.00 6.34 160.28

187.50 5X 160.28
X 5.44 Condenser load

RJ1 RJ2 SJ1 SJ2 Pan A Pan B&C CLJ

5 5.44 5.44
4 5.44 5.44
3 5.44 12.39 12.39
2 5.44 12.39 6.26 6.26 31.25 56.16
1 5.44 12.39 6.26 6.26 4.23 31.25 25.00 6.34 91.73
187.48 27.2 37.16 12.52 12.52 4.23 62.50 25.00 6.34 171.16
16.32
Exh required 91.73 MT/Hr

Steam % cane 36.69 %

 Pan B& C 25.00

Pan washing
SJ 2 4.23
Pan A 31.25
CLJ RJ2 6.26
6.34 SJ1
6.26 RJ1 12.39

SK VC 3 4 5
Exh.Steam 2500 1750 750 500 350

91.73 56.16 12.39 5.44 5.44 171.16

SK 2500 VC 1750 III 750 IV 500 V 350
 Brix
SY 60 vapour for Pan Boiling Q*K*M*[(Brix of mass-brix feeding material)/Brix of mass.]
AH 85 A Sy
AL 75 k B
Melt 70 1.5 C
BH 85
CL 75
A mass 92
B mass 95
C mass 100
 Steam Balance
Case :2:(FFE+SK)+VC+3+4+5 (4000+2500)+1750+750+500+350 9850
7350
TCD 6000 Latent heat Temp
TCH 250 Exhast steam 535 125
MJ%=CLJ% 250 TCH Vapour 1 532 110-115
CL.J Brix 15 Vapour 2 539 90-95
syrup Brix 60 Vapour 3 545 80-85
62.5 Amass % 25 % Vapour 4 566 70-75
30 B mass % 12 % Cj 0.9
20 C mass % 8 %
Qj*Cj*Delta T /Latent heat
RJ 1 Heating by 3rd vopure (30 to 60 deggree ) 12.39 MT/HR
RJ 2 Heating by 2rd vopure ( 60 to75 deggree ) 6.26 MT/HR
SJ 1 Heating by 2nd vapour (75 to 90 degree ) 6.26 MT/HR
SJ 2 Heating by 1st vapour (90 to 105 dregree ) 4.23 MT/HR
CLJ Heating By 1st vapour (100 to 115 degree ) 6.34 MT/HR
Vapour For Pan Boiling
A mass 0.45 T/Mass 28.125 MT/HR
B mass 13.50 MT/HR
C mass 9.00 MT/HR
Pan washing by 1st vapour 0.4% T/hr 1.125 MT/HR

Evaporation in Quntaple set

FFE SK +VC+3++4+5 75 %
4000 (2500+1750+750+500+350) 187.50 MT/HR
 %
Hot water Condensate Production (T/Hr) Hot water Condensate used :
Evaporator Boiler 36.62 91.55 MT/Hr
SK 91.55 MT/hr MOL Prepration 5 12.50 MT/Hr
VC 58.47 MT/hr Filter Cake washing 3 7.50 MT/Hr
RB 3 17.83 MT/hr Mill Imbibition 30 75.00 MT/Hr
RB 4 5.44 MT/hr Washing /Dewatering 5 12.50 MT/Hr
RB 5 5.44 MT/hr ClJ sump box 1 2.50 MT/Hr
Evaporator Total 178.73 MT/hr Pan Movenment 5 12.50 MT/Hr
Juice Heater 35.48 MT/hr B seed /Cseed 1 2.50 MT/Hr
SF 0 0.00
Pan A,B,C 50.63 MT/hr SHWWS 0 0.00 MT/Hr
Total Production Condensate 264.83 MT/hr Magma Preparation 1 2.50 MT/Hr
Sugar Melter 2 5.00 MT/Hr
Misc. 3 7.50 MT/Hr
Total 231.55 MT/Hr

33.29 MT/Hr
Avilable Excess Condensate
Loss 5% 1.66 MT/Hr

Net Excess Condensate 31.62 MT/Hr 758.91 MT/Day

Net Excess Condensate %

Cane 12.65 %
HS/TCD
1.642
1.23 RJ1 RJ2 SJ1 SJ2 Pan A Pan B&C CLJ
5 x 7.19
4 x 7.19
3 x 12.39 12.39
2 x 12.39 6.26 6.26 28.125 53.03
1 x 12.39 6.26 6.26 4.23 28.125 22.50 6.34 86.11
5X 37.16 12.52 12.52 4.23 56.25 22.50 6.34 165.92

187.50 5X 151.53
X 7.19 Condenser load

RJ1 RJ2 SJ1 SJ2 Pan A Pan B&C CLJ

5 5.44 5.44
4 5.44 5.44
3 5.44 12.39 17.83
2 5.44 12.39 6.26 6.26 28.125 58.47
1 5.44 12.39 6.26 6.26 4.23 28.125 22.50 6.34 91.55
178.73 27.2 37.16 12.52 12.52 4.23 56.25 22.50 6.34 178.73
0.00
Exh required 91.55 MT/Hr

Steam % cane 36.62 %

 Pan B& C 22.50

Pan washing
SJ 2 4.23
Pan A 28.125
CLJ RJ2 6.26
6.34 SJ1
6.26 RJ1 12.39

SK VC 3 4 5
Exh.Steam
2500 1750 750 500 350

91.55 58.47 17.83 5.44 5.44 178.73

 k 1.5
Brix
SY 60 vapour for Pan Boiling Q*K*M*[(Brix of mass-brix feeding material)/Brix of mass.]
AH 85 A 32.61
AL 75 B 16.58
Melt 70 C 9.00
BH 80
CL 70
A mass 92
B mass 95
C mass 100 MA 0.348
MB 0.368
MC 0.300