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HD 20-E
We are one team.
We are Leviat.
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CRH’s construction accessories
companies worldwide.
Under the Leviat brand, we are uniting the
expertise, skills and resources of HALFEN and its
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connecting and anchoring technology.
sales in
60 30+ 3000
locations countries people worldwide
MD 2006/42/EC
VDI/BV-BS 6205 VDI/BV-BS 6205
By specifying products, materials and continual
All our lifting anchor systems are raw material and product monitoring, and
CE marked. This confirms conformity This catalogue includes the installation testing by renown independent bodies and
universities, our customers can be sure that the
with MD 2006/42/EC in connection and application instruction as defined quality and properties of all our anchors remain
with the VDI/BV-BS 6205. in VDI/BV-BS 6205. consistent.
Load class
for lifting a wide range of different format
precast concrete elements
1.3 – 25.0
HD Short anchor
6360
for application in especially thin structural
elements; garage walls, utility and modular
structures
1.3 – 15.0
HD Plate anchor
6370
for application in sandwich elements; is used
with a compensating beam for transporting
and installation
5.0 – 15.0
HD Plain anchor with hole
6376
Load class
for transporting slab elements;
for example floor and roof slabs
1.3 – 7.5
for transporting large, thin precast slabs
main surface
1.3 – 7.5
for lifting thin precast walls or for use with
elements that are lifted perpendicular to their low-strength concrete. Load transmission in the
concrete is with hanger reinforcement inserted
through the anchor hole
1.3 – 10.0
HD Lifting devices
HD Lifting link
2.5
HD
CE
PXXXXXXX
HALFEN
HALFEN C E
HD 1,3
for lifting precast elements with for lifting precast elements with for lifting precast elements with the HD Adapter allows the HD
cast-in HD Transport anchors cast-in HD Transport anchors cast-in HD Anchors. Especially sui- Anchor range to be used with the
Application table for diagonal and shear loads DEHA Universal head lifting link
and for tilting and pitching (spherical head anchor system)
Load class 1.3 – 15.0 1.3 – 15.0 1.3 – 25.0 1.3 – 15.0
HD Anchor types
HD Anchor 19–23
HD Short anchor 24
HD Rod anchor 25–29
HD Plate anchor 30–31
HD Standard anchor with hole 32
Accessories
HD Lifting devices
General information 37
HD Lifting link 37
6367 Rotary head lifting link 38–39
HD Perfect lifting head 40
HD Adapter 41
Supplement for the HD Adapter 42
HD Transport anchor
HD Anchor HD Rod anchor HD Rod anchor
6360 6361 offset
For application in especially thin structural For application in sandwich elements; is used
Application For lifting a wide range of different format
elements: garage walls, utility and modular with a compensating beam for transporting
precast concrete elements and installation
structures
HD Lifting devices
HD Lifting link HD Perfect lifting head Rotary head lifting link HD Adapter
6362 6377 6367 6366
2.5
HD
CE
EN
HALF
PXXXXXXX
HALFEN C E
HD 1,3
Load class 1,3 – 15,0 1,3 – 15,0 1,3 – 25,0 1,3 – 15,0
HD Anchor accessories
HD Nailing plate,
HD Nailing plate, plastic HD Nailing plate, steel
steel core + magnet
6358 6369 6365
Used to seal and protect Used to seal and protect the Mould for making 10 mm thick Used to secure the steel nai-
threads against dirt and other anchor against dirt and other concrete recess caps ling plate to the formwork
impurities impurities. Especially for
Application
decorative concrete. Suitable
for: (6358), (6369), (6365),
(6510)
Thread sizes M/Rd 12 – 52 12 – 24 all load classes all load classes
Load Load
class class Load
class
Socket zinc-plated
4,0 6360-4,0-258 00003 4,0 6361-4,0-520 00003
5,0 6360-5,0-140 00020
5,0 6360-5,0-325 00004 5,0 6361-5,0-540 00004
7,5 6360-7,5-400 00005 7,5 6360-7,5-185 00038
7,5 6361-7,5-700 00005
10,0 6360-10,0-475 00006 1,3 6360-1,3-070 A4 00021 10,0 6361-10,0-800 00006
stainless steel A4
HD Anchor accessories
Plastic nailing plate Identification cap, HD Nailing plate, HD Nailing plate, HD Nailing plate,
plastic steel magnetic steel with thread-reduction,
pre-assembled
Load-
class
Article Order no. Article Order no. Article Order no. Article Order no. Article Order no.
name 0741.040- name 0741.170- name 0741.190- name 0741.180- name 0741.190-
1,3 6358-12 00001 6363-12 00001 6369-12 00001 6365-12 00001 - -
2,5 6358-16 00003 6363-16 00002 6369-16 00002 6365-16 00002 6369-16 00102
4,0 6358-20 00005 6363-20 00003 6369-20 00003 6365-20 00003 6369-20 00103
5,0 6358-24 00006 6363-24 00004 6369-24 00004 6365-24 00004 6369-24 00104
7,5 6358-30 00007 6363-30 00005 6369-30 00005 6365-30 00005 6369-30 00105
10,0 6358-36 00008 6363-36 00006 6369-36 00006 6365-36 00006 - -
12,5 6358-42 00009 6363-42 00007 6369-42 00007 6365-42 00007 - -
15,0 6358-52 00010 6363-52 00008 6369-52 00008 6365-52 00008 - -
HD Anchor accessories
Nailing plate, Replacement ring for Nailing plate, Replacement ring for Retaining bolt Mould for
steel core 6510 steel core 6520 recess fillers
Load-
class
Article Order no. Article Order no. Article Order no. Article Order no. Article Order no. Article Order no.
name 0741.080- name 0741.090- name 0741.210- name 0741.230- name 0073.060- name 0741.290-
1,3 6510-12 00101 6512-12 00001 6520-12 00101 6522-12 00001 S1-08 00001
6329-12-16 00001
2,5 6510-16 00103 6512-16 00003 6520-16 00103 6522-16 00003
4,0 6510-20 00105 6512-20 00005 6520-20 00105 6522-22 00005
6329-18-24 00002
5,0 6510-24 00106 6512-24 00006 6520-24 00106 6522-24 00006 S1-12 00002
7,5 6510-30 00107 6512-30 00007 6520-30 00107 6522-30 00007
6329-30-36 00003
10,0 6510-36 00108 6512-36 00008 6520-36 00108 6522-36 00008
12,5 6510-42 00109 6512-42 00009 6520-42 00109 6522-42 00009
S1-16 00003 6329-42-52 00004
15,0 6510-52 00110 6512-52 00010 6520-52 00110 6522-52 00010
25,0 6510-64 00111 6512-64 00011
HD Anchor accessories
Sealing cap Sealing cap* Sealing cap HD Assembly pin Flat seal, rubber Tool for
(yellow) steel nailing plate
Load-
class
Article Order no. Article Order no. Article Order no. Article Order no. Article Order no. Article Order no.
name 0741.280- name 0741.120- name 0741.130 name 0741.300- name 0741.330- name 0741.350-
1,3 6313-12 00001 6359-12 00001 6315-12 00001 6334- 6337-
00001 00001
2,5 6313-16 00002 6359-16 00003 6315-16 00003 Rd 12-16 Rd 12-16
6330-
4,0 6313-20 00003 6359-20 00005 6315-20 00005 00001 6334-
Rd 12-30 00002
5,0 6313-24 00004 6359-24 00006 6315-24 00006 Rd 20-24
7,5 - - 6359-30 00007 6315-30 00007 6334- 6337-
00003 00002
10,0 - - 6359-36 00008 6315-36 00008 - - Rd 30-36 Rd 20-52
12,5 - - 6359-42 00009 6315-42 00009 - -
- -
15,0 - - 6359-52 00010 6315-52 00010 - -
*see also page 5; for more detailed information refer to the “HA Technical Product Information”
Lifting links
HD Link HD Perfect head HD Rotary head link HD Adapter Adapter Universal head clutch
2.5
Load-
HD
CE
class
EN
HALF
Article Order no. Article Order no. Article Order no. Article Order no. Article Order no. Article Order no.
name 0742.130- name 0742.170- name 0742.230- name 0742.140- name 0742.150- name 0738.010-
1,3 6362-12 00001 6377-12 00001 6367-12 00001 6366-12 00001 6368-12 00001 6102-1,0/1,3 00001
2,5 6362-16 00002 6377-16 00002 6367-16 00002 6366-16 00002 6368-16 00002 6102-1,5/2,5 00002
4,0 6362-20 00003 6377-20 00003 6367-20 00003 6366-20 00003 6368-20 00003
6102-3,0/5,0 00003
5,0 6362-24 00004 6377-24 00004 6367-24 00004 6366-24 00004 6368-24 00004
7,5 6362-30 00005 6377-30 00005 6367-30 00005 6366-30 00005 6368-30 00005
6102-6/10 00004
10,0 6362-36 00006 6377-36 00006 6367-36 00006 6366-36 00006 6368-36 00006
12,5 6362-42 00007 6377-42 00007 6367-42 00007 6366-42 00007 6368-42 00007
6102-12/20 00005
15,0 6362-52 00008 6377-52 00008 6367-52 00008 6366-52 00008 6368-52 00008
red 1,3 12
green 4,0 20
blue 5,0 24
Turn the identification cap to the required Steel nailing plates: The sleeve protection cap
position (depends on the position of is turned inwards while screwing the assembly
subsequent reinforcement). onto the steel nailing plate (see cut-away below). violet 7,5 30
orange 10,0 36
brown 12,5 42
black 15,0 52
green 25,0 64
The HD Anchor can now be screwed to the Steel nailing plate: Use a retaining screw to
nailing plate (see cut-away detail below). fix the HD Anchor and the nailing plate to The listed load classes only
the formwork.
apply for the HD Transport
anchor system. The colour codes
for the HALFEN DEHA Socket
anchor system can be found in the
current technical product information
“HALFEN DEHA Socket anchors“.
The transport anchor system consists All HALFEN DEHA Lifting and hoisting Repeated use of a transport anchor is
of the permanently cast-in transport equipment are clearly and visibly not permitted. Multiple lifting within
anchor and the temporarily connected marked. According to VDI/BV-BS 6205, one transport-chain from production
lifting equipment. identification marking of all lifting to final installation of an element is
elements must remain clearly visible, not regarded as repeated use and is
The basic principles for dimensioning even after installation. therefore allowed.
and application of transport anchors
can be found in the guideline Transport anchors for permanent use
VDI/BV-BS 6205. Identification in crane ballast etc. must be made of
stainless steel in accordance with the
The regulations require the following ...on the approval regulation for stainless steel;
safety factors: identification approval no. Z-30.3-6.
cap
Safety against failure If the anchors are regularly exposed to
Steel failure of anchors: = 3.0 frost and de-icing salt then the shaft
Concrete failure*: = 2.5 ...on the must also be ordered in stainless steel.
Breakage of lifting link: = 4.0 sleeve
HD 24
* A safety factor of = 2.1 can be assumed
6360-5,0
Thread size
PXXX
HD
Maximum load capacities, edge The number of anchors determines the The load capacity of the anchor
distances and installation values can type of hoist that needs to be used. depends on:
be found in the respective tables. A hoist with more than two cables is concrete compression strength fci at
Irrespective of the selected anchor- statically indeterminate if the anchors time of lift (cube-test 15 × 15 × 15 cm)
type (selected according to the load are aligned along a single axis. Hoists anchorage length of the anchor
acting on the anchor) the following with more than three cables are
edge and axial anchor-spacing
factors must be taken into account for deemed statically indeterminate if
load direction
calculation: measures are not taken to ensure the
reinforcement layout
load is distributed amongst all anchors
weight of the precast element (for example: with a spreader beam).
number of anchors
anchor layout Installation and application Load directions
number of load-bearing anchors
The HD Transport anchor system Definition of load directions:
spread angle in the hoist
should only be installed when the
anchor diagonal load properties following technical specifications and Axial load
dynamic loads requirements have been met: The lifting link acts in the
adhesion to the formwork longitudinal direction of the cast-in
load capacity lifting anchor
edge distance
Ensure sufficient pitching reinforcement Diagonal load
concrete grade strength The lifting link acts at an angle
if slabs are cast in the horizontal and
load direction to the longitudinal direction directly in
subsequently lifted upright without
a tilting-table. additional reinforcement the element
Shear load
The lifting link acts
perpendicular to the cast-
in lifting anchor
Abbreviations:
As a rule the tension-force Z in
FZ = tension force on the anchor [kN] = formwork adhesion factor
the anchor is calculated using
the following formulae: FG = element weight [kN] dyn = dynamic factor
(according to DIN 1055-1
(06/2002) specific weight of qadh = base value for formwork adhesion
Load case; removing the formwork = 25 kN/m3)
FZ = FG × z × / n Fadh = effective load caused by
Af = contact surface between the formwork adhesion [kN]
or
concrete and formwork [m2]
FZ = (FG + qadh × Af) × z / n
n = number of load-bearing anchors
Load case; transport
z = spread angle factor
FZ = FG × z × dyn / n
Increase factors:
D= Cables made of steel or synthetic fibre Uneven loading of the anchor caused
30°
have a damping effect. With increasing by non-symmetrical installed anchors in
cable length the damping effect is respect to the load’s centre of gravity:
= 0.
increased.
2G
= 0.5
52 G
45°
FZ = 0.5 G
FZ = 0.5 G
FGT
=0.
54 G
.58
FZ,a FZ,b
=0
β 90° =
7G 0. Dynamic-factors dyn*
0. 7G
= Lifting Factors
120° =1
.0 G .0G dyn*
=1 situation
Adhesion:
Depending on the material used for Increased adhesion must be assummed Adhesion to the formwork should be
the formwork the adhesion between for - panel and coffered ceilings slabs. minimised before lifting by removing
the formwork and concrete can vary. as many parts of the formwork as
possible.
spreader beam
The following table can be used as a A multiple of the dead weight is used
reference: to simplify calculation.
The adhesion value (Fadh) for Substantial load increase can also be
the formwork is calculated with encountered when components are
the following equation: lifted parallel or near parallel to parts
of the formwork. This applies to ribbed Use a wedge to carefully prise difficult
slabs and coffered ceiling slabs and can to remove formwork from hardened
Fadh = qadh × Af also apply to vertically cast columns concrete.
and slabs.
Surface of the cast slab attached to the
formwork before lifting.
Not
recommended
for angles > 45°
Static systems
2x er 2x er 2x er
pulleys
≥ ez/2
≥ ez/2 ≥ ez
≥ ez ≥ ez/2
≥ ez
≥ ez ≥ ez
≥ ez ≥ ez
Examples
Using three anchors ensure a static With four independent cable runs or A perfect static weight distribution is
determinate system. two single diagonal cables, only two achieved by using a spreader-beam and
anchors can be assumed to be load- two symmetrical pairs of anchors.
bearing.
FZ FZ FZ
α
FZ 120° FZ
Ftotal FZ FZ
Ftotal FZ
FZ Ftotal
As the anchors are arranged The system with compensating rig A perfect static weight distribution can
asymmetrically, only two anchors makes it possible to distribute the load be achieved using a spreader-beam
can be assumed to be load-bearing. evenly over 4 anchors. which avoids diagonal load.
FZ
FZ FZ
α FZ
FZ
FZ
FZ Ftotal
FZ FZ FZ Ftotal
Ftotal
nailing plate
The reinforcement needs to be placed
as close as possible to the top of the
identification cap
socket to achieve the load capacities
additional reinforcement
listed in the tables.
HD 20
Only use the HD Lifting link and the Optimum load distribution is only The following illustrations show correct
HD Perfect lifting head for lifting. possible if the direction of load is and incorrect usage.
For safety reasons using other lifting as shown below. If required, the
equipment, for example cable-loops is HD Lifting link can be loosened by correct
≤45°
not permitted. a maximum of 90°after being fully
≤45°
tightened. incorrect
correct incorrect
incorrect
Labelling
The HD Lifting links are marked with Maintenance
the name of the manufacturer, the type The contractor is responsible for en-
of link, the year of manufacture, the suring that suitably trained personnel
thread size and the load range. check the HD Lifting links before each
application and that any damage
Application The recess in the concrete made by the found is repaired.
The HD Lifting link is a manually- nailing plate matches the shape of the
operated connection. HD Lifting links exactly. This allows the The contractor is also responsible for
lifting link to rest against the concrete ensuring that the HD Lifting links are
All applicable accident prevention and when the anchor is subjected to diago- checked by an expert at least once
health and safety regulations must be nal or shear loads. a year. Using damaged HD Lifting links
observed. is very dangerous and is not permitted.
HD Anchor
90°
HD Adapter HD Anchor
HD Anchors are delivered ready for use Colour code / identification cap Nailing plates are used to fix the
with a colour coded thread protector Load class Colour HD Anchors to the formwork. The
ready inserted. The HD Lifting link and nailing plates are colour coded
1,3 red
the HD Anchors make up the according to the load class and
2,5 light grey
HD Lifting system. are available in plastic or steel
4,0 green for load class 1,3 to 15,0.
5,0 blue
Identification caps and thread
7,5 violet
protectors are not available for
10,0 orange
load class 25,0. Identification here
12,5 brown is visible when cast in the concrete.
identification cap 15,0 black The nailing plate article no. 6510
thread protector can be used for this load class.
25,0 green
Installing the HD Anchor using the assembly pin and steel nailing plate
Assembly pins are used in staircase The same assembly pin is used
formwork where protruding screws for all applications.
or bolts may present a hazard and
are therefore not suitable. The The inner thread of M10 and M12
assembly pin provides a safe and easy nailing plates are reduced with a pre-
connection of HD Anchors to the fitted thread reducer. See notes on
formwork. Assembly pins can be used top right of page 7 for information
with nailing plates for load classes on how to order nailing plates with
from 1,3 to 7,5. pre-fitted thread reducers.
Fig. 5
HD Anchors – Dimensions
Application: d1
e
is included in delivery up to load class
15,0 (not available for load class 25,0).
l
Ordering example
Product group
Load range
Anchor length [mm]
Material
HD Anchor — Dimensions
Article Order no. Article Order no. Thread Sleeve-
Length Screw depth
Load name 0740.130- name 0740.130- diameter diameter
class Socket Socket d1 l e
Rd
zinc-plated stainless steel A4 [mm] [mm] [mm]
The value given for the concrete Please see the reinforcement drawing We recommend using anchors with
compressive strength in the table is for and the corresponding load class tables stainless steel sockets in external stair
normal concrete as defined in EC2. for additional required reinforcement; elements, especially when installed
all additional reinforcement must be in the upperside of the element;
supplied by others and is not included if necessary with stainless steel heads
in delivery. (non-standard type).
Minimum Anchor Allowable load capacity [kN] with concrete strength fci
layout
element 15 N/mm2 for 25 N/mm2 for 35 N/mm2 for
Load Article
Rd thickness axial load and diagonal shear axial load and shear axial load and shear
class name
2 × er e1 ez min
diagonal load load load diagonal load load diagonal load load
[mm] [mm] [mm]
up to 30° up to 45° 90° up to 45° 90° up to 45° 90°
80 13.0 10.4 5.9
1,3 6360-1,3-130 12 100 100 420 13.0 10.5 7.5 13.0 7.5 13.0 7.5
120 13.0 10.5 7.5
100 13.5 10.8 6.8 17.4 8.8 20.6 10.4
6360-2,5-140 16 120 115 450 15.5 12.4 9.9 20.0 12.7 23.7 14.0
140 17.4 13.9 11.6 22.4 14.0 25.0 14.0
2,5
80 18.7 15.0 4.2 24.1 5.4 6.4
6360-2,5-200 16 100 115 640 22.7 18.2 6.8 8.8 25.0 10.4
25.0
120 25.0 18.9 9.9 12.7 14.0
80 24.0 21.6 4.1 31.0 5.3 36.6 6.3
100 29.8 26.9 6.9 38.5 8.9 10.5
4,0 6360-4,0-258 20 120 140 800 33.1 29.8 8.9 11.5 13.6
40.0
140 36.0 31.8 12.9 40.0 16.6 19.6
160 39.0 31.8 17.5 22.6 23.0
100 33.4 33.4 9.3 43.1 12.0 14.2
120 40.0 40.0 13.1 16.9 20.0
5,0 6360-5,0-325 24 150 1000 50.0
140 45.6 42.1 14.7 50.0 19.0 22.5
160 49.0 42.1 20.0 25.8 28.0
140 56.0 56.0 18.1 72.3 23.4 27.7
160 66.8 66.8 24.2 31.2 36.9
7,5 6360-7,5-400 30 190 1230 75.0
180 71.8 67.7 31.1 75.0 40.1 42.5
200 75.0 67.7 39.1 42.5 42.5
160 78.7 78.7 24.0 30.9 36.5
180 90.7 90.7 30.5 39.4 46.6
10,0 6360-10,0-475 36 200 1460 100.0 100.0
200 98.3 92.6 38.1 49.1 57.0
220 100.0 92.6 46.2 57.0 57.0
180 111.6 111.6 33.2 42.8 50.6
200 125.0 120.2 40.1 51.7 61.1
12,5 6360-12,5-550 42 215 1690 125.0 125.0
220 125.0 120.2 48.4 62.4 71.0
240 125.0 120.2 57.9 71.0 71.0
180 114.1 114.1 29.2 147.4 37.7 44.6
200 126.8 126.8 36.2 46.7 55.2
15,0 6360-15,0-575 52 220 240 1760 139.5 139.5 44.3 57.2 150.0 66.7
150.0
240 150.0 144.8 53.0 68.5 81.0
280 150.0 144.8 72.5 85.5 85.5
240 167.0 133.6 51.0 215.5 65.5 77.6
300 186.7 149.3 85.0 109.5 129.7
25,0 6360-25,0-630 64 350 300 1890 201.6 161.3 114.5 160.7 250.0 172.4
250.0
400 215.5 172.4 136.8 162.5 175.0
500 241.0 192.8 156.5 162.5 175.0
ez = min. anchor spacing; ez/2 = min. edge distance; fci = cube concrete strength at time of lifting
Load capacity
edge
reinforcement
Information on reinforcement:
see following page
Always install diagonal rebar opposite
the direction of the load.
Reinforcement — HD Anchors
Minimum Main Required addditional reinforcement* [mm]
element reinforcement axial load diagonal load diagonal load shear load
thickness mesh both 10° [] up to 30° [] up to 45° [] 90° []
Load Article sides
Rd
class name
edge
2 × er
reinforce- ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
[mm] [mm2/m]
ment
80 33
1,3 6360- 1,3-130 12 100 188 – Ø8 850 30 Ø8 1000 30 Ø8 550 43 15
120 53
100 47
6360- 2,5-140 16 120 188 – Ø 10 1200 30 Ø 10 1400 30 Ø 12 750 57 20
140 67
2,5
80 37
6360- 2,5-200 16 100 188 – Ø8 1000 30 Ø 10 1200 30 Ø 12 750 47 20
120 57
80 42
100 52
4,0 6360- 4,0-258 20 120 188 – Ø 10 1200 40 Ø 12 1750 40 Ø 16 910 62 25
140 72
160 82
100 56
120 66
5,0 6360- 5,0-325 24 188 – Ø 12 1750 40 Ø 14 2000 40 Ø 16 1080 25
140 76
160 86
140 84
160 94
7,5 6360-7,5-400 30 188 2 Ø 12 Ø 14 1750 50 Ø 16 2000 50 Ø 20 1300 30
180 104
200 114
160 98
180 108
10,0 6360-10,0-475 36 188 2 Ø 14 Ø 16 2000 50 Ø 20 2050 60 Ø 20 1690 30
200 118
220 128
180 117
200 127
12,5 6360-12,5-550 42 188 2 Ø 14 Ø 20 2050 60 Ø 20 2200 60 Ø 25 1650 40
220 137
240 147
180 123
200 133
15,0 6360-15,0-575 52 220 188 2 Ø 14 Ø 20 2200 80 Ø 25 2200 80 Ø 25 1940 143 40
240 153
280 173
240 174
300 204
25,0 6360-25,0-630 64 350 188 2 Ø 16 Ø 25 2200 100 2 Ø 25 2200 100 2 Ø 25 2200 229 40
400 254
500 304
This reinforcement applies for 15 N/mm² concrete compression grade, Diagonal load reinforcement and transverse stress reinforcement
shorter stirrups may be feasible for higher compression grades. must be installed with direct contact to the socket.
elongated length with cmin = 20 mm For this application it is irrelevant if the minimal bending roll
diameter is below requirement.
bent mesh reinforcement or equivalent rebar reinforcement
* additional reinforcement must be provided on-site
tilting 90° (horizontal to vertical) The shear reinforcement on both Additional shear reinforcement
load capacity → see table on page 20 sides also serves as diagonal load
reinforcement. Additional diagonal ls2 = elongated length
load reinforcement is not required. r1
≤ 25 mm
ez/2
FQ
additional shear reinforcement
if required
er
main reinforcement
main reinforcement
mesh reinforcement, bent or similar
steel reinforcement
Application: d1
Used in minimal thickness precast Rd
concrete elements; e.g. prefabricated
garages, transformer substations,
utility and modular structures. e
Load classes: 1,3 – 15,0
Scope of delivery: The identification
cap is included in delivery.
Ordering example
Product group
Load class
Anchor length [mm]
Material
See reinforcement drawings and the The value for the concrete strength fci
load class tables on the following pages is for normal concrete according
for required additional reinforcement.* to DIN EN 206; resp. DIN 1045-1.
* additional reinforcement must be provided on-site
≤ 90°
h2
ez/2
FQ shear reinforcement
main reinforcement
Dimensions
HD – offset
Stabanker, HD Rod anchor
gekröpft
h
Application:
Rd
The offset spherical head lifting
anchor differs from the normal
spherical head lifting anchor only
l1
by its cranked shape. This unique
shape permits the use of this anchor
for sandwich panels. The thickness of
the load panel is increased around the
anchor.
l
HD Rod anchor,
offset
Reinforcement*
The offset HD Anchor must
be completely enveloped
u-bar in concrete. The thickness in the
edge reinforcement load-bearing layer needs to be
increased around the HD Anchor.
stirrup The concrete cover on all sides
h1
2 × er
min. b1
Reinforcement*
u-bar
edge reinforcement
stirrup
h
additional reinforcement
(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement
must be installed with direct contact to the socket. For this application
it is irrelevant if the minimal bending roll diameter is below requirement.
* reinforcement must be provided on-site
min b1
Angle range from 10°: Only permitted with 6367 Rotary head lifting link! Always use a tilting table for lifting
Lifting loads resulting from cable spread within this (angle) range elements upright
is not permitted.
Application:
HD Plate anchors are designed for lifting
large, thin-walled, precast concrete ele-
e
ments which are lifted perpendicular to Rd
l
their main surface (slabs and shells).
Also available in stainless steel.
c×f
No diagonal reinforcement; axial load up to 10° With diagonal reinforcement; diagonal load up to 45°
ez/2
ez/2
10°
B
30°
ds1 dbr
ls3
ls1 = elongated length
elongated length
ez
er
Bmin
Approved load capacity, dimensions and reinforcement; HD Plain anchors with hole
d
Application: HD Plain anchors with
hole are used for lifting thin precast
Rd
walls. Also available in stainless steel.
e
l
HD Plain anchors with hole
are not suitable for slabs!
t
Dimensions and reinforcement — HD Plain anchor [mm]
Article Order no. Dimensions of the HD Plain anchor Mandatory reinforcement* for concrete strength fci = 15 N/mm²
Load name axial load diagonal load
class l d t e ds1 ls1 dbr1 ds2 ls2 dbr2
zinc coated 0740.190 Rd
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
1,3 6376 - 1,3 00001 12 65 21 13.5 31 10 650 40 8 850 25
2,5 6376 - 2,5 00002 16 70 28 17.0 36 12 1000 50 10 1200 30
4,0 6376 - 4,0 00003 20 85 38 24.5 42 16 1200 65 12 1400 40
5,0 6376 - 5,0 00004 24 93 40 25.5 48 16 1500 65 14 1750 50
7,5 6376 - 7,5 00005 30 116 46 28.0 58 20 1750 80 16 2000 50
10,0 6376 -10,0 00006 36 136 51 30.0 66 25 1850 100 20 2000 55
elongated length for concrete compressive strength 15 N/mm²; shorter stirrups may be possible for higher concrete compressive strengths.
Diagonal load reinforcement must be installed with direct contact to the socket.
For this application it is irrelevant if the minimal bending roll diameter is below requirement. *additional reinforcement must be provided on-site!
Allowable load capacity — HD Plain anchor
Article Minimum Anchor layout Load capacity [kN] for concrete strength fci
Load name element thickness 15 N/mm2 für 25 N/mm2 für 35 N/mm2 für
class 2 x er er min ez min axial load diagonal load axial load and diagonal axial load and diagonal
[mm] [mm] [mm] up to 10° up to 45° load up to 45° load up to 45°
1,3 6376 - 1,3 80 40 500 13.0 10.5 13.0 13.0
2,5 6376 - 2,5 100 50 600 25.0 20.0 25.0 25.0
4,0 6376 - 4,0 110 55 700 40.0 32.0 40.0 40.0
5,0 6376 - 5,0 120 60 750 50.0 40.0 50.0 50.0
7,5 6376 - 7,5 130 65 1000 75.0 60.0 75.0 75.0
10,0 6376 -10,0 140 70 1200 100.0 80.0 100.0 100.0
ez/2 = min. edge distance; ez = min. anchor spacing ; fci = concrete cube strength at time of lifting
Without diagonal load u-bar; axial load up to 10° The minimum permitted axial spacing
between lifting anchors is ez.
not permitted
not permitted dbr1
ez/2 The required hanger reinforcement is
er er inserted through the lower hole in the
60° ds1 HD Plain anchor. The hanger
reinforcement must be secured in
ls1
place with full contact to the anchor.
Refer to the reinforcement drawings
and tables for each load class for any
With diagonal load u-bar; axial load up to 45° required additional reinforcement.
The value given for concrete strength
fci is for normal concrete according to
ez/2
not permitted 45∘ not permitted DIN EN 206 or DIN 1045-1.
diagonal load u-bar
15°
dbr2
d2
d1
Replacement ring available sepa- M
rately (see Price list)
replacement ring 10 mm
d1
A retaining bolt is available to attach
the nailing plate quickly and securely h h
HD Magnetic plate
d1
Magnetic plate
Load Article Order no. Rd h d1 d2
SW*
class name 0741.180- [mm] [mm] [mm]
1,3 6365- 12 00001 12 12 40 30 6
2,5 6365- 16 00002 16 12 40 30 6
d2
4,0 6365- 20 00003 20 12 55 45 10
Finish: zinc galvanized
5,0 6365- 24 00004 24 12 55 45 10
The zinc galvanized steel HD Magnetic plate can be used to 7,5 6365- 30 00005 30 12 70 60 16
secure HD Anchors to steel formwork. Available for thread 10,0 6365- 36 00006 36 12 70 60 16
sizes from Rd 12 to Rd 52. The nailing plate creates a recess 12,5 6365- 42 00007 42 12 95 85 16
in which the perfect-head or the adapter is fixed. 15,0 6365- 52 00008 52 12 95 85 16
*metric wrench size
Retaining bolt S1
Retaining bolt
Load Article Order no. Thread l
class name 0073.060- [mm]
4,0 –7,5 S1-12 00002 M 12 160
10,0 –15,0 S1-16 00003 M 16 160
l
M
The retaining bolt is used to attach the steel nailing plate. Removing the formwork:
A butterfly bolt is crimped to one end to tighten the bolt; First remove all retaining bolts
an additional butterfly bolt is used to secure the bolt to Then remove the side of the formwork
the formwork.
Suitable retaining bolt: see the nailing plate selection tables
The assembly pin is used for quick The rubber sealing plate is placed The grey HD Sealing plate is used to
removal of the formwork. The pin is between the steel nailing plate and seal recesses and conceal (and protect)
screwed into the steel nailing plate the formwork to prevent cement the HD Anchors. Available for thread
with adapter. The assembly pin breaks getting into the nailing plate holes sizes Rd 12 to Rd 24.
off at the design breaking point when when pouring the concrete. All sealing
removing the formwork. plates are coloured yellow.
Design breaking
point
Mould
Rubber mould
Article Order no. for h d Number of
name 0741.290- load class [mm] [mm] plugs
General information
Health and safety regulations must Regulations covering the use of cranes All HD Lifting links are identification
always be observed. and other lifting equipment apply. marked.
HD Lifting link
2.5
thread protector.
XX
HD
XXX
CE
ltotal
X
HH
EN
HALF
When the HD Lifting link is removed
CE marking
the plastic thread cap returns to the
manufacturer
top of the socket to protect the thread.
Finish: zinc plated
If the anchor was cast in using the
The threads must be checked
nailing plate or the magnetic recess distribute shear or diagonal load more
regularly for damage. Recutting
former then the shape of the final effectively into the concrete.
threads is not permitted.
recess allows the HD lifting link to
Before each use check all lifting equipment for correct application Optional available
and visually inspect to ensure damage-free condition! certificates
It is prohibited to use damaged lifting equipment! (please request when ordering)
A certificate confirming that all
HD Lifting links — wear limits
guidelines and quality controlled
Load class 1,3 2,5 4,0 5,0 7,5 10,0 12,5 15,0
manufacture were observed; also
thread Rd 12 16 20 24 30 36 42 52
Link length: wear limits “l” [mm]
includes a certificate confirming
lmax 160 160 170 170 185 185 229 229 the type of lifting link with an
Handle thickness: wear limits “d” [mm] identification number and
dmin 11.7 11.7 14.4 14.4 19.8 19.8 23.4 23.4 inspection table.
Thread thickness: wear limits “g” [mm]
In addition to the certificate a
gmin 11.3 15.2 19.1 22.9 28.6 34.3 40.1 49.8
written report confirming the
l max
lifting link was tested to twice
its nominal load capacity.
d min g min
Please refer to the current price list for
order numbers.
d
HH
CE
h1
The rotatable head facilitates insertion
into the anchor; the HD Rotary head
link can be screwed into the
h2
CE-mark
HD Anchor while still attached HD 2.5
MRd
b1
The 6367 Rotary head lifting link
forged spanner notches on the rotary link facilitate fitting /removal
chrom (VI)-free galvanized coating provides up-to-date environmentally
friendly corrosion protection
large load surface ensures smooth rotation and turning; even under load
only link capable of pitching under diagonal load
minimal height link size Optional available
certificates
(please request when ordering)
A certificate confirming that all
guidelines and quality controlled
manufacture were observed; also
includes a certificate confirming
the type of lifting link with an
identification number and
inspection table.
In addition to the certificate a
Improved load transfer with a written report confirming the
specially shaped load surface.
lifting link was tested to twice
its nominal load capacity.
Before each use check all lifting equipment for correct application Please refer to the current price list for
and visually inspect to ensure damage-free condition! order numbers.
It is prohibited to use damaged lifting equipment!
CE
HD If a HALFEN Check card is not available
in shear load.
a 0.5 mm thick piece of metal can be
used instead.
Installation
forged spanner notches on the head d*
allow easy fitting / removal
d
crimp marks in the link prevent
kinking Grenzmaß d – zur jährlichen Kontrolle
Wear limit d – to be checked once a year
discard
discard
Lastklasse
Load class
d [mm] d min [mm] g min [mm]
1,3 13,0 11,7 11,3
2,5 13,0 11,7 15,2
ablegereif
ablegereif
7,5 20,0 18,2 28,6
Range of movement
180° pivot HD
Discard the lifting clutch
360° rotatable g*
To determine if the lifting clutch must be
Additional safety discarded check the following: The joint
a failure safety factor of 4 in the rotary head lifting clutch, the mini-
applies for all load directions mum thickness (dmin) of the lifting-bracket
360° and the condition of the plug. (visual
rotatable under load *(see table “wear limits”) check of the colour security-mark).
Checking the condition of the clutch Check the colour security-mark on the Check wear using the check card/0.5 mm
using the HALFEN Check card. plug. The security-mark must not have Discard the anchor if the card can be insert-
any cracks. ed deeper than the red line (as illustrated).
Load capacity – HD Rotary head lifting link Wear limits – annual inspection
1,3 6367-12 00001 13.0 13.0 7.5 1,3 13.0 11.7 11.3
2,5 6367-16 00002 25.0 25.0 14.0 2,5 13.0 11.7 15.2
4,0 6367-20 00003 40.0 40.0 22.5 4,0 16.0 14.4 19.1
5,0 6367-24 00004 50.0 50.0 28.0 5,0 18.0 16.2 22.9
7,5 6367-30 00005 75.0 75.0 42.5
7,5 20.0 18.2 28.6
10,0 6367-36 00006 100.0 100.0 57.0
10,0 20.0 18.2 34.3
12,5 6367-42 00007 125.0 125.0 71.0
12,5 23.0 21.0 40.1
15,0 6367-52 00008 150.0 150.0 85.5
25,0 6367-64 00009 250.0 250.0 130.0 15,0 23.0 21.0 49.8
* see page 10 “Load directions” 25,0 30.5 28.6 61.8
PXXXXXXX
HALFEN C E
CE-mark
HD 1,3
instructions for HD Anchors!
PXXXXXXX
00
HALFEN C E
S
00
HD 1,3
Rd
All lifting equipment, including cable Checking the cable loop must also Cable loops must be checked for
loops must be checked by a qualified include checking cable loop slip in the following defects:
expert at least once a year to ensure ferrule. Cables must not come into kinking
safety. There is no predetermined limit contact with acids, caustic solutions or
breakage in a cable strand
on the life span of a cable. We can only other aggressive substances.
guarantee the safety and function of loosening of the exterior wires
the perfect head if original cable-loops Cable loops are preferable hung in in the cable length
are used. Bolt threads must be checked crane hooks with large cross sec- compressive deformation
regularly for any signs of damage. tions. Crane hooks with sharp edges crushing in the load area of the
Recutting threads is not permitted. or with minimal cross sections and load loop with more than four wire
therefore small diameters may dam- breaks in strand-cables and more
Cables must be discarded if the following age and cause cables to deteriorate than ten breaks in wire-laid cables
number of broken wires are visible: faster, resulting in a shorter lifespan. signs of corrosion
Wire breaks Lifting clutches generally have a longer
excessive wear in the cable or cable-
Visible wire breaks over a cable service life than cables, therefore, lift-
end connections
cable type length of: ing clutches with cable loops that have
3d 6d 10d been discarded can be returned to us a large number of broken wires
strand cable 4 6 16 to be repressed.
Before each use check all lifting equipment for correct application Checking the thread
and visually inspect to ensure damage-free condition! See HD Link chapter, table on
It is prohibited to use damaged lifting equipment! page 37 (“HD Lifting links –
wear limits”) see “gmin”.
HD Adapter
Dimensions — HD Adapter
Load Article Order no. Rd d d1 d2 h Suitable for the universal head clutch
class name 0742.140- [mm] [mm] [mm] [mm] Article name
1,3 6366-12 00001 12 70 40 30 30 6102- 1,3
2,5 6366-16 00002 16 78 40 30 38 6102- 2,5
4,0 6366-20 00003 20 97 55 45 45
6102- 5,0
5,0 6366-24 00004 24 97 55 45 45
7,5 6366-30 00005 30 117 70 60 60
6102-10,0
10,0 6366-36 00006 36 117 70 60 60
12,5 6366-42 00007 42 117 95 85 95
6102-20,0
15,0 6366-52 00008 52 117 95 85 95
HD Adapter checking
Discard the HD Adapter if:
minimal head thickness and thread
the bolt is bent or deformed
diameter have been exceeded due
in any way
to excessive wear
the thread is damaged or
pressure plate wear has progressed
if there is any signs of cracks
so far that the universal head lifting
link only has contact towards the
top of the adapter-plate
Before each use check all lifting equipment for correct application Check head thickness (see below).
and visually inspect to ensure damage-free condition! Check thread diameter.
It is prohibited to use damaged lifting equipment! Visual inspection of pressure plate
for obvious wear.
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Screw depth Screw depth Nominal
Thread
Article Order no. 6366 without with adapter load
diameter
name 0742.150- adapter
[Rd]
[mm] [mm] [kN]
6368-12 00001 12 18.5 8.5 11.0 20 mm
6368-16 00002 16 23.5 13.5 25.0
6368-20 00003 20 29.0 19.0 40.0
6368-24 00004 24 35.0 25.0 50.0
6368-30 00005 30 43.0 33.0 75.0 Rd
6368-36 00006 36 51.5 41.5 100.0
see nailing plate for
6368-42 00007 42 59.5 51.5 125.0
diameter
6368-52 00008 52 72.5 64.5 150.0
Recesses in precast balconies, stairs This provides a near uniform A PU (Polyurethane) mould is available
or other elements can be sealed with surface: to make custom recess fillers in the
plastic or steel recess fillers. These in the same colouring precast plant; this ensures a visually
however remain visible in the element. in the same material optimal solution.
If an aesthetic finish is required recesses
with the same texture
can be cast in concrete using the same
material as in the main element.
fig. 8
Making the recess fillers (fig. 8) The concrete is then levelled off.
The concrete recess fillers To achieve the required structure, place Remove the mould once the concrete
blend in to the surface of the the recess filler mould with the larger has hardened; the recess fillers can
precast concrete parts. ring diameter facing down on the now be removed from the formwork
formwork and fill with concrete from the and used.
same batch as the concrete component.
Leviat.com
For information on certified management systems and standards see www.ancon.co.uk | www.aschwanden.com | www.halfen.com