Model 6156 Combine O.S.C.A.R. Control System Supplement v3.1 For Mode! 6156 Combines running 0.S.C.A.R, v3.1 control systemLIMITED WARRANTY ‘OXBO International Corporation warrants its new machines to be free from defects in material and workmanship, ‘under normal use and service, for a period of one (1) year from the date of delivery to the original purchaser, or five hundred (500) hours of operation whichever oocurs firs. Upon satisfactory claim, we wil, within a reasonable time, at our option replace or repair defective parts free of charge. Charges for transportation, customs duties or taxes where applicable, installation, correcting defects or ° ‘making additions will not be allowed, nor will we accept products returned for credit unless the return or correction is authorized by us in writing Warranty claims will not be honored if, in the Company's opinion, such claim was caused by improper use, improper adjustment or failure to properly maintain the machine. THIS WARRANTY DOES NOT INCLUDE THE ENGINE. REFER TO THE ENGINE MANUFACTURER'S WARRANTY BOOK FOR WARRANTY INFORMATION. Components not manufactured by Oxbo International but 2 furnished in connection with our products are covered directly by the warranty of the manufacturer supplying them. Oxbo International will assist our customers in obtaining adjustment on such components when necessary. ‘THE REMEDY FOR ANY BREACH OF WARRANTY AND THE ONLY REMEDY FOR THE COMPANY'S LIABILITY OF ANY KIND, INCLUDING LIABILITY FOR NEGLIGENCE, WITH RESPECT TO ANY MACHINE, ‘SHALL BE LIMITED TO THE REPAIR OR REPLACEMENT OF ANY DEFECTIVE PARTS AS STATED ABOVE, AND SHALL IN NO EVENT INCLUDE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. ‘THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY, EITHER EXPRESSED OR IMPLIED. THE OWNER ASSUMES FULL RESPONSIBILITY FOR ANY DAMAGES, INJURIES, ETC. WHICH MAY RESULT IF THE EQUIPMENT IS USED FOR ANYTHING OTHER THAN THE HARVESTING OPERATION IT IS SPECIFICALLY DESIGNED TO DO. ~ UNAUTHORIZED MODIFICATION OR USE OF EQUIPMENT (OXBO INTERNATIONAL CORPORATION IS NOT RESPONSIBILE FOR DAMAGES, INJURIES, ETC. WHICH MAY RESULT FROM THE INSTALLATION AND OPERATION OF ATTACHMENTS OF ANOTHER MANUFACTURER MOUNTED ON THE MODEL 6156 COMBINE, ANY FAILURES RESULTING FROM THE USE OF UNAUTHORIZED ATTACHMENTS OR MODIFICATIONS OF (OXBO COMPONENTS WILL VOID THE MANUFACTURER'S WARRANTY. MANUFACTURING SITES OX80 International Corporation Phone: (685) 548-2665 OXBO International Corporation Phone: (715) 263-2112 7278 Byron Road Fax: (685) 548-2599 100 Bean Street Fax: (718) 263-3324 Byron, NY 14422-0100 Clear Lake, Wi 54005-0017 (OXBO International Corporation Phone: (260) 354-1500, 270 Birch Bay Lynden Road = Fax, (960) 354-1300 Lynden, WA 98264 SERVICE LOCATIONS OXBO International Corporation Phone: (863) 674-1080 _OXBO International Corporation Phone: (319) 824-5241 1025 Commerce Drive Fax: (@63) 674-1082 23645 Diagonal Road Fax: (619) 824-5242 LaBelle, FL 33935 Grundy Center, A 50638 ‘OXBO International Corporation Phone: (815) §39-7207 OKO International Corporation Phone: (659) 897-7012 26709 Meridian Road Fax: (815) §39-7218 2539 Simoson St. Fax: (659) 897-9159 Mendota, IL 61342 Kingsburg, CA 99631 ©XBO International Corporation Phone: (260) 768-9217 OXBO International Corporation Phone: (609) 544-0362 — 10805 W750 N Fax: (260) 768-3219 815 North Oregon Avenue Fax: (609) 544-0473 Shipshewana, IN 48565 Pasco, WA 99301 Visit our website http://www.oxbocorp.com ~MODEL 6156 COMBINES ©.S.C.A.R. Control System Supplement v3.4 Publication No. 91462 First Edition Standard for Model Year 2009 All information in this manual is based upon the latest product information available at the time of publication and is subject to change without notice. Each manual is reviewed periodically and revised to include changes in later editions. Copyright © 2008 OXBO international Corporation. All rights reserved, Reproduction of any Part of this manual by mechanical, electronic, or other means is prohibited without prior written permission from the manufacturer. (OXBO® is a registered trademarks of OXBO International Corporation,(THIS PAGE LEFT INTENTIONALLY BLANK)7) oxbo 0.S.C.A.R. Control System Supplement v3.1 cE) e INTRODUCTION All machine functions of the Model 6156 Pod Striper Combine are monitored and controlled by the Operations Status Control And Reporting system (O.8.C.A.R.). This manual contains information on version 3.1 for the ©.S.C.AR. control system installed on 2009 combines. Earlier models may also updated to this version It is important that this manual and the Model 6156 Pod Stripper Combine operator's manual be read and Understood by the operator and maintenance personnel before attempting to operate or perform any maintenance onthis machine, The manuals contain information that will contribute to the safe, reliable and most productive operation of the machine, TABLE OF CONTENTS Title Section | Title Section OSCAR. Control System. 2 Miscellaneous Screen. 58 OSCAR. Operator Interface 3 Ground Drive & Joystick Screen 60 Main SCIO6N wen nsnonrarn 4 Wheel Frequency & Overspeed Screen 62 Active Alarms Screen. 6 Leveling Sensors & Switches Screen 64 Harvesting Page 1 Screen. 40 Harvest Switches Page 1 Screen, 66 Harvesting Page 2 Screen... 12 Harvest Switches Page 2 Screen 68 Harvesting Page 3 Screen . 14 Active Engine Fault Codes Scre0n..sunnn70 Monitoring Screen... Stored Engine Fault Codes Sc1@@N wnsenueunnu72 Harvest Speeds Screen... : Engine Shutdown 30 Second Screen 74 Set Alarms #1 Screen. 20 Engine Shutdown Screen 76 ‘Set Alarms #2 Screen 22 Setup Screen ca 78 Wheel Speeds Screen 24 Settings Screen.ncnccnnee 80 Hydraulic Information Screen 26 Anti Slip Adjustment Screen 82 Engine Information Screen Load Defaults Screen 84 Work Information Screen. Options Setup Screen 86 Agjustments Screen. Information Sereen. 88 Tools Screen ECU Software Version Screen 90 Options Screen ‘Tum Signal On Indicator 92 Leveling Screen. Engine Alarm or Warning Incicator .. 93 Sizes & Units Screen Head Float Engaged Indicator... 94 Diagnostic Screen Fuel Low Indicator. 95 Other Diagnostics Screen Park Brake On Indicator. 9B Field & Road Lights Screen... Hopper Full Indicator 87 Flasher Lights Screen Cannot Level Fore At indicator 98 Works Lights Screen Cannot Level Side To Side INdICatOF srsn nn 99 Options Diagnostic Screen nnnnnn Wheel Overspeed Indicator 00 ECU Powor Screen High Drum Pressure Indicator 404©.S.C.A.R. Control System ‘The Operations Status Control And Reporting (.S.C.AR) control system includes multiple ECUs, sensors and a operator interface. Itcollects and sends data to control all valve, pump and relay functions that operate and maintain the combine.0.S.C.A.R. Operator Interface The operator interface (A) has six function buttons (B), Ft thru F6, to select screens or a value to change. Rotate adjustment knob (C) to change a value. When the desired value appears on the screen, press adjustment knob to enter the value. Press and hold the ESC (escape) button (0) to return to the MAIN MENU at any time. Light (E) is the Active Alarm indicator. It will be on anytime an alarm exists. ‘The operator interface may be adjusted using the T-handle {F) to achieve the best viewing position for the operator.Main Screen ‘The Main screen (A) is the default screen shown when the ©.8.C.A,.R. system is powered up. ‘The Main screen monitors: (1) Engine speed. (2) Speed range. (3) Ground speed. (4) Current fue! level From the Main screen the operator can access the fol- lowing screens by pressing the corresponding function buttons (8) (FA) (F2) (3) (4) (5) (F6) Active Alarms screen. Harvesting Page 1 screen. Monitoring screen, Agjustments screen Tools screen. Information screen, Pressing the ESC (escape) button (C) will retum to this Main screen.RESTING C i Re] = ono pa : si 5 soe | suse A nasties fj wus” E : | [oxo ‘ [| sex u L E ~ se ms we Hag BI) A = Uva Ps a fas Uae He 5 ; Sar 3 use _| a [ieuP 7 “Laeueea 5 oa ||| pea ; 0 som mus ¢ |Ume, FY! pa ie A ASTI NEEL 1 C ae LEVELING“ B04 - | Lincs A ENaINE Tae HARES ARIST sumoa i |i ee Janne: Forces o ee 7 2800 PACE | (PRE 2 NeDRATINE | esi INE ist (roe sxtw ie at Ure rs i mes mesActive Alarms Screen ‘The Active Alarms Page 1 screen (A) is accessed by pressing: + FI function button at the Main screen. ‘The Active Alarms screen displays the following: 1. COOLANT LOW - Coolant in engine radiator below sensor. 2. ALT CHRG - Alternator not charging. 3, COOLANT HOT - Engine ECU indicates high coolant temperature, 4, ENG OIL PRESS - Engine ECU indicates low oil pressure. 5. WATER IN FUEL - Engine ECU indicates water in fuel 6. FUEL PRESSURE - Engine ECU indicates low fuel prossure, 7. AIR FILTER - Engine ECU indicates air fiter restriction, 8. DRUM PRESS - Threshing drum pressure above User specified limit (typically 2500 psi) 9, DRIVE PRESS - Ground drive charge pressure below 200 psi 10. OIL HOT - Hydraulic tank oll temperature above 190°F 11. DRIVE HOT - Ground drive cil at loop flush tem- perature above 190°F, 12. OIL LOW - Hydraulic tank oil ow, LH LOW IN) UP IN ONY | CONV WER BUIKET| ross 49. LUBE LOW - Grease level low in optional Groe- neveld autolube system. 14, LUBE PRESS - Operating pressure not reached during oycle of optional Groeneveld auto lube sys- tem. 15. PICK REEL - Picking reel speed below operator set minimum speed. 18, RH AUGER - RH auger speed below operator set minimum speed. 17. LH AUGER - LH auger speed below operator set minimum speed. 18, LOW IN CONV - Lower infeed speed below operator set minimum speed. 19, UP IN CONV - Upper infeed speed below opera- tor set minimum speed, 20. DRUM SPEED - Drum speed below operator set minimum speed. 21, BEATER SPEED - Beater speed below operator set minimum speed. 22. RH APRON - RH apron speed below operator set minimum speed, 23. LH APRON - LH apron speed below operator set minimum speed. 24, LONG CONV- Long pea conveyor speed below operator set minimum speed, (CONTINUED NEXT PAGE) Lot “DRUM |ocrter | LONG ISPEED SPEED CONV (UPR poo)faery omic“ DeDNATION Biche Dep SEs _ lousvens's a caer _ coi e am BE : 7 eT ia - 0 - = : ———— prea itis) i T ples: Nii Uinoeses uais_| ome ; {> ou § | mare (Cee ae ces =] UST FT) ae rn - | ead H we} ||| i ao Z sven Ls | ed ee [oi eer Trin 4s meres + swingsActive Alarms Screen (continued) The Active Alarms Page 1 screen displays the fol lowing 25. LOWER FAN - Lower (primary) fan speed below ‘operator set minimum speed. 26. BUCKET SPEED - Bucket elevator speed below operator set minimum speed 27, HOPPER CONV - Hopper conveyor speed be- ow operator set minimum speed. 28. UPPER FAN - Upper fan speed below operator set minimum speed 29. POD MESH - Pod mesh conveyor speed below ‘operator set minimum speed 30, RH FRT WHEEL - RH front wheel speed above 200 RPM (overspeed condition) 31, RH MID WHEEL - RH middle wheel speed above 200 RPM (overspeed condition), 32. LH FRT WHEEL - LH front wheel speed above 200 RPM (overspeed condition). 33. LH MID WHEEL - LH middle wheel speed above 200 RPM (overspeed condition). 34, RH AR WHEEL - RH rear wheel speed above 200 RPM (overspeed condition). 35. LH AR WHEEL - LH rear wheel speed above 200 RPM (overspeed condition). 36. ECU Ai - Controller A1, ground drive trac- tion control not communicating, all functions in At stopped PICK | UP IN) 37. ECU A2- Controller A2, cab controller not com- municating, all functions for all controllers stopped. 38. ECU A3- Controller AS, cleaning controls not communicating, all functions in AS stopped 39. ECU A4 - Controller A4, rear controls nat com- ‘municating, all functions in A4 stopped. 40. ECU A6- Controller A6, front control not com- ‘municating, all functions in A6 stopped. 41, ENGINE - Engine ECU not communicating, engine returns to idle. From the Active alarms screen the operator can access the following screens by pressing the cor- responding function buttons (B). (F1) Back to previous screen viewed. Pressing the ESC (escape) button (C) will return to the Main screen. MH OF err LNG | CONV SPEED SPEED CONV a REEL ruse nics CONV. “RH NET arean aren “PAN seed Cony FAN esd eae i Tei apes : HME Aner a f SHES - [ivieaic + ~ = oem PME L = Lt [pene eeu + NG = a LT wes : es ; [ae = . OMT E acne oe 0 | - FEL LBL pee WT 7 ae = [potest : St 8 | =| ts - E ees : —— ae fst nies 8 ae " mt ace, | + FREES Lois : i Fee ppt |e aD ci Uasesrics RB. paras; |l[Uine | 7 AOLUSTVENT ‘DIMGACSTICS TINGS 5 E rc Le PI pai LF — i c : ee 7M) pea — ‘ote Mae ; Ue e Re 9uToM a4 20 : eur bae sd Suita wes > swioes me? iHarvesting Page 1 Screen The Harvest Page 1 screen (A) is accessed by pressing’ * F2 function button at the Main screen. ‘The Harvesting Page 1 screen displays: (1) Drum pressure. (2) Ground speed. {G) Picking reel speed. (4) Beater speed. (5) Engine speed, From the Harvesting Page 1 screen the operator can access the following screens by pressing the corresponding function buttons (8). (F1) Harvesting Page 2 screen. (F2) Harvest Speeds screen. (F3) Hydraulic Information screen. (F4)_ Engine Information screen, Pressing the ESC (escape) button (C) will return to the Main screen, 10| HARES RESTING PuE 2 YOUTRNG WTF = rae | TMs ST PR, | F | [ous sp TION Prine lane sea sues 4 wns Cupar ea Conoosncs —— [= FU ais Las Fins + wo aay wgasmic RE, aT ; ies 0 SECO im a | Cee Bae Se GIN FAL comes| Harvesting Page 2 Screen ‘The Harvest Page 2 screen (A) is accessed by pressing: + Fi function button atthe Harvesting Page 1 screen ‘The Harvesting Page 2 screen displays: (1) Drum pressure. (2) Hydraulic temperature, (3) Hydrostatic temperature. (4) Ground drive charge pressure, (5) Header float pressure, From the Harvesting Page 2 screen the operator can access the following screens by pressing the corresponding function buttons (8): (F1) Harvesting Page 3 screen. (F2)_ Harvest Speeds screen. (F3)_ Hydraulic Information screen. (F4)_ Engine Information screen Pressing the ESC (escape) button (C) will return to the Main Screen. 2awe 4 Tame SHES A | ARESTING zs - PME? | | [meme [ — ean | | BOE = hese UTR | FL = setts l | ox ego rf | Trane [seu eae Fa owe 84057 Aes" Lea fe ae rae Utes my ten Loos 7 : Lis | [pee 5 [Poe 00 Le -_ me roars || Bs i neunenie TAL — fe | ie ei E i a Be SuTTogs STCES =z so a a Decent | sc eee $) | faite ‘SUTDWHarvesting Page 3 Screen The Harvest Page 3 screen (A) is accessed by pressing + Fi function button at the Harvesting Page 2 screen, | The Harvesting Page 3 screen displays: | (1) Drum pressure. (2) Picking reel height. (3) Acres harvested. (4) Fuel level. From the Harvesting Page 3 screen the operator can ac- cess the following screens by pressing the corresponding function buttons (8) (F1) Harvesting Page 1 screen. (F2) Harvest Speeds screen (F3) Hydraulic Information screen, (F4)_ Engine Information screen Pressing the ESC (escape) button (C) will return to the Main Screen.ae Ae aBESTING Pa 3 Foomck nent mms OTRNG : scan} $+ sa 7 aT EE = E ee | Fry Dea pL nae Tepe | LT we || ven F | | aK ei TDS 4 woe cee —F] japan TF a: ins BS ADLUSTIENT Jovaastics nic wen io a0 ; __seFT us ae ‘3 [aera 7 ‘sie RED sn Ly t a4 SET eI [aRvEST SuToS PAE 2 (ee GINe Fa, cosMonitoring Screen The Moritoring screen (A) is accessed by pressing + Function button atthe Main screen The Monitoring screen displays a menu of screens that can be accessed at this point. From the Monitoring screen the operator can access the following screens by pressing the corresponding function buttons (8). (F1) Back to Main screen. (F2)_ Harvest Speeds screen. (F3)_ Wheel Speeds screen. (F4) Hydraulic Information screen. (FS) Engine Information screen, (F6) Work Information screen. Pressing the ESC (escape) button (C) will return to the Main screen.Tne 4 RESTO PED [anes Ser AS uRESTING | aesine £ F foutTC ERT PAE | my 1 SRY Ne 0 an scalp AE. (BRL a faster] : Siu ew 7] ie || -|_ se I Pale 2 Ge egeuriO OUTRO L puanesrics wT sue = |!||_fovee ‘cusien lowaesrics TpaTIC em ‘ DSTO ea er Oe 1 THRDG || sas sings joes aT sarees Pa ites PAE 2 fe (mes AGE Fa (STE (as GE FAL; UeHarvest Speeds Screen The Harvest Speeds screen (A) is accessed by pressing: + F2 function button at the Harvesting Page 1 screen. + F2 function button at the Harvesting Page 2 screen, + F2 function button at the Harvesting Page 3 screen, ‘+ F2 function button at the Monitoring screen. ‘The Harvest Speeds screen is used to display: (1) Picking Reel speed. (2) PLH. Auger speed (9) LH. Auger speed. (4) Lower infeed Conveyor speed. (6) Upper infeed Conveyor speed (6) Primary (Lower) Fan speed. (7) Upper Fan speed (@) Threshing Drum speed. (9) Beaters speed. (10) Long Conveyor speed. (11) Bucket Elevator speed. (12) R.H. Apron speed. (13) L.H. Apron speed. (14) Hopper Conveyor speed. (18) Pod Mesh Conveyor speed. From the Harvest Speeds screen the operator can access the following screens by pressing the corresponding function buttons (8): + (F1) Back to previous screen viewed. (Example: accessed from the Monitoring screen, (F1) will return to Monitoring screen. If accessed from Harvesting Page 2 screen, (F1) will return to Harvesting Page 2 screen, etc.) + (F6) Set Alarms #1 screen Pressing the ESC (escape) button (C) will return to the Main Screen,TNE 4 A | ree BRESTIG Pk | YOUR Ba Et a 5 Fe es] O.uSTENTS" ea -——— (ame SEK RESTING ! PME 2 ein Bone = | RTE neeUTIO Pind + ane bow rereine E ust = [Las car TTS on Rs | LS Loos iris Ea _| = waar |IlLfne Ute FO (Rey [fine =! ” | ase a0 ML ; rea = [ie — | snes pete TEST RETT_* sumo eT [ea sartes “EY sacs Sim PACE ED ee | eure E) | (ER fe aman sci Ful Yau Fa a mes mes 1820 Set Alarms #1 Screen The Set Alarms #1 screen (A) is accessed by pressing: + F5 function button at the Harvest Speeds, Head & Infeed screen. + F5 function button at the Threshing & Cleaning Speeds screen. + F4 function button at the Tools screen, The Set Alarms #1 soreen is used to set alarms for: (1) LH. Auger speed. (2) LH. Auger speed (3) Lower infeed Conveyor speed. (4) Upper infeed Conveyor speed. (6) Primary (Lower) Fan speed, (6) Upper Fan speed. (7) Threshing Drum speed. (8) Beaters speed (@)_ Long Conveyor speed. (10) Bucket Elevator speed. (11) LH, Apron speec. (12) LH. Apron speed. (13) Hopper Conveyor speed. (14) Pod Mesh Conveyor speed. To set the Alarm#1 speeds: + Verily that the desired speed ratios forthe alarms are selected at the Alarms #2 screen by pressing function button (F2). See Set Alarms #2 screen page for setting values. Then return to Set Alarms #1 screen + Run the harvester at high engine speed and adjust all conveyors, fans and augers to desired speeds ‘+ Push the setting knob (C). Speed alarm values will be automaticly calculated and entered for all alarm fields on the screen based on the speed ratios from Alarm #2 screen. From the Alarms #1 soreen the operator can access the following screens by pressing the corresponcing functions buttons (8) + (Ft) Back to previous screen viewed. (Example: It accessed from the Harvest Speeds, Head & infeed screen, F1 will return to Harvest Speeds, Head & Infeed screen. If accessed from the Tools screen, F1 will tum to the tools screen, etc.). + (F2) Set Alarms #2 screen. Pressing the ESC (escape) button (0) will return to the Main Screen,RESTING = _s re) a ; L =| mn ———— at iia | Lae | ex | | hms we | = — | ‘aL | Sl haasven =, fj ws aaa U_tims — | pe [emer | US 4 rod + oe) ‘i — OTIC cs IL 5 WIT SIP OT sal aan 3 ste Jouoasrics =! [___ EP ' L__§ 7 oraineady E 1a (NB {_senenng) | rs RIES ——— WEE FED rac Linistie« 7 RIED 2 Lt ‘LEVELING SOR 4 SWLIES BGT RET aT > Suse wees Uses a eg Me 2 seine DENTIN VERSION \ [CTE (SioReD om | sar Sie uit pine raatSet Alarms #2 Screen The Set Alarms #2 screen (A) is accessed by pressing} + F2 function button at the Set Alarms #1 screen. ‘The Set Alarms #2 screen is used to set alarms for: (1) Drum Pressure maximum, + Press function button (F3) once, the red indicator arrow appears at Drum Pressure | setting. + Turn knob (C) to change setting, * Then press end of knob (C} to set | @) Picking Reel minimum speed. + Press function button (F3) twice, the red | indicator arrow appears at Picking Reel setting, + Tum knob (C) to change setting, + Then press end of knob (C) to set. (3) Speed Ratio for setting Set Alarms #1 speed values. This value is multiplied by the current operating speed to set the alarms. The typical speed ratio is 50% to avoid nuisance speed alarms during normal operation, + Press function button (F3) three times, the Fed indicator arrow appears at Speed Ratio setting. + Turn knob (C) to change setting. + Then press end of knob (C) to set. (4) Header Float Pressure minimum, + Press function button (F9) four times, the red indicator arrow appears at Header Float pressure setting, + Turn knob (C) to change setting + Then press end of knob (C) to set. From the Alarms #2 screen the operator can access the following screens by pressing the corresponding functions buttons (B) + (F1) Back to Monitoring screen Pressing the ESC (escape) button (D) will return to the Main Screen, 2(je — ma Xe | a Lee RESTING : i a —_— — ORITL = —— te RESTING TT E| PAE | | ™ eH 2a 7 hl | sors | L[ we 7 es am i, SCRE DeDATTON [— =———s | ace vez a ae se | A pee ee. us im [feo | hase _| crear Uoaaastis WLS =e Hi é sausien ||| [eau inet Ell = em | iru iy || [3 panaaaaes [at mus | [ES A ee | [mae site ff ~ pee aid HIG SAS § ical BRET awe + ees stes a4 - PAE ME 2 m TE Ta taut Yin Fu E ies (as a2 Wheel Speeds Screen The Wheel Speeds screen (A) is accessed by pressing + F3 function button at the Monitoring screen The Wheel Speeds screen displays: (1) Front RH. wheal speed rpm, wheel slip percentage & flow reduction percentage. (2) Front L.H. wheel speed rpm, wheel sip percentage & flow reduction percentage. (@) Middle RLH. wheel speed rpm, wheel slip percentage & flow reduction percentage. (4) Middle L.H. wheel speed rpm, wheel slip percentage & flow reduction percentage. (6) Rear RLH. wheel speed rpm. (6) Rear LH. wheel speed pm. ‘The Traction Control On/Off indicator (6) tells the operator if the traction control is on or oft From the Wheel Speeds screen the operator can access the following screens by pressing the corresponding function buttons (C): + (Ft) Back to Monitoring screen. Pressing the ESC (escape) button (0) will return to the Main Screen. A WHEEL WHEEL FLOW | SPEED SLIP REDUCTION \ i= SS ae = | = 7 rien PAE 2 ] | au CS —— het == Ts} | cage ven TIE | Lr Fl Rock | | sees | OH EI - fa | (_eseeal oe ||| joe eee crus f |4ones ] Svea ra I | | a 5 |) Lane ED | SF LEVELING. + SORA | — Te a oe [ME 2 INRORANTINE | pci een E] aie eT suit & L_L louie sai acing eau es ausHydraulic Information Screen The Hydraulic Information screen (A) is accessed by pressing: + F3 function button at the Harvesting Page 1 screen. + F3 function button at the Harvesting Page 2 screen. + F3 function button at the Harvesting Page 3 screen, + F4 function button at the Monitoring screen ‘The Hydraulic Information screen displays: (1) Header float pressure. (2) Drum pressure, (3) Beater pressure (optional) (4) Parking brake pressure. (©) Hydraulic temperature, (©) Ground drive charge pressure. (7) Ground drive temperature. Alarm indicators (8) will appear next to a function that has an active alarm. From the Hydraulic Information screen the operator can access the following screens by pressing the corresponding function buttons (C): + "(F1) Back to Monitoring screen. Pressing the ESC (escape) button (0) will return to the Main Screen. 28RESTING - PAE 3 a: Ne 4 Seas fe RESTING 1 pe PED — WRAL“ : roe! Ls NeRUTION FINE es lane ec sues 8 ie ——,_||_wats user ee 7 oa 106" er aves $s f : i {Heaney ft ie Lees i Fane i Ho 7 aut eS Yl EL Lucas rine 5 I gay elm cs 5 iu men a | = ae & WEL FR Lown ERED 2 - Tate + SNS | - Svs : BRET . SES ‘varies eal ue? : (ces (Re ae FARE Lace ea ces (usEngine Information Screen The Engine Information screen (A) is accessed by pressing: + Fé function button at the Harvesting Page t screen, + Fé function button at the Harvesting Page 2 screen, + Fé function button at the Harvesting Page 3 screen, + FS function button at the Monttoring screen. The Engine Information screen cisplays (1) Coolant Temperature 2) Manifold Air Temperature. 3) Oil Pressure. | (@) Fuel Temperature. 6) Fuel Pressure. (@) Fue! Level percentage. (7) Battery voltage. 28 All engine information is from the John Deere engine ECU, The same information s available on a diagnostic ‘gauge connected to one of the three diagnostic points ‘on the combine. Alarm indicators (B) will appear next to a function that has an active alarm. From the Engine Information screen the operator can access the following screens by pressing the ‘corresponding function buttons (C). * (Ft) Back to previous screen viewed. Example: If accessed from the Monitoring screen, Fi will retum to Monitoring screen. If accessed from Harvesting Page 2 screen, F1 will retuin to Harvesting Page 2 screen, etc Pressing the ESC (escape) button (D) will return to the Main Screen.; | esrng FE} " 3 TM ep suas HARVESTING ; ——i | jmzz rena ae - ; HE | LT xt DTK ee a: lt (aoe Re | ss | was LL [PERSE eee cuisuite wen ms oveasncs Lins | aa z | rf DUOSTIC : paaaey |||Hne ime 5 ‘SETTINGS, pee | —| ec "fsa = | eee le -E on Tras NE § ee = pst RE ; SNP ‘LEVELING +4 SR 7 [SHINES : REST [EST : : aimes Yor ; 2 3 de a rae 2 EME WIN pine (med ne Fue UG Fa (es [amesWork Information Screen ‘The Work Information screen (A) is accessed by pressing: + F6 function button at the Monitoring screen. The Work information screen displays the following accumulated information. Pressing (Fa) selects reading. When a reading is selected its icon background will change to red. Pressing (F4) clears reading (1) Area harvested por trip. Press (F3) once to select, press (F4) to clear area(tip. (2) Area harvested per field. Press (Fa) twice to select, press (F4) to clear area/ield (@) Area harvested per season. Press (F3) three times to select, press (Fa) to clear area/season, (@) Area harvested. Press (F3) four times to select, press (Fa) to clear area. (6) Distance traveled. Press (F3) five times to select, press (F4) to clear distance. (6) Work rate. From the Work Information screen the operator can access the following screens by pressing the corresponding function buttons (8). + (F1) Back to Monitoring screen. Pressing the ESC (escape) button (C) will return to the Main screen,RESTING PME 3 fae * lassen DERI TEE ——sx | rt wes —— s 5 ME 2 mee | ene ; eae KE | 3 ‘Nei roomie = - i | | seve) FW 4 uu | pe (se) pi icy Gas = SETTING + peo sep von co = oa) q per Lis | as 1 7 suwaaric fe i nee me |e pt | |DIAESTICS. I nsceumenie 7 cy he Tus {te & a ste EL 1 | [eee > SARS Migs PAE | ions [FAREST =p [RET {ube sues F [ACTIVE c: eat atAdjustments Screen The Adjustments screen (A) is accessed by pushing + Féatthe Main screen. The Adjustments screen provides adjustment for: (1) Beater speed. + Press function button (F3) once. The Beater Speed setting icon background will change to red when itis selected. + Turn knob (C) to change setting. + Then press end of knob (C) to sot. (2) Fore/att leveling offset. This is the angle above ‘or below the calibrated level position the rear will adjust with auto level enabled + Press function button (F3) twice. The Fore/Att Leveling Offset setting icon background will change to red when itis selected + Tum knob (©) to change setting, + Then press end of knob (C) to set. (3) Picking Reel Speed display. This is a live reading, ‘Automatic or manual Beater Speed control mode. In Auto mode, the beater pump uses a feedback Control from the beater to adjust the beater pump output es needed to maintain speed. In Manual mode the beater pump output is constant and ‘speed can change with load, «4 * Press function button (FS) to toggle between auto and manual beater speed control modes. (6) Automatic or manual Picking Reel speed control mode. In Auto mode, the picking reel control valve uses a feedback control from the picking reel to adjust output as needed to maintain speed. In Manual mode the picking reel valve output is constant and speed can change with load. ‘+ Press function button (F6) to toggle between auto and manual picking reel speed control modes. NOTE: FOR 2007 MACHINES AUTOMATIC IS | ‘THE ONLY PICKING REEL SPEED OPTION. FOR, 2008 MACHINES MANUAL IS THE ONLY PICKING REEL SPEED OPTION. From the Adjustments screen the operator can access the following screens by pressing the corresponding funetion buttons (8). + (Ft) Back to Monitoring screen, Pressing the ESC (escape) button (D) will return to the Main screen,wVesTING PAE al aT [Ane FES a [ rarest d 1 . nie? FORE + - RESIN J r reel AE F Eg i iwTenTin | - vox | | Lewes we] | | SE [Eeacea mT eeu . [PS a] {roceetgw ES - = jm : uBio ca — (erueee - ng 5} 8 | si Se A ; Heme gr] ls . — Coweastics | , =A ee Gore |e =f ; HED sia fan i we mews BE 7 ee ; ie | SISTICK SSF ‘ EWP || [LEVELING ; | S| Leen ean —onrtes “FU ices om mcr Tez 5 ‘SUFTWIRE —_ eas100 Ne (Ne soe sautuaw & |_L ene rut eave sant (coe (mEoe Tools Screen ‘The Tools screen (A) is accessed by pressing: 5 function button at the Main screen. The Tools screen displays a menu of additional screens that can be accessed at this point. From the Tools screen the operator can access the following screens by pressing the corresponding function buttons (B): (F 1) Back to Main screen. (F2) Options screen. Displays only installed options screens such as Auto Lube screen and Engine Fan Reversing screen, (3) Calibration screen (F4) Alarms screen (Set Alarms #1 screen) (5) Diagnostics screen (6) Setup screen. Pressing the ESC (escape) button (C) will return to the Main screen,aes NE — ee PAE | fas ene aS ih | Trea ain ay i iss | at | a : — co | = NFRAATION | focal a H nigastis 4 ‘wt SF ore aa |e sexes (EP [| LHe | iD ‘aN mine! ——— Fs TRIE sacha WEE, FREE a A Lastice_§ nora uP | LEVELING > xR {ves [aoe BRET BREST sume gies E-Siees oti) ees, | Me ew in [aan ier 9 so ene Fan isOptions Screen The Options screen (A) is accessed by pushing: + F2 function bution at the Tools screen. This screen is only shown if one of the options is installed and activated. The Options screen provides adjustments for Engine Fan Reversing option and Maxipoint Auto Lube option. ifthe Header Greaser System (only header & front axle) is installed adjustments will be made manually at the pump. Aglustments for Engine Reversing option are (1) Forward time (Time between reverse cycles). | + Press (F4) function button once. The Forward Time setting icon background will change to red when itis selected. + Turn knob (C) to change setting + Then press end cf knob (C) to set (2) Reverse time + Press (F4) function button twice. The Reverse Time setting icon background will change to red when itis selected. + Turn knob (©) to change setting + Then press end of knob (C) to set. 36 () Engine Fan Reversing on/off + Press (F3) function button to toggle Engine Fan Reversing function on and off. (CONTINUED ON NEXT PAGE)SS He 1 -———— ig Te sas Aas ANESTN ! ca PAE 2 | [PrORALIC + | vein WREST f ral Nom’ | e | OTR = | FL ve | SE | FT mt | (fet! eRATIN | | Sas 4 yp uns oust ea efi ave | nc eee ‘ lL = c—~ [a 4 er ae FOR Br) us 7] Us u ts ay aes = 7 awasic Lo STTNES | L__} jig a i I 1 [REF THES SAGE § sags seen RCE BREST [MART > Boe — aces MITES (awe 5 cal eral cane Mine [men | Sut GE FRLTE OGIE FL (ms __§ |oues__f 7Options Screen (continued) Adjustments for Maxipoint Auto Lube option are: (4) Interval Off Time Adjustment. This is adjustable from 18 to 120 minutes. + Press function button (F4) three times. The Interval Off Time setting icon background will change to red when it's selected + Turn kno® (C) to change setting. + Tren press end of knab (C) to set. (8) Duration On Time, Preset to 3 minutes and is not adjustable, (6) Purge Cycle Activation, Used to replenish grease charge to serviced or replaced components. + Apurge cycle can only be initiated with the harvesting switch of + Press function button (F5) once to start cycle + The greaser wil run one 2 minute cycle and then stop. RO (BO a (7) Test Cycle Activation. Used to operate greaser for a period of time that will allow observation during service. + A Test Cycle can only be initiated with the harvesting switch oft, + Press function button (F6) once to start cycle. + The greaser will run 3 minutes on and 3 minutes off for 10 cycles and then stop. iso displayed is the Total Grease Cycle count (6). From the Options screen the operator can access the following screens by pressing the corresponding function buttons (B). + (Ft) Back to Tools screen. Pressing the ESC (escape) button (D) will return to the Main screen.>= PE 3 Lames Ne + 5 L es HARES u [ PE? — oa = La —ml Pe = | PRE | re = | | suas 8 | octet Mts _| [cer = fe_ler ees er ane $1 8 | A ee pee ied ER SE inoud i Lf Paar ue I aa ao Uouoesnt ihe | ouaesnic eu + Se || Ble EP ‘SETTINGS. eel, | l 1 aT as anf yl DEFAULTS, MES ‘WERL FRED csv aia TaN 4 SE aioe RET Sb [ETA eel ances SWITCHES. ey ag | aa? f i. srw | Wow VERSION | jcine [STORED ee ——BGINE FAULT ENGINE FALL cms mes 20 Calibration Screen ‘The Calibration screen (A) is accessed by pressing: + F3 function button at the Tools screen. ‘The Calibration screen is used to calibrate the combine level system. When the leveling system is not calibrated: + The calibration indicator (B) will read ‘NOT CALIBRATED’. + The Fora/Aft and Side/Side Value fields (C) will isplay live sensor readings. To calibrate the combine level system: + Level combine with manual adjustment switches on the switch panel or the joystick handle. Note: A position other than level can also be set to keep the combine tilted in one direction. + Press end of knob (D) to record level values. + Now the calibration indicator (8) will reac "CALIBRATED", + The Fore/Aft and Side/Side Value fields (C) will isplay the stored level values. Vales rust be between 280.and 450 to mantan From the Calibration screen the operator can access. the following screens by pressing the corresponding function buttons (E): + (Fl) Back to Tools screen. + (F2) Sizes screen. Pressing the ESC (escape) button (F) will return to the Main screen, NOTE: If the calibration values are either less than 250 or greater than 450, calibration will be lost when the engine Is turned off. See Section © - Troubleshooting of the Model 6156 Pod Stripper Combine Operator's Manual for more information. Press kncb to calbrate suypunumnnsstyTNE ARS i ARVESTIN J] PAE? aS KE | rN ane REN | ne Se at e051 — FE LEIEL [ Piow IEEE ‘ae toe ee oases’ E ims ——— ie FIED & BES | oO | acer OTADNASTICS LIGA, [STD | L ie OGOSTIC Sine | sew ape a on sl aa } Lavstice EE | jee | SExSIRS a — WITS 4 SMTTCES. : me | as Se = wm | Sl me 4) | ea Suton Ge FE Une rau CODES (OES, str aa | 1 2 “2 Sizes & Units Screen The Sizes & Units screen (A) is accessed by pressing + F2 function button at the Leveling screen, The Sizes & Units screen provides adjustment for: (1) Wheel Circumference Calibration. This adjusts wheel size which will change speed & distance calculated values. + Press (F3) function button once, the Wheel Circumference Calibration setting icon background will change to red when it is selected, + Turn knob (G) to change setting * Then press end of knob (C) to set. (2) Header Width Calibration. This adjusts the area harvested calculated values. Enter in the header width normally 156 inches (2962 mm) minus the typical operator overlap 10-12" (254-308 mm) Press (F8) function button twice, the Header With Calioration setting icon background will change to red when itis selected + Tum knob (C) to change setting, + Then press end of knob (C) to set. (9) Units. * Press (F6) function button to toggle between invlb and Nevvkg unit measure options From the Sizes & Units screen the operator can access the following screens by pressing the corresponding funetion buttons (B): + (Ft) Back to Calibration screen Pressing the ESC (escape) button (0) will return to the Main screen.GIN Sez) ao Sez | FEL LEVEL) Et — usta PAE james S | ant H = i FRE rere, LN ) wees ! KET . ‘ale — ie 1 - | TERN | | Lf as toe ms far} er] ‘SETTINGS, RU oan E ——— aus sen [Rie Sa nooo § i | le ostcs nen ORIVE 8 sie Ly Ni SG 4 suns [RET SR ART Fe SULTCHES U gwinees i Era ag? E —— FR uae pr is fain FHGNE Fat (nes ao GIN Fa cos Fine ugastic WEE FY eReDiagnostic Screen The Diagnostic screen (A) is accessed by pressing: ‘+ F5 function bution at the Tools screen, The Diagnostic screen displays a menu of screens that can be accessed at this point. From the Diagnostic screen the operator can access the following screens by pressing the corresponding function buttons (8): + (F1) Back to Tools soreen. + (F2) Other Diagnostics screen + (F3) Ground Drive & Joystick screen + (F4) Leveling Switches screen + (5) Harvest Switches screen, + (F8) Engine screen. Pressing the ESC (escape) button (C) will return to the Main screen,re AINE — 1 {SPEEDS Ans [Tae if eee yee | ao; lion ‘ARPESTING aera met fae er 1 SES Ll «x eae " | | Oo see | [asa ec Pe | ser a joo) LJ wae v nl nee my ——— meg lt al yo Lugs E oan a ae | vans KS in - ] MaNTIC WIM se ye || Li m5 ll TALS JiR s : WE FP — SENSORS & SWITCHES, Bele } sara, |L_Jonraes “FY ses a PAE AE 2 1 SFiWe > — !NEDRTION Session Ge fre sp nT > summa & |_L one put Yost eur ccs cmsOther Diagnostics Screen The Other Diagnostics screen is accessed by pressing: + F2 button atthe Diagnosties screen, ‘The Other Diagnostics screen displays a menu of screens that can be accessed at this point. From the Other Diagnostics screen the operator can access the following screens by pressing the corresponding function buttons (8): ‘+ (1) Back to Diagnostics screen. + (F3) Fiold & Road Lights screen, + (F4) Options screen (Auto Lube & Engine Fan Reverse). + (F5) ECU power screen + (F6) Miscellaneous screen (Sensor Power & A.C.) Pressing the ESC (escape) button (C) will return to the Main screen,ues E— PAE ia E- | i [LL paoere | TeCeaTiN | f | Bane iter | mn SEN eT exe ven ano Skea FLW. | TI vu at | sues 8 | hausven ns } cusurnig x eee ramet a [et = | rE] {ues F — ran _{ Peeerceer nies F oot us F iimE auastc Eee a Ta Ir fRe ‘austen eer swe sem TEAS “a 7 {| — OED U i a L pe = — RET Sh | ET se | snes Ses (Set Pe ME? ? roast sou 1 acte jure sump FL Lie ea Coes aField & Road Lights Screen ‘The Field & Road Lights screen (A) is accessed by pressing: * 3 function button at the Other Diagnostics screen, ‘The Fleld & Road Lights screen is diagnostic screen that displays the A2 controller switch input states (on! off) and A2, A3, A4 & A6 controller output states (on/ off for: (1) Field light switeh input (2). Road light switch input (8) Beacon light switch input. (4). RH. header run light output. (3) LH. header run ight output (6) FH. front run light output (2). front run light output (@) RH. rear run light output (9). LH. rear run light output. (10) Front beacon light output. (11} Rear beacon ight outout From the Field & Road Lights screen the operator can access the following screens by pressing the corresponding function buttons (8) + (F1) Back to Other Diagnostics screen. + (F2) Flasher Lights screen, Pressing the ESC (escape) button (C) will return to the Main Screen,—_ je vee. | Li is Fame Te —— ia wes || Tseesnc 5 ia Fro _—. fesatin | RESIN i | ME —— a (Bene Near WT SF Tene sie | T l a Use ovaries TDS > wou E lect) 1 Cl mH ocaastcs nice ny TaN tc TALIS | BE aH DIC TeV 0 SwTGeS GRE ETT + ar suTtoes po eto Mel alia stipananes eae fine se (STE Sul Hone FALE LBGie FT (esFlasher Lights Screen The Flasher Lights screen (A) is accessed by pressing: + F2 function button at the Field & Road Lights screen. The Flasher Lights screen is a diagnostic screen that displays the A2 controller switch input states (on/off) and the A4 & A6 controller output states (on/off) for: (1) Turn switch power output. (2) Hazard switch input (3) RH. turn switch mput (4) UH.turn switch input (5) RH. header flasher output. (6) RH. front flasher output. (7) RH. tront side flasher output. (@) RH. rear flasher output. (9) LH. header flasher output. (10) CH. front fasher output (11) CH front sige fasher output. (12) CH rear flasher output From the Field & Road Lights screen the operator can access the following screens by pressing the corresponding function buttons (8): + (Ft) Back to Field & Road Lights screen. + (F2) Work Lights screen, Pressing the ESC (escape) button (C) will return to | the Main Screen. ere 2) ierjames 5 frome +E | eDMTIONE | (pane eI OMTORNG [ | | | 1 | ‘ecTION 5 i a | a pos me fF xareercu? sess | hase = fj J LDN Sx ser ae a Ff | | ms 1K ups = i Lfonoastics =] ter a WT SUP Longe ae am aise] autres | erp ; wiunenie ee (rae A en seen] ——Jeus | lm a aS [ovsice —— nese 2 ae Tae SSS 4 || [swraes BRST REST MITES sabes we al eke 2 wows |e | 3 (ea msm nine FL Lace Fang stzeae Works Lights Screen The Work Lights screen (A) is accessed by pressing + F2at the Flasher Lights soreen, ‘The Work Lights screen is a diagnostic screen that displays the A2 controller switch input states (on/ott) land the A3, Ad & A6 controller output states (on/off) for: (1) Work light switch input (2) Front work lights output (3) Middle work lights output. (4) Rear work lights output. From the Work Lights screen the operator can access the following screens by pressing the corresponding function buttons (B) + (Ft) Back to Flasher Lights screen. Pressing the ESC (escape) button (C) will return to the Main Screen. 2‘ais PE faRT WINE BE ore ean 7 AME 2 = i now “| 7 DeTION RESTING r PuE a peel | noe | = eon | OTTRNG - | ve | | SED | i | TIO PDs 4 At Fe Sus —, fe | Joust | nag cr wns} | a F x Famer SRA ass Fare ary aA 1 : | ry tusten & TN t | erp +4 asl Taichi} To aes [arse | ongostes FIDe SS maaan tears Ta RE 8 Ovstite THEI | a) 1 sine IAAT | sion SwT0s SBOS & a ud lia psnaned | fat e WER FRED 9 faa [mie ices 7 sce wif Uae oa (nesOptions Diagnostic Screen ‘The Options Diagnostic screen (A) is accessed by pressing: * Fé functions button at the Other Diagnostics screen. The Options Diagnostic screen is a diagnostic screen that displays the AS controller input states (or/of) and Ad & AB output states (on/ott for: (1) Engine Fan Reverse switch input. (2) Engine Fan Reverse valve output. (3) Autolube Power output. (4) Maxipoint Grease Cycles, From the Options screen the operator can access the following screens by pressing the corresponding function buttons (8) + (Ft) Back to Other Diagnostics screen, Pressing the ESC (escape) button (C) will turn to the Main Screen,—= ams ae ANE es mn —— | = id ee I frau ro : : i = — a =e | feomr’ | i {ore = it a SEES. OMINE [sowing a We | tea | = ; maere er aang S$] NSE a R E : VK ae ovxaastics ng" aastcs ue me 5 “ sri feat Satin nso f | ve art Lomi. —— esr ag SES & 2 sara a: Ge Fut oes 8ECU Power Screen ‘The ECU Power screen (A) is accessed by pressing: + FS functions button at the Other Diagnostics screen. The ECU Power screen is a diagnostic screen that displays the controller states (or/otf for: (1) ECU AI Main Relay power. (2) ECUAT Staying Alive condition (3) ECU AI Sensor Power output. (8) ECU At Analog Power output. () ECU A2 Main Relay power. (ECU A2 Staying Alive condition. (7) ECU A3 Main Relay power. (8) ECU AS Staying Alive condition. (9) ECU A3 Sensor Power output (10) ECU A4 Main Relay power. (11) ECU Aé Staying Alive condition (12) ECU Aé Sensor Power output. (13) ECU A6 Main Relay power (14) ECU AB Staying Alive condition, (15) ECU AB Sensor Power output. From the ECU Power screen the operator can access the following screens by pressing the corresponding function buttons (8): + (FI) Back to Other Diagnostics screen: Pressing the ESC (escape) button (C) will retum to the Main Screen, 6