Service Manual - SERVO-i

x
Service Manual
SERVO-i Ventilator System

| Contents |
Contents
1 Important
2 Introduction
3 Description of functions
4 Disassembling and assembling
5 Service procedures
6 Troubleshooting
7 Preventive maintenance
8 Index
9 Revision history
10 Diagrams
SERVO-i Ventilator System, Service Manual 0-1

| Contents |
0-2 SERVO-i Ventilator System, Service Manual

| Important | 1 |
1 Important
WARNING! Do not modify this

1.1 General equipment without authorization of the
manufacturer.
The information in this Service Manual is based on
the SERVO-i Ventilator System of System version 8.0.
Unless otherwise stated, the Service Manual is also
valid for System versions below 8.0. 1.1.1 System version and System software version
Service documentation for the SERVO-i Ventilator The System version number can be found in the Status
System consists of: window on the User interface. Make sure that the
version of the User’s Manual corresponds to the
• User's Manual including Cleaning and Maintenance
bullet System version.
manual. The User's Manual is an indispensable
complement to the Service Manual for proper The System SW version number can be found in the
servicing. Status window on the User interface. For functionality
enhancement, the latest released System SW version
• Service Manual
bullet is always recommended.
• Installation Instructions
bullet
• Spare parts information
bullet 1.1.2 Serial number
• Documentation for optional equipment included in

bullet There are two serial number labels on the unit:
the system
• Product End-of-Life Disassembly Instructions.

bullet • One label is attached to the Patient unit close to
bullet
the supply gas inlets. The serial number stated on
The SERVO-i Ventilator System is referred to as 'the this label is the ID number of the Patient unit. The
system' in this document. serial number is also stored in the software memory
as the 'System ID'.
The User’s Manual for the SERVO-i Ventilator System
is referred to as ‘the User's Manual’ in this document
• One label is attached to the rear side of the User
bullet
interface close to the On/Off switch. The serial
number stated on this label is the ID number of the
Note: Text inside a box is used to highlight User interface.
important information.
In addition to the Important information given here and

in the related documents, always pay attention to
applicable local and national regulations.
Responsibility for the safe functioning of the equipment

reverts to the owner or user in all cases in which
service or repair has been done by a non-professional
or by persons who are not employed by or authorized
by Maquet, and when the equipment is used for other
than its intended purpose.
The system complies with standards and requirements

as stated in the User's Manual.

| 1 | Important |
1.2 Symbols used in this manual 1.3 Hazard notices

Before disassembling or assembling the system, make
WARNING! Indicates critical
sure that:
information about a potential serious
outcome to the patient or the user.
• The system is switched Off.
bullet
• Mains power cable is disconnected.
bullet
CAUTION: Indicates instructions that
must be followed in order to ensure the • External +12 V DC supply is disconnected.
bullet
proper operation of the equipment. • Backup battery modules are disconnected. Note
bullet
that the backup battery modules will supply power
to parts of the system also when the system is
Note: MR environment. When switched Off.
performing service on systems
approved for use in MR environments, • Gas supply is disconnected, central gas supply and
bullet
only accessories and spare parts backup gas supply.
allowed for use in MR environments • The system, including all gas conveying parts, is
bullet
must be used in order to maintain the cleaned. Refer to instructions in the User’s Manual.
system's MR environment status.
WARNING! With gas supply connected
Note: ESD sensitive components. to the system, there are pressurized
When handling ESD-sensitive devices, components inside the unit. All
established procedures must be personnel must exercise extreme
observed to prevent damage. caution if fault tracing or adjustments
are performed with gas supply
connected and with covers removed.
Note: Special waste. This product
contains electronic and electrical
components. Discard disposable, WARNING! With power supply
replaced and left-over parts in connected to the system, there are
accordance with appropriate industrial energized electrical components inside
and environmental standards. the unit. All personnel must exercise
extreme caution if fault tracing or
adjustments are performed with power
Note: Recyclable material. Recycling supply connected and with covers
must be performed in accordance with removed.
appropriate industrial and
environmental standards.
CAUTION: Do not expose the batteries
to water, fire or excessive heat. Do not
Note: Trained and authorized crush, disassemble, puncture or short
personnel. Only personnel trained and circuit the connector terminals.
authorized by Maquet shall be
permitted to perform installation,
service or maintenance of the system.

| Important | 1 |
1.4 SERVO-i in MR environment 1.7 Service
Note: MR environment. Systems WARNING! The system must not be

approved for use in a Magnetic serviced or maintained while in use with
Resonance (MR) environment are a patient.
marked with MR Conditional stickers.
Note: ESD sensitive components.

Note: MR environment. When When working with ESD sensitive
performing service on systems components, always use a grounded
approved for use in MR environments, wrist band and a grounded work
only accessories and spare parts surface. Adequate service tools must
allowed for use in MR environments always be used.
must be used in order to maintain the
system's MR environment status.
Note: ESD sensitive components.
PC boards (spare parts) must always
For further information regarding SERVO-i in MR
be kept in a package for sensitive
environment, refer to:
electronic devices. Maquet will not
otherwise assume responsibility for the
• SERVO-i MR environment declaration
bullet
materials used, the work performed or
• SERVO-i, MR environment kit – Installation
bullet any possible consequences of same.
Instructions
• Spare parts information.

bullet Note: Special waste. This system
contains electronic and electrical
1.5 Installation components. Discard disposable,
replaced and left-over parts in
Note: Trained and authorized accordance with appropriate industrial
personnel. Only personnel trained and and environmental standards.
permitted to install the system. The
Note: Recyclable material. Recycling
installation and handing-over
must be performed in accordance with
procedures are described in the
appropriate industrial and
Installation instructions.
1.6 Functional check Note: Trained and authorized

personnel. The system must be
After any installation, maintenance or service serviced at regular intervals by
intervention in the system, perform a Pre-use check personnel trained and authorized by
according to the instructions in the User's Manual. Maquet. It is recommended that service
and maintenance is done as a part of
a service contract. Any maintenance
or service must be noted in a log book.

| 1 | Important |
Maintenance of the system must be performed with 1.10 Environmental declaration

the following intervals by personnel trained and
authorized by Maquet: 1.10.1 Purpose
This environmental declaration is for a SERVO-i base

• Preventive maintenance at least once a year, or
bullet
unit including Mobile cart and two batteries.
every 5000 hours of operation, whichever comes
first. Letter codes within brackets refer to the functional
• The Battery modules shall be replaced after two
bullet main blocks in the System overview, see chapter
and a half years from their manufacturing date. Diagrams.
• The Memory backup batteries (Lithium batteries on

bullet
PC 1771 and PC 1772) shall be replaced every five 1.10.2 Components with special environmental
years. concern
Only original spare parts from Maquet must be used Components listed below shall be disposed of in
in the system. accordance with appropriate industrial and
1.8 To the responsible service personnel
Printed circuit boards
Note: Trained and authorized
personnel. Only personnel trained and • PC 1770 Main back-plane (B)
bullet
permitted to perform installation,
• PC 1771 Control, including memory backup battery
bullet
(C)
service or maintenance of the system.
• PC 1772 Monitoring, including memory backup
bullet
battery (M)
The contents of this document are not binding. If any
significant difference is found between the system and • PC 1775 Plug-and-play back-plane (P)
bullet
this document, please contact Maquet for further • PC 1777 Panel including backlight inverter (U)
bullet
information.
• PC 1778 DC/DC & Standard connectors (P)
bullet
We reserve the right to modify the system without • PC 1780 Pneumatic back-plane (I)
bullet
amending this document or advising the user.
• PC 1781 Pressure transducer, 2 pcs (T)
bullet
1.9 Inaccuracy in measured values • PC 1784/PC 2024 Expiratory channel (F)

bullet
• PC 1785 Expiratory channel connector (E)
bullet
Measured values, as stated in the User's Manual
chapter Technical data, do not include possible • PC 1789 Alarm output connector (A)
bullet
inaccuracy in the test equipment used by Maquet. • PC 1957 RS232/Alarm output connector (A)
bullet
Test equipment inaccuracy is stated below:
Other electronics
• Pressure: ±0.75% of read value according to
bullet
manufacturer's specification including a possible
• TFT assembly including backlight (U)
bullet
calibration inaccuracy.
• Touch screen including frame (U)
bullet
• Flow/Volume: ±4% of read value according to
bullet
manufacturer's specification including a possible • O2 cell, containing caustic lime and lead (Pb) (I)
bullet
calibration inaccuracy. • O2 sensor, containing PC boards (I)
bullet
• O2 concentration: ±1.35 vol% according to
bullet • Air gas module, containing multiple PC boards (I)
bullet
manufacturer's specification including a possible
calibration inaccuracy.
• O2 gas module, containing multiple PC boards (I)
bullet

| Important | 1 |
• AC/DC converter, containing PC boards (P)

bullet • PS (Polystyrene)
bullet
• Expiratory cassette, containing PC boards and other
bullet
electronics (E) Electronics - total 14%
• Expiratory valve coil (E)

bullet
• Battery modules Nickel-Metal Hydride
bullet
• Safety valve pull magnet (I)
bullet
• Printed circuit boards, cables etc.
bullet
• Battery modules, Nickel-Metal Hydride
bullet
• CO2 analyzer module, containing PC boards
bullet Others - very small amounts
• Edi module, containing PC boards
bullet
• Filter paper of fiberglass
bullet
• Y sensor module, containing PC boards
bullet
• Aerogen Module, containing PC boards
bullet 1.10.4 Articles of consumption
• Mains power inlet
bullet
1. Bacteria filter
• Fan
bullet
2. Filters for the gas modules
• Loudspeaker
bullet
3. Filter for the inspiration pressure transducer
• Internal cabling. Shall be handled as electronic
bullet 4. Nozzle units for the gas modules
waste.
5. Battery modules
6. Memory backup batteries
1.10.3 Construction materials
7. Expiratory cassette
The construction materials used in SERVO-i in % of 8. Expiratory cassette membrane
the total weight.
9. O2 cell (if applicable)
10. Backlight lamps (if applicable)
Metal - total 77%
Item 1: Consumption approximately 250 pcs/year.
• Aluminium 69%
bullet
Items 2 – 4: Changed approx. every 12 months/ 5.000
• Steel, zink, brass 8%
bullet hours of operation.
Polymeric material - total 9% Item 5: Changed approximately two and a half years
from manufacturing date.
• PA (Polyamide)
bullet
Item 6: Changed approximately every five years.
• POM (Polyoxymethylene)
bullet
Items 7 – 10: Changed when needed.
• SI (Silicone)
bullet
• TPE (Thermoplastic elastomer)
bullet Articles related to clinical applications, e.g. patient
tubing, Y sensor, nebulizer medication cups and NAVA
• PUR (Polyurethane)
bullet
catheters, not included in the list above.
• ABS (Acrylicnitrilebutadienstyrene)
bullet
• EPDM (Ethylenepropylenedienemonomer)
bullet
• PTFE (Polytetrafluoroethylene)
bullet
• FPM (Fluororubber)
bullet
• NBR (Nitrilerubber)
bullet
• PP (Polypropylene)
bullet
• PVC (Polyvinyl chloride)
bullet
| 1 | Important |
1.10.5 Power consumption
The power consumption depends on the operating

mode and whether the internal batteries are being fast
or trickle charged.
Trickle
Mode Fast charging
charging
In operation 70 W 38 W
Standby 65 W 33 W
Off 35 W 6W
1.10.6 Noise level
Less than 50 dBA.
1.10.7 Packing materials
The amount of packing materials will vary depending

on customer adaptation.
Materials for packing:
• Loading pallet. Fulfills the USA requirements

bullet
7 CFR 319.40 May 25’th 1995
• Corrugated cardboard
bullet
• Stretch film of polyethylene, PE
bullet
• Shock-absorbing material of expanded
bullet
polyethylene, EPE, or expanded polypropylene,
EPP
• Clamps of polyethylene, PE.

bullet
1.10.8 Product End-of-Life
For scrapping information, refer to the document

'SERVO-i Ventilator System – Product End-of-Life
Disassembly Instructions.

| Introduction | 2 |
2 Introduction
Table of Contents
2.1 Main units | 2-2
2.2 Optional equipment | 2-2
2.3 User interface | 2-5
2.4 Patient unit | 2-7
2.5 SERVO-i software structure | 2 -10

| 2 | Introduction |
• Patient unit. The Patient unit contains pneumatics

bullet
and electronics for gas supply to the patient. Power
supply and battery backup is also contained in the
Patient unit.
User interface
The Control cable connects the User interface and
Patient unit the Patient unit.
The SERVO-i shown in the illustration is mounted onto

the optional SERVO-i Mobile cart.
New color scheme for SERVO-i
A new color scheme for SERVO-i was introduced in

SERVO-i
connection with release of System version 7.0 (during
Mobile cart
Q2 2012). The new color scheme for SERVO-i may
affect P/N on some spare parts. The information in
this Service Manual (functional descriptions,
procedures, etc) is not affected by the new color
scheme.
2.2 Optional equipment

S30002
A number of optional equipment can be added to the
SERVO-i Ventilator System. For further information,
2.1 Main units refer to chapter Description of functions and the
documents listed below.
The SERVO-i is available in different main
configurations:
Aerogen Module
• Adult
bullet
• SERVO-i – User's Manual
bullet
• Infant
bullet
• Aerogen Module – Installation Instructions
bullet
• Universal
bullet
These main configurations are as standard equipped
Battery module (extra)
with a number of ventilation modes suitable for each
patient category. Further ventilation modes can be
installed via a Software option installation.
bullet
• Battery module – Installation Instructions
bullet
The SERVO-i can be divided into the following main
units: Compressor Mini
• User interface. The User interface contains all

bullet • SERVO-i – User's Manual
bullet
controls used to set the ventilation and monitoring
parameters. Ventilation parameters as well as other • Compressor Mini – Operating Manual
bullet
important information are shown on the User • Compressor Mini – Service Manual
bullet
interface display.
• Compressor Mini – Installation Instructions
bullet

CO2 analyzer module Isolation shield with drip guard

bullet • Isolation shield with drip guard – Installation
bullet
Instructions
• CO2 analyzer module – Installation Instructions
bullet
• CO2 analyzer module Capnostat 5 – Installation
bullet
IV pole
Instructions

bullet
Drawer kit
• IV Pole, SERVO-i – Installation Instructions
bullet
• SERVO-i - User's Manual

bullet
Loudspeaker booster kit
• SERVO-i Drawer kit – Installation Instructions
bullet
• Loudspeaker booster kit – Installation Instructions
bullet
Edi module (NAVA)
Mobile cart
• NAVA Ventilation – User's Manual
bullet
• Edi module – Installation Instructions
bullet
• SERVO-i Mobile cart – Installation Instructions
bullet
Gas cylinder restrainer
Note: MR environment considerations.
bullet
• Gas cylinder restrainer – Installation Instructions
bullet MR environment kit
Gas trolley
• MR environment declaration
bullet
• MR environment kit – Installation Instructions
bullet
bullet
• Gas trolley – Installation Instructions
bullet MSync
Heliox
• MSync – User's Manual
bullet
• MSync – Installation Instructions
bullet
bullet • MSync – IT and security white paper
bullet
• Heliox adapter kit – Installation Instructions
bullet • Interface specification, MSync – Reference Manual
bullet
Holder
• Mirth Connect configuration in MSync –
bullet
Configuration Manual

bullet
Remote Services
• SERVO-i Holder – Installation Instructions
bullet
Note: MR environment considerations. • SERVO-i – User's Manual

bullet
• Remote Services Docking Station for
bullet
SERVO-i/SERVO-s – Installation and Setup
Humidifier and Humidifier holders
Instructions

bullet • Remote Services for SERVO-i/SERVO-s – IT and
bullet
security white paper
• Humidifier – Operating Manual
bullet
• Humidifier holder – Installation Instructions
bullet
RS232/Alarm output connector Y sensor measuring

bullet
• RS232/Alarm output connector – Installation
bullet • Y sensor module – Installation Instructions
bullet
Instructions
• Computer Interface Emulator CIE – Reference

bullet
Manual
• Alarm output connector – Reference Manual

bullet
With introduction of System version 7.0 (Q2 2012),
new units are delivered with the RS232/Alarm output
connector. The software option is still required to
enable the Alarm output connector.
Servo Ultra Nebulizer

bullet
• SERVO Ultra Nebulizer, SERVO-i – Installation
bullet
Instructions
Note: The Servo Ultra Nebulizer has been

discontinued since System version 7.0. Available
as spare part.
Shelf base

bullet
• SERVO-i Shelf base – Installation Instructions
bullet
Support Arm 176/177

bullet
• Support Arm 176/177 – Installation Instructions
bullet
User interface panel cover

bullet
• User interface panel cover – Installation Instructions
bullet

2.3 User interface

The User interface can be mounted onto the Mobile There are three different versions of the User interface:
cart but can also easily be removed from the cart and Type 1, 2 and 3. All three versions are described in
mounted on the bed post or table/shelf. this Service Manual.
The User interface can be rotated and tilted into a For further information regarding operation of the User
suitable position. Locking levers, mounting devices interface, refer to the User's Manual.
and some other items are shown in the illustration
below.
S30003
1. Display with touch screen. 12. PC Card slot with slot cover.
2. Fixed keys for immediate access to special 13. Control cable between User interface and Patient
windows. unit.
3. Main rotary dial. 14. Service connector.
4. Special function keys. 15. On/Off switch and switch cover, version
5. Direct access knobs. discontinued in production Q2 2007.
6. Mains power indicator (green). 16. On/Off switch and switch cover, version introduced
in production Q2 2007.
7. Standby indicator (yellow).
17. Panel holder
8. Start/Stop (Standby) ventilation key.
18. Locking screw, alternative mounting
9. Luminescence detector, adjusts display brightness
automatically. On User interface Type 1, the 19. Locking lever, rotation
detector is placed in the upper left corner. On User 20. Locking lever, tilting.
interface Type 2 and 3, the detector is placed 21. Serial number label. The serial number stated on
above the Fixed keys in the upper right corner. this label is the ID number of the User interface.
10. Loudspeaker grid. This serial number must be referred to when
11. Cable reel. ordering service, spare parts, etc for the User
interface.

2.3.1 Inside the User interface
a j f k g
S30004
When the front panel section is removed from the rear

cover, the following parts are accessible:
1. Touch screen including frame.

2. TFT Display.
3. Backlight lamps. Type 1 and 2 only.
4. PC board Backlight inverter. Type 1 and 2 only.
The backlight LEDs on Type 3 are power supplied
from PC 1777.
5. PC 1777 Panel including PC Card slot.
6. Loudspeaker
7. Main rotary dial (rotary encoder with switch).
8. Direct access controls (rotary encoder).
The illustration above shows User interface of Type 2.

S30005

2.4 Patient unit

The Patient unit can be rotated on and pulled out of Items accessible from the outside of the Patient unit
the SERVO-i Mobile cart. It can also be mounted onto are shown in the illustration below.
a SERVO-i Holder or a SERVO-i Shelf base.
(01) XXXXXXXXXXXXXX
(21) XXXXXX (11) XXXXXX
(01) XXXXXXXXXXXXXX
S30006
1. Handle. 15. Module unit with six slots for connecting optional
2. Gas inlet for Air. The gas inlet for Air can also be modules, i.e. Battery modules, CO2 analyzer
used for the optional Heliox adapter. module, Edi module and Y sensor module.
3. Gas inlet for O2. 16. Nebulizer connector.
4. Equipotentiality terminal. 17. Inspiratory outlet.
5. Mains power supply connector incl. fuses F11 and 18. Alarm output connector (previously optional,
F12. factory mounted as from Q2 2012).
6. Internal fan with filter. 19. Serial port for data communication (RS232)
(previously optional, factory mounted as from
7. Connector for external +12V DC power supply.
Q2 2012).
8. Fuse F1 for external +12V DC power supply.
20. Serial number label. The serial number stated on
9. Optional connector. this label is the ID number of the Patient unit. The
10. Control cable connector (User interface). serial number is also stored in the software
11. Serial port for data communication (RS232). memory as the System ID. This serial number
12. Expiratory outlet. must be referred to when ordering service, spare
parts, software options, etc.
13. Inspiratory section cover.
21. Battery lock.
14. Expiratory inlet.
2.4.1 Inside the Patient unit
When the Patient unit front cover is removed, the

a s ; d f l
following parts are accessible:
1. PC 1772 Monitoring.
2. PC 1771 Control.
3. PC 1784/PC 2024 Expiratory channel with the two
connected PC 1781 Inspiratory and Expiratory
Pressure Transducers. PC 2024 replaces
PC 1784. Introduced in production Q2 2016.
4. Expiratory valve coil.
5. Module unit including PC 1775 Plug-and-play
back-plane.
6. AC/DC converter.
7. Internal fan.
8. Mains supply inlet.
9. PC 1778 DC/DC & Standard connectors.
10. PC 1785 Expiratory channel connector.
11. PC 1957 RS232/Alarm output connector.
g h j k A
S30007
12. The PC boards, as listed above are directly or D S

indirectly connected to the PC 1770 Main
back-plane.
13. The gas modules, the O2 sensor/cell and the safety
valve pull magnet are connected to the PC 1780
Pneumatic back-plane.
S30008

The upper part of the Patient unit contains the

F G 20 21
inspiratory section and the expiratory section.
The main parts of the inspiratory section are the:
14. Two gas modules, Air and O2, for regulation of the
inspiratory gas.
15. Connector muff.
16. Inspiratory pipe with housings for the O2 sensor/
cell and for the safety valve.
17. O2 cell incl. bacteria filter.
18. O2 sensor. Alternative to the O2 cell for oxygen
concentration measurement.
J K L H
19. Safety valve.
20. Temperature sensor (inside the connector).
21. Inspiratory pressure transducer tube incl. bacteria
filter, to connect the inspiratory pressure
transducer.
S30009
The expiratory cassette (22) is a complete unit. It

contains the following parts:
• Expiratory inlet with moisture trap.

bullet
• PC 1786 Expiratory channel cassette.
bullet
• Ultrasonic flowmeter.
bullet
• Heating foil to keep a stable temperature in the
bullet
expiratory gas.
• Pressure transducer connection, incl. bacteria filter,

bullet
to connect the expiratory pressure transducer. 22 ;
• Expiratory valve incl. valve membrane.
bullet
• Expiratory one-way valve.
bullet
The expiratory valve coil, mounted under the expiratory

cassette compartment, controls the valve membrane
in the cassette.
PC 1786 Expiratory channel cassette inside the

S30010
expiratory cassette is electrically connected to
PC 1784/PC 2024 Expiratory channel via PC 1785
Expiratory channel connector (10).

2.5 SERVO-i software structure

2.5.1 General PC 1777
The system software installed in the system will

contain all available system functionality. The software PAN
is separated into different subsystems and stored on PANEL SW
some of the PC boards. The separation of the software
is handled by the installer program.
The system software is divided into the following

software subsystems:
• Breathing BRE
bullet
• Monitoring MON
bullet
• Panel PAN
bullet
• System ID
bullet
• Edi
bullet
2.5.2 Breathing BRE
The Breathing software controls the delivery of gases

to the patient. This subsystem is responsible for the
breathing system, that is:
• Ventilation control and regulation

bullet
PC 1784/
• Inspiratory channel
bullet PC 2024 BRE
BREATHING SW
• Expiratory channel
bullet
PC 1771
• Nebulizer control (software option)
bullet
MON
PC 1772
MONITORING SW
The Breathing software is stored on PC 1771 Control
and PC 1784/PC 2024 Expiratory Channel. The SYSTEM ID SW
PC 1770
software must be reinstalled if PC 1771 or
PC 1784/PC 2024 is replaced. New software can be
installed via a System software installation.
Edi Edi SW
The Breathing software is executed by
microprocessors on PC 1771 and PC 1784/PC 2024.
S30011
2 - 10 SERVO-i Ventilator System, Service Manual

2.5.3 Monitoring MON 2.5.6 Edi
The Monitoring software controls all monitoring and The Edi software processes and filters the signals
alarm functions in the system, including trends of from the Edi Catheter, and transmits Edi and leads
measured values. Events, such as alarms and change data to the system.
of settings will also be logged.
The Edi software is stored in the Edi module. New
The Monitoring software is stored on PC 1772 software can be installed via a System software
Monitoring. The software must be re-installed if installation. If an Edi module is part of the system,
PC 1772 is replaced. Software related to Monitoring make sure that this module is connected during
is also stored in the O2 sensor. New software can be software installation.
installed via a System software installation.
The Edi software is executed by the microprocessor
The Monitoring software is executed by the in the Edi module.
microprocessor on PC 1772.
2.5.4 Panel PAN
The Panel software controls all user interaction, as

well as software updating to all subsystems via the
PC Card interface.
The Panel software is stored on PC 1777 Panel. The

software must be re-installed if PC 1777 is replaced.
New software can be installed via a System software
installation.
The Panel software is executed by the microprocessor

on PC 1777.
2.5.5 System ID
The System ID software is a configuration file, stored

on PC 1770 Main back-plane, that is unique for each
system. The System ID software will enable the
functions selected for this system.
To change the functions of the system, a new System

ID software can be installed via a Software option
installation.
When replacing PC 1770 Main back-plane, a spare

part that is factory programmed for the concerned
system must be used.
SERVO-i Ventilator System, Service Manual 2 - 11


| Description of functions | 3 |
3 Description of functions
Table of Contents
3.1 General | 3-2
3.2 User interface functions | 3-2
3.3 Main back-plane | 3-4
3.4 Inspiratory section | 3-4
3.5 Expiratory section | 3-8
3.6 Pressure transducers | 3 -10
3.7 Control | 3 -10
3.8 Monitoring | 3 -11
3.9 Expiratory channel | 3 -12
3.10 Power supply | 3 -12
3.11 RS232/Alarm output connector | 3 -15
3.12 Optional equipment | 3 -16

| 3 | Description of functions |
3.1 General • EEPROM. For PC board information, configuration,

bullet
calibration data, etc. Present on almost all PC
3.1.1 Functional main blocks
boards and in the O2 cell, CO2 analyzer module,
The information in this chapter refers to the System Edi module and Y sensor module. In the O2 sensor,
overview in chapter Diagrams. The information is an EEPROM is emulated by the Flash memory.
divided into functional main blocks. Note that the letter
in front of each functional main block corresponds to 3.2 User interface functions
the position letter in the System overview.
System overview, functional main block U.
User interface:
There are three different versions of the User interface.
• U: User interface functions
bullet In this manual, they are described as:
Patient unit: • Type 1 – User interface S/N ≤ 114000 (SERVO-i

bullet
S/N ≤ 17000).
• B: Main back-plane
bullet
• Type 2 – User interface S/N 114001 – 189044
bullet
• I: Inspiratory section
bullet (SERVO-i S/N 17001 – 83666).
• E: Expiratory section
bullet • Type 3 – User interface S/N ≥ 250001 (SERVO-i
bullet
S/N ≥ 83857).
• T: Pressure transducers
bullet
• C: Control
bullet There is no difference in the clinical operation between
• M: Monitoring
bullet the three versions, but the electronics inside the User
interfaces differ. As a consequence, some of the spare
• F: Expiratory channel
bullet
parts are not compatible between the three versions.
• P: Power supply
bullet Further information can be found in this chapter, in
• A: RS232/Alarm output connector
bullet chapter Disassembling and Assembling and in the
Spare parts list.
3.1.2 Memory types used in the system
3.2.1 User interface controls
There are four different types of memories used in the
system: Setting of different parameter input values is made
with the following interface devices:
• Flash memory. For system software storage.
bullet
Present on PC 1771, PC 1772, PC 1777, • Main Rotary Dial (rotary encoder with switch).
bullet
PC 1784/PC 2024, in the O2 sensor and in the Edi • Direct Access Knob, 4 pcs (rotary encoders).
bullet
module. The system software can be
re-installed/updated with a System software
• Membrane buttons. Integrated parts of the Touch
bullet
screen assembly.
installation.
• RAM. For temporary storage of software and data.

bullet
• Touch screen.
bullet
Present on PC 1771, PC 1772 and PC 1777 and
in the CO2 analyzer module, Edi module and Y
sensor module.
• Non-volatile memory. RAM with battery backup.

bullet
For settings, trends and logs. Present on PC 1771
and PC 1772.

3.2.2 PC 1777 Panel 3.2.3 Loudspeaker
Some features included on PC 1777 Panel are: For generation of sound, e.g. alarm. Connected to
P72 on PC 1777 Panel.
• SIMM (Single In-line Memory Module) mounted on
bullet
its connector P77. Memory type: SDRAM The loudspeaker generates different tones with
individual sound volumes. At startup and during
• PC Card Slot intended for connection/insert of a
bullet
Pre-use check the function of the loudspeaker is
PC Card. PC Cards are used to:
monitored by the microphone on PC 1777. During
- Download software into the different flash operation it is continuously monitored through current
memories situated on PC boards marked μP and sensing.
into the EEPROM on PC 1770 Main back-plane.
- Transfer patient and system data for further With the optional accessory Loudspeaker booster kit,
transfer to a computer. the alarm sound is amplified. Refer to section Optional
equipment.
- Service purpose.
• Microprocessor μP on this board includes control

bullet 3.2.4 Backlight inverter
of the functions of the User interface.
• ID-PROM: The ID information can be read by the

bullet Type 1 and 2 only. PC board with driving stage for
system. backlight (lamps) mounted behind the TFT Display.
The supply voltage delivered by the Backlight inverter
• Driver for the LED backlight (Type 3 only).
bullet
is 660 V.
• On/Off switch: Switch to Power up or Power down
bullet
the system. Refer to section Power supply. A new The Backlight inverter is connected to P73 on PC 1777
design of the On/Off switch and the switch cover Panel.
was introduced Q2 2007. Refer to chapter
There are two different versions of the Backlight
Disassembling and assembling for further
inverter, Type 1 and Type 2. The Backlight inverter
information.
spare part is not compatible between the two versions.
• Service connector: Ethernet port for MCare Remote
bullet
Services. For Type 3, the LED backlight driver is integrated on
PC 1777.
• Microphone used to monitor sounds from the
bullet
Loudspeaker.
3.2.5 Touch screen including frame
For software and hardware requirements and
The Touch screen implies the touch function of the
compatibility, see the Compatibility chart in chapter
front panel screen and is interactive with information
Revision history.
displayed on the TFT Display. The front panel frame
with the touch screen, membrane buttons and DIM
Notes:
sensor forms the assembly Touch screen including
• The system software must be re-installed if
bullet frame and must be handled as one complete part. The
PC 1777 is replaced.
DIM sensor measures the ambient light and the screen
• MR environment considerations.
bullet brightness is automatically adjusted.

3.2.6 TFT Display with backlight 3.4 Inspiratory section

The TFT Display is a Thin Film Transistor Screen for System overview, functional main block I.
color display of picture- and alphanumeric data.
The main block Inspiratory section conveys the
There are three different versions of the TFT Display: breathing gas from its gas inlets for Air and O2 supply
to the patient breathing system. It comprises the
• Type 1 with backlight consisting of two separate
bullet following main functions:
fluorescent lamps mounted behind the TFT Screen.
• Type 2 with backlight consists of one fluorescent

bullet • Gas modules – Air and O2. The Air gas module can
bullet
lamp mounted behind the TFT Screen. also be used for Heliox (HeO2), refer to section
Heliox later in this chapter.
• Type 3 with LED backlight.
bullet
The TFT Display spare part is not compatible between • Connector muff.
bullet
the three versions. • Inspiratory pipe.
bullet
The Backlight lamps on Type 1 and 2 are driven from • O2 sensor/cell.

bullet
the Backlight inverter. Estimated lifetime (with • Temperature sensor.
bullet
acceptable brightness level) for the lamps is 30.000
• Inspiratory pressure tube.
bullet
hours. Using the Field Service System (FSS), a time
meter for the lamps can be shown. The time meter • Safety valve incl. pull magnet.
bullet
must be reset after replacement of the lamps. • Inspiratory outlet.
bullet
For Type 3 it is estimated that the LED backlight will • PC 1780 Pneumatic back-plane.
bullet
maintain an acceptable brightness level during the
system's lifetime. 3.4.1 Gas modules – Air and O2
The Air and O2 gas modules regulate the inspiratory

gas flow and gas mixture.
3.3 Main back-plane

System overview, functional main block B.
Interconnection board for the PC boards in the lower

part of the Patient unit.
3.3.1 PC 1770 Main back-plane
System ID (serial number), configuration, operating

time, etc, is stored in an EEPROM on PC 1770. Thus,
when replacing PC 1770, a spare part that is factory
programmed for the concerned system must be used.
S30012
As the preventive maintenance time stamp will be

1. Gas inlet
reset when replacing PC 1770, a new time stamp must
be set via the Biomed menu. In order to make this new 2. Filter
time stamp correct, Preventive maintenance must be 3. Inspiratory valve temperature sensor
performed. Refer to chapter Preventive maintenance. 4. Supply pressure transducer

5. Flow transducer (Delta pressure transducer and Inspiratory valve temperature sensor
net)
The temperature of the supplied gas is measured by
6. Nozzle unit with valve diaphragm
the Inspiratory valve temperature sensor. This sensor
7. Inspiratory solenoid is situated in the gas flow.
8. Gas module key
The output signal from this sensor is used to
Each gas module is provided with an ID-PROM. The compensate for the gas density variations due to
ID information can be read by the system. temperature.
Note: The gas modules are factory calibrated. Each Supply pressure transducer
gas module must not be disassembled further than
The pressure of the supplied gas is measured by the
described in chapter Preventive maintenance.
Supply pressure transducer.
Gas inlet The output signal from this transducer is amplified. It

is then used to calculate the absolute pressure of the
Gas supply is connected to the system's gas inlet gas to compensate for gas density variations due to
nipples. The design of the gas inlet nipples vary pressure.
according to the standard chosen.
Flow transducer
Gas is to be connected from hospital central gas
supply or from gas cylinders. The Air supply may be The gas flows through a net (resistance) which causes
connected from a compressor for medical air. a pressure drop. The pressure is measured on both
sides of this net and the differential pressure value is
Refer to Technical data in the User's Manual for gas
then amplified.
quality specifications.
For Heliox information refer to section Heliox later in Nozzle unit

this chapter.
The plastic Nozzle unit contains a valve diaphragm.
The valve diaphragm, controlled by the Inspiratory
Filter
solenoid, regulates the gas flow through the gas
The Filter protects the system from particles in the gas module.
delivered to the gas modules. The filter must be
The complete plastic nozzle unit must be replaced
replaced during the Preventive maintenance.
during Preventive maintenance. After replacement,
The filter housing and the filter cover are provided with allow the diaphragm to adapt to the valve seat by the
matching guide pins. These guide pins prevent spring tension during approximately 10 minutes before
mounting of the filter cover (with gas inlet nipple) on gas pressure is connected to the gas module.
the wrong module.
A non-return valve for the gas inlet is located in the

filter cover. This valve will suppress short pressure
drops in the gas supply.
The non-return valve is also designed to slowly

evacuate compressed gas from the module, if the gas
supply to the module is disconnected.

Inspiratory solenoid 3.4.4 O2 cell
The gas flow through the gas module is regulated by The O2 cell is mounted in a housing on the Inspiratory
the Inspiratory solenoid via the Nozzle unit. pipe and is protected by a bacteria filter.
The current supplied to the solenoid is regulated so

that the gas module will deliver a gas flow according
to the settings on the User interface.
Gas module key

S30013
The gas modules are provided with a mechanical key
to prevent that the module is mounted in the wrong Maintenance including exchange of bacteria filter
slot. according to User´s Manual.
The key consists of a plastic guide mounted The O2 cell gives an output voltage proportional to the
underneath the module and a corresponding guide partial pressure of oxygen inside the Inspiratory pipe.
mounted in the Patient unit. At constant ambient pressure this output is
proportional to the O2 concentration in percent.
3.4.2 Connector muff
The life time of the cell is affected by the O2
The Connector muff connects the gas module outlets concentration. With a concentration (at the cell) in %
to the Inspiratory pipe inlet. and expected cell life time in hours the following
o o
applies at 25 C (77 F):
3.4.3 Inspiratory pipe
Expected cell life time = O2 Conc (%) x Time (h)
The Inspiratory pipe leads the gas from the Connector = 500 000 (%hours)
muff to the Inspiratory outlet.
The O2 cell is automatically calibrated each time a
The Inspiratory pipe comprises: Pre-use check is performed (if O2 is connected to the
system).
• Housing for the O2 sensor as well as housing and
bullet
locking lever for the O2 cell with its bacteria filter. If the system has continually been in use for a long
time, the measured O2 concentration may drop due
• Housing for the Safety valve.
bullet
to normal degradation of the O2 cell. This will activate
• Connection for measurement of inspiratory
bullet a nuisance alarm. For further information, refer to the
pressure.
User's Manual.
The pipe is provided with internal flanges with the
purpose to improve mixing of O2 and Air. An ID PROM is integrated into each O2 cell. Its ID
information and remaining lifetime can be read by the
The O2 sensor requires a changed design of the system.
Inspiratory pipe. The O2 sensor and the Inspiratory
pipe are equipped with a mechanical key to prevent Note: Pre-use check is recommended to use to
that the O2 sensor is mounted on wrong type of calibrate the O2 cell.
Inspiratory pipe. The O2 cell can be used on both
versions of the Inspiratory pipe.

3.4.5 O2 sensor 3.4.6 Temperature sensor
The O2 sensor is mounted in a housing on the A Temperature sensor is integrated into the connector
Inspiratory pipe as an alternative to the O2 cell. on top of the O2 sensor/cell. This Temperature sensor
measures the temperature inside the Inspiratory
section.
The output signal, corresponding to the temperature

in the Inspiratory section, is used for regulation of the
Internal fan. The electronics for this regulation is
located on PC 1775 Plug-and-play back-plane.
3.4.7 Inspiratory pressure tube
The Inspiratory pressure tube connects the Inspiratory

S30014
pipe with the Inspiratory pressure transducer. A
bacteria filter protects the pressure transducer on
The O2 sensor is a measuring device for the inspired
PC 1781 Pressure transducer from contamination.
oxygen concentration, using ultrasound technique with
two ultrasonic transducers/receivers. Maintenance including exchange of bacteria filter
according to User´s Manual. The bacteria filter must
The sound velocity in oxygen is lower than in air. By
also be replaced during Preventive maintenance.
measuring the sound velocity in a binary gas mix,
where the two gases are known (air and oxygen), the
ratio between the gases can be calculated, i.e. O2 3.4.8 Safety valve functions
concentration. The movable axis of the Safety valve pull magnet
controls the opening and closing of the safety valve
The technique for the O2 sensor is similar to the one
membrane in the Inspiratory pipe. The pull magnet is
in the expiratory cassette, with one transducer
electrically activated (closed) from the main block
transmitting an ultrasonic pulse through the gas and
Expiratory channel.
the other one receiving the pulse. The measured time
difference between the transmission and the reception
of the pulse is used for calculation of the sound
velocity, which is then used for calculation of the O2
concentration.
A temperature sensor inside the O2 sensor measures

S30015
the gas temperature and this measurement is used
when calculating the O2 concentration. When the Safety valve is not activated, the weight of
the pull magnet axis, in combination with the design
The O2 sensor cannot be used with the Heliox option.
of the valve membrane, pushes the pull magnet axis
The O2 sensor is provided with an ID-PROM. The ID downwards. This actuates the Safety valve to be
opened and the inspiratory gas is let out from the
information can be read by the system.
Inspiratory pipe via the Safety outlet thus enabling a
decrease in the inspiratory pressure. The Safety outlet
is covered by a plastic grid.
This is normal safety (pop-off) function.

The opening conditions for the safety valve are: 3.5.1 Expiratory cassette
• The ventilator is switched Off or to Standby.

bullet The expiratory gas conveying parts and PC 1786
Expiratory channel cassette are integrated into one
• The pressure inside the inspiratory pipe is 5 cmH2O
bullet
part – the Expiratory cassette – which can be easily
above the preset Upper pressure alarm limit. This
removed for cleaning or exchange. See the User’s
condition is controlled by the Monitoring subsystem.
Manual.
• The pressure inside the inspiratory pipe is 7 cmH2O
bullet
above the preset Upper pressure alarm limit. This The Expiratory cassette can be interchanged between
condition is controlled by the Breathing subsystem. different systems. A Pre-use check is always required
after exchanging the cassette.
• The pressure inside the inspiratory pipe is above
bullet
117 ±7 cmH2O. This is an extra safety function and
Ultrasonic PC 1786 Expiratory Ultrasonic
this situation will normally not occur. transducer channel cassette transducer
• The safety valve will also be opened by some other

bullet
alarms, e. g. the Out of gas-alarm.
During startup, the pull magnet is electrically activated
so that the pull magnet axis is pushed up (with a
OUTLET
INLET
clicking sound). This is the normal operational position

of the pull magnet; the Safety valve is normally kept
closed.
The safety valve opening pressure is calibrated to

117 ±3 cm H2O during each Pre-use check. Heating Bacteria Expiratory pressure
foil filter tube connector
S30016
3.4.9 Inspiratory outlet

Expiratory inlet
22 mm/15 mm tube connector for the inspiratory tube
of the patient breathing system. 22 mm/15 mm tube connector for the expiratory tube
of the patient breathing system. The inlet is designed
3.4.10 PC 1780 Pneumatic back-plane to make condensed water drip out and allow use of a
water trap for such water to be collected. Expiratory
Interconnecting board including connectors for cables inlet bacteria filter can be connected to protect the
to the gas modules as well as to the Safety valve and cassette from contamination.
to the O2 sensor/cell and the Temperature sensor.
Heating foil
3.5 Expiratory section
An electrical Heating foil is applied on the outside of
System overview, functional main block E. the expiratory pipe where the Ultrasonic flowmeter is
situated. The purpose of the Heating foil to reduce
The main block Expiratory section conveys the condensation and maintain a stable temperature in
breathing gas from the patient breathing system to the expiratory gas.
the Expiratory outlet. It comprises:
• Measurement of expiratory flow

bullet
• Connection for measurement of expiratory pressure
bullet
• Controlling element for the regulation of expiratory
bullet
pressure

Ultrasonic flowmeter Bacteria filter and expiratory pressure tube
The Ultrasonic flowmeter is a measuring device for Via a Bacteria filter inside the cassette, the Expiratory
the expiratory gas flow, using ultrasound technique pressure tube connects the cassette to the Expiratory
with two ultrasonic transducers/receivers. The pressure transducer. The filter and the connector are
measuring process is controlled from the main block integrated parts of the cassette. The filter protects the
PC 1784/PC 2024 Expiratory Channel. transducer on PC 1781 Pressure transducer from
contamination.
Expiratory valve
The Expiratory valve consists of a membrane in the

cassette that is operated by the axis of the Expiratory
valve coil. The valve is fully open as long as no power
is supplied to the coil.
Operating capacity for the membrane is estimated to

10.000.000 breathing cycles. When this limit is passed
or if the membrane for some reason has become
S30017 defective, it must be replaced. Refer to instructions in
chapter Disassembling and assembling.
The left hand side transducer is sending out ultrasonic
sound that is reflected against the inner wall of the Remaining operating capacity (in %) for the membrane
expiratory channel. The ultrasonic sound is received can be shown in the Status window. Select Status >
by the right hand side transducer now acting as a Exp. cassette to check Remaining membrane capacity.
receiver. The time from sending to receiving ultrasonic The operating capacity meter must be reset after
sound in downstream expiratory gas flow is measured. replacing the membrane.
Then the right hand side transducer (earlier receiving)

Expiratory outlet with expiratory one-way valve
is sending out ultrasonic sound upstream the
expiratory gas flow. The ultrasonic sound is received The gas from the patient system leaves the ventilator
by the left hand side transducer now acting as a via this Expiratory outlet. Backflow via the cassette is
receiver. The time from sending to recieving ultrasonic prevented by the Expiratory one-way valve. The rubber
sound in upstream expiratory gas flow is measured. membrane and valve seat are integrated parts of the
Expiratory outlet.
The time difference between the downstream and the
upstream time measurements provides flow
PC 1786 Expiratory channel cassette
information.
The PC 1786 Expiratory channel cassette is a
A temperature sensor inside the cassette measures
connection board, integrated into the Expiratory
the expiratory gas temperature. This temperature
cassette, for the Ultrasonic flowmeter and for the
measurement is also used when calculating the
Heating foil. It connects to PC 1785 mounted in the
expiratory flow.
expiratory cassette compartment.
The sound velocity in Heliox is higher than in air. By
Includes an ID PROM. The ID information can be read
measuring the sound velocity in the gas mix, it will be
by the system.
detected if Heliox is used.

3.5.2 Expiratory valve coil 3.7 Control

The movable axis of the Expiratory valve coil controls System overview, functional main block C.
the opening of the Expiratory valve by pushing the
valve membrane into desired position. The power The main block Control comprises microprocessor
supply to the coil is regulated so that the remaining control of Breathing pattern for all different ventilation
pressure in the patient system, towards the end of the modes.
expiration time, is kept on the PEEP level according
to User interface setting. 3.7.1 PC 1771 Control
Electronics including microprocessor (μP) control to

3.5.3 PC 1785 Expiratory channel connector
achieve:
The PC 1785 Expiratory channel connector is a
1. Regulation of Inspiratory flow which is used during
connector board including signal filters that is mounted
inspiration time in Volume Control (VC) mode.
in the expiratory cassette compartment. It connects
2. Regulation of Inspiratory pressure which can be
to PC 1786 mounted in the Expiratory cassette when
used during inspiration time in any mode.
the cassette is docked to the expiratory cassette
compartment. 3. Regulation of a constant Inspiratory flow which is
used during expiration time in all modes.
3.6 Pressure transducers 4. Respiratory timing pattern including frequency as
well as distribution of the duration for Inspiration
System overview, functional main block T. time, Pause time and Expiration time according
to front panel settings.
3.6.1 PC 1781 Inspiratory pressure transducer 5. Regulation of Inspiratory flow during inspiration
time. The desired total Inspiratory flow value
The pressure, conveyed via the pressure tube
according to front panel settings is used to
connected to this block, is led to and measured by its
generate the flow reference signals Insp Flow
differential pressure transducer. With differential
Ref 1 and Insp Flow Ref 2. The level relation
reference to the ambient pressure, the output signal
between these two flow reference signals depends
is proportional to the measured pressure thus giving
on the desired O2 concentration according to front
a linear measurement in the range -40 cmH2O to
panel setting. Insp Flow Ref 1 and Insp Flow Ref 2
+160 cmH2O.
are used for the control of its respective gas
Technical limitation: Pressure exceeding ±400 cmH2O module (Air and O2).
must be avoided. Regulation of a constant Inspiratory flow during
expiration time: The desired constant Inspiratory flow
Includes an ID PROM. The ID information can be read value is the default Bias flow value (see User’s
by the system. Manual).
3.6.2 PC 1781 Expiratory pressure transducer This desired constant Inspiratory flow value is used
to generate the flow reference signals Insp Flow Ref 1
Function identical to PC 1781 Inspiratory pressure and Insp Flow Ref 2 with the same relation and same
transducer. handling as described above under 'Regulation of
Inspiratory flow…' except this occurs during expiration
time.
The electronics controlling the optional nebulizer is

located on PC 1771 Control.

A Memory backup battery on PC 1771 power supplies • +5 V

bullet
the internal memory on the PC board. If the battery
on PC 1771 is disconnected or if the battery voltage
• +3.3 V
bullet
is too low, user default configurations made via the The buzzer on PC 1772 Monitoring generates the
Field Service System (FSS) and Pre-use check results alarm signal in case of +5 V or +3.3 V power failure.
including transducer calibrations will be erased. The The buzzer and +5 V / +3.3 V failure logic is powered
Memory backup batteries must be replaced after five by backup capacitors in case of power failure.
years.
PC 1772 also contains a barometric transducer and
Includes an ID PROM. The ID information can be read the measured barometric pressure is supplied to the
by the system. other sub-units in the system.
Trending of measured parameters are performed by

Notes: Monitoring.
• The System software must be re-installed if
bullet
PC 1771 is replaced. A thermistor on PC 1772 monitors the temperature
inside the Patient unit. An alarm is activated if the
bullet
temperature is 77 ±5 °C (170 ±9 °F) or higher.

3.8 Monitoring
by the system.
System overview, functional main block M.
A Memory backup battery on PC 1772 power supplies
The main block Monitoring comprises microprocessor the internal memory on the PC board. If the battery
(μP) calculation of parameters and monitoring of alarm on PC 1772 is disconnected or if the battery voltage
limits with control of alarms (as well as back-up alarm). is too low, all logs and Pre-use check results including
The main block Monitoring co-operates with the transducer calibrations will be erased. The Memory
Loudspeaker in the User interface. backup batteries must be replaced after five years.
The system is equipped with one or two RS232 ports.

3.8.1 PC 1772 Monitoring The second RS232 port was previously optional, but
factory mounted as from Q2 2012. The RS232
The PC 1772 Monitoring handles all supervision and
communication is handled by PC 1772. The
alarms in the system. It activates pressure reducing
communication interface protocol is described in the
mechanisms, including activation of the safety valve,
'SERVO-i/SERVO-s Computer Interface Emulator CIE
in case of excessive breathing system pressure.
- Reference Manual'.
All alarms are conveyed and displayed on the front
The PC boards PC 1957 RS232/Alarm output
panel and the alarm sound is also generated. In case
connector or PC 1789 Alarm output connector are
of malfunction in the loudspeaker located on PC 1777
connected to PC 1772 with a cable. Note that PC 1957
Panel, a backup sound generating device (buzzer) on
requires PC 1772 of revision 25 (or above).
PC 1772 will be activated automatically. This buzzer
is monitored by a microphone at startup and during
the Pre-use check.
• The alarm signal used by these options is generated
bullet
on PC 1772.
The following voltages are supervised: • For RS232 communication, System version 6.0 (or
bullet
above) is required to enable the optional RS232
• +24 V
bullet port.
• +12 V
bullet
• -12 V
bullet


Notes:
bullet Revision history.
PC 1772 is replaced.
bullet Notes:
bullet
PC 1784/PC 2024 is replaced.
3.9 Expiratory channel
bullet
System overview, functional main block F.
The main block Expiratory channel comprises 3.10 Power supply

electronics including microprocessor (μP). The main
functions are expiratory flow measurement and System overview, functional main block P.
expiratory cassette handling. Expiratory flow
measurement is performed by the flowmeter in the The main block Power supply comprises conversion
cassette. of mains power to internal power supply as well as
the Module unit-connections for optional Battery
modules and/or other optional modules.
3.9.1 PC 1784/PC 2024 Expiratory channel
The power modes in the system are:
Note: PC 2024 replaces PC 1784. Introduced in
production Q2 2016. • At Power up, i. e. when the On/Off switch is turned
bullet
On, all internal voltages will be enabled.
PC 1784/PC 2024 Expiratory channel contains • At Power down, the Power supply system will
bullet
electronics including microprocessor for handling of: deactivate the hardware signal Power_Good.H, and
at the same time keep the internal voltages +5 V
• Expiratory flow measurement performed by the
bullet and +3.3 V for at least 1 ms, in order to let the
flowmeter inside the cassette. The output signal
different subsystems save their current settings in
Exp. Flow is used in sub-systems Control and
non-volatile memory. Power down can be caused
Monitoring.
by:
• All electronic connections to and from the cassette.
bullet - Turning the On/Off switch Off.
PC 1784/PC 2024 Expiratory channel is connected
- Mains failure resulting in a switch to battery, but
to the cassette via PC 1785 Expiratory channel
the backup battery voltage is too low for proper
connector.
operation of the system or no backup battery
• Expiratory valve control (with input from Control).
bullet connected.
• Safety valve control (with input from other
bullet - The system is powered from a battery, but the
subsystems). battery voltage becomes too low for proper
operation of the system.
• Temperature monitoring. A thermistor on
bullet
PC 1784/PC 2024 monitors the temperature inside In this Off mode, only charging of Battery modules
the Patient unit. An alarm is activated if the is enabled (if the system is connected to mains).
temperature is 77 ±5 °C (170 ±9 °F) or higher. All other circuitry is un-powered.
• Holders and electrical connectors for the Expiratory

bullet • In Standby all circuitry is powered from the Power
bullet
and Inspiratory pressure transducer boards supply, but no breathing will be active. The operator
PC 1781. can set all parameters, including breathing mode,
Includes an ID PROM. The ID information can be read during Standby.
by the system.

If the internal DC supply voltage +12 V_Unreg drops The fan will start with half effect at approx. 33 °C
below 10 V, due to power supply failure, the power (91 °F) and with full effect at approx. 43 °C (109 °F).
supply source will automatically switch. The following When the temperature drops below approx. 37 °C
power supply source priority is used: (99 °F), the fan turns to half effect and when the
temperature drops below approx. 27 °C (81 °F), the
1. Mains power fan stops.
2. External +12 V DC supply (if connected)
The air inlet is protected by a filter that must be
3. Backup Battery modules
cleaned or replaced during the Preventive
Power supply selection is managed by: maintenance.
• PC 1778 – Between Mains power and External

bullet
3.10.4 PC 1778 DC/DC & Standard connectors
+12 V DC power supply.
• PC 1775 – Between Mains power/External

bullet Converts the internal DC supply voltage +12 V_Unreg
+12 V DC and Battery module power supply. into the following internal DC supply voltages:
3.10.1 Mains inlet • +24 V

bullet
• +12 V
bullet
Inlet for mains power supply including grounding
connection.
• -12 V
bullet
• +5 V
bullet
The system will automatically adjust to the connected
mains power if the mains power is within specified
• +3.3 V
bullet
PC 1778 also controls switching between Mains power
range. No voltage or frequence setting is required.
and External 12 V DC power supply.
The mains inlet is equipped with two mains power
All standard connectors are located on this board. The
fuses, F11 and F12. The value was changed from
connectors are the following:
2.5 A to 4 A on systems produced from Q1 2014. Refer
to the value stated on the label attached at the mains
inlet.
• N26 – External +12 V DC power supply input. The
bullet
connector is equipped with a fuse F1, rated 10 A.
There are no alarms indicating power supply failure
Note: MR environment considerations (two ferrite related to the External +12 V DC supply. Thus,
blocks mounted on the mains power cable). when the External +12 V DC supply is used, backup
Battery modules must be installed to ensure proper
3.10.2 AC/DC converter operation.
Converts the connected AC power to the internal DC

• N27 – Optional equipment.
bullet
supply voltage +12 V_Unreg. • N28 – Control cable.

bullet
• N29 – RS232. The RS232 communication is
bullet
3.10.3 Internal fan handled by PC 1772.
Pin configuration and signal names can be found in
The Internal fan forces cooling air through the Patient
chapter Diagrams.
unit. The cooling air flow inside the Patient unit is
indicated in the System overview. The cooling air Includes an ID PROM. The ID information can be read
outlets are located in the expiratory section. by the system.
The Internal fan is controlled by the Temperature

sensor in the O2 sensor/cell connector via electronics
on PC 1775 Plug-and-play back-plane.
3.10.5 PC 1775 Plug-and-play back-plane The life span for the Battery module is calculated to
two and a half year from manufacturing date. Normal
Connects the Optional modules that are inserted in time for logistics and storage are included in this
the Module unit. calculation. The calculation corresponds thus to an
estimated operational time of two years. Manufacturing
PC 1775 also controls:
date (YearMonthDay) is printed on the battery label.
• Charging / discharging of the Battery modules.
bullet
• Switching between Mains power/External 12 V DC
bullet
and Battery module power supply.
• Internal fan using input signals from the

bullet
Manufacturing
date = YYMMDD
Temperature sensor in the O2 sensor/cell connector. (YearMonthDay)

by the system. (01) XXXXXXXXXXXXXX
Serial number
3.10.6 Module unit S30108
Connection slots for 6 optional modules, i.e. Battery System software version V2.01.00 (or higher) includes
modules, CO2 analyzer module, Edi module and Y an improved monitoring of the battery status. This
sensor module. System software will, among others, monitor:
3.10.7 Battery module

• Expiry date.
bullet
• If the operational capacity is too poor for continued
bullet
The Battery module is a 12 V / 3.5 Ah Nickel-Metal usage.
Hydride rechargeable 'smart battery'. Up to six backup In both cases, battery replacement information will be
Battery modules can be connected to the Module unit. shown on the User interface. Select Status > Batteries
To guarantee safe battery backup, always use at least to check battery status. For further information, refer
two batteries. to chapter Service procedures, section Battery
modules.
To calculate its own status, the battery uses an internal
highly accurate voltmeter, amperemeter and time clock Recharge time for a discharged battery is
to measure actual charge in and out of the battery. In approximately three hours/battery. If a battery is fully
addition, there are algorithms to compensate for the discharged, e.g. due to long storage time, each battery
effects of discharge rate, discharge temperature, may require up to 12 hours charging time.
self-discharge and charging efficiency, etc.
Each battery includes an ID PROM. The ID information
Even with this technology, the only time at which the can be read by the system.
battery charge status is absolutely reliable is when it
is either completely full or completely empty. If the
battery only sees partial charges and discharges
during its application, then it may not get the benefit
of a 'full' or 'empty' reference point for some time, and
must rely more and more on its calculated figure.

3.10.8 Control cable Preferably the NC contact should be used, as this will
detect any interruption in the alarm system or
This Control cable connects the Patient unit and the unintentional disconnection of the cable between the
User interface. The cable can be partly wound on the system and the ventilator. Furthermore, if both the NO
cable reel on the rear side of the User interface. and the NC-contacts are utilized, an even higher safety
level for unforeseen failures can be achieved. Note
Notes: that, in both cases, even an intentional disconnection
• The Control cable must only be connected or
bullet of the ventilator will trigger the external alarm.
disconnected when the system is switched Off.
Pin configuration and signal names in N67 – Alarm
• MR environment considerations (two ferrite
bullet output connector can be found in chapter Diagrams.
blocks mounted on the Control cable).
For further information, refer to the 'Alarm output
connector – Reference Manual'.
3.11 RS232/Alarm output connector To enable the Alarm output function, the following
System overview, functional main block A. parts are required:
3.11.1 PC 1957 RS232/Alarm output connector

• PC 1957 RS232/Alarm output connector
bullet
• Alarm output connector software. The Alarm output
bullet
Previously optional, factory mounted as from Q2 2012. connector software is individually created for each
specific ventilator and can only be installed on this
PC 1957 is connected to PC 1772 Monitoring with a ventilator. The Alarm output connector function must
cable. Note that only PC 1772 of revision 25 (or above) be enabled in the configuration software.
is compatible with PC 1957. Installation of PC 1957
The RS232 communication is handled by PC 1772.
on older units may thus also require replacement of
The communication interface protocol is described in
PC 1772.
the 'SERVO-i/SERVO-s Computer Interface Emulator
PC 1957 contains two external connectors: CIE - Reference Manual'. Note that System version
6.0 (or above) is required to enable the optional RS232
• N67 Alarm output connector. Note that this
bullet port. Pin configuration and signal names in N68 –
connector is identical to the corresponding RS232 connector can be found in chapter 'Diagrams'.
connector on PC 1789 Alarm output connector.
PC 1957 replaces PC 1789. 3.11.2 PC 1789 Alarm output connector
• N68 RS232 connector. This second RS232 port is
bullet PC 1789 Alarm output connector is replaced by
identical to the standard RS232 port N29.
PC 1957 RS232/Alarm output connector.
The Alarm output connector enables connection of an
external alarm signal system to the ventilator. High For a technical description of the function Alarm output
and medium priority alarms are transferred, and the connector, refer to section PC 1957 RS232/Alarm
alarm output signal is active as long as the audio alarm output connector.
is active on the ventilator.
The Alarm output connector has two contact functions:

NO (Normally Open) and NC (Normally Closed).In an
alarm situation the open contact will close and the
closed one will open. The contacts are independent
of polarity and can be used both with AC and DC
systems.

3.12 Optional equipment 3.12.3 Compressor Mini
3.12.1 Aerogen Module The Compressor Mini is designed to supply

medicalgrade compressed air. The compressor has
The Aerogen Module is the control module used for a capacity of approx. 30 l/min at a pressure of 350 -
connection of the Aerogen® Nebulizer Systems, 450 kPa (50 - 64 psi).
Aerogen Pro and Aerogen Solo. The module is
connected to the nebulizer connector on the system The Compressor Mini can be placed on the Mobile
and contains all electronics required to control the cart to form a compact unit which is easy to move. It
nebulizer units. can also be used as a stand-alone unit.
Aerogen Pro and Aerogen Solo are devices intended The Compressor Mini is well insulated against noise
to aerosolize physician-prescribed medications, for and therefore does not cause disturbance when used
inhalation, that are approved for use with a general during operations.
purpose nebulizer.
The Compressor Mini is equipped with a standby
• Aerogen Pro: Reusable nebulizer unit.
bullet function. In the standby mode, the compressor will
start to deliver compressed air if the hospital central
• Aerogen Solo: Single use nebulizer unit.
bullet
gas supply fails.
The Aerogen Pro/Aerogen Solo are designed to
operate in-line with the ventilator circuit in acute and For further information, refer to separate Compressor
sub acute care environments. It operates without Mini documentation.
changing patient ventilator parameters.
3.12.4 CO2 analyzer module
To enable the nebulizer function, the following parts
are required: The CO2 analyzer module is an optional accessory
that is connected to the Module unit. There are two
• Aerogen Module.
bullet versions of the CO2 analyzer module:
• Nebulizer software. The nebulizer software is
bullet
individually created for each specific ventilator and • CAPNOSTAT III.
bullet
can only be installed on this ventilator. The
nebulizer function must be enabled in the
• CAPNOSTAT 5. Requires System version 7.1
bullet
configuration software. Note: The CAPNOSTAT III has been discontinued

since System version 7.1.
• Aerogen Pro/Aerogen Solo nebulizer units.
bullet
The CO2 analyzer option allows for continuous
monitoring shown in a waveform (capnogram) and as
Revision history.
numericals on the screen.
3.12.2 Battery module The CO2 analyzer module is, via a cable, connected
to a Capnostat sensor mounted on an airway adapter
The Module unit allows up to six Battery modules. To
at the Y-piece. The sensor uses a solid state and IR
guarantee safe battery backup, always use at least
based optical system with no moveable parts. It
two batteries.
measures the difference between a reference light
For further information, refer to section Battery beam and one filtered for CO2 wavelength.
modules above in this chapter.

To enable the CO2 analyzer function, the following The Edi Catheter is placed into the esophagus to the
parts are required: gastric ventricle. The catheter receives the signals
from the diaphragm excitation. The Edi module filters
• CO2 analyzer module. The module occupies two
bullet the signals and passes them to the system which uses
plug-in slots. the signals for monitoring and regulation. It also
displays the Edi signal as a waveform on the User
• CO2 analyzer software. The CO2 analyzer software
bullet
is individually created for each specific ventilator interface.
and can only be installed on this ventilator. The CO2
The Edi module is available in a 50 Hz and a 60 Hz
analyzer function must be enabled in the version (to be used in 50 Hz alt. 60 Hz environment).
configuration software. A built-in filter removes interference from surrounding
• For CAPNOSTAT III: CO2 CAPNOSTAT III sensor
bullet equipment.
kit
If an Edi module is part of the system, make sure that
• For CAPNOSTAT 5: CAPNOSTAT 5 mainstream
bullet this module is connected during software installation.
CO2 sensor Software stored in the module will be checked/
• CO2 airway adapters. The CO2 airway adapter is
bullet updated during the software installation.
available as disposable or reusable.
If the Edi module is exposed to rough handling, e.g.
For electrical safety test of the module, refer to chapter dropped on the floor, an electrical safety test of the
Preventive maintenance section Safety inspection. module must be performed. For electrical safety test
of the module, refer to chapter Preventive maintenance
section Safety inspection.
3.12.5 Edi module (NAVA)
The Edi module is an optional accessory used during 3.12.6 Gas cylinder restrainer
NAVA ventilation. The Edi module requires one free
slot in the Module unit. The Gas cylinder restrainer is mounted on the rear
side of the optional Mobile cart. It is intended for two
To enable NAVA, the following parts are required: gas cylinders, maximum volume five litres each.
• Edi module including Edi cable with connectors and

bullet 3.12.7 Gas trolley
Edi Test Plug. The test plug is used to verify proper
operation of the Edi Cable and Edi module before The Gas trolley is attached on the rear side of the
use. optional Mobile cart. It is intended for two gas
cylinders, maximum weight 10 kg each.
• NAVA software. The NAVA software is individually
bullet
created for each specific ventilator and can only be
installed on this ventilator. The NAVA function must 3.12.8 Heliox
be enabled in the configuration software.
To enable the Heliox option, the following parts are
• Single-use Edi Catheter. The catheter is a feeding
bullet required:
tube with measuring electrodes. Available in
different sizes. • Heliox adapter kit. There are four different Heliox
bullet
NAVA is based on measuring of the electrical activity adapter kits available; DISS, NIST/NIST, AGA/NIST
of the diaphragm (Edi) and then use this information and FRENCH/NIST. The Heliox adapter is
to control the ventilation. The information can also be connected to the Air inlet. A factory preset pressure
used for monitoring purposes. regulator on the adapter assures that correct Heliox
gas pressure (280 kPa) is supplied to the gas
module.

• Heliox software. The Heliox software is individually

bullet The Humidifier holders allow for left or right positioning
created for each specific ventilator and can only be of the heated humidifier.
installed on this ventilator. The Heliox function must
be enabled in the configuration software. 3.12.11 Isolation shield with drip guard
The optional Isolation shield with drip guard is
connected to the Expiratory cassette outlet. The
Revision history.
accessory will not affect the expiratory resistance of
the system.
Note: Heliox gas pressure supplied to the Heliox
adapter must be within the range 340–600 kPa The main purpose of this accessory is to protect the
(49–87 psi). expiratory outlet pipe from direct cooling draught
favoring condensation.
The type of gas used (Heliox or Air) will be detected
in the Expiratory cassette during the Pre-use check. The drip guard will also collect water that may be
The gas type will also be automatically detected if condensed during ventilation in connection with use
switched during operation. Gas type can also be of dual-heated patient tube during active
changed manually on the User interface by pressing humidification. The water collector has a maximum
Menu > Compensate > Gas type. volume of 100 ml.
Notes: 3.12.12 IV pole
• Time of automatic gas identification may be

bullet The IV pole is mounted on the rear rails or side rails
prolonged when there are low tidal/minute of the optional Mobile cart. It includes four hooks with
volumes and high O2 concentrations. maximum load 1.5 kg each. Maximum load total 6 kg.
• Automatic gas identification is disabled for set
bullet
O2 concentrations higher than 75%. 3.12.13 Loudspeaker booster kit
By installing the accessory Loudspeaker booster kit,

When switching from Heliox to Air, this prolonged or
the alarm sound is amplified in a mechanical way. The
disabled gas identification may cause activation of the
sound level will be increased significantly. This
Heliox gas supply alarm. As the system still is set for
increased sound level will raise the complete alarm
Heliox, but supplied with Air where higher pressure is
sound setting range (10%–100%), i.e. also the lower
alllowed, the alarm may be activated.
sound level range will be increased.
The Heliox option cannot be used with Y sensor
The Loudspeaker booster consists of a rubber collar
measuring.
that is mounted onto the loudspeaker to direct the
sound towards the loudspeaker grid.
3.12.9 Holder
All parts required for the installation are included in
The Holder is a mounting device for the Patient unit. the Loudspeaker booster kit.
It allows positioning of the Patient unit on a bed,
stretcher or standard rail.
3.12.14 Mobile cart
3.12.10 Humidifier and Humidifier holders The Mobile cart is designed for carrying the User
interface, the Patient unit and all required optional
Recommended active (heated) humidifier is Fisher & equipment.
Paykel MR 850. For further information, refer to
manufacturer's documentation.

The Patient unit is positioned on a console so that it 3.12.17 Remote Services

can easily be moved from the Mobile cart or rotated
(to switch sides for the patient breathing system). The Remote Services will add computing power and
a network interface to the system. This is done via the
The Mobile cart has side rails for accessories such as Docking Station (Remote Service Box) that supplies
a humidifier and slots in the column for the Support the system with a small computing platform with
Arm, IV pole, etc. network.
The Docking Station hosts the Remote Services

3.12.15 MR environment kit
software that uploads the technical service files to the
To enable use of the SERVO-i in an MR (Magnetic Maquet server.
Resonance) environment, the MR environment kit
Remote Services can only be activated when the
must be installed in the concerned unit. The main parts
system is in Standby mode.
of the kit are:
• EMC shield for the TFT Display

bullet 3.12.18 Servo Ultra Nebulizer
• EMC absorber kit. Self-adhesive absorbers for

bullet The Servo Ultra Nebulizer has been discontinued. The
sensitive PC board components. information in this document applies to devices sold
• Ferrite blocks for cables.
bullet with System versions 6.1 and below.
• MR stickers
bullet The Servo Ultra Nebulizer is intended for administering
The complete procedure to classify a SERVO-i as MR nebulizing drugs to patients requiring mechanical
conditional is described in the MR environment ventilation or positive pressure breathing assistance
declaration. via an endotracheal tube or face mask/prongs.
3.12.16 MSync The nebulizer operates continuously regardless of

ventilation mode setting. No extra gas volume is added
An MSync unit is connected to each Maquet to the inspiratory minute volume and thus neither the
point-of-care device intended to be used with the ventilator settings nor the readings are affected.
MSync system.
The nebulizer module becomes disabled whenever
The MSync system is intended for information transfer the ventilator is running on battery power to reduce
from Maquet point-of-care devices to Hospital the power consumption.
Information Systems (HIS) by:
To enable the Servo Ultra Nebulizer function, the
• Importing real-time clinical data from the point of
bullet following parts are required:
care device using its respective communication
protocol • Servo Ultra Nebulizer.
bullet
• Synchronizing patient data from the HIS with

bullet • Nebulizer software. The nebulizer software is
bullet
real-time clinical data from the point of care device individually created for each specific ventilator and
can only be installed on this ventilator. The
• Converting point of care data to HL7 compliant data
bullet nebulizer function must be enabled in the
• Exporting point of care data in HL7 format to the
bullet configuration software.
HIS.
3.12.19 Shelf base
The Shelf base is a mounting device for the Patient

unit. It allows positioning of the Patient unit on a shelf.

3.12.20 Support Arm 176 and Support Arm 177 • Y sensor

bullet
Y sensor measuring cannot be used with the Heliox
Support Arm 176 and Support Arm 177 are two almost
option.
identical accessories. They are however equipped
with different types of mounting device:
• Support Arm 176 is equipped with a clamp intended

bullet
for standard rails.
• Support Arm 177 is equipped with a mounting

bullet
device intended for the rear rails or side rails of the
optional Mobile cart.
3.12.21 User interface panel cover
The User interface panel cover protects the screen

from inadvertent activation of settings and mechanical
damage during transport.
While attached, the user can still access the vital

settings. When raised, the user can access the screen.
3.12.22 Y sensor measuring
The Y sensor measuring is an optional accessory with

the main parts:
• The Y sensor module that is connected to the

bullet
Module unit.
• The Y sensor software option.

bullet
• The single-use Y sensor including airway adapter
bullet
and tubing with connector. The Y sensor is available
in adult and infant versions.
The Y sensor measuring is based on the fixed orifice,
differential pressure sensor technology, and allows
the pressure and flow to be measured as close as
possible to the patient's airway. The Y sensor
measuring can be used in all ventilation modes.
To enable the Y sensor measuring function, the

following parts are required:
• Y sensor module. The module occupies two plug-in

bullet
slots.
• Y sensor software. The Y sensor software is

bullet
individually created for each specific ventilator and
can only be installed on this ventilator. The Y sensor
function must be enabled in the configuration
software.
| Disassembling and assembling | 4 |
4 Disassembling and assembling
Table of Contents
4.1 General | 4-2
4.2 Preparations | 4-2
4.3 PC boards and electrical components | 4-2
4.4 Information stored in the system | 4-4
4.5 Assembling guidelines | 4-5
4.6 User interface overview | 4-6
4.7 User interface - common parts | 4-8
4.8 User interface - Type 1 | 4 -15
4.11 Inspiratory cover | 4 -25
4.12 Inspiratory channel | 4 -25
4.13 Safety valve membrane | 4 -27
4.14 Gas modules | 4 -28
4.15 PC 1780 Pneumatic back-plane | 4 -29
4.16 Patient unit front cover | 4 -30
4.17 Expiratory cassette | 4 -31
4.18 PC 1785 Expiratory channel connector | 4 -34
4.19 Expiratory valve coil | 4 -34
4.20 PC 1771, PC 1772 and PC 1784/PC 2024 | 4 -35
4.21 AC/DC converter | 4 -36
4.22 Module unit including PC 1775 Plug-and-play | 4 -36
back-plane
4.23 PC 1778 DC/DC & Standard connectors | 4 -38
4.24 Internal fan | 4 -39
4.25 PC 1957 RS232/Alarm output connector | 4 -40
4.26 PC 1770 Main back-plane | 4 -41
4.27 Fixed Battery module | 4 -42
4.28 Control cable | 4 -43

| 4 | Disassembling and assembling |
4.1 General WARNING! With power supply

Disassembling of the system is described in this connected to the system, there are
chapter. If not stated otherwise, the assembling energized electrical components inside
procedure is the reverse of the described the unit. All personnel must exercise
disassembling procedure. extreme caution if fault tracing or
The Spare parts list is useful when disassembling and supply connected and with covers
assembling the system. removed.
After any service intervention in the system, perform

a Pre-use check according to instructions in the User's CAUTION: Do not expose the batteries
Manual. to water, fire or excessive heat. Do not
crush, disassemble, puncture or short
circuit the connector terminals.
4.2 Preparations
sure that: 4.3 PC boards and electrical components

bullet 4.3.1 Replacing electrical components
bullet As stated in section Preparations, mains power and
• External +12 V DC supply is disconnected.
bullet battery power supply must be disconnected and the
• Backup battery modules are disconnected. Note
bullet Power button switched Off when replacing electrical
that the backup battery modules will supply power components. If energized electrical components are
to parts of the system also when the system is disconnected or connected, this may interfere with the
switched Off. operation of the unit.
• Gas supply is disconnected, central gas supply and

bullet After replacement of PC boards or other electrical
backup gas supply. components, it is recommended to perform an
• The system, including all gas conveying parts, is
bullet electrical safety test. For electrical safety tests, refer
cleaned. Refer to instructions in the User’s Manual. to chapter Preventive maintenance section Safety
inspection.
WARNING! With gas supply connected

to the system, there are pressurized 4.3.2 Handling PC boards
components inside the unit. All
Those who come into contact with circuit boards
personnel must exercise extreme
containing sensitive components must take certain
caution if fault tracing or adjustments
precautions to avoid damaging the components (ESD
are performed with gas supply
protection).
connected and with covers removed.
When working with ESD sensitive components, always
use a grounded wrist band and grounded work
surface. Adequate service tools must also be used.
PC boards (spare parts) must always be kept in

protective packaging for sensitive electronic device.
PC boards must not be inserted or removed while the

mains power or battery power is applied to the
PC boards.
Remove and insert the PC boards very carefully to Other technical errors may occur after a software
avoid damage to the connectors. installation. These errors will disappear after the first
restart.
Note: ESD sensitive components.The
PC boards contain components that
are highly sensitive to static electricity.
When working with ESD sensitive
components, always use a grounded
wrist band and a grounded work
surface. Adequate service tools must
always be used.
4.3.3 Replacing PC boards
The system software is distributed on different

subsystems, located on the following PC boards:
• PC 1771 Control
bullet
• PC 1772 Monitoring
bullet
• PC 1784/PC 2024 Expiratory Channel
bullet
• PC 1777 Panel
bullet
• O2 Sensor (PC 1873)
bullet
• Edi module (PC 1874)
bullet
Additional actions when replacing PC boards
When delivered as spare parts, these components

are equipped with a System SW version that may differ
from the version on the system to be repaired. To keep
the System SW version used prior to the replacement,
the applicable System SW version must be available
on a PC Card for reinstallation purposes.
For functionality enhancement, the latest released
System SW version is always recommended.
Before installing a new System SW version, ensure

that the software is fully compatible with all hardware,
software and mechanical components in the system.
When replacing PC 1784/PC 2024 Expiratory Channel,

two Pre-use checks may be required. The first check
will calibrate the Safety valve, but fail in other tests.
The second check will pass.

4.4 Information stored in the system

All electronic components equipped with an ID PROM
will store information specific for this component, e.g.
article number, version number, serial number, etc.
Furthermore, some of the electronic components will

store information related to the complete system, e.g.
system software, system info, configurations, logs,
etc. When replacing these components, the stored
information may be lost. See table below.
Stored information PC 1770 PC 1771 PC 1772 PC 1777 PC 1781 PC 1784/ Expiratory O2 cell Edi
Main back- Control Monitoring Panel Pressure PC 2024 cassette O2 sensor module
plane transducer Expiratory (PC 1786)
channel
System software X X X X X X
(O2 sensor)
System info: X
§ Serial number
§ System version
§ Installed software
options
§ Operating time (total
and running hours)
§ Last preventive
maintenance
Configurations X
Date and time setting X
Logs X
Trends X
Recordings X
Pre-use check results X X X X X
including transducer result calibration calibration calibration calibration
calibrations
Barometer calibration X
Performed preventive X1
maintenance
Replaced expiratory X1 X
membrane counter
Replaced backlight X1 X
counter
Backlight operating time X
Language X
Expiratory cassette: X
§ Date of first use
§ Total operating time
§ Remaining membrane
capacity
O2 cell/sensor: X
§ Date of first use.
§ Estimated remaining
capacity (O2 cell)
1
Included in Service report as part of the Service log.
S30018

4.5 Assembling guidelines 4.5.3 Special grease
The system specifications allow unit operation also Lubricants should normally not be used when servicing
during patient transportation. Almost all parts of the the unit. If lubricants must be used, use only very small
User interface and the Patient unit assembled with amounts of grease with P/N 95 73 700. This special
screws and nuts are therefore tightened with a grease is O2 compatible.
specified torque and secured with threadlocking
adhesives. WARNING! Due to the increased O2
concentration in valves and gas
In order to maintain these specifications over time, it
channels, only special grease intended
must be ensured that after any service intervention
for use in high O2 concentrations, is
removed parts are re-assembled and secured
permitted.
according to instructions. Make sure to follow the
guidelines stated below.
4.5.1 Tightening torque
• Thread size M3: 0.95 Nm ±15%

bullet
bullet
bullet
bullet
• Gas inlet nipples: 20 Nm ±15%
bullet
4.5.2 Threadlocking adhesives
• Electrolube® Bloc'Lube BLV15ML on threads in

bullet
contact with PC boards.
• Loctite® 243 on all other threads.

bullet
Note: Threadlocking adhesive is not required on

Heli-Coil® screw thread inserts as these screw
thread inserts have a self-locking function.

4.6 User interface overview

4.6.1 Versions
There are three different versions of the User interface.

In this manual, they are described as:
• Type 1 – User interface S/N ≤ 114000 (SERVO-i

bullet
S/N ≤ 17000).
• Type 2 – User interface S/N 114001 – 189044

bullet
(SERVO-i S/N 17001 – 83666).
• Type 3 – User interface S/N ≥ 250001 (SERVO-i

bullet
S/N ≥ 83857).
The electronics inside the User interface differs and
as a consequence, some of the spare parts are not
compatible between the three versions. Further
information can be found in the table below and also
in the Spare parts list.
Spare part Type 1 Type 2 Type 3

Touch screen Discontinued spare part. Touch screen incl. frame (gray Touch screen incl. frame (black
incl. frame overlay) overlay)
Replace the complete User
interface: SERVO-i User Touch screen incl. frame (black
Interface, Black overlay overlay)
PC 1777 Panel Replacement kit for PC1777A-D PC 1777, Type 2 PC 1777, Type 3
TFT Display TFT Display, Type 1 TFT Display, Type 2 TFT Display, Type 3
Backlight Backlight inverter, Type 1 Backlight inverter, Type 2 Not required in Type 3
inverter
Backlight lamp Backlight kit, Type 1 Backlight lamp, Type 2 Not required in Type 3
(white/gray cable)
Backlight lamp, Type 2 (black

cable)
Cables Cable, Type 1 Cable, Type 2 Cable, Type 3
Backlight Cable
Membrane Discontinued spare part. Membrane foil Membrane foil

buttons
Replace the complete User Available from Q4 2016. Available from Q4 2016.
interface: SERVO-i User
Interface, Black overlay

4.6.2 Main parts
The main parts of the User interface are:

• Rear cover (1)
bullet
• PC 1777 Panel (2)
bullet
• Backlight inverter (3)
bullet
• Support plate (4)
bullet
• TFT Display (5) including Backlight lamps
bullet d
• Touch screen including frame (6).
bullet
WARNING! With power supply

connected to the system, there are
energized electrical components inside
the unit, e. g. the Backlight lamps that
are supplied with 660 V by the Backlight
inverter. All personnel must exercise
a s f g h
S30020
supply connected and with the User
interface rear cover removed.
Note: MR environment. On MR
environment approved units, an EMC
shield is mounted between the Touch
screen and the TFT display. Refer to the
'MR Environment kit – Installation
Instructions'.

4.7 User interface - common parts

4.7.1 Rear cover
To separate the front panel section from the rear cover:

s s a s
• Disconnect the control cable (1).
bullet
• Remove the screws (2). Threadlocking adhesive is
bullet
not used on these screws.
• Lift off the rear cover from the front panel section.
bullet
All parts inside the front panel section are now
accessible.
When removing the rear cover:

• The PC Card eject button can catch on the PC Card
bullet
slot during disassembling. Carefully release the
button from the rear cover before removing the
cover.
When mounting the rear cover on units with the new

s s s
version of the On/Off switch and switch cover: S30019
• The switch must be set to On before mounting the

bullet
rear cover. If set to Off, the switch lever will not enter
the hole in the switch cover.
A new design of the On/Off switch was introduced Q2

2007. This switch also requires a new version of the
switch cover. Refer to illustrations below.
With this new design, the switch cover will be kept

open when the switch is Off and will be closed only
when the switch is On. On/Off switch and switch cover - Old design
PC 1777 Panel, when delivered as spare part, will be

equipped with the new design of the On/Off switch.
The spare part will thus also include a new switch cover
to be mounted on the User interface.
On/Off switch and switch cover - New design

S30023

4.7.2 Touch screen including frame
Note: Touch screen including frame is discontinued

as spare part for Type 1. The complete User
interface must be replaced.
The illustration shows Type 2, but the procedure for

Type 3 is the same.
To remove the Touch screen including frame (1):

• Lift off the support plate-assembly. Refer to
bullet
instructions for TFT Display.
• Remove the Main rotary dial (2):

bullet
- Pull off the Main rotary dial-knob.
- Remove the nut holding the Main rotary dial.
- Lift off the Main rotary dial. s d a S30036
• Remove the Direct access controls (3):

bullet
- Remove the cover on each Direct access control
knob.
- Loosen the nut on each knob and pull off the
knobs.
- Remove the nut holding each Direct access
control and lift off the controls.
Note: When mounting the Main rotary dial and the

Direct access controls on a new Touch screen
including frame, make sure that the knobs are easy
to turn.
Label strips
The Touch screen including frame is delivered with

label strips in different languages, which have to be
mounted before the unit is taken into operation.
Protective foils (1) separate the adhesive areas
between the front panel film and the front panel.
Mount the label strips as follows:

• Select the two appropriate label strips:
bullet a
- One label strip for the Fixed keys on the upper
right-hand area, and
- One label strip for the Special functions keys on
the lower right-hand area of the User interface.
• Discard all other label strips.

bullet
S30037

Fixed keys label
• Insert the fixed keys label strip (2).

bullet
• Check its position through the button windows of
bullet
the front panel film. Adjust if necessary.
Note: Align the label strip with great care. Once

s
installed the process cannot be reversed.
S30038
• While holding the label strip in correct position,

bullet
remove the protective foils (3 and 4). d
• Press the label strip against the adhesive area.
bullet
S30039
• Remove the protective foil (5).

bullet g
• Press the front panel film (6) firmly against the front
bullet
panel to ensure proper adhesion.
Note: The "Neural access" key label is not included h

in the Type 1 label strips. Contact HSC via MSupport
if a "Neural access" key label is required.
S30040

Special functions keys label
• Insert the Special functions keys label strip (7).

bullet
• Check its position through the button windows of
bullet j
the front panel film. Adjust if necessary.
Note: Align the label strip with great care. Once

installed the process cannot be reversed. S30041
• While holding the label strip in correct position,

bullet
remove the protective foils (8 and 9). k
• Press the label strip against the adhesive area.
bullet
l
S30042
• Remove the protective foil (10).

bullet
• Press the front panel film (11) firmly against the front
bullet A
panel to ensure proper adhesion.
S30043

4.7.3 Membrane foil
Note: The Membrane foil (1) can only be replaced

on User interface Type 2 and 3. Discontinued as
part for Type 1.
a S30160
The spare part Membrane foil consists of two parts:

• Front panel overlay (2)
bullet
• Membrane button foil (3)
bullet
s d S30159
To replace the Membrane foil:

• Separate the front panel section from the rear cover.
bullet
Refer to section Rear cover.
• Disconnect the membrane foil connector (4) from

bullet
f
PC 1777.
S30161
• Remove the four Direct access knobs.

bullet
S30162
• Remove the old Front panel overlay.

bullet
S30163

• Carefully remove the Label strip (5) from the Front

bullet
panel overlay. The Label strip must be used on the
new Membrane foil.
Note: The Label strip is not included in the

Membrane foil spare part.
g S30164
• Remove the old Membrane button foil.

bullet
S30165
• Clean the area with ethanol or isopropanol. Make

bullet
sure to remove all remainings from the old
membrane button foil.
S30166
Note: When assembling the membrane foil's

adhesive parts, align the parts with great care. Once
installed the process cannot be reversed.
• Remove the protective foils.

bullet
S30167
• Attach the new Membrane button foil firmly on the

bullet
User interface. Make sure the foil is properly
attached without air bubbles.
S30168

• Remove the protective foils.

bullet
S30169
• Attach the Front panel overlay firmly on the

bullet
Membrane button foil. Press the Front panel overlay
to make sure the overlay is properly attached on the
foil without air bubbles.
S30170
• Place the Label strip (6) in correct position.

bullet
• Remove the protective foil (7), and attach the Front
bullet
panel overlay.
h j S30171
• Restore the User interface:

bullet
- Mount the four Direct access knobs.
- Connect the membrane foil connector to PC 1777.
- Assemble the front panel section and the rear
cover. Refer to section Rear cover.
S30172

4.8 User interface - Type 1

4.8.1 PC 1777 Panel - Type 1
PC 1777 Type 1 is discontinued and no longer supplied

j h d g k
as spare part. To replace such PC 1777, the
Replacement kit for PC 1777A–D must be used.
The kit contains all parts required for the replacement:
• PC 1777 of Type 2 (1)

bullet
• PC 1777–TFT Display cable of Type 2 (2)
bullet
• Support plate (3)
bullet
• Cushion for the EMC filter (4)
bullet
• Retainer (5)
bullet
• Screw, M3x8 mm (24 each)
bullet
• Screw, M3x6 mm (4 each).
bullet
a l s f ;
S30024
Disassembling
Installation of the replacement kit must be performed

in a clean and dustfree environment as the TFT Display
is sensitive to contaminations.
• Separate the front panel section from the rear cover.
bullet
• Remove the loudspeaker (6) from the support plate.
bullet
• Remove PC board Backlight inverter (7) from the
bullet
support plate (3).
• Remove the support plate including PC 1777 Panel

bullet
(1) and TFT Display (8) from the front panel section.
• Remove the TFT Display from the support plate.

bullet
• Discard the old PC 1777, the support plate and the
bullet
PC 1777–TFT Display cable of Type 1.
Assembling
• Check type and version of the TFT Display (8).

bullet
• Adapt the setting of the DIP switch (9) on the new
bullet
PC 1777 to the TFT Display. Refer to section DIP
switch on PC 1777 Type 2.
• Mount the TFT Display (8) onto the new support

bullet
plate (3) using the new M3x6 mm screws.

• Attach the cushion (4) onto the EMC filter (10) as

bullet A S f ;
shown in the illustrations.
• Connect the cable (11) to the TFT Display. Organize

bullet
the cable, place the EMC filter in the support plate
recess and secure with the retainer (12).
• Mount the remaining parts onto the new support

bullet
plate. Use the new M3x8 mm screws.
S30033
- PC 1777 (1)
- PC board Backlight inverter (7)
- Loudspeaker (6).
• Restore the complete assembly into the front panel

bullet
section.
• Connect all remaining cable connectors.

bullet
• Restore the User interface.
bullet
4.8.2 TFT Display - Type 1
Note: Disassembling of the TFT Display must be s a s s

performed in a clean and dust free environment, as
the TFT Display is sensitive to contaminants.
The TFT Display is mounted under the support

plate (1).
To remove the TFT Display:
• Carefully disconnect all cables from PC 1777. The

bullet
Backlight inverter cable and the Loudspeaker cable
can remain connected.
• Carefully disconnect the Backlight lamp cables from

bullet
PC board Backlight inverter.
• Remove the screws (2) holding the support plate.

bullet
• Lift off the support plate-assembly, including
bullet s s s
TFT Display and PC boards. S30027
• Carefully release the Type 1-cable (3) from PC 1777

bullet
as shown in the illustration.
d S30030

• Remove the screws (4) holding the TFT Display to

bullet
the support plate.
f S30142
4.8.3 Backlight inverter - Type 1
To remove the PC board Backlight inverter (1):

• Carefully disconnect the cable connector (2).
bullet
• Carefully disconnect the backlight lamp cable
bullet
connectors (3). d
• Remove the screws (4) holding PC board Backlight
bullet
inverter. f
• Lift off PC board Backlight inverter.
bullet
a
f
S30025

4.8.4 Backlight lamps - Type 1
Using the Field Service System (FSS), a time meter

a s a
for the lamps can be shown. This time meter must be
reset after replacement of the lamps.
The Backlight lamp kit for TFT Display Type 1 includes

two lamps. Always replace both lamps at the same
time.
To access the Backlight lamps:
• Lift off the TFT Display. Refer to instructions for TFT
bullet
Display.
• Remove the screws (1) holding the lamp.

bullet
• Lift off the lamp (2).
bullet
a s a S30034


4.9.1 PC 1777 Panel - Type 2
To remove PC 1777 Panel (1): s s

• Carefully disconnect all cable connectors from
bullet
PC 1777.
• Remove the screws (2) holding PC 1777.

bullet
• Lift off PC 1777.
bullet

Revision history.
Note: When replacing PC 1777 Panel, it can be

necessary to re-install the system software. For
further information, refer to section Replacing PC
boards in this chapter.
Note: MR environment. On MR s a s
S30022
environment approved units, EMC
absorbers are mounted on some Type 2 = PC 1777F – M
components on PC 1777.
Note: Disassembling of the TFT Display must be s a s

The TFT Display is mounted under the support plate

(1). To remove the TFT Display:
bullet
Backlight inverter cable and the Loudspeaker cable
• Carefully disconnect the Backlight lamp cable from

bullet
PC board Backlight inverter.

bullet
• Lift off the support plate-assembly, including TFT
bullet
Display and PC boards.
s s d s
For information regarding the DIP switch (3), see S30028
section DIP switch on PC 1777 Type 2 below.

On units produced prior to Q2 2007, the Type 2-cable

is secured with a self-adhesive cushion mounted on
the cable connector at the TFT Display. There is also
a similar cushion on the cables EMC-filter.
• To disconnect; carefully release the Type 2-cable

bullet
(4) from PC 1777 as shown in the illustration.
f S30031
A new locking device for the Type 2-cable was

introduced Q2 2007. This device replaces the cushion
mounted on the cable connector at the TFT Display.
The cushion (5) on the EMC-filter remains.
• Position the EMC-filter (6) in its recess in the support

bullet
plate. Slide the locking device (7) into position as
shown in the adjacent illustration.
g h j S30032

bullet
the support plate.
k S30029

DIP switch on PC 1777 Type 2
Faulty DIP switch (3) setting will result in a reversed

ON ON
display image.
- SHARP LQ12S41 - SHARP LQ121S1DG11

- NEC NL8060BC31-27
- NEC NL8060BC31-42
S30107
4.9.3 Backlight inverter - Type 2
To remove the PC board Backlight inverter (1):

• Carefully disconnect the cable connector (2).
bullet
• Carefully disconnect the backlight lamp cable
bullet
f
connector (3).
d
• Loosen the screws (4).
bullet
• Remove the screws (5) holding PC board Backlight
bullet
inverter. g
• Lift off PC board Backlight inverter.
bullet
Note: When assembling, make sure that the plastic a

washers on screws (4) are fitted between the
PC board and the screw head.
s
S30026

4.9.4 Backlight lamps - Type 2
Using the Field Service System (FSS), a time meter

for the lamps can be shown. This time meter must be
reset after replacement of the lamps.
On TFT Display Type 2, only one Backlight lamp is

required.
To access the Backlight lamp:
• Lift off the TFT Display. Refer to section TFT

bullet
Display. a S30035
• Release the snap-in holder and pull out the lamp.

bullet
• Lift off the lamp (1).
bullet


4.10.1 PC 1777 Panel - Type 3
To remove PC 1777 Panel (1):

s s
• Carefully disconnect all cable connectors from
bullet
PC 1777.
• Remove the screws (2) holding PC 1777.

bullet
• Lift off PC 1777.
bullet

Revision history.
Note: When replacing PC 1777 Panel, it can be

necessary to re-install the system software. For
further information, refer to section Replacing PC
boards in this chapter.
s a s
S30109
environment approved units, EMC Type 3 = PC 1777P or higher
absorbers are mounted on some
components on PC 1777.
Note: Disassembling of the TFT Display must be

The TFT Display is mounted under the support f a f

plate (1). To remove the TFT Display:
bullet
Backlight cable (2) and the Loudspeaker cable (3)
d
bullet s
• Lift off the support plate-assembly, including TFT
bullet
Display and PC board.
f f
S30141


bullet
the support plate.
g
S30143

4.11 Inspiratory cover
• Turn the bayonet screw one quarter of a turn to

bullet
release.
S30147
• Lift off the cover.

bullet
S30148
4.12 Inspiratory channel
• Remove the inspiratory cover.

bullet
If an O2 cell is installed:
• Lower the locking catch.

bullet
S30150
• Disconnect the O2 cell connector and lift out the O2

bullet
cell.
S30151

If an O2 sensor is installed:
• Disconnect the O2 sensor and carefully unlock the

bullet
latches.
S30152
• Lift the O2 sensor out of position.

bullet
S30153
• Press the latches and lift the Inspiratory channel

bullet
upwards.
• Disconnect the connector muff.

bullet
• Disconnect the inspiratory pressure tube.
bullet
S30149

4.13 Safety valve membrane

To remove the safety valve membrane:
• Remove the inspiratory channel.
bullet
• Release the latches (1), one on each side of the
bullet
safety valve housing, and lift off the membrane
holder (2).
• The membrane (3) and the valve seat (4) are now
bullet
accessible, e.g. for inspection and cleaning.
a f d s
S30063

4.14 Gas modules

To remove the gas modules:
• Remove the inspiratory cover.
bullet
• Loosen the screw (1).
bullet
• Lift off the gas module bracket (2).
bullet
a s S30065
• Pull out and lift off both gas modules.

bullet
S30066
Notes: s a s
• When assembling, make sure that the connector
bullet
muff properly seals around the inspiratory pipe
(1). The connector muff must not be pushed too
far onto the nozzle units (2).
• The gas modules used in SERVO-i are factory

bullet
adjusted for this purpose. When replacing gas
modules, make sure to use only SERVO-i gas
modules. Similar gas modules intended for the
SERVO-s or FLOW-i systems must not be used.
S30067

4.15 PC 1780 Pneumatic back-plane

To remove PC 1780:
• Remove the inspiratory channel including filter for
bullet
the inspiratory pressure transducer.
• Remove the gas modules.

bullet
• Remove the screws (1).
bullet
• Carefully lift the mounting plate (2) and disconnect
bullet
the O2 sensor/cell connector and the safety valve
pull magnet connector from PC 1780.
• Lift off the mounting plate (2). The safety valve pull
bullet
magnet is mounted on this plate.
• Pull out the gas modules to disconnect them from

bullet
PC 1780. a s d f
S30064
• Remove the threaded studs (3).
bullet
• Disconnect and lift off PC 1780 (4).
bullet
Note: When assembling, the mounting plate (2)

must be adjusted to correspond with the inspiratory
channel latches.

4.16 Patient unit front cover

To remove the Patient unit front cover (1): s a
• Remove the screw covers and the screws (2).
bullet
S30044
• Remove the two ventilation covers (3). Release the

bullet
latches with your fingertips and pull off the cover
using e.g. a small hexagon wrench.
• Remove the two screws (4).

bullet
f d d f S30045
• Carefully lift off the Patient unit front cover (1).

bullet
Note: When assembling the unit, make sure that

the inspiratory and expiratory pressure transducer
tubes and the PC 1785 and expiratory valve coil
cables are not damaged by the Patient unit front
cover (1).
WARNING! With power supply

connected to the SERVO-i, there are
energized electrical components inside
the unit. All personnel must exercise
supply connected and with the Patient
unit front cover removed.
a S30046

4.17 Expiratory cassette
Note: It is very important for the function of the

expiratory valve that the valve membrane is
removed and mounted correctly as described below.
The Expiratory cassette is a complete unit and must

not be disassembled. The only parts that can be
replaced are described below.
Operating capacity for the membrane is estimated to

10.000.000 breathing cycles. When this limit is passed
or if the membrane for some reason has become
defective, it must be replaced.
Remaining operating capacity (in %) for the membrane

can be shown in the Status window. Select Status >
Exp. cassette to check Remaining membrane capacity.
The operating capacity meter must be reset after
replacement of the membrane.
4.17.1 Expiratory valve membrane
To remove the valve membrane from the cassette:

• Carefully remove the membrane including retaining
bullet
ring using a suitable retaining ring pliers.
S30072
To mount the valve membrane into the cassette:

• Place the retaining ring (2) correctly into the
bullet
membrane.
Note: It is very important that the valve membrane

and the membrane seat in the cassette are clean.
Dirt particles can create leakage in the cassette.
S30073

• Place the membrane onto the cassette as shown in

bullet
the illustration.
S30072
• Squeeze the retaining ring pliers and carefully press

bullet
the membrane in place into the cassette as shown
in the illustration.
S30075
• Carefully release and remove the pliers.

bullet
• Check that the membrane is not deformed by the
bullet
retaining ring. If necessary, remove the membrane
and redo the complete mounting procedure.
• Mount the Expiratory cassette onto the Patient unit.

bullet
• Reset the operating capacity meter after
bullet
replacement of the membrane. To access the reset
S30076
button, select Menu > Biomed > Service.
Note: If the metal washer has been separated from

the membrane, it is important that the washer is
correctly mounted.
• Washers of old version have a raised hub (1) that

bullet
must be facing outwards as shown in the adjacent
illustration.
a
• Washers of new version do not have this raised hub
bullet
and can be mounted in both directions.
S30071

4.17.2 Expiratory one-way valve
To remove the faulty expiratory one-way valve:

• Remove the Expiratory cassette membrane.
bullet
• Cut the one-way valves rubber lock (1) and make
bullet
sure to remove all valve parts.
To mount the new expiratory one-way valve:
• Using a pair of pliers, pull the one-way valves rubber
bullet
lock (1) through its mounting hole in the cassette.
Make sure that the rubber lock is correctly seated.
a S30077
• Mount the Expiratory cassette membrane, refer to

bullet
instructions above.

4.18 PC 1785 Expiratory channel connector

To remove PC 1785:
• Remove the Patient unit front cover.
bullet f
• Disconnect the PC 1785 cable connector (1).
bullet
bullet
s
• Pull down and lift off PC 1785 (3).
bullet
Note: When assembling, make sure that the rubber d

seal (4) is correctly seated around PC 1785.
S30068
4.19 Expiratory valve coil

To remove the expiratory valve coil:
bullet
• Disconnect the connectors (2 and 3) from
bullet
PC 1784/PC 2024.
• Disconnect the tubes (4 and 5) from

bullet
PC 1784/PC 2024.
• Disconnect the inspiratory pressure tube from the

bullet
inspiratory pipe inside the inspiratory section (not h f s a g d h
visible in this illustration). S30069
• Remove the two screws (6).

bullet
• Lift off the cassette compartment (1).
bullet
bullet j j
• Lift off the expiratory valve coil (8).
bullet
k
S30070

4.20 PC 1771, PC 1772 and

PC 1784/PC 2024

bullet g j f h k
• PC 1771 Control (1):
bullet
- Release the locks on the PC board guides.
- Carefully pull out the PC board.
• PC 1772 Monitoring (2):

bullet
- Disconnect cable connector (3). This is the cable
for the optional PC 1957 RS232 Alarm output
connector alt. PC 1789 Alarm output connector.
• PC 1784/PC 2024 Expiratory channel (4):

bullet
- Disconnect pressure transducer tubes (5 and 6).
a d s S30047
- Disconnect PC 1785 cable connector (7).
- Disconnect Exp. valve coil cable connector (8).

Revision history.
Notes:
• When replacing PC 1771 Control, PC 1772
bullet
Monitoring or PC 1784/PC 2024 Expiratory
Channel, it can be necessary to re-install the
system software. For further information refer to
section Replacing PC boards in this chapter.
• When replacing PC 1784/PC 2024 Expiratory

bullet
Channel, two Pre-use checks must be performed.
The first check will calibrate the Safety valve, but
fail in other tests. The second check will pass.
environment approved units, EMC
absorbers are mounted on some
components on PC 1771, PC 1772 and
PC 1784/PC 2024.

4.21 AC/DC converter

bullet g f
• Disconnect cable connectors (1 and 2).
bullet
• Remove the screws and nuts (3).
bullet
• Remove the screw (4).
bullet
• Carefully lift out the AC/DC converter (5).
bullet
d d s a
S30048
4.22 Module unit including PC 1775

Plug-and-play back-plane

bullet s a g f
• Remove the AC/DC converter.
bullet
• Disconnect the nebulizer cable connector (1).
bullet
• Remove the screw (2). After a minor design change
bullet
on units manufactured as from Q2 2012, the screw
(2) is accessible from the outside of the Module unit,
close to the Nebulizer connector.

bullet
• Disconnect the Module unit/PC 1775 from PC 1770
bullet
Main back-plane at the connector (4).
• Carefully lift out the Module unit (5).

bullet
d h
Note: When assembling the unit, make sure that
the spacer (6) is in position with its flat side facing
down. The spacer, designed as a wedge, should be
pushed inwards before the screws (3) are tightened.
S30049

PC 1775 Plug-and-play back-plane is mounted on the

j
Module unit with the screws (7).
j
S30050
4.22.1 Battery module locking device
• Lift off the Module unit to make the module locking

bullet
devices accessible.
• Carefully release and pull out the pin (1).

bullet
• Pull out the rod (2).
bullet
a s S30051
• Replace the old white locking device (3) with the

bullet
new blue (4).
d f S30052

• Place the rod and the locking device in correct

bullet
position. A tool. e.g. a hexagon wrench, is required.
S30053
• Mount and secure the pin (5).

bullet
• Repeat the installation on all locking devices to be
bullet
replaced.
g S30054
4.23 PC 1778 DC/DC & Standard connectors

bullet
bullet
• Carefully pull out PC 1778 (2).
bullet
a
s
S30055

4.24 Internal fan

bullet
bullet
a
• Remove PC 1957 RS232/Alarm output connector
bullet
(alt. PC 1789 Alarm output connector) if mounted.
• Disconnect the fan cable connector (1).

bullet
d
bullet
• Carefully lift out the Internal fan (3).
bullet
S30056
S30057
Notes:
• When assembling units with metal air duct (4),
bullet
g
make sure that the rubber seal (5) is mounted as
shown in the illustration.
• An arrow on the fan housing indicates the air flow

bullet
direction. When mounting the fan, make sure that
the cooling air flow is directed into the unit.
f
S30058

4.25 PC 1957 RS232/Alarm output connector

PC 1957 RS232/Alarm output connector is described
below, but the disassembling instruction is valid also
for PC 1789 Alarm output connector.

bullet
• Disconnect the cable (1).
bullet
bullet
• Carefully lift out PC 1957 (3).
bullet a d S30059
Notes:
• Units with PC 1957 RS232/Alarm output
bullet
connector must be equipped with spill protection
strips. These strips are included in the optional
RS232/Alarm output connector kit.
s
• A cable adapter must be used to connect
bullet
PC 1789 to PC 1772 of new design. This cable
adapter is delivered with spare part PC 1772 and
PC 1789.
S30060
Note: MR environment. PC 1957

RS232/Alarm output connector must not
be mounted on MR environment
approved units.

4.26 PC 1770 Main back-plane
• Remove PC 1780 Pneumatic back-plane (inside the

bullet a s a
Inspiratory section).

bullet
• Remove:
bullet
- PC 1772 Monitoring
- PC 1771 Control
- PC 1784/PC 2024 Expiratory channel.

bullet
• Remove the Module unit.
bullet
• Remove PC 1778 DC/DC & Standard connectors.
bullet
• Remove PC 1957 RS232/Alarm output connector
bullet
(alt. PC 1789 Alarm output connector) if mounted.
• Remove the Internal fan.

bullet
bullet
• Carefully lift out PC 1770 (2).
bullet
a S30061
Note: System ID (serial number), configuration,

operating time, etc, is stored in an EEPROM on
PC 1770 Main back-plane (2). Thus, when replacing
PC 1770, a spare part that is factory programmed
for the concerned system must be used. For further
information refer to chapter Description of functions.

4.27 Fixed Battery module

If any slot in the Module unit is equipped with a locking
device, a tool and two-hand operation is required to
remove the Battery module.
To release the fixed Battery module:

1. Push a suitable tool, e.g. a small hexagonal
wrench or a screwdriver, through the hole as
shown in the illustration.
2. At the same time, push the release button to the
right. S30078
3. Remove the tool.

4. Continue to push the release button until the
Battery module snaps out.
5. Pull out the Battery module.
This locking device was previously not included in the
Module unit. To retrofit older units, the locking device
is available as spare part.
S30079
S30080

4.28 Control cable

The Control cable connectors must be connected
carefully to avoid damages on the connector pins:
• Carefully find the correct position; the connector
bullet
pins and the guides in the connectors must
correspond.
Do not turn the connector while inserting!
• When correct position is found, insert the connector.

bullet
• Secure the connector with its locking ring.
bullet
The illustration shows the Patient unit connector, but
the procedure for the User interface connector is the
same.
Note: The Control cable must only be connected or
disconnected when the ventilator is switched Off.
Note: MR environment. On MR S30081

environment approved units, two ferrite
blocks are mounted on the Control
cable.


| Service procedures | 5 |
5 Service procedures
Table of Contents
5.1 Biomed menu | 5-2
5.2 Service key | 5-4
5.3 Field Service System | 5-5
5.4 Software installation | 5-6
5.5 Leakage detection | 5 -10
5.6 Battery modules | 5 -14
5.7 Memory backup batteries | 5 -16

| 5 | Service procedures |
5.1 Biomed menu

The Biomed functions are useful tools during service.
The adjacent flowchart shows the Biomed functions

in System version 8.0. A complete set of flowcharts
showing all Keys and Screen touch pad functions can
be found in the User's Manual.
Biomed
Enter code 1973 to access the
To access the Biomed menu: Biomed menues.
The access code can be changed.
• Press the fixed key Menu to open the Menu window

bullet
Service
on the User interface. The Menu is active in

Event log
Standby and during ventilation mode, but the
Alarms
available submenus differ. Display Event logs.
Ventilator
Possible selections:
• Tap Biomed to open the Biomed menu.
bullet
settings
Functions
• Latest logs
• Selected time interval
- Submenu O2 cell adaptation is active only during

Service log
ventilation modes in units with O2 cell. No access
Technical
code is required. alarms
Test results
- All other Biomed submenus are available only Display Service logs.
Preventive
during Standby and require an access code. The Maintenance Possible selections:
• 21 latest logs
• Selected time interval
default code is 1973, but the code can be Service report
history
changed in the Biomed menu. Installation log
Enters date for a performed Preventive Maintenance

Report PM into the Service Log. Setting time stamp until next PM.
5.1.1 Biomed menu functions Available only if enabled in FSS.
Replaced Exp Reset of breath counter in expiratory cassette.

membrane Available only if enabled in FSS.
Service
Edit
configuration
Available only in Standby mode.
Alarm
sound level
Adult alarm
Event Log limits
Infant alarm
limits
Displays Event logs. Useful during troubleshooting.
Displayed User default configuration setup.
values
NIV adult
Service Log alarms
NIV infant
alarms
Displays Service logs. Useful during troubleshooting.
Startup
configuration
Copy Copy configuration to/from PC Card.

configuration
Set date
and clock Date and time setup.
Change Change access code to Biomed menu.

access code
Start MCare Enable MCare Remote Services.

Remote Service
O2 cell Measured O2 concentration will be adapted in

adaptation relation to set value.
Active only during ventilation, no access code required.
S30086

Report PM Default configuration regarding General and Units

cannot be changed in this window. Access to the Field
This button must be pressed when a Preventive Service System (FSS) is required.
Maintenance has been performed. This will reset the
timer that indicates operating hours until next
Displayed values
Preventive Maintenance. Default value is 5,000 hours.
In the Report PM submenu, it is possible to enter a The measured value boxes on the User interface show
new value, e.g. if the time stamp was erased during different parameters. Some of these parameters are
a software installation. The Report PM button is fixed and some are selectable in this window.
disabled by default in the Biomed menu, but can be
enabled in the Field Service System (Configuration > NIV adult alarms and NIV infant alarms
General).
Default NIV alarms can be changed in this window:
Replaced Exp membrane
• Pressure – Upper alarm limit
bullet
This button must be pressed when the Expiratory
cassette membrane has been replaced. This will reset
• Minute Volume – Lower and Upper alarm limit
bullet
the operating capacity meter (breath counter) in the • Respiratory Rate – Lower and Upper alarm limit
bullet
Expiratory cassette. The Replaced Exp membrane • End Exp. Pressure – Lower and Upper alarm limit
bullet
button is by default disabled in the Biomed menu, but
• CPAP – Lower and Upper alarm limit (infant alarm)
bullet
can be enabled in the Field Service System
(Configuration > General). • End Tidal CO2 – Lower and Upper alarm limit
bullet
• Apnea time – Alarm limit
bullet
Edit configuration • NAVA Apnea off - Disable/Enable (infant alarm).
bullet
Software option.
• Leakage fraction - Disable/Enable (NIV infant
bullet
alarm).
Alarm sound level
The alarms listed above, except Pressure alarm and
Default alarm sound level can be changed in this Apnea time alarm, can be permanently silenced in this
window. window.
Adult alarm limits and Infant alarm limits Default configuration regarding General and Units
cannot be changed in this window. Access to the Field
Default invasive alarm limits can be changed in this Service System (FSS) is required.
window:
Startup configuration
• Pressure – Upper alarm limit
bullet
Startup configuration can be changed in this window:
• Minute Volume – Lower and Upper alarm limit
bullet
• Respiratory Rate – Lower and Upper alarm limit
bullet • Patient range
bullet
• End Exp. Pressure – Lower and Upper alarm limit
bullet • Type of ventilation
bullet
• End Tidal CO2 – Lower and Upper alarm limit
bullet • Volume setting
bullet
• Apnea time – Alarm limit
bullet • Breath Cycle setting
bullet
• NAVA Apnea off - Disable/Enable (infant alarm).
bullet • Pre/post oxygenation conc. above set O2 conc
bullet
Software option.
• Option to deactivate backup ventilation
bullet
• Low Minute Volume audio off – Disable/Enable
bullet
(infant alarm). Software option. • NIV disconnect function
bullet
• Extended leakage test during pre-use check

bullet 5.2 Service key
• Volume Control alternative flow patterns.
bullet The Service key is a PC Card provided to personnel
trained and authorized by Maquet to perform
Copy configuration installation, service or maintenance of the system.
Available only in Standby mode. With the Service key it is possible to access different
user levels of the built-in Field Service System (FSS)
Default user configuration can be copied to/from a software. There are two user levels intended for
PC Card. service:
Default configuration regarding General, Units and

Alarm limits will be copied.
• Trained biomed. User level intended for hospital
bullet
biomed trained and authorized by Maquet.
Useful when applying the same user configuration on • Field service. User level intended for trained and
bullet
a number of units. authorized Maquet and Maquet partner’s personnel.
The Service key, and its associated access code, are
Set date and clock personal and must not be handed-over to anyone else.
The access code is unique for each Service key.
Date and time setting can be changed in this window. Notes:

• When saving information to a PC Card (logs etc),
bullet
Change access code allow this procedure to complete before removing
the PC Card. Information will be shown on the
Available only in Standby mode. screen when completed.
Access code to the Biomed menu can be changed in • Make sure to log out (select Exit) from Field
bullet
Service System when completed. If the Service
this window.
key is removed while Field Service System is
open, access remains until manual exit.
Start MCare Remote Services
Will enable Remote Services.
Refer to separate Remote Services documentation

for further information.
O2 cell adaptation
Available only during ventilation in units with O2 cell.

No access code required.
Adjustment of the O2 concentration reading.
Refer to the User's Manual for further information.

5.3 Field Service System

5.3.1 General
• The Field Service System (FSS) is a built-in

bullet
software provided to facilitate troubleshooting,
service and maintenance of the system.
• To access the Field Service System, a Service key

bullet
(PC Card) and an access code must be used. The
access code is unique for each Service key.
• It is only possible to access the Field Service

bullet
System with the system in Standby mode.
• The Field Service System must not be activated

bullet
with a patient connected to the system.
5.3.2 Field Service System functions
In the Field Service System, it is possible to:

• View information regarding the system including
bullet
options and parts installed.
• Calibrate the internal barometer.

bullet
• View service and event logs.
bullet
• Run complete or selected test sequences.
bullet
• Create and save service reports.
bullet
• Export selected logs to a PC Card.
bullet
• Create user default configurations.
bullet
• Restore Biomed access code to factory default
bullet
#1973. S30093
The screenshoot shows the Field Service System

Home menu.
Field Service System menus in chapter Diagrams

shows all functions available within the Field Service
System.

5.4 Software installation 5.4.3 Software information
5.4.1 General System software
This chapter describes installation of System software A System software installation will install a new System
and Software options. SW version. System software installation is not
dependent on the serial number of the system and
Only personnel trained and authorized by Maquet shall will not alter the installed Software options.
be permitted to install System software and Software
options.
Software option
It is not recommended to install System software with
A Software option installation will install Software
a lower version number than already installed in the
options ordered for the concerned system. For
system.
functionality enhancement, the latest released System
Before starting any software installation, check: software version will also be installed.
A Software option is individually created for each

• Installed System software version, see Status >
bullet
system and can only be installed on this system. Serial
General > System SW version.
number of the system must be stated when ordering
• System software version stored on the PC Card.
bullet a Software option.
For functionality enhancement, the latest released
System software version is always recommended.
Software option
A software installation may change the system SW Option
functionality and thus require a new version of the Software option
SW Option
User's Manual.
Software option
Software option installation

Some parts of the configuration may be changed
during software installation. Copy configuration to a
PC Card prior to a software installation and reinstall
System software installation
the configuration afterwards.
After any installation, maintenance or service System software

intervention in the system, perform a Pre-use check
according to instructions in the User's Manual. Corrections
and function
improvement
CAUTION: The system must not be
switched off during the software
installation process. Such interruption
may cause malfunctions on PC boards.
S30092
5.4.2 Materials required for installation
• PC Card with the System software version/Software

bullet
option to be installed.
• User's Manual.
bullet
• Gas supply required for the Pre-use check.
bullet

5.4.4 System software installation • In the Report PM window, check Time to Next
bullet
Preventive maintenance. Adjust if required.
• Software stored in the Edi module will be
bullet
checked/installed during the software installation. • Perform a Pre-use check according to instructions
bullet
in the User's Manual.
If an Edi module is part of the SERVO-i system, the
Edi module shall be connected during the software Notes:
installation.
• If the software installation is performed after a
bullet
• Set the On/Off switch to Off.
bullet PC board replacement, the installation may fail
due to a conflict between the installation
• Insert the PC Card.
bullet
programs. If this occurs, repeat the installation
• Set the On/Off switch to On. The installation window
bullet procedure once more.
will now appear on the screen and the
semi-automatic installation procedure will start. • Following a software installation, technical alarms
bullet
Follow instructions given on the screen. may be activated, e.g. Settings lost: Restart
system! due to reset of internal memory on the
• Press the Main rotary dial to start the installation
bullet PC boards. Restart the system once more and
(or switch the system Off to cancel). On systems
check that no technical alarms are activated.
with language other than English selected, a dialog
concerning language installation may appear. Refer • Check that the version of the User's Manual used
bullet
to section Change language. together with the updated system corresponds
to the installed System software version. User's
• The installation program will now check the software
bullet Manual is not enclosed with the System software,
and hardware versions installed in the system. This
must be ordered separately if required.
check is done to detect if the installation must be
terminated due to hardware incompatibility. If • Make the customer aware of changes in the
bullet
detected that the software cannot be installed due function of the system related to the software
to hardware incompatibility, the installation will be installation.
terminated. A message will appear on the screen.
Remove the PC Card and restart the system.
• The installation will start and may take up to 30

bullet
minutes.
• When the installation is completed, press the Main

bullet
rotary dial to restart the system as instructed on the
screen. Do not remove the PC Card.
• The system will start-up in standby mode. Remove

bullet
the PC Card and close the slot cover when the
message Do you want to start Pre-use check?
appears on the screen.
• The software installation may change some parts

bullet
of the configuration, e.g. units, default alarm limits
and start-up configuration.
- Reinstall the configuration previously copied to
a PC Card.
or
- Customize the configuration in the Biomed menu.
For some settings, access to Field Service
System (FSS) is required.

5.4.5 Change language
To install language (other than English) in units of

System version 3.1 or higher, a separate language
installation may be required:
• Select the new language. Access to the Field

bullet
Service System (FSS) is required. Follow
instructions given on the screen.
• After restart of the system, and PC Card with current

bullet
System software version inserted, a dialog box with
two options will appear:
- If the Main rotary dial is pressed within 10
seconds, a complete System software installation
including language will be installed. This
installation may take up to 30 minutes.
- If the Main rotary dial is not pressed within 10
seconds, only the selected language will be
installed. This installation will take approximately
1 minute.

bullet
• The system will start-up in standby mode. Remove

bullet
• Restart the system once more and check that no

bullet
technical alarms are activated.

5.4.6 Software option installation • Remove the PC Card and close the slot cover.
bullet
• Software stored in the Edi module will be

bullet
• Restart the system with the On/Off switch.
bullet
checked/installed during the software installation. • The software installation may change some parts
bullet
If an Edi module is part of the SERVO-i system, the of the configuration, e.g. units, default alarm limits
Edi module shall be connected during the software and start-up configuration.
installation. - Reinstall the configuration previously copied to
• Set the On/Off switch to Off.
bullet a PC Card.
or
• Insert the PC Card.
bullet
- Customize the configuration in the Biomed menu.
• Set the On/Off switch to On. The installation window
bullet For some settings, access to Field Service
will now appear on the screen and the
semi-automatic installation procedure will start.
Follow instructions on the screen. • In the Report PM window, check Time to Next
bullet
Preventive maintenance. Adjust if required.
• Press the Main rotary dial to start the installation
bullet
(or switch the system Off to cancel). On systems • Perform a Pre-use check according to instructions
bullet
with language other than English selected, a dialog in the User's Manual.
concerning language installation may appear. Refer Notes:
to section Change language.
• Following a software installation, technical alarms
bullet
• The installation program will now check the software
bullet may be activated, e.g. Settings lost: Restart
and hardware versions installed in the system. This system! due to reset of internal memory on the
check is done to detect if the installation must be PC boards. Restart the system once more and
terminated due to hardware incompatibility. If check that no technical alarms are activated.
detected that the software cannot be installed due
to hardware incompatibility, the installation will be
• Check that the version of the User's Manual used
bullet
together with the updated system corresponds
terminated. A message will occur on the screen.
to the installed System software version.
Remove the PC Card and restart the system.
• The installation will start with a System software

bullet
• Make the customer aware of changes in the
bullet
function of the system related to the software
installation to ensure that the required System
installation.
software version is installed. Refer to section
System software installation above.

bullet
• The installation will now continue with the Software

bullet
option installation. This part of the installation will
take only a few seconds. Information on the screen
will state if the Software option installation was
successful. The Software option installation is
possible only if the new configuration on the PC
Card matches the serial number of the system. If
not, the Software option will not be installed and
the system will start-up in standby mode. Remove

5.5 Leakage detection 5.5.3 Starting the Leakage detection
5.5.1 General Start the Leakage detection when the Pre-use check
has stopped and displayed either Leakage or
When a leakage is detected in the internal leakage Excessive leakage. Do not cancel the Pre-use check,
test, the Pre-use check will stop and display either the Redo test function will be used during the Leakage
Leakage or Excessive leakage. To locate the leakage, detection.
the three leakage tests described below can be used.
Test equipment:
• Test tube
bullet
• Leakage detector tool, P/N 68 81 146
bullet
• Manometer, local purchase ( e.g. a Cuff filling
bullet
measureing device with manometer).
5.5.2 Parts tested during the check
Test case 1 – Test tube:
• Test tube
bullet S30087
Test case 2 – Expiratory channel: 5.5.4 Test case 1 – Test tube
• Expiratory inlet incl. moisture trap with O-ring

bullet 1. Check the test tube for leakage. Replace if
required.
• Expiratory cassette
bullet
2. Reconnect the test tube properly.
• Expiratory valve membrane
bullet
3. Select 'Redo test'.
• Expiratory pressure transducer tube
bullet
• Expiratory pressure transducer
bullet If the leakage remains, continue with Test case 2.
• Expiratory valve coil.

bullet
Test case 3 – Inspiratory channel:
• Nozzle units in gas modules

bullet
• Silicone connector muff between gas modules and
bullet
inspiratory pipe.
• Inspiratory pipe
bullet
• O2 cell bacteria filter seal
bullet
• Safety valve membrane
bullet
• Inspiratory pressure silicone tube
bullet S30088
• Inspiratory pressure bacteria filter

bullet
• Inspiratory bacteria filter holder incl. tube (grey)
bullet
• Inspiratory pressure transducer.
bullet

5.5.5 Test case 2 – Expiratory channel
Expiratory cassette H PC 1786

B A
Expiratory inlet
including moisture PC 1785
Expiratory
trap with O-ring valve
membrane
Expiratory pressure
PC 1785 transducer tube Expiratory
valve coil
Expiratory
pressure
transducer
PC 1781
Part of leakage
P40 N40
P50
detector tool MOD1
Manometer PC 1784/PC 2024
S30089
Expiratory channel
Expiratory valve coil
1. Connect leakage detector and manometer at
1. Remove the expiratory cassette.
expiratory inlet.
2. Select Redo test.
2. Select Redo test.
3. Make sure the expiratory valve coil axis is
3. When the expiratory valve closes, pressurize to
activated (pushed up).
approx. 80 cmH2O. This must be done quickly
because the expiratory valve coil is closed only If the axis is activated, continue with the Expiratory
for 2-3 seconds. A pressure drop indicates a cassette.
leakage.
If not, check/replace as follows (one at a time):
If a leakage is detected in the Expiratory channel,
continue with Expiratory valve coil. If not, go to Test 1. Check the expiratory valve coil including cable
case 3. and connector.
2. Replace PC 1784/PC 2024 Expiratory Channel.
3. Replace PC 1771 Control.

Expiratory cassette
1. Connect the leakage detector and manometer to

the expiratory inlet (while the cassette is
removed).
2. Block the expiratory pressure transducer channel
hole on the cassette and close the expiratory valve
by hand, see illustration below.
3. Pressurize to approx. 80 cmH2O. If a leakage is
detected check/replace the following parts (one
at a time):
• Expiratory inlet incl. moisture trap with O-ring.

bullet
• Expiratory valve membrane. The membrane
bullet
may not close properly due to cleaning residues
on the membranes sealing surface and/or on
the corresponding sealing surface in the
cassette.
• Expiratory cassette.
bullet
Press
S30090
Expiratory pressure transducer and tube
1. If a leakage is detected in the Expiratory channel

but still remains after performed tests, check the
Expiratory pressure transducer and Expiratory
pressure transducer tube.

5.5.6 Test case 3 – Inspiratory channel
Inspiratory O2 cell Gas

pressure or O2 cell
Inspiratory Nozzle Module
silicone O2 sensor bacteria
outlet filter seal unit O2
tube in gas
module
Inspiratory pipe
P18 N18 Gas

Inspiratory Nozzle Module
Safety valve unit AIR
Part of leakage membrane pressure Silicone
detector tool bacteria connector in gas
filter muff module
Manometer N17 Inspiratory bacteria
P17 filter holder incl. tube
Inspiratory
pressure
PC 1781 transducer
P50
MOD2
PC 1784/ PC 2024
S30091
1. Connect the leakage detector and manometer to

the inspiratory outlet.
2. Pressurize to approx. 80 cmH2O. A pressure drop
indicates a leakage. Check/replace the following
parts:
• Silicone connector muff.

bullet
• Inspiratory pipe.
bullet
• O2 cell bacteria filter seal.
bullet
• Safety valve membrane.
bullet
• Inspiratory pressure silicone tube.
bullet
• Inspiratory pressure bacteria filter.
bullet
3. Pressurize as described in step 2. If the leakage
remains, check/replace:
• Nozzle units in the gas modules.

bullet
4. Pressurize as described in step 2. If the leakage
remains, check/replace:
• Inspiratory bacteria filter holder incl. tube.

bullet
• Inspiratory pressure transducer.
bullet
5.5.7 Completing the Leakage detection
1. Restore the unit including blue test tube.

2. Select Redo test and make sure the test passes.

5.6 Battery modules

5.6.1 General
The batteries condition and capacity are verified during

the Pre-use check and also continuously during
operation of the system. No further function checks of
the batteries are required.
The system software will monitor:
• Expiry date. The life span for the Battery module is

bullet
set to two and a half years from manufacturing date.
• If the operational capacity is too poor for continued

bullet
usage.
In both cases, battery replacement information will be
shown on the User interface.
To guarantee safe battery backup, always use at least

two batteries.
Recharge time for a discharged battery is

approximately three hours/battery. If a battery is fully
discharged, e.g. due to long storage time, each battery
may require up to 12 hours charging time.
The battery serial number and manufacturing date is

printed on the Battery label.
Manufacturing
date = YYMMDD
(YearMonthDay)
(01) XXXXXXXXXXXXXX
Serial number
S30108

5.6.2 Battery status
Select Status > Batteries to open the Battery status

window.
The Battery status window shows:
• Usable backup time. Calculated as the sum of the
bullet
estimated backup time or the connected Battery
modules reduced with 10 minutes as an extra safety
feature.
• Slot number.
bullet
• Battery module S/N.
bullet
• Charge indicator for each battery, where:
bullet
- 0 boxes filled = < 10% relative charge
S30083
- 1 box filled = 10-25% relative charge
- 2 boxes filled = 26-50% relative charge
• Remaining operating time in minutes for each

bullet
battery.
Furthermore, an activity instruction displayed directly

next to the operating time may show:
• Expires soon. Message activated if expiry date will
bullet
be reached within 60 days.
• Replace battery. The battery must be replaced and

bullet
discarded. Message activated if:
- The batteries expiry date is passed and its life span
is exceeded. Note that the age of the battery, the
calculated backup time may in this case not be
reliable. Even if the battery indicates a significant
backup time, the battery must be replaced.
or
S30084
- The batteries operational capacity is too poor for
continued usage. Caused e.g. by the chemical
process in an aging battery.

5.7 Memory backup batteries 5.7.3 Replacing the Memory backup battery
5.7.1 General • Remove the Patient unit front cover. Refer to

bullet
The Memory backup batteries must be replaced after
five years. A Technical error message will appear on • Carefully pull out PC 1771 and PC 1772.
bullet
the screen if the battery voltage level is too low. • Do not remove the cable connector (1). Information
bullet
stored in the PC board memory will be erased if the
Always replace both batteries at the same time to keep connector is removed:
the same replacement date for both batteries.
- If the battery on PC 1771 is disconnected; user
After any maintenance or service of the system, default configurations made via the Field Service
perform a Pre-use check. Refer to the User's Manual. System (FSS) and Pre-use check results
including transducer calibrations will be erased.
Note: ESD sensitive components. - If the battery on PC 1772 is disconnected; all
The Memory backup batteries are trends, all logs and Pre-use check results
mounted on ESD sensitive PC boards. including transducer calibrations will be erased.
Refer to chapter Disassembling and
• There are two equal battery connectors (2 and 3)
bullet
assembling, section Handling PC on the PC boards. Connect the new battery to the
boards for further information regarding unused connector. The memory functions are now
ESD sensitive components. secured by the new battery.
• Cut the cable ties holding the old battery (4) to the
bullet
PC board.
5.7.2 Preparations
• Disconnect and remove the old battery.
bullet
• Mount the new battery onto the PC board using
bullet
sure that: new cable ties as shown in the illustration.

bullet • Insert the PC board into the correct PC board slot
bullet
and reassemble the system.
bullet
• External +12 V DC supply is disconnected.
bullet s d
• Backup battery modules are disconnected. Note
bullet
that the backup battery modules will supply power
to parts of the system also when the system is
switched Off.
• Gas supply is disconnected, central gas supply and

bullet
backup gas supply.
a f S30085

| Troubleshooting | 6 |
6 Troubleshooting
Table of Contents
6.1 General | 6-2
6.2 Pre-use check | 6-2
6.3 Technical error codes and messages | 6 -10

| 6 | Troubleshooting |
6.1 General 6.2 Pre-use check

Before starting troubleshooting, try to eliminate all The system requests the user to start the automatic
possibilities of operational errors. If the malfunction Pre-use check at every startup of the system. It is also
remains, use the troubleshooting guides below as well possible to select the Pre-use check via the Standby
as the information in chapter Description of functions menu.
to locate the faulty part. Perform actions step by step
and check that the malfunction is eliminated. The User's Manual describes how to perform this
Pre-use check. The description on the following pages
When the fault is corrected, carry out a complete gives more detailed information about the Pre-use
Pre-use check as described in the User's Manual. check. This information can be used e.g. during
troubleshooting of the system.
The troubleshooting guides below are focused only
on technical problems. Information about clinically Some of the recommended actions described below
related problems can be found in the User's Manual. refer to the Field Service System (FSS). The Service
key is required to access the FSS. Troubleshooting
For functionality enhancement, the latest released can of course be performed without access to the FSS,
System software version is always recommended. but for some of the recommended actions, the FSS
will make troubleshooting faster and easier.
Possible causes to malfunction not mentioned in the
following troubleshooting guides are: Check if the fault remains after each performed service
action. Re-run the complete Pre-use check or run the
• The system has not been correctly assembled after
bullet concerned test using the FSS.
cleaning, maintenance or service.
• Disconnection or bad connection in cable

bullet Via the standby menu it is possible to perform a
connectors, PC board connectors, and separate Patient circuit test to evaluate circuit leakage
interconnection boards. and measure circuit compliance. This separate test
does not replace the complete Pre-use check.
• Disconnected or defective gas tubes.
bullet
* Text within brackets refers to the tested subsystem;
These possible causes to malfunction must always BRE = Breathing, MON = Monitoring, PAN = Panel.
be considered during troubleshooting.

Test Test description * Recommended action if the test fails

During system start-up. Internal technical tests: 1. Restart the system. Do not touch the User
interface during system startup. Interfering
• SW check
bullet with the knobs, keys, touch screen,
loudspeaker grid, etc, may affect the
• Reading EEPROM
bullet internal technical tests.
• Checksum EEPROM
bullet 2. Reinstall the System software.
• Panel button stuck test
bullet
• Audio test.
bullet
(BRE + MON + PAN)
Internal tests If possible, check the Test results log in the More
detailed mode (FSS).
Audio test. If the audio test failed:
(MON + PAN) 1. Make sure that the Patient unit main cover
and the User interface rear cover are
correctly mounted. Otherwise the audio
tests may fail.
2. Check in the Test results-log (FSS) if it was
the Panel test or the Monitoring test that
failed:
• If the Monitoring test failed:
bullet
Replace PC 1772 Monitoring.
• If the Panel test failed:
bullet
Replace the loudspeaker or PC 1777
Panel.
Alarm output connector test. If the Alarm output connector test failed:
Performed only if this option is installed. 1. Replace PC 1957 RS232/Alarm output

connector (alt. PC 1789 Alarm output
(MON) connector).
2. Replace PC 1772 Monitoring
Power failure test. If the power test failed:
(MON) 1. Replace PC 1772 Monitoring.
Barometer test Checks that the barometric pressure measured Check the Barometric pressure value in the
by the internal barometer is within Status window.
650–1070 hPa.
If that value is within 650–1070 hPa:
Checks that the measured barometric pressure
values differ less than 8 hPa between BRE and 1. Replace PC 1771 Control
MON. 2. Replace PC 1772 Monitoring
(BRE + MON) 3. Replace PC 1784/PC 2024 Expiratory
channel
4. Replace the gas modules. Replace one gas
module at a time.
If that value is outside 650–1070 hPa:
1. Replace PC 1772 Monitoring.


Gas supply test The test will start with a 14 s gas flush for Gas If the Gas type detection fails:
type detection:
1. Check that the connected gases are within
1. If Air or Heliox is used. specified range.
2. That approved Heliox mixture is used. 2. If Heliox is used, check that the Heliox
3. That the Heliox option is enabled (if Heliox option is installed.
gas is detected).
If the gas supply pressure test fails:
Checks that the gas supply pressures measured
by the internal gas supply pressure transducers 1. Check that the connected gas supply
are within: pressure is within the specified range.
2. Start the system in a ventilation mode and
1. Air and O2: 200–650 kPa (2.0–6.5 bar). With check the alarms:
System version 7.0 (or higher; 200–600 kPa
(2.0–6.0 bar). • If an Air supply pressure-alarm is
bullet
activated, replace the Air gas module.
2. Heliox: 200–350 kPa (2.0–3.5 bar). Note: If Heliox is used:
- Replace the Heliox adapter.
Checks that the measured supply gas pressure - Replace the Air gas module.
values differs less than 20 mbar between MON
and BRE. • If an O2 supply pressure-alarm is
bullet
activated, replace the O2 gas module.
(BRE + MON) 3. Replace PC 1771 Control.


Internal leakage test Checks the internal leakage, with test tube The Leakage detection, described in chapter
connected, using the inspiratory and expiratory Service procedures can be used to locate the
pressure transducers. leakage. The Leakage detection is a
complement to the recommended actions below.
Checks that the leakage at 80 cmH2O is
maximum 10 ml/min. If message Leakage or Excessive leakage
appears:
Checks that the measured pressure values differ
less than 5 cmH2O between Insp. and Exp. 1. Check that the test tube is correctly
connected.
(BRE) 2. Check the expiratory cassette:
• Check that the cassette is correctly
bullet
seated in the cassette compartment.
• If possible, replace the expiratory
bullet
cassette and check if the new cassette
is accepted by the Pre-use check.
• If the new cassette was accepted by the
bullet
Pre-use check, the fault was located to
the cassette. To repair the old cassette,
check that the expiratory valve
membrane is clean and correctly seated
in the cassette. Replace the membrane
if required.
3. Check that the pressure transducer
tubes/filters are correctly mounted.
4. Check the inspiratory section:
• Check that the inspiratory pipe is
bullet
correctly mounted in the inspiratory
section.
• Check that the safety valve membrane
bullet
is clean and correctly seated in the
inspiratory pipe.
• Check that the safety valve closes
bullet
properly when the Pre-use check is
started (distinct clicking sound from the
valve). If the safety valve opens during
this test, the opening pressure may not
be correctly calibrated (see Safety valve
test below). Run the Safety valve test
and repeat the complete Pre-use check.


Internal leakage test If message Pressure Transducer difference >
(continued) 5 cmH2O appears:
1. Check that the pressure transducer tubes

and the inspiratory pressure transducer filter
are correctly mounted.
2. Check that both PC 1781 Pressure
transducer (Insp. and Exp.) are correctly
mounted.
3. If the Pressure transducer test also fails
(see below), refer to the recommended
actions if Pressure transducer test failed.
If message System volume too small appears:

module at a time. Moisture in the gas supply
can cause gas module error. If so, this must
be addressed so that the error does not
recur.
If message System volume too large appears:
1. Check that the correct test tube is used

during the Pre-use check.
2. If the Flow transducer test also fails (see
below), replace the gas modules. Replace
one gas module at a time. Moisture in the
gas supply can cause gas module error. If
so, this must be addressed so that the error
does not recur.
3. Refer to troubleshooting as described for
Leakage or Excessive leakage above.


Pressure transducer Calibrates and checks the inspiratory and Check the Test results log in the More detailed
test expiratory pressure transducers. mode (FSS).
The new zero value for the pressure transducers If Pressure transducer test failed:
may not differ more than ±6 cmH2O from factory
calibration. 1. Cancel the Pressure transducer test and
continue with the remaining tests (this will
With the inspiratory pressure transducers used calibrate the safety valve). Restart the
as a reference, a new gain factor is set for the Pre-use check.
expiratory pressure transducer. The new gain 2. Check the expiratory cassette:
factor may not differ more than ±5% from factory
calibration. • If possible, replace the expiratory
bullet
During this test, the different subsystems is accepted by the Pre-use check.
concerned are compared. The difference
between the sub-systems must not be more than
bullet
±1 cmH2O at 60 cmH2O. the cassette. The fail with the old
cassette may in this case be due to
Expiratory valve coil test. Measures offset and water collected at the pressure
gain in the valve coil. transducer filter inside the cassette. Dry
the cassette properly.
(BRE + MON) 3. Check/replace PC 1781 Pressure
transducer (Insp. and Exp.). To locate the
faulty pressure transducer, replace one
transducer at a time.
If Expiration valve test failed:
1. Check the expiratory cassette:

bullet
is accepted by the Pre-use check.
bullet
the cassette. To repair the old cassette,
check that the expiratory valve
membrane is clean and correctly seated
in the cassette. Replace the membrane
if required.
2. Replace the Expiratory valve coil.
Safety valve test Checks and if necessary adjusts the opening 1. Check the inspiratory section:
pressure for the safety valve to 117 ±3 cmH2O.
• Check that the inspiratory pipe is
bullet
correctly mounted in inspiratory section.
Checks the hardware signals related to the
safety valve functions. • Check that the safety valve membrane
bullet
is clean and correctly seated in the
(BRE + MON) inspiratory pipe.
2. Replace the safety valve pull magnet.
3. Replace PC 1784/PC 2024 Expiratory
channel.


O2 cell/sensor test Calibrates and checks the O2 sensor/cell at 1. Check that the connected gas supply
21% O2 and 100% O2. pressure (Air and O2) is within the specified
range.
Checks if the O2 cell is worn out. 2. Replace the O2 sensor/cell.
As different gas mixtures are used during this
module at a time.
test, calibration and check of O2 sensor/cell will
not be performed if one gas is missing. 4. Replace PC 1771 Control.
The O2 sensor test requires 21% O2 and 100%
O2. If other gas mixtures are used (e.g. O2
supply delivers 96% O2 instead of 100%) the O2
cell/sensor test may fail.
(BRE + MON)
Flow transducer test Checks the inspiratory flow transducer. 1. Check that the connected gas supply
Calibrates and checks the expiratory flow pressure (Air and O2) is within the specified
transducer. range.
2. Check the expiratory cassette:
Calibrates at 60% O2 and checks at 100% and
21% O2. As different gas mixtures are used • Check that the cassette is correctly
bullet
seated in the cassette compartment.
during this test, calibration of the expiratory flow
transducer will only be performed if both gases
are connected. The check using the connected
bullet
gas, (100% alt. 21% O2) will however be is accepted by the Pre-use check.
performed. The Flow transducer test will pass if
the result of this check corresponds to the old • If the new cassette was accepted by the
bullet
calibration factor from a previous Pre-use check.
The same expiratory cassette must be used. the cassette. The fail with the old
cassette may in this case be due to
The new calibration factor for the expiratory flow water collected inside the cassette. Dry
transducer may not differ more than -10% to the cassette properly.
+15% from factory calibration. 3. Replace the gas modules. Replace one gas
module at a time.
During this test, the different subsystems
4. Replace PC 1785 Expiratory channel
concerned are compared. The difference
connector.
between the subsystems must not be more than
±0.3 l/min. 5. Replace PC 1771 Control.
(BRE + MON) 7. Replace PC 1784/PC 2024 Expiratory
channel.
Battery switch test Checks that the power supply switches to battery 1. Check that the total remaining time for the
when mains power is disconnected. Battery module(s) is >10 min. If not, allow
the battery to charge and repeat the test.
Checks that the power supply switches back to 2. Replace PC 1775 Plug-and-play
mains power when reconnected. back-plane.
This test will not be performed if: 3. Replace the Battery module(s).
• Less than 10 min. backup time remains in the

bullet
connected Battery module(s).
• No Battery module is connected.
bullet
(MON)


Patient circuit test Checks the patient circuit leakage, compliance If the internal leakage test (see above) has
and resistance, with patient tubing connected, passed, the leakage is to be located to the
using the inspiratory and expiratory pressure patient circuit. Check for leakage or replace the
transducers. patient circuit.
Allowed leakage: 80 ml/min at 50 cmH2O.
Will allow the system to calculate a

compensation for circuit compliance (if the
leakage requirements are met).
Checks the patient circuit resistance, with patient

tubing connected, using the inspiratory and
expiratory pressure transducers.
(BRE)
Y sensor test Checks the pressure and flow measurement of 1. If the patient circuit test (see above) has
the Y sensor. passed, check that there is no leakage in
the Y sensor and that there are no
This test is only performed if a Y sensor and a obstructions in the Y sensor tubings.
Y sensor module is connected to the system. 2. Replace the Y sensor.
3. Replace the Y sensor module.
Alarm state test Checks that no Technical error alarms are active Refer to section regarding Technical error codes
during the Pre-use check. and messages for further information.
(MON)
External alarm system If the option Alarm output connector is enabled, 1. Check the external alarm system.
test the user can test the external alarm system. 2. Replace PC 1957 RS232/Alarm output
connector (alt. PC 1789 Alarm output
The external alarm output signal is activated and connector).
the user must verify the external alarm.
The result of the test does not affect the outcome
of the Pre-use check.
Separate Patient circuit This test separately performs the Patient circuit See above.
test test as described above.
If a Y sensor and a Y sensor module are

connected to the system, the Y sensor test is
also performed (as described above).

6.3 Technical error codes and messages

The table below shows recommended actions in case
of Technical errors.
Some of the error codes are intended only for R&D,

not for field service. If so, the text N/A is stated in the
Recommended action column.
6.3.1 Monitoring
Error
Error message / Possible cause Recommended action
code
1 Power error. 1. Replace PC 1778 DC/DC & Standard connectors.
-12 V too low, < -13.2 V.
2 Power error. 1. Check status of external battery (if connected).

2. Replace PC 1778 DC/DC & Standard connectors.
-12 V too high, > -10.8 V.
3. Replace PC 1775 Plug-and-play back-plane.
3 Power error. 1. Check status of external battery (if connected).

+12 V too low, < +10.8 V.
+12 V too high, > +13.2 V.

+24 V too low, < 21.5 V. module at a time and check that this technical
error code will not appear.
+24 V too high, > 26.5 V.
7 Software error. 1. Replace PC 1771 Control.

Patient category mismatch between Breathing and
Monitoring subsystems. 3. Replace the gas modules. Replace one gas
module at a time and check that this technical
error code will not appear.
8 Insp. pause hold time exceeded. 1. Replace PC 1771 Control.
The maximum Insp. pause hold time 30 s exceeded.

The system has not returned to ventilation after Insp.
pause hold time.
9 Exp. pause hold time exceeded. 1. Replace PC 1771 Control.
The maximum Exp. pause hold time 30 s exceeded.

The system has not returned to ventilation after Exp.
pause hold time.

Error
code
10 Ventilation stopped. 1. Replace PC 1784/PC 2024 Expiratory channel.
The VALVES_DISABLED signal has stopped power
supply to gas modules and safety valve. 3. Replace PC 1778 DC/DC & Standard connectors.
11 Safety valve open. 1. Check inspiratory channel.

2. Replace safety valve pull magnet.
The Safety valve is detected as open without fulfilled
opening conditions. 3. Replace PC 1784/PC 2024 Expiratory channel.
Note: If the Patient unit is placed too close to the

MR scanner, this error may be activated.
12 Ventilation stopped. 1. Replace PC 1771 Control.
PC 1771 Control error. Communication with PC 1772

Monitoring lost due to software or hardware failure.
13 Ventilation stopped. N/A
Software conflict. Two PC 1771 Control detected on

the CAN bus.
15 Ventilation will most probably continue, but N/A

communication with PC 1777 will be lost.
Software conflict. Two PC 1777 Panel detected on the

CAN bus.
16 Ventilation error. 1. Replace PC 1784/PC 2024 Expiratory channel.
PC 1784/PC 2024 Expiratory channel failure.
17 Ventilation stopped. N/A
Software conflict. Two PC 1784/PC 2024 Expiratory

channel detected on the CAN bus.
22 Backup audible alarm error. 1. Replace PC 1772 Monitoring.
Backup alarm buzzer error.
24 Backup audible alarm or Remote alarm error. 1. Make sure that System SW version 3.02.02 (or
higher) is installed.
Error indicated in the backup alarm or remote alarm 2. Replace PC 1772 Monitoring
capacitor on PC 1772 Monitoring.

Error
code
25 Communication error. Depending on ID # stated in the Technical alarm log.
Communication error between ID PROMs/EEPOTs If repeated, replace parts as follows:

and Monitoring subsystem. 0: Main back-plane.
1: PC 1772 Monitoring.
The ID # is followed by an Error # in the Technical 2: PC 1775 Plug-and-play back-plane.
alarm log. 3: PC 1778 DC/DC & Standard connectors.
4: PC 1781 Inspiratory pressure transducer.
For Error 6, report to MCC HSC / Maquet for further 5: PC 1781 Expiratory pressure transducer.
information. 6: O2 sensor/cell or O2 sensor/cell cable or PC 1772
Monitoring.
For all other Error #, replace the part identified by the 32: PC 1784/PC 2024 Expiratory channel or PC 1772
ID #. Monitoring.
33: Air gas module or PC 1772 Monitoring.
Error # 34: O2 gas module or PC 1772 Monitoring.
35: PC 1772 Monitoring.
1. CHK_SUM_ERR 256: PC 1771 Control.
2. NR_OF_BYTES_IN_CHKSUM_ERR 512: PC 1777 Panel.
784: N/A
3. CHKSUM_FILL_BYTE_ERR
4. WRITABLE_RECORDS_FAILURE
5. WRITABLE_RECORDS_DIFFER
6. COMM_ERR
7. VALIDATION_ERR
8. WCR_VALIDATION_ERR
9. WRITE_NOT_PERMITTED
10. OTHER_ERR
27 Backup audible alarm error. 1. Replace PC 1772 Monitoring.
Backup alarm buzzer error. Note: If the Patient unit front cover is removed, this
error may be activated.
28 Audible alarm error. 1. Replace the loudspeaker.

2. Replace PC 1777 Panel.
Loudspeaker error.
Note: If the User interface rear cover is removed,

this error may be activated.
29 Memory backup battery depleted. 1. Replace Memory backup battery on PC 1772

Monitoring.
The Memory backup battery on PC 1772 Monitoring
is depleted.
32 Software version conflict. N/A
Conflict between the software versions installed.
33 Ventilation disabled. 1. Replace PC 1771 Control.
Communication error or PC 1771 Control error during

startup.

Error
code
34 User interface communication error. 1. Check the control cable.
Communication error between PC 1777 Panel and
PC 1772 Monitoring during startup. 3. Replace PC 1777 Panel.
Note: This error indicates communication error

between PC 1777 and PC 1772 and the error code
will thus not be shown on the display (but will be
logged).
35 Ventilation disabled. 1. Replace PC 1771 Control (if logged after error

code 40001).
Communication error or PC 1784/PC 2024 Expiratory 2. Replace PC 1784/PC 2024 Expiratory channel.
channel failure during startup.
May appear at the first startup after a software

installation (restart required).
37 Software error. N/A
Patient category mismatch between Breathing and

Monitoring subsystems.
38 Barometric pressure too high. 1. Adjust barometer (FSS required).

Barometric pressure above allowed limit or barometer
error.
39 Barometric pressure too low. 1. Adjust barometer (FSS required).

Barometric pressure below allowed limit or barometer
error.
Note: This alarm will be activated if the ambient
pressure is below 650 hPa, e.g. on a high altitude.
40 Measured value invalid. 1. Restart the system.

2. Check that System SW version 4.00.04 (or higher)
Invalid measured metric detected (Ppeak, MVe or RR). is installed. Update software if required.
The invalid metric is not displayed.
41 Real time clock error. 1. Replace PC 1772 Monitoring.
Internal processor real time clock error.
42 Checksum error. 1. Restart the system.

2. Replace Memory backup battery on PC 1772 if
Software checksum error during startup. together with Error code 29.
43 Battery information error. 1. Replace the Battery module(s).

Battery module status information error.

Error
code
44 Alarm limit error. 1. Restart the system.
Alarm limit settings (with checksum) are stored. If the together with error code 29.
checksum is incorrect, this Technical error alarm is
activated. 3. Replace PC 1772 Monitoring.
45 Unexpected shutdown. 1. Restart the system.

Unexpected shutdown. As the system has shut down,
this Technical Error is only visible in the Technical
alarm log.
46 Alarm output connector error. 1. Replace PC 1957 RS232/Alarm output connector

(alt. PC 1789 Alarm output connector).
Alarm output connector error or communication error 2. Replace PC 1772 Monitoring.
with PC 1772.
48 Pre-oxygen time exceeded. 1. Replace PC 1771 Control.
The maximum Pre-oxygen time during Suction Support

exceeded. The system has not returned to ventilation
using the previous settings after the Pre-oxygen time.
49 Disconnect time exceeded. 1. Replace PC 1771 Control.
The maximum Disconnect time during Suction Support

exceeded. The system has not returned to ventilation
using the previous settings after the Disconnect time.
50 Communication error. 1. Replace PC 1772 Monitoring.

2. Replace PC 1770 Main back-plane.
Communication error between ID PROM on PC 1770
Main back-plane and Monitoring subsystem. System
ID, configuration, operating time, etc, not available.
51 On/Off switch error. 1. Check/replace Control cable.

The On/Off switch is neither in On or Off position during
more than 3 seconds.
Applicable only on systems with PC 1772 Rev 18 (or

higher) and System SW version 3.02.01 (or higher).
52 O2 sensor cannot be used with Heliox. 1. Replace the O2 sensor with an O2 cell.
53 PC 1784 Expiratory channel version conflict. 1. Replace PC 1784 Expiratory channel. PC 1784
must be of Revision 16 (or higher) when used with
Heliox.
Also note that PC 1785 Expiratory channel connector

of Revision 03 (or higher) is a prerequisite for Heliox.
54 System ID conflict. 1. Restart the system.

Conflict during startup between information stored on together with error code 29.
PC 1770 Main back-plane and PC 1772 Monitoring.

6.3.2 Breathing
Error
code
10001 Lithium battery depleted. 1. Replace battery on PC 1771 Control.
The Memory backup battery on PC 1771 Control is

depleted.
10002 Communication error. 1. Replace PC 1771 Control.
Communication error with ID PROM on PC 1771

Control.
10003 Ventilation stopped. 1. Restart the system.

Error in the internal memory detected.
This technical alarm is common after a software

installation. Restart the system and check that no
technical alarms are activated.
If error code 10003 remains, this indicates a hardware

error.

6.3.3 Panel
Error
code
20001 Communication error. 1. Replace PC 1777 Panel.
Communication error with ID PROM on PC 1777

Panel.
20002 Backlight error. If the display is lit (and the error code is shown on the
display):
The backlight power consumption is measured. If the
power consumption is outside specified range during 1. Replace PC 1777 Panel.
>20 consecutive readings, this technical error is
activated. If the display is not lit (the display is dark):
This error message may also be logged immediately 1. Replace backlight lamps.
before the No battery capacity alarm when the system
is running in battery mode. 2. Replace PC board Backlight Inverter.
Notes:
• If one of the lamps is broken, the other lamp will
bullet
automatically be switched off. Thus, with a failure
on a backlight lamp, or likely also on PC board
Backlight inverter, the User interface display will
become dark. This error code will in such case
not be possible to see (but will be logged).
• If the User interface is placed too close to the
bullet
MR scanner, the PC board Backlight inverter
may become defective.
20003 Membrane button error. 1. Restart the system. Do not touch the User
interface during system startup. Interfering with
Membrane buttons are checked during startup. If any the knobs, keys, touch screen, loudspeaker grid,
button is detected as pressed, this technical error is etc, may affect the internal technical tests.
activated. 2. Check the User interface membrane buttons
(FSS).
3. Replace the Touch screen.
20004 Alarm sound level too low. 1. Restart the system. Do not touch the User
interface during system startup. Interfering with
The loudspeaker is checked using a microphone during the knobs, keys, touch screen, loudspeaker grid,
startup: etc, may affect the internal technical tests.
2. Replace the loudspeaker.
• On PC 1777A-C; one beep (silent before and after). 3.
bullet Replace PC 1777 Panel.
• On PC 1777D (or higher); three beeps (silent
bullet
between).
20005 Checksum error. 1. Replace PC 1777 Panel.
Software checksum failure during startup.

6.3.4 Expiratory Flow Meter
Error
code
For systems with PC 1784 Expiratory channel
40001 Exp. flow meter error. Technical alarm Expiration flow meter PC 1784 and
Exp. cassette EEPROM read/write error:
See information logged together with error code 40001
in the Service log / Technical alarms. 1. Replace PC 1784 Expiratory channel.
Technical alarm Expiration flow meter PC 1784 and

Exp. cassette EEPROM checksum error:
1. Replace Expiratory cassette.

PC 1784 thermistor failure:
1. Check fan operation for proper cooling.

2. Replace PC 1784 Expiratory channel.

PC 1784 60 V overrange:

PC 1784 60 V underrange:

For systems with PC 2024 Expiratory channel
40001 Internal communication error on PC 2024. 1. Replace PC 2024 Expiratory channel.
40002 Temperature sensor error on PC 2024. 1. Replace PC 2024 Expiratory channel.
Note that this error may occur if the system is running

outside operating temperature range.
40003 Power error. 1. Replace PC 2024 Expiratory channel.
+60 V supply voltage to the ultrasonic transducers in

the Expiratory cassette too high, > +75 V.

+60 V supply voltage to the ultrasonic transducers in
the Expiratory cassette too low, < +45 V.
+1.8 V is more than 15 % outside nominal value.

Error
code

+5 V is more than 15 % outside nominal value.
-5 V is more than 15 % outside nominal value.
40010 Internal temperature too high, > 77 ºC. 1. Ensure proper cooling:
- Check fan operation
The temperature is too high or temperature sensor
error on PC 2024. - Check the operating temperature
- Check the fan filter in the Patient unit.
40011 Multiple CPU restarts on PC 2024. 1. Restart the system.

6.3.5 Other Technical error alarms

Restart ventilator 1. Restart the system and perform a Pre-use check.
2. Check the Control cable that connects the Patient unit
Communication error between PC 1777 Panel and PC 1772 with the User interface.
Monitoring. 3. Replace PC 1778 DC/DC & Standard connectors.
Technical error in Expiratory cassette 1. Replace the expiratory cassette.

2. Replace PC 1785 Expiratory channel connector.
Technical error in Expiratory cassette or in the communication 3. Replace PC 1784 Expiratory channel.
with the cassette.
Check the Service log / Technical alarms. If Expiration flow
meter Exp. cassette power failure is logged together with
error code Technical error in Expiratory cassette:

CO2 module error 1. Unplug and reinsert the module.

2. Replace the module. There are no spare parts available
Hardware error in the CO2 analyzer module. for the CO2 analyzer module. In case of malfunction,
the module must be replaced.


CO2 sensor error 1. Unplug and reinsert the capnostat sensor.
2. Calibrate the capnostat sensor.
Hardware error in CO2 capnostat sensor. The values in the 3. Replace the capnostat sensor. There are no spare parts
capnostat memory failed the internal test. available for the capnostat sensor. In case of
malfunction, the sensor must be replaced.
Nebulizer hardware error 1. Check buffer liquid level.

2. Restart the nebulizer.
Technical problem with nebulizer hardware. 3. Replace the nebulizer patient unit.
4. Replace connection cable.
Temperature in the nebulizer patient unit too high.
5. Check internal connection cable.
Technical problem with connection cable. 6. Replace PC 1771 Control.
Edi module error 1. Unplug and re-insert the Edi module.

2. Replace the Edi module. There are no spare parts
Hardware error in the Edi module. available for the Edi module. In case of malfunction, the
module must be replaced.
Y sensor module error 1. Unplug and reinsert the module.

2. Replace the module. There are no spare parts available
Hardware error in the Y sensor measuring module. for the Y sensor module. In case of malfunction, the
module must be replaced.


| Preventive maintenance | 7 |
7 Preventive maintenance
Table of Contents
7.1 General | 7-2
7.2 Preventive maintenance intervals | 7-2
7.3 Preventive maintenance calculation and | 7-2
notification
7.4 Required equipment | 7-2
7.5 Maintenance kit 5000 hours | 7-3
7.6 Performing the Preventive maintenance | 7-3

| 7 | Preventive maintenance |
7.1 General 7.3 Preventive maintenance calculation and

notification
• It is recommended that a complete cleaning of the
bullet
system should be performed before carrying out The description below is valid for System version 4.0
Preventive maintenance. The cleaning procedure (or higher).
is only permitted by personnel trained and
authorized by Maquet. Refer to instructions in the 7.3.1 Calculation
User's Manual (Cleaning and maintenance).
The calculation of time until next Preventive
• In some parts of the Preventive maintenance, as
bullet maintenance (5000 hours) includes only operating
described in this chapter, access to Field Service
hours, standby hours are excluded.
• Optional equipment not covered by this Service

bullet 7.3.2 Notification
Manual, may also demand maintenance actions.
Refer to the optional equipment’s documentation. Preventive maintenance notifications will be shown
on the User interface. The notifications are shown
WARNING! The system must not be after the Pre-use check dialogue (performed or
serviced or maintained while in use with cancelled).
a patient.
There are two different time limits for these
notifications:
Note: Trained and authorized
personnel. The system must be
serviced at regular intervals by
• The first type of notification will be shown when
bullet
there are 200 hours or less until next Preventive
personnel trained and authorized by maintenance.
Maquet. It is recommended that service
and maintenance is done as a part of • The second type of notification will be shown when
bullet
a service contract. Any maintenance there are 0 hours until next Preventive maintenance,
or service must be noted in a log book. i.e, time limit for Preventive maintenance is
exceeded.
These notifications are active by default, but can be
disabled via FSS.
7.2 Preventive maintenance intervals
• Preventive maintenance of the system must be

bullet 7.4 Required equipment
performed at least once a year, or every 5000 hours
of operation, whichever comes first. • Standard service tools.
bullet
• The Battery modules shall be replaced after two

bullet • Barometer (or information about the actual
bullet
and a half years from their manufacturing date. barometric pressure).
• The Memory backup batteries shall be replaced

bullet • Access to Field Service System. Recommended
bullet
every five years. but not required.
• Preventive maintenance kit containing all parts

bullet
needed for maintenance.
• Isolation test cable kit, P/N 68 83 300.

bullet

7.5 Maintenance kit 5000 hours • Make sure that gas supply hoses and connectors
bullet
are correct.
Only original parts from the manufacturer must be
used. Spare parts and maintenance kits can be • Check if there are any unexpected Technical alarms
bullet
ordered from your local Maquet representative. in the Service log available via the Biomed menu.
Technical alarms are available also via the Field
When performing this maintenance, a Maintenance Service System (FSS).
kit 5000 hours should be used.
• Perform a Pre-use check to make sure that the
bullet
system works properly before the maintenance.
The following parts shall be replaced and they are
included in the maintenance kit: • Turn the system Off.
bullet
A. Filters for the gas modules • Disconnect the mains power cable.
bullet
B. Nozzle units for the gas modules • Disconnect the gas supplies (wall and/or cylinder).
bullet
C. Bacteria filter for the inspiratory pressure • Remove patient tubing.
bullet
transducer • If fitted, remove bacteria filter from the expiratory
bullet
inlet.
S30094
7.6 Performing the Preventive maintenance
• Disassembling and assembling of the system is

bullet
required when replacing parts included in the
maintenance kit. If not stated otherwise, refer to
• All steps during Preventive maintenance should be

bullet
documented in a protocol.
• The letters A – C in the text below refer to the

bullet
description of the maintenance kit above.
7.6.1 Preparations
• Check and note Serial number, System SW version

bullet
and Operating time.
• Check that a User's Manual corresponding to the

bullet
installed System version is present.
• Make a general inspection/visual check of the

bullet
system for external defects or damages. Replace
defective or damaged parts.
7.6.2 Gas modules
A. Replace filters in the gas modules.
• When replacing filter, move the rubber seal from

bullet
the old to the new filter.
• Make sure that the rubber seal is clean. Dirt

bullet
particles on the rubber seal may cause leakage.
Note: Check for moisture in the gas module filter

housing. If moisture is found, this may indicate too
high moisture content in the gas supply. Inform the
customer that gas supply must fulfill requirements
for medical grade gases according to applicable
standards. Refer to Technical data in the User's
Manual.
S30095
B. Replace plastic nozzle units in the gas modules.

Make sure that the O-ring on top of the nozzle unit
is correctly seated and that the nozzle unit is clean.
Dirt particles on the nozzle unit may cause
leakage.
Note: After replacement of plastic nozzle units, wait

10 minutes before connecting pressure to the
gas modules.
S30096
7.6.3 Inspiratory pressure transducer filter
C. Replace the filter for the inspiratory pressure

transducer. Make sure that the filter is correctly
seated into the rubber ring.
Refer to instructions in the User's Manual.
Note: This filter may already be replaced as a part

of the Extended cleaning of Inspiratory channel
performed in combination with the Preventive
maintenance.
S30097

7.6.4 Internal fan filter
• Remove the internal fan filter (1).

bullet a
• Check if the filter is damaged. Replace damaged
bullet
filter.
• If not damaged, clean the filter. The filter can be

bullet
rinsed in water. Shake out and make sure that the
filter is free from excess water.
• Mount the new/cleaned filter.

bullet
S30098
7.6.5 Internal fan test
• Connect the mains power cable.

bullet s
• Turn On the system to Standby.
bullet
• Disconnect the O2 sensor/cell connector (2). This
bullet
is done to protect the O2 sensor/cell during the
Internal fan test.
• The temperature sensor controlling the Internal fan

bullet
is mounted in the cable connector (2). Carefully
warm up the cable connector (2) and check that the
Internal fan starts. Use e. g. a light bulb or a heat
fan to warm the connector.
• The Internal fan will start at approximately:

bullet
- 33 °C (91 °F) with half effect S30099
- 43 °C (109 °F) with full effect.
Note: The temperature must not exceed 70 °C

(158 °F).
• Re-connect the O2 sensor/cell connector (2) and

bullet
mount the inspiratory section cover.
Note: If the system is equipped with an O2 sensor,

restart to avoid O2 cell/sensor failure alarm.

7.6.6 Expiratory cassette 7.6.8 Barometric pressure
• Remaining operating capacity (in %) for the

bullet • Select Status > General on the User interface.
bullet
membrane can be shown in the Status window. Check that the Barometric pressure value shown
Select Status > Exp. cassette to check Remaining on the User interface corresponds to the actual
membrane capacity. Barometric pressure value at the local site. The
value shown on the User interface may not differ
• When this capacity limit is passed, or if the
bullet
more than ±5% from the actual barometric pressure.
membrane for some reason has become defective,
it must be replaced. Refer to instructions in chapter • If the value shown on the User interface differs more
bullet
Disassembling and assembling. than ±5% from the actual barometric pressure, the
barometer in the system must be calibrated. FSS
• The operating capacity meter must be reset after
bullet
is required.
replacement of the membrane. To access the reset
button, select Menu > Biomed > Service.
7.6.9 Gas supply pressure transducers
7.6.7 User interface
• Connect the gas supplies (Air and O2).
bullet
• Check the touch screen readability:
bullet • Select Status > General on the User interface.
bullet
- Transparency • Disconnect the gas supply, one gas at the time.
bullet
- Surface
• Check that the corresponding supply pressure value
bullet
- Brightness (backlight). Estimated lifetime (with in the Status window drops.
acceptable brightness level) for the lamps is 30
000 hours. Using FSS a time meter for the lamps
7.6.10 Battery modules
can be shown. The time meter must be reset
after replacement of the lamps. For User The Battery modules shall be replaced after two and
interface Type 3 it is estimated that the LED a half years from manufacturing date.
backlight will maintain an acceptable brightness
level during the system's lifetime. • Check battery status and manufacturing date.
bullet
• Check for defective pixels on the touch screen.
bullet For further information, refer to chapter Service
Open the Status window. A few defective pixels can procedures, section Battery modules.
be accepted. Check that defective pixels are not
concentrated to a small area which may reduce 7.6.11 Memory backup batteries
readability in this area. FSS is recommended but
not required. • Check manufacturing date for the Memory backup
bullet
batteries mounted onto PC 1771 and PC 1772. The
• Perform the checks listed below and make sure that
bullet batteries must be replaced after five years.
the software responds to these actions. FSS is
Replacement is described in chapter Service
recommended but not required.
procedures.
- Check the touch screen functions. Press buttons
on different parts of the touch screen.
- Check the Main rotary dial. Turn and press the
Main rotary dial.
- Check the Direct access knobs. Turn all Direct
access knobs.
- Check the membrane buttons. Press all
membrane buttons.

7.6.12 Safety inspection 7.6.13 Completing the Preventive maintenance
• Check the mains power cable and control cable

bullet • Perform a Pre-use check. Refer to the User's
bullet
and their connections for damage. Manual.
On systems approved for use in MR environment, • Reset the Preventive maintenance time counter.
bullet
check that: Use the reset button (select Menu > Biomed >
- Two ferrite blocks are mounted on the control Service > Report PM) or use FSS.
cable.
• Save system log files. Remote Services is
bullet
- Two ferrite blocks are mounted on the mains recommended.
power cable.
• Inform the customer that Preventive maintenance
bullet
• Perform an electrical safety test. Use of an Electrical
bullet has been performed.
Safety Tester and the Isolation test cable kit (P/N
68 83 300) is recommended.
The electrical safety test is a standard procedure
according to IEC 60601-1:2005 or IEC 62353:2007
(or corresponding national standards). Allowable
values and test methods are defined in the
standards.
The following tests shall be performed (IEC 62353
terminology in brackets):
A. Protective earthing (Protective earth
resistance).
B. Touch current (Equipment leakage current –
direct method).
C. Patient leakage current (Applied part leakage
current – direct method).
D. Insulation (Insulation resistance) – Measured
between mains and protective earth.
E. Insulation (Insulation resistance) – Measured
between isolated connections and protective
earth.
Within these standards, the system is classified and

shall be tested according to the following:
- SERVO-i Base unit: Class 1, Type B. Test A, B, D.

- CO2 analyzer module: Type BF. Test C, E.
- Edi module: Type CF. Test C, E.


| Index | 8 |
8 Index
Table of Contents
8.1 Alphabetic index | 8-2

| 8 | Index |
8.1 Alphabetic index Expiratory valve coil 2-8, 2-9, 3-10

External +12V DC power supply connector 2-7
A
AC/DC converter 2-8, 3-13 F
Aerogen Module 2-2, 3-16 Field Service System (FSS) 5-5, 10-9
Air gas module 3-4 Filter 3-5
Alarm output connector 2-7, 3-15 Fixed key 2-5
Assembling guidelines 4-5 Flash memory 3-2
Flow transducer 3-5
B Functional check 1-3
Backlight inverter 3-3 Functional main blocks 3-2
Backlight lamp 2-6 Fuse F1 2-7
Bacteria filter for O2 cell 2-9, 3-9 Fuse F11 2-7
Battery lock 2-7 Fuse F12 2-7
Battery module 1-4, 2-2, 3-14, 3-16
Biomed menu 5-2 G
Breathing SW 2-10 Gas cylinder restrainer 2-3, 3-17
Gas inlet 2-7, 3-5
C Gas module 2-8, 2-9, 3-4
Cable reel 2-5 Gas module key 3-6
CO2 analyzer module 2-3, 3-16 Gas trolley 2-3, 3-17
Compressor Mini 2-2, 3-16
Connector muff 2-9, 3-6 H
Control 3-10 Handling PC boards 4-2
Control cable 2-2, 2-5, 3-15 Hazard notices 1-2
Control cable connector 2-7 Heating foil 2-9, 3-8
Heliox 2-3, 3-17
D Holder 2-3, 3-18
Direct access controls/knobs 2-5, 2-6, 3-2 Humidifier 2-3, 3-18
Display with touch screen 2-5 Humidifier holder 2-3, 3-18
Drawer kit 2-3
I
E Inspiratory outlet 2-7, 3-8
Edi module 2-3, 2-11, 3-17 Inspiratory pipe 2-9, 3-6
Edi SW 2-11 Inspiratory pressure tube 2-9, 3-7
EEPROM 3-2 Inspiratory section 2-9, 3-4
EMC emission 10-3 Inspiratory solenoid 3-6
EMC ferrite 10-3 Inspiratory valve temperature sensor 3-5
Environmental declaration 1-4 Installation 1-3
Equipontentiality terminal 2-7 Internal fan 2-7, 2-8, 3-13
ESD sensitive components 1-2 Internal fan filter 2-7
Expiratory cassette 2-9, 3-8 Isolation shield with drip guard 3-18
Expiratory channel 3-12 IV pole 2-3, 3-18
Expiratory inlet 2-7, 2-9, 3-8
Expiratory one-way valve 2-9, 3-9 L
Expiratory outlet 3-9 Leakage detection 5-10
Expiratory pressure tube 3-9 Locking lever, rotation 2-5
Expiratory section 2-9, 3-8 Locking lever, tilting 2-5
Expiratory valve 2-9, 3-9 Locking screw 2-5

| Index | 8 |
Loudspeaker 2-6, 3-3 PC 1772 Monitoring 2-8, 2-11, 3-11

Loudspeaker booster kit 2-3, 3-18 PC 1775 Plug-and-play back-plane 2-8, 3-14
Loudspeaker grid 2-5 PC 1777 Panel 2-6, 2-11, 3-3
Luminescence detector 2-5 PC 1778 DC/DC & Standard connectors 2-8, 3-13
PC 1780 Pneumatic back-plane 2-8, 3-8
M PC 1781 Expiratory pressure transducer 3-10
Main back-plane 3-4 PC 1781 Inspiratory pressure transducer 3-10
Main rotary dial 2-5, 2-6, 3-2 PC 1784 Expiratory channel 2-8, 2-10, 3-12
Main units 2-2 PC 1785 Expiratory channel connector 2-8, 3-10
Mains inlet 3-13 PC 1786 Expiratory channel cassette 2-9, 3-9
Mains power indicator 2-5 PC 1957 RS232/Alarm output connector 2-8, 3-15
Mains power supply connector 2-7 PC 2024 Expiratory channel 2-10, 3-12
Mains supply inlet 2-8 PC board Backlight inverter 2-6
Membrane buttons 3-2 PC boards 1-4, 2-8
Membrane foil 4-12 PC Card slot 2-5, 2-6
Memory backup battery 1-4 Power supply 3-12
Mobile cart 2-2, 2-3, 3-18 Pressure transducers 3-10
Module unit 2-7, 2-8, 3-14 Pre-use check 6-2
Monitoring 3-11 Preventive maintenance 1-4
Monitoring SW 2-11
MR environment 1-2, 1-3 R
MR environment kit 2-3, 3-19 RAM 3-2
MSync 2-3, 3-19 Recyclable material 1-2
Remote Services 2-3, 3-19
N RS232/Alarm output connector 2-4
N26 connector 10-2
N27 connector 10-2 S
N28 connector 10-2 Safety valve 2-9
N29 connector 10-2 Safety valve functions 3-7
N70 connector 10-2 Serial number 1-1, 2-5, 2-7
Nebulizer connector 2-7 Serial port 2-7
Non-volatile memory 3-2 Service 1-3
Nozzle unit 3-5 Service connector 2-5
Service key 5-4
O Servo Ultra Nebulizer 2-4, 3-19
O2 cell 2-8, 2-9, 3-6 Shelf base 2-4, 3-19
O2 gas module 3-4 Software installation 5-6
O2 Sensor 2-8, 2-9, 3-7 Software structure 2-10
On/Off switch 2-5 Special function keys 2-5
On/Off switch cover 2-5 Special waste 1-2
Optional equipment 2-2, 3-16 Standard and optional connectors 10-2
Standby indicator 2-5
P
Start/Stop/Standby ventilation key 2-5
P67 connector 10-3
Supply pressure transducer 3-5
Panel holder 2-5
Support Arm 176/177 2-4, 3-20
Panel SW 2-11
System ID 2-11
Patient unit 2-2, 2-7, 3-2
System software version 1-1
PC 1770 Main back-plane 2-8, 2-11, 3-4
System version 1-1
PC 1771 Control 2-8, 2-10, 3-10
| 8 | Index |
T
Technical error codes and messages 6-10
Technical training 1-2
Temperature sensor 2-9, 3-7
Test case 1 5-10
Test case 2 5-10
Test case 3 5-10
TFT Display 2-6, 3-4
Threadlocking adhesives 4-5
Tightening torque 4-5
Touch screen 3-2
Touch screen incl. frame 2-6, 3-3
U
Ultrasonic flowmeter 2-9, 3-9
User interface 2-2, 2-5, 3-2
User interface controls 3-2
User interface functions 3-2
User interface panel cover 2-4, 3-20
User interface Type 1 3-2
User's Manual 1-1
Y
Y sensor measuring 2-4, 3-20

| Revision history | 9 |
9 Revision history
Table of Contents
9.1 SERVO-i revision history | 9-2
9.2 Service Manual revision history | 9-4

| 9 | Revision history |
9.1 SERVO-i revision history

9.1.1 Compatibility chart
The chart contains both software and hardware related

information such as:
• Software version required to support hardware

bullet
changes.
• Minimum software version required for a certain

bullet
hardware-related option.
System SW versions within brackets are older software

versions adapted to new functionality. This is due to
regulatory requirements in some countries.
PC 1777 Panel
Type 2 Type 3 PC 1784 PC 2024
PC 1771 PC 1772 Type 1 PC 1777 PC 1777 PC 1777 Expiratory Expiratory
Control Monitoring PC 1777A – D F–L M P– channel channel
SERVO-i System SW version
System SW requirement for 64 67 596 64 67 620 64 67 778 65 70 241 65 70 829 68 81 356 68 83 322 64 67 984 68 81 702
version options revision # revision # revision # revision # revision # revision # revision # revision # revision #
1.02.04 – ≥ 07 ≥ 10 ≥ 08 ≥ 00 – – – 08 – 16 –
1.03.00 – Alarm output ≥ 07 ≥ 10 ≥ 08 ≥ 00 – – – 08 – 16 –
connector
Note 1
2.00.04 – ≥ 07 ≥ 10 ≥ 08 ≥ 00 ≥ 01 – – 08 – 16 –
3.00.02 – Y sensor ≥ 07 ≥ 10 ≥ 08 ≥ 00 ≥ 01 – – 08 – 16 –
measuring
3.01.00 – O2 sensor ≥ 07 ≥ 10 ≥ 08 ≥ 00 ≥ 01 – – 08 – 16 –
3.02.01 – Edi module - ≥ 07 ≥ 10 ≥ 08 ≥ 00 ≥ 01 – – 08 – 16 –
(3.00.12) NAVA
4.00.00 – Heliox ≥ 07 ≥ 10 ≥ 08 ≥ 00 ≥ 01 – – 08 – 16 –
(3.03.00, 3.04.00, Note 2
3.05.00)
4.00.04 – ≥ 07 ≥ 10 ≥ 08 ≥ 00 ≥ 01 – – ≥ 08 –
6.00.00 – RS232/Alarm ≥ 07 ≥ 10 ≥ 08 ≥ 00 ≥ 01 – – ≥ 08 –
(3.05.01, 3.05.02, output connector
3.05.03) Note 3
Aerogen function
Note 4
7.00.04 – ≥ 07 ≥ 10 ≥ 08 ≥ 00 ≥ 01 ≥ 01 ≥ 03 ≥ 11 –
7.01.00 – CO2 analyzer ≥ 07 ≥ 10 ≥ 08 ≥ 00 ≥ 01 ≥ 01 ≥ 03 ≥ 11 –
(7.00.50) module
Capnostat 5
8.00.01 – ≥ 07 ≥ 10 ≥ 08 ≥ 00 ≥ 01 ≥ 01 ≥ 03 ≥ 11 ≥ 02
(7.00.05, 7.00.51,
7.01.02)
S30146

Part and revision numbers for the PC boards can be Note 1: PC 1789 Alarm output connector requires:
found on:
• PC 1772 Rev ≥ 15.
bullet
• Labels on the PC board (part number/revision
bullet
number). Note 2: Heliox option requires:
• Status > Parts data in FSS (Part no./Ver no.).

bullet
• PC 1784 revision ≥ 16 (or PC 2024).
bullet
Service key required.
• PC 1785 revision ≥ 03.
bullet
These part numbers cannot be used when ordering • O2 cell.
bullet
spare parts. See the Spare parts list for correct
ordering information. Note 3: PC 1957 RS232/Alarm output connector
requires:

bullet
Note 4: Aerogen function requires:

bullet

9.2 Service Manual revision history

9.2.1 Revision 03
In the table below, the following keywords are used:
Added: Information about new functionality added.
Changed: Information about changed functionality.
Corrected: Corrections made due to printing errors

or clarifications.
Page Section Comment

1-4 Symbols used in this manual. Texts corrected.
1-5 Environmental declaration Battery module replacement interval changed.
Texts regarding worn-out batteries and other disposable parts corrected.
1-6 Environmental declaration Battery modules information corrected.
1-7 Articles of consumption Item 6 and 7; replacement interval changed.
2-2 Main units Universal changed into Universal Basic and Universal Extended.
2-3 Descriptions of optional equipment Information regarding Aeroneb Pro, Y Sensor Measuring, Interhospital
transport kit, Loudspeaker booster kit, Isolation shield with drip guard and
Infant decal added.
2-4 User Interface User Interface Type 2 information added.
2-6 Patient Unit Serial number information corrected.
2-9 SERVO-i software structure SW Service Release information added.
3-2 Memory types used in SERVO-i SW Service Release information added.
3-2 PC 1777 Panel PC 1777 Type 2 information added.
3-2 Loudspeaker Loudspeaker booster kit information added.
3-3 Backlight Inverter Backlight Inverter Type 2 information added.
3-3 Touch screen including frame Touch screen including frame Type 2 information added.
3-3 TFT Display with Backlight TFT Display with Backlight Type 2 information added.
3-6 Expiratory cassette Cassette design information change Q1 2005.
3-9 Power supply Power down caused by Mains failure information corrected.
Internal DC supply voltage and Power supply selection information corrected.
3-10 PC 1778 DC/DC & Standard N26 information regarding alarm corrected.
connectors
3-10 PC 1775 Plug-and-play back-plane Switching information corrected.
3-10 Battery modules Battery module functional description changed.
3-11 Control cable Connect/disconnect information corrected.
3-12 Optional equipment Information regarding Y Sensor Measuring, Interhospital transport kit,
Loudspeaker booster kit and Isolation shield with drip guard added.
4-4 PC 1777 Panel PC 1777 Type 2 information added.
4-5 Replacement of PC 1777 Type 1 New spare part kit, assembling information added.


4-6 Backlight Inverter Backlight Inverter Type 2 information added.
4-7 TFT Display TFT Display Type 2 information added.
4-8
4-9 Backlight lamps Backlight lamps Type 2 information added.
4-15 Battery module locking device New spare part, assembling information added.
4-16 Internal fan Air flow direction information corrected.
4-20 Gas module stabilizing bracket New spare part, assembling information added.
4-22 Expiratory cassette membrane Changed spare part (metal washer), assembling information changed.
4-24 Fixed Battery module Retrofit older units, information added.
4-24 Control cable Connect/disconnect information corrected.
5-2 Battery modules Battery module service procedure changed.
5-4 Using the Menu and Biomed key Minor changes due to System version 3.0.
5-4 Biomed Information corrected.
5-5 Edit configuration Minor changes in Alarm sound level, Alarm limits and NIV alarms.
5-5 Startup configuration Startup configuration information added.
5-5 Change access code Change access code information added.
5-6 Software installation Software installation information changed.
6-2 General System version reference changed.
6-3 Pre-use check Patient circuit test information added.
6-10 Y Sensor test Y Sensor test information added.
6-10 Separate Patient circuit test Patient circuit test information added.
6-17 Error code 40001 PC 1771 information corrected.
6-17 Technical error in Expiratory PC 1771 information corrected.
cassette
7-2 General Battery module life span information changed.
7-6 Battery modules Battery module maintenance information changed.
7-6 Completing the Preventive Preventive maintenance time meter and log book information corrected.
maintenance

9.2.2 Revision 04

or clarifications.

All chapters in the manual. O2 sensor is added as an alternative to the O2 cell.
1-4 Symbols used in this manual MR environment information added.
Symbols changed.
1-5 Service System SW recommendation added.
1-5 SERVO-i in MR environment MR environment information added.
1-5 Hazard notices Cleaning information corrected.
1-6 Environmental declaration Backlight Inverter corrected.
O2 cell corrected.
O2 Sensor added.
Optional functional modules added.
Aluminum %-value corrected.
1-7 Environmental declaration Product End-of-Life information added.
2-3 Descriptions of optional equipment MR environment information added.
Support Arm 176 added.
Humidifier Holder for rail added.
Infant decal information changed (removed).
2-4 User Interface On/Off switch and switch cover information added.
2-8 Upper part of Patient Unit O2 Sensor information added.
2-9 Monitoring O2 Sensor information added.
3-2 Memory types used in SERVO-i O2 Sensor information added.
3-2 PC 1777 Panel On/Off switch and switch cover information added.
MR environment information added.
3-3 TFT Display with Backlight MR environment information added.
3-4 Inspiratory pipe O2 Sensor information added.
3-5 O2 Sensor O2 Sensor functional description added.
3-8 PC 1771 Control MR environment information added.
3-9 PC 1772 Monitoring MR environment information added.
3-9 PC 1774 Expiratory channel MR environment information added.
3-10 Mains inlet MR environment information added.
3-11 Control cable MR environment information added.
4-2 Replacing PC boards MR environment information added.
4-3 User Interface On/Off switch cover information added.
Thread locking adhesive information corrected.
Text regarding PC Card eject button corrected.
On/Off switch position during assembling information added.
MR environment information added.


4-4 PC 1777 Panel MR environment information added.
On/Off switch and switch cover information added.
4-8 TFT Display Type 2 New TFT Display cable and cable locking device on Type 2, information
added.
4-12 Membrane foil New spare part, assembling information added.
4-13
4-15 PC 1771, PC 1772, PC 1784 MR environment information added.
4-26 Control cable MR environment information added.
5-4 Using the Menu and Biomed key Minor changes due to System version 3.1.
5-4 Biomed Report PM functionality changed.
5-5 Startup configuration Corrected, System Version 3 required.
5-5 O2 cell adaption Corrected.
6-2 General System version reference changed.
6-8 O2 cell/sensor test O2 Sensor and gas mixture information added.
6-12 Error code 11 MR environment information added.
6-15 Error code 20002 MR environment information added.
7-2 General Text regarding regular cleaning and extended cleaning corrected (adapted
to the User’s Manual).
7-2 Preparations Text regarding check of ‘Technical alarms’ added.
7-4 Bacteria filter for O2 cell O2 Sensor information added.
7-5 Internal fan O2 Sensor information added.
7-6 Safety inspection MR environment information added.
9-4 Service Manual revision history New chapter added.
10-1 Diagrams Chapter number changed from 9 to 10.
10-3 Functional Main Blocks diagram O2 Sensor information added.
Battery module information corrected.
PC 1786 Exp. channel cassette corrected, temperature sensor shown in the
diagram.

9.2.3 Revision 05

or clarifications.

1-6 Components with special Components added and corrected in the lists.
environmental concern
1-7 Articles of consumption Note regarding articles related to clinical applications corrected.
2-2 Optional equipment list Aeroneb Solo, Edi Module, Heliox and MR Environment kit added.
2-3
2-4 User Interface Position 14 changed, text ‘for PC’ removed.
2-6 Patient Unit Position 2, Heliox adapter added.
Position 7 changed, intended for battery power supply only.
Position 15; optional modules added.
2-9 General Edi SW subsystem added in text and illustration.
2-10 Edi Information regarding Edi added.
3-2 Memory types used in SERVO-i Memory types in optional modules added.
3-2 PC 1777 Panel Description of Service connector changed.
3-3 Inspiratory section Information regarding Heliox connected to the Air Gas Module added.
Gas module – new illustration.
3-4 Gas inlet Information regarding gas quality added.
Information regarding Heliox added.
3-5 O2 Sensor Information regarding Heliox added.
3-6 Expiratory cassette New photo.
3-7 Ultrasonic flowmeter Information regarding Heliox added.
3-10 Module unit Optional modules added.
3-12 Optional equipment Functional descriptions added/corrected:
3-15 Aeroneb Pro and Aeroneb Solo, Alarm output connector, Battery module,
Compressor Mini, CO2 Analyzer Module, Edi Module (NAVA), Gas cylinder
restrainer, Gas trolley, Heliox, Holder, Humidifier and Humidifier Holder, IV
Pole, Mobile cart, MR Environment kit, Servo Ultra Nebulizer, Shelf base,
Support Arm 176/177 and User Interface panel cover.
4-18 Internal fan New photo – Plastic air duct.
Information regarding metal air duct corrected.
4-25 Inspiratory one-way valve New spare part, information added.
5-4 Using the Menu and Biomed key Changes due to System version 4.0 (diagram included).
5-4 Menu Compliance compensation changed to Compensate.
5-5 Edit configuration Apnea time: ‘Upper alarm limit’ corrected to ‘Alarm limit’.
5-5 Startup configuration ‘Option to deactivate backup ventilation’ added.
5-5 Start MCare Remote Services MCare Remote Services information added.
5-6 Manual leakage check Information regarding ‘Manual leakage check’ added.
5-8

5-9 General Edi Module information added.
5-10 Field Service System functions ‘Disable the Preventive Maintenance notification’ added.
6-2 General Applies to System version V4.0 added.
6-4 Pre-use check ‘Gas supply pressure test’ changed to ‘Gas supply test’ and includes Heliox
detection and Heliox gas supply pressure test.
6-5 Pre-use check Reference to ‘Manual leakage check’ added.
6-11 Technical error codes and All text information in column ‘Error messages / Possible cause’ changed.
6-19 messages Text strings from SW replaced by plain text.
6-13 Technical error codes and Error code 24: Recommended action changed; new work step 1.
messages
6-14 Technical error codes and Error code 34: Recommended action corrected; work steps 2 and 3 switched.
messages
6-14 Technical error codes and Error code 35: Recommended action changed; new work step 1.
messages
6-14 Technical error codes and Error code 38: Recommended action corrected in work step 1.
messages
6-14 Technical error codes and Error code 39: Recommended action corrected in work step 1.
messages
6-14 Technical error codes and Error code 40: Recommended action corrected.
messages
6-15 Technical error codes and Error code 42: Recommended action corrected.
messages
6-15 Technical error codes and Error code 51 added.
messages
messages
messages
messages
6-17 Technical error codes and Error message ‘Restart ventilator’ corrected, moved to section ‘Other
messages Technical error alarms’.
6-18 Technical error codes and Error code 40001; Recommended action corrected.
messages
6-18 Technical error codes and Error message ‘Technical error in Expiratory cassette’ corrected, moved to
messages section ‘Other Technical error alarms’.
6-19 Technical error codes and Section ‘Other Technical error alarms’ added.
messages
6-19 Technical error codes and ‘Restart ventilator’ corrected; new work step 5.
messages
6-19 Technical error codes and ‘Technical error in Expiratory cassette’ corrected; Possible cause and
messages Recommended actions clarified.
6-19 Technical error codes and Error message ‘CO2 module error’ added.
messages
6-19 Technical error codes and Error message ‘CO2 sensor error’ added.
messages
6-19 Technical error codes and Error message ‘Nebulizer hardware error’ added.
messages


6-19 Technical error codes and Error message ‘Edi Module error’ added.
messages
6-19 Technical error codes and Error message ‘Y Sensor Module error’ added.
messages
7-2 General Information regarding Preventive Maintenance calculation and notification
added.
7-2 Preventive Maintenance calculation Information regarding Preventive Maintenance calculation and notification
and notification added.
7-6 Safety inspection Information regarding Bender Tester and Brief Instructions corrected
(removed).
7-6 Safety inspection Information regarding leakage current test of SERVO-i Base unit, CO2
Analyzer Module and Edi Module added.
8-1 Index Index changed (updated).
8-4
9-6 Revision 05 Section Revision 05 added in the Service Manual revision history.
9-8
10-2 Standard and optional connectors Recommended cable connectors added.
10-3 Functional Main Blocks diagram ‘Service connector’ on PC 1777 changed; text ‘for PC’ removed.
Main Block marking corrected:
- Optional PC board slot at alarm output marked X.
- PC 1789 Remote alarm connector marked A.

9.2.4 Revision 06
A = Added. Information about new functionality added.
B = Changed. Information about changed

functionality.
C = Corrected. Corrections made due to printing

errors or clarifications.
A B C Page Section Comment

x 1-4 1. Important The Service Manual is based on System version 7.0.
x 1-4 1. Important New warning regarding modification of equipment.
x 1-5 1. Important and throughout all Lithium battery have changed name to Memory backup
chapters in the Service Manual battery.
x 1-6 Inaccuracy in measured values New information regarding inaccuracy in test equipment.
x 1-7 1. Important PC 1957 and Aeroneb Module added in the environmental
declaration.
x 2-2 Main units New color scheme for SERVO-i.
x 2-2 Main units Aeroneb Module and RS232/Alarm output connector added
2-3 in optional equipment list.
x 2-6 Patient Unit Optional RS232 connector added.
x 2-7 Patient Unit PC 1957 RS232/Alarm output connector added.
x 3-5 O2 cell Text regarding output signal range deleted.
x 3-6 Expiratory cassette Information updated.
x 3-9 PC 1772 Monitoring New text regarding RS232 and Remote alarm connector.
x 3-11 Battery module Text regarding charge indicator LEDs on Battery module
deleted.
x 3-12 Aeroneb Module Text regarding Aeroneb Module added.
x 3-12 Alarm output connector Text regarding Alarm output connector reduced. Will only refer
to RS232/Alarm output connector.
x 3-12 CO2 Analyzer Module Extended information regarding required parts.
x 3-14 RS232/Alarm output connector Information added.
x x 3-15 Servo Ultra Nebulizer Servo Ultra Nebulizer discontinued.
Extended information regarding required parts.
x 3-16 Y Sensor Measuring Extended information regarding required parts.
x 4-2 Preparations New warning regarding service measures performed with
power supply connected.
x 4-2 Replacing electrical components Information extended.
x 4-2 Replacing PC boards O2 Sensor and Edi Module included in list of components
carrying System software.
x 4-3 Information stored in the system New information.
x 4-3 Assembling guidelines Tightening torques adjusted.
x 4-3 Special grease Information corrected, avoid use of grease if possible.
x 4-8 DIP switch on PC 1777 Type 2 A second NEC TFT Display included.

x 4-9 Type 2 – Locking device Assembling instruction clarified.
x 4-16 PC 1771, PC 1772 and PC 1784 New information regarding Pre-use checks after PC 1784
replacement (Note 2).
x 4-20 PC 1957 RS232/Remote alarm Changed information. Replaces the corresponding text for PC
connector 1789.
MR information added.
x 4-22 Gas modules Note 2 – SERVO-s and FLOW-i gas modules must not be
used in SERVO-i.
x 4-27 Interhospital transport kit Information re-structured.
x 5-2 Battery module New information regarding preventive battery discharge at
regular intervals.
x 5-2 Battery module Text regarding charge indicator LEDs on Battery module
deleted.
x 5-4 Using the Menu and Biomed key Information adapted to System version V7.0.
5-5
x 5-9 Software installation Information regarding Software Upgrade and Software Update
clarified.
x 5-10 Field Service System Information extended.
x 6-2 General Information adapted to System version V7.0.
x 6-4 Barometer test Pressure values in barometer test changed.
x 6-4 Gas supply test Pressure values in Air and O2 supply test changed.
x 6-6 Internal leakage test New information regarding moisture in gas modules.
x 6-7 Pressure transducer test New recommended action (#1) regarding the Pressure
transducer test, e.g. after PC 1784- replacement.
x 6-10 Patient circuit test Patient circuit test will also check patient circuit resistance.
x 6-12 Technical error codes and Error code 15 clarified.
messages
x 6-14 Technical error codes and Error code 40. New recommended action #2.
messages
x 7-4 Gas modules Check of rubber seal and nozzle unit introduced.
x 7-4 Gas modules New check regarding moisture in gas modules introduced.
x 10-2 Standard and optional connectors Connectors N67 and N68 on PC 1957 added.
x 10-2 EMC emission New information regarding EN 55 011, Class B limits.
x 10-3 Field Service System overview Diagram showing the Field Service System functions
introduced.
x 10-4 Functional Main Blocks Diagram Updated; PC 1957 introduced.

9.2.5 Revision 07

functionality.


x 1-4 General The Service Manual is based on System version 7.1.
x 1-7 Environmental declaration Minor adjustments of the environmental declaration.
x 1-8 Articles of consumption Filter for the O2 cell no longer included in the Preventive
Maintenance kit.
x 1-8 Articles of consumption Replacement interval clarified.
x 2-2 Main units Only one Universal configuration available from System
version V7.1.
x 2-2 Optional equipment and throughout Aeroneb Module has changed name to Aerogen Module.
all chapters in the Service Manual
x 2-3 Optional equipment Capnostat 5 introduced.
x 2-3 Optional equipment and throughout Interhospital transport kit obsolete.
all chapters in the Service Manual
x 3-2 PC 1777 Panel Software requirement for PC 1777 rev. M.
x 3-9 PC 1784 Expiratory channel Software limitation for older PC 1784.
x 3-12 CO2 Analyzer Module Capnostat 5 introduced.
x 3-13 Heliox Heliox gas pressure range corrected.
x Tightening torque Information regarding tightening torque for gas inlet nipples.
x 4-5 PC 1777 Panel Software requirement for PC 1777 rev. M.
x 4-13 Membrane foil The membrane foil is obsolete as spare part.
Replacement instructions deleted.
x 4-14 PC 1784 Expiratory channel Software limitation for older PC 1784
x 5-2 Battery modules Manufacturing date label redesigned.
x 5-4 Biomed menu The Report PM-button and the Replaced Exp
membrane-button are by default disabled. Can be enabled in
the Field Service System.
x 5-6 Leakage detection The ‘Manual leakage check’ procedure has changed name
to’ Leakage detection’.
x 5-6 Leakage detection Test equipment changed.
x 6-13 Error code 25 Information improved.
x 6-18 Error code 40001 Recommended action improved.
x 7-2 Required equipment An Isolation test cable kit is now available. To be used during
the electrical safety test.
x 7-3 Maintenance kit, 5,000 hours Filter for the O2 cell no longer included in the Preventive
Maintenance kit.


x 7-5 Filter for the O2 cell Filter for the O2 cell no longer included in the Preventive
Maintenance kit. Replacement instructions deleted.
x 7-6 Safety inspection Information regarding the electrical safety test improved.
x 10-3 Field Service System overview The Report PM-button and the Replaced Exp
membrane-button in the Biomed can be enabled or disabled
(Configuration > General > Allow biomed to report PM).

9.2.6 Revision 08

functionality.


x All chapters in the Service Manual. New layout.
x All chapters in the Service Manual. PC 2024 replaces PC 1784.
x All chapters in the Service Manual. Term PC 1789 Remote alarm connector corrected to PC 1789
Alarm output connector.
Term PC 1957 RS232/Remote alarm connector corrected to
PC 1957 RS232/Alarm output connector.
x 1 Important Restructured and adapted to new guidelines.
x 2-3 2.2 Optional equipment Information regarding Drawer kit, MSync and Remote Services
introduced.
x 2-5 – 2.3 User interface Information regarding User interface - Type 3 introduced.
2-6
x 3-2 3.1.1 Functional main blocks Information regarding Functional main blocks introduced.
x 3-2 3.2 User interface functions Information regarding the three User interface types
introduced.
x 3-12 3.9 Expiratory channel Information regarding PC 2024 Expiratory channel introduced.
x 3-13 3.10 Power supply In section 3.10.1 Mains inlet, information regarding power
fuses and ratings corrected.
x 3-19 3.12 Optional equipment Chapters 3.12.16 MSync and 3.12.17 Remote Services
introduced.
x 4 Disassembling and assembling Restructured chapter.
x 4-6 4.6.1 Versions Spare parts table for User interface type 1, 2 and 3 introduced.
x 4-12 4.7.3 Membrane foil Membrane foil replacement introduced.
x 4-23 - 4.10 User interface – Type 3 Information regarding User interface type 3 introduced.
4-24
x 5-4 5.2 Service key Service card renamed to Service key.
x 5-6 - 5.4 Software installation Information regarding Software installation introduced.
5-9 Previously only published as a separate Installation Instruction.
x 6-11 6.3.1 Monitoring Error code 14 removed. No longer applicable.
x 6-13 6.3.1 Monitoring Error code 41, recommended action corrected.
x 6-16 6.3.3 Panel Error codes 20003, 20004 and 20005 recommended actions
corrected.
x 6-17 6.3.4 Expiratory Flow Meter PC 1784: Recommended actions corrected.
x 6-17 6.3.4 Expiratory Flow Meter PC 2024: Error codes 40001-40011 introduced.
x 7-2 7.2 Preventive maintenance interval Preventive maintenance intervals clarified.
x 7-7 7.6.12 Safety inspection Information regarding the electrical safety test improved.


x 9-2 9.1.1 Compatibility chart Compatibility chart introduced.
x 10-4 - 10.3 PC 1770 Main back-plane, PC board assemblies and PC board circuit diagrams: PC 1770
10-8 10.4 PC 1780 Pneumatic Main back-plane and PC 1780 Pneumatic back-plane
back-plane introduced.
x 10-9 10.5 Field Service System menus Menu diagram revised.
x 10-10 10.6 System overview Functional main blocks revised. Illustration revised. Block “X
– Optional PC board slot” removed.
Block “B – Main back-plane” introduced.

| Diagrams | 10 |
10 Diagrams
Table of Contents
10.1 Standard and optional connectors |10 - 2
10.2 EMC emission |10 - 3
10.3 PC 1770 Main back-plane |10 - 4
10.4 PC 1780 Pneumatic back-plane |10 - 7
10.5 Field Service System menus |10 - 9
10.6 System overview |10 -10

| 10 | Diagrams |
10.1 Standard and optional connectors 10.1.3 N27 – Optional equipment
10.1.1 N26 – External +12 V DC supply input
5
1
S30102
1. GND
2. DISABLE_VALVES_EXT.L
S30100
3. CAN_EXPANSION.H
1. +12V_UNREG_EXT_DC 4. CAN_EXPANSION.L
2. +12V_UNREG_EXT_DC 5. +12V_UNREG_EXPANSION
3. –
4. GND 10.1.4 N29 and N68 – RS232
5. GND
Recommended cable connector (local purchase):
Amphenol C 091 A, P/N T 3360 005
10.1.2 N28 / N70 – Control cable

S30103
1. –
2. RXD_ISO
3. TXD_ISO
4. DTR_ISO
5. GND_ISO
S30101
6. –
1. +12V_UNREG_PANEL
7. RTS_ISO
2. GND
8. –
3. LED_CONTROL
9. –
4. ON_OFF_CONTROL
5. CAN_PANEL.H
6. CAN_PANEL.L

| Diagrams | 10 |
10.1.5 P67 and N67 – Alarm output connector
S30104
1. NO – Normally Open
2. NC – Normally Closed
3. Common
4. Common
Recommended cable connector (local purchase):
Modular plug 4/4 (4P4C)
10.2 EMC emission

For SERVO-i to comply with emission Class B limits
of EN 55 011, EMC ferrites must be mounted on the
cables listed below.
• Use recommended ferrite (Würth Elektronik, local

bullet
purchase) or equivalent from other manufacturer.
• Mount the ferrite next to the SERVO-i cable

bullet
connector.
• Mount the ferrite as shown in the illustration.

bullet
S30105
Cable Würth P/N
RS232 742 711 31

External 12 V DC 742 711 31
Alarm output 742 711 12

| 10 | Diagrams |
10.3 PC 1770 Main back-plane
S30154

| Diagrams | 10 |
S30155

| 10 | Diagrams |
S30156

| Diagrams | 10 |
10.4 PC 1780 Pneumatic back-plane
S30157

| 10 | Diagrams |
S30158

| Diagrams | 10 |
10.5 Field Service System menus

| 10 | Diagrams |
10.6 System overview

I
Temp.sensor
N19
P19
E Expiratory section U
ID X1 PC 1777 Panel
O2 sensor PC 1786 Exp. channel cassette
Expiratory cassette P72
PC Card
P74
H
slot
Back-
light
B
P92
N46 A
Inspiratory pipe N70
P46 P75 TFT
ID
P18 N18 PC 1785
P76
P87
Expiratory SW1
Expiratory Expiratory
P77
channel
connector valve one-way µP
Heating foil valve P80 SW2 ID Touch
screen
P79
P81
P82
P84
P83
P85
Expiratory
N78
Ultrasonic flowmeter
outlet
N86
Bacteria filter
et
inl
tory PC1785 Type 3 - View from rear Service
ira Expiratory Expiratory connector
p
Ex P45 pressure valve coil
N45 tube
U
X1 PC 1777 Panel
I Inspiratory P72 PC Card
P74
Temp. sensor slot
section
N19 P73 N70
P19 P75 TFT
Inspiratory
ID
P76
pressure
P67
Filter
Inspiratory Gas module SW1
Back- light
tube O2 cell
P77
outlet O2
P80 µP SW2 ID Touch
N15 P1 ID screen
Inspiratory pipe P79
P81
P82
P84
P83
P85
P78
N86
Safety
Emergency
N18 P18
valve
air intake
Gas module
Safety valve Connector Air Type 2 - View from rear Service
C M connector
pull magnet muff ID Filter
N16 P1
PC 1780
N17
Pneumatic
P17 back-plane C M C
Control cable
N10
P10
User interface
B PC 1770 Main back-plane
Air O2
T Pressure transducers gas inlet
Inspiratory Expiratory
ID pressure pressure ID
PC 1781 transducer transducer PC 1781
P PC 1778
P50 P50 DC/DC &
P40 N40
MOD2 N4 N41 MOD1 Standard

connectors PC 1786
P4 P41 P24
F
PC 1785
RS232
Temperature
µP C M
C M sensor ID N29
PC 1784/PC 2024 Expiratory channel PC 1780
CAN bus
N28
User interface
N1 Patient unit
P1 ID
C Battery N21 PC 1771 Control
PC 1770
P23
P21A/B N27 Optional

µP PC 1781 PC 1781
ID
Nebulizer N22 PC 1778
PC 1784/PC 2024
N9 P9 Ext. +12V DC
N2 N26 supply input PC 1771
P2
M Battery N21 PC 1772 Monitoring F1
PC 1772
P21A/B Fuse
P23
PC 1789/
BP
PC 1957
C µP
PS1 ID
X1 X2 N22
P20
N20
A RS232/Alarm
output connector
PC 1775
N3
P3 P66
X N68 RS232 AC/DC
PC 1957 Alarm converter
RS232/Alarm N67
output
output connector Functional main blocks
PC 1789 U User interface functions
Nebulizer N11 N8 P8 Alarm
P66 Alarm P67 output B Main back-plane
output I Inspiratory section
P Module unit ID connector
E Expiratory section
µP ID T Pressure transducers
Battery module P31
C Control
P5 N5
M Monitoring
Battery module P32 P7 N7 F Expiratory channel
P Power supply
Optional module P33 Internal A RS232/Alarm output connector
fan
P14 N14
P34
Symbols
Optional module PC 1775
Plug- P N/PXX Connector
and- Mains inlet N/PXX Connector including CAN bus
Optional module P35 play P91 N91
AC/DC
back- converter ID ID PROM communicating
plane P90 N90 with Monitoring
S30001_16-06-23
P36 Fuse F11, F12

Optional module
µP Microprocessor
Cooling air flow

x
© Maquet Critical Care AB 2016. All rights reserved. • Maquet reserves the right to modify the design and specifications contained herein without prior notice.
• Order No. 65 43 230 • Rev: 08 • SERVO-i Ventilator System • Service Manual •
Manufacturer: Maquet Critical Care AB

Röntgenvägen 2
SE-171 54 Solna, Sweden
For local contact:

Please visit our website
www.maquet.com
Getinge Group is a leading global provider of products and

systems that contribute to quality enhancement and cost efficiency
within healthcare and life sciences. We operate under the three
brands of ArjoHuntleigh, Getinge and Maquet. ArjoHuntleigh
focuses on patient mobility and wound management solutions.
Getinge provides solutions for infection control within healthcare
and contamination prevention within life sciences. Maquet
specializes in solutions, therapies and products for surgical
interventions, interventional cardiology and intensive care.

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SERVO-i Ventilator System

SERVO-i Ventilator System, Service Manual 0-1

0-2 SERVO-i Ventilator System, Service Manual

WARNING! Do not modify this

• Documentation for optional equipment included in

• Product End-of-Life Disassembly Instructions.

In addition to the Important information given here and

Responsibility for the safe functioning of the equipment

The system complies with standards and requirements

SERVO-i Ventilator System, Service Manual 1-1

1.2 Symbols used in this manual 1.3 Hazard notices

1-2 SERVO-i Ventilator System, Service Manual

1.4 SERVO-i in MR environment 1.7 Service

Note: MR environment. Systems WARNING! The system must not be

Note: ESD sensitive components.

• Spare parts information.

1.6 Functional check Note: Trained and authorized

SERVO-i Ventilator System, Service Manual 1-3

Maintenance of the system must be performed with 1.10 Environmental declaration

This environmental declaration is for a SERVO-i base

• The Memory backup batteries (Lithium batteries on

1.9 Inaccuracy in measured values • PC 1784/PC 2024 Expiratory channel (F)

1-4 SERVO-i Ventilator System, Service Manual

• AC/DC converter, containing PC boards (P)

• Expiratory valve coil (E)

1.10.5 Power consumption

The power consumption depends on the operating

1.10.6 Noise level

Less than 50 dBA.

1.10.7 Packing materials

The amount of packing materials will vary depending

Materials for packing:

• Loading pallet. Fulfills the USA requirements

• Clamps of polyethylene, PE.

1.10.8 Product End-of-Life

For scrapping information, refer to the document

1-6 SERVO-i Ventilator System, Service Manual

SERVO-i Ventilator System, Service Manual 2-1

• Patient unit. The Patient unit contains pneumatics

The SERVO-i shown in the illustration is mounted onto

New color scheme for SERVO-i

A new color scheme for SERVO-i was introduced in

2.2 Optional equipment

• User interface. The User interface contains all

2-2 SERVO-i Ventilator System, Service Manual

CO2 analyzer module Isolation shield with drip guard

• SERVO-i – User's Manual

• SERVO-i – User's Manual

• SERVO-i - User's Manual

• SERVO-i – User's Manual

Note: MR environment considerations. • SERVO-i – User's Manual

• SERVO-i – User's Manual

RS232/Alarm output connector Y sensor measuring

• SERVO-i – User's Manual

• Computer Interface Emulator CIE – Reference

• Alarm output connector – Reference Manual

Note: MR environment considerations.

Servo Ultra Nebulizer

• SERVO-i – User's Manual

Note: The Servo Ultra Nebulizer has been

• SERVO-i – User's Manual

Note: MR environment considerations.

Support Arm 176/177