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Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
The following table identifies the chapters which will be most useful to each type of user.
Function 1 2 3 4 5
Related Publications
Publication S Series α ß Series
GFK-1046E iii
Contents
GFK-1046E v
Chapter Protection Standards
1
Developing and maintaining a highly efficient and productive system involves the machine tool
builder, the drives/controls supplier, and the end user. The system design, selected components,
and manner in which the equipment is installed, used, and maintained all contribute to the uptime
of the system.
Oil Seals
Oil seals are designed to keep oil from entering the motor through the shaft end. Oil seals do not,
however, prevent the entry of any liquids under pressure.
Caution
When liquid is present during the cooling period of a motor, lower air
pressure in the motor may result in the motor breathing in the liquids.
GFK-1046E 1-1
1
The following illustration identifies the most vulnerable areas for coolant entry.
a48031
Most Vulnerable
for Coolant Entry
Note
Foot-mount style spindle motors are only supplied with shaft oil seals as an
available option.
Connectors
Servo motor models 0S through 40S and α3 through α40 have the same type of cable connector
system (power, feedback, and brake). The cable connector system is designed to accept MS-type
connectors.
SP-style, α1, and α2 motors use a D-type connector system. The D-type connector system has
connectors that are as effective as MS-protected types.
1-2 Servo and Spindle Motors Exposed to Liquids - April 1999 GFK-1046E
1
Standard * Description
Protection from Solid Objects
IP4x Protected against solid objects greater than 1 mm thickness or diameter.
IP5x Protected against dust. "Ingress of dust is not totally prevented, but dust does not enter in sufficient
quantity to interfere with satisfactory operation of the equipment."
IP6x Dust tight. "No ingress of dust."
Note
By agreement between the manufacturer and the user, this test may be replaced
by the following procedure:
The machine should be tested with an inside air pressure of about 10 kPa (0.1
bar). The duration of the test is one minute. If no air leaks out during the test,
the test is satisfactory. Air leakage may be detected either by submersion, with
water just covering the machine, or by the application on to it of a solution of
soap in water.
GE Fanuc tests according to this alternate procedure. Using the other procedure
requires removing the end cap and checking for water in the motor. This
destroys the integrity of the seal.
IEC ratings provide a good indication of the expected performance of GE Fanuc motors because
they are test-based systems. However:
• To meet the standard, the shaft end and electrical connections (connector or terminal box)
must be appropriately protected by the customer.
• Because the second characteristic is based on water, the effect of various coolant materials
cannot be accurately predicted.
• Motors built to meet IP65 or IP67 go through a different manufacturing process. These
protection levels cannot be readily added in the field.
• If a motor is modified (i.e., by rotating the connector, by removing the end cap to change the
encoder, etc.), the protection rating is voided.
• Oil seals and connectors are the same in both standard motors and in those motors with
higher levels of protection.
• Compared to standard motors, IP67-rated motors have additional materials applied to mating
surfaces. Depending on the surfaces, these may include varnish, rubber-based gaskets, and
RTVs. In addition, a polyurethane-based paint is applied to the exterior painted surfaces, and
motor is tested by submersion for leak test.
Note
To maximize the service provided by the motors, regardless of their protection
level, they should be protected from continuous wetting by coolants.
1-4 Servo and Spindle Motors Exposed to Liquids - April 1999 GFK-1046E
Chapter User Specifications
2
GFK-1046E 2-1
2
2-2 Servo and Spindle Motors Exposed to Liquids - April 1999 GFK-1046E
2
2-4 Servo and Spindle Motors Exposed to Liquids - April 1999 GFK-1046E
2
Caution
Liquids present in motors are not covered under the motor supplier's
warranty. The machine tool builder is responsible for full replacement of
the motor in case of a product failure due to liquid entry.
The best way to maximize a motor's service is to keep it dry, by design and in operation. If it
cannot be kept dry, then a system of protection, maintenance, and, in some cases, relief is needed.
This system may include:
• Motor orientation and location.
• Shaft exposure.
• Coolant pressures and types.
• Location of coolant nozzles and shape of the part.
• Connector types and orientation.
• Maintenance (covers left off, filters not cleaned, etc.).
• Motor protection level.
a48033
GFK-1046E 3-1
3
Boot System
The standard MS environmental connector termination is hard to make and is also hard to insure
that it is done right. The solution is to use a heat-shrinkable boot over the connection area of the
connector. GE Fanuc offers a boot system to seal the cable/connector termination. The boot seals
the back of the connector, shapes the cable from the connector, provides the straight or right angle
connection for the cable, seals the cable end, and provides limited strain relief. The boot can be
used to replace connectors on environmental cables already in the field as well as on new cables.
The cable orientation on right angle connections can be changed one time by reheating the boot
(see boot rotation procedure below).
Polyamide Seal
(Adhesive to Cable)
MS
Connector Polyamide Seal
(Adhesive to Connector)
Caution
The following procedure should only be done once.
3-2 Servo and Spindle Motors Exposed to Liquids - April 1999 GFK-1046E
3
Note
Recommended heat gun is HL1802E (Part Number 289759) with Adapter Part
Number 444817 and Reflector Part Numbers 991964 and 991989.
4. When the adhesive releases, maintain downward pressure on the boot to ensure that it stays
on the connector.
5. Rotate the boot to the desired position.
6. Remove the heat gun, and allow the boot to cool. The adhesive will reform the seal.
IEC Standards
IEC standards, such as IP65 and IP67 do not replicate the severity of the environments and
duration found on machine tools. While IP67-rated motors do offer additional protection, they are
not the only element in the solution.
3-4 Servo and Spindle Motors Exposed to Liquids - April 1999 GFK-1046E
3
COOLANT MANUFACTURER
The following checklist is not a comprehensive checklist. It should be used by both the machine
tool builder and the end user to supplement good engineering practices.
Observe each machine operating in a cutting mode, with all equipment guards in place, with the
same coolant nozzles and pressures as designed for production, and with parts of similar size and
form factor in the work position.
Relative to the work area where coolants are used, where is the motor located?
o Inside or
o Outside.
o Above or
o Level with or
o Below.
o Belted or
o Gearbox.
o Coupling exposed or
o Flange mounted to machine member.
GFK-1046E 4-1
4
Checklist
o Is coolant splashing, dripping, spraying, or flowing onto the motor?
o Are all the liquid “paths” to the motor identified?
o If the coupling area is exposed, is there a slinger on the shaft to expel coolant?
o Does the motor shaft get wet? Are liquids around the motor flange area, even when the
motor is turned off?
o With foot-mount spindle motors, is the shaft fully protected from any contact with
moisture?
o Can guards, deflectors, or shields be applied to reduce or eliminate the coolant attack?
o Are removable maintenance covers or shields in place? Are notices and warnings posted
to minimize the chances that they will be left off?
o Are motor fans protected or screened?
o Can the coolant get to the motor via the connectors?
o Are the connectors the environmental type? Is the “O” ring in place?
o If a strain relief is installed, did it strengthen or weaken the seal?
o Do any motor cables flex? Will this break down the cable insulation?
o Is there a drip loop in the cable?
o Are the connectors pointing down and/or away from the liquid source?
o Are the motors IP65 or IP67?
4-2 Servo and Spindle Motors Exposed to Liquids - April 1999 GFK-1046E
Chapter Preventive Maintenance
5
Warning
The products described in this publication may use hazardous voltages or
create other conditions that could, through misuse, inattention, or lack of
understanding, result in personal injury, or damage to the product or to
other equipment. It is imperative that personnel involved in the installation,
maintenance, or use of these products understand the operation of the
products and the contents of this and related publications.
Some surfaces on the motors, servo amplifiers, and discharge resistors may
be extremely hot.
GFK-1046E 5-1
5
Servo Motors
Servo motors do not require any maintenance in a clean, dry environment. They should be
inspected and cleaned, if necessary, every six months. Use factory air and a vacuum cleaner to
clean the servo motor.
Spindle Motors
For spindle motors, the following items should be checked and cleaned every six months, or more
often if contamination has built up:
• Four ventilation openings on the front of the motor.
• Fan guard on the rear of the motor.
• Cooling fan.
5-2 Servo and Spindle Motors Exposed to Liquids - April 1999 GFK-1046E
5
Test Equipment
Use a 250-volt DC battery-operated insulation tester. The tester may have higher voltages
available, but it must be able to limit to 250 volts.
Test Procedure
Test the motor insulation using the 250-volt DC tester. This test can be done without
disconnecting the motor from the amplifier. This assumes a good connection from the
amplifier to the motor.
1. Servos: Turn off power to the servo amplifier, and turn off the circuit breaker on the
amplifier.
2. Spindles: Turn off power to the spindle amplifier.
3. Connect the tester between one of the motor leads and ground at the amplifier.
4. Activate the tester to read the insulation resistance.
Note
For spindle motors, a reading of 0.5 megohm may be normal because there may
be a relatively low resistance path to ground through the amplifier. If so,
disconnect the motor leads from the amplifier, and perform the tests using the
motor leads rather than the terminal.
Reading Description
Infinity Excellent insulation. No effect from coolant. Inspection period may be lengthened.
< infinity but > 20 megohms Good insulation; however, the insulation has been affected, probably by coolant. Continue
to monitor until a pattern is established.
< 20 megohms Insulation is deteriorating and should be monitored closely. Continue to check weekly.
_1 megohm Insulation system has failed. Determine the source by disconnecting the motor power plug
or leads and checking the motor directly. If the motor resistance is low, replace the motor.
If the motor resistance is not low, check the plug or terminal box. If the plug or box is wet,
dry it out, retest, and take action to prevent liquid from entering the plug or box.
Note
Any subsequent reduction of insulation resistance will give advance notice of a
possible motor failure. The motor may function to zero ohms as long as it is the
only motor on the system with low ohms; but such operation is not recommended.
5-4 Servo and Spindle Motors Exposed to Liquids - April 1999 GFK-1046E
Index
M
A Machine Runoff Checklist, 4-1
Maintenance, Preventive, 5-1
Air-Over Fan, 3-4 For drives in a normal environment, 5-2
For drives in a wet environment, 5-3
Motor Modification, 5-4
B MS Connector Kits Supplied by GE Fanuc, 2-2
Boot System, 3-2
Replacing the boot, 3-3
Rotating the boot, 3-2
O
Oil Seals, 1-1
C
Cable Connectors, 1-2
P
Cables, Severe Duty, 2-3, 2-4 Pressurization, 3-4
Connectors, Cable, 1-2 Preventive Maintenance, 5-1
Coolant and its effect on a motor, 3-4 Protection Standards, 1-3
D S
Drains, 3-4 Seals, Oil, 1-1
Severe Duty Cables, 2-3, 2-4
Standards, Protection, 1-3
E
Exposure to Liquids, 2-5
F
Fans, 3-4
I
IEC Standards, 1-3, 3-3
IEC Standards for Servo Motors, 1-4
IEC Standards for Spindle Motors, 1-4
Insulation Resistance Readings, 5-4
L
Liquids, Exposure to, 2-5
GFK-1046E Index-1
GE Fanuc Automation North America, Inc., Charlottesville Virginia