Professional Documents
Culture Documents
Indoor installation
Operating Manual
LW 101 – LW 121
UK
Please read first Symbols
This operating manual provides important information The following symbols are used in the operating manual.
on the handling of the unit. It is an integral part of the They have the following meaning:
product and must be stored so that it is accessible in the
immediate vicinity of the unit. It must remain available
throughout the entire service life of the unit. It must be Information for operators.
handed over to subsequent owners or operators of the
unit.
Information or instructions for qualified
Read the operating manual before working on or oper- personnel.
ating the unit. This applies in particular to the chapter
on safety. Always follow all instructions completely and
without restrictions. DANGER!
Indicates a immediate danger of serious
It is possible that this operating manual may contain
injuries or death.
instructions that seem incomprehensible or unclear. In
case of questions or uncertainty, contact the factory
customer service department or the manufacturer’s
local service partner.
WARNING!
Indicates a potentially dangerous situa-
Since this operating manual was written for several tion that could result in serious injuries or
different models of the unit, always comply with the death.
parameters for the respective model.
This operating manual is intended only for persons
assigned to work on or operate the unit. Treat all CAUTION!
constituent parts confidentially. The information Indicates a potentially dangerous situation
contained herein is protected by copyright. No part that could result in medium or slight inju-
of this information may be reproduced, transmitted, ries.
copied, stored in electronic data systems or translated
into another language, either wholly or in part, without
the express written permission of the manufacturer. ATTENTION.
Indicates a potentially dangerous situation, which
could result in property damage.
NOTICE.
Emphasised information.
2 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Contents
INFORMATION FOR USERS AND QUALIFIED SET THE OVERFLOW VALVE..................................................23
PERSONNEL COMMISSIONING....................................................................23
Safety temperature limiter.................................................24
PLEASE READ FIRST.. .................................................................2
DISMANTLING..........................................................................24
SYMBOLS......................................................................................2
TECHNICAL DATA / SCOPE OF DELIVERY
INTENDED USE...........................................................................4 LW 101 – LW 121.................................................................26
EXCLUSION OF LIABILITY.. .....................................................4 PERFORMANCE CURVES
EC CONFORMITY......................................................................4 Heating capacity/COP / power consumption /
Heat pump pressure loss
SAFETY..........................................................................................4
LW 101...................................................................................28
CUSTOMER SERVICE.................................................................5 LW 121...................................................................................29
WARRANTY / GUARANTEE. . .................................................5 DIMENSIONAL DRAWINGS AND
DISPOSAL.....................................................................................5 INSTALLATION PLANS
LW 101
FUNCTIONING PRINCIPLE OF HEAT PUMP SYSTEM.........6 Dimensional drawings.........................................................30
AREA OF UTILISATION.. ...........................................................6 Installation plan Version 1..................................................31
Installation plan Version 2..................................................32
HEAT QUANTITY RECORDING.............................................6
Installation plan Version 3..................................................33
OPERATION.................................................................................6 Installation plan Version 4..................................................34
CARE OF THE UNIT.. .................................................................7 LW 121
Dimensional drawings.........................................................35
MAINTENANCE OF THE UNIT. . ..............................................7 Installation plan Version 1..................................................36
Cleaning and flushing of unit components. . .......................7 Installation plan Version 2..................................................37
MALFUNCTIONS........................................................................7 Installation plan Version 3..................................................38
Installation plan Version 4..................................................39
HYDRAULIC INTEGRATION
INSTRUCTIONS FOR QUALIFIED TECHNICIANS LW 101 – LW 121
Row tank.............................................................................. 40
SCOPE OF DELIVERY.................................................................8 Separate buffer tank............................................................41
INSTALLATION AND ASSEMBLY. . ..........................................8 Legend Hydraulic integration.............................................42
Sound.......................................................................................9 TERMINAL DIAGRAMS
Installation location.............................................................10 LW 101 – LW 121.................................................................43
Transport to installation location.....................................10
CIRCUIT DIAGRAMS
Installation............................................................................. 11
LW 101 – LW 121................................................................ 44
Mounting the air ducts. . ......................................................12
Installation / connection to heating circuit....................15 EC DECLARATION OF CONFORMITY...............................47
Condensate discharge.........................................................16
PRESSURE RELIEF......................................................................16
OVERFLOW VALVE...................................................................16
BUFFER TANK...........................................................................16
CIRCULATING PUMPS............................................................ 17
WATER HEATING..................................................................... 17
HOT-WATER TANK.................................................................. 17
ELECTRICAL CONNECTIONS.............................................. 17
FLUSHING, FILLING AND BLEEDING THE SYSTEM........18
Water quality of the fill and additional water
in hot water heating systems
according to VDI 2035. . ................................................18
INSULATING THE HYDRAULIC CONNECTIONS...........20
INSTALLATION OF THE CONTROL ELEMENT................20
INSTALLATION AND REMOVAL OF THE SCREEN..........22
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 3
Intended use Safety
The unit may be used only for the intended purpose. The unit is operationally safe when used for the intended
This means: purpose. The construction and design of the unit
conform to the state of the art, all relevant DIN/VDE
• for heating. regulations and all relevant safety regulations.
• for heating hot water.
Every person who performs work on the unit must have
The unit may be operated only within its technical read and understood the operating manual prior to
parameters. starting any work. This also applies if the respective per-
Overview "Technical data / scope of delivery“. son has already worked with such a unit or a similar unit
or has been trained by the manufacturer.
Every person who performs work on the unit must com-
NOTICE. ply with the applicable accident prevention and safety
Notify the responsible power supply company of regulations. This applies in particular to the wearing of
the use of a heat pump or heat pump system. personal safety gear.
DANGER!
ATTENTION Unit operates using high electric voltage!
The unit is not suitable for use in IT network
systems.
DANGER!
Danger of fatal injury due to electric
shock!
Electrical connections may be installed
only by qualified electricians.
Exclusion of liability Before opening the unit, disconnect the
system from the power supply and secure
The manufacturer will not be liable for damage resulting
it from being switched back on!
from unauthorised use of the unit.
The manufacturer’s liability will also be voided in the
following cases: CAUTION!
If using the unit in 3~230V systems, please
• if work is performed on the unit and its compo- note that the residual-current circuit break-
nents in a manner that does not comply with the er (RCCB) used must be AC-DC sensitive.
terms of this operating manual;
WARNING!
Unit contains refrigerants!
EC conformity Leaking refrigerant can result in personal
injury or material damage. Therefore:
The unit bears the CE mark of conformity. – Shut down unit.
– Notify the manufacturer’s authorised
EC declaration of conformity service center.
4 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
ATTENTION Customer service
For safety reasons:
Never disconnect the unit from the power sup- For technical assistance, please contact your qualified
ply, unless the unit is being opened. technician or the manufacturer's local service partner.
Disposal
ATTENTION
The integration of the heat pump in ventila- When decommissioning the unit, always comply with ap-
tion systems is not permissible. The use of the plicable laws, directives and standards for the recovery,
cooled air for cooling purposes is not permitted. recycling and disposal of materials and components of
colling units.
Dismantling.
ATTENTION
The ambient air in the location where the heat-
ing pump is installed and also the intake air which
is used as a source of heat must not contain any
kind of corrosive components!
Components such as ammonia, sulphur, chlo-
rine, salt, sewer gas, flue gases etc. may cause
damage leading to complete failure or even a to-
tal write-off of the heating pump!
CAUTION!
In the air outlet area the air temperature
is ca. 5 K below the ambient temperature.
Under certain climatic conditions, there-
fore, an ice layer can form in the air out-
let area. Install the heat pump so that the
air blower does not blow in the direction
of footpaths.
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 5
Functioning principle of heat Heat quantity recording
pump system In addition to proof of the unit's efficiency, heating
legislation also requires heat quantity recording (referred
Heat pumps operate on the principle of a refrigerator: to as WME in this manual). The WME is mandatory with
the same technology, only with the opposite effect. The air/water heat pumps. With brine/ water and water/
refrigerator extracts heat from foods, which is released water heat pumps, a WME is only required when the
into the room through fins on the back. feed temperature is ≥ 35 °C. The WME must record the
The heat pump extracts heat from our environment: total warm energy release (heating and hot water) in
air, earth or ground water. The extracted heat is condi- the building. In heat pumps with heat quantity recording,
tioned in the unit and supplied to the heating water. Even the analysis is conducted by the regulator. The regulator
when it is extremely cold outside, the heat pump draws displays the thermal energy that is exchanged from the
enough heat to heat a house. heating system in kWh.
Operation
Your decision to purchase a heat pump or a heat pump
system is a long-term contribution to protecting the
environment through low emissions and reduced primary
energy use.
You can operate and control the heat pump system
with the control element of the heating and heat pump
regulator.
NOTICE.
Make sure that the control settings are correct.
6 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Care of the unit CLEANING AND FLUSHING OF UNIT COMPONENTS
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 7
Scope of delivery Inspect delivery for outwardly visible signs of
damage.
Example of scope of delivery:
Check to make sure that delivery is complete.
View 1: Any defects or incorrect deliveries must be claimed
immediately.
ATTENTION
Use only original accessories from the manufac-
turer of the unit.
NOTICE.
Always comply with applicable accident pre-
vention regulations, statutory regulations, ordi-
nances and directives.
WARNING!
The heat pump or heat pump system may
be installed and assembled only by a quali-
fied technician!
NOTICE.
Observe the sound levels of the respective
model.
8 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
SOUND NOTE.
The noise emission from the heat pumps must be taken The following sound pressure levels are cal-
into account in the respective installation plans for air / culated values. Other constellations, adjoin-
water heat pumps. The respective regional regulations ing other buildings or even reflecting surfaces
must be complied with. may lead to a level increase. An exact specifi-
cation of each sound pressure level is possible
only through a measurement spot when the heat
pump is already installed.
The following sound pressure levels result, depending on the distance and installation variant with directivity factor Q
(see sketches):
4 50 44 40,5 38 36 34,4 33,1 31,9 30,9 30 29,2 28,4 27,7 27,1 26,5 25,9 25,4 24,9 24,4 24
8 53 47 43,5 41 39 37,4 36,1 34,9 33,9 33 32,2 31,4 30,7 30,1 29,5 28,9 28,4 27,9 27,4 27
4 50 44 40,5 38 36 34,4 33,1 31,9 30,9 30 29,2 28,4 27,7 27,1 26,5 25,9 25,4 24,9 24,4 24
8 53 47 43,5 41 39 37,4 36,1 34,9 33,9 33 32,2 31,4 30,7 30,1 29,5 28,9 28,4 27,9 27,4 27
The directivity factor Q for the different installation var- In case of 2 or more units of the same heat pump type,
iants: the respective level increase must be added to the cor-
responding sound pressure level from the following table
Q=8
Q=8
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 9
In case of different, not equally loud units, the level in- DANGER!
crease is read off the following diagram: Unit is not fastened to the wooden pallet.
Danger of tipping over during transport!
This can result in personal injury and dam-
age to the unit.
Level increase in dB
ATTENTION
Never use components and hydraulic connec-
tions on the unit for purposes of transport.
DANGER!
Several people are required to transport
the unit. Do not underestimate the weight 1 Quick-release screws
of the unit. 2 Lower facing panel
10 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Pull lower facing panel upwards and outwards, Lift the unit on the pipes with at least four people
detach and set securely to the side… and carry it to its final installation location…
NOTICE.
Carry the unit horizontally and secure it against
slipping.
INSTALLATION
Insert the pipes through the holes in the frame on
the switch cabinet side (= operator side)… Set the unit on a stable, solid and level, preferably
sound-insulated surface. Make sure that the foundation
is designed for the weight of the heat pump.
ATTENTION
In the air outlet area the air temperature is ca.
5 K below the ambient temperature. Under cer-
tain climatic conditions, therefore, an ice layer
can form in the air outlet area.
Install the heat pump so that the air blower does
not blow in the direction of footpaths.
DANGER!
Several people are required to install the
unit.
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 11
MOUNTING THE AIR DUCTS Rotate the already-interlocked parts 90° and affix
the final piece at the bottom…
ATTENTION
Use only original accessories or air ducts rec-
ommended by the manufacturer (fibreglass light-
weight concrete ducts).
Mount air ducts only according to the installa-
tion plan for the respective unit.
12 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Install the wall duct in the masonry from the AIR DUCTS ASSEMBLY
house exterior. This can either be done during
the construction phase (by means of sealing)… Remove the parts necessary for the assembly of the
air duct(s) from their respective boxes…
NOTICE.
Mount the wall ducts 1 cm above the finished
outer facade.
NOTICE.
Wall ducts fix wall openings, help avoid cold air
transmission in the masonry as well as assist in 1 Wall duct
the assembly of weather / rain guards and wire 2 Air duct
mesh grilles 3 Roll seal
4 Bentonite waterproofing tape
(apply only after assembling the
unit's connection fastener)
NOTICE.
After the other end of the air duct has been se-
cured to the heat pump, close the opening be-
tween the wall duct and the air duct using the
bentonite waterstop tape included with delivery.
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 13
SECURING THE AIR DUCT ON THE HEAT PUMP SCREEN FRAME ASSEMBLY
Clip on the assembly rail and secure it using special Screw the screen frame to the wall ducts on both the air
screws to the spots on the air duct designated as intake and output sides.
the air intake side…
NOTICE.
Don't forget:
After the air ducts have been secured to the
heat pump, close the opening between the wall From the outside of the house inwards, insert the
duct and the air duct using the bentonite water- assembly frame into the wall duct on the air intake
stop tape included with delivery. side and secure with screws…
8x
NOTICE.
Secure the air ducts to the cover using appropri-
ate measures.
14 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Position the wire mesh grille in the assembly INSTALLATION / CONNECTION TO HEATING CIRCUIT
frame…
ATTENTION
Connect the unit to the heating circuit accord-
ing to the hydraulic diagram for the respective
model.
NOTICE.
Check to make sure that the diameters and
lengths of the pipes for the heating circuit are
sufficiently dimensioned.
ATTENTION
The hydraulic system must be equipped with a
buffer tank, the required volume of which de-
pends on the model of your unit.
NOTICE.
Contamination and deposits in the heating cir-
cuit can cause malfunctions.
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 15
NOTICE. Pressure relief
During installation of the shut-off devices, the
liquefier of the heat pump can be flushed, if nec- Equip the heating circuit in accordance with local stand-
essary. ards and directives with a safety valve and an expansion
tank.
Connect the unit to the pipes of the heating circuit via
vibration decouplers. They must be installed in order Also install filling and emptying devices, shut-off devices
to prevent damage from vibrations to the pipes. and non-return valves in the heating circuit.
NOTICE.
Vibration decouplers are available as accesso-
ries. Overflow valve
Use an overflow valve for tanks integrated in series to
The connections for the heating water outflow (forward
ensure the minimum flow rate of the heating circuit vol-
flow) and the hot water inflow *(return flow) are marked
ume flow through the heat pump. The overflow valve
accordingly.
must be dimensioned so that the minimum flow rate of
For positioining of the connections, reference the volume flow through the heat pump is ensured when
the dimensional drawing for the respective the heating circuit is shut off.
model.
“Set the overflow valve”, page 23
CONDENSATE DISCHARGE
The condensation water that accumulated from the air
must be drained via the pre-mounted hose in the unit
for condensate discharge. To do so, connect the hose
Buffer tank
for condendate discharge with a water drain.
The hydraulic connection of the heat pump requires a
For positioning of the connection for conden- buffer tank in the heating circuit. It ensures a minimum
sate discharge, see dimensional drawings for the operating time of the heat pump when the heating cir-
respective model. cuit valves are closed. The required volume of the buffer
tank is calculated based on the following formula:
ATTENTION
Guide the pre-mounted hose in the unit for con-
densate discharge in the interior of the unit as a
siphon, as shown in the illustration.
16 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Circulating pumps Electrical connections
Observe the following when performing all work:
ATTENTION
Always note the model. DANGER!
Do not use regulated circulating pumps. Danger of fatal injury due to electric
Circulating pumps and domestic hot water circu- shock!
lation pumps must be multi-stage pumps. Electrical connections may be installed
only by qualified electricians.
Before opening the unit, disconnect the
system from the power supply and secure
it from being switched back on!
Water heating
Water heating with the heat pump requires an additional DANGER!
hot water circuit, parallel to the heating circuit. Make Observe the relevant EN‑, VDE and/or
sure that the heating water charge is not channelled applicable local safety regulations during
through the buffer tank of the heating circuit. installation and during all electrical work.
Comply with any technical connection re-
“Hydraulic connection” instructions. quirements laid down by the responsible
power supply company!
NOTICE.
Integrate the hot-water tank in the heat pump
system according to the hydraulic diagram for
your system.
Example of open
electrical switch cabinet…
“Hydraulic connection” instructions.
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 17
Lead 230 V power cable, power cable for circulat- NOTICE.
ing pumps and cable for external temperature sen- Using a suitable network cable, the control ele-
sor through the rubber sockets on the facing panel ment of the heat and heat pump regulator can be
in the unit… connected with a computer or a network allow-
ing the heating and heat pump regulator to be
• controlled from there.
Cut out the rubber sockets on the facing panel… If such a connection is desired, lay a category 6
For positioning of the rubber sockets for insert- screened network cable with RJ-45 plug through
ing the wires, see "dimensional drawing" for the the unit parallel to the heating and heat pump
respective model. regulator control cable already present when
making the connections, and lead it through the
front panel of the unit.
•
Insert the cables through the rubber sockets in the
unit… Close electrical switch cabinet of unit….
The wires inside the unit are guided in a closed wire Attach the lower facing panels.
duct to the terminals on the switch plate.
18 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
experience has shown that the safest and most trouble- WATER SOFTENING TO VDI 2035 – PART I
free running of the systems is achieved with so-called
low-salt operation. If the water is softened before the heating is filled, in
VDI 2035 Part I gives important information and accordance with the VDI 2035 guidelines, no scale
recommendations regarding scaling and its prevention in can form. This effectively and permanently prevents
heating and domestic hot water heating systems. limescale deposits and the resulting negative effects on
VDI 2035 Part II primarily deals with the requirements the entire heating system.
for reducing heating water corrosion in hot water
heating systems.
CORROSION – AN UNDERESTIMATED PROBLEM
PRINCIPLES OF PART I AND PART II VDI 2035, Part II, deals with the problem of corrosion.
Softening the heating water can prove to be insufficient.
The occurrence of scaling and corrosion damage in hot The pH value can significantly exceed the limit of 10.
water heating systems is low, if pH values higher than 11 can set in, which even damage
- proper planning and commissioning is carried out rubber seals. The VDI 2035, Part 1 guidelines are
fulfilled, however, VDI 2035, Part 2 suggests a pH value
- the system is closed in corrosion terms between 8.2 and maximum 10.
- adequately dimensioned pressurising is integrated If aluminium materials are used, which is the case in
many modern heating systems, a pH value of 8.5 must
- the guide values for the heating water are complied
not be exceeded, because otherwise there is a threat
with
of corrosion – and aluminium is attacked without the
- and regular servicing and maintenance are carried out. presence of oxygen. Therefore, apart from softening
A system log should be kept, in which the relevant the heating fill and additional water, the heating water
planning data is entered (VDI 2035). should also be appropriately conditioned. This is the
only way to comply with the VDI 2035 requirements and
the recommendations and installation instructions of the
DAMAGE THAT CAN OCCUR IN CASE OF NON- heat pump manufacturer.
COMPLIANCE Part 2 of VDI 2035 also points out the reduction in total
salt content (conductivity). The risk of corrosion is far
- Malfunctions and the failure of components (e.g. pumps, lower if deionised water is used than is the case if the
valves) system is operated with salty, i.e. softened water.
- Internal and external leaks (e.g. from heat exchangers) Even if the water has been softened beforehand, it
- Cross-section reduction and blockaging of components contains dissolved, corrosion-promoting salts, which act
(e.g. heat exchanger, pipes, pumps) as electrolytes due to the use of different materials in
the heating system and therefore accelerate corrosion
- Material fatigue processes. This can ultimately result in pitting.
- Gas bubbles and gas cushion formation (cavitation) Contamination and deposits in the heating circuit can
cause malfunctions
- Negative effect on heat transfer (formation of coatings,
deposits) and associated noises (e.g. boiling noises,
flow noises) RINSE, FILL AND BLEED THE HEATING CIRCUIT AND
HOT WATER BUFFER TANK
LIMESCALE – THE ENERGY KILLER To bleed the hot water tank, the heating circuit and hot
water circuit must be rinsed simultaneously.
Filling with untreated drinking water inevitably leads to
the precipitation of all calcium as scale. The consequence:
limescale deposits form on the heat transfer surfaces of
the heating. The efficiency falls and the energy costs rise. ON THE SAFE SIDE WITH LOW-SALT OPERATION
A rule of thumb is that 1 millimetre of limescale deposit
The problems listed above do not occur at all with
causes an energy loss of 10%. In extreme cases it can
low-salt operation, as neither corrosive salts such as
even cause damage to the heat exchangers.
sulphates, chlorides and nitrates nor alkalising sodium
hydrogen carbonate are in the heating water. The
corrosive properties of deionised water are very low
and in addition, fur cannot form in the boiler. This is the
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 19
ideal approach for closed heating circuits, in particular,
because low oxygen input into the heating circuit can
Insulating the hydraulic
also be tolerated. connections
In general, when the system is filled with deionised
water, the pH value sets itself within the ideal range due Insulate the vibration decouplers and the pipes of the
to “self-alkalinisation”. If necessary, a pH value of 8.2 heating circuit.
can be very easily alkalised by adding chemicals. In this
way, optimum protection of the entire heating system is
NOTICE.
achieved.
Insulate in accordance with applicable local
standards and directives.
MONITORING
•
Open the lower facing panel…
•
Open the bleed valve…
20 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Four hooks are located on the back side of the control
Stick the heating and heat pump regulator's control
element and can be used to hang the control element on
cable into the right bushing on the bottom of the
the front facade of the unit:
control element…
NOTICE.
The network cable can be exchanged at any
time. In order to be able to connect it, the
screen must first be removed.
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 21
Installation and removal of the
screen
INSTALLING THE SCREEN
NOTICE.
The screen is provided at the time of delivery so
that the control element may be inserted in the
upper recesses of the front facade.
If the control element has been inserted in the
lower recesses of the front facade, you must
first remove the screen's temporary cover and
then reinsert it above the logo.
22 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Set the overflow valve Commissioning
REMARQUE
DANGER!
The activities in this section are only necessary
The unit may be commissioned only with
for in-line tank integration.
the air ducts and weather grille or rain
Complete the worksteps quickly, otherwise the
guard installed and with the covers closed.
maximum return temperature can be exceeded
and the heat pump switches to high-pressure
fault. NOTE.
Turn the adjusting knob at the overflow valve to The commissioning has to be in the heating
the right to increase the temperature difference mode.
(the temperature drop), turn it to the left to re-
duce it. Carry out a thorough installation check and work
System is running in heating mode (ideally in cold through the general checklist…
condition). Manufacturer’s homepage.
In case of low heating curve: Set the system to
“Forced heating”… By checking the installation you prevent damage to
the heat pump system, which could be caused by
Operating manual of the heating and heat pump
work carried out improperly.
controller.
Shut off valves to the heating circuit… Check that…
Ensure that the total flow is routed via the overflow • clockwise rotary field of the load power supply
valve… (compressor) is ensured.
Read out the flow and return temperature at the • The heat pump installation and assembly have
heating and heat pump controller… been carried out according to the requirements
of this operating manual.
Operating manual of the heating and heat pump
controller. • the electrical installation work has been
completed properly.
Turn the adjusting knob (1) of the overflow valve (2)
until the temperature drop between the flow and • The power supply for the heat pump must be
return temperature is set as follows: equipped with an all-pole automatic circuit-
breaker with at least 3 mm contact spacing to IEC
External temperature Recommended settings 60947-2.
-10 °C 4K • The heating circuit is flushed, filled and thoroughly
0 °C 5K vented.
10 °C 8K • All valves and shut-off devices of the heating
20 °C 9K circuit are open.
30 °C 10 K
• All pipe systems and components of the system
are leaktight.
Carefully fill out and sign the completion report for
heat pump systems...
Manufacturer’s homepage.
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 23
Within Germany and Austria: Dismantling
Send completion report for heat pump systems
and general checklist to the manufacturer’s factory
customer service department… DANGER!
Danger of fatal injury due to electric
In other countries:
shock!
Send completion report for heat pump systems
Electrical connections may be installed
and general checklist to the manufacturer’s local
only by qualified electricians.
partner…
Before opening the unit, disconnect the
The heat pump system is commissioned by customer
system from the power supply and secure
service personnel authorised by the manufacturer.
it from being switched back on!
There is a fee for starting up!
DANGER!
SAFETY TEMPERATURE LIMITER Only qualified heating or cooling system
A safety temperature limiter is built into the electric technicians are allowed to remove the unit
heating element (depending on model). In the event of a from the system.
malfunction in the heat pump or air in the system, check
whether the reset button of the safety temperature lim-
iter has tripped. If this is the case, push in the button. DANGER!
Only qualified cooling system technicians
are allowed to dismantle the unit and its
components.
ATTENTION
Recycle or provide for proper disposal of unit
components, refrigerants and oil in accordance
with the applicable regulations, standards and di-
rectives.
24 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 25
Technical data / scope of delivery
Model designation
Heat pump type Brine/water ı Air/water ı Water/water • applicable ı — not applicable
Installation location Indoors ı Outdoors • applicable ı — not applicable
Conformity CE
Performance data Heating capacity/COP at
2 Compressors kW ı …
A7/W35 Standard point acc. to EN14511
1 Compressor kW ı …
2 Compressors kW ı …
A7/W45 Standard point acc. to EN14511
1 Compressor kW ı …
Operating point according to 2 Compressors kW ı …
A2/W35
EN14511 1 Compressor kW ı …
Operating point according to 2 Compressors kW ı …
A10/W35
EN14511 1 Compressor kW ı …
Operating point according to 2 Compressors kW ı …
A-7/W35
EN14511 1 Compressor kW ı …
2 Compressors kW ı …
A-15/W65
1 Compressor kW ı …
Limits of application Heating circuit °C
Heat source °C
Additional operating points °C
Sound Internal sound pressure level (open air test field, distance of 1m around the engine, average) dB(A)
External sound pressure level (open air test field, distance of 1m around the air supplies, average) (2x 1m original straight air duct) dB(A)
Sound inside dB(A)
Sound outside dB(A)
Heat source Air volume flow at maximum external compression m³/h
Maximum external pressure Pa
Heating circuit Volume flow: minimum flow rate ı nominal flow rate A7/W35 EN14511 ı maximum flow rate l/h
Pressure loss heat pump ∆p ı volume flow bar ı l/h
Free compression heat pump ∆p ı volume flow bar ı l/h
Content of buffer tank l
3-way valve, heating/hot water …
General unit data Dimensions (see dimensional drawing for the specified unit size) unit size
Total weight kg
Connections Heating circuit …
Heat source …
Refrigerant Refrigerant type ı Quantity … ı kg
Free cross section, air channels mm
Cross section, condensate water / length from unit mm ı m
Electric Voltage code ı all-pole circuit breaker heat pump **) …ı A
Voltage code ı circuit breaker control voltage **) …ı A
Voltage code ı circuit breaker electric heating element **) ı A
Heat Pump Effective power consumption in standard point A7/W35 according to EN14511: Power consumption ı current consumption ı cosφ kW ı A ı …
Maximum device current within the limits of application A
Starting current: direct ı with soft starter A ı A
Protection type IP
Output electric heating element 3 ı 2 ı 1 phase kW ı kW ı kW
Components Circulating pump heating circuit at nominal flow rate: Power consumption ı current consumption kW ı A
Safety equipment Safety component heating circuit ı Safety component heat source Includ. in sc. of del.: • yes — no
Heating and heat pump regulator Includ. in scope of delivery: • yes — no
Control and sensor wire Includ. in scope of delivery: • yes — no
Power cable to unit Includ. in scope of delivery: • yes — no
Electronic soft starter integrated: • yes — no
Expansion vessels Heat source: Scope of delivery ı Volume ı Initial pressure • yes — no ı l ı bar
Overflow valve integrated: • yes — no
Vibration decouplers Heating circuit ı heat source Included in scope of delivery: • yes — no
UK813517 *) depending on components tolerances and flow **) comply with local regulations n.n. = not detectable w.w. = to choice
¹) hot water return ²) hot water flow
26 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
LW 101 LW 121
— ı • ı — — ı • ı —
• ı — • ı —
• •
— —
10,3 ı 4,2 12,8 ı 4,2
— —
10,1 ı 3,5 12,7 ı 3,5
— —
9,5 ı 3,7 11,8 ı 3,7
— —
11,1 ı 4,4 12,8 ı 4,4
— —
7,5 ı 2,9 9,1 ı 2,9
— —
— —
20¹ – 50² 20¹ – 50²
-20 – 35 -20 – 35
A> -7 / 60² A> -7 / 60²
50 50
50 50
— —
55 55
4000 4000
25 25
1500 ı 2000 ı 2500 1650 ı 2500 ı 3100
0,09 ı 2000 0,09 ı 2500
— ı — — ı —
— —
— —
2 3
260 280
G1”AG G1”AG
— —
R407C ı 4,8 R407C ı 5,8
570 x 570 570 x 570
30 ı 1 30 ı 1
3~/N/PE/400V/50Hz ı C10 3~/N/PE/400V/50Hz ı C16
1~/N/PE/230V/50Hz ı B10 1~/N/PE/230V/50Hz ı B10
3~/N/PE/400V/50Hz ı B16 3~/N/PE/400V/50Hz ı B16
2,6 ı 5,4 ı 0,7 3,1 ı 6,4 ı 0,7
9,2 11,5
51,5 ı 19 64 ı 23
20 20
9 ı 6 ı 3 9 ı 6 ı 3
— ı — — ı —
— ı — — ı —
• •
— —
— —
• •
— ı — ı — — ı — ı —
— —
— —
813520d 813521d
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 27
LW 101 Performance curves
Qh (kW) COP
20 7
18 5
4
16
3
2
14
1
-20 -15 -10 -5 0 5 10 15 20 25 30 35
12 Temp„ (°C)
10
Pe (kW)
5
8
4
6 35°C 1VD
50°C 1VD 3
4 2
2 1
-20 -15 -10 -5 0 5 10 15 20 25 30 35 -20 -15 -10 -5 0 5 10 15 20 25 30 35
∆p (bar)
0,4
0,3
0,2
∆p”
0,1
0,0
0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0
“” (m³/h)
823152
Legend:DE823129L/170408
Legende: UK823129L/170408
“”
“” Volume flow, heating water
Volumenstrom Heizwasser
Temp„
Temp„ Temperatur
Temperature, Wärmequelle
heat source
Qh
Qh Heizleistung
Heating capacity
Pe Leistungsaufnahme
Pe Power consumption
COP Coefficient of performance / Leistungszahl
COP Coefficient of performance / efficiency rating
∆p” Druckverlust Wärmepumpe
∆p” Pressure loss heat pump
VD Verdichter
VD Compressor(s)
28 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Performance curves LW 121
Qh (kW) COP
25 7
6
23
5
4
21
3
19 2
1
17 -20 -15 -10 -5 0 5 10 15 20 25 30 35
Temp„ (°C)
15
Pe (kW)
13 6
11 5
35°C 1VD
9 50°C 1VD 4
7 3
5 2
-20 -15 -10 -5 0 5 10 15 20 25 30 35 -20 -15 -10 -5 0 5 10 15 20 25 30 35
∆p (bar)
0,4
0,3
0,2
∆p”
0,1
0,0
0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0
“” (m³/h)
823153
Legende: DE823129L/170408
“” Volumenstrom Heizwasser
Temp„ Temperatur Wärmequelle
Qh Heizleistung
Legend:
Pe UK823129L/170408
Leistungsaufnahme
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 29
1 2 3 4 5
<50
123
723
749
846
911
F A B
97
0
1 4x M8
1353
1298
1261
LR
E
661
646
0 0
D
749
723
123
97
0
E D
Schutzvermerk nach DIN 34 beachten
746
0
4x M8
1298
1261
661
2 646
3
325 5
280
205
0 0
B
4
631
61
Legende: D819352a
Legend:
Technische UK819352a
Änderungen vorbehalten.
Alle MaßeAll
in dimensions
mm. in mm.
A A
Vorderansicht Front view
B B vonSide
Seitenasicht linksview from left
D Seitenansicht von rechts
A
E D
Rückansicht
Side view from right
LR E
Luftrichtung Rear view
LR Air direction
Item Designation a PEP 023/2010
1 Control panel - PEP 026/2009
1 2 Hot water outlet 2(flow) 3 G 1" DIN ISO 228 4 Zust. Änderungstext
30 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
1 2 3 4
+20
0
810
6
1983
≥2200
1590
≥150
<750
E OKF
630
+20
810 0 KA
B1 FA
1 2
5 9
≥200
FWS
D
B2
Schutzvermerk nach DIN 34 beachten
≥700 ≥700
846
LR 3
≥2100
4 BS
≥1000
FA
C
746
≥2535 FWS
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 31
1 2 3 4
1
0
810
≥2200
7
1983
1590
≥150
<750
OKF
630
E
KA
+20
810 0
FA B1
5 2 1
9
≥200
FWS
D
B2
Schutzvermerk nach DIN 34 beachten
846
≥700 ≥700
≥2100
LR
3
≥1000
BS 4
FA
C
746
FWS ≥2535
32 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
1 2 3 4 5
7
1590
≥150
<750
OKF
630
KA
+20 +20
810 0 810 0
1570
8
≥1000
1 2 5 5 2 1 FA
D
FWS
≥200
B2
Schutzvermerk nach DIN 34 beachten
≥700 ≥700
846
LR 4
≥2100
4 BS ≥1000
C
746
≥2670
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 33
1 2 3 4
7
1590
≥150
<750
OKF
630
810
+20
0
KA 810
+20
0
2570 FA
1 2 5 5 2 1
9
≥200
FWS
D
B2
≥700 ≥700
Schutzvermerk nach DIN 34 beachten
4
846
LR
≥2100
≥1000
4 BS
746
≥3670
34 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
1 2 3 4 5
693
699
746
811
F
47
53
0
A B
4x M8
1523
1
1381 1372
LR
E
711 720
280
0 0 0
D
0
846
0
61
D
Schutzvermerk nach DIN 34 beachten
699
693
53
47
0
4x M8
1372 1381
720 711
2
4 5 421
164
B 3
0 0
0
996
896
0
61
Legende: Legend:
D819354- UK819354
Technische
AllÄnderungen
dimensionsvorbehalten.
in mm.
Alle Maße in mm.
A Front view
A Vorderansicht
B Seitenasicht Side view from left
B von links
A D D vonSide
Seitenansicht view from right
rechts
E Rückansicht
E Rear view
LR Luftrichtung
LR Air direction
Item Designation
1 Control panel - PEP 027/200
1 2 2
Hot water outlet (flow) 3G 1" DIN ISO 228 4 Zust. Änderungs
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 35
1 2 3 4 5
+20
0
6
810
7
≥2300
2153
1675
≥150
<750
E OKF
630
+20
810 0 KA
B1 FA
1 2 5
≥200
9
FWS
D
≥700 ≥700
B2
LR
Schutzvermerk nach DIN 34 beachten
746
3
≥2100
4 BS ≥1000
C
FA
846
≥2630 FWS
36 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
1 2 3 4
≥2300
7
2153
1675
≥150
<750
E
630
OKF
KA
+20
810 0
B1 5 FA
1 2
9
≥200
FWS
D
B2
Schutzvermerk nach DIN 34 beachten
LR
≥700 ≥700
746
≥2100
3
BS 4
≥1000
FA
846
FWS ≥2630
819346_Aufstellungsplan_LW121,_LW90Solar~-.SLDDRW 819346_Aufstellungsplan_LW121,_LW90
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 37
1 2 3 4 5
7
1675
≥150
<750
OKF
630
KA
+20 +20
810 0 810 0
1665
8
≥1000
FA
1 2 5 5 2 1
D
≥200
FWS
9
Schutzvermerk nach DIN 34 beachten
B2
LR
746
≥700 ≥700
≥2100
4
4 BS
≥1000
846
≥2770
Pos. Bezeichnung
Legend: Pos. Bezeichnung
UK819346-3 Maß All dimensions in mm.
Bei Fertigwandstärke 240 bis 320 370 1 Zubehör: Wanddurchführung 800x800x420
Item B2
Designation Dim. 2 Zubehör: Luftkanal 700x700x450
Bei Fertigwandstärke 320 bis 400 290
B2 With finished wall thickness 240 to 320 370 4 Zubehör: Luftkanalbogen 700x700x750
B Legende: 819346 Einbau über Erdgleiche
With finished
Technische wall thickness
Änderungen 320 to 400
vorbehalten. 290 5 Zubehör: Wetterschutzgitter 845x850
Alle Maße in mm. Item
EinbauDesignation
im Lichtschacht
V3 Version 3 6 1 Accessory: wall duct 800x800x420
Zubehör: Regenschutzgitter 845x850
V3 Version 3
Top edge ofOberkante
OKF
OKF
finished floor
Fertigfußboden 2 Accessory
Bauseits: air mit
Lichtschacht duct 700x700x450
Wasserablauf
7 2
FAFinished outer façade
FA
Fertigaussenfassade Accessory:
4 freier
min. air0,6m
Querschnitt duct bend 700x700x750
LRAir directionLuftrichtung
LR Lufttechnische Trennung: Tiefe
5 Installation above ground ≥ 1000mm,
levelHöhe …
BS Bedienseite Accessory: weather guard 845x850
Operator side
FWS BS
Fertigwandstärke 8 ... bei Lichtschachtmontage ≥ 1000mm
KAFinished wall thickness
FWS
Kondensatablauf …6überinstallation
Erdgleiche ≥in light well
1500mm, 300mm über Wetterschutzgitter
G CondensateDetail Einbau im Lichtschacht
discharge
KA Accessory: rain guard 845x850
Mindestabstände für Servicezwecke:
Kippmaß
Sectionder Wärmepumpe
installation G wellSpeicher) ≈ 1740mm
(ohne
in light providedbis
7 Abstände
Wenn byauf
customer: light well
das Mindestmaß with water
reduziert werden,drain min.
A Achtung! Wird der Unterstellpufferspeicher durch einen 9
Beistellpufferspeicher ersetzt, muss von allen exposed
muss man cross section
die Luftkanäle 0,6m²
einkürzen. Dies hat eine erhebliche
Tilting dimension of heat pumps
Höhenkoordinaten 630mm(without tank)werden!
abgezogen ≈1540 Erhöhung des Schalldruckpegels
8 Ventilation separation: zur Folge!
Notice: If the lower buffer tank is replaced with an Depth: ≥ 1000
additional buffer tank, a sun of 630 must be taken from all Height by light well installation ≥ 1000
of the height coordinates. Height by installation above ground level: ≥ 1500, 300- above
PEP 027/20
weather guard
1 2 3 4 Zust. Änderungs
9 Minimum clearance for service purposes
819346_Aufstellungsplan_LW121,_LW90Solar~-.SLDDRW 819346_Aufstellungsplan_LW121,_LW90Sola
If the distances were to be reduced to the minimum
dimension, the air ducts must be made shorter. This leads to
a significant increase in the sound intensity level!
38 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
1 2 3 4 5
7
1675
≥150
<750
630
E OKF
+20 +20
810 0 KA 810 0
2665 FA
1 2 5 5 2 1
≥200
9
FWS
D
B2
LR ≥700 ≥700
Schutzvermerk nach DIN 34 beachten
746
≥2100
≥1000
4 BS 3
C
846
≥3770
- PEP 027
1 2 3 4 Zust. Änderun
19346_Aufstellungsplan_LW121,_LW90Solar~-.SLDDRW 819346_Aufstellungsplan_LW121,_LW90So
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 39
LW 101 – LW 121 Row tank
40 Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Separate buffer tank LW 101 – LW 121
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 41
Legend hydraulic diagramm 140304
42
1 Heat pump 51 Seperation tank TA/A External sensor
2 Underfloor heating / radiators 52 Gas- or oil-boiler TBW/B Domestic hot water sensor
3 Vibration isolation 53 Wood boiler TB1/C Feedwater sensor mixer circuits 1
4 Sylomer strip machine underlay 54 Hot water cylinder D Floor tmperature limiter
5 Closure and drainage 55 Brine pressure switch TRL/G Sensor external return
6 Expansion vessel packing list 56 Swimming pool heat exchanger STA Line pressure regulator valve
7 Safety valve 57 Geothermal heat exchanger TRL/H Sensor return (hydraulic module, dual)
8 Closure 58 Ventilation system
9 Heating circulation pump 59 Plate heat exchanger 79 Motor valve
10 Non return valve/ one way valve 61 Cooling cylinder 80 Mixing valve
11 Individual room regulation 65 Compact distributor 81 Split heat pump outdoor unit
12 Overflow valve 66 Fancoils 82 Split heat pump indoor unit
13 Steamtight insulation 67 Solar/ service water cylinder 83 Circulation pump
14 Service water circulation pump 68 Solar/ service water cylinder 84 Switching valve
15 Mixer circuit three-way mixer (MK1 discharge) 69 Multifunction tank 113 Connection 2nd heat generator
16 Expansion vessel supplied by customer 71 Dual hydraulic module BT1 Outdoor temperature sensor
18 Heating rod (heating) 72 Buffer tank wall mounted BT2 Flow temperature sensor
19 Mixer circuit four-way mixer (MK1 charge) 73 Pipe lead-in BT3 Return temperature sensor
20 Heating rod (SW) 74 Ventower BT6 Domestic hot water temperature sensor
21 Mixer circuit circulation pump (FP1) 75 Scope of delivery, hydraulic tower, dual BT12 Flow temperature liquefier
23 Feed circulating pump (reconnect the integrated circulating pump
BT19 Temperature sensor immersion heater
in the heat pump) 76 Fresh water station
24 Manifuld 77 Scope of supply water/water booster BT24 Temperature sensor 2nd heat generator
25 Heating circulation pump 78 Accessories water/water booster optional
26 Switching valve (heating/service water)(B = normally open)
27 Heating element
28 Brine circulation pump Comfort board:
29 Dirt-trap 0.6 mm mesh 15 Mixer circuit three-way mixer (MK2-3 discharge)
30 Spill-tray für brine mix 100 Room thermostat for cooling (optional) 17 Temperature difference regulator
31 Wall breakthrough 101 Controls supplied by customer 19 Mixer circuit four-way mixer (MK2 charge)
32 Inlet pipe 102 Dew-point monitor (optional) 21 Mixer circuit circulation pump (FP2-3)
33 Brine manifuld 103 Room thermostat for reference space in packing list 22 Swimming pool circulating pump
34 Ground collector 104 Supply heat pump 44 Three-way mixer valve (cooling function MK2)
35 Ground slinkies 105 Cooling circuit module box removeable for installation 47 Changeover valve swimming bath preparation(B = normally open)
36 Groundwater spring pump 106 Specific glycole mixture 60 Changeover valve cooling operation(B = normally open)
37 Wall bracket 107 Scald protection / thermostatic mixer valve 62 Heat meter (optional)
38 Flow switch 108 Solar pump assembly 63 Changeover valve solar circuit(B = normally open)
39 Suction well 109 Overflow valve must be closed 64 Cooling circulation pump
40 Inverted well 110 Packing list hydraulic tower 70 Solar seperation module
41 Rinse fitting heating circuit 111 Mounting for additional heating element TB2-3/C Feedwater sensor mixer circuits 2-3
42 Circulation pump 112 Minimum distance to thermal decoupling of the mixing valve TSS/E Sensor, temperature difference control (low temperature)
43 Brine / Water heat exchanger (cooling function) TSK/E Sensor, temperature difference control (high temperature)
44 Three-way mixer valve (cooling function MK1) TEE/F Sensor external energy source
45 Cap valve
46 Filler and drainage valve
48 Domestic hot water charging pump
49 Direction of groundwater flow
50 Buffer storage
Important notice !
These hydraulic diagrams are schematic representations and are for assistance only. They do not relieve of the obligation to carry out appropriate planning! They do not include all necessary shut-off valves, ventilator
fittings or safety devices. These must be incorporated in accordance with the standards and regulations applicable to the respective installation. All country-specific standards, laws and regulations must be observed! The
tubes have to be dimensioned according to the nominal volume flow of the heat pump resp. the free pressing of the integrated circulating pump. For detailed information and advice please contact our local sales partner!
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
LW 101 – LW 121
43
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
A4 A2 A1 10 - 24 kW
-X10 -X0 -X2 -X3 -X4
ZW2/SST
GND
GND
GND
GND
GND
GND
MOT
TBW
VBO
ZW1
ASD
EVU
HUP
MA1
BUP
PEX
RFV
MZ1
TRL
ZUP
TB1
FP1
1L1
1L2
1L3
ZIP
PE
PE
PE
PE
PE
PE
PE
PE
PE
L1
L2
L3
1N
N
N
N
N
N
N
N
TA
L1
L1
L1
ZW2
TBW
RFV
M M M M
TB1
TA
HUP ZUP BUP MIS ZIP
Air water inside 10 - 24kW
Legend: UK831171a
Name Function
A1 Controller board; Attention: I-max = 6A/230VAC
A2 Terminals in heat pump switchbox
3~N/PE/400V/50Hz
3~N/PE/400V/50Hz
3~N/PE/400V/50Hz
1~N/PE/230V/50Hz
B10 A
ZUP Auxiliary circulation pump
ZIP circulation pump
A3 ZW1 Control signal of additional heat generator 1; internally wired
ZW2/SST Control signal of additional heat generator 2 (alternative is general malfunction)
Information on fuses can be found in the technical data
Terminal diagram LWI 101-251 LUX2 10X530-10X537; 831171 Blatt-Nr. 1
Bl von Anz 1/1
a ÄM 999/2010 07.07.2010 Achim Pfleger Datum 14.04.2010
- PEP 026-029/2009 Bearb. Achim Pfleger
Zustand Änderung Datum Name
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Circuit diagram 1/3
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
1 2 3 4 5 6 7 8
A A
L Reg
/2.B1
N Reg
-Q5 -Q1 -Q1 /2.C1
21
1
3
5
1
3
5
/2.B5 /2.B3 /2.B3
2
4
6
2
4
6
22
E23
/2.B1
L1
L2
L3
-Q11 -F4 +10V
/2.B1
B 0-10V B
/2.B1
GND
/2.B1
T1
T2
T3
-M1 1 2 3 PE 4 5 -G1 1 2 PE 3 4 1 2 3
sw br ws
T1
T2
T3
PE
PE
-E22
com
N
L
0-10V
C C
NC
+10V
M
5 3 1 PE
GND
ZW1
6 4 2 M 1~
sw br ws
3~
-G1 -F3 -E23
-M1 VEN
-X10 -X10 VD1 -S10 -E20
1L1
1L2
1L3
1N
L1
L2
L3
N
PE
PE
3~N/PE/400V/50Hz 3~N/PE/400V/50Hz
D D
Legend: UK 817335d
Equipement Function
3~N/PE/400V/50Hz L1,L2,L3,PE; power supply, output, compressor; clockwise rotary field is absolutely necessary!
3~N/PE/400V/50Hz 1L2,3L4,5L6,7N,PE; power supply, additional heating
E20 Sump heating for compressor 1
E22 ZW1 Auxiliary heating
E23 Nozzle heating fan
LW 101 – LW 121
44
ait-deutschland GmbH
d ÄM066/2015 02.12.2015 AP Geprüft Blatt 1
R. Änderung Datum Name Norm 3 Bl.
1 2 3 4 5 6 7 8
LW 101 – LW 121
1 2 3 4 5 6 7 8
45
-K10
MOT
ZW1
ASD
EVU
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
PE
L
L
L
A
28
-X10
L Reg
/1.A8
E23
/1.B8
/1.B8
GND -STB
B
0-10V
/1.B8
+10V
/1.B8
-K3 A1
A1
A1
+13
-Q1 -K3 -Q5
A2
A2
A2
14 VD1 VBO ZW1
N Reg
/1.A8
C
sw bl rt sw sw 1 2 PE
-F2
c4
-F1 b2 c4 -B10 b2 c4
1
3
-X10 P
P -K10 P
a1
a1 NDP a1
-X10 HDP
AEP
L
N
PE
-R50 -R51
1~N/PE/230V/50Hz
D
Legend: UK 817335d
Equipement Function
EVU
Circuit diagram 2/3
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
1 2 3 4 5 6 7 8
TWA
TWE
GND
GND
GND
GND
GND
GND
-K10
THG
TRL
TVL
CW
TBW
GND
GND
GND
GND
RFV
TB1
46
Geprüft ait-deutschland GmbH Blatt 3
R. Änderung Datum Name Norm 3 Bl.
1 2 3 4 5 6 7 8
EC Declaration of Conformity in accordance with
the EC Machinery Directive 2006/42/EC, Annex II A
The undersigned
confirms that the following designated device(s) as designed and marketed by us fulfill the
standardized EC directives, the EC safety standards and the product-specific EC standards.
In the event of modification of the device(s) without our approval, this declaration shall become
invalid.
Heat Pump
EC Directives Standardized EN
2006/42/EG 2009/125/EG EN 378 EN 349
2006/95/EG 2010/30/EU EN 60529 EN 60335-1/-2-40
2004/108/EG EN ISO 12100-1/2 EN 55014-1/-2
*97/23/EG EN ISO 13857 EN 61000-3-2/-3-3
2011/65/EG
* Pressure equipment component
Category II
Module A1
Designated position:
TÜV-SÜD
Industrie Service GmbH (Nr.:0036)
Subject to change without notice | 83054300eUK – Translation into English of the original German operating manual | ait-deutschland GmbH 47
UK
ait-deutschland GmbH
Industriestraße 3
D-95359 Kasendorf
E info@alpha-innotec.de
W www.alpha-innotec.de