Professional Documents
Culture Documents
R5
Oil-Lubricated Rotary Vane Vacuum Pumps
RA 0750 A
Table of Contents
1 Safety........................................................................................................................... 4
2 Product Description ..................................................................................................... 5
2.1 Operating Principle............................................................................................... 6
2.2 Application ........................................................................................................... 6
2.3 Standard Features................................................................................................. 6
2.3.1 Water Cooling ...........................................................................................6
2.3.2 Variable-Frequency Drive...........................................................................6
2.3.3 Gas Ballast Valve........................................................................................6
2.3.4 Temperature Switch "Gas" ........................................................................7
2.4 Optional Accessories............................................................................................. 7
2.4.1 Temperature Switch "Oil" .........................................................................7
2.4.2 Resistance Thermometer............................................................................7
2.4.3 Level and Temperature Switch ...................................................................7
2.4.4 Pressure Switch..........................................................................................7
2.4.5 Pressure Transmitter ..................................................................................7
3 Transport ..................................................................................................................... 8
4 Storage......................................................................................................................... 9
5 Installation................................................................................................................... 9
5.1 Installation Conditions .......................................................................................... 9
5.2 Connecting Lines / Pipes ...................................................................................... 10
5.2.1 Suction Connection....................................................................................11
5.2.2 Discharge Connection................................................................................11
5.2.3 Cooling Water Connection ........................................................................12
5.3 Filling Oil .............................................................................................................. 13
5.4 Electrical Connection ............................................................................................ 14
5.4.1 Electrical Connection of the Variable-Frequency Drive (50 Hz version).......14
5.4.2 Wiring Diagram Variable-Frequency Drive .................................................14
5.4.3 Electrical Connection of the Three-Phase Motor (60 Hz version)................14
5.4.4 Wiring Diagram Three-Phase Motor ..........................................................15
5.5 Electrical Connection of the Monitoring Devices ................................................... 16
5.5.1 Wiring Diagram Temperature Switch "Gas" ..............................................16
5.5.2 Wiring Diagram Temperature Switch "Oil" (Optional)...............................16
5.5.3 Wiring Diagram Resistance Thermometer (Optional) .................................16
5.5.4 Wiring Diagram Level and Temperature Switch (Optional) ........................17
5.5.5 Wiring Diagram Pressure Switch (Optional) ...............................................17
5.5.6 Wiring Diagram Pressure Transmitter (Optional)........................................17
6 Commissioning............................................................................................................ 18
6.1 Conveying Condensable Vapours ......................................................................... 19
7 Maintenance ................................................................................................................ 19
7.1 Maintenance Schedule.......................................................................................... 21
7.2 Oil Level Inspection .............................................................................................. 21
7.3 Oil and Oil Filter Change ...................................................................................... 22
7.4 Exhaust Filter Change ........................................................................................... 24
8 Overhaul...................................................................................................................... 25
9 Decommissioning ........................................................................................................ 25
9.1 Dismantling and Disposal...................................................................................... 25
10 Spare Parts ................................................................................................................... 26
11 Troubleshooting........................................................................................................... 27
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Table of Contents
0870565413_RA0750A_A0001_IM_en 3
1 | Safety
1 Safety
Prior to handling the machine, this instruction manual should be read and understood. If
anything needs to be clarified, please contact your Busch representative.
Read this manual carefully before use and keep for future reference.
This instruction manual remains valid as long as the customer does not change anything
on the product.
The machine is intended for industrial use. It must be handled only by technically trained
personnel.
Always wear appropriate personal protective equipment in accordance with the local
regulations.
The machine has been designed and manufactured according to state-of-the-art meth-
ods. Nevertheless, residual risks may remain. This instruction manual highlights potential
hazards where appropriate. Safety notes and warning messages are tagged with one of
the keywords DANGER, WARNING, CAUTION, NOTICE and NOTE as follows:
DANGER
... indicates an imminent dangerous situation that will result in death or serious injuries if
not prevented.
WARNING
... indicates a potentially dangerous situation that could result in death or serious injuries.
CAUTION
... indicates a potentially dangerous situation that could result in minor injuries.
NOTICE
... indicates a potentially dangerous situation that could result in damage to property.
NOTE
... indicates helpful tips and recommendations, as well as information for efficient and
trouble-free operation.
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Product Description | 2
2 Product Description
VFD OFP NP OS EF EB IN GB OUT
TS DA
OF ODP OSG FM FV
NOTE
Technical term.
In this instruction manual, we consider that the term ‘machine’ refers to the ‘vacuum
pump’.
0870565413_RA0750A_A0001_IM_en 5 / 32
2 | Product Description
2.2 Application
The machine is intended for the suction of air and other dry, non-aggressive, non-toxic
and non-explosive gases.
Conveying of other media leads to an increased thermal and/or mechanical load on the
machine and is permissible only after a consultation with Busch.
The machine is intended for the placement in a non-potentially explosive environment.
The machine is designed for indoor installation, in case of outdoor installation, ask your
Busch representative in order to take specific precautions.
The machine is capable of maintaining ultimate pressure, see Technical Data [► 29].
The machine is suitable for continuous operation.
Permitted environmental conditions, see Technical Data [► 29].
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Product Description | 2
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3 | Transport
3 Transport
WARNING
Suspended load.
Risk of severe injury!
• Do not walk, stand or work under suspended loads.
NOTICE
In case the machine is already filled with oil.
Tilting a machine that is already filled with oil can cause large quantities of oil to in-
gress into the cylinder. Starting the machine with excessive quantities of oil in the
cylinder will immediately break the vanes and ruin the machine!
• Drain the oil prior to every transport or always horizontally transport the machine.
• Make sure that the eyebolt (EB) is in faultless condition, fully screwed in and tightened
by hand.
Machine weight:
see the technical data
or the nameplate (NP)
WARNING
Lifting the machine using the motor eye bolt.
Risk of severe injury!
• Do not lift the machine using the eye bolt fitted to the motor. Only lift the machine as
previously shown.
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Storage | 4
4 Storage
• Seal all apertures with adhesive tape or reuse provided caps.
NOTICE
Long storage time.
Risk of damage to the machine!
• Due to a long storage time the capacitors of the variable-frequency drive can lose effi-
ciency because of electrochemical processes. In worst case it can leads to a shirt-circuit
and therefore to a damage to the variable-frequency drive of the machine.
• Connect the machine every 18 months for 60 minutes to the mains.
5 Installation
5.1 Installation Conditions
NOTICE
Use of the machine outside of the permitted installation conditions.
Risk of premature failure!
Loss of efficiency!
• Take care that the installation conditions are fully complied with.
~50 cm
~50 cm
~50 cm
~100 cm
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5 | Installation
• Make sure that the environment of the machine is not potentially explosive.
• Make sure that the ambient conditions comply with the Technical Data [► 29].
• Make sure that the environmental conditions comply with the protection class of the
motor and the electrical instruments.
• Make sure that the installation space or location is vented such that sufficient cooling
of the machine is provided.
• Make sure that cooling air inlets and outlets are not covered or obstructed and that
the cooling air flow is not affected adversely in any other way.
• Make sure that the oil sight glass (OSG) remains easily visible.
• Make sure that enough space remains for maintenance work.
• Make sure that the machine is placed or mounted horizontally, a maximum of 1° in
any direction is acceptable.
• Check the oil level, see Oil Level Inspection [► 21].
• Make sure that all provided covers, guards, hoods, etc. are mounted.
• Make sure that the cooling water complies with the requirements, see Cooling Water
Connection [► 12].
If the machine is installed at an altitude greater than 1000 meters above sea level:
• Contact your Busch representative, the motor should be derated or the ambient
temperature limited.
If the machine is equipped with monitoring devices or sensors:
• Make sure that the monitoring devices are correctly connected and integrated into
a control system such that operation of the machine will be inhibited if the safety
limit values are exceeded, see Electrical Connection of the Monitoring Devices
[► 16].
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Installation | 5
WARNING
Unprotected suction connection.
Risk of severe injury!
• Do not put hand or fingers in the suction connection.
NOTICE
Ingress of foreign objects or liquids.
Risk of damage to the machine!
If the inlet gas contains dust or other foreign solid particles:
• Install a suitable filter (5 micron or less) upstream from the machine.
Connection size:
– ISO-K 100
Depending on the specific order, other connection dimensions may apply.
If the machine is used as part of a vacuum system:
• Busch recommends the installation of an isolation valve in order to prevent the oil
from flowing back to the vacuum system.
CAUTION
The discharge gas contains small quantities of oil.
Risk to health!
If air is discharged into rooms where persons are present:
• Make sure that sufficient ventilation is provided.
Connection size:
– ISO-K 100
Depending on the specific order, other connection dimensions may apply.
• Make sure that the discharged gas will flow without obstruction. Do not shut off or
throttle the discharge line or use it as a pressurised air source.
Unless the aspirated air is discharged to the environment right at the machine:
• Make sure that the discharge line either slopes away from the machine or provide a li-
quid separator or a siphon with a drain cock, so that no liquids can flow back into the
machine.
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5 | Installation
NOTE
Water hardness unit conversion.
1 mg/l (ppm) = 0.056 °dh (german degree) = 0.07 °e (english degree) = 0.1 °fH (french
degree)
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Installation | 5
For oil type and oil capacity see Technical Data [► 29] and Oil [► 29].
2
Bus
3
ch
O
il
0870565413_RA0750A_A0001_IM_en 13 / 32
5 | Installation
CAUTION
The machine can start immediately when power is supplied.
Risk of inadvertent start-up!
• Make sure that a start-up will not lead to a dangerous situation.
VFD PE
L1 L2 L3 PE
L1
L2
L3
M
Already wired
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Installation | 5
NOTICE
Incorrect connection.
Risk of damage to the motor!
• The wiring diagrams given below are typical. Check the inside of the terminal box for
motor connection instructions/diagrams.
4 4
4 4
4 4
NOTICE
Incorrect direction of rotation.
Risk of damage to the machine!
• Operation in the wrong direction of rotation can destroy the machine in a short time!
Prior to start-up, ensure that the machine is operated in the right direction.
0870565413_RA0750A_A0001_IM_en 15 / 32
5 | Installation
• Determine the intended direction of rotation with the arrow (stuck on or cast).
• Jog the motor briefly.
• Watch the fan wheel of the motor and determine the direction of rotation just before
the fan wheel stops.
If the rotation of the motor must be changed:
• Switch any two of the motor phase wires.
1 2
Electrical data: T1 T2
U = ≤ 250 V AC/DC (50/60 Hz) ; I = ≤ 1 A 2 4
1 2
Electrical data: T1 T2
U = ≤ 250 V AC/DC (50/60 Hz) ; I = ≤ 1 A 2 4
1 2 -
Electrical data:
U = 10 … 35 VDC 3
4 ... 20 mA ► 0 ... 150 °C 1 = Brown ; 3 = Blue
Warning / trip signals: see Oil [► 29].
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Installation | 5
1 2
Electrical data: L T1 T2
4 2 3
U = ≤ 230 V AC (50/60 Hz) ;
U = ≤ 100 V DC (50/60 Hz) ; 1 = Brown ; 2 = White ;
I = ≤ 0.5 A 3 = Blue ; 4 = Black
Switch point: NOTE:
L pin 1 + 4 = low level For this device, the recommended time
T1 pin 1 + 2 = 110 °C* delay to prevent nuisance alarms can be up
T2 pin 1 + 3 = 130 °C* to 240 seconds.
* The switch point value depends on the oil type, see Oil [► 29].
1 2
Electrical data: P
U = ≤ 250 V AC/DC (50/60 Hz) ; I = ≤ 4 A 2
1 2 -
Electrical data:
U = 10 ... 35 VDC 3
4 ... 20 mA ► 0 ... 1.6 bar (abs.) 1 = Brown ; 3 = Blue
Warning signal: Trip signal:
Pwarning = 0.4 bar (overpressure) Ptrip = 0.6 bar (overpressure)
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6 | Commissioning
6 Commissioning
NOTICE
The machine can be shipped without oil.
Operation without oil will ruin the machine in short time!
• Prior to commissioning, the machine must be filled with oil, see Filling Oil [► 13].
CAUTION
During operation the surface of the machine may reach temperatures of more than
70°C.
Risk of burns!
• Avoid contact with the machine during and directly after operation.
CAUTION
Noise of running machine.
Risk of damage to hearing!
If persons are present in the vicinity of a non noise insulated machine over extended
periods:
• Make sure that ear protection is being used.
• Make sure that the installation conditions (see Installation Conditions [► 9]) are met.
• Turn on the water supply.
• Switch on the machine.
• Make sure that the maximum permissible number of starts does not exceed 12 starts
per hour. Those starts should be spread within the hour.
• Make sure that the operating conditions comply with the Technical Data [► 29].
• After a few minutes of operation, check the oil level and top up if necessary.
As soon as the machine is operated under normal operating conditions:
• Measure the motor current and record it as reference for future maintenance and
troubleshooting work.
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Maintenance | 7
7 Maintenance
DANGER
Maintenance work without disconnecting the variable-frequency drive.
Risk of electrical shock.
• Disconnect and isolate the variable-frequency drive before attempting any work on it.
High voltages are present at the terminals and within the variable-frequency drive for
up to 10 minutes after disconnection of the electrical supply.
• Always ensure by using a suitable multimeter that no voltage is present on any drive
power terminals prior to commencing any work.
DANGER
The STOP function does not remove potentially lethal high voltages.
Risk of electrical shock.
• Wait 10 minutes before starting any work on it. Never carry out any work on the vari-
able frequency drive, motor or motor cable whilst the input power is still applied.
WARNING
Machines contaminated with hazardous material.
Risk of poisoning!
Risk of infection!
If the machine is contaminated with hazardous material:
• Wear appropriate personal protective equipment.
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7 | Maintenance
CAUTION
Hot surface.
Risk of burns!
• Prior to any action requiring touching the machine, let the machine cool down first.
NOTICE
Variable-frequency drive maintenance.
Risk of damage to the variable-frequency drive!
• Maintenance and adjustment must only be executed by qualified personnel.
NOTICE
Using inappropriate cleaners.
Risk of removing safety stickers and protective paint!
• Do not use incompatible solvents to clean the machine.
CAUTION
Failing to properly maintain the machine.
Risk of injuries!
Risk of premature failure and loss of efficiency!
• Respect the maintenance intervals or ask your Busch representative for service.
• Shut down the machine and lock against inadvertent start up.
• Vent the connected lines to atmospheric pressure.
• Turn off the water supply.
If necessary:
• Disconnect all connections.
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Maintenance | 7
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7 | Maintenance
Drain pan
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Maintenance | 7
NEW
USE
D
1
USE
D
For oil type and oil capacity see Technical Data [► 29] and Oil [► 29].
2
Bus
3
hOc
il
0870565413_RA0750A_A0001_IM_en 23 / 32
7 | Maintenance
12x
3
2
4x
O-ring
3
1x filter material (FM)
part no.: 0537 000 042 2
1x flat gasket 4x
part no.: 0480 000 131
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Overhaul | 8
8 Overhaul
NOTICE
Improper assembly.
Risk of premature failure!
Loss of efficiency!
• It is highly recommended that any dismantling of the machine that goes beyond any-
thing that is described in this manual should be done through Busch.
WARNING
Machines contaminated with hazardous material.
Risk of poisoning!
Risk of infection!
If the machine is contaminated with hazardous material:
• Wear appropriate personal protective equipment.
In case of the machine having conveyed gas that was contaminated with foreign materi-
als which are dangerous to health:
• Decontaminate the machine as much as possible and state the contamination
status in a ‘Declaration of Contamination’.
Busch will only accept machines that come with a completely filled in and legally binding
signed ‘Declaration of Contamination’.
(Form downloadable from www.buschvacuum.com)
9 Decommissioning
• Shut down the machine and lock against inadvertent start up.
• Turn off the water supply.
• Vent the connected lines to atmospheric pressure.
• Disconnect all connections.
If the machine is going to be stored:
• See Storage [► 9].
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10 | Spare Parts
10 Spare Parts
NOTICE
Use of non-Busch genuine spare parts.
Risk of premature failure!
Loss of efficiency!
• The exclusive use of Busch genuine spare parts and consumables is recommended for
the correct functioning of the machine and to validate the warranty.
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Troubleshooting | 11
11 Troubleshooting
DANGER
Live wires.
Risk of electrical shock.
• Electrical installation work must only be executed by qualified personnel.
DANGER
Carry out any work on the variable-frequency drive and motor.
Risk of electrical shock!
• Electrical installation work must only be executed by qualified personnel.
CAUTION
Hot surface.
Risk of burns!
• Prior to any action requiring touching the machine, let the machine cool down first.
NOTICE
Variable-frequency drive maintenance.
Risk of damage to the variable-frequency drive!
• Maintenance and adjustment must only be executed by qualified personnel.
0870565413_RA0750A_A0001_IM_en 27 / 32
11 | Troubleshooting
The machine does not reach Oil level too low. • Top up oil.
the usual pressure on the The inlet screen (IS) is par- • Clean the inlet screen (IS).
suction connection. tially clogged.
The inlet filter cartridge (op- • Replace the inlet filter
tional) is partially clogged. cartridge.
Internal parts are worn or • Repair the machine (con-
damaged. tact Busch).
The machine runs very nois- Worn coupling (CPL). • Replace the coupling
ily. (CPL).
Stuck vanes. • Repair the machine (con-
tact Busch).
Defective bearings. • Repair the machine (con-
tact Busch).
The machine runs too hot. Insufficient cooling. • Remove dust and dirt
from the machine.
• Check the cooling fan.
Ambient temperature too • Observe the permitted
high. ambient temperature.
Oil level too low. • Top up oil.
The exhaust filters (EF) are • Replace the exhaust filters
partially clogged. (EF).
Abnormal oil consumption. Oil leaks. • Replace seals (contact
Busch).
The float valve (FV) does • Check float valve and the
not work properly. oil return line, repair it if
necessary (contact Busch).
The machine runs at atmo- • Make sure that the ma-
spheric pressure for a long chine operates under va-
period. cuum.
The oil is black. Oil change intervals are too • Flush the machine (con-
long. tact Busch).
The inlet filter (optional) is • Replace the inlet filter.
defective.
The machine runs too hot. • See problem "The ma-
chine runs too hot".
The oil is emulsified. The machine sucked in li- • Flush the machine (con-
quids or significant amounts tact Busch).
of vapour. • Clean the filter of the gas
ballast valve (GB).
• Modify the operational
mode (see Conveying
Condensable Vapours
[► 19]).
For the solution of problems not mentioned in the troubleshooting chart contact your
Busch representative.
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Technical Data | 12
12 Technical Data
RA 0750 A
Nominal pumping speed m³/h 750 / 750
(50Hz / 60Hz)
Ultimate pressure hPa (mbar) abs. 0.08
Nominal motor rating kW (hp) 18.5 (25.0)
(50Hz / 60Hz)
Nominal motor speed min-1 1200 / 1200
(50Hz / 60Hz)
Noise level (EN ISO 2151) dB(A) 78 / 78
(50Hz / 60Hz)
Water vapour tolerance max. (with gas ballast hPa (mbar) 40
valve)
Water vapour capacity (with gas ballast valve) kg / h 18 / 22
(50Hz / 60Hz)
Operating temperature °C 80 / 80
(50Hz / 60Hz)
Max. allowable pressure in the oil mist separator hPa (mbar) abs. 1600
Max. allowable gas inlet temperature °C ≤50 hPa (mbar) ► 150
>50 hPa (mbar) ► 80
Ambient temperature range °C See Oil [► 29]
Ambient pressure Atmospheric pressure
Cooling water requirements See Cooling Water Connection [► 12]
Oil capacity l 15.0
Weight approx. kg 670
13 Oil
VM 100
ISO-VG 100
Ambient temperature range [°C] 5 … 35
Part number 1 L packaging 0831 000 060
Part number 5 L packaging 0831 000 059
Warning signal 90
Oil temperature [°C]
Switch point / Trip signal 110
Oil temperature [°C]
In case of unfavourable ambient temperature, other oil viscosities may be used. Please consult your Busch repre-
sentative for more details.
To know which oil has been filled in the machine, please refer to the nameplate (NP).
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14 | EU Declaration of Conformity
14 EU Declaration of Conformity
This Declaration of Conformity and the CE-mark affixed to the nameplate are valid for the machine within the
Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer.
When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery
(this can be the operating company, too) must conduct the conformity assessment process for the superordinate
machine or plant, issue the Declaration of Conformity for it and affix the CE-mark.
(1)
In case control systems are integrated.
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Note
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and Systems
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