AKG-Range Oil/Air- | Cooling Systems 1-TH Technical Specification V/ 4 I G Your innovative partner to design and supply engineered cooling packagesOur Trange is designed to help you find an individual solution far your cooling ‘application, ‘Our cooling systems offer 8 wide vanety ot [products which have been fully tried and tested even under the most arduous ‘working conditions. ‘Arrange of 11 basic types covers almost all cooling applications involving a large variety of fluids in stationary and mobile machines. AKG and is representatives as experts in the fekd of cooling systems will be delighted 0 assist you. ‘As part of our ongoing technical Improvements, AKG maintains the right to Imvoduce modifications to the specications in this brochure, Pa ee ngFeatures | + High efcency cooing systems mace rom Aluminiym E + High performance and working pressure - even for heavy dy Oil/Air- hydraulic and lubrication applications Coo ing Systems + Maximum working resure | T-T8 Bebe 5 AKG Range 1-71 Te-TH 10 bar + Offering high flexibity for usage with transmission, engine, hydraulic and lubrication oils May be also used as off.ine coolers Cooling systems can be fitted with 12V/24V DC, 8 phase or hydraulic motors Benefits Short lead times Cost effective Cooling systems fully equipped for mediate use Spares from stock Robust design, tried and tested for many years Maintenance free Low noise levels Applications Tho units can be used for cooling: mineral cil, synthetic ol, bio oll, HFA B C.D liquids, q water/alycol mixture, containing 50 % antifreeze ‘and corrosion inhibitors i Function: Heat will be transferred from the fluid to the cooling air flow Options + Temperature regulator Please note: + Oftsine cooler packages with integral pump + Set up and operating instructions + General Terms of Sales and + 60H electric motors Delivery + Pusher fans (standard equipment i puller fens) + Spares list = Oe CsTechnical Data Coolers Ti 2 3 4 TS(qsKe Te 7 Te 713 | TIO Heatrjecton® 18 «310 B45 10-20 15-25 20-85 25-40 95-75 60-120 85-180 120-260 A 200300400 4005505000. 1050 1200 B ier 9023853064587, 587— Bt 815 1208 c o 6 63 ws) tw | tt ta D 248-855 AS14516 BOB 722 995 1276 E 315415515 535 G90 790 840860 1352 1520 F Cr er er) o 6 6 70 110 110 6 65 15 160 60165285285 280 390 532 H 8 150-200 200200 S10 310400 440 525 1 150 200 200 250250250 280250, 215 210 k 200 250 250-300 300» 800300300 580 750 L % 1S 155 2 2 2 2 40 60 y 2% 2B 3508080 65 400 Nmex, 175 370-400 490.440 (410) ca. 450 ca. 450 ca. 580 ca. 650 | ca. 790 ca. 900 ° YPBSP 1"BSP TBSP 11" BSP1WESP (BSP) 114°BSP 11/C°BSP 114"BSP Pe 1182 1992 @ 635 m0 R st 94 8 780 1064 T 15 20 {@t dimensions in mn) ‘ORDER CODE SYSTEM en fe BB. ow Lo Cooler type: e.g. 04 = T4 s2v00 2avDe 3 phase electric motor hhydraulle motor Direction of 23 = law noise version with cooling airflow: puling = [il (tandarc) ‘3 phase electric motor pushing = [ll evalable for phase and hydraulic motors) 1) For dette wea agar and abies es appropriate 2) ue TSK for ow tows ‘Ayers ar rosa tsted according to DN 50104 eect ie een Cee ae meri Ta'5200.201.0000 167, 10 52002020000 1673280 n 2 O08 19 28 er 520.203.0000 170 «2750 64 230/400 0.08, 10 26 7A Te 5202.20.00 2552600 ™ 2 os 19 26 158 202.202.0000 2552600, 72 24 05 19 26 156 202.203.0000 250 «S000, 75 230/400 0.25 19 26 156 202.204.0000 250-3000, 75 Hydraulic 19 26 186 L 5202.223.0000 2501500 87 30/800 0.18, 19 26 186 73 5208.201.0000 3502950 76 12 02 29 26 23 '5203.202.0000 3502950 7B 24 0.25 29 26 23 520.203.0000 3801500. 75 280/400 (0.37, 29 26 23 203.204.0000 380 «1500 75 Hydraulic 29 26 23 L 52082230000 «3801000 68 230400 0.25, 29 26 23 74 5204.201.0000 «3502950 7 2 02 62 26 288 204.202.0000 3502850 78 24 02s 52 26 288 204.203.0000 380-1800 77 230/400-0387 52 25 238 '204204,0000 380 «+1500 77 Hydraulic 52 26 288 L5204.228.0000 3801000 68 230/400 0.25 82 26 288 7S 5205.201.0000 385-3100 79 2 o27 63 26 38 205.202.0000 3853100 79 24 024 63 26 38 205.203.0000 450. «1500 7 230/400 0.37 63 26 38 205.204.0000 450«=—*1500 77 Hydraulic 63 28 38 L 5205.23.00 4501000 68 230/400 0.25 63 26 38 K — 6215203.0000 450, «(1500 7 ~~ 290/400 (0.87 63 28 38 206.202.0000 2x305 3100 at 242x027 Ot 26 49 206.203.0000 $00-——+1500 79 290/400 0.55 94 28 49 5206.204.0000 500-1500 79 Hydraulic 94 28 49 L 5206.23.00 500-1000 68 230/00 0.37 94 26 49 77 5207.203.0000 500-1500 79 2a0400 «0.85108 28 54 207.204.0000 $00 «+1500 79 Hydraulic 108, 26 54 L§207223.0000 500-1000 68 230/400 «087 «= 108 28 54 Te §208.203.0000 630-1000 79 29040014 wz 26 29 208.204.0000 630-«=«1000 79 Hydraulic w77 26 29 L§208.228.0000 630 750 68 230/400 088 177 28 89 S 208.231.0000 «630,—S «1500, 90 230/00 22 Ww 28 89 78 5209.203.0000 900-1000 88 230/400 -22 25 10 190 209.204.0000 900-1000 88 Hydreulic 25 10 490 L5208.223.0000 900 750 223040015 25 10 190 Tio 210.208.0000 900.1500 98 400/600 5.5 a 10 200 210.204.0000 900-1500 98 Hydraule 3 10 200 Ls210223.0000 900-1000 88 230/400 3.0 3 10 200 TH 211.203.0000 1000» 1500-100» 400690 11.0 55 10a. 200 5211.204,0000 1000-1500» 100—Hydraullo 55 10 0a. 200 Ls211/228.0000 1000-1000 90 40060075 55 10 ca. 200 phase dectio motor 12+ T0:514, amt tang, 10-171: 85 ‘depacement [om] rycraulc moter: T2-T&:17 com, 18-190: 21 com Materials Cooler ‘Aluminium Fan blade: Plastic Fan shroud, finger guard, support feet, motor support flange: Steel (Zinc plated), Painted/Powdler coated : mere Vue oom ce etn Dyn TM ge Mme i ae oeEasy sizing of T-coolers ‘The following tables may be used to quickly select a T-cooler ‘The data is based on the assumption that oil inet temperature does not exceed 70 °C for hydraulic and 110 °C for lubrication applications. Please use the following heat rejection figures if no details are available: ~ Agricultural and construction machinery: 1/3 of Diesel engine power ~ Hydraulic pumps driven by an electric motor: 1/3 of electric motor power Hydraulic applications Olfow Tr 12 3 14 TK TS 18 7 TB TS 2 10 TH in Vin 70 2 4 6 2 3 6 8 8 48 so 40 70 UU? so 5 8 «612 «13 BOT Bw 75 55 9 13 18 20 2 3 3 4 82 61 100 wo 14 168 tw 150 cn a a a 2% «935 «40 50 B81 198 S172 9614821 0 168248 118180266 200 250 300 100156208 400 500 600 280 Cifow T 12 13 Ts TK 1 16 7 18 Tes Ta TIO Tit invmin Ce Sao — eo oe ee 2 25 4 6 6 1 so 38 5 7 85 13 5s 35 6 9 10 4 16 2 2% 28 34 75 7 © 11 1 17 2 26 st 31 46 6 100 8 1 12 1% 18 2 27 33 42 52 BF 150 2 18 7 2% 2 2 36 47 Bt 200 2 268087 Sw 250 3842188 300 7% 1717 400 83 126186 500 89 195 200 600 210 Ree OE un Cn mean ALIA (re eae oe NSU n. eno ors Melee Pe emceea Easy sizing of T-coolers re For a more detailed and customised cooler selection exact temperatures and flows are necessary. Please select your cooler according to the example on page 10 or seek advice from AKG or its representatives. Lubrication oil applications Oilfow Ti 12 13 14 TK TS Te T Te TS T9 TIO TH in Umi 70 4812, 2 68 11 16 16 90 308 61619 50 95 17 23 2 37 42 585 64 78 93 7% 105 19 26 30 40 48 60 69 83 104 122 100 m1 28827 BBC: 204 180 32 96045 SBT 7 9B 128:—iHHRS HBS 200 58 70 «©8100 136180 80302 250 102 144182206428 300 200 312456 400 220 936 496 500) 208 960502, 600 560 Cif Tr 2 13 1 TK TS 1 7 18 Te T9 TiO TH in Vin 0 35 7 11 2 55 10 14 14 2 307) 12 Dt sO 8 4 UT Bw 7% 9 16 2 27 3 40 63 8 73 91 107 100 18 24) 35196 150 2 4065 B42 224 BT 200 49 62 70 8819158 2M5 34S. 250 90 126 «168 59a 300 175 273-390 400 193-294 434 500 207318488, 600 490 Seu ee Ree RCC ROC eMC ecm Net omClee Me eul ite} eee Ree ear Mee om iat en ene Cua es RCM Te)Specific heat rejection T1 - T8 0 50 100 150 200 250 300 it flow (Yin) 1 0 50 100 160 200 250 ‘To calculate pressure drop data at other viscosities please look at example on page 11 (it flow (Vin) Eee kee galls cae) ii SETA4 Specific heat rejection T9 - T11 » E o 100 200 300 400 500 600 it low (min) 1 1 1 1 1 L 0 100 200 300 400 500 600 ‘To calculate pressure drop data at other viscosities please look at example on page 11 (i low (Vin)Selecting a cooling system To select a cooler for your application, the following data is required: © Heat rejection: Alternative terminology is dissipation © Oil flow: Circulating oll fow determines the cooler size © Oil inlet temperature: ‘Tomporature of the ol entering the cooler ‘© Cooling air flow temperature: Ar temperature at cooler face before entering matrix 1. Determination of input data Example Pre [KW] ‘Heat rejection Poy= 12 KW Vos Vmin] Oil ow 50 Vinin Toa [°C] Oil inlet temperature 70°C Tea °C] Cooling air flow temperature Tes = 90°C 2. Specific heat rejection ETD [K]=Tor-Tox Entering Temperature Diference ETD [K] =To.-Tuw=> 70°C - 90 °C = 40°C (= 40K) Pree [KW/K] = PaVETD required specific heat rejection Pror= PaETD => 12 KW /40 K = 0.3 KWAK 3. Select according to diagram Be iby 032 i ow Vi a (Wmin} Pawe/ETD [kKW/K]} actual specific heat rejection Paw /ETD = 0.32 KW/K (>= Pre = 0.3 KW/K)}=>T4 P=(Pa/ETD) x ETD actual heat rejection P= 0.92 KWAK x 40K = 12.8 KW 4. Pressure drop / Oil temperature difference Bal bi Obtain pressure drop @ 30 eS oil viscosity from diagram os onpage 8 To calculate for other ol viscosities please use example on page 11 5 aba 355 OF ow in ‘Tou °C] = 9x PIKW)Voslmin} ea = 99 x 12. KW / 50 Vin) = 84°C selected cooler Ta: heat rejection 12.8 KW, 5. Results oil temperature difference 8.4 °C, pressure drop 0.3 bar 0 PEC cue Lue me heen mulch ene ee neon co atom ene navel tem Teen toltConversion factors for different oil pressure drops rr ‘The pressure drop curves on pages 8 and 9 are based on a viscosity of 30 mm/s = 90 cSt. Please use conversion factor fto calculate pressure drop at other viscosities. 08 065 075 10 12 14 16 21 28 (ER © mm wo 0 mw 10 Example: Pressure drop of type T7 is 1.3 bar @ 150 l/min and 30 mm/s, ‘Assume an oll type ISO VG 46 is used @ 60 °C having a viscosity of 20 mn¥/. ‘To calculate new pressure drop multiply 1.8 bar by f = 0.75 to obtain the actual pressure drop 1 bar approximately. Notes: Cee ee oem mens naact neat Watergates, Wheeled Loaders,K\(YY ® / Ne AKG Thermotechnik international GmbH & Co. KE Postfach 1346 D-34363 Holgeismar Tel: +49 5671 -8 83-0 E-Mail: info@aka-gruppe.de Internet: www akg-gruppe.de AKG - ASTRONG GLOBALLY INTEGRATED GROUP OF COMPANIES AKG is @ globally leading supplier of high- performance coolers and heat exchangers as well as customised system solutions that comply with the highest quality standards. Around the world 2,800 employees work at 12 manufacturing facilites located in Germany, France, Latvia, the USA, Brazil, China, Turkey and India. Together with a number of sales offices in additional countries and regions, AKG's cooling experts are on duty around the clock. Your AKG-Partner Longstanding partnerships with global OEM customers from 22 lines of business - including construction machinery, compressed air systems, agricultural and forestry machines, and many others - give fresh and innovative inspiration for ‘AKG's line of pre-engineered cooling systems as well, AKG operates one of the world’s largest research, development, measurement and validation centres for cooling solutions and customized applications. For 100 years, AKG's heat exchangers have stood for innovative solutions as well as the highest standard of engineering and manufacturing expertise. AKG-A World Class Supplier Aluminium Coolers - Made by AKG DIN EN ISO 9001